Lg Mp03 Vdlpm Users Manual MPLDV (850,043M) NC 06 07

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NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 1

VENTED GAS FIREPLACE HEATERS - DIRECT VENT MODELS

P/N 850,043M REV. E 06/2008

MODELS

DIRECT VENT

MERIT™ PLUS SERIES

This appliance may be installed in an aftermarket perma-

nently located, manufactured home (USA only) or mobile

home, where not prohibited by local codes. This appliance

is only for use with the type of gas indicated on the rating

plate. This appliance is not convertible for use with other

gases, unless a certified kit is used.

FOR YOUR SAFETY: Do not store or use gasoline

or other flammable vapors or liquids in the vicin-

ity of this or any other appliance.

FOR YOUR SAFETY: What to do if you smell gas:

• DO NOT light any appliance.

• DO NOT touch any electrical switches.

• DO NOT use any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow your gas suppliers

instructions.

• If your gas supplier cannot be reached, call the

fire department.

Installation and service must be performed by a

qualified installer, service agency or the gas

supplier.

POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser

d'essence ni d'autre vapeurs ou liquides inflammables

dans le voisinage de cet appareil ou de tout autre

appareil.

POUR VOTRE SÉCURITÉ: Que faire si vous sentez une

odeur de gaz:

• Ne pas tenter d'allumer d'appareil.

• Ne touchez à aucun interrupteur. Ne pas vous servir

des téléphones se trouvant dans le batiment où

vous vous trouvez.

• Evacuez la piéce, le bâtiment ou la zone.

• Appelez immédiatement votre fournisseur de gaz

depuis un voisin. Suivez les instructions du

fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz,

appelez le service dos incendies.

L'installation et service doit être exécuté par un qualifié

installeur, agence de service ou le fournisseur de gaz.

INSTALLATION

INSTRUCTIONS

OTL Report No. 116-F-47-5

WARNING: IF THE INFORMATION IN THIS MANUAL

IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION

MAY RESULT CAUSING PROPERTY DAMAGE, PER-

SONAL INJURY OR LOSS OF LIFE. AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE

LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR

RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU

POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE

BLESSURE OU LA MORT.

In the Commonwealth of Massachusetts:

• Installation must be performed by a licensed plumber or

gas fitter.

See Table of Contents for location of additional

Commonwealth of Massachusetts requirements.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

sledoMtlovilliMsledoMcinortcelE

MN03-VDLPMEN03-VDLPM

MP03-VDLPM2-EN53-VDLPM

2-MN53-VDLPMEN04-VDLPM

2-MP53-VDLPMEN54-VDLPM

MN04-VDLPM MP04-VDLPM MN54-VDLPM MP54-VDLPM

US

A French manual is available upon request. Order Form Number

850,043CF.

Ce manuel d’installation est disponible en francais, simplement

en faire la demande. Numéro de la pièce 850,043CF.

2NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 1

TABLE OF CONTENTS

Packaging........................................ page 2

Introduction..................................... page 2

General Information......................... page 2

Location .......................................... page 4

Appliance and Vent Clearances....... page 5

Requirements for Commonwealth

of Massachusetts .......................... page 5

Vent Termination Clearances ........... page 5

Typical Installation Sequence .......... page 6

Detailed Installation Steps ............... page 6

Step 1. Framing ............................. page 6

Step 2. Routing Gas Line ............... page 6

Fireplace Specifications ................... page 9

Step 3. Install the Vent System...... page 10

Vertical Termination Systems .......... page 10

Vent Section Length Chart............... page 11

Vertical Vent Tables and Figures...... page 14

Horizontal Termination System........ page 15

Horizontal Vent Tables and Figures . page 18

Venting Using Flexible Vent Pipe ..... page 21

Step 4. Field Wiring ....................... page 22

Step 5. Connecting Gas Line.......... page 23

Step 6. Installing Logs................... page 24

Step 7. Checking Unit Operation ..... page 24

Step 8. Installing Glass Door ......... page 24

Step 9. Burner Adjustments........... page 25

Finishing Requirements................... page 25

Cold Climate Insulation.................... page 26

Installation Accessories................... page 26

Gas Conversion Kits.................. page 28

TYPICAL INSTALLATION

INTRODUCTION

These fireplaces are designed, tested and listed

for operation and installation with, and only with,

Secure Vent™ Direct Vent System Components,

Secure Flex™ Flexible Vent Components manu-

factured by Security Chimneys International and

Z-Flex™ Model GA Venting Systems, listed to

UL1777 and ULCS635 manufactured by Flex-

master Canada Limited. These approved vent

system components are labeled for identifica-

tion. DO NOT use any other manufacturer's vent

components with these appliances.

Millivolt appliances are designed to operate

on natural or propane gas. A millivolt gas

control valve with piezo ignition system pro-

vides safe, efficient operation. There is no

optional blower with these units.

PACKAGING

The assembled vented gas fireplace heater is

packaged with the folowing:

1 - The logs are packaged in a carton located

within the firebox.

2 - One bag of volcanic stones is located in the

bottom compartment.

3 - One envelope containing the litera-

ture package, which consists of the

homeowner's manual, installation in-

structions, log set supplement, warranty,

gas access plate, screws (4) and gasket.

The envelope is located in the bottom

compartment.

4 - One vent restrictor, to be used as detailed

on page 10.

5 - One hood and one control compartment

cover and one 45 degree starter elbow are

strapped to the top of the unit.

GENERAL INFORMATION

Note: Installation and repair should be per-

formed by a qualified service person. The appli-

ance should be inspected annually by a qualified

professional service technician. More frequent

inspections and cleanings may be required due

to excessive lint from carpeting, bedding mate-

rial, etc. It is imperative that the control compart-

ment, burners and circulating air passage ways

of the appliance be kept clean. S'assurer que le

brùleur et le compartiment des commandes sont

propres. Voir les instructions d'installation et

d'utilisation qui accompagnent l'appareil.

This manual is part of a set of three support-

ing this product. Refer to manuals 875,036M

for Care & Operations and 750,230M for Log

Placement Guide.

Please read and understand these

instructions before beginning your

installation.

Electronic appliances are designed to operate

on natural or propane gas. An electronic inter-

mittent pilot ignition system provides safe, ef-

ficient operation. External electrical power is

recommended to operate these units. If the

system operates on line voltage with 3V adapt-

ers, two (2) "D" batteries can be used as a

backup in case of a power outage. The elec-

tronic appliance can be operated solely with two

(2) "D batteries.

These appliances comply with National Safety

Standards and are tested and listed by Omni-

Test Laboratories (Report No. 116-F-47-5) to

ANSI Z21.88 (in Canada, CSA-2.33), and CAN/

CGA-2.17-M91 in both USA and Canada, as

vented gas fireplace heaters.

The Installation must conform to local codes

or, in the absence of local codes, with the

National Fuel Gas Code, ANSI Z223.1/NFPA

54

, or the

Natural Gas and Propane Installa-

tion Code, CSA B149.1

.

The appliance, when installed, must be elec-

trically grounded in accordance with local

codes or, in the absence of local codes, with

the

National Electrical Code, ANSI/NFPA 70

,

or the

Canadian Electrical Code, CSA C22.1

.

DO NOT ATTEMPT TO ALTER OR MODIFY

THE CONSTRUCTION OF THE APPLIANCE OR

ITS COMPONENTS. ANY MODIFICATION OR

ALTERATION MAY VOID THE WARRANTY,

CERTIFICATION AND LISTINGS OF THIS UNIT.

Both millivolt and electronic versions of these

appliances are listed by Omni-Test Labora-

tories for installation in bedrooms and mo-

bile homes.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 3

Note: Power venting of direct vent fireplaces

may result in the reduction of efficiencies by

as much as ten percent. Consider this in

making any venting and heating decisions in

any installation application.

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53VDLPM 065636265636

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54VDLPM 857656066646

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DLPMV53000,91 ot 000,51 DLPMV53000,81 ot 000,41

04VDLPM 000,52 ot 005,81 04VDLPM 005,12 ot 005,61

54VDLPM 000,62 ot

02000, 54VDLPM 000,52 ot 000,91

Table 1

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03VDLPM "070.0 16# )"930.0(

0054-0 )2731-0(

53VDLPM 54# )"280.0( "840.0

04VDLPM 14# )"690.0( 45# )"550.0(

54VDLPM 04# )"890.0( 35# )"5950.0(

Cet appareil peut être installé dans un

maison préfabriquée (É.-U. seulement)

ou mobile déjà installée à demeure si

les réglements locaux le permettent.

Cet appareil doit être utilisé uniquement

avec les types de gaz indiqués sur la

plaque signalétique. Ne pas l'utiliser

avec d'autres gaz sauf si un kit de con-

version certifié est installé.

Do not use these appliances if any part has been

under water. Immediately call a qualified, pro-

fessional service technician to inspect the ap-

pliance and to replace any parts of the control

system and any gas control which have been

under water.

Ne pas se servir de cet appareil s'il a été plongé

dans l'eau, complètement ou en partie. Appeler

un technicien qualifié pour inspecter l'appareil et

remplacer toute partie du système de contrôle et

toute commande qui ont été plongés dans l'eau.

This appliance may be installed in an af-

termarket permanently located, manufac-

tured home (USA only) or mobile home,

where not prohibited by local codes. This

appliance is only for use with the type of

gas indicated on the rating plate. This ap-

pliance is not convertible for use with other

gases, unless a certified kit is used.

Installations at Altitudes of 0 to 4500 ft.-

Units are tested and approved for elevations

of 0 to 4500 feet (0 to 1372 meters).

Installations at Altitudes above 4500 ft.-

For elevations above 4500 feet (1372

meters), install the unit according to the

regulations of the local authorities having

jurisdiction and, in the USA, the latest edition

of the National Fuel Gas Code (ANSI Z223.1)

or, in Canada, the latest edition of the

CAN1-B149.1 and .2 codes.

Table 1

shows the units' gas orifice size for

the elevations indicated.

These appliances must be isolated from the

gas supply piping system (by closing their

individual manual shut-off valve) during any

pressure testing of the gas supply piping sys-

tem at test pressures equal to or less than 1/2

psig (3.5 kPa).

These appliances and their individual shut-off

valves must be disconnected from the gas

supply piping system during any pressure

testing of that system at pressures in excess of

1/2 psig (3.5 kPa).

These appliances must not be connected to a

chimney or flue serving a separate solid fuel

burning appliance.

These heater rated appliances are intended

for use as supplemental heaters only. Using

these appliances as a primary heat source

may void the manufacturers warranty.

Carbon Monoxide Poisoning: Early signs of

carbon monoxide poisoning are similar to

the flu with headaches, dizziness and/or

nausea. If you have these signs, obtain fresh

air immediately. Turn off the gas supply to

the appliance and have it serviced by a

qualified professional, as it may not be op-

erating correctly.

All Models -

Maximum manifold pressure is 3.5 in. w.c.

(0.87 kPa) for natural gas and 10 in. w.c.

(2.49 kPa) for LP/Propane gas.

Provide adequate clearances around air open-

ings and adequate accessibility clearance for

service and proper operation. Never obstruct

the front openings of the appliance.

These appliances are designed to operate on

natural or propane gas only.

Millivolt And Electronic Models -

Millivolt and Electronic models come standard

with the manually-modulated gas valve; flame

appearance and heat output can be controlled at

the gas valve.

Input of millivolt and electronic models is

shown in the following table:

The millivolt appliances are manually controlled

and feature a spark ignitor (piezo) that allows the

appliance's pilot gas to be lit without the use of

matches or batteries. This system provides

continued service in the event of a power outage.

Test gage connections are provided on the

front of the millivolt and electronic gas control

valve (identified IN for the inlet and OUT for the

manifold side). A 1/8" NPT test gage connec-

tion is provided at the inlet and outlet side of

the electronic gas control valve.

Minimum inlet gas pressure to these appli-

ances is 5.0 inches water column (1.24 kPa)

for natural gas and 11 inches water column

(2.74 kPa) for propane for the purpose of input

adjustment.

Maximum inlet gas supply pressure to these

appliances is 10.5 inches water column (2.61

kPa) for natural gas and 13.0 inches water

column (3.23 kPa) for propane.

4NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 2

Figure 3

*Note: 3 in. (76mm) above any horizontal/

inclined vent component for the MPLDV30

in all cases, and for the MPLDV35, MPLDV40

& MPLDV45, when the vent center line is

greater than 48" (1219 mm) above the fire-

place top wrapper surface. Increase this

clearance to 5" (127 mm) for the MPLDV35,

MPLDV40 & MPLDV45, when the vent cen-

ter line is less than 48" (1219 mm) above the

fireplace top wrapper surface.

