Leggett and Platt Canada 8409300 Helios TC Wireless Charger User Manual
Leggett & Platt Canada Co. Helios TC Wireless Charger
User Manual
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www
.LeggettEcoupled.com
Page 1 of 7
© 2011 Leggett & Platt, Incorporated | 10486_200_3-11
INSTALLATION INFORMATION FOR
ORIGINAL EQUIPMENT MANUFACTURERS
Model Number: TC
IMPORTANT – PURPOSE OF
DOCUMENT
THIS
DOCUMENT
IS FOR USE ONLY BY
ORIGINAL EQUIPMENT MANUFACTURERS (OEMs)
WHO
PURCHASE
THE REFERENCED
HELIOS™
COMPONENTS
FROM
LEGGETT
& PLATT®,
INCORPORATED
OR ITS
AFFILIATES (L&P). NEITHER
THIS
DOCUMENT
NOR
THE
INFORMATION
IN THIS
DOCUMENT
IS
INTENDED
FOR
DISTRIBUTION
TO, OR USE BY, END
USERS
OF OEM PRODUCTS
WHICH
INCORPORATE
HELIOS™
COMPONENTS (END USERS).
BY
PURCHASING
HELIOS™
COMPONENTS
FROM L&P, EACH
OEM ASSUMES, AND SHALL
HAVE
SOLE AND FULL
RESPONSIBILITY
FOR,
PROVIDING APPROPRIATE INSTRUCTIONS
FOR USE
OF SUCH OEM PRODUCTS.
L&P ASSUMES THAT ALL OEMs WHO
PURCHASE
FROM L&P AND WHO USE THIS
DOCUMENT HAVE EXPERTISE
IN THE USE
OF
ELECTRICAL DEVICES
AND
COMPONENTS,
INCLUDING THE
EXPERTISE NECESSARY
TO
(i) DETERMINE WHETHER
OR NOT
HELIOS™
COMPONENTS ARE SUITABLE
FOR USE WITH THE OEM’s
PRODUCT,
AND
(ii) PROPERLY
AND
SAFELY
CONFIGURE
AND
INSTALL
HELIOS™
COMPONENTS. ACCORDINGLY,
THIS
DOCUMENT
IS
INTENDED
ONLY AS A
HELPFUL SUPPLEMENT
FOR
USE BY THE OEM AND NOT AS A
SUBSTITUTE
FOR THE OEM’s
EXPERTISE
OR THE OEM’s
RESPONSIBILITY
FOR PROPER AND
SAFE DESIGN
OF ITS
PRODUCT
AND
INSTALLATION
AND USE OF HELIOS™
COMPONENTS.
IF ANY OEM USING THIS
DOCUMENT
LACKS SUCH
EXPERTISE
OR
DOES
NOT
AGREE
TO THE
FOREGOING LIMITED PURPOSE STATED
FOR THIS
DOCUMENT,
SUCH OEM SHOULD
IMMEDIATELY NOTIFY
L&P IN
WRITING
TO THAT
EFFECT
AND SHOULD NOT USE THIS
DOCUMENT.
PRICES
AND
OTHER TERMS
AND
CONDITIONS
FOR SALE OF HELIOS™
COMPONENTS
TO ANY OEM
ARE GOVERNED
BY
SEPARATE DOCUMENTS ISSUED
OR MADE
AVAILABLE
TO THE OEM BY L&P, INCLUDING THE
INVOICE ISSUED
BY L&P AND THE
STANDARD TERMS
AND
CONDITIONS
OF SALE
LOCATED
AT
http://www
.Leggett.com/po-terms-conditions.htm.
If you need assistance or have questions, contact your local Leggett & Platt Inc. sales representative or visit
www
.LeggettEcoupled.com
Page 2 of 7
SAFETY
INFORM
A
TION
L&P EXPECTS THAT THE OEM WILL INCLUDE APPROPRIATE SAFETY WARNINGS AND INFORMATION FOR END USERS OF ALL OEM
PRODUCTS WHICH INCORPORATE HELIOS™ COMPONENTS. SUCH WARNINGS AND INFORMATION MUST INCLUDE THOSE SET
FORTH BELOW AND OTHER WARNINGS AND INFORMATION AS THE OEM DETERMINES NECESSARY AND APPROPRIA
TE.
