Lg A2Uc243Fa0 Lmu240Ce Users Manual 3828A20462Z(Ç¥Áö)
AMNH093APM0(LMAN090HNS) .php?file=LG-2787
A2UH243FA0(LMU240HE) 121736-1
AMNH123DEA0 (LMN120HE) to the manual 74efb757-53ca-4692-b4b7-e940b111f303
2015-01-26
: Lg Lg-A2Uc243Fa0-Lmu240Ce-Users-Manual-228102 lg-a2uc243fa0-lmu240ce-users-manual-228102 lg pdf
Open the PDF directly: View PDF .
Page Count: 86
Download | |
Open PDF In Browser | View PDF |
website http://www.lgservice.com LG LG Multi Type Air Conditioner SERVICE MANUAL MODEL • Indoor Unit: Room Type AMNH093D4A0(LMN090HE) AMNH123DEA0 (LMN120HE) AMNC093D4A0(LMN090CE) AMNC123DEA0 (LMN120CE) Art Cool Type AMNH093APM0(LMAN090HNS) AMNH123APM0(LMAN120HNS) AMNC093APM0(LMAN090CNS) AMNC123APM0(LMAN120CNS) • Outdoor Unit: A2UH243FA0(LMU240HE) A2UC243FA0 (LMU240CE) CAUTION • BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. • ONLY FOR AUTHORIZED SERVICE PERSONNEL. Multi type Air Conditioner Service Manual TABLE OF CONTENTS Model Number Nomenclature ....................................................................................................................3 Symbols Used in this Manual ...................................................................................................................4 Safety Precautions......................................................................................................................................5 Dimensions................................................................................................................................................11 Indoor Unit.............................................................................................................................................11 Outdoor Unit ...........................................................................................................................................12 Product Specifications .............................................................................................................................13 Installation .................................................................................................................................................15 Installation Parts.....................................................................................................................................15 Installation Tools.....................................................................................................................................15 Select the best location .........................................................................................................................16 Piping length and elevation ....................................................................................................................17 Fixing Installation Plate(Standart Type)..................................................................................................18 Preparing work for Installation (Artcool Type Only) ................................................................................19 Flaring Work and Connection of Piping..................................................................................................21 Flaring work............................................................................................................................................21 Connecting the Piping ............................................................................................................................22 Connecting the Cable between Indoor Unit and Outdoor Unit .............................................................30 Connect the cable to the Indoor unit. .....................................................................................................30 Connect the cable to the Outdoor unit....................................................................................................31 Connection method of the connecting cable(Example) ..........................................................................32 Connect the cable to the indoor unit.......................................................................................................33 Checking the Drainage, Forming the Pipings and Long Pipe Setting .................................................34 Checking the drainage............................................................................................................................34 Forming the piping..................................................................................................................................35 Air Purging and Evacuation .....................................................................................................................36 Checking method ...................................................................................................................................36 Evacuation..............................................................................................................................................37 Charging ....................................................................................................................................................38 Test Running .............................................................................................................................................39 Operation ...................................................................................................................................................40 Function of control..................................................................................................................................40 Function of Indoor Unit ...........................................................................................................................45 Function of Outdoor Unit ........................................................................................................................47 Remote Control Operation .....................................................................................................................48 Disassembly ..............................................................................................................................................49 Indoor Unit..............................................................................................................................................49 Schematic Diagram...................................................................................................................................54 Electronic Control Device .......................................................................................................................54 Wiring Diagram.......................................................................................................................................58 Components Locations...........................................................................................................................59 Troubleshooting Guide .............................................................................................................................64 Refrigeration Cycle Diagram ..................................................................................................................64 Self-diagnosis Function ..........................................................................................................................65 Cycle Troubleshooting Guide..................................................................................................................66 Electronic Parts Troubleshooting Guide .................................................................................................67 General Information................................................................................................................................72 2-way, 3-way Valve ....................................................................................................................................78 Exploded View & Replacement Parts List ..............................................................................................82 Indoor Unit .............................................................................................................................................82 Outdoor Unit ..........................................................................................................................................86 2 Multi type Air Conditioner Model Number Nomenclature Model Number Nomenclature Indoor Unit AMN H 09 3 D 4 A 0 Serial Number Function A : Basic, L : Nano Plasma + Auto Clean(Wall Mounted) C: Plasma(Ceiling Cassette), G: Low Static Motor ART COOL(DELUXE) Type Front Panel Color B : Blue, D : Wood, M : Metal, R : Mirror, W : White Chassis Name Indoor Unit Type Wall mounted split D : D- look type M : M- look type L : L- look type G : G- look type N : N- look type Artcool type A : standard/wide type D : Deluxe type B : Ceiling Concealed Duct V : Ceiling & Floor(Convertible) Electrical Rating 3: 1Ø, 208~230V, 60Hz Nominal Cooling Capacity in Btu/h Ex) 9,000 Btu/h '09', 12,000 Btu/h '12' Model Type H: Heat Pump C: Cooling Only Outdoor Unit MPS Variable Multi System Indoor Unit A2U H 24 3 F A 0 Serial Number Function A : Basic Multi Type F : Free Joint Multi Type Electrical Ratings 3: 1Ø, 208~230V, 60Hz Nominal Cooling Capacity in Btu/h Ex) 24,000 Btu/h '24', 36,000 Btu/h '36' Model Type H: Heat Pump C: Cooling Only R-410A MPS Variable Multi System Outdoor Unit And No. of Connectable Indoor Units Ex) A2U : Connectable max. 2 Indoor Units Service Manual 3 Model Number Nomenclature Combination table Heating Cooling Operation Combination of Indoor Unit(kBtu/h) Each Capacity Unit-A 1 Unit 2 Unit Unit-B 9 12 Total UNIT-A(Btu/h) UNIT-B(Btu/h) 9 9000 Total Capacity Each Capacity Btu/h kW - 9000 2637 UNIT-A(Btu/h) UNIT-B(Btu/h) 9000 Total Capacity Btu/h kW - 9000 2637 12 12000 - 12000 3516 12000 - 12000 3516 9 9 18 9000 9000 18000 5275 9000 9000 18000 5275 9 12 21 9000 12000 21000 6154 9000 12000 21000 6154 12 12 24 12000 12000 24000 7033 12000 12000 24000 7033 Notes : 1.Cooling Capacity is based on : indoor temp. 26.7°C(80.1°F)DB, 19.4°C(66.9°F)WB; outdoor temp. 35°C(95°F)DB, 23.9°C(75°F)WB 2.Heating Capacity is based on : indoor temp. 21.1°C(70°F)DB, 15.6°C(60.1°F)WB; outdoor temp. 8.3°C(46.9°F)DB, 6.1°C(43°F)WB 3.The total ability of connected a indoor unit is up to 24k Btu/h Symbols Used in this Manual This symbol alerts you to the risk of electric shock. This symbol alerts you to hazards that could cause harm to the air conditioner. NOTICE This symbol indicates special notes. 4 Multi type Air Conditioner Safety Precautions Safety Precautions To prevent injury to the user or other people and property damage, the following instructions must be followed. ■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. WARNING This symbol indicates the possibility of death or serious injury. CAUTION This symbol indicates the possibility of injury or damage to properties only. ■ Meanings of symbols used in this manual are as shown below. Be sure not to do. Be sure to follow the instruction. WARNING ■ Installation Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit. • There is risk of fire or electric shock. Install the panel and the cover of control box securely. • There is risk of fire or electric shock. For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center. • Do not disassemble or repair the product. There is risk of fire or electric shock. Always install a dedicated circuit and breaker. • Improper wiring or installation may cause fire or electric shock Always ground the product. • There is risk of fire or electric shock. Use the correctly rated breaker or fuse. • There is risk of fire or electric shock. Service Manual 5 Safety Precautions Do not modify or extend the power cable. • There is risk of fire or electric shock. For installation, always contact the dealer or an Authorized Service Center. • There is risk of fire, electric shock, explosion, or injury. Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open. Do not install, remove, or reinstall the unit by yourself (customer). • There is risk of fire, electric shock, explosion, or injury. Do not install the product on a defective installation stand. • It may cause injury, accident, or damage to the product. Take care to ensure that power cable could not be pulled out or damaged during operation. • Moisture may condense and wet or • There is risk of fire or electric damage furniture. shock. 