**Note: See page 6, step 1 for clearance

requirements to the nailing flange located at

each side of the unit and any screw heads

adjacent to it.

Table 2

LOCATION

In selecting the location, the aesthetic and

functional use of the appliance are primary

concerns. However, vent system routing to the

exterior and access to the fuel supply are also

important. Consideration should be given to

traffic ways, furniture, draperies, etc., due to

elevated surface temperatures (

Figure 2

).

The location should also be free of electrical,

plumbing or other heating/air conditioning duct-

ing. These direct vent appliances are uniquely

suited for installations requiring a utility shelf

positioned directly above the fireplace. Utility

shelves like these are commonly used for locat-

ing television sets and decorative plants.

Typical Locations

KCAB )mm4.52(.ni1 srecaps)mm0(.ni0

SEDIS **)mm4.52(.ni1 srecaps)mm0(.ni0

SRECAPSPOT)mm0(.ni0

ROOLF)mm0(.ni0

fomottoBmorF gnilieCottinU )mm6261(.ni46

TNEV*)mm4.52(.ni1

SECNARAELCECIVRES

TNORF)sretem9.0(.teeF3

Shelf Height

(see table)

Do not insulate the

space between the

appliance and the

area above it.

Shelf Above Fireplace With Top Venting

HORIZONTAL VENT

(Top Vent

Application)

VERTICAL VENT

(Top Vent

Application)

APPLICATION

HORIZONTAL VENT

APPLICATION

HORIZONTAL VENT

VERTICAL VENT

APPLICATION

RECESSED

INSTALLATION

APPLICATION

APPLICATION

APPLICATION

HORIZONTAL VENT

HORIZONTAL VENT

HORIZONTAL VENT

WARNING: DO NOT PLACE CLOTHING

OR OTHER FLAMMABLE MATERIALS

ON OR NEAR THIS APPLIANCE.

AVERTISSEMENT: SURVEILLER LES

ENFANTS. GARDER LES VÊTEMENTS,

LES MEUBLES, L'ESSENCE OU AUTRES

LIQUIDES À VAPEUR INFLAMMABLES À

COTE DE L'APPAREIL.

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WARNING: FAILURE TO COMPLY WITH

THE INSTALLATION AND OPERATING

INSTRUCTIONS PROVIDED IN THIS

DOCUMENT WILL RESULT IN AN IMPROP-

ERLY INSTALLED AND OPERATING

APPLIANCE, VOIDING ITS WARRANTY.

ANY CHANGE TO THIS APPLIANCE AND/

OR ITS OPERATING CONTROLS IS DAN-

GEROUS. IMPROPER INSTALLATION OR

USE OF THIS APPLIANCE CAN CAUSE

SERIOUS INJURY OR DEATH FROM FIRE,

BURNS, EXPLOSION OR CARBON MON-

OXIDE POISONING.

WARNING: CHILDREN AND ADULTS

SHOULD BE ALERTED TO THE HAZARDS

OF HIGH SURFACE TEMPERATURES. USE

CAUTION AROUND THE APPLIANCE TO

AVOID BURNS OR CLOTHING IGNITION.

YOUNG CHILDREN SHOULD BE CARE-

FULLY SUPERVISED WHEN THEY ARE IN

THE SAME ROOM AS THE APPLIANCE.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 5

12 X

Roof Pitch is X/12

2 FT

MIN.

2 FT MIN. Lowest

Discharge

Opening

H*

*H = MINIMUM HEIGHT FROM ROOF TO

LOWEST DISCHARGE OPENING OF VENT

TERMINATION HEIGHTS FOR VENTS ABOVE

FLAT OR SLOPED ROOFS

Horizontal Overhang

Vertical

Wall

Vent

Termination

Storm Collar

Concentric

Vent Pipe

Flashing

1 inch (25.4 mm) Minimum

Clearance to Combustibles

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Figure 4

Vertical Vent Termination Clearances

VENT TERMINATION CLEARANCES

These instructions should be used as a guide-

line and do not supersede local codes in any

way. Install vent according to local codes,

these instructions, the current National Fuel

Gas Code (ANSI-Z223.1) in the USA or the

current standards of CAN/CGA-B149.1 and -

B149.2 in Canada.

Terminate multiple vent terminations accord-

ing to the installation codes listed at the top of

this page.

Horizontal Vent Termination Clearances

The horizontal vent termination must have a

minimum of 3" (76 mm) clearance to any over-

head combustible projection of 2-1/2" (64 mm)

or less. See

Figure 5.

For projections exceed-

ing 2-1/2" (64 mm), see

Figure 5

. All horizontal

terminations may be located as close as 6"

(152mm) to any (non-combustible and com-

bustible) exterior sidewall. This distance may

be decreased to 2" (51mm) for non-combus-

tible exterior sidewalls only, if the SV4.5HT-2

termination is used. For additional vent loca-

tion restrictions, refer to

Figure 8 on page 7

.

Terminate single vent caps relative to building

components according to

Figure 4

.

Massachusetts And New York City, NY

Requirements

These appliances are approved for installation

in the following USA locations listed in the

following:

Massachusetts:

These fireplaces are approved for installation

in the US state of Massachusetts if the follow-

ing additional requirements are met-

• Installation and repair must be done by a

plumber or gas fitter licensed in the Common-

wealth of Massachusetts.

• The flexible gas line connector used shall not

exceed 36 inches (92 centimeters) in length.

• The individual manual shut-off must be a T-

handle type valve.

Massachusetts Horizontal Vent Requirements

In the Commonwealth of Massachusetts, hori-

zontal terminations installed less than seven

(7) feet above the finished grade must comply

with the following additional requirements:

• A hard wired carbon monoxide detector with

an alarm and battery back-up must be installed

on the floor level where the gas fireplace is

installed. The carbon monoxide detector must

comply with NFPA 720, be ANSI/UL 2034

listed and be ISA certified.

• A metal or plastic identification plate must be

permanently mounted to the exterior of the

building at a minimum height of eight (8) feet

above grade and be directly in line with the

horizontal termination. The sign must read, in

print size no less than one-half (1/2) inch in

size, GAS VENT DIRECTLY BELOW. KEEP

CLEAR OF ALL OBSTRUCTIONS.

New York City, NY:

These fireplaces are approved for installation

in New York City in the US state of New York.

Maintain a minimum 1" (25 mm) clearance

to combustible materials for all vertical

vent elements.

Clearances for horizontal vent elements are

1" (25 mm) at the sides and 1" (25 mm) on

the bottom. Clearances above horizontal

vent elements are 3" (76 mm) for all models

and all applications.

Exception: Clearance

is 5" (127 mm) for MPLDV35, MPLDV40 &

MPLDV45, when the center line of the hori-

zontal run is less than 48" (1219 mm) above

the fireplace top wrapper surface.

APPLIANCE AND VENT CLEARANCES

Refer To Table 2 for approved clearances to

combustibles for the models covered in this

manual, with the following exception: When the

unit is installed with one side flush with a wall,

the wall on the other side of the unit must not

extend beyond the front edge of the unit. In

addition, when the unit is recessed, the side

walls surrounding the unit must not extend

beyond the front edge of the unit. See

Figure 2

.

To provide for the lowest possible shelf surface

the venting attached to the top vent should be

routed in a way to minimize obstructions to the

use of the space above the appliance. Do not

insulate the space between the appliance and

the area above it. Refer to

Figure 3

. The

minimum height from the base of the appliance

to the underside of combustible materials used

to construct a utility shelf in this fashion is

shown in the table in

Figure 3

.

The appliance should be mounted on a fully

supported base extending the full width and

depth of the unit. The appliance may be located

on or near conventional construction materi-

als. However, if installed on combustible mate-

rials, such as carpeting, vinyl tile, etc., a metal

or wood barrier covering the entire bottom

surface must be used.

6NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

The fireplace should be secured to the side framing

members using the unit's nailing flanges - one top

and bottom on each side of the fireplace front. See

Figure 6.

Use 8d nails or their equivalent. Unit Being Secured by Its Nailing

Flanges to the Framing

Figure 6

Figure 5 -

Side Elevation View

Figure 7

Step 2. ROUTING GAS LINE

Route a 1/2" (13 mm) gas line along the inside

of the left side framing as shown in

Figure 7

.

Gas lines must be routed, constructed and

made of materials that are in strict accordance

with local codes and regulations.

All appliances are factory-equipped with a flex-

ible gas line connector and 1/2 inch shutoff

valve. (See step 6 on page 22).

Step 1. FRAMING

Frame these appliances as illustrated in

Figure 9

on page 8,

unless the appliance is to be installed

in a corner

.

See

Figure 10 on page 8

for corner framing

installations. All framing details must allow for a

minimum clearance to combustible framing mem-

bers as shown in

Table 2 on page 4

.

If the appliance is to be elevated above floor level,

a solid continuous platform must be constructed.

Headers may be in direct contact with the appli-

ance top spacers but must not be supported by

them or notched to fit around them. All construc-

tion above the appliance must be self supporting,

DO NOT use the appliance for structural support.

TYPICAL INSTALLATION SEQUENCE

The typical sequence of installation follows,

however, each installation is unique resulting in

variations to those described.

See the page numbers references in the follow-

ing steps for detailed procedures.

Step 1. (page 6) Construct the appliance fram-

ing. Position the appliance within the framing

and secure with nailing brackets.

Step 2. (page 6) Route gas supply line to

appliance location.

Step 3. (page 10) Install the vent system

and exterior termination. Install additional

restrictor, if needed.

Step 4. (page 21) Field Wiring

a. Millivolt Appliances – The operating control

switch is factory installed.

b. Electronic Appliances – Connect 120 Vac

electrical power to the appliance receptacle.

Step 5. (page 22) Make connection to gas

supply.

Step 6. (page 23) Install the logs and glow-

ing embers.

Step 7. (page 23) Checkout appliance operation.

Step 8. (page 23) Install glass door frame

assembly.

Step 9. (page 24)Adjust burner to ensure

proper flame appearance.

DETAILED INSTALLATION STEPS

The appliance is shipped with all gas controls

and components installed and pre-wired. Re-

move the shipping carton, exposing the front

glass door. Remove the bottom panel by lifting

and pulling it towards the front.

Open the two latches (located under the firebox

floor) securing the glass door. Remove the

door by tilting it outward at the bottom and

lifting it up. Set the door aside protecting it from

inadvertent damage.

See Figure 39 on page 23.

Note: The nailing flanges, combustible members

and screw heads located in areas directly adjacent

to the nailing flanges, are EXEMPT from the 1”

clearance to combustible requirements for the

firebox outer wrapper. Combustible framing may be

in direct contact with the nailing flanges and may

be located closer than 1” from screw heads and the

firebox wrapper in areas adjacent to the nailing

flanges. Frame the opening to the exact dimensions

specified in the framing details of this manual.

Nailing Flanges Are

Provided At All Four

Corners At 5/8”, 1/2”

And Flush Settings

Side

Framing

Unit

Nailing Flange

Left Side Top Corner of Fireplace Shown

(Right Side Requirements the Same)

Unit Being Secured By Its Nailing Flanges

To The Framing

Left Side

Front Corner of

Fireplace Framing

4-3/4"

(121 mm)

2-1/4"

(57 mm)

6-1/2"

(165 mm)

3"

(76 mm)

12"

(305 mm)

Combustible Projection greater

Horizontal Vent Termination Clearances

Combustible Projection

2-1/2 inches or less in length

18"

(457 mm)

Ventilated

Soffit Unventilated

Soffit

than 2-1/2 inches in length

Termination Kit

Termination Kit

All horizontal terminations

may be located as close as

6” (152mm) to any

(non-combustible and

combustible) exterior

sidewall. This distance

may be decreased to 2”

(51mm) for non-n-

combustible exterior

sidewalls only, if the

SV4.5HT-2 termination

is used.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 7

Figure 8

EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS

V

VV

VV

F

C

Fixed

Closed

Window

Operable

Window

B

B

A

B

H

M

I

= Area where Termination is not Permitted

= Air Supply Inlet

X

= Vent Termination

V

D

V

3 ft.

3 ft.

AA

A

= 9” in U.S.

= 12” in Canada

V

L

B

J

X

V

A

G

Inside

Corner Detail

B

C

C

C

*18”

Ventilated Soffit

Horizontal

Termination

Detail D

Exterior Wall Center Line

of Termination

18”

Inside Corner

*

See Item D in the Text Below.

V

P

V

O

NN

Q

NOTE: Local Codes Or Regulations

May Require Different Clearances.

NOTE: Location Of The Vent Termination

Must Not Interfere With Access To The

Electrical Service.

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Figure 10

Figure 9

Framing

FIREPLACE FRAMING SPECIFICATIONS

Corner Framing with Square Termination (SV4.5HT-2)

A

B

*7

(178)

5-1/8

**12-1/8

(308)

10-1/2

(267)

D

Framing should be

constructed of 2 x 4

or larger lumber.

