LG LRTBC2025T User Manual REFRIGERATOR Manuals And Guides L0301141

LG Top Mount Refrigerator Manual L0301141 LG Top Mount Refrigerator Owner's Manual, LG Top Mount Refrigerator installation guides

User Manual: LG LRTBC2025T LRTBC2025T LG REFRIGERATOR - Manuals and Guides View the owners manual for your LG REFRIGERATOR #LRTBC2025T. Home:Kitchen Appliance Parts:LG Parts:LG REFRIGERATOR Manual

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Page Count: 28

SERVICING PRECAUTIONS

AIR RECHARGING IN COMPRESSOR

Test the refrigeration system connecting it electrically before

refilling operation. It is necessary to ascertain the function

of the motor-compressor and identify the defects

immediately. If defects have been found, empty the old

system of possible R-134a residue by breaking off the end

of the extension piece at its narrow point. (Figure 1)

Replace the filter and any damaged components. Unsolder

and pull off the piece remaining inside the service tube and

then attach an complete extension with male Hansen and

at last, solder itto the same tube again. (Figure 2)

POINT TO BE BROKEN CHARGE TUBE FEMALE

EXTENSION HANSEN

,_ MALE HANSEN

SERVICE TUBE EXTENSION SOLDERING POINT

Figure 1 Figure 2

It is necessary to execute the soldering operation with

valve open so that the fumes caused by oil residue can

come out freely without blowhetes between two tubes

during the heating the of the point to be soldered.

The extension fitted with the male Hansen is connected to

the female fitting of the vacuum pump tube. (Figure 3)

GAUGE

Figure 3

Air evacuating from the system begins as soon as the

pump starts. The refrigeration system must be kept under

vacuum until the reading on the low-pressure gauge

indicates vacuum (0 absolute, -1 atm., -760 mm hg). In any

case it is advisable to keep the pump running for about 30

minutes. (Figure 3)

If considerable leakage occurs, it will be necessary to stop

the vacuum pump and to add a small quantity of Freon to

the system. If vacuum should not be obtained (pressure

gauge can't fall to fatmosphere), start the refrigeration

unit and find the leakage with special leak-finder. When the

defective soldering point is visible, repair it after opening

the extension tube valve and reestablishing the normal

outside pressure inside the group.

Because the melted alloy is sucked into the tubes and

blocks them, the pressure must be rebalanced when

vacuum is in the system when soldering. As soon as the

vacuum operation is over, add the quantity in grams of

R-134a to the refrigeration system. Remember that every

system has an exact quantity of R-134a that can be added

with a tolerance of +5 grams. (Figure 4)

TO THE R-134a CYLINDER

_,, _ TO THE REFRIGERATION

SYITEM Figure 4

Before performing this operation (if the vacuum pump and

refilling cylinder are connected), make sure that the valve

placed between the vacuum pump and the refilling tube is

closed in order to keep the Freon for addition to the system.

(Figure 5)

FILLING OR VALVE TO BE OPENED

CHARGE TUBE WHEN REFILLING

TO THE REFRIGERATION TO THE CHARGE

SYSTEM CYLINDER

VALVE TO BE CLOSED

AFTER VACUUM

TO THE

VACUUM _Figure 5

PUMP

In add:tion, check the graduated scale on the cylinder for

the quantity of R-134a to be added, for example, if we have

750 grams of Freon in the cylinder and must add 140

grams to the group, this amount will be reached when

R-134a has dropped to 610 grams, remembering that the

indicator shows a lower limit of meniscus. Do this after

choosing the scale corresponding to the gas pressure

different scales reported as the same gas pressure

indicated by the pressure gauge on the top of the column.

To make R-134a flow into the system, open the valve

placed at the base of the cylinder connected to the filling

tube. The amount of Freon cannot be added to the system

all at once because it may cause a blocking of motor-

compressor. Therefore, proceed by adding the original

quantity of about 20-30 grams and close the vane

immediately.

The pressure rises and the motor compressor must start

sucking the gas and lowering the pressure again. Open the

valve again, maintaining the same manner until reaching to

the quantity of R-134a established for the system being

charged. When the system is running, the suction pressure

must be stabilized between 0.30 to 0.6 (0.10 to 0.4)

atmosphere.

-3-

2. PARTS IDENTIFICATION

FREEZER

COMPARTMENT

Freezer Shelf

Automatic Ice Maker

tce Cube Box

Freezer Temperature

Control Dial

REFRIGERATOR

COMPARTMENT

Temperature

Control Dial

Lamp

Shelves

Egg Box

Snack Corner

Crisper

Used to keep fruits

and vegetables

fresh and cdsp,

Base Grille

Push the grille toward

the refdgerator

until it snaps

into place.

Lamp

Freezer Door Bin

Door Cooling

On the refrigeratordoor,

the cold air passageway is

installedto supply

cold air to the doorside of

the refrigerator

compartment.

Egg Tray

Can Server

Dairy Corner

Can Storage

Adjustable

Door Bin

Refrigerator Door

Rack

Leveling Screw

(Inside)

-5-

3. DISASSEMBLY

3-1 DOOR

• Freezer Door

1, Remove the hinge cover by pulling it upwards.

2. Loosen hexagonal bolts fixing the upper hinge to the

body and lift the freezer door.

HINGE COVER

BOLT

HINGE

Figure 6

3. Pull out the door gasket to remove from the door foam

assembly.

