Linak Techline La36 Users Manual LA36_ver_F_eng
LA36 to the manual 75e05746-2171-4557-bf4f-9f386bfbc140
2015-02-09
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LA36 ACTUATOR To learn more about LINAK please visit: W W W. L I N A K . C O M 2 Contents Preface .................................................................................................................................................................4 Safety instructions ...............................................................................................................................................5 Declarations of conformity .................................................................................................................................6 Warranty ...............................................................................................................................................................8 Maintenance.........................................................................................................................................................8 Specifications .......................................................................................................................................................9 Mounting guidelines .........................................................................................................................................10 Applications hints ..............................................................................................................................................11 Manual hand crank ............................................................................................................................................11 Electrical installation..........................................................................................................................................12 Motor connection ..........................................................................................................................................12 Connection of LA36 with CS16 .........................................................................................................................15 Troubleshooting .................................................................................................................................................15 Mounting of cables ............................................................................................................................................16 Accessories .........................................................................................................................................................16 Drawings (dimensions) ......................................................................................................................................17 Main groups of disposal ...................................................................................................................................18 Label ..................................................................................................................................................................18 Addresses ...........................................................................................................................................................20 3 Preface We are delighted that you have chosen a product from LINAK. LINAK systems are high-tech products based on many years of experience in the manufacture and development of actuators, electronic control boxes, controls, and chargers. We are also constantly improving our products to meet customer requirements. This user manual will tell you how to install, use, and maintain your LINAK LA36 actuator. We are sure that the LA36 actuator will give you a problemfree operation. Before our products leave the factory they undergo full function and quality testing. Should you nevertheless experience problems with your LINAK products, you are always welcome to contact our service departments or service centres. Most LINAK subsidiaries have authorised service centres, which are always ready to help you. LINAK provides a warranty on all its products. This warranty, however, is subject to correct use in accordance with the specifications, maintenance being done correctly and any repairs being carried out at a service centre, which is authorised to repair LINAK products. LINAK A/S 4 Safety instructions Please read the following safety information