Inches (mm)

(130)

C is the required framing depth

dimension when the finish material

(drywall) thickness is 1/2 in. (13mm).

1/2 A C

.oNledoMABCDE

03VDLPM .ni4/1034/1257346/7418/162

mm8677231049853466

53VDLPM .ni4/1534/1752/1048/7518/582

mm69845419201304727

04VDLPM .ni4/1044/126448/5718/113

mm220118518111844197

54VDLPM .ni4/1544/1762/1748/3918/533

mm941180717021294458

Note-

Venting requirements for corner installations - the horizontal vent length

“a” to “b,” must not exceed 28 inches (711 mm) Inches

(millimeters)

*These dimensions occur when one 45 degree elbow

is connected directly to the appliance collar.

Back wall of chase/enclosure

(including any finishing materials)

A

*B

7 (178)

b

a

*C

*E

*D

May Be

Removed May Be

Removed

.oNledoMABCD

03VDLPM .ni61/9034/3042/16183

mm6875301914569

53VDLPM .ni61/953044/32/16183

mm3095301914569

04VDLPM .ni61/9044/3542/16134

mm030126119142901

54VDLPM .ni61/954544/32/16134

mm751126119142901

Note: The appliance 45

°

collar can be rotated about its axis to align for

corner installation. Remove interfering corner spacer. This spacer is

used for shipping only.

*9" (229 mm) For MPLDV-35, 40 & 45

**14-1/8" (359 mm) For MPLDV-35, 40 & 45

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 9

RIGHT SIDE VIEW

B

17

(432)

1

(25.4)

LEFT SIDE VIEW

4 3/4

(121)

2 9/32

(58)

TOP VIEW

6 5/8

(168)

F

G

FRONT VIEW

13 11/64

(335)

A

E

D

C

10

(254 mm)

H

3 5/16 (100 mm)

.oNledoMABCDEFGH

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54VDLPM .ni2/1542/1248/5528/1934/1544/3438/3714/123

mm651108011564999411388144918

Figure 11

Unit Dimensions

FIREPLACE SPECIFICATIONS

10 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 13

Step 3. INSTALL THE VENT SYSTEM

General Information

These instructions should be used as a guide-

line and do not supersede local codes in any

way. Install vent according to local codes,

these instructions, the current National Fuel

Gas Code (ANSI-Z223.1) in the USA or the

current standards of CAN/CGA-B149.1 and -

B149.2 in Canada.

These fireplaces are designed, tested

and listed for operation and installation

with, and only with, Secure Vent™ Direct

Vent System Components, Secure Flex™

Flexible Vent Components manufactured

by Security Chimneys International and

Z-FLEX™ Model GA Venting Systems

listed to UL1777 and ULCS635 manufac-

tured by Flexmaster Canada Limited.

These approved vent system components

are labeled for identification.

DO NOT

use any other manufacturer's vent com-

ponents with these appliances.

These fireplaces must be vented directly

to the outside.

Determine the venting for the appliance. If the

vent run will include at least 8 feet of vertical

rise, then install the second restrictor in the

appliance collar before connecting any vent

(Refer to

Figure 12

). Place the second restric-

tor inside the fixed restrictor.

Note: The second restrictor is included within

the firebox.

The vent system may not service multiple

appliances, and must never be connected to a

flue serving a solid fuel burning appliance. The

vent pipe is tested to be run inside an enclos-

ing wall (such as a chase). There is no require-

ment for inspection openings in the enclosing

wall at any of the joints in the vent pipe.

Select Venting System - Horizontal or Vertical

With the appliance secured in framing, deter-

mine vent routing and identify the exterior

termination location. The following sections

describe vertical (roof) and horizontal (exterior

wall) vent applications. Refer to the section

relating to your installation. A list of approved

venting components is shown in the tables on

page 26.

VERTICAL TERMINATION SYSTEMS (ROOF)

Figures 13, 17 and 23 through 25 on pages

12, 14 and 15

and their associated Vertical

Vent Tables illustrate the various vertical vent-

ing configurations that are possible for use

with these appliances. Secure Vent pipe ap-

plications are shown in these figures; Secure

Flex pipe may also be used.

A Vertical Vent Table summarizes each system’s

minimum and maximum vertical and horizontal

length values that can be used to design and

install the vent components in a variety of

applications.

Both these vertical vent systems terminate

through the roof. The minimum vent height

above the roof and/or adjacent walls is speci-

fied in ANSI Z223.1-(latest edition) (In Canada,

the current CAN-1 B149 installation code) by

major building codes. Always consult your

local codes for specific requirements. A gen-

eral guide to follow is the Gas Vent Rule (refer

to

Figure 4

on page 6 ).

Vertical (Straight) Installation

Determine the number of straight vent sec-

tions required. 4-1/2" (114 mm), 10-1/2" (267

mm), 22-1/2" (572 mm), 34-1/2" (876 mm)

and 461/2" (1181 mm) net section lengths

are available. Plan the vent lengths so that a

joint does not occur at the intersection of

ceiling or roof joists. Refer to the Vent

Section Length Chart.

Figure 12

Exhaust Vent Fixed Restrictor

Second Restrictor (For Vertical Vent Only)

SV4.5CGV-1

Termination SV4.5FA OR

SV4.5FB Flashing

AND SV4.5SC

STORM COLLAR

*SV4.5VF

Firestop/Spacer

SV4.5L6/12/24/36/48

Vent Sections

40' Max.

(12.2 M)

6' Min.

(1.8 M)

1" (25.4 mm)

Minimum

Clearance to

Combustibles

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

Vertical (Offset) Installation

Analyze the vent routing and determine the

quantities of vent sections and number of

elbows required. Refer to Vertical Vent Fig-

ures and Tables on page 14 and 15 to select

the type of vertical installation desired. Vent

sections are available in net lengths of 4-1/2"

(114 mm), 10-1/2" (267 mm), 22-1/2" (572

mm), 34-1/2" (876 mm) and 46-1/2" (1181

mm). Refer to the Vent Section Length Chart

on page 11 for an aid in selecting length

combinations. Elbows are available in 90° and

45° configurations. Refer to

Figure 18

for the

SV4.5E45 and SV4.5E90 elbow dimensional

specifications.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 11

Maintain a minimum 1" (25 mm) clearance

to combustible materials for all vertical

vent elements.

Clearances for horizontal vent elements are

1" (25 mm) at the sides and 1" (25 mm) on

the bottom. Clearances above horizontal

vent elements are 3" (76 mm) for all models

and all applications.

Exception: Clearance

is 5" (127 mm) for MPLDV35, MPLDV40 &

MPLDV45, when the center line of the hori-

zontal run is less than 48" (1219 mm) above

the fireplace top wrapper surface.

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Where required, a telescopic vent section

(SV4.5LA) may be used to provide the installer

with an option in installing in tight and confined

spaces or where the vent run made up of fixed

length pieces develops a joint in a undesirable

location, or will not build up to the required

length. The SV4.5LA Telescopic Vent Section

has an effective length of from 1-1/2" (38 mm)

to 7-1/2" (191 mm).

The SV4.5LA is fitted with a locking inclined

channel end (identical to a normal vent sec-

tion component) and a plain end with 3 pilot

holes. Slip the plain end over the locking

channel end of a standard SV4.5 vent com-

ponent the required distance and secure with

three #8 x 3/8" screws.

The starter elbow may not be used if a 45 degree

vent run is required directly off of the unit.

Refer to

Detail - Figure 17

.

A. Attach Supplied 45 Degree Starter Elbow -

Slip the plain end with 3 mounting holes over

the locking channel end of the appliance collar

and secure with three screws.

B. Support The Elbows - Support the starter

elbow and the vertical portions of the venting

system with support bracket as shown in

Figure 23

- Detail A, on page 14. Do not use

the starter elbow anywhere else in the vent

system if not used on the appliance collar.

SV4.5 rigid and flex components can be used

directly off the collar. Do not return to rigid

sections after using flex sections in a vent run.

C. Frame ceiling opening - Use a plumb line

from the ceiling above the appliance to lo-

cate center of the vertical run. Cut and/or

frame an opening, 10-1/2" x 10-1/2" (267mm

x 267mm) inside dimensions, about this

center mark (

Figure 14

).

12 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

10 1/2” Min.

(267 mm)

10 1/2” Min.

(267 mm)

Figure 14

Align the dimple (four places) of the

upper vent section with the opening of

the locking incline channel on the

lower vent section. Twist vent

component clockwise to engage and

seal until arrow and dimple align.

Locking

Incline Channel

Dimple

Arrow

Connected

Vent Sections

Vent / Vent Section

Connection

Arrow

Arrow

Figure 15

Figure 16

This seating position is indicated by the

alignment of the arrow and dimple as shown

in

Figure 16.

F. Install firestop/spacer at ceiling - When

using Secure Vent, use SV4.5VF firestop/spacer

at ceiling joists; when using Secure Flex, use

SF4.5VF firestop/spacer. If there is living space

above the ceiling level, the firestop/spacer

must be installed on the bottom side of the

ceiling. If attic space is above the ceiling, the

firestop/spacer must be installed on the top

side of the joist.

Route the vent sections through the framed

opening and secure the firestop/spacer with 8d

nails or other appropriate fasteners at each

corner. Remember to maintain 1" (25 mm)

clearance to combustibles, framing mem-

bers, and attic or ceiling insulation when

running vertical chimney sections. Attic insu-

lation shield (96K94) may be used to obtain

the required clearances indicated here. See

installation accessories table on page 25.

G. Support the vertical vent run sections -

Note - Proper venting support is very impor-

tant. The weight of the vent must not be

supported by the fireplace in any degree.

Support the vertical portion of the venting

system every 8 feet (2.4m) above the fireplace

vent outlet. One method of support is by utiliz-

ing field provided support straps (conven-

tional plumber's tape). Secure the plumber's

tape to the framing members with nails or

screws.

To attach a vent component to the 45 degree

starter elbow, align the dimpled end over the

elbow, adjusting the radial alignment until the

four locking dimples are aligned with the inlet

of the four inclined channels on the collar

(

refer to Figure 15

).

Push the vent component against the starter

elbow until it fully engages, then twist the

component clockwise, running the dimples

down and along the incline channels until they

seat at the end of the channels.

The unitized design of the Secure Vent com-

ponents will engage and seal both the inner

and outer pipe without the need for sealant or

screws. If desired a #6 x 1/2" screw may be

used at the joint, but it is not required as the

pipe will securely lock when twisted.

Note: Always use the starter elbow directly

at the appliance 45

°

collar unless rigid

straight pipe of flex pipe is used, as shown in

Figure 17.

E. Attach vent components to each other - Other

vent sections may be added to the previously

installed section in accordance with the require-

ments of the vertical vent figures and tables. To

add another vent component to a length of vent

run, align the dimpled end over the inclined

channel end of the previously installed section,

adjusting the radial alignment until the four

locking dimples are aligned with the inlets of the

four incline channels of the previous section.

Push the vent component against the previous

section until it fully engages, then twist the

component clockwise running the dimples down

and along the incline channels until they seat at

the end of the channels.

D. Attach vent components to 45 degree

starter elbow - Secure Vent SV4.5 direct vent

system components are unitized concentric

pipe components featuring positive twist lock

connections (

see Figure 15

).

All of the appliances covered in this document

are fitted with collars having locking inclined

channels. The dimpled end of the vent compo-

nents fit over the appliance collar to create the

positive twist lock connection.

First Vent

Component

Align the dimple (four places)

with the opening of the locking

incline channel on appliance

collar. Twist vent component

clockwise to engage and seal.

Locking

Incline Channel

Dimple

45 degree starter elbow

Vent / 45 Degree Starter

Elbow Connection

Figure 17

1 inch

(25.4 mm)

minimum

clearance to

combustibles

Support Straps

(Plumber’s tape)

8 feet (2.4 m)

Maximum

Blocking

Detail

Rigid Or Flex

Venting

Components May

Be Connected

Directly To The 45

Degree Collar.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 13

Maintain a minimum 1" (25 mm) clearance

to combustible materials for all vertical

vent elements.

Clearances for horizontal vent elements are

1" (25 mm) at the sides and 1" (25 mm) on

the bottom. Clearances above horizontal

vent elements are 3" (76 mm) for all models

and all applications.

Exception: Clearance

is 5" (127 mm) for MPLDV35, MPLDV40 &

MPLDV45, when the center line of the hori-

zontal run is less than 48" (1219 mm) above

the fireplace top wrapper surface.

Framing Dimensions for Roof

Pitch C D

0/12 10-1/2 in. 10-1/2 in.