GASKET

Figure 7

•Refrigerator Door

1, Loosen hexagonal bolts attaching the lower hinge to the

body to remove the refrigerator door only.

3-2 DOOR SWITCH

1. To remove the door switch, pull out it with a slotted type

driver as shown in (figure 9).

2. Disconnect the lead wire from the switch.

LEAD WIRE

DOOR SWITCH

Figure 9

3-3 THERMOSTAT

1. Remove Control Bc_-R by loosening 2 screws attached to

ceilingof Reffigerator comparb_ent (Figure 10)

Separate the thermostat and dial knob F.

Remove the thermostat by disconnecting the lead wire.

Figure 10

<_ LOWER HINGE

BOLT

Figure 8

2. Pun out the door gasket to remove from the door foam

assembly.

-6-

3-4 FAN AND FAN MOTOR

1. Remove the freezer shelf, (If your refrigerator have an

Ice Maker, disassemble the Ice maker first)

2. Remove the grille by pulling it out and by loosening a

screw,

3. Remove the Fan Motor assembly by loosening 4 screws

and disassemble the shroud.

4. Pull out the fan and separate the Fan Motor and Bracket.

SHROUD

Figure 12

3-5 DEFROST CONTROL ASSEMBLY

Defrost control assembly consists of Defrost Thermostat

and FUSE-M.

Defrost Thermostat functions to defrost automatically and it

is attached to metal side of the Evaporator and senses

Temp.

Fuse-M is a safety device for preventing over-heating of the

Heater when defrosting.

At the temperature of 77°C, it stops the emission of heat

from the Heater.

1. Pull out the grille assembly.

2. Separate the connector connected with the Defrost

Control assembly and replace the Defrost Control

assembly after cutting the Tie Wrap. (Figure 14)

SHROUD-F

Figure 13

DEF-THERMO

FUSE-M

HOLDERFUSE Figure 14

3-6 LAMP

REFRIGERATOR ROOM LAMP

Figure 16-1

3-6-1 Refrigerator room lamp

1. Unplug the power cord from the outlet.

2. Remove refrigerator shelves.

3. Release the hooks on both ends of the lamp shield and

pull the shield downward to remove it.

4. Turn the lamp counterclockwise.

5. Assemble in reverse order of disassembly. Replacement

bulb must be the same specification as odginaL

(Max 40 W)

FREEZER ROOM LAMP

Figure 16-2

3-6-2 Freezer room lamp

1. Unplug refrigerator or disconnect power.

2, Reach behind light shield to remove bulb.

3. Replace bulb with a 25-watt appliance bulb,

4. Plug in refrigerator or reconnect power,

3-7 CONTROL BOX-R

1. First, remove all shelves in the refrigerator and Control

Bax-R by loosening 2 screws,

CONTROL BOX-

COVER LAMP_ Figure 17

2. Remove the Control Box-R by pulling it downward.

3. Disconnect the lead wire on the right position and

seperate timer, themostat, Lamp socket, etc.

-7-

4. ADJUSTMENT

_1 COMPRESSOR

4-1-1 Role

The compressor intakes low temperature and low pressure

gas evaporated from evaporator of the refrigerator, and

condenses this gas to high temperature and high pressure

gas, and then plays delivering role to condenser.

4-1-2 Composition

The compressor includes overload protection. The PTC

starter and OLP (overload protector) are outside the

compressor. Since the compressor is manufactured to

tolerances of Imicron, and is sealed in a dust - and

moisture - free environment, use extreme caution when

repairing it.

4-%3 Note for Usage

(1) Be careful not to allow over-voltage and over-current.

(2) No Strike

If applying forcible power or strike (dropping or careless

handling), poor operation and noise may occur.

(3) Use proper electric components appropriate to the

Compressor.

(4) Note to Keep Compressor,

If Compressor gets wet in the rain and rust in the pin of

Hermetic Terminal, the result may be poor operation

and poor contact may cause.

(5) Be careful that dust, humidity, and welding flux don't

contaminate the compressor inside when replacing the

Compressor. Dust, humidity, and flux due to welding

which contaminates the cylinder may cause leskage

and noise.

4-2 PTC-STARTER

4-2-1 Composition of PTC-Starter

(1) PTC (Positive Temperature Coefficient) is a no-centact

semiconductor starting device which uses ceramic

material consisting of BaTiO3.

(2) The higher the temperature is, the higher the resistance

value. These ,features are used as starting device for

the Motor,

4-2-2 Role of PTC-Starter

(1) PTC is attached to Hermetic Compressor used for

Refrigerator, Show Case, and starting Motor,

(2) Compressor for household refrigerator applies to

single-phase induction Motor.

For normal operation of the single-phase induction

motor, in the starting operation flows in both main coil

and sub-coil. After the starting is over, the current in

subcoil is cut off. The proper features of PTC play aft

the above roles. So, PTC is used as a motor starting

device.

4-2°3 PTC-Applied Circuit Diagram

•According to Starting Method for the Motor

OVERLOAD PROTECTOR(O.L.P)

F- -c-q F COMPRESSOR

.....

PTC STARTER HERMETIC

TERMINAL

RSIR Figure 19

4*2*4 Motor Restarting and PTC Cooling

(1) For restarting after power off during normal

Compressor Motor operation, plug the power cord after

5rain. for pressure balance of Refrigerating Cycle and

PTC cooling.