6 Multi type Air Conditioner Be cautious when unpacking and installing the product. • Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator. Be sure the installation area does not deteriorate with age. • If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury. Do not place anything on the power cable. • There is risk of fire or electric shock. Safety Precautions Do not plug or unplug the power supply plug during operation. • There is risk of fire or electric shock. Do not allow water to run into electric parts. • It may cause There is risk of fire, failure of the product, or electric shock. Do not touch(operate) the product with wet hands. • There is risk of fire or electrical shock. Do not store or use flammable gas or combustibles near the product. • There is risk of fire or failure of product. Do not place a heater or other appliances near the power cable. • There is risk of fire and electric shock. Do not use the product in a tightly closed space for a long time. • Oxygen deficiency could occur. Gasolin When flammable gas leaks, turn off the gas and open a window for ventilation before turn the product on. • Do not use the telephone or turn switches on or off. There is risk of explosion or fire If strange sounds, or small or smoke comes from product. Turn the breaker off or disconnect the power supply cable. • There is risk of electric shock or fire. Stop operation and close the window in storm or hurricane. If possible, remove the product from the window before the hurricane arrives. • There is risk of property damage, failure of product, or electric shock. Service Manual 7 Safety Precautions Do not open the inlet grill of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.) • There is risk of physical injury, electric shock, or product failure. When the product is soaked (flooded or submerged), contact an Authorized Service Center. • There is risk of fire or electric shock. Ventilate the product from time to time when operating it together with a stove, etc. • There is risk of fire or electric shock. Be cautious that water could not enter the product. • There is risk of fire, electric shock, or product damage. Turn the main power off when cleaning or maintaining the product. • There is risk of electric shock. When the product is not be used for a long time, disconnect the power supply plug or turn off the breaker. Take care to ensure that nobody could step on or fall onto the outdoor unit. • There is risk of product damage or failure, or unintend- • This could result in personal injury and product damed operation. age. CAUTION ■ Installation Always check for gas (refrigerant) leakage after installation or repair of product. • Low refrigerant levels may cause failure of product. Install the drain hose to ensure that water is drained away properly. Keep level even when installing the product. • A bad connection may cause water • To avoid vibration or water leakleakage. age. 90° 8 Multi type Air Conditioner Safety Precautions Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods. • It may cause a problem for your neighbors. Use two or more people to lift and transport the product. • Avoid personal injury. Do not install the product where it will be exposed to sea wind (salt spray) directly. • It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation. ■ Operational Do not expose the skin directly to cool air for long periods of time. (Don't sit in the draft.) • This could harm to your health. Do not block the inlet or outlet of air flow. • It may cause product failure. Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system. • There is risk of damage or loss of property. Use a soft cloth to clean. Do not use harsh detergents, solvents, etc. • There is risk of fire, electric shock, or damage to the plastic parts of the product. Do not touch the metal parts of the product when removing the air filter. They are very sharp! • There is risk of personal injury. x Wa Thinner Service Manual 9 Safety Precautions Do not step on or put anyting on the product. (outdoor units) Always insert the filter securely. Clean the filter every two weeks or more often if necessary. Do not insert hands or other objects through the air inlet or outlet while the product is operated. • There is risk of personal injury and failure of product. • A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage. • There are sharp and moving parts that could cause personal injury. Do not drink the water drained from the product. Use a firm stool or ladder when cleaning or maintaining the product. Replace the all batteries in the remote control with new ones of the same type. Do not mix old and new batteries or different types of batteries. • It is not sanitary and could cause serious health issues. • Be careful and avoid personal injury. Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire. • They may burn or explode. 10 Multi type Air Conditioner • There is risk of fire or explosion If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not use the remote if the batteries have leaked. • The chemicals in batteries could cause burns or other health hazards. Dimensions Dimensions Indoor Unit 1. Split Type Indoor 2. Art Cool Type Indoor Unit W D H H D W Pipe Hole Hanger Hole Fix Hole Installation plate Model Dimension Split Type ARTCOOL Type S4 SE 9 kBtu/h 12 kBtu/h SP3 9 kBtu/h 12 kBtu/h W mm 840 895 570 H mm 270 282 568 D mm 153 165 129 Service Manual 11 Dimensions Outdoor Unit L4 L1 H L3 L2 D W L6 L5 MODEL DIM L7 UE1 24kBtu/h W mm 870 H mm 800 D mm 320 L1 mm 370 L2 mm 25 L3 mm 775 L4 mm 25 L5 mm 546 L6 mm 160 L7 mm 160 12 Multi type Air Conditioner Product Specifications Product Specifications Indoor Unit Indoor Unit Type Wall Mounted Model Nominal Cooling Capacity ★ Nominal Heating Capacity ★ Air Circulation H/M/L Setting temperature range(cool/heat) Fan motor Output Model Input Running Current Fan Type No. Used / Diameter Noise Level (Sound Press,1m) H/M/L Temperature controller Coil Tube Size (OD) Fins per inch No. of Rows & Column Dehumidification Rate Dimensions (W*H*D) Net Weight Piping Connection Liquid Gas Drain hose (ID Ø) Packing Dimension (W*H*D) Stuffing Quantity With(Without) S/Parts kcal/h(W) Btu/h kcal/h(W) Btu/h CMM(CFM) °C W V A EA/inch(mm) dBA inch(mm) l/h inch(mm) kg(lbs) inch(mm) inch(mm) mm inch(mm) 20/40ft(hi-c) AMNC093D4A0(LMN090CE) AMNH093D4A0(LMN090HE) AMNC123DEA0 (LMN120CE) AMNH123DEA0 (LMN120HE) 2,267(2,637) 9,000 8.2(289) 18~30 15 DL-88430LGIF DC36 0.15 Cross Flow Fan 1/3.74(95) 31 / 29 / 22 Thermistor 0.197(5.0) 20 2R,15C 33.0*10.6*6.0(840*270*153) 7(15.4) 1/4 (6.35) 3/8 (9.52) 20 35.7*13.1*8.8(906*332*223) 440/910 (1091) 2,267(2,637) 9,000 2,267(2,637) 9,000 8.2(289) 16~30 15 DL-88430LGIF DC36 0.15 Cross Flow Fan 1/3.74(95) 31 / 29 / 22 Thermistor 0.197(5.0) 20 2R,15C 1.1 33.0*10.6*6.0(840*270*153) 7(15.4) 1/4 (6.35) 3/8 (9.52) 20 35.7*13.1*8.8(906*332*223) 440/910 (1091) 3,023(3,516) 12,000 9.4(332) 18~30 15 DL-88430LGIF DC36 0.15 Cross Flow Fan 1/3.74(95) 36 / 32 / 29 Thermistor 0.197(5.0) 18 2R,15C 35.2*11.1*6.5(895*282*165) 9.5(20.9) 1/4 (6.35) 3/8 (9.52) 20 38.3*9.1*14.6(973*231*372) 353/719 (792) 3,023(3,516) 12,000 3,023(3,516) 12,000 9.4(332) 16~30 15 DL-88430LGIF DC36 0.15 Cross Flow Fan 1/3.74(95) 36 / 32 / 29 Thermistor 0.197(5.0) 18 2R,15C 1.2 35.2*11.1*6.5(895*282*165) 9.5(20.9) 1/4 (6.35) 3/8 (9.52) 20 38.3*9.1*14.6(973*231*372) 353/719 (792) Indoor Unit Type Artcool Model Nominal Cooling Capacity ★ Nominal Heating Capacity ★ Air Circulation H/M/L Setting temperature range(cool/heat) Fan motor Output Model No. of Poles Input Running Current Fan Type No. Used / Diameter Noise Level (Sound Press,1m) H/M/L Temperature controller Coil Tube Size (OD) Fins per inch No. of Rows & Column Dehumidification Rate Dimensions (W*H*D) Net Weight Piping Connection Liquid Gas Drain hose (ID Ø) Packing Dimension (W*H*D) Stuffing Quantity With(Without) S/Parts AMNC093APM0(LMAN090CNS) AMNH093APM0(LMAN090HNS) AMNC123APM0(LMAN120CNS) AMNH123APM0(LMAN120HNS) kcal/h(W) Btu/h kcal/h(W) Btu/h CMM(CFM) °C W 2,267(2,637) 9,000 7.5(264) 18~30 24 DL-89812LGIB 2,267(2,637) 9,000 2,267(2,637) 9,000 7.5(264) 16~30 24 DL-89812LGIB 3,023(3,516) 12,000 8.5(300) 18~30 24 DL-89812LGIB 3,023(3,516) 12,000 3,023(3,516) 12,000 8.5(300) 16~30 24 DL-89812LGIB V A DC36 1.5 Turbo Fan 1/24.32(617.7) 37 / 31 / 27 Thermistor 0.197(5.0) 20 2R,20C 22.4*22.4*5.1(570*568*129) 9(19.84) 1/4 (6.35) 3/8 (9.52) 20 26.2*25.7*9.1(665*653*231) 237/534(239/539) DC36 1.5 Turbo Fan 1/24.32(617.7) 37 / 31 / 27 Thermistor 0.197(5.0) 20 2R,20C 1.1 22.4*22.4*5.1(570*568*129) 9(19.84) 1/4 (6.35) 3/8 (9.52) 20 26.2*25.7*9.1(665*653*231) 237/534(239/539) DC36 1.5 Turbo Fan 1/24.32(617.7) 43 / 39 / 31 Thermistor 0.197(5.0) 20 2R,20C 22.4*22.4*5.1(570*568*129) 9(19.84) 1/4 (6.35) 3/8 (9.52) 20 26.2*25.7*9.1(665*653*231) 237/534(239/539) DC36 1.5 Turbo Fan 1/24.32(617.7) 43 / 39 / 31 Thermistor 0.197(5.0) 20 2R,20C 1.4 22.4*22.4*5.1(570*568*129) 9(19.84) 1/4 (6.35) 3/8 (9.52) 20 26.2*25.7*9.1(665*653*231) 237/534(239/539) EA/inch(mm) dBA inch(mm) l/h inch(mm) kg(lbs) inch(mm) inch(mm) mm inch(mm) 20/40ft(hi-c) Note : 1.★ See the page "Combination Table" 2. Due to our policy of innovation some specifications may be changed without notification. Service Manual 13 Product Specifications Outdoor Unit - Multiple piping models Model Cooling Capacity★ Heating Capacity★ Input★ Running Current★(208/230V) Cooling Heating Cooling Heating Btu/hr W kcal/hr Btu/hr W kcal/hr W W A A Ø,V,Hz Power Supply Max. Number of Connectable Indoor Units Compressor Type (Constant) Model Motor Type Quantity Ea Motor Input W Oil Charge cc Oil Type Capacitor µF/Vac O.L.P Type(model name) Compressor Type (Constant) Model Motor Type Quantity Ea Motor Input W Oil Charge cc Oil Type Capacitor µF/Vac O.L.P Type(model name) Refrigerant charge Charge g(oz) Type Control Coil Tube Size (OD) inch(mm) Fins per inch No. of Rows & Column/No. Fan motor Model Output W Capacitor µF/Vac Fan Type No. Used / Diameter EA/inch(mm) Discharge Side / Top Air Circulation Outdoor CMM(CFM) Noise Level(H/L) at 230V Sound Press,1m dB(A) 1 Defrosting SVC Valve Liquid inch(mm) Gas Dimensions W*H*D inch(mm) Net Weight Outdoor kg(lbs) Max. Interunit Piping Length Total of Each Room m For One Room m Max. Installation Indoor Unit~Outdoor Unit m Height Difference Indoor Unit~Indoor Unit m Packing Dimension W*H*D inch(mm) Testing Combinations Stuffing Quantity 20/40ft A2UC243FA0(LMU240CE) A2UH243FA0(LMU240HE) 9,000~24,000 2637~7033 2267~6037 1170~2390 7.7~10.1 1,208/230,60 2 Rotary GK094K Hermetic 1 955 330±10 FVC68D 30 / 370 External Type(MRA98996-12026) Rotary GK141K Hermetic 1 1430 350±10 FVE 35 / 370 External Type(MRA12105-12026) 1600 R410A L.E.V 0.276(7.0) 18 2R,36C IC-1640LG GE 90 6/370 Propeller 1 / 460 Side 53(1872) 54 1/4 (6.35) * 2EA 3/8 (9.52) * 2EA 34.3*31.5*12.6 (870*800*320) 69(152) 30 15 7.5 7.5 40.2*34.3*17.3 (1020*870*440) SE 12K +SE 12K 54/114 9,000~24,000 2637~7033 2267~6037 9,000~24,000 2637~7033 2267~6037 1170~2390 1220~2440 7.7~10.1 7.4~9.8 1,208/230,60 2 Rotary GK094K Hermetic 1 955 330±10 FVC68D 30 / 370 External Type(MRA98996-12026) Rotary GK141K Hermetic 1 1,430 350±10 FVE 35 / 370 External Type(MRA12105-12026) 1600 R410A L.E.V 0.276(7.0) 18 2R,36C IC-1640LG GE 90 6/370 Propeller 1 / 460 Side 53(1872) 54 Invertion Cycle 1/4 (6.35) * 2EA 3/8 (9.52) * 2EA 34.3*31.5*12.6 (870*800*320) 69(152) 30 15 7.5 7.5 40.2*34.3*17.3 (1020*870*440) SE 12K +SE 12K 54/114 Notes: 1. Capacities are based on the following conditions: Cooling: -Indoor Temperature 26.7°C(80.1°F)DB/19.4°C66.9°F)WB -Outdoor Temperature 35°C(95°F)DB/23.9°C(75°F)WB -Interconnecting Piping Length 7.5m -Level Difference of Zero. Heating: -Indoor Temperature 21.1°C(70°F)DB/15.6°C(60.1°F)WB -Outdoor Temperature 8.3°C(46.94°F)DB/6.1°C(42.98°F)WB -Interconnecting Piping Length 7.5m -Level Difference of Zero. 2. Capacities are Net Capacities. 3. ★ : See the page "Combination Table" 4. Due to our policy of innovation some specifications may be changed without notification. 14 Multi type Air Conditioner Installation Installation Read carefully, and then follow step by step. Installation Parts Installation plate Type "A" screw and plastic anchor Type "B" screw Remote Control Holder Installation Tools Figure Name Figure Name Screw driver Ohmmeter Electric Drill Hexagonal wrench Measuring Tape, Knife Ammeter Hole Core Drill Gas Leak Detector Spanner Thermometer, Level Torque wrench Flaring Tool Set Service Manual 15 Installation Select the best location Indoor unit 1. Do not have any heat or steam near the unit. 2. Select a place where there are no obstacles in front of the unit. More than 5cm (2.0 inch) More than 5cm (2.0 inch) 3. Make sure that condensation drainage can be conveniently routed away. 4. Do not install near a doorway. More than 2.3m (90.6 inch) 5. Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles. More than 5cm (2.0 inch) 6. Use a stud finder to locate studs to prevent unnecessary damage to the wall. CAUTION: Install the indoor unit on the wall where the height from the floors more than 2.3m(7.5ft). More than 10cm More than 50cm More than 50cm Outdoor unit 1. If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted. 2. Ensure that the spaces indicated by arrows around front, back and side of the unit. 3. Do not place animals and plants in the path of the warm air. 4. Take the air conditioner weight into account and select a place where noise and vibration are minimum. 