(267 mm) (267 mm)

6/12 10-1/2 in. 12 in.

(267 mm) (305 mm)

12/12 10-1/2 in. 17-3/4 in.

(267 mm) (451 mm)

Figure 19

Figure 20 Figure 22

Figure 21

If the vent system extends more than 5' (1.5

m) above the roof flashing, stabilizers may be

necessary. Additional screws may be used at

section joints for added stability. Guide wires

may be attached to the joint for additional

support on multiple joint configurations.

I. Continue installation of horizontal/inclined

sections - Continue with the installation of the

straight vent sections in horizontal/inclined

run as described in Step E. Install support

straps every 5' (1.52 m) along horizontal/

inclined vent runs using conventional plumber’s

tape. It is very important that the horizontal/

inclined run be maintained in a straight (no

dips) and slightly elevated plane in a direc-

tion away from the fireplace 1/4" per foot (20

mm per meter) which is ideal, though rise per

foot run ratios that are smaller are acceptable

all the way down to at or near level.

It is important to maintain the required clear-

ances to combustibles at the top and bottom

for all horizontal/inclined runs.

Loop the tape around the vent, securing the

ends of the tape to the framing. If desired,

sheet metal screws #6 x 1/2" length may be

used to secure the support straps to the vent

pipe. Refer to

Figure 17.

H. Change vent direction to horizontal/in-

clined run - At transition from or to a horizon-

tal/inclined run, install the SV4.5E45 and

SV4.5E90 elbows in the same manner as the

straight vent sections. The elbows feature a

twist section to allow them to be routed about

the center axis of their initial collar section to

align with the required direction of the next

vent run element. Twist elbow sections in a

clockwise direction only so as to avoid the

possiblity of unlocking any of the previously

connected vent sections. See

Figure 18

.

Figure 18

SV4.5E90

(90° Elbow)

8-1/8"

(206 mm)

Swivel Joint

(360° swivel)

4-13/16"

(122 mm)

SV4.5E45

(45° Elbow)

Swivel Joint

(360° swivel)

C

D

Storm

Collar

H. Frame roof opening - Identify location for

vent at the roof. Cut and/or frame opening per

Roof Framing Chart and

Figure 19

.

L. Install the vertical termination - The final step

involves installation of the SV4.5CGV-1 Vertical

Termination. Extend the vent sections to the

height as shown in the "Vertical vent termination

section" on page 6. The SV4.5CGV-1 Vertical

Termination (

Figure 22

) installs in the exact

same fashion as any other Secure Vent section.

Align the termination over the end of the previ-

ously installed section, adjusting the radial align-

ment until the four locking dimples of the termi-

nation are aligned with the inlets of the four

incline channels of the last vent section. Push the

termination down until it fully engages, then twist

the termination clockwise running the dimples

down and along the incline channels until they

seat at the end of the channels.

J. Install the roof flashing - Extend the vent

sections through the roof structure. Install the

roof flashing over the vent section and posi-

tion such that the vent column rises vertically

(use carpenters level) (

Figure 20

). Nail along

perimeter to secure flashing or adjust roofing

to overlap the flashing edges at top and sides

only and trim where necessary. Seal the top

and both sides of the flashing with waterproof

caulking.

K. Install the storm collar - Install the storm

collar, supplied with the flashing, over the

vent/flashing joint. See

Figure 21.

Loosen

the storm collar screw. Slide collar down until

it meets the top of the flashing. Tighten the

adjusting screw. Apply non-combustible caulk-

ing or mastic around the circumference of the

joint to provide a water tight seal.

14 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Note: Install second restrictor in any run

having more than 8 ft. of vertical rise.

Figure 23

- Top Vent - STRAIGHT

Figure 24

-

Top Vent - TWO 90 DEGREE ELBOWS

VERTICAL VENT FIGURES/TABLES

Note: Two 45 degree elbows may be used in

place of one 90 degree elbow. The same rise to

run ratios, as shown in the venting figures for

90 elbows, must be followed if 45 degree

elbows are used.

Note: It is very important that the horizontal/inclined run be maintained in a straight (no dips)

and recommended to be in a slightly elevated plane, in a direction away from the fireplace of

1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller

are acceptable all the way down to at or near level.

WARNING: UNDER NO CIRCUMSTANCES MAY SEPARATE SECTIONS

OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER.

Example: If 20 feet of (H) horizontal vent run is needed, then 4 feet minimum of (V) vertical

vent will be required.

This table shows a 1 (V) to 5 (H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet

of (H) horizontal run, up to a maximum horizontal run of 20 feet.

TABLE A

H Maximum V Minimum

feet (meters) feet

5(1.524) 1(0.305)

10 (3.048) 2(0.610)

15 (4.572) 3(0.914)

20 (6.096) 4(1.219)

V + H = 40 feet (12.2 m) Max.

H = 20 feet (6.096 meters) Max.

(meters)

40 feet

(12.2 meters)

Maximum

*

Ceiling

Firestop/Spacer

(SV4.5VF)

*When using Secure

Flex, use

Firestop/Spacer

SF4.5VF

Support

Bracket

Detail View

Note: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used anytime vent pipe

passes through a combustible floor or ceiling. SV4.5HF (Secure Vent) or SF4.5HF (Secure Flex)

must be used anytime vent pipe passes through a combustible wall. For the MPLDV35/40/45, with

a center line lower than 48" (1219 mm) above the fireplace top wrapper surface, use SV4.5HF5 or

SF4.5HF5. In all cases the firestop/spacer provided with the termination may be used with the

termination, frame to 5" clearance where applicable.

Note: Secure Vent (rigid vent pipe) is shown in the figures; Secure Flex (flexible vent pipe) may

also be used.

H

*Ceiling

Firestop/Spacer

(SV4.5VF)

**Wall

Firestop/Spacer

**Use Firestop/Spacer SV4.5HF or SF4.5HF when using Secure Vent or Secure Flex respectively.

Use Firestop/Spacer SV4.5HF5 or SF4.5HF5 when using Secure Vent or Secure Flex on horizontal

vent runs for the MPLDV35/40/45 with a center line lower than 48” (1219 mm) above the fireplace

top wrapper surface. In all cases the firestop/spacer provided with the termination may be used

with the termination, frame to 5” clearance where applicable.

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

Support

Bracket

V

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 15

Figure 25 -

Top Vent - THREE ELBOWS

Example: If 20 feet of (H) horizontal vent run is

needed, then 4 feet minimum of (V) vertical vent

will be required.

This table shows a 1 (V) to 5 (H) ratio. For every

1 foot of (V) vertical, you are allowed 5 feet of (H)

horizontal run, up to a maximum horizontal run of

20 feet.

TABLE B

H +

H1

Maximum V Minimum

feet feet

5(1.524) 1(0.305)

10 (3.048) 2(0.610)

15 (4.572) 3(0.914)

20 (6.096) 4(1.219)

H + H1 = 20 feet (6.096 m) Max.

V + H + H1 = 40 ft. (12.192 m) Max.

(meters) (meters)

HORIZONTAL (OUTSIDE WALL)

TERMINATION SYSTEM

Figures 26, and Figures 29 to 32 on pages 18

and 19

and their associated Horizontal Vent

Table illustrate the various horizontal venting

configurations that are possible for use with

these appliances. Secure Vent pipe applica-

tions are shown in these figures; Secure Flex

pipe may also be used. A Horizontal Vent Table

summarizes each system’s minimum and maxi-

mum vertical and horizontal length values that

can be used to design and install the vent

components in a variety of applications.

A. Attach Supplied 45 Degree Starter Elbow

- Slip the plain end with 3 mounting holes over

the locking channel end of the appliance collar

and secure with three screws.

Both of these horizontal vent systems terminate

through an outside wall. Building Codes limit or

prohibit terminating in specific areas. Refer to

Figure 8

on page 7 for location guidelines.

Secure Vent SV4.5 direct vent system compo-

nents are unitized concentric pipe compo-

nents featuring positive twist lock connection,

(

refer to Figure 15

and 16

on page 12). All of

the appliances covered in this document are

fitted with collars having locking inclined chan-

nels. The dimpled end of the vent components

fit over the appliance collar to create the posi-

tive twist lock connection.

C. Plan the vent run -

Analyze the vent routing and determine the

types and quantities of sections required

4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2"

(572 mm), 34-1/2" (876 mm) and 46-1/2"

(1181 mm) net section lengths are available.

Plan the vent lengths so that a joint does not

occur at the intersection of ceiling or roof

joists. Make allowances for elbows as indi-

cated in

Figure 18 on page 13

.

H1

H

V

*Ceiling

Firestop/Spacer

(SV4.5VF) **Wall

Firestop/Spacer

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

Support

Bracket

Detail View

**Use Firestop/Spacer SV4.5HF or SF4.5HF when using Secure Vent or Secure

Flex respectively. Use Firestop/Spacer SV4.5HF5 or SF4.5HF5 when using

Secure Vent or Secure Flex on horizontal vent runs for the MPLDV35/40/45

with a center line lower than 48” (1219 mm) above the fireplace top wrapper

surface. In all cases the firestop/spacer provided with the termination may

be used with the termination, frame to 5” clearance where applicable.

VERTICAL VENT FIGURES/TABLES

(continued)

Maintain a minimum 1" (25 mm) clearance

to combustible materials for all vertical

vent elements.

Clearances for horizontal vent elements are

1" (25 mm) at the sides and 1" (25 mm) on

the bottom. Clearances above horizontal

vent elements are 3" (76 mm) for all models

and all applications.

Exception: Clearance

is 5" (127 mm) for MPLDV35, MPLDV40 &

MPLDV45, when the center line of the hori-

zontal run is less than 48" (1219 mm) above

the fireplace top wrapper surface.

B. Support The Elbows - Support the starter

elbow and the horizontal portions of the vent-

ing system with support bracket as shown in

Figure 29 to 32

.

16 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Vertical

Rise

SV4.5E90

Elbow

Horizontal / Inclined Run SV4.5 HT-2

Termination

Firestop/Spacer

SV4.5L6/12/24/36/48

Vent Sections

Support Bracket Spacing

Every 5 ft (1.52 m)

See Figure 17 on page 12 for

vertical vent section support.

SV4.5 HT-2

Termination

Support

Brackets

Building

Support

Framing

Ceiling

Fireplace

Exterior

Wall

Exterior

Wall

TYPICAL HORIZONTAL VENT INSTALLATION

Figure 26

Push the vent component against the elbow

until it fully engages, then twist the component

clockwise, running the dimples down and along

the incline channels until they seat at the end

of the channels. The unitized design of the

Secure Vent components will engage and seal

both the inner and outer pipe elements with

the same procedure. Sealant and securing

screws are not required.

Note: A 90 or 45 degree elbow may not be

directly attached to the appliance elbow

collar.

G. Attach vent components to each other -

Other vent sections may be added to the pre-

viously installed section in accordance with

the requirements of the vent tables.

To add another vent component to a length of

vent run, align the dimpled end of the compo-

nent over the inclined channel end of the

previously installed section, adjusting the ra-

dial alignment until the four locking dimples

are aligned with the inlets of the four incline

channels of the previous section.

Push the vent component against the previous

section until it fully engages, then twist the

component clockwise running the dimples

down and along the incline channels until they

seat at the end of the channels.This seating

position is indicated by the alignment of the

arrow and dimple as shown in

Figure 16 on

page 12.

H. Install firestop/spacer at ceiling -

When using Secure Vent, use SV4.5VF firestop/

spacer at ceiling joists; when using Secure Flex,

use SF4.5VF firestop/spacer.

D. Frame exterior wall opening -

Locate the center of the vent outlet on the

exterior wall according to the dimensions

shown in

Figure 9

on page 8.

Cut and/or frame an opening, 10-1/2" x 12-1/8"

(267 mm x 308mm) inside dimensions, about

this center.

E. Frame ceiling opening - If the vertical route

is to penetrate a ceiling, use plumb line to

locate the center above the appliance. Cut and/

or frame an opening, 10-1/2" x 10-1/2" (267

mm x 267 mm) inside dimensions, about this

center (refer to

Figure 14

on page 11 ).

Install support straps every 5 ft. (1.52 m)

along horizontal/inclined vent runs using con-

ventional plumber’s tape. See

Figure 26

, it is

very important that the horizontal/inclined

run be maintained in a straight (no dips) and

recommended to be in a slightly elevated

plane, in a direction away from the fireplace

of 1/4" rise per foot (20 mm per meter) which

is ideal, though rise per foot run ratios that are

smaller are acceptable all the way down to at or

near level

.

Use a carpenter’s level to measure

from a constant surface and adjust the support

straps as necessary.

It is important to maintain the required clear-

ances to combustibles at the top and bottom

for all horizontal/inclined runs.

