Lincoln Electric Cv 655 Users Manual MIG Welders
CV-655 cat_cv655_en
CV-655 to the manual c43ba9cf-43f5-4da3-882b-d93b6124c64c
2015-02-09
: Lincoln-Electric Lincoln-Electric-Cv-655-Users-Manual-574194 lincoln-electric-cv-655-users-manual-574194 lincoln-electric pdf
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MIG WELDERS CV-655 Energy efficiency, reliability and exceptional performance are what set the CV-655 apart from the rest. Designed primarily for heavy-duty applications, the CV-655 is an outstanding choice for MIG and flux-cored welding on mild steel, stainless steel, aluminum and alloys.This sturdy, powerful DC power source handles CV semiautomatic submerged arc welding and arc gouging with ease. Equipped with electronic and thermostatic protection, PC boards with built-in diagnostics and solid state contactors, the CV-655 is built to last. Processes MIG Description Flux-Cored Submerged Arc Gouging CV DC Output Input 3 60 50 PHASE Hz Hz Advantage Lincoln Recommended General Options • Calibrated output control lets operator accurately regulate power levels. Digital Meter Kit, Air Filter Kit, Dual Process Switch, Remote Output Control, Remote Control Adapter, Undercarriage • Line voltage compensation maintains weld consistency, even with line voltage changes of ±10%. Recommended Wire Feeders • 115-volt duplex receptacle provides 20 amps of auxiliary power. LF-72, LN-742, LN-8, LN-9, LN-9 GMA, LN-10, DH-10, LN-15, LN23P, LN-25, NA-3, NA-4, NA-5, NA-5R, Cobramatic® • Separate output studs allow the operator to select high or low inductance. Order • Panel switches allow operator to change settings at the power source or wire feeder. • Solid state circuitry provides extra long life during repetitive applications. • Three-year warranty on parts and labor. K1480-1 K1480-5 K1481-1 K1481-2 K1481-4 K1481-5 CV-655 CV-655 CV-655 CV-655 CV-655 CV-655 230/460/3/60 575/3/60 230/400/3/50/60 380/500/3/50/60 200/400/3/50/60 415/3/50/60 • Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards. Note: Cobramatic® and Python® are registered trademarks of MK Products, Inc. TECHNICAL SPECIFICATIONS Product Name CV-655 (1) Product Number Input Power K1480-1 K1480-5 K1481-1 K1481-2 K1481-4 K1481-5 230/460/3/60 575/3/60 230/400/3/50/60 380/500/3/50/60 200/400/3/50/60 415/3/50/60 Rated Output Current/Voltage/Duty Cycle(1) Input Current @ Rated Output 650A/44V/100% 815A/44V/60% 94/47A 38A 94/54A 56/43A 107/54A 52A Output Range 70-815A 13-44V Max. OCV: 48V Dimensions HxWxD inches (mm) Net Weight lbs.(kg) 27.5 x 22.2 x 38.0 (699 x 565 x 965) 670 (304) NEMA Class I Rated Output. Based on a 10 minute period. Publication E4.40 1/05 www.lincolnelectric.com A CLOSER LOOK PERFORMANCE • Provides line voltage compensation for maintaining weld consistency, even with changes of ±10%. • Sub-arc welding with up to 5/64” (2.0mm) diameter electrodes. • Arc gouging up to 3/8” (10mm) carbons. • For heavy duty MIG and flux-cored applications. FEATURES • Quick, simple 14-pin MS-type (Amphenol) wire feeder connection. • Low flat-top case can be placed under a workbench or stacked on top of each other for smaller footprint. • “Cold” electrode with a solid state contactor when the trigger is released for added safety. • Thermal trip indicator light. 1. 2. 3. Key Controls 1. Optional Voltmeter and Ammeter 2. Output Voltage Control 3. Pilot Light 4. Thermal Protection Light 5. Input Power On/Off Switch 6. Local/Remote Control Switch 7. Output Terminals On/Remote Switch 4. 5. 6. 7. QUALITY AND RELIABILITY • Electronic and thermostatic protection from current overload or excessive temperatures. • Solid state circuitry provides extra long life during repetitive applications. • PC boards have built-in diagnostic routines for quick and easy troubleshooting. • Three-year warranty on parts and labor. • Circuit boards are protected with a specially insulated coating to extend life and ensure reliable performance. • Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards. • CSA approved for 60 Hz models. SYSTEM SELECTION Typical MIG Welding Systems CV-655 / LF-72 Heavy Duty Wire Feeder • CV-655 Power Source • LF-72 Heavy Duty • 600 Amp Weld Power Cable – 10 ft. • Work Clamp • Harris® Flowmeter Regulator and Gas Hose K1480-1 K2327-3 K1842-10(2) K910-2 K586-1 CV-655 / LN-742 Wire Feeder Best for applications where more process control is required – for arc starting, welding and crater control! • CV-655 Power Source K1480-1 • LN-742 (Two Roll) Wire Feeder K617-1 • Control Cable - 10 ft. K1819-10 • .045 Drive Roll KP653-052S • Universal Stand K1524-1 • Swivel Platform K1557-1 • Magnum 400 Gun & Cable Assembly K2286-1(1) • 600 Amp Weld Power Cable – 10 ft. K1842-10(2) • Work Clamp K910-2 • Harris Flowmeter Regulator and Gas Hose K586-1 CV-655 / LN-10 Wire Feeder Where premium welding performance and control is demanded – this system delivers! • CV-655 Power Source K1480-1 • LN-10 wire feeder K1559-1 • Control Cable – 10 ft. K1501-10 • .045 Drive Roll KP1505-045S • Swivel Platform KP557-1 • Magnum 400 Gun & Cable Assembly K471-21(1) • 600 Amp Weld Power Cable – 10 ft. K1842-10(2) • Work Clamp K910-2 • Harris Flowmeter Regulator and Gas Hose K586-1 [2] CV-655 www.lincolnelectric.com A CLOSER LOOK CV-655 / DH-10 Wire Feeder For maximum welding flexibility – select the DH-10 dual feeder. Weld with two different types and sizes of wire – with two different welding procedures. • CV-655 Power Source K1480-1 • DH-10 wire feeder K1499-1 • Control Cable – 10 ft. K1501-10 • .045 Drive Roll KP1505-045S(2) • Magnum 400 Gun & Cable Assembly K471-21(1)(2) • 600 Amp Weld Power Cable – 10 ft. K1842-10(2) • Work Clamp K910-2 • Harris Flowmeter Regulator and Gas Hose K586-1 CV-655 / Cobramatic® Wire Feeder For aluminum welding, select the industries best aluminum feeding system – Cobramatic. • CV-655 Power Source K1480-1 • Cobramatic® Wire Feeder K2259-1 • .035 Grooved Drive Roll (optional) KP1594-035 • Python® Gun & Cable Assembly K2211-2 • 600 Amp Weld Power Cable – 10 ft. K1842-10(2) • Work Clamp K910-2 • Harris Flowmeter Regulator and Gas Hose K586-1 (1)Fully assembled, no gun connector required. (2)Two required. RECOMMENDED OPTIONS GENERAL OPTIONS Remote Output Control Consists of a control box with choice of two cable lengths. Permits remote adjustment of output. 6 pin connection. Order K857 for 25 ft. (7.6m). Order K857-1 for 100 ft. (30m). Digital Meter Kit Displays amps and volts. Order K1482-1 Air Filter Kit Mounts on the front of the machine and uses cleanable, all metal air filters. Not compatible with dual process switch. Order K1486-1 Remote Control Adapter Y connection adapter for connecting K857 Remote Output Control (6 pin plug connection) and wire feeder input cable (14 pin plug connection) to power source 14 pin receptacle. Order K864 Dual Process Switch Mounts on front of machine and provides polarity change or electrical isolation. Great for arc gouging applications and where two separate feeders require different output polarity or inductance settings. Not compatible with air filter. Order K1528-1 Undercarriage Platform undercarriage with mountings for two gas cylinders at rear of welder. Order K842 [3] CV-655 www.lincolnelectric.com CV-655 ORDER FORM PRODUCT DESCRIPTION ORDER NUMBER CV-655 CV-655 CV-655 CV-655 CV-655 CV-655 K1480-1 K1480-5 K1481-1 K1481-2 K1481-4 K1481-5 230/460/3/60 575/3/60 230/400/3/50/60 380/500/3/50/60 200/400/3/50/60 415/3/50/60 Recommended General Options Digital Meter Kit Air Filter Kit Dual process Switch Remote Output Control: for 25 ft. (7.6m) for 100 ft. (30m) Remote Control Adapter Undercarriage, Twin Cylinder K857 K857-1 K864 K842 Recommended Wire Feeder Options LF-72 LN-742 LN-8 LN-9 LN-9 GMA LN-10 DH-10 LN-15 LN-23P LN-25 NA-3 NA-4 NA-5 NA-5R Cobramatic® See See See See See See See See See See See See See See See QUANTITY PRICE K1482-1 K1486-1 K1528-1 publication publication publication publication publication publication publication publication publication publication publication publication publication publication publication E8.11 E8.20 E8.30 E8.50 E8.50 E8.200 E8.200 E8.60 E8.90 E8.100 E9.10 E9.10 E9.30 E9.40 E8.300 TOTAL: C U S T O M E R A S S I S TA N C E P O L I C Y The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. T H E L I N C O L N E L E C T R I C C O M PA N Y 22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
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