carefully. Ensure that all staff who are to connect, mount, or use the actuator are in possession of the necessary information and that they have access to this user manual. Persons who do not have the necessary experience or knowledge of the product/products must not use the product/ products. Besides, persons with reduced physical or mental abilities must not use the product/products, unless they are under surveillance or they have been thoroughly instructed in the use of the apparatus by a person who is responsible for the safety of these persons. Moreover, children must be under surveillance to ensure that they do not play with the product. Before you start mounting/dismounting, ensure that the following points are observed: • The actuator is not in operation. • The mains current supply is switched off and the plug has been pulled out. • The actuator is free from loads that could be released during this work. Before you put the actuator into operation, check the following: • The actuator is correctly mounted as indicated in the relevant user instructions. • The equipment can be freely moved over the actuator’s whole working area. • The actuator is connected to a mains electricity supply/transformer with the correct voltage and which is dimensioned and adapted to the actuator in question. During operation • Listen for unusual sounds and watch out for uneven running. Stop the actuator immediately if anything unusual is observed. When the equipment is not in use • Switch off the mains supply or pull out the plug in order to prevent unintentional operation. Classification The equipment is not suitable for use in the presence of a flammable anaesthetic mixture with air or with oxygen or nitrous oxide. 5 Important information Information about the actuators is described under the following two headings: Warning! Failing to follow these instructions can cause accidents resulting in serious personal injury. Failing to follow these instructions can result in the actuator suffering damage or being ruined. 6 7 Misc. on the TECHLINETM actuator system Warranty There is a 12 months’ warranty on the TECHLINE products against manufacturing faults calculated from the production date of the individual products (see label). LINAK’s warranty is only valid in so far as the equipment has been used and maintained correctly and has not been tampered with. Furthermore, the actuator must not be exposed to violent treatment. In the event of this, the warranty will be ineffective/invalid. For further details, please see LINAK A/S ordinary conditions of sale. Maintenance • The actuator must be cleaned at regular intervals to remove dust and dirt and inspected for mechanical damages or wear. • Inspect attachment points, wires, piston rod, cabinet, and plug, as well as check that the actuator functions correctly. • The actuator is a closed unit and requires no internal maintenance. • To ensure that the pregreased inner tube remains lubricated the actuator must only be washed down when the piston rod is fully retracted. Warning! If irregularities are observed, the actuator must be replaced. 8 Specifications Motor: Permanent magnet motor 12, 24, or 36V Motor protection: Automatic protection resets thermal overload Cable: Motor: 2 x 14 AWG PVC cable Control: 6 x 20 AWG PVC cable Gear ratio: 4 different gear ratios available in steel (2600 N/1700 N, 4500 N, and 10,000 N) Slip clutch: Mechanical - overload protection through an integrated slip clutch is optional adjusted to 1.2-1.4 times max. load Brake: Integrated brake ensures a high self-locking ability. The brake is deactivated when the actuator is powered in order to obtain a high efficiency Hand crank: As a standard feature the actuator can be operated manually Housing: The housing is made of casted aluminium, coated for outdoor out and in harsh conditions Spindle part: Outer tube: Extended aluminium anodised Inner tube: Stainless steel AISi304/SS2333 Acme spindle: Trapezoidal spindle with high efficiency Temperature range: - 30o C to +65o C - 22o F to +150o F Full performance +5o C to +40o C End play: 2 mm maximum Weather protection: Rated IP 66 for outdoor use. Furthermore the actuator can be washed down with a high-pressure washer. 