If there is living space above the ceiling level,

the firestop/ spacer must be installed on the

bottom side of the ceiling.

If attic space is

above the ceiling, the firestop/ spacer must be

installed on the top side of the joist. Route the

vent sections through the framed opening and

secure the firestop/spacer with 8d nails or

other appropriate fasteners at each corner.

Remember to maintain 1" (25 mm) clearance

to combustibles, framing members, and attic

or ceiling insulation when running vertical

chimney sections.

I. Support the vertical run sections -

On the vertical run, support the venting sys-

tem every 8 feet (2.4m) above the fireplace

vent outlet with field provided support straps

(Plumber's tape).

Attach the straps to the vent pipe and secure to

the framing members with nails or screws.

See

Figure 17 on page 12.

J. Change vent direction - At transition from

or to a horizontal/inclined run, install the

SV4.5E45 and SV4.5E90 elbows in the same

manner as the straight vent sections. The

elbows feature a twist section to allow them

to be routed about the center axis of their

initial collar section to align with the required

direction of the next vent run element. Twist

elbow sections in a clockwise direction only

so as to avoid the possiblity of unlocking

any of the previously connected vent sec-

tions. See

Figure 18 on page 13

.

K. Continue installation of horizontal/inclined

sections - Continue with the installation of the

straight vent sections in horizontal/inclined

run as described in Step F.

F. Attach vent components to starter elbow -

To attach a vent component to the the starter

elbow, align the dimpled end over the collar,

adjusting the radial alignment until the four

locking dimples are aligned with the inlets of

the four incline channels on the collar (

refer to

Figure 15

on page 12).

L. Assemble vent run to exterior wall - If not

previously measured, locate the center of the

vent at the exterior wall. Prepare an opening

as described in Step D. Assemble the vent

system to point where the terminus of the last

section is within 7 in. (178 mm) to 11-1/4 in.

(286 mm) inboard of the exterior surface to

which the SV4.5 HT-2 termination is to be

attached, see

Figure 28

.

Maintain a minimum 1" (25 mm) clearance

to combustible materials for all vertical

vent elements.

Clearances for horizontal vent elements are

1" (25 mm) at the sides and 1" (25 mm) on

the bottom. Clearances above horizontal

vent elements are 3" (76 mm) for all models

and all applications.

Exception: Clearance

is 5" (127 mm) for MPLDV35, MPLDV40 &

MPLDV45, when the center line of the hori-

zontal run is less than 48" (1219 mm) above

the fireplace top wrapper surface.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 17

Horizontal terminations have been designed to perform in a wide range of weather

conditions. Our terminations meet or exceed industry standards.

When selecting the locations of your horizontal terminations, do not place the

termination where water from eaves and adjoining rooflines may create a heavy flow

of cascading water onto the termination cap. If the cap must be placed where the

possibility of cascading water exists, it is the responsibility of the builder to direct the

water away from the termination cap by using gutters or other means.

Take care to carefully follow the installation instructions for the termination, including

the use of silicone caulking where required.

Figure 27

Figure 28

Installing the Square Horizontal Termination (SV4.5HT-2)

O. Install the desired termination -

1. Install the square termination (SV4.5HT-2)-

For the last step , from outside the exterior wall,

slide the collars of the termination onto the

adapter (the outer over the outer and the inner

inside the inner) until the termination seats against

the exterior wall surface to which it will be

attached. Orient the housing of the termination

with the arrow pointed upwards. Secure the

termination to the exterior wall. The horizontal

termination must not be recessed into the

exterior wall or siding by more than the 1-1/4"

(32 mm) as shown in

Figure 28

.

SVHRK Snorkel Cap –The snorkel cap is de-

signed to be fitted into a basement window box.

The SVHRK cap is for use with flex vent. The

vertical distance between the inlet and outlet of

the cap is 28 in. (711 mm). pipe.

If the terminus of the last section is not within

this distance, use the telescopic vent section

SV4.5LA, as the last vent section. For wall

thicknesses greater than that shown in

Figure

28

, refer to

Table 3 on page 18

. This table lists

the additional venting components needed (in

addition to the termination and adapter) for a

particular range of wall thicknesses.

M. Attach termination adapter - Attach the

adapter (SV4.5RCH - provided with the termi-

nation) to the vent section or telescoping vent

section), elbow as shown in

Figure 27

in the

same manner as any SV4.5 vent component

(refer to Step F).

N. Install Firestop/Spacer at exterior wall -

When using the square termination, install

the SV4.5HF (Secure Vent) or SF4.5HF (Se-

cure Flex) Firestop/Spacer over the open-

ing at the exterior side of the framing (long

side up) as shown in

Figure 27

, and fasten

into place. Ensure 5" clearance is main-

tained by framing above the vent run for

MPLDV35/40/45 when center line of the

run is lower than 48" (12119 mm) above

the fireplace top wrapper surface.

(The Firestop/Spacer may also be installed

over the opening at the interior side of the

framing.)

IMPORTANT: The vent termination is

hot while in operation and for a period of

time following use of the fireplace. To

prevent contact with hot surfaces, we

recommend the use of a Termination

Guard. This can be purchased at your

local dealer.

Firestop/Spacer provided with the

termination shown on the exterior

side of the wall. It may also be

installed on the interior side. SV4.5 HT-2

Termination

**7"

(178)

5-1/8"

(130 mm)

**12-1/8"

(308 mm)

Note: Centerline of Vent Piping is

NOT the Same as the Centerline of

the Frame Opening.

6 to 48 inch

Vent Section,

Telescopic vent

section on Elbow

See Figure 9 on page 8

for Min. Distance to Base

of Appliance.

Base of Appliance

**3” (76 mm)

for MPLDV30/35

1"

(25.4 mm)

Adapter

SV4.5RCH

10-1/2"

(267 mm)

**

Increase these dimensions by 2” (51mm) for MPLDV35/40/45

with horizontal vent runs with center lines lower than 48”

(1219mm) above the fireplace for wrapper surface.

Siding

Stucco

1-1/4" Maximum Recess of

Square Termination into

Exterior Finishing Material

Exterior Surface of

Framing

6 in. to 9-1/4 in.

(152 to 235 mm)**

Exterior Surface of Siding

Interior Surface of

Finished Wall

Maximum wall thickness

10 in.(254 mm)**

SV4.5HT-2

Square Termination

Maximum Extent of

Vent Run Sections

Relative to Exterior

Surface of Framing

Last Vent Section. Use

Telescopic Vent

Section (SV4.5LA), If

Necessary

Adapter

SV4.5RCH

SV4.5HT-2

Square Termination

Venting Connection and Exterior Wall Recessing of the

Horizontal Square Termination (SV4.5HT-2).

*Use silicone caulking to

seal the top and sides of

the termination, up to the

underlayment, stucco, or

masonry wall surface.

**For thicknesses greater

than 10”, see Table 3.

*Caulk

*Caulk

18 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

HORIZONTAL VENT FIGURES/TABLES

Note: Two 45 degree elbows may be used in place of one 90 degree elbow.

The same rise to run ratios, as shown in the venting figures for 90 degree

elbows, must be followed if 45 degree elbows are used.

Note: It is very important that the horizontal/inclined run be main-

tained in a straight (no dips) and recommended to be in a slightly

elevated plane, in a direction away from the fireplace of

1/4" rise per

foot (20 mm per meter) which is ideal, though rise per foot run ratios that

are smaller are acceptable all the way down to at or near level.

Note: Secure Vent components (rigid vent pipe and terminal) are

shown in the figures; Secure Flex components (flexible vent pipe and

terminal) may also be used.

WARNING: UNDER NO CIRCUMSTANCES MAY SEPA-

RATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE

BE JOINED TOGETHER.

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ylnOtiKnoitanimreT4/1-9ot6)532ot251(

tneV.ni6dnatiKnoitanimreT )6L5.4VS(noitceS 2/1-01)943ot762(4/3-31ot

tneV.ni21dnatiKnoitanimreT )21L5.4VS(noitceS )205ot914(4/3-91ot2/1-61

cipocseleTdnatiKnoitanimreT ).ni21-7ot2AL5.4VS(noitceS )6L5.4VS(noitcestnev.ni6& )205ot972(4/3-91ot11

Note: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer

must be used anytime vent pipe passes through a combustible floor or

ceiling. Lennox MPLDV35"/40" & 45" models require 5" clearances to

combustibles above horizontal vent runs when the centerline of the

horizontal vent run is at or below 48" (1219 mm) above the fireplace top

wrapper. In all other instances, with these three models and with the

MPLDV30 in all instances, the clearance to combustibles above horizon-

tal vent runs is 3". Please note that to facilitate the 5" clearance when

required, we have two 5" clearance firestops. The SV4.5HF5 is for use

with rigid (Secure Vent™ ) and the SF4.5HF5 is for use with (Secure

Flex™ ). These firestops should be used whenever horizontal vent runs

meeting the use requirements detailed above, penetrate walls separating

occupied rooms in a house.

Each of our horizontal terminations are shipped with a standard 3"

clearance horizontal firestop. In ALL cases this firestop may be used at the

exterior wall regardless of any circumstances that may require the 5"

clearance to combustibles above the horizontal vent component. The

firestop provided with the termination is not specific for use with any

particular clearance height.

The SV4.5HF or SF4.5HF firestop provided with each termination can be

used as shown in Figure 29 when fitted at the exterior wall adjacent to the

termination.

3”

1”

1”

1”

Stud

Framing

SV4.5HF/SF4.5HF

Firestop

Top

Spacer 5”

1”

1”

1”

Stud

Framing

Top

Spacer

SV4.5HF/SF4.5HF

Firestop

3” Clearance 5” Clearance

Figure 29

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 19

Figure 30

-

Top Vent - ONE 90 DEGREE ELBOW - ELBOW

CONNECTION NOT DIRECTLY AT APPLIANCE

See

Table 3

as an aid in venting component selection

for a particular range of exterior wall thicknesses.

Square termination (SV4.5HT-2) shown.

Example: If 20 feet of (H)

horizontal vent run is needed,

then 4 feet minimum of (V)

vertical vent will be required.

This table shows a 1 (V) to 5

(H) ratio. For every 1 foot of

(V) vertical, you are allowed

5 feet of (H) horizontal run,

up to a maximum horizontal

run of 20 feet.

H Maximum V Minimum

feet feet

5(1.524) 1 (0.305)

10 (3.048) 2 (0.610)

15 (4.572) 3 (0.914)

20 (6.096) 4 (1.219)

V + H = 40 feet (12.2 m) Max.

H = 20 ft. (6.096 m) Max.

TABLE C

(meters) (meters)

H

V

*When using Secure Flex, use

Firestop/Spacer SF4.5VF

*Ceiling

Firestop/Spacer

(SV4.5VF)

Support

Bracket

**Wall

Firestop/Spacer

**Use Firestop/Spacer SV4.5HF or SF4.5HF when using

Secure Vent or Secure Flex respectively. Use

Firestop/Spacer SV4.5HF5 or SF4.5HF5 when using

Secure Vent or Secure Flex on horizontal vent runs for

the MPLDV35/40/45 with a center line lower than 48”

(1219 mm) above the fireplace top wrapper surface.

In all cases the firestop/spacer provided with the

termination may be used with the termination, frame

to 5” clearance where applicable.

Figure 31

-

Top Vent - ONE 90 DEGREE ELBOW -

CONNECTION DIRECTLY AT APPLIANCE

H = 28 inches (711 mm) Maximum

Square termination (SV4.5HT-2) shown.

H

Support

Bracket

*Wall

Firestop/Spacer

*Use Firestop/Spacer SV4.5HF or SF4.5HF

when using Secure Vent or Secure Flex

respectively. Use Firestop/Spacer SV4.5HF5

or SF4.5HF5 when using Secure Vent or

Secure Flex on horizontal vent runs for the

MPLDV35/40/45 with a center line lower than

48” (1219 mm) above the fireplace top

wrapper surface. In all cases the

firestop/spacer provided with the termination

may be used with the termination, frame to

5” clearance where applicable.

20 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Example: If 20 feet of (H) horizontal vent run

is needed, then 4 feet minimum of (V) vertical

vent will be required.

This table shows a 1 (V) to 5 (H) ratio. For

every 1 foot of (V) vertical, you are allowed 5

feet of (H) horizontal run, up to a maximum

horizontal run of 20 feet.

Example: If 20 feet of (H) horizontal vent

run is needed, then 4 feet minimum of (V)

vertical vent will be required.

This table shows a 1 (V) to 5 (H) ratio. For

every 1 foot of (V) vertical, you are allowed

5 feet of (H) horizontal run, up to a maxi-

mum horizontal run of 20 feet.

