Lennox International Inc 61H42 Users Manual

LENNOX Controls and HVAC Accessories Manual L0806361 LENNOX Controls and HVAC Accessories Owner's Manual, LENNOX Controls and HVAC Accessories installation guides

61H42 L0806361

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2015-02-09

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HEAT PUMP

©1993 Lennox Industries Inc.

KITS AND ACCESSORIES

SOLID STATE DEFROST
REPLACEMENT BOARD

502,673M
9/93

Dallas,Texas

Litho U,S,A.

Supersedes 3/92

INSTALLATION
INSTRUCTIONS
FOR SOLID STATE DEFROST REPLACEMENT
LB-83114C
(61H42) USED ON HP7-1,
-2, HP8, CliP9 AND CliP10 SERIES
,/SHIPPINGANDPACKING

_

: :

::

:]

Package 1 of 1 contains:

1- Connect one end of long wire (provided) to "HLD"
terminal on the defrost board. Disconnect defrost
high pressure switch from between high pressure
switch and loss of charge switch.

1- Control board on mounting bracket
1- Defrost thermostat
1- Outdoor fan/defrost relay
8- Wires with 3/16" terminals
1- Screw

2-Splice
remaining
end of long wire to wire
between high pressure switch and toss of charge
switch where high pressure switch was originally
connected.

2- Wire nuts
/tNSTA_TiON:

:

3- Connect onewire from defrost relaycoitto
terminal of defrost board.

1- Turn off power supply to unit.
2- Remove compressor access panel and control
box cover.
A- Defrost Thermostat
3- Disconnect coil thermistor from coil return bend
and air thermistor from fan section. Replace coil
thermistor
with provided defrost thermostat.
Secure to liquid line as close as possible to the
outdoor coil.

5- Connect wire from defrost thermostat
the "24V" terminals on defrost board.

Board

5- Install newcontrol
screw and hole.

C-Outdoor

Fan/Defrost

7-

board assembly using existing

6- Drill new hole into control
screw provided in kit.

panel and secure with

Relay

7- Remove
outdoor
fan/defrost
replacement outdoor fan/defrost

relay.
relay.

Install

to one of

IMPORTANT-Make sure defrost thermostat is securely
fastened to the fiquid line.
6-

4- Remove and retain screwfrom existing solid state
defrost board located in control box. Note
existing wiring. See figure 1.

"OUT"

4- Cut off terminal of remaining wire from defrost
relay coil and strip wire 5/8 inch. At a convenient
location, splice wire to long wire from "HLD"
terminal using a wire nut.

NOTE-/t may be necessary to remove the front corner
panel for access to coil thermistor,
B-Defrost

BOARD
UNITS

Cut off terminal
from
remaining
defrost
thermostat wire and strip wire 5/8 inch. Splice
with one of the defrost
pressure switch wires
using a wire nut.
Locate blue transformer
remaining
defrost high
using a wire nut.

wire and splice with
pressure switch wire

8- Connect the remaining existing
terminal on defrost board.

wire to "COM"

9- Defrost time interval can be selected to defrost
every 30, 60 or 90 minutes. This is selected using
the jumper on the defrost board.
10-Replace

Page 1

all panels and restore power to unit.

TOP VIEW

FRONT

VIEW

DEFROST TIME
INTERVAL JUMPER

Use existing hole to
install replacement board

f

REPLACEMENT
BOARD

9O
6O

_J
0

I

_o

RST
HLD
24V
OUT

®1

REMOVE
EXISTING BOARD

_ INTERNAL
JUMPER

COM

Drill new hole into
control box panel

FIGURE 1

TYPICAL

WIRING
EXISTING TRANSFORMER
24V POWER BLUE WIRE

_]

HIGH
PRESSURE
SWITCH

,

LOSS OF
CHARGE

._

SWITCH
RST 0
HLD
DEFROST
BOARD

24V * _)-

DEFROST THERMOSTAT

OUT (_

tOM9

OUTDOOR FAN AND
DEFROST RELAY

DEFROST HIGH
PRESSURE
SWITCH

COMPRESSOR
CONTACTOR
*NO TE-- No external/umper ts requtred for
24VAC terminals. The 2,4V terminals are
jumpered lnternal/}z Either termina/ may be
connected to defrost thermostat•

EXISTING TRANSFORMER
COMMON YELLOW WIRE

Page 2

The defrost control is a solid state control
manufacturedby Hamilton Standard.The control
providesautomaticswitchingfrom normal heating
operationto defrost mode and back.The defrost
controlcontainsa solidstatetimerwhich switchesan
externa] defrost relay through 1/4" male spades
mountedon the control'scircuit board.Thecontrol
energizesthe defrostrelayat regular timed intervals.

7- Timing Jumper
A factory installed jumper on the circuit board
connects terminal Wl on the circuit board to one
of the three timing pins.
8- TST Pins
Each board is equipped with a test pins for use in
troubleshooting
the
unit. When jumpered
together, these pins reduce the control timing to
about 1/256 original time.