DANGER
To reduce the risk of electrical shock:
• Always disconnect the wireless power transmitter from its power supply before removing
• Do not reach for a wireless power transmitter that has fallen into water, if applicable – disconnect it from its power supply
immediately
• Do not disassemble or modify any part of this wireless power transmitter
• Do not leave any metal objects, especially electrical coils close to the wireless power transmitter
WARNING
To reduce the risk of burns, fire, electrical shock, or injury to persons:
• This wireless power transmitter is designed to provide wireless power to a device or battery of that device that is Qi-certified,
and is for in-vehicle use only. Use this wireless power transmitter only for its intended application. Do not install or use this
product elsewhere
• Keep cord away from heated surfaces and liquids, either for OEM, or for aftermarket installation
• Proper fuse shall be considered in the power supply. Supply voltage shall match what the transmitter is designed for.
• Do not install this wireless power transmitter in any electrically conductive surface. Keep any metal away from this
transmitter
• This wireless power transmitter should not be used by children or people with disabilities that may hinder their ability to
understand all product information and use the wireless power transmitter safely. Close supervision is necessary when
childr
en
or people with disabilities can get in touch with to this wireless power transmitter.
• Do not place metal object(s) between the mobile phone and wireless power transmitter. Metal object(s) such as coins,
rings or keys will become HOT. If metal object(s) become lodged between the mobile phone and wireless charging pad,
carefully remove the mobile phone and allow the metal object(s) to cool before removing. Failure to wait until the
object(s) cool could result in personal injury, including burns
• Never operate this wireless power transmitter if it has a damaged housing, cord, or if wet
• Do not operate when aerosol products are being used or oxygen is being administered
FCC RF Exposure Warning to OEM installers:
• The Helios™ wireless power transmitter must be installed in such a way as to provide at least 2 cm of separation
between the transmitter coils and the human body; otherwise the transmitter may exceed the FCC RF Exposure
limits.
• Leggett & Platt recommends installing the Helios™ wireless power transmitter with 10 cm of separation between the
transmitter coils and the human body to ensure compliance.
To reduce the interference with the other electrical device in the vehicle:
• Do not install this wireless power transmitter close to any other antennas used in vehicle. Keep it away from them as much
as possible
• Do not leave your wireless entry & start fob close to the wireless power transmitter, the feature may not work properly
while a mobile phone is being charged.
• If two or more units of wireless power transmitter need to be installed in the same vehicle, a minimum gap of 50 mm shall be
considered between them to avoid their mutual interference
If you need assistance or have questions, contact your local Leggett & Platt Inc. sales representative or visit
www
.LeggettEcoupled.com
Page 3 of 7
IMPORTANT SAFETY INSTRUCTIONS
1.
SAVE
THESE INSTRUCTIONS – This manual contains important safety and operating instructions for wireless power
transmitter Model: TC
2. Before using the wireless power transmitter, read all instructions carefully
3. CAUTION – To reduce risk of injury, charge device equipped with Qi-certified wireless power receiver only. Other types of
wireless power receiver may cause personal injury and damage.
FCC & INDUSTRY CANADA COMPLIANCE
The OEM shall inform end users of the following to the extent applicable:
This wireless power transmitter complies with Part 15, subpart C of the FCC Rules and with Industry Canada license-exempt RSS
Standard(s). Operation is subject to the following two conditions:
(1)
this device may not cause harmful interference, and
(2)
this
device must accept any interference received, including interference that may cause undesired operation.
“Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence. L’exploitation est
autorisée aux deux conditions suivantes: (1) l’appareil ne doit pas produire de brouillage, et (2) l’utilisateur de l’appareil doit accepter
tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement.”
Changes or modifications not expressly approved by Leggett & Platt, Incorporated could void the user’s authority to operate the wireless
power transmitter.
“Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain
approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain
should be so chosen that the equivalent isotropically radiated power
(e.i.r.p.)
is not more than that necessary for successful
communication.”