V Minimum

feet feet

5(1.524) 1(0.305)

10 (3.048) 2(0.610)

15 (4.572) 3(0.914)

20 (6.096) 4(1.219)

(meters)

TABLE E

(meters)

11

H

+ H1 = 20 feet (6.096 m) Max.

V

+ V +

H

+ H = 40 ft. (12.192 m) Max.

H

+ H1

Maximum

+ V1

V*

H

H1

V1

**Ceiling

Firestop/Spacer

(SV4.5VF)

**When using Secure Flex, use

Firestop/Spacer SF4.5VF

**Ceiling

Firestop/Spacer

(SV4.5VF)

Support Bracket

*To Top Surface

Of Fireplace

***Wall

Firestop/Spacer

***Wall

Firestop/Spacer

***Use Firestop/Spacer SV4.5HF

or SF4.5HF when using Secure

Vent or Secure Flex respectively.

Use Firestop/Spacer SV4.5HF5

or SF4.5HF5 when using Secure

Vent or Secure Flex on horizontal

vent runs for the MPLDV35/40/45

with a center line lower than 48”

(1219 mm) above the fireplace

top wrapper surface. In all cases

the firestop/spacer provided with

the termination may be used with

the termination, frame to 5”

clearance where applicable.

HORIZONTAL VENT FIGURES/TABLES (CONTINUED)

Figure 33

-

Top Vent - THREE 90 DEGREE ELBOWS - ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE

Figure 32

-

Top Vent - TWO 90 DEGREE ELBOWS - ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE

See

Table 3 on page 18

as an aid in venting component selection for a particular range of exterior wall thicknesses.

See

Table 3 on page 18

as an aid in venting component selection for a particular range

of exterior wall thicknesses.

H

+ H1

Maximum V Minimum

feet feet

5(1.524) 1 (0.305)

10 (3.048) 2 (0.610)

15 (4.572) 3(0.914)

20 (6.096) 4(1.219)

V +

H

+ H1 = 40 feet (12.2 m) Max.

H

+ H1 = 20 ft. (6.096 m) Max.

TABLE D

(meters) (meters)

Square termination (SV4.5HT-2) shown.

Square termination (SV4.5HT-2) shown.

V*

H

H1

***Ceiling

Firestop/Spacer

(SV4.5VF)

***Note - When using

Secure Flex, use

Firestop/Spacer SF4.5VF

Support Bracket

*

To Top Surface Of

Fireplace

**Wall

Firestop/Spacer

**Wall

Firestop/Spacer

**Use Firestop/Spacer SV4.5HF or SF4.5HF when

using Secure Vent or Secure Flex respectively. Use

Firestop/Spacer SV4.5HF5 or SF4.5HF5 when using

Secure Vent or Secure Flex on horizontal vent runs

for the MPLDV35/40/45 with a center line lower than

48” (1219 mm) above the fireplace top wrapper

surface. In all cases the firestop/spacer provided

with the termination may be used with the

termination, frame to 5” clearance where applicable.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 21

GEAR

CLAMPS

Adapter

(SV4.5RF)

Apply ONLY MIL-PAC BLACK HIGH

TEMPERATURE SEALANT (Catalog No.

10K81) to the outside surface of both

collars of the adapter (be especially

careful to fill the grooves of the outer

collar to be covered by the flexible

pipe) and slide flexible pipe over

inner and outer adapter collars.

NOTE: OUTER PIPE IS PULLED AWAY TO

SHOW THE DETAIL OF THE INNER PIPE

FLEX VENT

1-3/4 in. (44 mm)

Flexible Pipe and

Adapter Outer

Collar Overlap 1-3/4 in. (44 mm)

Flexible Pipe and

Adapter Inner

Collar Overlap

SECURING SCREW

(3 PLACES EQUIDISTANT

JUST BELOW GEAR CLAMP)

Attach Adapter to Appliance

Collar, or Secure Vent Sections

SECURING SCREW

(3 PLACES EQUIDISTANT

JUST BELOW GEAR CLAMP)

5" (127 mm)

Radius Minimum

Flexible Vent Section

Figure 34

E. Attach Flex Vent to Termination -

Secure Flex components can be purchased

separately and attached to bulk lengths of

Secure Flex flexible tubing cut to size at the

job site. Secure the flexible vent to the Secure

Flex terminations in the same manner (see

Figure 34)

as it was attached to the adapter.

Figure 35

VERTICAL OR HORIZONTAL VENTING USING

SECURE FLEX

KITS AND COMPONENTS

Secure Flex venting kits and components may

be used in any venting application where rigid

Secure Vent (SV4.5) direct vent components

can be used. All restrictions, clearances and

allowances that pertain to the rigid piping apply

to the flexible venting.

Secure Flex

kits may

not be modified; also, under no circumstances

may separate sections of flex pipe be joined

together. Secure Flex kits may be added to the

end of a vent run made up of rigid Secure Vent

(SV4.5) vent sections provided that doing so

does not violate any of the venting length,

height, routing, horizontal to vertical ratio re-

quirements or clearance considerations de-

tailed in this manual.

Secure Flex kits come with an included adapter

that can be fitted to the appliance collar or the

inclined channel end of the last Secure Vent

(SV4.5) vent section in a rigid system in the

exact same fashion as any other Secure Vent

section. Align the dimpled end of the adapter

over the previously installed section or appli-

ance collar, adjusting the radial alignment until

the four locking dimples of the adapter are

aligned with the inlets of the four incline chan-

nels of the last vent section or collar. Push on

the adapter until it fully engages, then twist the

adapter clockwise running the dimples down

and along the incline channels until they seat at

the end of the channels.

Attach the flexible vent to the adapter as

follows

(also see Figure 34 )

:

A. Install the Inner Flex Pipe -

1. Install the small gear clamp loosely around the

inner flexible vent pipe, push it back out of the way.

2. Apply a bead of Mill-Pac Black (700°F)

high temperature sealant - Catalog No.

10K81) to the inner adapter collar, approxi-

mately 1/2 inch from the end.

3. Pull and extend the inner flexible vent pipe.

4. Slide the inner flex pipe over the adapter

collar. Ensure the flexible vent pipe completely

engages the adapter collar to a distance of 1³⁄₄

inches from the end, and that it is free from

damage or tears.

5. Slide the gear clamp down and tighten it

fully to secure the flexible vent to the adapter

inner collar approximately 3/4 inch from the

end of the flex.

6. Install three screws 120 degrees apart

through the flexible vent pipe and into the

adapter collar just below the gear clamp to

provide additional security to the connection.

B. Install the Outer Flex Pipe -

1. Install the large gear clamp loosely around

the outer flexible vent pipe, push it back out of

the way.

SV4.5HF (Secure Vent) or SF4.5HF (Secure

Flex) must be used anytime vent pipe passes

through a combustible wall. For the

MPLDV35/40/45 with a center line lower than

48" (1219 mm) above the fireplace top wrap-

per surface use SV4.5HF5 or SV4.5HF5. In all

cases the firestop/spacer provided with the

termination may be used with the termina-

tion, frame to 5" clearance where applicable.

See the appropriate sections and figures

shown throughout the venting section for

their installation requirements.

2. Apply a bead of Mill-Pac Black (700°F) high

temperature sealant - Catalog No. 10K81) to

the outer adapter collar; to the grooves of the

collar which extend approximately 1 inch from

the end and to the flat surface, approximately 1-

3/8 inches from the end.

3. Pull and extend the outer flexible vent pipe.

4. Slide the outer flex pipe over the adapter

collar. Ensure the flexible vent pipe com-

pletely engages the adapter collar to a dis-

tance of 1-3/4 inches from the end, and that

it is free from damage or tears.

5. Slide the gear clamp down and tighten it

fully to secure the flexible vent to the adapter

outer collar approximately 3/4 inch from the

end of the flex.

6. Install three screws 120 degrees apart

through the flexible vent pipe and into the

adapter collar just below the gear clamp to

provide additional security to the connection.

C. Route Flex Vent -

Ensure that the flex vent is properly routed to

provide the required clearance. Do Not allow

the flexible vent to bend in a radius tighter than

5" (127 mm). Refer to

Figure 35

. Support

horizontal sections of flex with metal straps at

2 foot (0.61 m) intervals.

D. Install Firestop/Spacers at ceilings and walls -

When Secure Flex penetrates a wall or ceil-

ing, a firestop/spacer is required: use SV4.5

(Secure Vent), SF4.5 (Secure Flex) firestop/

spacer anytime vent pipe passes through a

combustible floor or ceiling.

22 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Step 4. FIELD WIRING

Caution: Label all wires prior to disconnec-

tion when servicing controls. Wiring errors

can cause improper and dangerous opera-

tion. Verify proper operation after servicing.

Refer to Section A for millivolt appliances and

Section B for electronic appliances. The gas

valve is set in place and pre-wired at the

factory on both models.

Note:

Secure Flex

vent must be attached to

Secure Flex

terminations only. DO NOT

substitute

Secure Vent

terminations or the

Secure Vent

adapter for

Secure Flex

compo-

nents. The collars of

Secure Flex

termina-

tions and adapters have a different circum-

ference than that used with the

Secure Vent

pipe. Additionally,

Secure Flex

components

have an extended length center tube for use

in attaching the flexible vent.

A. Millivolt Wiring

(See Figure 36 )

–

1. Appliance-mounted ON/OFF burner control

switch (rocker switch) is factory installed be-

hind the bottom panel. Optional wall-mounted

switch, thermostat, or one of the optional

remote control kits may also be used.

2. If wall-mounted ON/OFF control or thermo-

stat is selected mount it in a convenient loca-

tion on a wall near the fireplace.

3. Wire the control switch within the millivolt

control circuit using the 15 feet of 2 conductor

wire supplied with the unit.

Note: The supplied 15 feet of 2 conductor

wire has one end of each conductor con-

nected to the gas valve circuit and the other

end of each conductor placed loose inside

the bottom compartment.

Caution: Do Not connect the optional wall

switch to a 120V power supply.

Figure 36

Figure 37

4.If an optional control switch is installed, turn

the appliance-mounted ON/OFF burner con-

trol switch to the OFF position.

B. Electronic Wiring (See

Figure 37 )

–

Note: The electronic appliance must be con-

nected to the main power supply.

1. Route a 3-wire 120Vac 60Hz 1ph power

supply to the appliance junction box.

2. Remove the electrical inlet cover plate from

the side of the unit by removing the plate's

securing screws.

See Figure 11 on page 9.

3. Remove the cover plate's knockout and then

feed the power supply wire through the knock-

out opening and into the unit junction box.

4. Connect the black power supply wire to the

lower outlet's red pigtail lead and the white

power supply wire to the common terminal of

the outlet as shown in

Figure 37.

5. Connect the ground supply wire to the pigtail

lead attached to outlet's green ground screw.

6. Appliance-mounted ON/OFF burner control

switch (rocker switch) is factory installed be-

hind the bottom panel.

Optional wall-mounted switch, thermostat, or

one of the optional remote control kits may

also be used. The appliance mounted ON/OFF

switch needs to be relocated onto the optional

style view door, if used.

7. If wall-mounted ON/OFF control or thermo-

stat is to be used, mount it in a convenient

location on a wall near the fireplace.

8. If an optional control is to be used, wire it in

the low voltage circuit as shown in

Figure 37.

Note: The supplied 15 feet of 2 conductor wire

has one end of each conductor connected to the

gas valve circuit and the other end of each

conductor placed loose inside the bottom com-

partment.

9. If an optional control switch is installed,

turn the appliance-mounted ON/OFF burner

control switch to the OFF position.

10. After the wiring is complete, replace the

cover plate.

Note: No batteries to be installed in the

battery holder until a power outage, or if the

appliance is to be operated solely with two

(2) "D" batteries.

TP-TH

TP

TH

APPLIANCE- MOUNTED

ON/OFF SWITCH

BK/W(1)

BK/W(1)

WALL-MOUNTED ON/OFF SWITCH (OPTIONAL)

THERMOSTAT (OPTIONAL)

WIRING DIAGRAM MILLIVOLT GAS VALVES

THERMOPILE

GAS VALVE

JUNCTION BOX

WGR

120 VAC

BK

TRANSFORMER 3V

INTERMITTENT ELECTRONIC WIRING DIAGRAM

BROWN

BROWN

BLACK

BATTERY BACK-UP

TO WALL

SWITCH OR

THERMOSTAT

BLACK (SENSOR)

BLACK (IGNITOR)

SPARK TO PILOT IGNITOR

IGNITOR MODULE

3V

RED

BK WGR

PILOT

IN

OUT

VENT

LO

HI

TH

TP

TH

TP

IN

ORANGE (THTP)

BLACK (TP)

GREEN (TH)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 23

Figure 39

Step 5. CONNECTING GAS LINE

All codes require a shut-off valve mounted in

the supply line. The orientation of the shut-

off valve should face the front, as shown in

Figure 39

.