A CAUTION

On some units, a normally open defrost switch placed
in series between the defrost relay and the control
initiates defrost only when needed at the end of the
timed intervals. On other units, the control initiates
defrost on demand from the defrost thermostat,

Defrost Control Components:
1- 24V Terminal
Terminat 24V receives 24VAC from the control
transformer.
This terminal powers the control's
internal timer and relays. Terminal 24V must be
powered at all times to provide HOLD between
thermostat demands.
2 COM Terminal
Terminal COM provides 24VAC common.
3- HLD Terminal
Terminal HLD hold the internal timer in place
between thermostat demands and altows the unit
to
continue
timing
upon
resumption
of
thermostat demand, tn most units, terminal HLD
is connected directly to thermostat demand.
4- OUT Terminal
Terminal
OUT controls
unit
defrost
when
connected to one side of the defrost relay coil. An
internal relay connected to terminal OUT closes
to allow external defrost relay to energize and
initiate defrost. At the end of the defrost period,
the internal relay connected to terminal
OUT
opens to de-energize the external defrost relay.
5- RST Terminal
This terminal is not functional for the specified
application.

To Place Control in Test Mode:
1- Turn off all power to avoid damaging
board.

the circuit

2- Make sure all control terminats are connected as
shown on unit wiring diagram before attempting
to place control in test mode.

IMPORTANT

3- Connect jumper to "TST" pins,
4- Turn indoor thermostat
to highest temperature

to heat mode and adjust
setting.

5- See table 1 for control timings in "TST"

mode,

6- Turn on power to unit and re-adjust thermostat.
Be sure to remove jumper when test is complete.

6- Timing Pins (T1,T2,T3)
Each of these pins provides a different timed
interval between defrosts (30, 60 or 90 seconds).
A jumper connects
the pins to circuit board
terminal
Wl. To change the interval between
defrosts, remove the jumper from the pin it is
connected to and reconnect the jumper to one of
the other available pins.

Page 3

TABLE 1
TEST MODE CONTROL TIMINGS

NORMAL
OPERATION
"TST"

PINS

JUMPERED
TOGETHER

!_ 30+3
MIN
1!7+0r7
SEC.

i

60±6
MIN

:
i

90_9
MIN.

14+1A
SEC

i 21_+21
i
SEC*

_

i
!

14+1,4
MIN.
3-3_0.3
SEC

DEFROST

CONTROL

TROUBLESHOOTING

FLOWCHART

START HERE

I

............
i ....

Check control transformer primary
and secondary voltages. Repair or
replace as necessary.

Is defrost control set for
30, 60 or 90 minute de =
frost intervals?

I
I

Check thermostat and
thermostat widng. Repair
or replace as necessary

Check defrost sensor. Is sensor
temperature or pressure activated? For help in determining, refer to operation of control in unit
installation instructions and unit
wiring diagram.

I
Pressure

Is compressor contactor
energized?

i---No ................
I Yes

Turn off power to unit.

I

1 .o___1

I
Repeat troubleshooting
procedure.

Check circuit from "HLD"
terminal back to thermostat, Repair or replace as
necessary.

Does un_ go into defrost
within appropriate time?

I

t

I
|

Temperatu re

I

Yes

Yes _

No _

i

Is sensor making good
contact with coil?

Unit is operating
Turn off power
Remove all test
Reassemble

No

I

properly.
to unit,
jumpers.
unit.

Yes

I

Check all electrical connections
at the defrost control. Defrost
sensor and defrost relay.

Connect a jumper between "OUT" terminal
and "COM" terminal. CAUTION-Be
careful
not to short "OUT" terminal to "24v" terminal,

I

Permanent

controt damage could result.

I

Connect a jumper across
the defrost relay.

Does unit go immediately

I

Yes

Connect a jumper across the two
"TST" pins on the delrost Control,

I

t

No

Turn off power to unit.
Remove all test jumpers.
Replace defrost control with new
control board,
Repeat troubleshooting procedure.

1

Check voltage across defrost relay coil. Is voltage
24 ± 6VAC?

I

Turn on power to unit.

["-_

I

Yes _

No

Is defrost relay
energized?

Check voltage across "HLD"
terminal and "COM" terminal, Is voltage 24 + 6VAC?

I

Yes

1

Check voltage across re=
versing valve coil. Is voltage 24 ÷ 6VAC?

I

Yes

ls solenoid engaging?

I

No

1
Replace solenoid.
Repeat troubleshooting procedure,

Turn off power to unit.
Check and repair circuit
from reversing valve
through defrost relay to
control transformer.
Repeat troubleshooting
procedure.

Page 4

No

Check voltage across "24Y"
terminal and "COM" terminal. Is
voltage 24 ± 6VAC?

I
No

I

Replace reversing
valve. Repeat
troubleshooting
procedure.

into defrost?

I

Turn indoor thermostat to
heat mode and adjust to highest temperature setting.

i

]

Check voltage across "OUT"
terminal and "COM" terminal.
Is voltage 24 ± 6VAC?

Repair or
replace sensor
bracket.

Yes _t

Repeat procedure.
troubleshooting

NO

,,,, ,,,,,,

I
Turn off power to unit.
Check circuit from defrost
switch back to control
transformer. Repair of replace as necessary,
Repeat troubleshooting
procedure,

I_ .....

Yes

I
Turn off power to unit.
Replace defrost relay,
Repeat troubleshooting
procedure.



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