9 Mounting guidelines X LINAK® linear actuators are quickly and easily mounted by slipping pins through the holes on each end of the units and into brackets on the machine frame and the load. The mounting pins must be parallel to each other as shown in Figure 1. Pins, which are not parallel to each other, may cause the actuator to bind and be damaged. X Figure 1 The load should act along the stroke axis of the actuator since off centre loads may cause bending and lead to premature failure. See Figure 2. Make sure the mounting pins are supported in both ends. Failure to do so could shorten the life of the actuator. Cantilever mounts are unacceptable. RIGHT WRONG WRONG Figure 2 Warning! If the actuator is used for pull in an application where personal injury can occur, the following is valid: It is the application manufacturer’s responsibility to incorporate a suitable safety arrangement, which will prevent personal injury from occurring, if the actuator should fail. Warning! LINAK’s actuators are not constructed for use within the following fields: • • • • 10 Offshore installations Aeroplanes and other aircraft Explosive environments Nuclear power generation Application hints The actuator is weather proof for use in outdoor applications. The actuator can be washed down with a high pressure washer, but it should not be used under water. Optionally the actuator is overload protected with a slip clutch. The clutch will slip when the load exceeds approx. 1.2 - 1.4 times the actuators rating. The duty cycle at max. load is 20% on time. This means if the actuator runs continuously for 20 seconds it must remain off for 80 seconds before operating again. Manual hand crank The manual hand crank can be used in the case of power failure. 6 mm Allen key The cover over the Allen key socket must be unscrewed before the Allen key can be inserted and the Hand Crank operated. Hand Crank Torque: 6 - 8 Nm ( 2600 N – 6800 N load ) Piston Rod movement per turn Gear A = 10.5 mm Gear B = 6.0 mm Gear C = 4.0 mm Note: The power supply has to be disconnected during manual operation. 11 Electrical installation Motor connection Wiring: The actuator direction (forward, reverse) is controlled with a doublethrow switch with the centre postion “off”. + Motor Actuation To extend the actuator, connect brown to positive and blue to negative. To retract the actuator, connect blue to positive and brown to negative. Connections diagram: For 36xxxxx0H/Pxxxxxx and 36xxxxx1H/Pxxxxxx Power cable P C B : 0 0 L A 3 6 M H P -X -X + B ro w n M o to r P o w e r + /- ( o u t / in ) 1 2 V /2 4 V /3 6 V - B lu e 2 4 V S ig n a ls O U T B A 1 0 R e d S u p p ly + 1 2 v to 3 6 V 8 0 m A 1 0 Y e llo w 1 0 G re e n 1 0 W h ite 1 K V io le t H a ll A (E n d IN ) 5 K 6 H a ll B (E n d O U T ) 5 K 6 + 1 0 V e x it a tio n 0 0 - 1 0 V O u t 1 0 K 0 B la c k G N D Signal cable 12 Connections diagram: For 36xxxxx2Pxxxxxx and 36xxxxx20xxxxxx: Power cable P C B : 0 0 L A 3 6 W P E -C -X + B ro w n M o to r P o w e r + /- ( o u t / in ) 1 2 V /2 4 V /3 6 V - B lu e 2 4 V S ig n a ls O U T 1 0 R e d S u p p ly + 1 2 v to 3 6 V 8 0 m A E n d IN E n d O U T 5 K 6 E n d IN 1 0 Y e llo w 1 0 G re e n E n d O U T W h ite + 1 0 V e x ita t io n V io le t 0 - 1 0 V O u t 5 K 6 0 0 1 K 1 0 K 0 B la c k G N D Signal cable Connections diagram: For 36xxxxx2Hxxxxxx Power cable P C B : 0 0 L A 3 6 M H P -X -X Note: If you wish to use the end-stop signals, you will have to keep power on the brown and blue wires, otherwise the signal will be lost. + B ro w n M o to r P o w e r + /- ( o u t / in ) 1 2 V /2 4 V /3 6 V - B lu e 2 4 V S ig n a ls O U T B A 1 0 R e d S u p p ly + 1 2 v to 3 6 V 8 0 m A 1 0 Y e llo w 1 0 G re e n 1 0 W h ite 1 K V io le t H a ll A (E n d IN ) 5 K 6 H a ll B (E n d O U T ) 5 K 6 + 1 0 V e x it a tio n 0 0 - 1 0 V O u t 1 0 K 0 B la c k G N D Signal cable 13 Connections diagram: For 36xxxxx3xxxxBxx + 36xxxxx40xxxBxx: Power cable P C B : 0 0 C S 3 6 -X -0 + B ro w n E N D E N D M o to r P o w e r 2 4 V /3 6 V - B lu e 2 4 V S ig n a ls O U T 1 0 R e d S u p p ly + 1 2 v to 2 4 V O U T 8 0 m A B A 1 0 Y e llo w H a ll A 1 0 G re e n 1 K W h ite O U T 1 K V io le t IN B la c k G N D IN (E n d IN ) 5 K 6 H a ll B (E n d O U T ) 5 K 6 7 V 4 V 7 V 4 V 5 K 6 5 K 6 Signal cable 14 Connection of the LA36 with the CS16 MAX MIN P HB40 serie CS16-4-24 1 2 3 4 5 6 7 8 9 10 11 12 R GR O R = RED . O = ORANGE . GR = GREEN - + Troubleshooting Symptom Possible cause Action No motor sound or movement of piston rod • The actuator is not connected to the power supply • Cable damaged • Connect the actuator to the power supply • Change cable • Send actuator for repair Excessive electricity consumption • Misalignment or overload in application • Align or reduce load • Send actuator