(2) During normal operation of the Compressor Motor, PTC

elements generate heat continuously. Therefore,

if PTC iso't cooled for a while after the power has been

shut oft, the motor will not restart.

4-2-5 Relation of PTC-Starter and OLP

(1) If the power is off during operation of Compressor and

the power is on before the PTC is cooled, (instant shut-

off within 2 rain. or unplugging and reconnecting), the

PTC isn't cooled and a resistance value grows. As a

result, current can't flow to the sub-ceil, the Motor can't

operate, and the OLP operates by flowing over current

in only in the main-cofi.

(2) While the OLP repeats on and off operation about 3-5

times, PTC is cooled and Compressor Motor performs

normal operation.

If OLP doesn't operate when PTC is not cooled,

Compressor Motor is worn away and causes cimuit*

short and fire. Therefore, always use a properly

attached OLR

4-2-6 Note to Use PTC-Starter

(1) Be careful not to allow over-voltage and over-current.

(2) Do not strike

Don't apply aforcible power or strike.

(3) Keep apart from any liquid.

If liquid, such as oil or water away enters the PTC,

PTC materials may Faildue to insulation breakdown of

the materiel itself.

(4) Don't change PTC at your convenience.

Don't disassemble PTC and case. If the exterior to the

PTC-starter is damaged, resistance value is altered and

it may cause poor starting of the compressor motor may

cause.

(5) Use apropedy attached PTC.

-8-

4-30LP (OVERLOAD PROTECTOR)

4-3-1 Definition of OLP

(1) OLP (OVERLOAD PROTECTOR) is attached to the

Compressor and protects the Motor by catting the

current to the Motor if the temperature rises and

activates the bimetal spring in the OLP.

(2) When over-voltage flows to Compressor motor, the

Bimetat works by heating the heater inside the OLR

and the OLP protects Motor by catting off currant which

flows to the Compressor Motor.

4-3-2 Role of the OLP

(1) The OLP is attached to the Hermetic Compressor used

for the Refrigerator and prevents the Motor Coil from

being started in the Compressor.

(2) Do not turn the Adjust Screw of the OLP in any way for

normal operation of the OLR

(Composition and connection diagram of OLP)

5. CIRCUIT DIAGRAM

CONTACTING

POINT COVER

__BIMETAL

BIMETAL

ADJUST

SCREW

Figure 21

HEATER

10.5=

9se(

lOse

11se

t2se

13se

14s_

15se

SWn_H0FF 2 3

SWI SW2SW3

3854JD1046C

-9-

6. TROUBLESHOOTING

6-1 COMPRESSOR AND ELECTRIC COMPONENTS

Power Source. .._ Remove the PTC-

Starter from the

Compressor and

measure the voltage

between Terminal C of

Compressor and

Terminals 5 or 6 of PTC,

-_No Voltage.

/Applied voltage isn't

-}P,_in the range of Rating

/Voltage +-10%.

_}_ (Rating Voltage I+-10%)?

-_ OLP disconnected?

YES }l_[_

_Replace OLR

Check connection t_ 1

condition.

L-_ Reconnect. I

H Advise the customer I [_

to use aregular }_

transformer.

[_ heck the

resistance of

Motor

Compressor.

[_ Check the

resistance of

PTC-Starter,

[_ [ Check OLR

[_ [ sChartieCnkgstate.

i_ heck the resistance

among M-C, S-C and

M-S in Motor

Compressor.

--_ heck the resistance

of two terminals in

PTC-Starter.

N_O YES }__

Replace Compressor.

IYES

NO }_ Replace

PTC-Starter.

YES

_1 Check if applying I.__ OLP works within "IYES .[_

aregular OLR I-_ 130 sec. in forcible OLPI _I

II Ioperation by turning _ Replace OLR

I-'

NO

t_ Measure minimum I--_

starting voltage after 5 IrI

min. for baiencing cycle I I

pressure and cooling the _ I

PTC. I IComponentsstartin I_ o.K. I

the voltage of Rating

Voltage +_10%

below. NO }1-[_

-10-

6-2 PTC AND OLP

INormal operationof

Compressor is

impossibleor poor.

6-3 DEFROST TIMER

Separate the PTC-

Sl_rter from

Compressor and

measure the

resistance between

' No. 5 and 6 of PTC-

Starter with a Tester or

Wheatstone Bridge.

(Figure 21)

Observationvalue is

220V/5OHz: 22_:_30%

115V/6OHz ;6.8_.__+30%

240V/50Hz ;33(_±30%

127, 220V/60Hz : 22_

±30%

The resistance value

is 0or several

hundred Q.

The value is _.

Check another

electric components.

Replace OLR

Separate the OLP fmm_ YES_ _

"_' Compressor and check I

the resistance value II

between two terminals I,

of OLP with a Tester. NLN0_

(Figure 22)

.._ Check another I

electric components. I

I

I

(_Figure 21_igure 22

Normal operation of

the Defrost Timer is

impossible.

No defrosting.

Poorcooling.

fl Position the Cam Shaft to

"_ the point of first click

sound and check the

current flowing between

terminals No. t(brown)

and No. 2(bright orange).

FNext, position the Cam

Shaft to the point of

second click sound and

check the current flowing

between terminals

___ No. 1 (brown) and

No. 4 (black)

(Figure 23).