5. Select a place so that the warm air and sound from the air conditioner do not disturb neighbors. Rooftop Installations: If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting. 16 Multi type Air Conditioner More than 2m more than 20cm (7.9 inch) more than 20cm (7.9 inch) more than 70cm (27.6 inch) Installation Piping length and elevation Multi Piping Type Capacity(Btu/h) 24k Max Elevation Max total length of Max length of each Min length of each between each all pipes (A+B) pipe (A/B) pipe (A/B) indoor unit and outdoor unit (h1) 30m(100ft) 15m(50ft) 3m(10ft) 7.5m(25ft) Max elevation between indoor units (h2) 7.5m(25ft) Pipe Size Indoor Capacity (Btu/h) Gas Liquid 9K 3/8" 1/4" 7.5m(25ft) 20g/m(0.32oz/ft) 12K 3/8" 1/4" 7.5m(25ft) 20g/m(0.32oz/ft) 24k Standard Length Additional Refrigerant A h2 B h1 h1 B CAUTION: Capacity is based on standard length and maximum allowance length is on the basis of reliability. Oil trap should be installed every 5~7 meters (16.4~23.0ft). Service Manual 17 Installation Fixing Installation Plate(Standard Type) The wall you select should be strong and solid enough to prevent vibration 1. Mount the installation plate on the wall with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts. • Mount the installation plate horizontally by aligning the centerline using a level. Installation Plate Chassis Hook Type "A" screw 2. Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely. CHASSIS (Grade) S4 SE Distance (mm) A 50 65 B 105 110 18 Multi type Air Conditioner C 59 85 Installation plate D D 105 110 Ø70mm C Left rear piping B A Right rear piping Ø70mm Installation Preparing work for Installation (Artcool Type Only) Open panel front 1. First, push the front panel backward and lift it up to remove the two screws. 2. The moment of lifting the both lower parts of panel front, you can hear sound this panel came out, In this time panel front is separated 3. After pull down this panel a bit, and separate connecting wire with product. Panel Front Connector Remove cover pipe and cover side 1. Remove two screws(for fixing cover pipe) 2. Pull up the cover side of desired connecting direction, then cover side is separated. 3. In case of connecting direction is left or right, path through the hole of cover side. CAUTION: After removing the pipe hole, cut the burr for safety. NOTICE Pipe hole When connecting pipe path through rear wall, don’t remove the hole. Drain hose junction 1. Remove the rubber stopple of desired direction of drainage. 2. As the following picture, Insert drain hose in the handle of drain pan, and join drain hose and connecting hose. Adhesive Connecting part Drain hose Only one desiring direction rubber cap Service Manual 19 Installation ■ Sticking the installation guide map and fixing Indoor unit 1. Put an Installation Guide Map on the desired surface. 7. Drill the piercing part for connecting pipe as diameter 50mm. (In case of piercing rear surface) INSTALLATION GUIDE MAP Refer to No. 5 on this page when making a hole in the wall. 2. Make a hole with diameter of 6mm and depth of 30-35mm when piercing a screw point. IN ST AII AT IO N 8. First, Drive the two points of the upper parts by screws. (Leave 10mm for hanging product) GU ID EM AP mm 10 IN ST AL LA TIO N 3. Drive the fore plastic anchors into drilled points. IN ST AL LA TIO N GU ID EM AP GU 9. Drive the lower parts after facing the hole of product with plastic anchors, and fix completely the upper screws. Plastic anchors Plastic anchors 4. Hang the hole of product at the upper screws. (In this time, Remove the map) INS TAL LAT ION GUID EM AP (Falling attention) In case of nothing wrong in the matter, connect the pipe and the wire. (Installation manual reference) Hanger hole (Rear side of product) 5. Check the fixed product with light power. ■ Drill a hole in the wall • Drill the piping hole with a ø50mm hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side. WALL Indoor Outdoor IN ST AL LA TIO N GU ID EM AP 20 Multi type Air Conditioner (0.2~0.3") Horizontality 5-7mm 6. Look at suited horizon by horizontal meter on the horizontal setting line, and Fix lightly the map by adhesive tape. Flaring Work and Connection of Piping Flaring Work and Connection of Piping Flaring work Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure. Cut the pipes and the cable. 1. Use the piping kit accessory or the pipes purchased locally. 2. Measure the distance between the indoor and the outdoor unit. Copper pipe 3. Cut the pipes a little longer than measured distance. Slanted Uneven Rough 90° 4. Cut the cable 1.5m (5.0ft) longer than the pipe length. Burrs removal 1. Completely remove all burrs from the cut cross section of pipe/tube. 2. Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing. Pipe Reamer Point down Putting nut on • Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after flaring work) Flare nut Copper tube Flaring work • Carry out flaring work using flaring tool as shown below. • Firmly hold copper pipe in a die in the dimension shown in the table above. inch 1/4 3/8 A mm 0~0.5 0~0.5 Bar Handle "A" Outside diameter mm Ø6.35 Ø9.52 Bar Yoke Cone Copper pipe Clamp handle Red arrow mark Service Manual 21 Flaring Work and Connection of Piping Check 1. Compare the flared work with the figure by. Smooth all round Inside is shiny without scratches 2. If a flared section is defective, cut it off and do flaring work again. = Improper flaring = Even length all round Inclined Surface Cracked Uneven damaged thickness Connecting the Piping Indoor 1. Prepare the indoor unit's piping and drain hose for installation through the wall. 2. Remove the plastic tubing retainer(see the illustration by) and pull the tubing and drain hose away from chassis. 3. Replace only the plastic tubing holder 1, not the holder 2 in the original position. For right rear piping 1. Route the indoor tubing and the drain hose in the direction of rear right. 2. Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole. • Do not connect the cable to the indoor unit. • Make a small loop with the cable for easy connection later. Drain hose 3. Tape the tubing, drain hose, and the connecting cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the uper side can cause drain pan to overflow inside the unit. If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended. Drain hose Tape Connecting pipe Drain hose Connecting cable Connecting cable Loop Gas side piping Liquid side piping Drain hose 22 Multi type Air Conditioner Flaring Work and Connection of Piping 4. Indoor unit installation Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right. Connecting cable Drain hose Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound). Connecting the piping to the indoor unit and drain hose to drain pipe. 1. Align the center of the pipes and sufficiently tighten the flare nut by hand. 2. Tighten the flare nut with a wrench. Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Indoor unit tubing Flare nut Torque kg.m 1.8 4.2 3. When extending the drain hose at the indoor unit, install the drain pipe. Pipes Open-end wrench (fixed) Flare nut Wrench Connection pipe Indoor unit tubing Drain pipe Wrap the insulation material around the connecting portion. Indoor unit drain hose Adhesive 1. Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there may be no gap. Vinyl tape(narrow) Plastic bands Insulation material 2. Wrap the area which accommodates the rear piping housing section with vinyl tape. Indoor unit pipe Connection pipe 3. Bundle the piping and drain hose together by wrapping them with vinyl tape for enough to cover where they fit into the rear piping housing section. Wrap with vinyl tape Vinyl tape (wide) Connecting cable Pipe Vinyl tape(narrow) Wrap with vinyl tape Pipe Vinyl tape(wide) Drain hose Service Manual 23 Flaring Work and Connection of Piping For left rear piping 1. Route the indoor tubing and the drain hose to the required piping hole position. 1 2 2. Insert the piping, drain hose, and the connecting cable into the piping hole. Connecting cable 3. Insert the connecting cable into the indoor unit. • Don't connect the cable to the indoor unit. • Make a small loop with the cable for easy connection later. Drain pipe 4. Tape the drain hose and the connecting cables. 5. Indoor unit installation • Hang the indoor unit from the hooks at the top of the installation plate. • Insert the spacer etc. between the indoor unit and the installation plate and separate the bottom of the indoor unit from the wall. Indoor unit Spacer Installation plate 8cm Connecting the piping to the indoor unit and the drain hose to drain pipe. 1. Align the center of the pipes and sufficiently tighten the flare nut by hand. Indoor unit tubing 2. Tighten the flare nut with a wrench. Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Flare nut Torque kg.m 1.8 4.2 Pipes Open-end wrench (fixed) Flare nut Wrench 3. When extending the drain hose at the indoor unit, install the drain pipe. Connection pipe Indoor unit tubing Drain hose Indoor unit drain hose Adhesive 24 Multi type Air Conditioner Vinyl tape (narrow) Flaring Work and Connection of Piping Wrap the insulation material around the connecting portion. 1. Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there may be no gap. Plastic bands Insulation material 2. Wrap the area which accommodates the rear piping housing section with vinyl tape. Indoor unit piping Connection pipe Vinyl tape (wide) Wrap with vinyl tape Pipe Vinyl tape(narrow) Connecting cable 3. Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which they fit into the rear piping housing section. Pipe Drain hose Vinyl tape(narrow) Wrap with vinyl tape(wide) Reroute the pipings and the drain hose across the back of the chassis. Indoor unit installation 1. Remove the spacer. 2. Ensure that the hooks are properly seated on the installation plate by moving it left and right. 3. Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound). Piping for passage through piping hole Connecting cable Drain hose Service Manual 25 Flaring Work and Connection of Piping ■ Panel Assembly(Art Cool Type only) 1. First, Check the side cover assembly exactly, Fix power cord in the bottom groove of cover side left. 2. Assemble connecting lead wire with controller and first fix the upper part of panel front, then match the lower part of panel front Panel Front Connector 3. Drive two screws. 26 Multi type Air Conditioner Flaring Work and Connection of Piping Installation Information. For left piping. Follow the instruction below. Good case • Press on the upper side of clamp and unfold the tubing to downward slowly. Bad case • Following bending type from right to left may cause damage to the tubing. Service Manual 27 Flaring Work and Connection of Piping REMOTE CONTROL PREPARATION(OPTIONAL) HOW TO MOUNT ONTO A WALL HOW TO INSERT BATTERIES Remove the battery cover from the remote controller. • Slide the cover according to the arrow direction. Insert the two batteries. • Be sure that the (+) and (-) directions are correct. • Be sure that both batteries are new. Re-attach the cover. • Slide it back into position. 28 Multi type Air Conditioner • Do not use rechargeable batteries, such batteries differ from standard dry cells in shape, dimensions, and performance. • Romove the batteries from the remote controller if the air conditioner is not going to be used for some long time. Flaring Work and Connection of Piping Outdoor Align the center of the pipings and sufficiently tighten the flare nut by hand. Finally, tighten the flare nut with torque wrench until the wrench clicks. Outdoor unit • When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench. Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Torque kg.m 1.8 4.2 A-UNIT Gas side piping B-UNIT Liquid side piping Torque wrench Service Manual 29 Connecting the Cable between Indoor Unit and Outdoor Unit Connecting the Cable between Indoor Unit and Outdoor Unit Connect the cable to the Indoor unit. Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No. are the same as those of the indoor unit.) The earth wire should be longer than the common wires. The circuit diagram is not subject to change without notice. When installing, refer to the electrical diagram behind the front panel of Indoor Unit. The wiring for the outdoor unit can be found on the inside of the Outdoor Unit control cover. RECOMMAND: • The circuit diagram is not subject to change without notice. • Be sure to connect wires according to the wiring diagram. • Connect the wires firmly, so that not to be pulled out easily. • Connect the wires according to color codes by referring to the wiring diagram. RECOMMAND: Provide a circuit breaker between power source and the outdoor unit as shown below. Main power source Circuit Breaker Use a circuit breaker or time delay fuse. Air Conditioner RECOMMAND: The power cord connected to the outdoor unit should be complied with the following specifications (ETL recognized and CSA certified). AWG14 Line voltage (208~230V) GN /YL 20 mm The power connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (ETL recognized and CSA certified). AWG18 Low voltage (below 40V) GN /YL 20 mm RECOMMAND: When using the separate wire as the power cord, please fix the separate wire into the control box panel by using tie wrap as the fixture. 