for repair Motor runs but spindle does not move • Gearwheel or spindle damaged • Send actuator for repair Actuator cannot lift full load • Clutch is worn • Motor is damaged • Send actuator for repair No signal from potentiometer or hall effect sensor • Cable damaged • Potentiometer damaged • Change cable • Send actuator for repair Motor runs too slowly or does not give full force • Insufficient power supply • Voltage drop in cable • Increase power supply • Thicker cable Actuator cannot hold the chosen load • Load is higher than specified • Reduce load 15 Mounting of cables TORX 25IP • Unscrew the cover and remove the two blind plugs • Plug in the power cable and/or the signal cable • Slide the cover onto the actuator. The torque of the cover screw is +/- 0.3 Nm Accessories Cables: 16 Power cables (Ordered separately) 1.5 m cable 5m 0.2 m cable (AMP connectors) Order no. 0367002-1500 0367002-5000 0367006 Signal cable (Ordered separately) 1.5 m cable 5m Order no. 0367003-1500 0367003-5000 DRAWING APPENDIX TECHLINETM LA36: LA36 ST ROKE <= 3 00 = 200 + STR O K E ST ROKE => 3 0 0 = 250 + STR O K E 02= Turned 90˚ 01= Standard LA36 with adapter ST ROKE <= 3 0 0 = 1 8 8 + ST ROKE ST ROKE => 3 0 0 = 2 3 8 + ST ROKE 17 Main groups of disposal Product Metal scrap Cable scrap Electronic scrap Plastic recycling or combustion X X X X LA36 LINAK’s products may be disposed of, possibly by dividing them into different waste groups for recycling or combustion. We recommend that our product is disassembled as much as possible at the disposal and that you try to recycle it. As examples of main groups within sorting of waste we can mention the following: Metal scrap Plastic scrap Cable scrap Combustible material and collection for recoverable resources. Some of these main groups can be sub-divided into groups e.g. metal can be divided into steel and aluminium or plastic can be divided into ABS and PP. Label for LA36 18 LINAK APPLICATION POLICY The purpose of the application policy is to define areas of responsibilities in relation to applying a LINAK product defined as hardware, software, technical advice, etc. related to an existing or new customer application. LINAK products as defined above are applicable for a wide range of applications within the Medical, Furniture, Desk, and Industry areas. Yet, LINAK cannot know all the conditions under which LINAK products will be installed, used, and operated, as each individual application is unique. The suitability and functionality of the LINAK product and its performance under varying conditions (application, vibration, load, humidity, temperature, frequency, etc.) can only be verified by testing, and shall ultimately be the responsibility of the LINAK customer using any LINAK product. LINAK shall be responsible solely that the LINAK products comply with the specifications set out by LINAK and it shall be the responsibility of the LINAK customer to ensure that the specific LINAK product can be used for the application in question. 19 FACTORIES CHINA LINAK (Shenzhen) Actuator Systems, Ltd. Phone: +86 755 8610 6656 . Fax: +86 755 8610 6990 E-mail: sales@linak.cn . www.linak.cn NORWAY LINAK Norge AS Phone: +47 32 82 90 90 . Fax: +47 32 82 90 98 E-mail: info@linak.no . www.linak.no INDONESIA PT. HIMALAYA EVEREST JAYA Phone: +6 221 544 8956/65 . Fax: +6 221 619 4658/1925 E-mail: hejplastic-div@centrin.net.id DENMARK LINAK A/S . Group Headquarters Guderup Phone: +45 73 15 15 15 . Fax: +45 74 45 80 48 Fax (Sales): +45 73 15 16 13 E-mail: info@linak.com . www.linak.com POLAND LINAK Polska Phone: +48 (22) 500 28 74 . Fax: +48 (22) 500 28 75 E-mail: dkreh@linak.com . www.linak.pl IRAN Bod Inc. Phone: +98 21 88527255 . Fax: +98 21 88514037 E-mail: mail@bod.ir . www.bod.ir SPAIN LINAK Actuadores S.L. Phone: +34 93 588 27 77 . Fax: +34 93 588 27 85 E-mail: linakact@linak.es . www.linak.es MEXICO ILSA S.A. de C.V. Phone: +[52] (55) 5388-3960 . Fax: +[52] (55) 5388-3966 E-mail: linak@ilsamexico.com . www.ilsamexico.com SWEDEN LINAK Scandinavia AB Phone: +46 8 732 20 00 . Fax: +46 8 732 20 50 E-mail: info@linak.se . www.linak.se RUSSIAN FEDERATION 000 FAM Phone: +7 812 3319333 . Fax: +7 812 3271454 E-mail: purchase@fam-drive.ru . www.fam-drive.ru SWITZERLAND LINAK AG Phone: +41 43 388 31 88 . Fax: +41 43 388 31 87 E-mail: info@linak.ch . www.linak.ch SINGAPORE SERVO DYNAMICS PTE. Ltd. Phone: +65 6844 0288 . Fax: +65 6844 0070 E-mail: servodynamics@servo.com.sg . www.servo.com.sg TAIWAN LINAK A/S Taiwan Representative Office