Lincoln Electric Power Mig 215 Xt Users Manual Wire Feeder Welders
215 XT to the manual 8a62e91f-c393-464a-8518-a93247736319
2015-02-09
: Lincoln-Electric Lincoln-Electric-Power-Mig-215-Xt-Users-Manual-574366 lincoln-electric-power-mig-215-xt-users-manual-574366 lincoln-electric pdf
Open the PDF directly: View PDF 
.
Page Count: 8
| Download | |
| Open PDF In Browser | View PDF |
POWER MIG 215XT WIRE FEEDER/WELDERS ® Output POWER MIG®. The Professional’s Choice . CV The POWER MIG® 215XT offers the autobody and sheet metal fabrication industries top welding performance and a host of professional features not often found at this price. Featuring Diamond Core Technology™, the POWER MIG® 215XT delivers a forgiving arc, excellent out-of-position arc action, a wide voltage sweet spot at a given wire feed speed and low spatter. And, the MAXTRAC® drive system with a patented Split Wire Guide system and tachometer feedback ensures trouble-free wire delivery. The wide 30-250 amp output range, standard 15 foot gun cable, and 115 volt auxiliary power receptacle are uncommon in this class. In addition, the 7 voltage tap ranges make it easy to operate and the locking storage compartment keeps your valuable tools secure. The POWER MIG® 215XT is Spool Gun Ready for Lincoln’s light duty Magnum® 100SG Spool Gun. The POWER MIG® 215 XT— truly The Professional’s Choice . DC SM Input 1 PHASE SM Spool Gun Ready Spool Gun Capable Light Duty Medium Duty Processes MIG, Flux-Cored Heavy Duty Advantage Lincoln Arc Performance: Professional Features: • Diamond Core Technology™, a patented choke design, delivers a forgiving arc, even with large stickout changes, excellent out-ofposition arc action, a wide voltage sweet spot at a given wire feed speed for steel, stainless steel or aluminum and low spatter. • Generous 15 ft. (4.5m) gun and cable assembly makes it easy to reach your work. • More Output – Rated at 215 amps/22 volts @ 30% duty cycle, with an amperage range of 30-250 amps DC, the POWER MIG® 215XT has the highest rating and widest amperage range in its class. Superb Quality: • MAXTRAC® cast aluminum industrial wire drive features dual driven rolls, regulated wire feed speed control, easy-turn numeric tension indicator, brass-to-brass connections and Lincoln’s 100% wire supporting split wire guide system. • Seven tapped voltage ranges make it easy to select the right procedure for your application. • Only machine in its class to feature a 115 volt auxiliary power receptacle. • Lincoln’s Innovative value-adding features include an easy-load gas cylinder platform, a locking storage compartment with tool tray for your personal tools and valuables, intuitive input reconnect panel and easy-load wire spindle system with tool-less brake adjustment. • Three-year warranty on parts and labor (90 days warranty on gun). TECHNICAL SPECIFICATIONS Product Name Product Number Input Power POWER MIG® 215XT K2700-1 208/230/1/50/60 Rated Output Current/Voltage/Duty Cycle Input Current @ Rated Output(2) 215A / 22V(1) / 30% 190A / 23V / 40% 170A / 24V / 60% 45/41A 42/38A 39/35A Output Range 30-250 Amps DC 50-700 ipm WFS (1.3-17.7 m/min) Max. OCV: 39V Dimensions HxWxD inches (mm) Net Weight lbs. (kg) 31.8 x 18.9 x 38.8 (808 x 408 x 985) 210 (95) (1) 21V on 220V 50 Hz input. (2) Input current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps. Publication E7.51 7/08 www.lincolnelectric.com A CLOSER LOOK PERFORMANCE Results: • Great starts and low spatter. • A wide sweet spot for optimal arc performance. What Is It? Diamond Core Technology™ is a patented innovative choke design