30 Multi type Air Conditioner Connecting the Cable between Indoor Unit and Outdoor Unit Connect the cable to the Outdoor unit. 1. Remove the cover control from the unit by loosening the screw. Connect the wires to the terminals on the control board individually as the following. 2. Secure the cable onto the control board with the holder (clamper). 3. Refix the cover control to the original position with the screw. Outdoor unit Terminal block Over 5mm Holder for power supply cord Power supply cable 24k Outdoor side A-UNIT 1 2 B-UNIT 3 4 1 2 3 4 Cover control Connecting cable Connecting cable(Low voltage) L 1 2 3 N 4 Terminal BLOCK Indoor A-UNIT 1 Power Source 208/230V AC (High voltage) 2 3 4 Terminal BLOCK Indoor B-UNIT NOTICE : 1. Separately wire the high and low voltage line. 2. Use heat-proof electrical wiring capable of withstanding temperature up to 75°C(167°F). 3. Use outdoor and waterproof Connecting connection cable rated more than 300V for the connection between indoor and outdoor unit. cable(Low voltage) (For example, Type SJO-WA) WARNING: • Be sure to comply with local codes while running the wire from the indoor unit to the outdoor unit(size of wire and wiring method, etc). • Every wire must be connected firmly. • No wire should be allowed to touch refrigerant tubing, the compressor or any moving parts. Service Manual 31 Connecting the Cable between Indoor Unit and Outdoor Unit Connection method of the connecting cable(Example) (1) Remove two-caps on the conduit panel. (2) Make a hole appropriate for the passage of connection cable through on cap by tool. (for low voltage line) (3) Pass the connecting cable through the hole. (4) Properly connect the cable on the terminal block. (5) Fix the connection cable with cord clamp provided on the unit not to have strain at the terminal when the connection cable is pulled outside up to a 35 pound weight. (6) Wind the vinyl tape round the connecting cable for sealing between the surface of the connection cable and cap. (7)Finally, Fix the cap to the conduit panel. WARNING: Loose wiring may cause the terminal to overheat or result in unit malfunction. A fire hazard may also exist. Therefore, be sure all wiring is tightly connected. Terminal block Cap(Reuse) Lock nut Hole (for low voltage line) Cap(Remove) Taping (for sealing) Power supply line (1ø, 230/208V) When connecting each power wire to the corresponding terminal, follow instructions "How to connect wiring to the terminals" and fasten the wire tightly with the fixing screw of the terminal plate. For strand wiring (1) Cut the wire end with a wire cutter or wire-cutting pliers, then strip the insulation to expose the strand wiring about 10mm(3/8"). (2) Using a screwdriver, remove the terminal screw(s) on the terminal plate. (3) Using a round terminal fastener or pliers, securely clamp each stripped wire end with a round terminal. (4) Position the round terminal wire, and replace and tighten the terminal screw using a screwdriver. Conduit panel High voltage Strand wire Round terminal Low voltage Loosening the terminal block screw Connecting cable 32 Multi type Air Conditioner Low voltage line (connecting cable) Strip 10mm(3/8") How to connect wiring to the terminals Cord clamp G Fastening the wire tightly Connecting the Cable between Indoor Unit and Outdoor Unit CAUTION: Provide a circuit breaker between power source and the unit as shown below. Main power source Air Conditioner Circuit Breaker Use a circuit breaker or time delay fuse. Model 24k Power source Fuse or breaker Capacity 1Ø, 230/208V 25A Connect the cable to the indoor unit 1. Connect the wires to the terminals on the control board individually according to the outdoor unit connection. • Ensure that the color of the wires of outdoor unit and the terminal No. are the same as those of indoor unit respectively. Connecting cable 2. Attach the Grille onto the cabinet. • Grasp the lower left and right side of the Grille and engage four tabs on the top inside edge of the chassis. • Press the Grille toward the chassis until it will be back into place. Service Manual 33 Checking the Drainage, Forming the Pipings and Long Pipe Setting Checking the Drainage, Forming the Pipings and Long Pipe Setting Checking the drainage To check the drainage. 1. Pour a glass of water on the evaporator. 2. Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit. Drain piping 1. The drain hose should point downward for easy drain flow. Downward slope 2. Do not make drain piping. Accumulated drain water Air Do not raise Water leakage Water leakage Waving 34 Multi type Air Conditioner Tip of drain hose dipped in water Water leakage Ditch Less than 50mm gap Checking the Drainage, Forming the Pipings and Long Pipe Setting Forming the piping Form the piping by wrapping the connecting portion of the indoor unit with insulation material and secure it with two kinds of vinyl tape. Seal a small opening around the pipings with gum type sealer. Taping • If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately. Drain hose Plastic band Connecting cable In cases where the outdoor unit is installed below the indoor unit perform the following. 1. Tape the piping, drain hose and connecting cable from down to up. 2. Secure the tapped piping along the exterior wall using saddle or equivalent. In cases where the Outdoor unit is installed above the Indoor unit perform the following. 1. Tape the piping and connecting cable from down to up. 2. Secure the taped piping along the exterior wall. Form a trap to prevent water entering the room. 3. Fix the piping onto the wall by saddle or equivalent. Pipings Power supply cord • Trap is required to prevent water from entering into electrical parts. Seal a small opening around the pipings with gum type sealer. Trap Trap Service Manual 35 Air Purging and Evacuation Air Purging and Evacuation Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. 1. Pressure in the system rises. 2. Operating current rises. 3. Cooling(or heating) efficiency drops. 4. Moisture in the refrigerant circuit may freeze and block capillary tubing. 5. Water may lead to corrosion of parts in the refrigeration system. Therefore, the indoor/outdoor unit and connecting tube must be checked for leak tight, and vacuumed to remove incondensible gas and moisture in the system. Checking method Preparation • Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. Check that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage. 1. Do a leakage test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth. 2. After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder. Leakage test • Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses. CAUTION: Be sure to use a manifold valve for leak testing. The high side manifold valve must always be kept closed. Indoor unit Outdoor unit • Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P.S.I.G. Next, test for leaks with liquid soap. CAUTION: To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position. : Leakage test shoud be done for each indoor unit connection set, separately. Manifold valve Pressure gauge Lo Hi Charge hose NOTICE 36 Multi type Air Conditioner Nitrogen gas cylinder(in vertical standing position) Checking the Drainage, Forming the Pipings and Long Pipe Setting Evacuation 1. Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for evacuation. Required time for evacuation when 30 gal/h vacuum pump is used If tubing length is less than 10m (33 ft) 10 min. or more Indoor unit Outdoor unit If tubing length is longer than 10m (33 ft) 15 min. or more 2. When the desired vacuum is reached, close the "Lo" knob of the manifold valve and stop the vacuum pump. Finishing the job 1. With a service valve wrench, turn the valve stem of liquid side valve counter-clockwise to fully open the valve. 2. Turn the valve stem of gas side valve counter-clockwise to fully open the valve. 3. Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose. 4. Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut securely with an adjustable wrench. This process is very important to prevent leakage from the system. Manifold valve Pressure gauge Lo Hi Open Close 5. Replace the valve caps at both gas and liquid side service valves and fasten them tight. This completes air purging with a vacuum pump. The air conditioner is now ready for test running. Vacuum pump NOTICE : Repeat evacuation procedure for each indoor unit. Service Manual 37 Charging Charging ■ Each outdoor unit is factory charged (nameplate charge) for the evaporator as well as a 7.5m(25ft) line set for each indoor line. Any time total line set is used either shorter or longer then the nominal 22.5m(75ft: for tri-zone) line set length the refrigerant charge has to be adjusted. ■ Whether the line set is made shorter or longer you must adjust the charge based on how many ft of tubing are either added or removed based on 20g(0.22oz) of R-410A per meter(foot). Max Elevation Max elevation Max total length Max length of Min length of between each indoor between indoor Capacity (Btu/h) of all pipes each pipe (A/B) each pipe (A/B) unit and outdoor unit units (h2) (A+B) (h1) 24k 30m(100ft) 15m(50ft) 3m(10ft) 7.5m(25ft) 7.5m(25ft) Additional Refrigerant 20g/m(0.22oz/ft) Example: A 80ft line set is used for tri - zone 5 additional ft X 0.22 ounces per foot= add 1.1 ounces of R-410A Important: If you are ever uncertain of the unit charge, reclaim, evacuate and weigh in the correct charge using the unit nameplate charge adjusting for line sets longer or shorter than 7.5m(25ft) for each indoor unit. 38 Multi type Air Conditioner Test Running Test Running Split, Art Cool Type 1. Check that all tubing and wiring have been properly connected. 2. Check that the gas and liquid side service valves are fully open. 1) Prepare remote controller Remove the battery cover by pulling it according to the arrow direction. Insert new batteries making sure that the (+) and (–) of battery are installed correctly. Reattach the cover by pushing it back into position. Bolt Tubing connection 4) Evaluation of the performance Operate unit for 15~20 minutes, then check the system refrigerant charge: 1. Measure the pressure of the gas side service valve. 2. Measure the temperature of the intake and discharge of air. 3. Ensure the difference between the intake temperature and the discharge is more than 8°C(46°F) (Cooling) or reversely (Heating). NOTE: • Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries. • Remove the batteries from the remote controller if the system is not going to be used for a long time. ambient Refrigerant Outside TEMP. R-410A 35°C (95°F) 8.5~9.5kg/cm2G(120~135 P.S.I.G.) 2) Precautions in test run ■ The initial power supply must provide at least 90% of the rated voltage. Otherwise, the air conditioner should not be operated. ■ For test run, carry out the cooling operation firstly even during heating season. If heating operation is carried out firstly, it leads to the trouble of compressor. Then attention must be paid. ■ Carry out the test run more than 5 minutes without fail. (Test run will be cancelled 18 minutes later automatically) ■ The test run is started by pressing timer cancel button five times continuously. (Room type) ■ To cancel the test run, press any button. The pressure of the gas side service valve. Intake temperature Discharge air Discharge temperature Intake temperature Discharge air 3) Settlement of outdoor unit ■ Anchor the outdoor unit with a bolt and nut(ø10mm) tightly and horizontally on a concrete or rigid mount. ■ When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake. ■ In the case when the vibration of the unit is conveyed to the hose, secure the unit with an anti-vibration rubber. Discharge temperature Service Manual 39 Operation Operation Function of control 1. MAIN UNIT FUNCTION • DISPLAY Operation Indicator • On while in appliance operation, off while in appliance pause • Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on) Sleep Timer Indicator • On while in sleep timer mode, off when sleep timer cancel or appliance operation pause Timer Indicator • On while in timer mode (on/off), off when timer mode is completed or canceled Defrost Indicator • Off except when hot start during heating mode operation or while in defrost control ■ Cooling Mode Operation • When the intake air temperature reaches 0.5°C(32.9°F) below the setting temp, the compressor and the outdoor fan stop. • When it reaches 0.5°C(32.9°F) above the setting temp, they start to operate again. Compressor ON Temp ➲ Setting Temp+0.5°C(32.9°F) Compressor OFF Temp ➲ Setting Temp-0.5°C(31.1°F) • While in compressor running, operating with the airflow speed set by the remote control. While compressor is off fan operates at low speed regardless of the setting. ■ Soft Dry Operation Mode • When the dehumidification operation input by the remote control is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature. 