- Turn the Cam Shaft.

Shake about 3 times

"-_ with holding the Cam

Shaft and Body softly.

--_ The resistance is _o.

__The resistance is

OQ or variable.

__The resistance is about

220VISOHz: 20K_

1t 5V/6OHz : 7.8K3.2

I "°

Loud click sound.

H

-I

Replace the

Defrost Timer.

Replace the I

Defrost Timer.

i

Check the another I

i

electric components. I

Replace the I

Defrost Timer.

Replace the I

Defrost Timer.

-11 -

Figure 23

6-4 OTHER ELECTRIC COMPONENTS

•Cooling is impossible

Compressor I

doesn't ran. I:_ Check ff cuwentflowsto

the following

component.

I

a. Thermostat

b. Starting devices

Cause

I

Poor contacting and

gas leakage.

,._Shorted or broken.

Poorsenta_ing

c. OLP _orshorted.

d. Compressor coil _Coilshorted.

e. Defrost Timer _ Poor contacting

f. Circuit parts ____-_--_"or shorted.

I

_Replace

indicated component. I

JCompressor runs

poorly. _heck a starting _{ Low voltage.voltage.

.}_ Check if currant flows t._ Poor oontecting

to starting devices, and broken.

_ heckcum_nt flo_ng ___ Shorted.

in sub-coil of

Compressor.

•Cooling ability is poor

IFan motor

doesn't run.

Much frost is built upon

the EVAPORATOR. I---

Check capacity of OLR

The items described

above are normal.

Lack of capacity.

_,_ oil of motorCompressor.

i I

Check current flowing _._

of the door S/W. Poor contacting.

Check current flowing _ Coil is shorted.

in the Fan Motor. I-I

Check the running _ Running is poor.

condition of Timer. Irl (Coil is shorted.)

Check current flowing I_l

of the following _ Shorted.

components.

•Defrost Thermostat

i•Fuse-M

Check current flowing I

of the following I

components.

• L-cord

•TE-Piate Heater

Raise the voltage. I

_'-- }_ iRndiP_t6_dcemp°ne_" I

_Replece

the compressor. I

Replace I

indicated component.

Replace I

indicated component.

Replace

indicated component. I

-12-

6-4 SERVICE DIAGNOSIS CHART

COMPLAINT POINTS TO BE CHECKED REMEDY

Cooling is • Is the power cord unplugged from the outlet? • Plug to the outlet.

impossible. • Check if the power Sh/V is set to OFF • Set the switch to ON

• Check if the fuse of power S/W is shorted. •Replace fuse.

• Measure the voltage of power outlet. • If voltage is low. correct wiring.

Cooling ability

is poor.

•Check if the set is placed close to wall.

• Check if the set is placed close to stove, gas

cooker and direct rays

• Is the ambient temperature high or

the room door closed?

• Check if put In is hot.

• Did you open the door of the set too often

or check if the door is closed up?

•Check if the Control is set to WARM.

• Place toe set wfih the space of abeut 10 ctn (4 inches).

• Place the set apart from these heat

appliances.

• Make the ambient temperature beidw.

• Put in ti_ds after cooled down.

•Don't open the door too often and dose

it firmly.

• Set the control to mid-position.

Foods in the • Is food placed in cooling air outlet.? • Place foods in high temperature section.

Refrigerator (Front Part)

are frozen. • Check if the Dial is set to COLD. • Set the dial to MID

•Is the ambient temperature below 5°C? •Set the dial to WARM.

Dew or ice • Is liquid food stored? • Seal up liquid foods w_th wrap.

forms inside • Check if put in hot. - Put in foods after cooled down.

the set. • Did you open the door of the set too • Don't open the door too often and close

often or check iftbe door is closed, it firml_

Dew forms *Check if ambient temperature and humidify •Wipe dew with a dry cloth, This occurrence

in the Exterior Case. of surroumding air are high. is solved naturally in low temperature and humidity.

• Is there gap in the door gasket? •Fill up the gap.

Abnormal •Is the set positioned in a firm and even place? - Adjust the Adjust Screw, and position

noise, in the firm place.

• Are any unnecessary objects set •Remove the objects.

in the back side of the set?

•Check if the Drip Tray is not firmly fixed. •Fix it firmly on the original position.

•Check if the cover of mechanical room •Place the cover at the original position.

in below and front side is taken out.

Door does not •Check if the door packing is dirty •Clean the door packing.

dose well, with filth such as juice.

• Is the set positioned in afirm and even ptace? • Position in the firm place and level the

Adjust Screw.

• Is too much food putted in the set? • Keep foods not to reach the door.

Ice and foods • Check if the inside of the set is dirty •Clean the inside of the set.

smell unpleasant. • Did you keep fragrant foods without wrapping? - Wrap fragrant foods.

• It smells of plastic. *The new products smells of plastic, but it

will go away after 1-2 weeks.

•In addition to the items described left, refer to the followings to solve the complaint.

/

Checkif dew forms in /

F

the freezer.

Defrosting

is poor.

Replace the

Components of

defrosting circuit.

Check Refrigerating t _ The cycle

Cycle. is faulty.

Check the

Thermistor

]= Repair the cycle.

The operation of

the Thermistor is

poor.

