LG CNS KSCCCBI100 BALANCE INQUIRY User Manual KSCC CB I100
LG CNS CO., LTD. BALANCE INQUIRY KSCC CB I100
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Sistema de Recaudo Control e Información y Servicio al Usuario Proyect Maintenance and Repair Manual (Heavy) Balance Inquiry CB-BAR-HM-00-V1.0 Copyright ⓒ LG CNS It is forbidden to copy and distribute on certain or whole part of this content without precedent approval of LG CNS Bogota SIRCI Project Document Maintenance and Repair Manual (Heavy) File name Maintenance and Repair Manual (Heavy) Prepared by: Reviewed by: Equipment Name Approved by: Page1 1of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) Document History Previous Version File name Present Document Date Numeral Equipment Name Changes Type Page2 2of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) Table Of Contents 1. BALANCE INQUIRY TERMINAL STRUCTURE ............................. 4 1.1 Outline .............................................................. .............................................................. 4 1.2 External/Internal structure and main module ............................ 4 1.2.1 External structure ................................................... 4 1.2.2 Main module structure I .............................................. 5 1.2.3 Internal structure .................................................... 6 1.2.4 Main module structure II .............................................. 7 2. ERROR HANDLING ..................................................... ..................................................... 8 2.1.1 Supply the power (1/2) ............................................... 8 2.1.2 Power Supply (2/2) .................................................. 9 2.1.3 USB Trouble (1/2) ................................................. 10 2.1.4 USB Trouble (2/2) ................................................. 11 2.1.5 LCD Screen Trouble (1/2) .......................................... 12 2.1.6 LCD Screen Trouble (2/2) .......................................... 13 2.1.7 RTC Trouble (1/2) ................................................. 14 2.1.8 RTC Trouble (2/2) ................................................. 15 3. DEVICE MAINTENANCE .............................................. .............................................. 16 3.1 CPU Board ......................................................... ......................................................... 16 3.1.1 Outline ........................................................... 16 3.1.2 Structure ......................................................... 16 3.1.3 Spec ............................................................ 17 3.1.4 Replacement method .............................................. 21 3.1.5 How to replace .................................................. 25 3.2 Maintenance Flow chart chart ............................................. ............................................. 26 4. BALANCE INQUIRY INSTALLATION AND UPDATE ...................... 27 4.1 Balance inquiry installation .......................................... .......................................... 27 4.1.1 Procedure ........................................................ 27 4.1.2 Device registration ................................................ 27 File name Equipment Name Page3 3of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 1. Balance inquiry terminal structure 1.1 Outline Balance inquiry terminal structure is the device that indicates passenger’s card balance. 1.2 External/Internal structure and main module 1.2.1 External structure 210mm 210mm(W) mm(W) 210mm 210mm(H mm(H) (H) Division Size Material File name Contents 210mm(W) x 210m(H) x 65mm(D) Aluminum + SPCC Equipment Name Page4 4of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 1.2.2 Main module structure I 210mm 210mm (W) 1) 2) 2) 210m 210mm (H) 3) Name Explanation 1) 4.3’ LCD Display the balance inquiry operation information 2) O, X LED Determine card recognition 3) RFID Antenna ISO14443 Type A/B, 13.56MHz card recognition and charging File name Equipment Name Page5 5of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 1.2.3 Internal structure SUB Main Board Antenna Board LCD Board CPU Board File name Equipment Name Page6 6of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 1.2.4 Main module structure II 1) 4.3’ LCD Display card balance 2) O, X LED Check card recognition 3) RFID Antenna RF interface for reading 13.56MHz RF Card 4) CPU Board Control all parts of balance inquiry, transfer processed information at each accessory to Main server. CPU - S3C2440(ARM9 Core) : 400MHz Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte RF Module - RC531( Type A,B) 5) Sub Board Communicate with CPU Board and control I/O device. External PORT - Ethernet : 1EA - USB2.0 : 1EA - RS -232 : 1EA SAM - Socket 4EA(SIM Type) File name Equipment Name Page7 7of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 2. Error handling 2.1.1 Supply the power (1/2) File name Equipment Name Page8 8of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 2.1.2 Power Supply (2/2) Check DC Jack (J2) 12V Check U3 Output 5V Check U5 Output 5V Check U2 Output 8V Check U28 Output 3.3V Check U1 Output 5V Check U4 Output 3.3V File name Equipment Name Page9 