“Conformément à la réglementation d’Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d’un type
et d’un gain maximal (ou inférieur) approuvé pour l’émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage
radioélectrique à l’intention des autres utilisateurs, il faut choisir le type d’antenne et son gain de sorte que la puissance isotrope
rayonnée équivalente
(p.i.r.e.)
ne dépasse pas l’intensité nécessaire à l’établissement d’une communication satisfaisante.”
EUROPEAN DECLARATION OF CONFORMITY
We, Leggett & Platt, One Leggett Rd. Carthage, MO 64836, USA, declare under our sole responsibility that the wireless power
transmitter Model TC, to which this declaration relates, is in conformity with the following standard(s) or other normative document(s)
EN 300 330-2V1.6.1
EN 301 489-3 V1.6.1
EN 301 489-1V1.9.1
Following the provisions of Electromagnetic Compatibility, and R&TTE directive(s). The Technical Construction File is maintained at:
360 Silvercreek Industrial Drive
R.R.#1 Tecumseh, Lakeshore
Ontario, Canada
N8N 4Y3
If you need assistance or have questions, contact your local Leggett & Platt Inc. sales representative or visit
www
.LeggettEcoupled.com
Page 4 of 7
SAFETY
CONSIDERATIONS for OEM INSTALLERS
Safety is dependent on the proper installation and servicing of this wireless power transmitter. It is important to read and follow all
instructions befor
e
installing this product. To properly install a Helios™ wireless power transmitter you must have a good
understanding of electrical procedures and systems, along with proficiency in the installation and service of automotive environment.
There are no adjustments required at any time of the electrical components within the charging mount. OEMs and installers should
not open the Helios™ wireless power transmitter
housings
or make modifications to the transmitter or its components
unless
expressly
approved in writing by an authorized representative of Leggett & Platt, Incorporated. Any changes or
modifications will void the product warranty.
During Installation
• DO NOT connect this wireless power transmitter to a power supply, until:
1. ALL other electrical connections are made
2. Mounting of ALL components is complete
3. VERIFICATION that no short circuit exists in the entire system
4. The supply voltage is correct
• DO NOT install wireless power transmitter or route wiring cords in the path of any walkways or moving components.
• When installing into the desired surface, DO make sure that both sides of the surface are clear of anything that could be
damaged
After Installation
• Test the wireless power transmitter to ensure that it is working properly (see LED Indicator Lighting)
• File these instructions in a safe place and refer to them when performing maintenance or re-installation, if applicable
WARNING: Failure to follow all safety precautions and instructions may result in death, serious injury, or property
damage. The OEM assumes sole
responsibility
for such precautions and instructions and for any failure to follow them.
Disclaimer
By proceeding with installation of Helios™ wireless power transmitter in OEM wireless power system, the OEM agrees that:
(i)
L&P is
not liable under any theory of contract, tort law, or otherwise for any loss, damage, death, personal injury, special, incidental, or
consequential damages, or any other damage of any nature arising directly or indirectly from or relating to the improper installation or
use of L&P wireless power transmitter in automotive environment; and (ii) the OEM will defend, indemnify, protect, and hold harmless
L&P and each of its affiliates, officers, directors, agents, and employees from and against any such liability, claims, injuries, losses, and
damages. In order to safely install and use L&P wireless power transmitter, full consideration of the real
envir
onment (e.g., location of
electrical wiring, support members, surface thicknesses, and other electrical and structural components) is required. L&P disclaims
responsibility for improper use or installation of wireless power transmitter and use or installation not consistent with the original
manufacturer specifications and recommendations (if any) for such wireless power transmitter.
Warranty Information
Neither this document nor the statements in this document create any warranties, express or implied, regarding Helios™ wireless
power transmitter. All information regarding any warranties made by L&P to the OEM purchaser of Helios™ wireless power transmitter
is located in separate documentation provided by L&P to the OEM. L&P makes no other warranties and specifically disclaims any
express or implied warranties of merchantability or fitness for purpose. No warranty shall extend to any person other than the OEM
who purchases the Helios™ wireless power transmitter from L&P.
If you need assistance or have questions, contact your local Leggett & Platt Inc. sales representative or visit
www
.LeggettEcoupled.com
Page 5 of 7
CERTAIN PRE-INSTALLATION CONSIDERATIONS
The OEM is solely responsible for taking all steps necessary and appropriate for safe and proper installation of Helios™ wireless
power transmitter. These steps include, without limitation, the following:
Instructions & Personnel
The OEM should use only properly trained and qualified personnel for installation. The OEM should assure that all such personnel read
and fully understand this document prior to beginning installation.