Replace the

Thermistor,

-13-

6-5REFRIGERATINGCYCLE

•Troubleshooting Chart

STATE OF STATE OF THE TEMPERATURE

CAUSE THE SET EVAPORATOR OF THE REMARKS

COMPRESSOR

PARTIAL Freezer Low flowing sound of A little higher -Refrigerant level is low due

LEAKAGE compartment and Refrigerant is heard and than ambient to a leak.

Refrigerator don't frost forms in inlet only temperature. •Normal cooling is possible

mr- cool normally, when injecting of Refrigerant

>the regular amount.

_m WHOLE Freezer Flowing sound of refrigerant Equal to ambient • No discharging of Refrigerant.

LEAKAGE compartment and is not heard and frost isn't temperature. •Normal cooling is possible

Refrigerator don't formed, when injecting of Refrigerant

cool normally, the regular amount.

PARTIAL Freeze Flowing sound of refrigerant A little higher •Normal discharging of

CLOG compartment and is heard and frost forms than ambient refrigerant,

Refrigerator don't in inlet only. temperature, o The capillary tube is faulty.

C>

m cool normally.

WHOLE Freezer Flowing sound of refrigerant Equal to ambient • Normal discharging of

CLOG compartment and is not heard and frost isn't temperature. Refrigerant.

u_

•_ Refrigeratordon'tcool. formed.

MOISTURE Cooling operation Flowing sound of refrigerant Lower than •Cooling operation restarts

CLOG stops periodically, is not heard and frost melts, ambient when heating the inlet of

temperature capillary tube.

O COMP- Freezer end Low flowing sound of A little higher •Low pressure at high side

O m RESSION Refrigerator refrigerant is heard and ambient of compressor due to low

-o"n

:o m don't cool. frost forms in inlet only. temperature, refrigerant level.

mO

u)--I

_ NO COMP- No compressing Flowing sound of refrigerant Equal to ambient • No pressure of high pressure

O m RESSION operation, is not heard and no frost, temperature, part in the compressor.

t

•Leakage Detection

•Observe dischargingpointof refdgerant which may be in the oil dischargingpart in the compressorand hole of evaporator,

[

Check if compressor YES ICheck if frost

runs or not. J'l forms or not in

Evaporator.

J

iFr°st f°rmed n°rmalli Normal areount

Moisture Clog

_- Check if oil

No frost leaks or not.

or forms

in inlet only |

Observe the discharged

amount of Refrigerant.

_, No or much amount

Faulty Inject refrigerant to compressor

Compressor, and check cooling operation. I

Check Compressor IClogged by dust. 1

Frost formed normally

YES

r

>! Gas leakage. I

(Check the leakage point)

-14-

•General Control of Refrigerating Cycle

NO.

1

4

5

6

7

EEMS

Pipe and

piping system

opening time

Welding

N_sealed

parts

RefUge-_

r'a_0n time

UNIT

Min.

STANDARDS

Pipe: within 1hour.

Comp: within 10 minutes.

Drier: within 20 minutes.

Nitrogen Weld under Nitrogen

)ressure atmosphere.

(Nz pressure:

0.1-0.2 kg/cm z)

Confirm Confirm air leaking sounds

N2 leak when removing rubber cap.

Sound: usable

No sound: not usable

Min. More than 40 min_es

PURPOSES

TOprotect

moisture

penetration.

To protect oxide

scale formation.

To pre_ct

moi_ure

penetmtion+

Toremovemoisture.

REMARKS

The opening time should be reduced

to ahalf of the standards during rain

and rainy seasons (the penetration of

water into the pipe is dangerous).

- Refer to repair note in each part.

- R+134a refrigerant is more

susceptible to leaks than R-12 and

requires more care during welding,

- Do not apply ferce to pipes before and

a_erwelding toprotect pipe from cracking.

- in case of evaporator parts, if it

doesn't make sound when removing

rubber cap, blow dry air or N2 gas for

more than 1 rain and use the parts.

Cycle ................._..................._...............................................................÷...................................._................................................................................

Vacul._m Tort Below 0.03 (ref) Note: Only applicable to the model

deg'ee equipped with reverse flow

protect plate.

................. *_.................. 1............................................................... ÷.................................... i ................................................................................

Vacuum =EA High and low pressure sides Vacuum efficiency can be improved

are evacuated at the saree by operating compressor during

time for models above 200 Levacuation.

Vacuum EA Use R-134a exclusive To protect mixing The rubber pipes for R-12 refrkJerant

p_oing manifold, of mineral and shall be melted when they are used for

ester oils. R-134a refrigerant (causes of leak.)

................. _ ................. 1............................................................... +.................................... + ..............................................................................

Pipe EA Use R-134a exclusive. To protect R-12

coupler refrigerant mixing.

................. i................... 1............................................................... ÷.................................... _................................................................................

Ou*Jet R-134a exclusive.

(Sod_et)

Plug R*134a exclusive.

Refrigerant

weighing

Drier

replacement

Leak check

EA Use R-134a exclusively.

Weighing allowance: +5g

Note: Winter: -5g

Summer: +5g

-Use R-134a exclusively for

R-134a refdgeratoc

- Usa R-12 exclusivelyfor

R-12 refrigerator.

-Replacedrierwheneverrepaiing

refrigeratorcyclepiping.

-Do not use soapy water for

i check. It may be sucked into

the pipe by vacuum.

I

Do not mix with

R+I2 refrigerant,

To remove the

moisture from

pipe inside,

Defect

refrigerant leak

area.