26°C(78.8°F) ≤ Intake Air Temp ➲ 25°C(77°F) 24°C(75.2°F) ≤ Intake Intake Air Temp<26°C(78.8°F) ➲ Intake Air Temp-1°C(30.2°F) 18°C(64.4°F) ≤ Intake Intake Air Temp<24°C(75.2°F) ➲ Intake Air Temp-0.5°C(31.1°F) Intake Air Temp<18°C(64.4°F) ➲ 18°C(64.4°F) • While compressor off, the indoor fan repeats low airflow speed and stop. • While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification operation and 4-min compressor off repeat. Compressor ON Temp. ➲ Setting Temp+0.5°C(32.9°F) Compressor OFF Temp. ➲ Setting Temp-0.5°C(31.1°F) • In 10-min dehumidification operation, the indoor fan operates with the low airflow speed. ■ Heating Mode Operation • When the intake air temp reaches +3°(37.4°F)…above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp. ➲ Setting Temp. Compressor OFF Temp. ➲ Setting Temp.+3°C(37.4°F) • While compressor on, the indoor fan is off when the indoor pipe temp. is below 20°C(68°F), when above 27°C(80.6°F) , it operates with the low or setting speed. When the indoor pipe temp is between 20°C(68°F) and 40 Multi type Air Conditioner Operation 27°C(80.6°F), it operates with Super-Low(while in sleep mode, with the medium airflow speed). • While compressor off, the indoor fan is off when the indoor pipe temp is below 33°C(91.4°F), when above 35°C(95°F) , it operates with the low airflow speed. • While in defrost control, the indoor is outdoor fans are turned off. ■ Defrost Control(Heating) • Defrost operation is controlled by timer and sensing temperature of outdoor pipe. • The first defrost starts only when the outdoor pipe temperature falls below -6°C(21.2°F) after 35 minutes passed from starting of heating operation and more than 4 minutes operation of compressor. • Defrost ends after 12 minutes passed from starting of defrost operation when the outdoor pipe temperature rises over 15°C(59°F) even before 12 minutes. • The second defrost starts only when the outdoor pipe temperature falls below -6°C(21.2°F) after 35 minutes passed from ending of the first defrost and more than 4 minutes operation of compressor. ■ Fuzzy Operation • When any of operation mode is not selected like the moment of the power on or when 3 hrs has passed since the operation off, the operation mode is selected. • When determining the operation mode, the compressor, the outdoor fan, and the 4 way valve are off and only the indoor fan is operated for 15 seconds. Then an operation mode is selected according to the intake air temp at that moment as follows. 24°C(75.2°F) ≤ Inatake Air Temp ➲ Fuzzy Operation for Cooling 21°C(69.8°F) ≤ Inatake Air Temp<24°C(75.2°F) ➲ Fuzzy Operation for Dehumidification Inatake Air Temp<21°C(69.8°F) ➲ Fuzzy Operation for Heating • If any of the operation modes among cooling / dehumidification / heating mode operations is carried out for 10 sec or longer before Fuzzy operation, the mode before Fuzzy operation is operated. 1) Fuzzy Operation for Cooling • According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C(32.9°F) or more below the setting temp, the compressor is turned off. When 0.5°C(32.9°F) or more above the setting temp, the compressor is turned on. Compressor ON Temp ➲ Setting Temp +0.5°C(32.9°F) Compressor OFF Temp ➲ Setting Temp + 0.5°C(32.9°F) • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C(78.8°F)≤ Intake Air Temp ➲ 25°C(77°F) 24°C(75.2°F)≤ Intake Air Temp<26°C(78.8°F) ➲ Intake Air Temp + 1°C(33.8°F) 22°C(71.6°F)≤ Intake Air Temp<24°C(75.2°F) ➲ Intake Air Temp + 0.5°C(32.9°F) 18°C(64.4°F)≤ Intake Air Temp<22°C(71.6°F) ➲ Intake Air Temp Intake Air Temp<18°C(64.4°F) ➲ 18°C(64.4°F) • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature. Service Manual 41 Operation 2) Fuzzy Operation for Dehumidification • According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C(32.9°F) or more below the setting temp, the compressor is turned off. When 0.5°C(32.9°F) or more above the setting temp, the compressor is turned on. Compressor ON Temp ➲ Setting Temp + 0.5°C(32.9°F) Compressor OFF Temp ➲ Setting Temp+0.5°C(32.9°F) • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C(78.8°F) ≤ Intake Air Temp ➲ 25°C(77°F) 24°C(75.2°F) ≤ Intake Air Temp<26°C(78.8°F) ➲ Intake Air Temp+1°C(33.8°F) 22°C(71.6°F) ≤ Intake Air Temp<24°C(75.2°F) ➲ Intake Air Temp+0.5°C(32.9°F) 18°C(64.4°F) ≤ Intake Air Temp<22°C(71.6°F) ➲ Intake Air Temp Intake Air Temp<18°C(64.4°F) ➲ 18°C(64.4°F) • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in dehumidification operation. 3) Fuzzy Operation for Heating • According to the setting temperature selected by Fuzzy rule, when the intake air temp is 3°C(37.4°F) or more above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp ➲ Setting Temp Compressor OFF Temp ➲ Setting Temp + 3°C(37.4°F) • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 20°C(68°F)≤Intake Air Temp ➲ Intake Air Temp + 0.5°C(32.9°F) Intake Air Temp<20°C(68°F) ➲ 20°C(68°F) • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or the medium according to the intake air temperature and the setting temperature. ■ Airflow Speed Selection • The airflow speed of the indoor fan is set to high, medium, low, or power (auto) by the input of the airflow speed selection key on the remote control. ■ On-Timer Operation • When the set time is reached after the time is input by the remote control, the appliance starts to operate. • The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached. • If the appliance is operating at the time set by the timer, the operation continues. While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature. ■ Off-Timer Operation • When the set time is reached after the time is input by the remote control, the appliance stops operating. • The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached. 42 Multi type Air Conditioner Operation • If the appliance is on pause at the time set by the timer, the pause continues. ■ Off-Timer <=> On-Timer Operation • When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is carried out according to the set time. ■ Sleep Timer Operation • When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in appliance operation, the operation of the appliance stops. • While the appliance is on pause, the sleep timer mode cannot be input. • While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature increases by 1°C(33.8°F). After another 30 min elapse, it increases by 1°C(33.8°F) again. • When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to the low. • When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to the medium. ■ Chaos Swing Mode • By the Chaos Swing key input, the upper/lower vane automatically operates with the Chaos Swing or they are fixed to the desired direction. • While in Chaos Swing mode, the angles of cooling and heating cycle operations are different. ■ Chaos Natural Wind Mode • When the Chaos Natural Wind mode is selected and then operated, the high, medium, or low speed of the airflow mode is operated for 2~15 sec. randomly by the Chaos Simulation. ■ Jet Cool Mode Operation • While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operated. • In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation. • In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C(64.4°F). • When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority. • When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated in order that the air outflow could reach further. ■ Auto Restarting Operation • When the power is restored after a sudden power failure while in appliance operation, the mode before the power failure is kept on the memory and the appliance automatically operates in the mode on the memory. Service Manual 43 Operation ■ Forced Operation • To operate the appliance by force in case that the remote control is lost, the forced operation selection switch is on the main unit of the appliance to operate the appliance in the standard conditions. • When the power is supplied while the slide switch is on the forced operation position, or when the slide switch position is switched to the Auto Restarting (or test operation) position or switched from the remote control position to the forced operation position while the power is on, the forced operation is carried out. • When the slide switch position is switched from the forced operation position to the Auto Restarting position or the remote control position, the forced operation is canceled and the appliance stops operating. • In the forced operation mode, the indoor fan is operated at low speed for around 15 sec and then the operation condition is set according to the intake air temperature as follows. 24°C(75.2°F)≤Intake Air Temp ➲ Cooling Mode Operation, 22°C(71.6°F), High Speed 21°C(69.8°F)≤Intake Air Temp<24°C(75.2°F) ➲ Dehumidification Operation, 23°C(73.4°F), High Speed Intake Air Temp<21°C(69.8°F) ➲ Heating Mode Operation, 24°C(75.2°F), High Speed ■ Buzzer Sounding Operation • When the appliance-operation key is input by the remote control, the short "beep-beep-" sounds. • When the appliance-pause key is input by the remote control, the long "beep—" sounds. 44 Multi type Air Conditioner Operation Function of Indoor Unit Split Type Indoor Unit Operation ON/OFF by Remote controlle r Sensing the Room Temperature • Room temperature sensor. (THERMISTOR) Room temperature control • Maintains the room temperature in accordance with the Setting Temp. Starting Current Control • Indoor fan is delayed for 5 seconds at the starting. Time Delay Safety Control • Restarting is delayed for approx. 3 minutes. Indoor Fan Speed Control • High, Med, Low, Chaos, Jet Cool Operation indication Lamps (LED) On/Off : Lights up during the system operation. Sleep Mode : Lights up during Sleep Mode Auto operation. Timer : Lights up during Timer operation. Defrost Mode : Lights up during Defrost Mode or Hot Start operation (Heat pump model only) Outdoor unit : Lights up during outdoor unit operation.(Cooling model only) operation Desire temperature For cooling,dehumidification,heating modes it display Destired temperature indicator • Cooling : 18°C~30°C(64°F~86°F) • AI : Auto Operation • Dehumidification : 18°C~30°C(64°F~86°F) • Po : Jet Cool • Heating : 16~30°C(60°F~86°F) • Lo : Test Mode Plasma : The function illustrates its dynamic mode by using a multiple lighting system. (Optional) Soft Dry Operation Mode • Intermittent operation of fan at low speed. Deice (defrost) control (Heating) Sleep Mode Auto Control • The fan is switched to low(Cooling), med(Heating) speed. • The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. Natural Air Control by CHAOS Logic • The fan is switched to intermittent or irregular operation • The fan speed is automatically switched from high to low speed. * Airflow Direction Control • Both the indoor and outdoor fan stops during deicing. • Hot start after deice ends. Hot-start Control (Heating) • The indoor fan stops until the evaporator piping temperature will be reached at 27°C(80.6°F). • The louver can be set at the desired position or swing up and down automatically.(Model base) "Wall Mounted Type is standard" * Functions is dependent on model type. Service Manual 45 Operation Art Cool Type Indoor Unit Operation ON/OFF by Remote controller Sensing the Room Temperature • Room temperature sensor. (THERMISTOR) Room temperature control • Maintains the room temperature in accordance with the Setting Temp. Starting Current Control • Indoor fan is delayed for 5 sec at the starting. Time Delay Safety Control • Restarting is inhibited for approx. 3 minutes. Indoor Fan Speed Control • High, Med, Low, CHAOS, JET COOL Operation indication Lamps (LED) On/Off : Lights up during the system operation. Sleep Mode : Lights up during Sleep Mode Auto operation. Timer : Lights up during Timer operation. Defrost Mode : Lights up during Defrost Mode or Hot Start operation.(Heat pump model only) Outdoor unit operation : Lights up during outdoor unit operation.(Cooling model only) Desire temperature For cooling,dehumidification,heating modes it display Destired temperature indicator • Cooling : 18°C~30°C(64°F~86°F) • AI : Auto Operation • Dehumidification : 18°C~30°C(64°F~86°F) • Po : Jet Cool • Heating : 16~30°C(60°F~86°F) • Lo : Test Mode PLASMA : Indicate PLASMA purifier operation. Soft Dry Operation Mode • Intermittent operation of fan at low speed. Sleep Mode Auto Control • The fan is switched to low(Cooling), med(Heating) speed. • The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. Natural Air Control by CHAOS Logic • The fan is switched to intermittent or irregular operation • The fan speed is automatically switched from high to low speed. Airflow Direction Control • The louver can be set at the desired position or swing up and down automatically. 