Phone: +886 2 25080296 . Fax: +886 2 25080296 E-mail: info@linak.com.tw . www.linak-asia.com SOUTH KOREA UNITEK ENG. Phone: +82 2 567 0888 . Fax: +82 2 3453 1177 E-mail: unitekeng@unitekeng.co.kr . www.unitekeng.co.kr TURKEY LINAK A/S Turkey Representative Office Phone: +90 312 4726338-59 . Fax: +90 312 4726635 E-mail: vozen@linak.com.tr . www.linak.com.tr UNITED ARAB EMIRATES Mechatronics Phone.: +971 4 267 4311 . Fax: +971 4 267 4312 E-mail: mechtron@emirates.net.ae www.mechatronics.ae USA LINAK U.S. Inc. North and South American Headquarters Phone: +1 502 253 5595 . Fax: +1 502 253 5596 E-mail: info@linak-us.com . www.linak-us.com SUBSIDIARIES AUSTRALIA LINAK Australia Pty. Ltd Phone: +61 3 8796 9777 . Fax: +61 3 8796 9778 E-mail: sales@linak.com.au . www.linak.com.au AUSTRIA LINAK GmbH Phone: +43 2746 21036 . Fax: +43 2746 21044 www.linak.at BELGIUM & LUXEMBOURG LINAK Actuator-Systems NV/SA Phone: +32 (0)9 230 01 09 . Fax: +32 (0)9 230 88 80 E-mail: info@linak.be . www.linak.be BRAZIL LINAK do Brasil Comércio de Atuadores Ltda. Phone: +55 (11) 6832-7070 . Fax: +55 (11) 6832-7060 E-mail: linakbrasil@ig.com.br . www.linak.com.br CANADA LINAK Canada Inc. Phone: +1 905 821 7727 . Fax: +1 905 821 4281 E-mail: info@linak.ca . www.linak.ca UNITED KINGDOM LINAK UK Limited Phone: +44(0)121 544 2211 . Fax: +44(0)121 544 2552 E-mail: sales@linak.co.uk . www.linak.co.uk DISTRIBUTORS ARGENTINA NOVOTEC ARGENTINA SRL Phone: +[54] (11) 4303-8900/89 . Fax: +[54] (11) 4032-0184 E-mail: info@novotecargentina.com www.novotecargentina.com CZECH REPUBLIC LINAK C&S S.R.O. Phone: +420581741814 . Fax: +420581702452 E-mail: ponizil@linak.cz . www.linak.cz COLOMBIA MEM Ltda Phone: +[57] (1) 334-7666 . Fax: +[57] (1) 282-1684 E-mail: servicioalcliente@memltda.com.co www.memltda.com.co DENMARK LINAK DANMARK A/S Phone: +45 86 80 36 11 . Fax: +45 86 82 90 51 E-mail: linak@linak-silkeborg.dk . www.linak.dk ESTONIA TECHTRADE OÜ Phone: + 372 50 67040 E-mail: info@techtrade.ee . www.techtrade.ee For contact details on other countries please visit www.linak.com or contact: LINAK INTERNATIONAL Fax: +45 74 45 90 10 E-mail: info@linak.com . www.linak.com FINLAND LINAK OY Phone: +358 9 8700 130 . Fax: +358 9 8700 1355 E-mail: linak@linak.fi . www.linak.fi FRANCE LINAK FRANCE S.A.R.L Phone: +33 (0)2 4136 3434 . Fax: +33 (0)2 4136 3500 E-mail: linak@linak.fr . www.linak.fr GERMANY LINAK GmbH Phone: +49 6043 9655 0 . Fax: +49 6043 9655 60 E-mail: info@linak.de . www.linak.de INDIA LINAK A/S India Liaison Office Phone: +91 80 2212 0015 . Fax: +91 80 2207 2186 E-mail: info@linak.in . www.linak.in IRELAND LINAK UK Limited Phone: +44(0)121 544 2211 . Fax: +44(0)121 544 2552 E-mail: stephen@linak.co.uk . www.linak.co.uk ITALY LINAK ITALIA S.r.l. Phone: +39 02 48 46 33 66 . Fax: +39 02 48 46 82 52 E-mail: info@linak.it . www.linak.it JAPAN LINAK K.K. Phone: +81 45 533 0802 . Fax: +81 45 533 0803 E-mail: linak@linak.jp . www.linak.jp MALAYSIA LINAK A/S Asian Representative Office Phone: +60 4 210 6500 . Fax: +60 4 226 8901 E-mail: info@linak-asia.com . www.linak-asia.com NETHERLANDS LINAK Actuator-Systems B.V. Phone: +31 76 5 42 44 40 . Fax: +31 76 5 42 61 10 E-mail: info@linak.nl . www.linak.nl NEW ZEALAND LINAK New Zealand Ltd. Phone: +64 9580 2071 . Fax: +64 9580 2072 E-mail: nzsales@linak.com.au . www.linak.co.nz The user is responsible for determining the suitability of LINAK products for a specific application. LINAK A/S takes great care in providing accurate and up-todate information on its products. However, due to continuing developments in order to improve its products, LINAK products are subject to frequent modifications and changes without prior notice. Therefore, LINAK cannot guarantee the correct and actual status of said information on its products. While LINAK uses its best efforts to fulfil orders, LINAK cannot, for the same reasons as mentioned above, guarantee the availability of any particular product. Therefore, LINAK reserves the right to discontinue the sale of any product displayed on its website or listed in its catalogues or other written material drawn up by LINAK. All sales are subject to the Standard Terms of Sale and Delivery for LINAK A/S. For a copy hereof, please contact LINAK. Copyright© LINAK . 2008.03 . MA-M9-02-205-F . LINAK A/S reserves the right to make technical alterations SLOVAKIA LINAK Slovakia s.r.o. Phone: +421 517563 414 . Fax: +421 517563 410 E-mail: jp@linak.sk . www.linak.com
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