-Donot weigh the refrigerant at too

hot or too cold an area.

(77°F[25=C] Js adequate.)

- MakeCopperbombe(Devicefillingrefrigerant)

Socket: 2SV Plug: 2PV R-134a

Note: Do not bum O-dng (bushing)

during welding.

-Check oil leak at refrigerant leak

Iarea. Use electronic leak detector if

oil leak is not found.

-The electronic leak detector is very

sensitive to halogen gas in the air. It

also sen detect R-141b in urethane.

Practice many times before using

this type of detector.

I

-15-

7. OPERATIONPRINCIPLEANDREPAIRMETHODOFICEMAKER

This manuel describes function of models adhering Ice Maker.

7-1 OPERATION PRINCIPLE

7-1-1 Operation principle of Ice Maker

Icing Control t

--T-

tContr._....__water Supply _

•Keep a level of ice-removing tray with "initial control" inputting

power.

• Wait until when water within ice-removing tray becomes cold

after starting ice-making operation.

.erform "ice check operation" to ensure that ice is tilled at an

ice bank by carrying out reverse turning and forward tumiog

the ice-removing motor. Perform =icing-removing operation for

dropping ices of ice-removing tray from the ice bank If ices

are not fully tilled.

•Perform "ice-removing control" after supplying water to the ice-

removing tray by operating solenoid of the ice valve.

•As operation for the assembty line and service of refdgerator,

pressing a "l/Maker Test Switch" allows to operate in the order

of =initial -_ ice-removing --_ water supply" control step.

1. Turning the ice-making stop switch off stops ice-making function of the ice-maker and thus no ice is made.

2. Ice-making function stops at the time of selecting ice-making function and release of the ice-making function allows to

perform the initial control function again.

*Make sure the switch on the ice maker assy is turned "on".

-16-

7-2 Function of Ice maker

7-2-1 Initial control function

1. The level of the ice-removing tray (ice-removing container) after completing the MICOM initialization in the initial POWER

ON,returning to elactdcity failure and turning-off of ice-making stop switches. Namely, detection lever operates up and down.

2. The level of ice-removing container is detected with high /low output signal of hall sensor.

In another words, operation is performed in order to keep a level by operating ice-removing motor so that high or low volt-

age could be applied in the MICOM PIN.

3. No signal change of hall sensors until a minute after operating the ice-removing motor should be considered as failure. In

this case, stop the automatic ice-remover and then reset the ice-maker initialization if considered as normal after perform-

ing continuous check in a cycle of an hour.

4. Keeping of the ice-remeving tray (ice-removing container) should be considered initial control is completed.

7-2-2 Water supply control function

1. Supply water into the ice-removing tray by operating the ice solenoid placed at the machine room of refrigerator using the

time check function if considered as the level is kept after performing a horizontal operation of the ice-making tray after

the ice-removing control (normal ice-rameving control, ice-removing control of test function) is completed.

2. The quantity of water supply is determined by supplying water for a constant using the dip switch.

<Water Supply Quantity Table>

iSWITCH NO TIME

:t;Wl $W2 Sy,_*

iOFF OFF OFF _5_

Io_ ___ o_=_9=,,=

_FF O_t OFF 10_'_

_F OFF f21_

Rema_s

The quantity of water supply may differ depending on

the setting status of the dip switch or on water pressure

as water supply method is of a pattern of direct connac-

tion to water cock.

3. The change of the quantity of water supply setting may be done according to the changed time even after changing it

without powering off. In the change of dip switch during water supply, it is done according to the water supply time previ-

ously established and then done according to the additionally changed time from the next water supply.

Water supply control switch Line indicating the

adequate amount

of water supply.

* Adjust the water supply control switch to adjustthe

amount of water being supplied.

L!Adequate

waterlevel.

*Make sure it is adjusted to meet the line indicating the

adequate amount of water supply.

7-2-3 Ice-making control function

1. Ico-making control is related with when considered as water within ice-making tray (ice container) turns into ice com-

pletely after completing water supply operation and performs ice-making completion operation by detecting temperature

of ice-making tray. (ice-making sensor is mounted on the bottom of the ice-making tray).

2. fae-making control begins after completing water supply control or initial control.

3. It is considered that ice-making is completed if temperature of ice-making sensor arrives at -6°C after 60 minutes pass

from the time water is supplied to the ice-making tray.

4. It is considered that ice-making is completed if temperature of ice-making sensor arrives at below -7°C after 10 minutes

pass at the above status.

-17-

7-2-4 Ice-removing control function

1. Ice-removing control means operation to separate ice within ice-making tray (ice-making container) after ice-making is

completed.

2. Step to check ices stored at the ice bank (container for storing ice) are fully filled. It is considered as they are tully filled if

signals of the hall sensor are at the On status ("high") before 3.6seconds after rotating positively the ice-making motor. In

this case, the ice-making motor remains at the waiting status without performing ice-removing function.

Perform ice-detacfing operation after rotating positively the ica-making motor in the cycle of an hour if the full ice status is

detected Perform water supply control function after completing ice-removing function in the short of ices stored.

Reversely rotating the ice-removing motor in the storage of full ices and then let the motor stop at the position of the ice-

making or waiting status.