9of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 2.1.3 USB Trouble (1/2) File name Equipment Name Page1 10of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 2.1.4 USB Trouble (2/2) Check U21 USB HOST Controller Check USB Power Pin No.1 5V File name Equipment Name Page1 11of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 2.1.5 LCD Screen Trouble (1/2) File name Equipment Name Page1 12of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 2.1.6 LCD Screen Trouble (2/2) Check LCD Data & Power Line (Sub Main) Check LCD Data & Power Line (LCD B/D) Check LCD FFC Cable Check LCD Check LCD Board File name Equipment Name Page1 13of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 2.1.7 RTC Trouble (1/2) File name Equipment Name Page1 14of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 2.1.8 RTC Trouble (2/2) Check RTC Battery Check RTC IC File name Equipment Name Page1 15of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 3. Device maintenance 3.1 CPU Board 3.1.1 Outline Control all parts of balance inquiry, transfer processed information of each accessory to Main server. 3.1.2 Structure SUB Board Antenna Board CPU Board File name LCD Board Equipment Name Page1 16of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 3.1.3 Spec 1) CPU Spec ETHERNET RC531 EXT_UART USB 2.0 NAND FLASH S3C2440 NOR FLASH SDRAM CPU Board: Main board of the balance inquiry and drive main program to operate all of communication and function control. CPU - S3C2440(ARM9 Core) : 400MHz Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte RF Module - RC531( Type A,B) EXT_UART - SB16C1054A (SYSTEMBASE) USB 2.0 - UBI9033 (UBISYS) File name Equipment Name Page1 17of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 2) SUB Board spec POWER Part RS-232 AC97 Codec SIM Slot Power File name Ethernet USB2.0 Debug Equipment Name Page1 18of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) Communicate with CPU Board and control I/O device. External PORT - Ethernet : 1EA - USB2.0 : 1EA - RS -232 : 3EA : Debug 1, Spare Port 1 SAM - Socket 4EA(SIM Type) Supply power - DC 12V/5A, use adopter 3) Antenna Spec Connected to CPU Board RC531 and recognize the card. File name Equipment Name Page1 19of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 4) External Board Spec Connected to SUB Board and supply USB connector and Reset S/W function. File name Equipment Name Page2 20of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 3.1.4 Replacement method 3.1.4.1 Back cover separation ① Loosen fixed 12 bolts and separate back cover. 3.1.4.2 Separate external enclosure and internal Bracket. ① Loosen fixed 2 bolts. File name ② Separate External Board connector, adopter cable, antenna cable from the board. Equipment Name Page2 21of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) ① Hold up both sides and lift as shown in the picture. 3.1.4.3 Separate external enclosure and Antenna Board ① Loosen the nut and separate antenna board. ② Loosen 4 fixed bolts and separate EXIT board. File name Equipment Name Page2 22of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 3.1.4.4 Separate LCD Board ① Loosen 4 fixed bolts and separate the board. ② Loosen fixed bolts at each sides and separate bracket. File name Equipment Name Page2 23of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 3.1.4.5 Separate SUB Board and LCD Board ① Separate connector frees up in the direction of the arrow. ② Off the LOCK and then pull the cable in the direction of the arrow and separate from the connector, 3.1.4.6 Separate CPU Board and SUB Main Board ③ Loosen 3 fixed bolts(Red circle) and separate CPU BOARD. ④ Loosen 2 fixed bolts(Yellow circle) and separate BOARD. File name Equipment Name Page2 24of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 3.1.5 How to replace ⑤ USB Cable CON 'A' CON 'B' (SUB B/D J20) (USB B/D J2) VBUS D- D+ GND RESET ⑥ Antenna Cable File name CON 'A' CON 'B' (CPU B/D J23) (ANTENNA B/D J1) TX1 TX2 GND Equipment Name Page2 25of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 3.2 Maintenance Flow chart Receive replacement parts Error Check ERROR CODE Check maintenance referral and ERROR CODE Device maintenance and replacement due to MANUAL Device repair due to MANUAL Conduct TEST Conduct TEST OK NO OK NO Repair complete Repair complete 1) Required tool: Driver, tester, etc. 2) Precautions - Check each part of the adjustment value for every 12months or in a timely manner. File name Equipment Name Page2 26of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 3) Detail check items No Items 1 month Power/Voltage Check Check O,XLED operation Inspection cycle 3months 6months 12months Note Check LCD operation 4. Balance inquiry installation and update 4.1 Balance inquiry installation 4.1.1 Procedure No Division Device registration Contents 1) USB Mounting method 2) SAM Mounting method 3) Power ON method Note 4.1.2 Device registration 4.1.2.1 USB inserting method when USB is updated and insert the picture. A. Turn OFF the terminal B. Insert USB to marked USB PORT and turn on the terminal. C. After updated separate USB from the terminal and reboot. File name Equipment Name Page2 27of All Bogota SIRCI Project Maintenance and Repair Manual (Heavy) 4.1.2.2 SAM mounting method and inserting picture
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