Figure 38

illustrates the method

for connecting the gas supply.

The flex-line method is acceptable in the U.S.,

however, Canadian requirements vary depend-

ing on locality. Installation must be in compli-

ance with local codes.

These appliances are equipped with a gas flex

line for use in connecting the unit to the gas

line. A gas flex line is provided to aid in

attaching the direct vent appliance to the gas

supply.

The gas flex line can only be used where local

codes permit. See

Figure 38

for flex line

description. The flex line is rated for both

natural and propane gas. A manual shut off

valve is also provided with the flex line.

The gas control valve is located in the lower

control compartment.

IMPORTANT: Ground supply lead must

be connected to the wire attached to the

green ground screw located on the out-

let box. See

Figure 37

. Failure to do so

will result in a potential safety hazard.

The appliance must be electrically

grounded in accordance with local codes

or, in the absence of local codes, the

National Electrical Code, ANSI/NFPA 70-

(latest edition). (In Canada, the current

CSA C22-1 Canadian Electrical Code.)

These appliances come from the factory with

the gas line access plate removed to provide

full access to the end of the gas flex line.

As designed, the glass door needs to be

opened to access the open gas access area.

Route a hard pipe from the left to a spot

directly below the access plate opening.

Bring the shutoff valve on the end of the flex

line over to the hard pipe and tighten with

wrenches from above through the firebox

opening.

If required, access the valve by removing the

lower control compartment panel (

see Figure

39

) by lifting and pulling the panel forward.

The millivolt and electronic control valve has a

3/8" (10 mm) NPT thread inlet port.

Secure all joints tightly using appropriate

tools and sealing compounds (ensure pro-

pane resistant compounds are used in pro-

pane applications).

Turn on gas supply and test for gas leaks,

using a gas leak test solution (also referred to

as bubble leak solution).

Note: Using a soapy water solution (50% dish

soap, 50% water) is an effective leak test

solution but it is not recommended, because

the soap residue that is left on the pipes/

fittings can result in corrosion over time. Never

use an open flame to check for leaks.

A. Light the appliance (refer to the lighting

instructions label in the control compartment

or in the Homeowner's Care and Operation

Instructions).

B. Brush all joints and connections with the

gas leak test solution to check for leaks. If

bubbles are formed, or gas odor is detected,

turn the gas control knob to the “OFF” posi-

tion. Either tighten or refasten the leaking

connection and retest as described above.

C. When the gas lines are tested and leak free,

be sure to rinse off the leak testing solution.

D. When the gas lines are tested and leak free,

observe the individual tongues of flame on the

burner. Make sure all ports are open and

producing flame evenly across the burner. If

any ports are blocked, or partially blocked,

clean out the ports.

Figure 38 -

GAS CONNECTION

Gas

Stub

1/2" x 3/8" Flare

Shut-Off Valve

3/8" Flex Tubing

3/8" NPT x 3/8"

Flare Fitting

Gas

Valve

Flex Line Connector

Piezo Ignitor

Gas Valve

Gas Line Access Plate Not Installed

At The Factory. It Is Included In

The Installation Instruction Bag.

ON/OFF

Switch

Gas

Supply

Line Shut-Off Valve

(Orientation As Shown) Air Shutter

Adjustment Arm

24 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 40

Door

Assembly

Gas Line Access Panel Bottom Panel

Burner

Assembly

Figure 42

-

Figure 41

INSTALLING THE GLASS DOOR

ELECTRONIC

Pilot

Hood

Sensor

Ignitor

MILLIVOLT

Thermocouple

Hood Ignitor Rod

3/8

" Min

(9 mm)

Thermopile

Pilot

Nozzels

Step 6. INSTALLING THE LOGS, GLOW-

ING EMBERS AND VOLCANIC STONES

Step 7. CHECKING APPLIANCE OPERATION

With gas line installed run initial system check-

out before closing up the front of the unit.

Follow the pilot lighting instructions provided

in the Homeowner's Care and Operation In-

structions. For piezo ignitor location see

Fig-

ure 39 on page 23

(millivolt appliances only).

Note: Lighting Instructions are also found on

the literature tag tied to the gas piping next to

the gas valve. To access the tag, open the

lower control compartment door (Figure 39 on

page 23 ) by pulling the panel forward.

When first lighting the appliance, it will take

a few minutes for the line to purge itself of

air. Once purging is complete, the pilot and

burner will light and operate as indicated in

the instruction manual. Subsequent lighting

of the appliance will not require such purg-

ing. Inspect the pilot flame (remove logs, if

necessary, handling carefully).

Proper log and twig placement is critical to

encourage outstanding flame appearance and

prevent sooting. These fires are designed to

provide a rich orange/red glow on the logs.

Ensure the bottom of the rear log is fully seated

and pulled as far forward as the pins will al-

low. Refer to the Log Set Placement

Supplement for detailed instructions.

Note: Log setup is by design asymmetric. The

fire is intentionally positioned off center to

provide a natural fire look.

The logs are packaged in a carton located

within the firebox. One plastic bag of glowing

embers and volcanic stones are located in the

bottom compartment. Refer to the Log Set

Placement Supplement for detailed place-

ment instructions for the logs, glowing em-

bers and volcanic stones.

Remove the gas line access plate and gasket

from the provided plastic bag and install them

over the opening, using the provided screws

(4) as shown in

Figure 39

.

Refer to

Figure 43

and loosen the set screw

for the venturi air shutter. Manually actuate

the air shutter through several cycles. Set the

air shutter to 3/32" before placing the logs.

Millivolt Appliance Checkout

The pilot flame should be steady, not lifting or

floating. Flame should be blue in color with

traces of orange at the outer edge.

The top 3/8" (10 mm) at the pilot generator

(thermopile) and the top 1/8" min (tip) of the

quick drop out thermocouple should be en-

gulfed in the pilot flame.

The flame should project 1" (25 mm) beyond

the hood at all three ports

(Figure 40 ).

Re-

place logs if removed for pilot inspection.

To light the burner; turn “ON” the remote wall

switch and rotate the gas valve control knob

counterclockwise to the “ON” position (“ON”

will be at the bottom side of the valve).

WARNING: HANDLE THIS GLASS WITH

EXTREME CARE! THE GLASS PANEL IS

SUSCEPTIBLE TO DAMAGE — DO NOT

SCRATCH WHILE HANDLING OR WHILE

RE-INSTALLING THE GLASS DOOR

FRAME.

Step 8. INSTALLING THE GLASS DOOR

AND OPTIONAL HOOD

To access the glass door securing latches,

first open the lower control compartment

door (

Figure 42

) by lifting and pulling the

bottom panel forward.

Retrieve the glass door. Visually inspect the

gasket on the backside of the frame. Gasket

surface must be clean, free of irregularities and

seated firmly.

Position the door in front of the firebox opening

with the bottom of the door held away from the

fireplace

(Figure 42 )

. Hook the top flange of

the door frame over the top of the firebox frame.

Let the bottom of the door frame swing gently

in towards the fireplace ensuring that the gas-

ket seats evenly as the door frame draws shut.

Fasten the two latches located underneath the

firebox floor to the door's vee-flange. Close

both the latches securely.

If desired, install the optional hood. Note the

location of the three clips inside the top air

channel above the door. The clips are equally

spaced on the top surface of the air channel

opening. Use a screwdriver to open the clips

slightly if needed. Engage the back edge of the

eyebrow into the clips to secure.

Electronic Appliance Checkout

To light the burner, turn ‘ON’ the unit mounted

On/Off switch or the optional remote wall

switch. Ensure the ignitor lights the pilot. The

pilot flame should engulf the flame rod as

shown in

Figure 41

.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 25

Figure 43

Figure 44

Burner Adjustment

Step 9. BURNER ADJUSTMENTS

Flame Appearance and sooting

Proper flame appearance is a matter of taste.

Generally, most people prefer the warm glow of

a yellow to orange flame. Appliances operated

with air shutter openings that are too large will

exhibit flames that are blue and transparent.

These weak, blue and transparent flames are

termed anemic. If the air shutter opening is too

small sooting may develop.

Sooting is indicated by black puffs developing

at the tips of very long orange flames. Sooting

results in black deposits forming on the logs,

appliance inside surfaces and on exterior sur-

faces adjacent to the vent termination. Sooting

is caused by incomplete combustion in the

flames and lack of combustion air entering the

air shutter opening. To achieve a warm yellow

to orange flame with an orange body that does

not soot, the shutter opening must be adjusted

between these two extremes.

No smoke or soot should be present. These

logs are designed to be involved in the fire.

Flames will impinge the top tips of the right and

left logs.

If the logs are properly positioned and sooting

conditions exist, the air shutter opening on the

main burner tube should be adjusted. Normally,

the more offsets in the vent system, the greater

the need for the air shutter to be opened further.

To adjust the flame, rotate the lever arm up or

down (rod located in the lower control area).

Position the air shutter to the factory setting as

shown in the table in

Figure 43

. Allow the

burner to operate for at least 20 minutes.

WARNING: AIR SHUTTER ADJUST-

MENT SHOULD ONLY BE PER-

FORMED BY A QUALIFIED PROFES-

SIONAL SERVICE TECHNICIAN.

IMPORTANT: ENSURE THAT THE FRONT

GLASS PANEL IS IN PLACE AND SEALED

DURING ADJUSTMENT.

CAUTION: THE AIR SHUTTER DOOR

AND NEARBY APPLIANCE SURFACES

ARE HOT. EXERCISE CAUTION TO

AVOID INJURY WHILE ADJUSTING

FLAME APPEARANCE.

FINISHING REQUIREMENTS

Wall Details

Complete finished interior wall. To install the

appliance facing flush with the finished wall,

position framework to accommodate the thick-

ness of the finished wall (

Figure 44

)

CAUTION: DO NOT BEND THE AIR SHUTTER

ROD. MAKE SURE THE AIR SHUTTER MOVES

WHEN THE LEVER ARM IS OPERATED.

Note: When first operating the air shutter

adjustment lever arm observe the air shutter.

If it is not moving, open the glass, ensure the

air shutter screw is loose and adjust by hand

through a couple of cycles, to break the adhe-

sion of paint, if required. Close door and

adjust with the lever as needed.

Observe the flame continuously. If it appears

weak or sooty as previously described, adjust

the air shutter by rotating the adjustment arm

up or down (

refer to Figure 39

) until the flame

appearance is as desired.

The adjustment rod and associated adjustable

air shutter is patented technology. Flame ad-

justments can be made quickly and accurately

to taste without the need of disassembling the

appliance and waiting for 30 minutes after

each adjustment.

Propane models may exhibit a flame pattern

that may candle or appear stringy. If this is

problematic or persists as the appliance is

continually operated, adjust the air shutter

closed as described in the previous paragraphs.

Operate the appliance for a period of time as the

effect diminishes, ensuring that the appliance

does not develop sooty flames.

When satisfied that the appliance operates

properly, proceed to finish the installation.

Leave the control knob in the ON position and

the remote switch OFF. Close the lower control

compartment door.

RENRUBNIAM GNITTESGNINEPORETTUHSYROTCAF

sledoM saGlarutaN )mm(sehcni saGenaporP )mm(sehcni

03VDLPM)83.2(23/3)67.4(61/3

53VDLPM)6.1(61/1)53.6(4/1

04VDLPM)53.6(4/1)5.9(8/3

54VDLPM)53.6(4/1)7.21(2/1

Venturi

Air Shutter Rod

Valve

Air

Adjustment

Arm

A hearth extension is not required with this

appliance. If a hearth extension is used, do not

block the lower control compartment door.

Any hearth extension used is for appearance

only and does not have to conform to standard

hearth extension installation requirements.

Combustible

Finished Wall

Materials

This Area Must

Remain Clear

of Combustible

Materials

Top of

Appliance

3-1/2" Min

(89 mm)

Spacer

Combustible

materials not

allowed

below this

point on

the face of the

appliance.

Optional Hood Top of Door Frame

10" Min

(254 mm)

WARNING: DO NOT OPERATE APPLI-

ANCE WITH THE GLASS FRONT RE-

MOVED, CRACKED OR BROKEN. RE-

PLACEMENT OF THE GLASS SHOULD

BE DONE BY A LICENSED OR QUALIFIED

SERVICE TECHNICIAN.

26 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

17"

14" Min. Distance To

Unprotected Side Wall

8-1/4"

45°

Combustible Materials

Allowed In Shaded

Area “Safe Zone”

12"

5"

Min. Distance

To Protected

Side Wall

Top View Of

Fireplace

Side

Wall Side

Wall

Combustible materials may project beyond the

sides of the fireplace opening as long as they

are kept within the shaded areas illustrated in

Figure 46

.