3. Ice-removing control performs ica-removing operation immediately if ices stored at the ice bank (container for storing ice)

are not fully filled (the hall sensor are at the Off status ("low") within 3.6seconds after rotating positively the ice-making

motor). In this case, it positively rotates (CW) the ice-removing motor and keeps the ice-making tray at the maximum dis-

tortion status and makes ices be separated from the ice-making tray. In this case. ice-detecting lever automatically oper-

ates lifting operation with ice-removing operation.

4. ice-removing control positively rotates (CW) the ice-removing motor and stops it for a second as it considers as maximum

distortion point (ica-detecting axle = 160 °) if the sensor signal changes from the Off status (=low")to the On status ("high")

after 3.6 seconds pass.

5. Ice-removing control positively rotates (CW) the ice-removing motor at the cycle of an hour if problems in ice-making

motor or hall sensor are found and performs initial operation or operates initialization of product if normal.

6. Ice-removing control stops for a second at the maximum distortion status of the ice-removing tray (container for stodng

ice).

7. Step that the ice-removing tray stops for asecond and then returns to the level. It returns to the level status returns to the

ic.e-removing tray by reversely rotating the ice-making motor.

8. The cycle of "water supply -* ice-making • ice-removing ,returning to the lever if becoming the level status.

Maximum distortion point

Itn the short of _ ', '' • ;

ii

p______ ,: , :,

ia

stor.%___]

Output signal ON_ ._ ............................

of hall sensor

OFF I I

Ice-detectionlevel300

i i , ii

.... L.... J-.J.

i i iii

Operation of

-8" O" 10" 32' 41" 53" 50" 80" 160" 170"

LOCk loe-ma_ng loe-detec_on loe_emovallockLock

<Timing chart for ice-removal>

-18-

7-2-5 Test Function

1. Function used compulsory operation for the purpose of performing operation test. service and cleaning. This test function

is performed if pressing the test switch mounted on the automatic ice-maker itself for 0.5 second or more.

2. The test button operates when the test function is not input but at the level status. It does not perform ice-removal control

and water supply control if ices are full during operation of test function

3. Pressing the test button for more than 0.5 seconds at the level the status immediately performs ice-removing operation

irrespective of the ice generation conditions of the ice-making tray.

Caution shall be exercised as water may overflow if operating the test function at the water status that ice-making is not

done. A cycle of water supply is performed at the level adjusting operation after ice-removing operation.

Therefore, the test button allows to check problems in ice-removing operation, level operation and water supply.

4. The test function operates in the normal cycle of ice-making -_ ice-removal _' returning to the level --_ water supply if

water supply is completed,

* To check on the amount of water being supplied, press

the Test button, (Hold for 0.5 seconds)

-19-

7-3 Failure diagnosis method of ice maker

Yes

r

_"'_ormal after the ice-'malting tray_

"_nd returning to the level with the/

Normal l

I [

Defect of power terminal I

• Check DC power (5V,12V)

Defect of ice-maklng sensor

•Check resistance values of

both ends of ice-making sensor

(Pin for PCB CON2 1,2 PIN)

•Ice-making sensor-Defect

between (PIN NO # 4 of IC1)

boards

Defect of ice-making kit

Resistance values at both

ends of ice-removing motor

(# 7,8 pin of PCB CON2 7,8)

is 18_-22_ ?

Ddve circuit of ice-removing

motor 0C5 and auxiliary

circuit) is normal?

HALL IC-Defect between

(PIN NO # 20 of IC1) boards

Be sure ice-removing and

returning to the level when

pressing the TEST S/W

Defect of ice-making KIT TEST S/W

• Both ends of TEST SP,_/

(# 3,6 pin of PCB CON2 3,6)

are at open status?

• TEST S/W - Defect between

boards (PIN NO #19 of IC1)

Defect of water supply

• Water supply valve conduct

current?

•Water supply pump normally

operates?

• Water supply line is normally

connected?

Replacement of

MAiN PCB I

Replacement of I

ice-making sensor

Replacement of

ice-making kit

Replacementof

MAIN PCB

I

I

Replacement of Iice-making kit

Replacementof I

watersupplyvalve

-20 -

7-4 Explanation of ice maker circuits

7-4-1 Power circuit

CONI m_ I1_

ICl

_o._°°(M[COM)

TEST

The secondary party of transformer consists of power (12Vdc) for driving display and relay and power (5Vdc) supplying

power to MICOM and IC.

In this case, voltage at each part is as follows:

/

Part Both ends of VA1 |BothendsofCE2 Both ends of CE3

Voltage 115Vac "[ 12Vdc 5Vdc

VA1 is parts for preventing over-voltage and noise and plays a role of protecting elements of the secondary part of trans-

former as the inside of element becomes short and is broken and power fuse is cut off when power of more than 175V is

applied.

7-4-2 Vibration circuit

XlN

IC1

xc_T(MICOM)

Circuit used for synchronous clock generation for transmitting/receiving information of the inside logic elements of IC and

basic time generation for calculating time. Rated parts must be used as counting time is changed at the IC1 or the OSC1

does not operate if SPEC would be changed.

7-4-3 Reset circuit

The reset circuit is acimult that initializes vadous parts such as RAM, etc inside of the MICOM (ICl) and starts the whole of

function from the initial status and 'low' voltage is applied for a constant time (10ms) at the reset terminal of the MICOM at

the start of power input.

The reset terminal is at 5V during general operation (the MICOM does not operate in the defect of the reset IC).