Conduct a “Bench Test”
The OEM should conduct a “bench test” to verify that all electronic issues are resolved prior to installation:
• Make sure the Helios™ wireless power transmitter is operational with a Qi-certified secondary device before being installed
• Check the Power Supply/LED connection for proper fit (see Power Supply/LED Connection)
• Dry-fit the Helios™ wireless power transmitter in the desired mounting surface to make sure there are no obstructions
If you need assistance or have questions, contact your local Leggett & Platt Inc. sales representative or visit
www
.LeggettEcoupled.com
Page 6 of 7
INSTALLATION INSTRUCTIONS
Detailed integration of the wireless power transmitter into the vehicle is customer specific and need to be worked out between L&P
and the OEM. The following gives a general instruction of the installation.
Note: It is recommended that the packaging location(s) allow for 10 cm of separation between the transmitter coils and occupants. To
safely comply with FCC RF exposure regulations, this separation cannot be less than 2 cm. Integrators should exercise due care in
selecting the packaging location to meet this requirement.
Usually, two parts are delivered, as shown in the picture below
The connector is attached to the wireless power transmitter, as shown in the picture. Pay particular attention to the orientation
of
the “clip” on the Helios™ wireless power transmitter and the tab on the mating connector. The picture below shows the whole
assembly
Typically the wireless charger will feature 4 bosses. These bosses serve two purposes: 1) For mounting and 2) Closure of the housing.
This can vary depending on OEM installation requirements.
Please note that the housing and wire harness design may vary as the OEM requires and may not appear exactly as shown.
Wireless power
transmitter
(Housing may vary)
Connector with
Power lines
(Harness may vary)
If you need assistance or have questions, contact your local Leggett & Platt Inc. sales representative or visit
www
.LeggettEcoupled.com
Page 7 of 7
LED INDICATOR LIGHT
The Helios™ wireless power transmitter is equipped with a bi-color LED indicator light. The LED has four states: Green, slow
flashing Green, Red, and Off. Each state communicates the following:
LED is Off = Helios™ wireless power transmitter is not charging
• No secondary device is present
• Secondary device is present, but incompatible with the Helios™ wireless power transmitter – not Qi-certified.
• Secondary device is not properly aligned
• Helios™ wireless power transmitter is not properly connected to the power supply
• Power supply is not providing power to wireless power transmitter
• A foreign object has been detected on the pad; foreign object protection has activated.
LED is Green = The secondary device is fully charged, and the Helios™ wireless power transmitter is waiting for removal of the
secondary device
• Secondary device reported that the battery is fully charged
LED is flashing Green = Helios™ wireless power transmitter is providing power to the secondary device
• Secondary device battery is receiving a charge
• Secondary device coils are aligned
LED is Red = A condition in the transmitter that doesn’t allow transmitter to recover by itself, and that needs involvement of specially
trained service personal.
• Module initialization (momentary)
• Acquisition time for power transfer (momentary)
• Secondary device coils are aligned and there is a fault in the Helios™ wireless power transmitter
LED scheme is subject to change from application to application
POWER SUPPLY
INFORM
A
TION
The Helios™ wireless power transmitter is supplied with LEDs, with/without wire harness, with/without cell phone retaining fixture,
according to the agreement with the customer.
Supply voltage to the Transmitter: range (adjustable): 9V- 16V, typical 13.5V
Operating Temperature: -40°C to +85°C; for charging: -20°C to +60°C (adjustable)
Operating Humidity: 30% -
85%
Leggett & Platt package graphics and other marks are trademarks of Leggett & Platt Inc. All other brand names are trademarks
of
their respective owners. Leggett & Platt Inc. is not affiliated with the respective owners of their trademarks. Helios™ is a trademark
of
Leggett & Platt Inc. All rights reserved.
Qi and the Qi symbol are trademarks of the Wireless Power Consortium.
Qi is the universal standard for inductive charging. Qi-enabled devices will work with Qi chargers.