Figure 46

INSTALLATION ACCESSORIES

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21-PMFS

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8422HFH5.4FSkcaP01-recapS/potseriF )gnicaps1-1-3(latnoziroH

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Se

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**May be used with 30" and 35" models only.

12 (305) MANTEL

10 (254) MANTEL

8 (203) MANTEL

6 (152) MANTEL

4 (102) MANTEL

18

(457)

14

(356) 12

(305) 2 (51) MANTEL

TOP OF

APPLIANCE

8

(203)

10

(254)

MANTEL CLEARANCES

Inches (mm)

16

(406)

Figure 45

COLD CLIMATE INSULATION

For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is

especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line

holes and other openings should be caulked or stuffed with unfaced fiberglass insulation. In cold climates, if the fireplace is being installed on a cement

slab, a sheet of plywood or other raised platform can be placed underneath to prevent conducting cold up into the room. It also helps to sheetrock

inside surfaces and tape for maximum air tightness and caulk firestops.

Note: Combustible wall finish materials and/or surround materials must not be allowed to be placed in direct contact with the area defined

by the appliance front face (black sheet metal). Never allow combustible materials to overlap the appliance front face. See Figure 44

on page 25. Combustible mantle materials may be placed in front of non-combustible facing materials, as shown in Figure 45.

Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance front face with these exceptions: they must

not cover any portion of the glass or hood; they may cover any portion of the top radiant panel or the air gaps surrounding the top radiant panel up

to the installed hood.

Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See

Figure 45

. Mantels constructed of non-

combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the hood.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 27

INSTALLATION ACCESSORIES CONTINUED

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88L7781TIKFS.ni81htiw.mreTerauqSxelF xelFdesserpmoc*fo)mm754(

98L7742TIKFS.ni42htiw.mreTerauqSxelF xelFdesserpmoc*fo)mm016(

09L7763TIKFS.ni63htiw.mreTerauqSxelF xelFdesserpmoc*fo)mm419(

19L7784TIKFS.ni84htiw.mreTerauqSxelF xelFdesserpmoc*fo)mm9121(

47L6503TVFSottalf(xelFrof.nimreTlacitreV noitces,retpadAxelFhtiw)21/6 ralloctroppusfoor,tnevdigirfo dnagnihsalffoor,ylbmessa .rallocmrots

57L6554TVFSot21/6(xelFrof.nimreTlacitreV noitcesretpadAxelFhtiw)21/21 ralloctroppusfoor,tnevdigirfo dnagnihsalffoor,ylbmessa .rallocmrots

01L0681-FSxelFdesserpmoc*)m94.5(.tf81

30K8921-FSxelFdesserpmoc*)m66.3(.tf21

*All compressed flex vents can be expanded up to two times.

**May be used with 30" and 35" models only.

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40L49**SS21TIKFShtiw.mreTerauqSllamSxelF fomm503(.ni21 xelFdesserpmoc*

50L49**SS81TIKFShtiw.mreTerauqSllamSxelF fo)mm754(.ni81 xelFdesserpmoc*

60L49**SS42TIKFShtiw.mreTerauqSllamSxelF fo)mm016(.ni42 xelFdesserpmoc*

70L49**SS63TIKFShtiw.mreTerauqSllamSxelF fo)mm419(.ni63 xelFdesserpmoc*

80L49**SS84TIKFShtiw.mreTerauqSllamSxelF fo)mm9121(.ni84 xelFdesserpmoc*

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8891H

5891H

7891H

6891H

0285H

33-ASTC

33-OSTC

44-OSTC

64-OSTC

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detsiL tneVeruceS stnenopmoC™

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2512H1-VGC5.4VSnoitanimreTlacitreV

7864H 6174H 7174H

STC5.4VS B-STC5.4VS CT-STC5.4VS

erauqS.mreTpoTesahC klB,erauqS.mreTpoTesahC noitanimreTattoCarreT

07L776L5.4VSnoitceStneV)mm251(hcni6

17L7721L5.4VS tneV)mm503(hcni21 noitceS

27L7742L5.4VS tneV)mm016(hcni42 noitceS

37L7763L5.4VS tneV)mm419(hcni63 noitceS

47L7784L5.4VS tneV)mm9121(hcni84 noitceS

57L77AL5.4VSnoitceScipocseleT

67L7754E5.4VSwoblEeergeD54

77L7709E5.4VSwoblEeergeD09

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97L77AF5.4VSgnihsalF.tsujdA21/7ot21/1

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18L776CS5.4VS)xob/sralloc6(sralloCmrotS

3816H5FH5.4VSlatnoziroHrecapS/potseriF )gnicaps1-1-5(

4816H5FH5.4FSlatnoziroHxelFrecapS/potseriF )gnicaps1-1-5(

7422HFV5.4VSkcaP01-recapS/potseriF )gnicaps1-1-1(lacitreV

39K69US5.4VSpartStroppuS

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28 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 47

Burner Assembly

Gas Valve

Assembly

Orifice

Air Adjustment

Arm

In Canada:

THE CONVERSION SHALL BE CARRIED OUT

IN ACCORDANCE WITH THE REQUIREMENTS

OF THE PROVINCIAL AUTHORITIES HAVING

JURISDICTION AND IN ACCORDANCE WITH

THE REQUIREMENTS OF THE CAN1-B149.1

AND .2 INSTALLATION CODE.

LA CONVERSION DEVRA ÊTRE EFFECTUÉE

CONFORMÉMENT AUX RECOMMANDATIONS

DES AUTORITÉS PROVINCIALES AYANT

JURIDICTION ET CONFORMÉMENT AUX

EXIGENCES DU CODE D'INSTALLATION CAN1-

B149.1 ET.2.

Gas conversion kits are available to adapt your

appliance from the use of one type of gas to the

use of another. These kits contain all the neces-

sary components needed to complete the task

including labeling that must be affixed to en-

sure safe operation.

Kit part numbers are listed here and the following

steps detail the conversion procedure.

Step 1. Turn off the gas supply to the appliance.

Step 2. Carefully remove the logs. Exercise

care so as not to break the logs.

Step 3. Refer to

Figure 47

.

Remove the burner assembly with attached

venturi tube.

GAS CONVERSION KITS

WARNING: THIS CONVERSION KIT SHALL BE

INSTALLED BY A QUALIFIED SERVICE AGENCY IN

ACCORDANCE WITH THE MANUFACTURER'S IN-

STRUCTIONS AND ALL APPLICABLE CODES AND

REQUIREMENTS OF THE AUTHORIZED HAVING

JURISDICTION. IF THE INFORMATION IN THESE

INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A

FIRE, EXPLOSION OR PRODUCTION OF CARBON

MONOXIDE MAY RESULT CAUSING PROPERTY

DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

THE INSTALLATION IS NOT PROPER AND COM-

PLETE UNTIL THE OPERATION OF THE CONVERTED

APPLIANCE IS CHECKED AS SPECIFIED IN THE

OWNER INSTRUCTIONS SUPPLIED WITH THE KIT.

THE QUALIFIED SERVICE AGENCY PERFORMING

THIS INSTALLATION ASSUMES RESPONSIBILITY

FOR THIS CONVERSION.

AVERTISSEMENT: CET ÉQUIPEMENT DE CONVERSION

SERA INSTALLÉ PAR UNE AGENCE QUALIFIÉE DE SERVICE

CONFORMÉMENT AUX INSTRUCTIONS DU FABRICANT ET

TOUTES EXIGENCES ET CODES APPLICABLES DE

L'AUTORISÉS AVOIR LA JURIDICTION. SI L'INFORMATION

DANS CETTE INSTRUCTION N'EST PAS SUIVIE

EXACTEMENT, UN FEU, EXPLOSION OU PRODUCTION DE

PROTOXYDE DE CARBONE PEUT RÉSULTER LE DOMMAGES

CAUSER DE PROPRIÉTÉ, PERTE OU BLESSURE

PERSONNELLE DE VIE. L'AGENCE QUALIFIÉE DE SERVICE

EST ESPONSABLE DE L'INSTALLATION PROPRE DE CET

ÉQUIPMENT. L'INSTALLATION N'EST PAS PROPRE ET

COMPLÉTE JUSQU'À L'OPÉRATION DE L'APPAREIL

CONVERTI EST CHÉQUE SUIVANT LES CRITÈRES ÉTABLIS

DANS LES INSTRUCTIONS DE PROPRIÉTAIRE

PROVISIONNÉES AVEC L'ÉQUIPEMENT.

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03VDLPMtlovillim5616H

53VDLPMtlovillim8696H

04VDLPMtlovillim95L58

54VDLPMtlovillim26L58

03VDLPMcinortcele0716H

53VDLPMcinortcele4796H

04VDLPMcinortcele2716H

54VDLPMcinortcele3716H

Millivolt Appliances

Step 4. SIT Systems - Refer to

Figure 48 on

page 29

and the instructions provided with

the kit. Using a Torx T20, remove and discard

the three pressure regulator mounting screws.

Remove the pressure regulator, spring, pop-

pet, diaphragm and bushing. Discard all

removed components.

Ensure the rubber gasket installed on the back

of the replacement pressure regulator is prop-

erly positioned and install the new pressure

regulator using the new screws supplied with

the kit. Tighten screws to 25 In. lb. torque.

tiKnoisrevnoCsaGenaporPoTlarutaN

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03VDLPMtlovillim3616H

53VDLPMtlovillim5796H

04VDLPMtlovillim7716H

54VDLPMtlovillim96L58

03VDLPMcinortcele6616H

53VDLPMcinortcele3796H

04VDLPMcinortcele8616H

54VDLPMcionrtcele9616H

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 29

Pressure

Regulator

Remove

These

Components

Pilot

Orifice

Figure 51

Figure 50

Figure 52

Figure 49

Figure 48

Note: If the ignitor is damaged, a replacement

kit is available, order Catalog Number 87L54.

Electronic Appliances

Step 7. Dexen Electronic Valves -

See

Figure 50

and the instructions provided

with the kit. Remove and discard the two

pressure regulator mounting screws. Re-

move the pressure regulator and diaphragm.

Discard all removed components. Ensure the

provided diaphragm is installed properly onto

the replacement pressure regulator and install

the new pressure regulator using the new

screws supplied with the kit. Tighten screws.

See

Figure 51

and replace the pilot orifice

as follows: Remove pilot hood assembly to

access the phillipped pilot orifice. Remove

and replace the orifice with the one pro-

vided with the kit. Exercise extreme care

to prevent damage to or breakage of the

ignitor assembly.

Step 9. Reassemble the remaining compo-

nents by reversing the procedures outlined in

the preceding steps. Use pipe joint compound

or Teflon tape on all pipe fittings before install-

ing (ensure propane resistant compounds are

used in propane applications, do not use pipe

joint compounds on flare fittings).

Step 10. Attach the conversion label provided

in the conversion kit to the rating plate on the

appliance.

Step 11. Turn on gas supply and test for gas

leaks.

All Models

Step 8. (Refer to

Figure 47 on page 28

)

A. Remove the orifice from the manifold and

replace it with the one provided in the kit. See

the following table for orifice sizes for natural

and propane models

. Figure 52

illustrates the

orifice.

B. Retrieve the burner and slide the venturi tube

over the orifice. Set the shutter adjusting

opening as shown in

Figure 43

, page 25.

Step 5. Attach manometer to the manifold

side pressure test fitting and verify manifold

pressure reads 3.5 inches water column (0.87

kPa) for natural gas, and 10.0 inches water

column (2.49 kPa) for propane gas.

Step 6. Refer to

Figure 49

and remove the

pilot hood assembly to access the hexed pilot

orifice. Remove and replace the orifice with

the one provided with the kit.

ELECTRONIC

Pilot

Hood

Sensor

Ignitor

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03-VDLPM"070.0 16# )"930.0(

53-VDLPM 54# )"280.0( "840.0

04-VDLPM 14# )"640.0( 45# )"550.0(

54-VDLPM 04# )"890.0( 35# )"595.0(

Pilot Stage

Terminal Pressure-Tap

(Inlet) Pilot Gas

Outlet

Supply

Gas Inlet

Pressure-Tap

(Manifold)

Burner Stage

Terminal

Ground

(TP)

PILOT

OUT

VENT

LO

TH

TP

TH

TP

HI

IN

IN

Gas Outlet

To Burner

Regulator

Mounting Screw

30 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

NOTE: THIS PAGE INTENTIONALLY LEFT BLANK.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 31

NOTE: THIS PAGE INTENTIONALLY LEFT BLANK.

32 NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Printed in U.S.A. © 2007 by Lennox Hearth Products

P/N 850,043M REV. E 06/2008

Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products.

Consult your local distributor for fireplace code information.

1110 West Taft Avenue • Orange, CA 92865