-21 -

7-4-4 Load drive circuit

1. Load drive status check

D5 I

WAT RVALVEN

(ICE) U (_// I u Ill.oK --- -_

KRCIO2MI I _A_ O_

IC1

_ (MICOM)

Load Type Water Valve

Measurement Location (_)

ON I V below

Condition

OFF 12V

- 22 -

7-4-5 ICE MAKER drive/circuit

P42

(so^Iso

P43

ICI

(MICOM)

_o

P11

_7

(,4_7',

17

18

19

2O

CCLOJ-

lo4

ccllJ.

104 ,_

cc)2J_

io,,_

7 IOOUF

4.7KX2 (REVERSE) 8 2/zov CON2

(FORWARD) 5

This circuit is a circuit used to embody functions such as ice-removing, full-ice detection, level noise, and ice-making tem-

perature detection of ice-making tray (ice-making container).

- 23 -

7-5 Main PWB Assembly and Parts List

7-5-1 MAIN PWB

- 24 -

7-5-2 Replacement Part List

No. D_ _o" c_5¢m_ SPl_f M_ER _MA_<

1_170,B20_ P_*MNN FR-I(DS-t!07k))00 S_ :-1.6

-- j_:117V,C_15V

25170JB200:TRANSPC1-- r._ SI_ PRANS

4 WAFER

5_;MW250--OB CON2

6_JBSOON ;MW250-04 CON3

7_ UlCOM _1 _P87C409N rO_PIBA ICI(=O_JB2_

--_IRH17B12_,EGt3__TO1)BA17812T ROHM iC2

9m =PC7812J_F NEC

0_E70420_ <IATO42P _.E.C

10 _ _ESET IC _MR--OIO1D (m C4

E_ =35N--1 3MRON

11 -- RELAY RY1

34

12 --_70"0001_ _ONATOR --"ST4"OOM_=ORATA OSC1

17Z'-OOPBI t)INR140471 L JIN

2)S_C4710-14_Sid4qWk

14- 610'J*JBS0_I 11_NR140521L .JIN

-- IARISTOR VA1

15 610_JB_61, 2)5"V_S21_-14_SAMHWA

16-- 610_1B800_ 12_NRI402-/' IL JIN

IC

17 om_l_ceml moll,;m[ IN4148 II_oqM D5

tly c

18 0[04_04_ _1N4004 r2"_+iu DI_D4

19 _ lIP S/_ 3P.DIp o_'_x

2_ _ _R[VE IC BA6222 R_ IC5

21 o_z_6a_t _!200uF/35_ c_1

22 0_1_1H_1_ _

24 0_.47711_t8 470uF125'_ [;_Jl_ --

2_ 0(:_271F6,_ 22_F/16V _E3

26 0_476_1_ 47uF/25V

2_ 0C_211_ _'r.wa_ 223/100V SBL CMI_CM3

28 o_q_¢mo_ _o2/25v

26 _g_'r.tF_al_ 223/25V T_ yN._

3C 0G_104{1_0_ 104/50V CC1_t2

32 _S8J 1/2vt R6

F_IQO_ IMJ 1/4V_ R2

F_1612G4{_d_TALFILM16.2KF1/4_ RF1

3E

3e

3;

3e

O.6*Srnm

0.6_Smm _d01.,_ CC1

41 L36070f 5 _MP "_tREO,6*lOmm

0.6"15mm

d-4 $8F0302/,18SCR£W _SS_MBL,E TH H/S _K

45 t9111001 SOLOE_ N_4TXR-I_ HEE _klG SOLD"

_.6 _9111004 klm_ HS_A

4-7 _93331G5 _LttXAUT_ JS71 KQ(I

48

- 25 -

7-6 PWB DIAGRAM

, CON1F_n_s 'K_4 IC2. ? - _ - T - "

;,kgllJ,I Xl_ lo+LoLT2 Llo

[L ,_ .... L

GSN-1A 47K

--'--'--4 D5

I/1°1 T I_l'm F _ IF',,, _, I 4.TKm 15

WATER VALVE L_ I o "; :02 !/'OKI I

(ICE) I

KRCIO2MI I n_-

i

1 104 3CC6

lcoC5 2 ,_104

V_

Voss

TEST

XIN

XOUT

RESET

-26 -

P42

(_A/SOI

P_

PIO

Pll

P67

(AIN7)

17

18

P12

P14

20

CCIO*-_

104

CCll _-

I04- r_

CCt 2-I_

104 n_

(REVERSE) 6

(FBRVARD) 5

IC5

BA6222

CC8

104 CC9

R8R7 .7K

RIOR9 K

RF1Rll 6.2.KF

)OOuF

/2_v

2

68.1/2W

CM3

10 i223/100V

CON2

8

7

6

3

Z

ICE MAKER

MOTOR

ICE MAKER

TEST S/W

ICE MAKER SENSOR

21

22

23

4~10,12r 13,16,24_C,26

CON101 [- _- 7

_ U___

(WATER SUPPLYING TIME CDNTRBL S/W)

I

I

-27 -

8. EXPLODED VIEW & REPLACEMENT PARTSLIST

•The parts of refrigerator and the shape of each part are subject to change in different localities.

• Capacitors and fuse are optional parts.

GR-T622, GR-T722

I

I

- 28 -

i 29 m

_30 _

ICE MAKER PART

-31 -