that filters the welding arc. It provides dynamic arc filtering across the entire welding amp rage. Other arc stabilization methods are “fixed” – or only working at certain amperages – resulting in harsh arc characteristic changes over the welding range. Great For: • Steel, stainless and aluminum. • Out-of-position work. • Long arc applications. • Weaving techniques. PROCESS CAPABILITIES Electrode Polarity Shielding Gas Minimum Thickness Maximum Thickness(1) DC+ 100% CO2 or Ar/CO2 Blend 24 ga. (.024") (0.6 mm) 5/16" (.312") (7.9 mm) DC+ Ar/CO2 Blend or (Tri-Mix) 90% He, 7-8% Ar/Balance C02 20 ga. (.036") (0.9 mm) 1/4" (.250") (6.4 mm) 3/64" (0.2 mm) SuperGlaze® 4043 and 5356 DC+ 100% Argon 1/16" (.063") (1.6 mm) 1/4" (.250") (6.4 mm) Flux-Cored, Gas-Shielded Mild Steel .035, .045" (0.9, 1.2 mm) Outershield® 71M and MC-710 DC+ 12 ga. (.109") (2.7 mm) 1/2" (.500") (12.7 mm) Flux-Cored, Self-Shielded Mild Steel .035, .045" (0.9, 1.2 mm) Innershield® NR®-211-MP(2) and NR®-212 DC- 18 ga. (.050") (1.2 mm) 1/2" (.500") (12.7 mm) Electrode Wire Process MIG Mild Steel .025, .030, .035, .045" (0.6, 0.8, 0.9, 1.2 mm) SuperArc® L50, L-56 SuperGlide® S-3, S-6 MIG Stainless .030, .035, .045" (0.8, 0.9, 1.2 mm) Blue Max® 308LSi, 309LSi, 316LSi MIG Aluminum(3) 100% CO2 or Ar/CO2 Blend — (1) Lincoln Electric recommends multiple pass welds on 1/2" (12.7 mm) material. Consult the appropriate application procedures and guidelines for selecting the correct wire size, gas type and number of passes. (2) .035" and .045" (0.9 and 1.2 mm) NR®-211-MP is only recommended up to 5/16" (7.9 mm) thick material. (3) For .035" (0.9 mm) and 4043 aluminum wire, the spool gun is recommended for best feeding results. FEATURES Energize Your Shop The POWER MIG® 215XT is the only machine in its class to feature a 115 volt auxiliary power receptacle which allows you to power grinders, lights, cordless tool chargers or any other power tools. Saws Grinders Rotary Tools Battery Chargers for Cordless Tools Welding Fume Extraction Work Lights [2] POWER MIG® 215XT www.lincolnelectric.com A CLOSER LOOK FEATURES CONʼT. Compare These Innovations – Make the Professional’s ChoiceSM! Convenient operating procedures for MIG welding on mild steel, aluminum and stainless, located inside the POWER MIG® 215XT door. Lockable storage compartment with tool tray stows your welding consumables and valuable personal tools. Easy Load Wire Compartment Built-in undercarriage with Easy Load Gas Cylinder Platform Extra-Length 15 ft. (4.5 m) Gun Professional Heavy Duty Wire Drive System Easy turn numeric tension indicator with optimized ranges for different wire types. Internal feedback drive system allows you to maintain constant wire feed speed for consistent welds. Wide idler arm hinge provides improved drive roll clamping pressure. Split guides support the wire through the entire drive system to minimize feeding problems. Input bushing protects the wire from damage. Reliable brass-to-brass gun receiver bushings provide connectivity to Magnum® or competitive guns. Easier interchangeability, better mechanical support and electrical current transfer. Two gear driven rolls. No tools needed to swap rolls on or off. Separate drive gear reduces pressure on motor shaft for long life. Angled gun cable connection for improved feedability and reduced gun liner wear. Removable outer wire guide for easy access. [3] POWER MIG® 215XT www.lincolnelectric.com A CLOSER LOOK Key Controls A. Wide range wire feed speed (WFS) control up to 700 inches per minute (17.7 m/min). Dial calibrated in true inches per minute for easy procedure setting. A B. Seven voltage taps for wide range voltage control. B QUALITY AND RELIABILITY • Thermostatic protection from current overload and excessive temperatures. • Clear reconnect door permits easy viewing of input voltage. • Low input current draw for energy-efficient low cost operation. • Fan-As-Needed™ (F.A.N.