46 Multi type Air Conditioner PLASMA • The function will be operated while in any operation mode with selecting the function. • The function is to be stopped while it is operating with selecting the function. Defrost(Deice) control (Heating) • Both the indoor and outdoor fan stops during defrosting. Hot-start Control (Heating) • The indoor fan stops until the evaporator pipe temperature will be reached at 28°C(82.4°F). Operation Function of Outdoor Unit Outdoor Unit Two Comp algorithm • Inverter Comp is first priority and then Constant Comp is turning on responding to load condtion. Operating Step • Compressor step varies considering condition such as room temp,outdoor temp, operating room number,Temp gap between room temp and set temp and so on. LEV Control • LEV pulse is modulated to keep constant superheat or subcooling. Out door Fan Control • Outdoor fan operates at High or Off to respond to the load condition. R/Valve Control(Heating Model Only) • Convert R/Valve to change cooling to heating, heating to cooling. Defrost Function • After 45 min heating operation, check the defrost condition and if outdoor pipe temp is below 5°C(23°F) and released from deice operation in case outdoor pipe temp is over 12°C(53.6°F) or 9 min cooing mode. • To deice outdoor heat exchanger in low temp condtion, convert operating mode from heating to Oil Return System • In single(one) comp operation duration, another comp will operate for 30 seconds every 1 hours. Comp Overload Protection • To protect comp from being overload, protector will turn off the comp. High Pressure Protction • If cycle pressure is too high(around 36.7 kgf/cm2), it will turn off comp A Service Manual 47 Operation Remote Control Operation The Remote Controller transmits the signals to the system. Signal transmitter 1 START/STOP BUTTON Operation starts when this button is pressed and stops when the button is pressed again. 2 OPERATION MODE SELECTION BUTTON Used to select the operation mode. 3 5 6 4 2 7 11 8 13 INDOOR FAN SPEED SELECTOR Used to select fan speed in four steps low, medium, high and CHAOS. 5 JET COOL Used to start or stop the speed cooling/heating. (Speed cooling/heating operates super high fan speed.) 6 CHAOS SWING BUTTON 10 Used to stop or start louver movement and set the desired up/down airflow direction. CANCEL ON OFF 9 16 12 17 18 15 SET AUTO CLEAN °C/°F 14 (Cooling Only) ROOM TEMPERATURE SETTING BUTTONS Used to select the room temperature. 4 1 3 (Heat Pump) 7 ON/OFF TIMER BUTTONS Used to set the time of starting and stopping operation. 8 TIME SETTING BUTTONS Used to adjust the time. 9 TIMER SET/CANCEL BUTTON Used to set the timer when the desired time is obtained and to cancel the Timer operation. Flip-up door (opened) Used to circulate the room air without cooling or heating. 12 ROOM TEMPERATURE CHECKING BUTTON Cooling Operation Used to check the room temperature. 13 PLASMA(OPTIONAL) Auto Operation Used to start or stop the plasma-purification function. 14 RESET BUTTON Healthy Dehumidification Operation Initialize remote controller. 15 2nd F Button Heating Operation ), Heat Pump Model( Used to set Sleep Mode Auto operation. 11 AIR CIRCULATION BUTTON Operation Mode • Cooling Model( 10 SLEEP MODE AUTO BUTTON Used prior to using modes printed in blue at the bottom of buttons. ) 16 AUTO CLEAN Used to set Auto Clean mode. 17 ˚C TO ˚F SWITCHING BUTTON Used to switch temperature reading from Centigrade to Fahrenheit. 18 HORIZONTAL AIRFLOW DIRECTION CONTROL BUTTON (NOT ON ALL MODELS) Used to set the desired horizontal airflow direction. 48 Multi type Air Conditioner Disassembly Disassembly Indoor Unit Split Type Indoor Unit Disconnect the unit from power supply before making any checks. Be sure the power switch is set to “OFF”. To remove the Grille from the Chassis. • Set the up-and-down air discharge louver to open position (horizontally) by finger pressure. • Remove the securing screws. • To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward. 1. Before removing the control box, be sure to take out the wire screwed at the other end. Earth Conductor Service Manual 49 Disassembly 2. To remove the Control Box. • Remove securing screws. • Pull the control box out from the chassis carefully. Screw 3. To remove the Discharge Grille. • Unhook the discharge grille and pull the discharge grille out from the chassis carefully. 4. To remove the Evaporator. • Remove 3 screws securing the evaporator(at the left 2EA in the Eva Holder, at the right 1EA). • When repair, do not damage the Caution label. 50 Multi type Air Conditioner Disassembly • Unhook the tab on the right inside of the chassis at the same time, slightly pull the evaporator toward you until the tab is clear of the slot. 5. To remove the Motor Cover • Remove 2 securing screw. • Pull the motor cover out from the chassis carefully. Motor cover 6. To remove the Cross-Flow Fan • Loosen the screw securing the cross-flow fan to the fan motor (do not remove). • Lift up the right side of the cross-flow fan and the fan motor, separate the fan motor from the cross-flow fan. Bearing Cross-flow fan • Remove the left end of the cross-flow fan from the self-aligning bearing. Service Manual 51 Disassembly Art Cool Type Indoor Unit CAUTION: Disconnect the unit from power supply before making any checks. Be sure the power switch is set to “OFF”. 1. To remove the Grille from the Chassis. - Pull the grille bottom, the remove 2 securing screws. - Lift the both lower parts of panel front. - After pull down this panel a bit, separate connecting wire with product. 2. To remove the Control Box. - Before removing the control box, be sure to disconnect the wires from PWB. - Pull the cover control out from the control box and disconnect other wires. - Remove securing screws. - Pull the control box out from the chassis carefully. Panel Front Connector Step Motor Connectors Sensor Connector 4Way/Fan Connector Comp Connector Power Connector Power Connector Comp Connector 52 Multi type Air Conditioner Motor Connector Disassembly 3) To remove the Evaporator. - Remove 4 screws securing the evaporator. - Pull the evaporator out from the chassis carefully. 4) Before removing the Turbo Fan. - Remove the securing screws from the chassis. - Pull the pipe cover, top cover and the air guide. Air Guide Top Cover Pipe Cover 5) To remove the Motor. - Remove the securing bolt from the motor shaft. - Pull the fan out from the motor shaft. - Remove 4 screws securing motor mount from the chassis and lift up the motor mount and the bracket. Bracket Turbo Fan Bolt Motor Mount Service Manual 53 Schematic Diagram Schematic Diagram Electronic Control Device 1. Indoor Unit 1) Split Type 54 Multi type Air Conditioner Schematic Diagram 2) Art Cool Type a f 4(f) 3(a) 1(g) 6(d) 9(b) 7(e) 8(c) CN-D5 SUB PCB ASM 1 2 3 4 1 CN-D1(WH) 1 2 3 4 5 6 1 2 3 4 5 6 7 8 5 5 6 7 8 5 5 6 7 8 4 3 7 8 4 3 RD OR YL PK BL 1 9 2 3 4 2 1 1 1 1 CN-D2(WH) 9 5 1 3 9 2 1 2 4 9 5 1 3 3 2 6 5 9 8 7 6 5 9 8 7 6 5 9 8 7 6 5 4 3 2 7 10 4 3 2 8 10 4 3 9 10 CN-D1(WH) 12V 10 12 11 10 12 11 10 HVB PIN2 HVB HVB PIN1 receiver 10 12 11 5V C02L 220 10V 5V Q02C Q03C 5V DC 5V + C01D 2200uF 35V 12V HVB 5V 10 9 8 R03G 220 2 1 C Q D 2 3 1 IC02M KID65004AF b 8 S C02M 103 digit 2 7 4 3 LED scan 5 6 RXD CN-UD(BL) STEPPING MOTOR 5 4 3 2 1 BL PK YL OR RD 5 4 3 2 1 0IMCRNE002M uPD780023AGC AVret AVdd RESET X2 X1 Vss1 INTO INT1 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 VssO Vdd0 R81 1K R81A 1K C91 103 DC 5V C01M 103 R90 1K DC12V R91 4.7K 7 OR5H Hi RXD TXD OR1H F1 1 1 4 4 3 3 2 2 1 1 DC12V OR3H OR2H Low F2 12V 48 44 43 47 46 45 42 41 40 39 38 37 36 35 34 33 OR4H Med R93 10K 2 5 6 2 5V 5V R01E 1K R24H R02E 20 BZ01E PKM13EPP-4002 R01L 5.1K 5V R02L 1K 2 1 12 13 14 15 16 IC03M KID65004AF 3 9 10 11 5 4 6 7 8 receiver 2 3 4 3 4 C01L 680pF 50V 1 3.6V 1 1 3 R02A 20K 2 2 C01A 0.01 25V 3 1 5V IC01A KIA7036P KSC7536 5V R02H 12.1K 1% 2 3 3 4 5 1 2 4 5 3 1 2 1 2 3 3 4 5 1 2 4 5 3 1 4 CN-LR1(WH) 1 12V HVB PIN2 1 2 3 4 1 2 3 4 CN-TH1(WH) CN-HVB(BL) CN-LR2(WH) HVB PIN1 OUTDOOR R05H 10K R04H 6.2K 1% 1 4 R21H~R26H 12.1K 1% 5V OSC01B CST-8.00MTW R01B 1M R21H R22H R23H R25H E2 1K 2 E3 1K 3 2 4 CN-DC/DC(BL) + C07D 100uF 63V C92 104,50V R99 750 1/4W R26H ~ POLY SW2 RXE250 3 - ~ POLY SW1 RXE250 3 FG2 4 IC9-2 KA393 + R92 10K OR6H S-Hi 17 18 1920 21 22 23 24 25 26 27 28 29 30 31. 32 C81A 103 C81 103 12 13 14 15 16 11 4 5 6 7 8 9 10 IC01M 8 KID65004AF 1 2 3 7 6 5 4 15 14 11 12 13 16 9 d f e 5V C03M 103 EE PR OM FG1 FG2 DC12V 1 IC9-1 KA393 OJ01H 8 4 a g 7 6 5 4 c 10 11 12 13 2 R02G 220 R04G 220 1 3 - 16 15 digit 1 14 R01G 220 5V R05G 220 C13H 103 50V 3 2 + R95 10K R06G 220 R11H 1K Q01C R07G 220 R12H 10K OJ02H R27H 20K R28H 20K TXD R96 10K R97 10K FG1 4 INDOOR FAN MOTOR2 CN-MOTOR2(WH) BL PK YL OR RD 12V 11 IC01D 12 DC12V 13 13 IC02D I 13 O 13 CN-D1 10 4 2 CN-D2 2 1 2 4 4 3 1 3 4 3 2 4 2 1 CN-D6 CN-D3 3 2 1 4 6 5 7 6 5 7 6 5 7 6 5 7 8 CN-CON(WH) CN-12V(WH) I 7812 C02D 104 50V INDOOR FAN MOTOR1 CN-MOTOR1(WH) BL PK YL OR RD e DC5V 7805 C04D + C03D 104 470uF 50V 25V AVss RD OR YL PK BL g d 8 10 8 11 8 12 9 10 13 9 12 9 10 13 11 9 10 12 13 11 14 12 13 14 1 1 1 2 2 3 3 1 3 3 2 2 14 11 14 CN-MAIN 1 1 L3 O + C05D 470uF 25V FG STEPPING MOTOR b c 5 Digit1 C04L 0.01 25V TEST KEY STEPPING MOTOR LED2 SLEEP LED4 DEFROST LED3 TIMER LED1 ON/OFF 10 Digit2 GND DC 5V Vcc Vout RECEIVER DISPLAY 2 2 C03L 220 10V C06D 103 AVdd1 5V STEP MOTOR L/R1 STEP MOTOR L/R2 HVB ASSY ROOM-TH PIPE-TH Service Manual 55 56 Multi type Air Conditioner CN-JIG OUT_TH OUT_PIPE CN-TH2 SUCTION DISCHARGE CN-TH1 4 3 2 1 1 2 3 4 1 2 3 4 4 3 2 1 1 2 3 4 1 2 3 4 56K DC 5V 1K R03T 1K R04T R02T R01T 10K C01H-C04H : 103 R05H-R20H (R05H,R06H,R07H:6.2K 1%) (ETC: 12.1K 1%) DC 5V JIG_RX JIG_TX DC 5V IC01A 2 7036P 1 3 C02A 10 50V R03A,100 R02A,4.7K + R01B,1M JIG_TX JIG_RX PWM(C) PWM(B) PWM(A) OSC01B CST-8.00MGW C01A 0.01 25V R01A,1K OR2H,OR7H,OR10H:91K,OR3H-4H,OR8H-9H,OR11H-12H:15K(ETC:20K) R04H,1K R03H,1K R02H,1K R01H,1K Vss Xout Xin RESET P22 P21 P54 P53 P52 P60 P61 P62 P63 P64 P65 P66 P67 P70 P71 P72 P73 P74 P75 P76 P77 TEST VSS AVDD VDD MICOM 26 25 24 23 22 21 47 46 45 50 51 52 53 54 55 56 57 59 60 61 62 63 64 1 2 20 48 49 58 19 30 29 28 27 36 35 34 33 32 31 14 13 12 11 10 9 8 7 6 5 4 3 44 43 42 41 40 39 38 37 TMP87CM41F P20 P33 P32 P31 P30 P41 P40 P37 P36 P35 P34 P13 P12 P11 P10 P07 P06 P05 P04 P03 P02 P01 P00 P51 P50 P47 P46 P45 P44 P43 P42 R01F,1K R04G,10K R03G,10K R02G,10K R01G,10K Q01Z KRA107M DC 5V L4(C) L3(C) L2(B) L1(A) R02F,10K RX(C) TX(C) RX(B) TX(B) RX(A) TX(A) SW01F DC 5V R01Z-R07Z : 4.7K IC03M IC02M IC01M RY-COMP(A) RY-COMP(B) RY-FAN(H) RY-FAN(L) RY-GAS RY-LIQ RY-4WAY C52M 220 50V C51M 220 50V C50M 220 50V + 1 2 3 4 5 + 1 2 3 4 5 + 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 CN-LEV(C) CN-LEV(B) CN-LEV(A) DC 15V Schematic Diagram 2. Outdoor Unit 4.7K PWM(C) 4.7K PWM(B) 4.7K PWM(A) C24M 100uf C13M 100uf C01M 100uf R02M 9.1k 1% R15M 9.1k 1% + R27M 9.1k 1% R26M 10.2K 1% Q07M KRA101M + R14M 10.2K 1% Q04M KRA101M + R01M 10.2K 1% 6 7 6 7 6 7 21.5K 21.5K 5 4 2 3 2 C25M 102 100V 6.04K 1 2 3 2 C14M 102 100V 4.3K DC 5V 5 4 6.04K 1 2 3 2 C02M 102 100V 4.3K DC 5V 5 4 6.04K 1 21.5K 4.3K R03M 13K 1% 39.2K R16M 13K 1% 39.2K 1 51.1K 22 R28M 13K 1% 35.7K 20 1 51.1K 22 35.7K 20 1 51.1K 22 35.7K 20 39.2K 5 5 5 + 51.1K 10K 20 R04S 13K + 51.1K 10K 20 R04S 13K + 51.1K 10K 20 R04S 13K 4 4 14 4 34K 3 2 8 34K R31M 220 51.1K 23.2K 3 2 8 IC06M R19M 220 51.1K 23.2K 8.06K 5.23K R29M,2K,1% 2.94K 7 6 20K C26M 100uF 25V 1 9 8 3K 3 2 8 IC05M R06M 220 51.1K 23.2K 8.06K 5.23K R17M,2K,1% 2.94K 7 6 20K 14 34K 8.06K 5.23K R04M,2K,1% 2.94K 7 6 3K C15M 100uF 25V 1 9 8 14 20K C03M 100uF 25V 1 9 8 3K R33M 100K R32M 10K R21M 100K R20M 10K R08M 100K R07M 10K Q08M 2SD2220 C27M 473K 100V + Q05M 2SD2220 C16M 473K 100V + Q02M 2SD2220 C04M 473K 100V + C28M 680uF 63V C17M 680uF 63V C05M 680uF 63V L09M L10M L05M L06M C31M 103K 100V R22M 1.5K R34M 1.5K D05M FMX12S C29M 821K 1KV C21M 103K 100V R09M 1.5K D03M FMX12S C18M 821K 1KV C09M 103K 100V C06M 821K 1KV C30M 472/250V L11M L12M C19M 472/250V L07M L08M C07M 472/250V 6 6 6 4 3 2 S/W TRANS6 8 11 S/W TRANS5 4 3 2 S/W TRANS4 8 11 S/W TRANS3 4 3 2 S/W TRANS2 8 11 9 7 4 2 9 7 4 2 9 7 4 2 Vm(A) MT 15V ZD01M 12V Vm(B) MT 15V ZD02M 12V Q09M Vm(C) MT 15V ZD03M 12V R35M 68K 3W D06M ERB-44-08 Q06M R23M 68K 3W D04M ERB-44-08 Q03M R10M 68K 3W D02M ERB-44-08 R36M 200 R37M 30,1W C32M 51.1K C33M 222K 1KV R24M 200 R25M 30,1W C22M 51.1K C23M 222K 1KV R12M 200 R13M 30,1W C10M 51.1K C11M 222K 1KV + R11M 560K 1/2W NTC DKS-10D-22 C12M 330UF 450V BD01M D15XB60 DC 5V DC 15V MT 15V DC 0V DC 310V C03D 220uF 10V C05D 220uF 35V + + 50V + C02D 470uF 25V C09J~C10J C06D 103 50V 7805 IC04D 2K 1/2W R02D C08J 1K 1K 1K L02D 12uH R13K R09K R01K C07D 103 50V C08D 103 RX(C) TX(C) RX(B) TX(B) RX(A) TX(A) DC 5V DC 15V 1uF S/W TRANS1 222*2 L03M L04M + D01D 1N4937 9mH NF02J C06J~C07J C05J C01D 1000UF 35V L01D 12uH + C04D 470UF 35V 102 C03K 1K R14K 102 C02K 1K R10K 102 C01K 1K R03K GND R01J C04J 7 1mH NF01J 102M C10D D202 PC201 R201 7 3 2 IC03K 7 3 2 IC02K 7 3 2 IC01K D201 OUT GND OUT R202 9 12 13 10K R04K 10K R02K 1M D01M FMX12S 472*3 L01M L02M 1uF IC04M 8 5 6 1 5 6 1 5 6 S C101 C102 BP TNY 268 R102 D PC201 IN GND FB D101 R101 10K R16K 20 R15K 10K R12K 20 R11K 10K R07K 10K R06K 20 R05K C03J 302 D01J uRM1515-2B u-POWER MODULE 4 8 4 8 10K R08K 4 1 ZNR01J~ZNR02J 4 8 4 8 4 8 1uF DC 5V 561*2 Q01M KRA101M NC 5 6 NC 1 3 DC 0V DC 310V RY-FAN(H) RY-FAN(L) RY-GAS RY-LIQ RY-4WAY COM(C) COM(B) COM(A) Vm(C) DC 15V NF01M NF02M NF03M NF04M NF05M 4 ZNR01J INR14D471K SVC561D-14A FUSE 250V/T5A 3 4 RY-COMP(A) 3 RY-COMP(B) COM(C) Vm(B) DC 15V COM(B) Vm(A) DC 15V COM(A) 3 1 1 1 1 1 1 4 3 2 1 4 3 1 1 1 1 1 1 4 3 2 1 4 3 2 3 1 2 4 1 4 3 2 2 3 1 1 NEUTRAL CN-POWER LIVE1 LIVE2 COMP A COMP B FAN HI FAN LOW CN-FAN HOT GAS LIQUID 4WAY CN-COM3 CN-COM2 CN-COM1 Schematic Diagram Service Manual 57 Schematic Diagram Wiring Diagram 1. Room Type Indoor Unit -S4/SE chassis 2. Art Cool Type Indoor Unit 3. Outdoor Unit 1. A2UH243FA0(LMU240HE) 2. A2UC243FA0(LMU240CE) 58 Multi type Air Conditioner Schematic Diagram Components Locations 1. Indoor Unit MAIN P.C.B ASM 1) Split Type • TOP VIEW PCB :6870A90409B ASSY:6871A20771 6871A20782 • BOTTOM VIEW Service Manual 59 Schematic Diagram 2) Art Cool Type • TOP VIEW • BOTTOM VIEW 60 Multi type Air Conditioner Schematic Diagram 2. Display ASSEMBLY 1) Split Type (6871A20680) 2) Art Cool Type (6871A20462) TOP VIEW BOTTOM VIEW Service Manual 61 Schematic Diagram 3. Outdoor Unit 1) Component side 62 Multi type Air Conditioner Schematic Diagram 2) Solder side Service Manual 63 Troubleshooting Guide Troubleshooting Guide Refrigeration Cycle Diagram 1. A2UH243FA0(LMU240HE) R/Valve 5220AR3228E Ø 9.52 strainer Air Sensor S/W Eva. Sensor C/V2 C/V1 Th2 Th1 Air Sensor A-Room B-Room Acc. Cons. Comp Cons. Comp (GK094K) (GK141K) Eva. Sensor LEV-B Ø 6.35 Sensor LEV-A LEV 15RC strainer 2. A2UC243FA0 (LMU240CE) 64 Multi type Air Conditioner Troubleshooting Guide Self-diagnosis Function ■ Error Indicator • The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble. • Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table. • If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed. • After error occurrence, if error is released, error LED is also released simultaneously. • To operate again on the occurrence of error code, be sure to turn off the power and then turn on. • Having or not of error code is different from Model. LED1 LED2 Indoor Error Error code Description MPS Variable LED1 LED2 Indoor Status 00 No Error ON 01 Indoor Room Thermistor Error 1 time OFF 02 Indoor In-Piping Error 2 times OFF 05 Communication Error between In and Out 5 times OFF 06 Indoor Out-Piping Error 6 times OFF 07 Differnt mode operation 7 times OFF 10 Indoor fan motor locked error 1 times OFF Outdoor Error Error code Description MPS Variable LED1(Red) LED2(Green) Indoor Status 33 D-Pipe High(Normal) 3 times 3 times OFF 44 Outdoor Air Thermistor Error(Open/Short) 4 times 4 times OFF 45 Cond Pipe Thermistor Error(Open/Short) 4 times 5 times OFF 47 Const. D-Pipe Thermistor Error(Open/Short) 4 times 7 times OFF 51 Capcity Error(High/Low) 5 times 1 times OFF Service Manual 65 Troubleshooting Guide Cycle Troubleshooting Guide Trouble analysis 1. Check temperature difference between intake and discharge air, and operating current. Temp. difference Current : approx. 0°C(32°F) : less than 80% of rated current All amount of refrigerant leaked out. Check refrigeration cycle. Temp. difference Current : approx. 8°C(46.4°F) : less than 80% of rated current Refrigerant leakage Clog of refrigeration cycle Defective compressor Temp. difference Current : less than 8°C(46.4°F) : near the rated current Excessive amount of refrigerant Temp. difference : over 8°C(46.4°F) Normal Temp. Difference Operating Current Notice: Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal value) Cause of Trouble Description High Defective compressor Current is low. Normal Excessive amount of refrigerant High pressure does not quickly rise at the beginning of operation. Insufficient amount of refrigerant(Leakage) Clogging Current is low. Higher Lower Higher Notice: 1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty. 2 66 Multi type Air Conditioner Troubleshooting Guide Electronic Parts Troubleshooting Guide ❇ Refer to electronic contorol device drawing & schematic diagram. Trouble 1 The Product doesn’t operate at all. Turn off the main power and wait until LED on outdoor PCB is off. Turn on the main power again. Does "Beeping" sound is made from the indoor unit? NO YES Check the voltage of power(AC208V/AC230V, 60Hz). • The voltage of main power. • The voltage applied to the unit. • The connecting method of Indoor/Outdoor connecting cable (each color) • The P.W.B. Ass'y (Fuse, Noise Filter, Power Transformer, IC01D, IC02D, etc.) • Primarily, the operating condition of Micom is O.K. • Check CN-DISP1 The operation check of the P.C.B. Ass'y Specification Procedure Remedy 1) The input voltage of power transformer. 1) AC230V ± 30V : Check the rated voltage 1) Replace power transfomer. 2) The output voltage of power transformer. 2) 15V ± 1.5V 2) Replace power transfomer. 3) IC01D(7812) 3) DC12V 3) Replace IC01D. 4) IC02D(7805) 4) DC5V 4) Replace IC02D. 5) IC01A(KIA7036) 5) The voltage of micom pin 29 : DC4.5V↑ 5) Replace IC01A. Service Manual 67 Troubleshooting Guide Trouble 2 Product doesn't operate with the remote controller. Turn on main power. While the compressor has been stopped, the compressor does not operate owing to the delaying function for 3 minutes after stopped. When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller. (When operated in the Sleeping Mode, the wind speed is set to the low speed as force.) Caused by the remote controller. Caused by other parts except the remote controller When the mark ( ) is displayed in LCD screen, replace battery. Check the contact of CN-DISP 1 connector When the detect switch (double key) inside the remote controller door is fault, it is impossible to operate temperature regulating(▲ / ▼) and wind speed selecting. Check DISP PWB Ass'y -Voltage between CN1 ➀ - ➆ : DC +5V Check the Display PWB Ass'y 68 Multi type Air Conditioner • Check receiver ass'y Troubleshooting Guide Trouble 3 The Compressor/Outdoor Fan are don't operate Turn on the main power. Operate Cooling Mode by setting the disired temperature of the remote controller is less than one of the Indoor temperature by 1°C at least. When in air circulation mode, compressor/outdoor fan is stopped. Check the sensor for Indoor temperature is attatched as close as to be effected by the themperature of Heat Exchange (EVA.) When the sensor circuit for Indoor temperature and connector are in bad connection or are not engaged, Compressor/Outdoor fan is stopped. • Check the related circuit of R01H(1K), R02H(1K), R03H(1K), R04H(1K), Micom(pin No. 74 , 75 , 76 , 77 ). • Check the Indoor temperature sensor is disconnected or not (about 10K at 25°C). Check the Relay(RY-PWR, RY-START) for driving Compressor. • Check the voltage between brown and blue cable of terminal to connect the Outdoor (About AC208V / 230V). • Check the related circuit of relay in Outdoor PCB Ass'y. Check Point Comp. ON Between Micom(No. 50,51) and GND DC 5V DC 0V DC 1V↓ DC 12V Between IC01M(No. 10) and GND Comp. OFF Turn off main power. Check the electrical wiring diagram of Outdoor side. Check the open or short of connecting wires between Indoor and Outdoor. Service Manual 69 Troubleshooting Guide Trouble 4 When indoor Fan does not operate. When indoor Fan does not operate. Does the voltage of each terminals of CN-MOTOR CONNECTOR in Indoor unit corresponds to values in the Table of page 69 Does the voltage of terminal of CN-DC/DC CONNECTOR in Indoor unit corresponds to the values in the table of page 56 Do the voltage of terminal of CN-DC/DC CONNECTOR in Outdoor unit corresponds to the values in the table of page 56 NO Check the patterns and the conditions of outdoor unit PWB Assy's. Check connecting condition of the CN-MOTOR CONNECTOR Check the pattern and the condition of Indoor unit PWB Ass'y. Check the interference of Indoor Fan. Check the connecting condition and disconnection of connecting wires between Indoor and Outdoor unit. Check the motor of Indoor Fan S YE Indoor Fan may be stopped in the Soft Dry Mode(change to the Cooling Operation Mode). Indoor Fan is to be stopped when Indoor pipe(coil) termperature is lower than 79°F. (At that times, Defrost indicator is turned on) 70 Multi type Air Conditioner Troubleshooting Guide Trouble 5 When the louver does not operate. When Vertical Louver does not operate. • Confirm that the Vertical Louver is normally geared with the shaft of Stepping Motor. • If the regular torque is detected when rotating the Vertical Louver with hands Normal • Check the connecting condition of CN-UP/DOWN Connector • Check the soldering condition(on PWB) of CN-UP/DOWN Connector Check the operating circuit of the Vertical Louver • Confirm that there is DC +12V between pin (RED) of CN-UP/DOWN and GND. • Confirm that there is a soldering short at following terminals. - Between 60 , 61 , 62 and 63 of MICOM - Between 2 , 3 , 4 and 5 of IC01M - Between 12 , 13 , 14 , 15 of IC01M - Between 1 , 2 , 3 , 4 and 5 of CN-UP/DOWN If there are no problems after above checks • Confirm the assembly conditions that are catching and interfering parts in the rotation radial of the Vertical Louver Service Manual 71 Troubleshooting Guide Error Code ■ Trouble Shooting Error code Title 01 Indoor air sensor 02 Indoor inlet pipe sensor 06 Indoor outlet pipe sensor Cause of error • Open / Short • Soldered poorly • Internal circuit error • Open / Short • Soldered poorly • Internal circuit error • Open / Short • Soldered poorly • Internal circuit error Check point & Normal condition Normal resistor : 10KΩ / at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged) Normal resistor : 5KΩ/ at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged) Normal resistor : 5KΩ/ at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged) 10KΩ 2.5Vdc Ω V Check the resistance / voltage ❑ Check Point 1. Unplug the sensor on Indoor unit PCB. 2. Estimate the resistance of each sensor 3. If the resistance of the sensor is 10KΩ/5KΩ at 25°C, then sensor is normal 4. If the resistance of the sensor is 0 KΩ or ∞, then sensor is abnormal. ➔ Change the sensor. 5. Plug the sensor on Indoor unit PCB and Power ON. 6. Estimate the voltage of each sensor. 7. If the voltage of the sensor is 2.5Vdc / at 25°C, then sensor is normal. 8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. ➔ Repair or Change the PCB 72 Multi type Air Conditioner Troubleshooting Guide Error code 05 / 53 Title Communication (Indoor ➔ Outdoor) Cause of error Check point & Normal condition • Power input AC 230V.(Outdoor, Indoor) • The connector for transmission is disconnected. • The connecting wires are misconnected. • Communication poorly • The GND 1,2 is not connected at main GND. • The communication line is shorted at GND. • Transmission circuit of outdoor PCB is abnormal. • Transmission circuit of indoor PCB is abnormal. ❑ Check Point 1. Check the input power AC 230V.(Outdoor, Indoor) 2. Check the communication wires are correctly connected. ➔ Adjust the connection of wire ➔ Confirm the wire of "Live", "Neutral". 3. Check the resistance between communication line and GND.(Normal : Over 2MΩ) 4. Check the connector for communication is correctly connected. 5. Check the connection of GND1, GND2, and main GND. 6. If one indoor unit is operated normally, outdoor PCB is no problem. ➔ Check the another indoor unit. * CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit. Service Manual 73 Troubleshooting Guide Error code 33 Title D-Pipe Temp. High Cause of error Check point & Normal condition • Discharge sensor temp. high • Check the discharge pipe sensor. • Check the install condition for over load. • Check the leakage of refrigerent. • Check the SVC V/V open. COMP OFF 115°C(239°F) LEV OPEN(16PULSE/MIN) 100°C(212°F) LEV OPEN(10PULSE/MIN) 95°C(203°F) NORMAL A2UH243FA0/A2UC243FA0 ❑ Check Point 1. Check the install condition for over load. 2. Check the SVC V/V open. 3. Check the leakage of refrigerent. 4. Check the constant compressor. Error code 51 Title Capacitor error Cause of error • Over Capacitor combination ❑ Check Point 1. Check the indoor unit capacity. 2. Check the combination table. ★ In the tropical model case ➔ single cycle has no error for over capacity. 74 Multi type Air Conditioner Check point & Normal condition • Check the indoor unit capacity. • Check the combination table Troubleshooting Guide Error code Title 44 Outdoor air sensor 45 Condensor pipe sensor 47 D-Pipe sensor Cause of error • Open / Short • Soldered poorly • Internal circuit error • Open / Short • Soldered poorly • Internal circuit error • Open / Short • Soldered poorly • Internal circuit error Check point & Normal condition Normal resistor : 10KΩ / at 25°C(77°F) (Unplugged) Normal voltage : 2.5Vdc / at 25°C(77°F) (plugged) Normal resistor : 5KΩ/ at 25°C(77°F) (Unplugged) Normal voltage : 2.5Vdc / at 25°C(77°F) (plugged) Normal resistor : 200KΩ/ at 25°C(77°F) (Unplugged) Normal voltage : 4.5Vdc / at 25°C(77°F) (plugged) Ω Ω Check the resistance ❑ Check Point 1. Estimate the resistance of each sensor.