™) provides cooling of transformer and other components when welding, reducing power consumption, noise and extending welder life. • Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards. • Three-year warranty on parts and labor. 90 days warranty on gun and cable. The POWER MIG® 215XT is an excellent choice for sheet metal job shop fabrication, autobody work and maintenance/repair welding. Printed circuit boards are environmentally-shielded using Lincolnʼs engineered potting and protective frame trays. [4] POWER MIG® 215XT www.lincolnelectric.com SYSTEM SELECTION WHATʼS INCLUDED K2700-1 Includes: • POWER MIG® 215XT. • Magnum® 250L gun and 15 ft. (4.5 m) “quick-connect” cable assembly equipped with fixed gas nozzle assembly. • Lockable storage compartment with tool tray for keeping tools safe. • Work clamp and 10 ft. (3.0 m) cable. • 10 ft. (3.0 m) 230V input power cable with plug. • Dual driven drive rolls and split wire guides to support the wire 100%. • Drive roll and wire guide to feed both .035" & .045" (0.9 & 1.2 mm) wire. • Gas regulator and hose kit for CO2 or argon blend gases. (For use with CO2 shielding gas, order a Lincoln S19298 CO2 shielding gas bottle adapter.) SPOOL GUN SOLUTIONS Spool Guns offer an affordable way to reliably feed soft aluminum wire. Since spool guns feed small 4 inch spools of wire a short distance it provides a reliable feeding solution that prevents wire jams and tangles. The POWER MIG® 215XT provides three choices of spool gun solutions form the cost effective light duty Magnum® 100SG for occasional aluminum projects to the premium heavy duty Magnum® 250LX which is designed for day in day out aluminum welding applications. LIGHT DUTY MEDIUM DUTY HEAVY DUTY Magnum® 100 SG Spool Gun Magnum® SG Spool Gun Magnum® 250LX Spool Gun (K2532-1) (K487-25) (K2490-1) • 130 Amp 30% Duty Cycle • 250 Amp 60% Duty Cycle • 300 Amp 60% Duty Cycle • 10 ft. cable length • 25 ft. cable length • 25 ft. cable length • Feeds .030 - .035 in. diameter wire • Feeds .025 - 3/64 in. diameter wire • Feeds .025 - 3/64 in. diameter wire • Wire Feed Speed is set at machine • Single Turn remote Wire feed speed control at the gun • Multi-Turn remote Wire feed speed control at the gun • Adjustable wire spool brake • Deluxe wire spool break requires no adjustments • Fixed wire spool brake with friction pads for 5356 wire • Fixed drive roll tension • Adjustable drive roll tension • Adjustable drive roll tension • Ergonomic Sure Grip handle • Contact tip storage built in spool gun cover • Easy open wire drive rolls for easy wire loading Factory Ready! No Adapter Required! Requires K2703-1 Adapter [5] Requires K2703-1 Adapter POWER MIG® 215XT www.lincolnelectric.com A CLOSER LOOK THE MAGNUM ® 250L GUN • Magnum® replacement parts are fully compatible with other leading brands. Industry reference numbers are provided for ease of interchangeability. • Magnum® 250L gun and cable assembly, shipped with the POWER MIG® 215XT is equipped to feed .035"-.045" (0.9-1.2 mm) solid steel wire. • Extra reach 15 foot gun cable length. • Lightweight and flexible for easy maneuverability. • Fiberglass handle with non-slip grooves to maximize comfort and control. • Heavy duty gun trigger switch for positive electrical contact