(Unplugged) 2. Estimate the voltage of each sensor.(Plugged) 3. If the resistance is 0V or 5Vdc, then sensor is abnormal Service Manual 75 2-way, 3-way Valve 2-way, 3-way Valve 2-way Valve (Liguid Side) 3-way Valve (Gas Side) Valve cap Flare nut Hexagonal wrench (4mm) Open position Closed position To piping connection Flare nut Open position Closed position Pin To piping connection To outdoor unit Service Service port cap port To outdoor unit Works Shaft position Shaft position Service port Shipping Closed (with valve cap) Closed (with valve cap) Closed (with cap) Air purging (Installation) Open (counter-clockwise) Closed (clockwise) Open (push-pin or with vacuum pump) Operation Open (with valve cap) Open (with valve cap) Closed (with cap) Pumping down (Transfering) Closed (clockwise) Open (counter-clockwise) Evacuation (Servicing) Open Open 3. Open (with charging cylinder) Gas charging (Servicing) Open Open 4. Open (with charging cylinder) Pressure check (Servicing) Open Open 5. Open (with charging cylinder) Gas releasing (Servicing) Open Open 6. Open (with charging cylinder) 1. 2. 76 Multi type Air Conditioner Open (connected manifold gauge) 2-way, 3-way Valve (1) Pumping down Indoor unit Liquid side 2-Way valve Close Outdoor unit Gas side 3-Way valve Indoor unit Open Liquid side 2-Way valve Close Gas side 3-Way valve Open manifold gauge Lowhandle (CLOSE) Hi- handle (CLOSE) • Procedure 1. Confirm that both the gas side and liquid side valves are set to the open position. - Remove the valve stem caps and confirm that the valve stems are in the raised position. - Be sure to use a hexagonal wrench to operate the valve stems. 2. Operate the unit for 10 to 15 minutes. 3. Stop operation and wait for 3 minutes, then connect the manifold gauge to the service port of the gas side valve. - Connect the hose of the gauge with the push pin to the service port. 6. Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg/cm g. 2 7. Immediately set the gas side valve to the closed position. - Do this quickly so that the gauge ends up indicating 1kg/ g. 8. Disconnect the charge set, and mount the liquid side and gas side valve caps and the service port nut. - Use torque wrench to tighten the service port nut to a torque of 1.8kg.m.(4.2kg.m/5.5kg.m) - Be sure to check for gas leakage. 4. Air purging of the charge hose. - Open the Low-handle valve on the gauge slightly to air purge from the hose. 5. Set the liquid side valve to the closed position. • Be sure to short pressure S/W. otherwise Low pressure S/W detect low pressure skete and stops the compressor. Service Manual 77 2-way, 3-way Valve (2) Evacuation (All amount of refrigerant leaked) Indoor unit Liquid side 2-Way valve Open Outdoor unit Gas side 3-Way valve Indoor unit Open Liquid side 2-Way valve Open Gas side 3-Way valve Open manifold gauge Vacuum pump Lowhandle (OPEN) Hi- handle (OPEN) • Procedure 1. Confirm that both the liguid side valve and gas side valve are set to the opened position. 2. Connect the vaccum pump to the center hose of the manifold gauge. 3. Connect the service port of the gas side valve to the low side of the gauge. 4. Evacuation for approximately one hour. - Confirm that the gauge needle has moved toward-76 cmHg (vacuum of 4 mmHg or less). 5. Close the Low handle of the gauge turn off the vacuum pump, and confirm that the gauge needle does not move(approximately 5 minutes after turning off the vacuum pump). 78 Multi type Air Conditioner 6. Disconnect the charge hose from the vacuum pump. - Vacuum pump oil. If the vacuum pump oil becomes dirty or depleted,replenish as needed. 7. Mount the valve caps and the service port caps. 2-way, 3-way Valve (3) Gas Charging (After Evacuation) Indoor unit Liquid side 2-Way valve Open Outdoor unit Gas side 3-Way valve Indoor unit Open Liquid side 2-Way valve Open Gas side 3-Way valve Charging cylinder Open manifold gauge Low-handle Check valve (OPEN) Hi- handle (OPEN) • Procedure 1. Connect the gauge to the charging cylinder. - Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. - If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid. 2. Purge the air from the charge hose. - Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. 3. Open the low handle on the gauge and charge the system with liquid refrigerant. - If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure(pumping down-pin). 4. Immediately disconnect the charge hose from the gas side valve's service port. This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner. - Stopping partway will allow the gas to be discharged. - If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. 5. Mount the valve stem nuts and the service port nut. - Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.) - Be sure to check for gas leakage. Service Manual 79 Exploded View & Replacement Parts List Exploded View & Replacement Parts List Indoor Unit S4, SE chassis 135311 152302-1 152302-2 135301 131410 152313 733010 342800 354210 359011 135312 135500 159901 346810 35211B 268712 135516 352150 147582 146811 263230-2 267110 249951 268714 668713 80 Multi type Air Conditioner 263230-1 Exploded View & Replacement Parts List Parts List (S4, SE chassis) PART No. LOCATION No. DESCRIPTION S4 chassis SE chassis AMNH093D4A0 (LMN090HE) AMNC093D4A0 (LMN090CE) AMNH123DEA0 (LMN120HE) AMNC123DEA0 (LMN120CE) SVC CODE 131410 CHASSIS ASSEMBLY 3141A20019C 3141A20019C 3141A20034A 3141A20034A R 135311 GRILLE ASSEMBLY,FRONT(INDOOR) 3531A14003K 3531A14003K 3531A18015A 3531A18015A R 135301 GRILLE,FRONT 3530A10253A 3530A10253A 3530A10287A 3530A10287A R 152302-1 FILTER,AIR 5230A20051B 5230A20051B 5230A20064A 5230A20064A R 152302-2 FILTER,AIR 5230A20051D 5230A20051D 5230A20064A 5230A20064A R 135312 GRILLE ASSEMBLY,DISCHARGE(INDOOR) 3531A11307A 3531A10307V 3531A11362A 3531A11362B R 159901 LOUVER,HORIZONTAL 5990A20069A 5990A20069A 5990A20068A 5990A20068A R 147582 LOUVER,VERTICAL 4758A30052A 4758A30052A 4758A30057A 4758A30057A R 146811 MOTOR,DC 4681A20055A 4681A20055A 4681A20055A 4681A20055A R 268712 PCB ASSEMBLY,DISPLAY 6871A20680D 6871A20680F 6871A20680D 6871A20680F R 135516 COVER ASSEMBLY,MOTOR 3551A20156B 3551A20156B 3551A20156B 3551A20156B R 346810 MOTOR,DC 4681AR2295L 4681AR2295L 4681AR2295L 4681AR2295L R 152313 FILTER ASSEMBLY,DEODORIZER 5231A20040A 5231A20040A 5231A20040K 5231A20040K R 249951 CASE ASSEMBLY,CONTROL(INDOOR) 4995A20831A 4995A20831A 4995A20831A 4995A20831A R 268714 PCB ASSEMBLY,MAIN 6871A20782A 6871A20782A 6871A20782A 6871A20782A R 668713 PCB ASSEMBLY(OPTION PCB) 6871A20989A 6871A20989D 6871A20989B 6871A20989C R 263230-1 THERMISTOR,NTC 6323AQ3226T 6323AQ3226T 6323AQ3226T 6323AQ3226T R 263230-2 THERMISTOR,NTC 6323A20004A 6323A20004A 6323A20004A 6323A20004A R 267110 REMOTE CONTROLLER ASSEMBLY 6711A20128C 6711A20128A 6711A20128C 6711A20128A R 342800 BEARING 4280A20004B 4280A20004B 4280A20004B 4280A20004B R 354210 EVAPORATOR ASSEMBLY,FINAL 5421A20222C 5421A20222C 5421A20282A 5421A20282A R 35211B TUBE ASSEMBLY,TUBING 5211A21363E 5211A21363E 5211A15008A 5211A15008A R 352150 HOSE ASSEMBLY,DRAIN 5251A20011B 5251A20011B 5251A20011G 5251A20011G R 359011 FAN ASSEMBLY,CROSS FLOW 5901A20017F 5901A20017F 5901A20017H 5901A20017H R 733010 PLATE ASSEMBLY,INSTALLATION 3301A20020C 3301A20020C 3301A20020A 3301A20020A R 135500 COVER 3550A30262A 3550A30262A 3550A30315A 3550A30315A R NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com) Service Manual 81 82 Multi type Air Conditioner 135314 135312 267110 268712 159830 268717-1 146811 268717-2 249951 330870 268714 359012 135500-3 349600 135500-2 346810 352380 147581 146811 354210 35211B 263230-2 147581 146811 352150 135515 135500-1 131410 263230-1 146811 147581 Exploded View & Replacement Parts List SP3 Chassis Art Cool Type Exploded View & Replacement Parts List Parts List (SP3 chassis) PART No. LOCATION No. DESCRIPTION AMNH093APM0 AMNC093APM0 AMNH123APM0 AMNC123APM0 (LMAN090HNS) (LMAN090CNS) (LMAN120HNS) (LMAN120CNS) SVC CODE 131410 CHASSIS ASSEMBLY 3141A20030C 3141A20030C 3141A20030C 3141A20030C R 135312 GRILLE ASSEMBLY,FRONT(INDOOR) 3531A21035N 3531A21035T 3531A21035N 3531A21035T R 135314 GRILLE ASSEMBLY,INLET 3531A20212K 3531A20212K 3531A20212K 3531A20212K R 152302 FILTER, AIR 5230A20032A 5230A20032A 5230A20032A 5230A20032A R 268712 PCB ASSEMBLY,DISPLAY 6871A20462A 6871A20462B 6871A20462A 6871A20462B R 268717-1 PCB ASSEMBLY,SUB 6871A20259B 6871A20259B 6871A20259B 6871A20259B R 268717-2 PCB ASSEMBLY,SUB 6871A20363D 6871A20363D 6871A20363D 6871A20363D R 135500-1 COVER 3550A20123C 3550A20123C 3550A20123C 3550A20123C R 135500-2 COVER 3550A20124B 3550A20124B 3550A20124B 3550A20124B R 135500-3 COVER 3550A20060A 3550A20060A 3550A20060A 3550A20060A R 135515 COVER ASSEMBLY,TOP(INDOOR) 3551A20031H 3551A20031H 3551A20031H 3551A20031H R 147581 LOUVER,HORIZONTAL 4758A20014B 4758A20014B 4758A20014B 4758A20014B R 146811 MOTOR,DC 4681A20055A 4681A20055A 4681A20055A 4681A20055A R 159830 FILTER ASSEMBLY,AIR CLEANER 5983A20007F 5983A20007F 5983A20007F 5983A20007F R 249951 CASE ASSEMBLY,CONTROL(INDOOR) 4995A20832B 4995A20832A 4995A20832D 4995A20832C R 268714 PCB ASSEMBLY 6871A20387K 6871A20387M 6871A20387M 6871A20387N R 263230-2 THERMISTOR,NTC(ROOM+IN PIPE) 6323A20004N 6323A20004N 6323A20004N 6323A20004N R 263230-1 THERMISTOR,NTC(OUT PIPE) 6323AQ3226T 6323AQ3226T 6323AQ3226T 6323AQ3226T R 267110 REMOTE CONTROLLER ASSEMBLY 6711A20128F 6711A20083R 6711A20128F 6711A20083R R 330870 PAN ASSEMBLY,DRAIN 3087A30004A 3087A30004A 3087A30004A 3087A30004A R 346810 MOTOR,UNCLASSIFIED 4681A20047B 4681A20047B 4681A20047B 4681A20047B R 349600 BRACKET,MOTOR 4960A20016A 4960A20016A 4960A20016A 4960A20016A R 35211B TUBE ASSEMBLY,TUBING 5211AR7066F 5211AR7066F 5211AR7066F 5211AR7066F R 352150 HOSE ASSEMBLY,DRAIN 5251AR1222R 5251AR1222R 5251AR1222R 5251AR1222R R 354210 EVAPORATOR ASSEMBLY,FIRST 5421A20072A 5421A20072A 5421A20072A 5421A20072A R 359012 FAN,TURBO 5900A00003A 5900A00003A 5900A00003A 5900A00003A R NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com) Service Manual 83 435301 435512 437210 559010 84 Multi type Air Conditioner 552201 430411 447910 546810 554160-1 566000 W0CCZ-2 W0CCZ-1 552202 554031 552113-2 554160-2 552204-2 552204-1 548490 668711 137213-1 435300 561410 263230-2 263230-1 552203-2 552203-1 552203-2 552203-1 561411-2 561411-1 649950 435511 137213-2 Exploded View & Replacement Parts List Outdoor Unit A2UH243FA0(LMU240HE), A2UC243FA0 (LMU240CE) Exploded View & Replacement Parts List Parts List (A2UH243FA0(LMU240HE), A2UC243FA0 (LMU240CE)) Location No. 437210 Part No. Description PANEL ASSEMBLY,FRONT(SUB) A2UH243FA0(LMU240HE) 1A00197C SVC CODE A2UC243FA0 (LMU240CE) 1A00197C R 137213-1 PANEL ASSEMBLY,SIDE 1A00202F 1A00202F R 137213-2 PANEL ASSEMBLY,SIDE 3A02284R 3A02284R R 435300 GRILLE,REAR 1A00208H 1A00208H R 435301 GRILLE,DISCHARGE 3530A20007J 3530A20007J R 435512 COVER ASSEMBLY,TOP(OUTDOOR) 3551A30113C 3551A30113C R 430411 BASE ASSEMBLY,OUTDOOR 3041AP2741G 3041AP2741G R 554031 CONDENSER ASSEMBLY,BENDING 5403A20257A 5403A20022T R 546810 MOTOR,UNCLASSIFIED 4681A20008E 4681A20008E R 559010 FAN ASSEMBLY,PROPELLER 1A00195B 1A00195B R 554160-1 COMPRESSOR SET, KOREA(LEFT) 2520UGHK2AA(GK141KAA) 2520UGHK2AA(GK141KAA) R 554160-2 COMPRESSOR SET,KOREA(RIGHT) 2520UGJK2AA(GK094KAA) 2520UGJK2AA(GK094KAA) R 447910 BARRIER ASSEMBLY,OUTDOOR 4791A30004H 4791A30004H R 649950 CASE ASSEMBLY,CONTROL(OUTDOOR) 4995A00002G 4995A00002G R 668711 PCB ASSEMBLY,MAIN 6871A20500B 6871A20500B R COVER ASSEMBLY,CONTROL(OUTDOOR) 3551A10044E 3551A10044F R WOCZZ-1 435511 CAPACITOR,FILM,BOX 2A00986G 2A00986G R WOCZZ-2 CAPACITOR,FILM,BOX 6120AR2194F 6120AR2194F R 548490 ACCUMULATOR ASSEMBLY 4848A20012A 4848A20012A R 561410 SOLENOID(COIL ASSEMBLY, REVERSE) 3A02028Z - R 552204-1 DRAWING,ASSEMBLY(EEV COIL) 6877A20050A 6877A20050A R 552204-1 DRAWING,ASSEMBLY(EEV COIL) 6877A20050B 6877A20050B R 552203-1 VALVE,SERVICE(Ø9.52) 5220A20001K 5220A20001K R 552203-2 VALVE,SERVICE(Ø6.35) 2H02479J 2H02479J R 561411 VALVE,EXPANSION BODY 6140A90001K 6140A90001K R 552202 VALVE,REVERSE 5220AR3228E 5220AR3228E R 552201 VALVE,CHECK 5220A30004A 5220A30004A R 566000 SWITCH,PRESSURE 6600L000013 6600L000013 R 263230-1 THERMISTOR,NTC 6323A20026A 6323A20026A R 263230-2 THERMISTOR,NTC 6323A20001N 6323A20001N R NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com) Solenoid(Coil Assempy, Reverse) is only for heat pump model. Service Manual 85 April, 2006 Printed in Korea P/No.: 3828A20462Z
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : No Create Date : 2006:05:03 15:46:56Z Modify Date : 2006:05:03 21:41:44+09:00 Page Count : 86 Creation Date : 2006:05:03 15:46:56Z Producer : Acrobat Distiller 4.05 for Macintosh Author : Ȳ Á Mod Date : 2006:05:03 21:41:44+09:00 Metadata Date : 2006:05:03 21:41:44+09:00 Creator : Ȳ Á Title : 3828A20462Z(Ç¥Áö)EXIF Metadata provided by EXIF.tools