and long life. MAGNUM ® REPLACEMENT PARTS MAGNUM ® REPLACEMENT PARTS Description Order No. Industry Reference No. Order No. Industry Reference No. KP1931-1 KP1931-2(1) KP1931-3 23-37-F 23-50-F 23-63-F KP1930-1 KP1930-2 KP1930-3 23-37 23-50 23-62 Requires: Gas Diffuser Assembly .025-.045" (0.6-1.2 mm) KP2026-3(1) 52FN Adjustable Gas Nozzle/Diffuser Assembly Adjustable Slip-On 3/8" (9.5 mm) 1/2" (12.7 mm) 5/8" (15.9 mm) KP1935-3 KP1935-2 KP1935-1 22-37 22-50 22-62 KP2025-1 32 KP2026-2 KP2026-1 52-23 52 Description Magnum® 250L Gun and Cable Assembly Fixed Gas Nozzles/Diffuser Assembly Fixed (flush) 3/8" (9.5 mm) 1/2" (12.7 mm) 5/8" (15.9 mm) Fixed (recessed) 3/8" (9.5 mm) 1/2" (12.7 mm) 5/8" (15.9 mm) Fixed Gas Nozzle Model For .035-.045" (0.9 -1.2 mm) wire sizes 12 ft. (3.6 m) cable K533-7 Adjustable Gas Nozzle Model For .035-.045" (0.9-1.2 mm) wire sizes 10 ft. (3.0 m) cable 15 ft. (4.5 m) cable K533-1 K533-3 Cable Liners For All Gun Cable Lengths .025-.030" (0.6-0.8 mm) .030-.035" (0.8-0.9 mm) .035-.045" (0.9-1.2 mm) 3/64" (1.2 mm) Aluminum KP1934-2 KP1934-3 KP1934-1(1) KP1955-1(2) 42-23-15 42-3035-15 42-4045-15 42N-3545-15 Contact Tips Standard Duty .025" (0.6 mm) .030" (0.8 mm) .035" (0.9 mm) .040" (1.0 mm) .045" (1.2 mm) KP2020-6 KP2020-7 KP2020-1(1) KP2020-8 KP2020-2 14-23 14-30 14-35 14-40 14-45 Heavy Duty .035" (0.9 mm) .040" (1.0 mm) .045" (1.2 mm) KP2021-1 KP2021-6 KP2021-2 14H-35 14H-40 14H-45 Tapered .025" (0.6 mm) .030" (0.8 mm) .035" (0.9 mm) .040" (1.0 mm) .045" (1.2 mm) KP2022-5 KP2022-6 KP2022-1 KP2022-7 KP2022-2 14T-23 14T-30 14T-35 14T-40 14T-45 Aluminum 3/64" (1.2 mm) KP2010-5(2) Requires: Nozzle Insulator Assembly Gas Diffuser Assembly: .023-.030" (0.6-0.8 mm) .035-.045” (0.9-1.2 mm) Gasless Nozzle/Diffuser Assembly (Innershield® Nozzle) Requires: Gas Diffuser Assembly KP2026-1 Gun Tube Assembly Standard (60°) 45° (1) (2) KP1947-1 52 KP2015-1(1) KP2041-1 Included with POWER MIG® 215XT. Included in the K1703-1 Aluminum Feeding Kit. DRIVE ROLL KITS Solid Cored Aluminum (1) (2) [6] Wire Size Order Number .023-.030” (0.6–0.8 mm) .035" (0.9 mm) .035/.045" combination .040" (1.0mm) .045" (1.2 mm) KP1696-030S KP1696-035S(1) KP1696-1 KP1696-2 KP1696-045S .035" (0.9 mm) .045" (1.2 mm) KP1697-035C KP1697-045C 3/64" (1.2 mm) KP1695-3/64A(2) Included with POWER MIG® 215XT. Included in the K1703-1 Aluminum Feeding Kit. POWER MIG® 215XT www.lincolnelectric.com RECOMMENDED OPTIONS GENERAL OPTIONS Magnum® Connection Kit Permits use of Magnum® 200, 300 and 400 gun and cable assemblies on POWER MIG® 215 XT. Order K466-6 POWER MIG® 215XT Spool Gun Adapter This kit is designed to allow the Magnum® SG or Magnum® 250LX spool gun to operate with the POWER MIG® 215XT. The kit includes the solenoid, gas lines, wiring harness and gun connection panel. The gun connection panel features a 6 pin MS-type connector for the Magnum® SG spool gun and a 7 pin MS-type connector for the Magnum® 250LX spool gun and a selector switch to choose which gun you are using. Order K2703-1 Note the K2703-1 spool gun adapter disables the Magnum® 100SG capability. Aluminum Feeding Kit Conversion kit for welding with 3/64" (1.2 mm) 5356 aluminum wire. Includes drive rolls, contact tips (2), non-metallic wire guides and cable liner. Order K1703-1 Spindle Adapter for 8" O.D. Spools Permits 8" (200 mm) O.D. spools to be mounted on 2" (51 mm) O.D. spindles. Order K468 Welding Fume Extractors Lincoln offers a wide variety of welding fume extraction environmental system solutions, ranging from portable systems easily wheeled around the shop to shop-wide central systems servicing many dedicated welding stations. Request Publication E13.40 Magnum® 100SG Spool Gun 130 Amp, 30% Duty Cycle with 10 ft of cable length. Feeds .030-.035 inch diameter wire. Wire Feed Speed is set at the machine. Fixed wire spool brake with friction pads for 5356 wire. Fixed drive roll tension. Order K2532-1 Factory Ready! No Adapter Required! Magnum® SG Spool Gun 250 Amp, 60% Duty Cycle with 25 ft. of cable length. Feeds .025 - 3/64 inch diameter wire. Single Turn remote wire feed speed control at the gun. Adjustable wire spool brake and adjustable drive roll tension. Order K487-25 Requires K2703-1 Adapter Magnum® 250LX Spool Gun 300 Amp, 60% Duty Cycle with 25 ft. of cable length. Feeds .025 - 3/64 inch diameter wire. Multi-Turn remote wire feed speed control at the gun. Deluxe wire spool break requires no adjustments. Adjustable drive roll tension and easy open wire drive rolls for easy wire loading. Ergonomic Sure Grip handle. Contact tip storage built in spool gun cover. Order K2490-1 Requires K2703-1 Adapter Dual Cylinder Mounting Kit Permits side-by-side mounting of two full size gas cylinders, with easy loading. Attaches easily to POWER MIG® 215XT undercarriage. Order K1702-1 Canvas Cover Protect your POWER MIG® when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Fits any POWER MIG® machine with or without a gas cylinder in the cylinder rack. Will not fit if spool gun holder is attached to the machine. Order K2378-1 [7] POWER MIG® 215XT www.lincolnelectric.com POWER MIG® 215XT ORDER FORM PRODUCT DESCRIPTION ORDER NUMBER POWER MIG® 215XT — 208/230V K2700-1 QUANTITY PRICE RECOMMENDED GENERAL OPTIONS Magnum® Connection Kit K466-6 POWER MIG® 215XT Spool Gun Adapter K2703-1 Aluminum Feeding Kit K1703-1 Spindle Adapter for 8" O.D. Spindles K468 Dual Cylinder Mounting Kit K1702-1 Canvas Cover K2378-1 Welding Fume Extractors See publication MC05-183 Magnum® 100SG Spool Gun K2532-1 Magnum® SG Spool Gun K487-25 Magnum 250LX Spool Gun K2490-1 ® TOTAL: C U S T O M E R A S S I S TA N C E P O L I C Y The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric® for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric® is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric® is a responsible manufacturer, but the selection and use of specific products sold by Lincoln Electric® is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric® affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change — This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. T H E L I N C O L N E L E C T R I C C O M PA N Y 22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : No XMP Toolkit : 3.1-702 Producer : QuarkXPress(R) 7.1 Keywords : E7.51; MIG welders; MIG welding; flux-cored welding; Diamond Core Technology; Power MIG X Press Private : %%DocumentProcessColors: Cyan Magenta Yellow Black.%%EndComments Create Date : 2008:07:09 10:43:46Z Creator Tool : QuarkXPress(R) 7.1 Modify Date : 2008:07:09 11:30:25-04:00 Metadata Date : 2008:07:09 11:30:25-04:00 Format : application/pdf Title : Wire Feeder Welders: Power MIG 215XT Description : The Power MIG 215XT offers the autobody and sheet metal fabrication industries top welding performance and a host of professional features not often found at this price. Subject : E7.51, MIG welders, MIG welding, flux-cored welding, Diamond Core Technology, Power MIG Document ID : uuid:63045b7e-12da-44e8-833e-bbecf3676241 Instance ID : uuid:d0fd25e1-5e65-4e4e-8fcd-1715821f7db6 Page Count : 8 Creator : QuarkXPress(R) 7.1 Warning : [Minor] Ignored duplicate Info dictionaryEXIF Metadata provided by EXIF.tools