Lincoln Electric Power Wave Ac Dc 1000 Mc04 216 Users Manual Automated Solutions

DC-1000 PowerWaveACDC1000 Spec Sheet

MC04-216 to the manual 46a4f51c-92c6-4605-8ee5-cd237ba95fa2

2015-02-09

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AUTOMATED SOLUTIONS

®

Power Wave AC/DC 1000™
Increase Productivity, Quality and Flexibility
The Power Wave AC/DC 1000 is the first power source to introduce Waveform Control
Technology™ to submerged arc welding. Variable frequency and amplitude AC, DC
positive or DC negative output allows the user to control the deposition rate and penetration. An operator can increase weld speeds, yield higher quality welds and improve efficiencies in a single or multi-arc environment. The phase angle and frequency of different
machines can also be synchronized to balance the interactions between multiple arcs and
minimize arc blow. Depending on the output, a welding arc may be driven by a single
machine or multiple machines in parallel for applications that require more than 1000
amps of continuous operation.

Processes

Description

Submerged Arc

Output

CC
CV

AC

3

Input

DC

PHASE

50
60
Hz

Advantage Lincoln

Recommended General Options

• Eliminate downtime with easy polarity switching –– no hardware
reconfiguration required.

System Interface, Interface Control Cable (22-pin), ArcLink Cable (5-pin),
Feeder Control Cable (14-pin), TC-3 Self-Propelled Travel Carriage,
CE Filter(1)

• Stable and independent arc controls for multiple arc applications.
• Improved efficiency and reliability with cooler operation through
patented Coaxial Transformer Technology™.
• 95% power factor correction enables connection of more
machines on the same plant infrastructure for lower installation
costs compared to other machines.
• Remote process monitoring and control through ArcLink,
Ethernet, and DeviceNet communication.
• Consistent operation over ± 10% input voltage variation through
built-in line voltage compensation and reliable input voltage
connection.
• Manufactured under a quality system certified to ISO 9001
requirements and ISO 14001 environmental standards.

Recommended Wire Feeders
Power Feed 10A Controller K2362-1 (requires either the K2312-1
Power Feed 10SF Wire Feed Head for fixed hard automation, or
the K2370-1 Power Feed 10S Head for mounting a Lincoln TC-3
Travel Carriage), Power Feed 10SM Motor Conversion Kit K2311-1
(Other options may apply).

Order
K2344-1
K2344-2

Power Wave AC/DC 1000
Power Wave AC/DC 1000

460/500/575/3/60
400/460/500/575/3/50/60

• Three-year warranty on parts and labor.

TECHNICAL SPECIFICATIONS

Product
Name

Product
Number

Input
Voltage

Rated Output
Current/Voltage/
Duty Cycle

Input Current
@Rated Output

Output
Range

Power Wave AC/DC 1000

K2344-1

460/500/575/3/60

1000/44/100%

68/62/54

K2344-2(1)

380/400/460/500/575/3/50/60

1000/44/100%

82/79/69/62/55

Power Wave AC/DC 1000(1)

Dimensions
HxWxD
in (mm)

Net
Weight
lbs (kg)

100-1000A

43.5 x 19.2 x 33
(1105 x 488 x 838)

600
(272)

100-1000A

43.5 x 19.2 x 33
(1105 x 488 x 838)

650
(295)

(1) External Filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2.

Publication E10.96 1/05
Web Update 1/06
www.lincolnelectric.com

A CLOSER LOOK

WHAT IS NEXTWELD®?
Nextweld integrates Lincoln’s technologies, processes and products to create a comprehensive, flexible,
user-friendly welding system that can increase
efficiency and reduce fabrication costs. Waveform
Control Technology™ and digital communications

provide the foundation for Nextweld innovations like Pulse-OnPulse™, Power Mode™, STT® and ArcLink®. Look for Nextweld
products for ultimate arc control, high efficiency/reliability and
seamless system integration.

Waveform Control Technology™
Driving Superior Welding Performance
Lincoln’s Waveform Control Technology controls and shapes the output waveforms (or weld
modes) to adapt to virtually any application, material or weld position. In addition, you can
have our Application Engineering department add or customize standard waveform programs.

System Interface

For more information see Nextweld Document NX-1.10

Waveforms are easily changed
through graphical interface
Waveform Control Technology
• Ultimate arc control — Many aspects of the waveform may be varied
as a function of time in order to customize the arc exactly to your
specifications.
• Dynamically controlled output — Arc Current, Voltage or Power
may be controlled and regulated automatically so adjustments and
corrections are made as they arise.
• Different parts of the waveform and wire feed speed may be
modulated at varying rates to accomplish a constant average
condition (Constant Voltage, Constant Current, etc.).
Refer to Publication NX-2.30 Nextweld AC/DC submerged arc
process document for more details.

Variable Frequency – Control Arc Stability
The Power Wave AC/DC 1000™ has the widest range of wave frequency adjustment (10 - 100 Hz) in the industry. Adjust frequency
with the turn of a knob to maximize arc stability.

Turn Frequency down
for more penetration
(less energy) with a less
stable arc.

[2]

Turn Frequency up for a
more stable arc with less
penetration (more energy
in less time).

Power Wave AC/DC 1000
www.lincolnelectric.com

A CLOSER LOOK
Variable Balance – Control Deposition
By setting the correct wave balance (that is, the ratio between positive and negative waveforms), the operator is able to work faster and fill
the weld joint with fewer passes. The Power Wave AC/DC 1000™ has wave balance range of 25% to 75%.

The more positive the wave,
the more penetration.
The more negative the
wave, the greater the
weld deposition.

DC Offset (Variable Amplitude) – Control Penetration
Wave amplitude and the duration of positive and negative cycles are independently adjustable, so the operator can obtain deep/shallow
penetration and higher/lower deposition rates, depending on the application. The Power Wave AC/DC 1000 has the widest range of variable amplitude, or DC offset, (-25% to 25%) in the industry.

Increasing the positive amplitude
(offset) increases penetration.
Increasing the negative amplitude
(offset) decreases penetration.

Multi-Arc Environment
In a multiple arc welding, as many as five arcs operate in a single weld puddle. Changes to the positive/negative polarity phases and/or cycle
balances of the AC waveform enable the operator to control deposition rate, penetration and travel speed without a change in voltage or current
settings. Using the Power Wave AC/DC 1000 in a multi-arc system can increase your weld speeds, yield higher quality welds and improve
efficiencies.
Phase Relationship – Controlling Arc Blow
In a multi-arc environment, arc interaction plays an important role in the behavior of the weld. Two positive electrodes pull together, as do
two negative electrodes, while a positive and negative repel each other, causing arc blow. The Power Wave AC/DC 1000 balances the
"push" and "pull" of the multi-arc relationship using phase shifting to prevent arc blow.

By phase shifting the AC
waveforms, the amount of
"push" and "pull" of the arc
interactions can be balanced using alternating
current to avoid arc blow.

[3]

Power Wave AC/DC 1000
www.lincolnelectric.com

A CLOSER LOOK
Arc Performance
The capabilities of the Power Wave AC/DC 1000™ in a multi-arc environment offer digital control over the critical welding variables for
optimum performance whatever your needs require. As shown below, these digital controls can be used for each arc to provide unprecedented arc welding characteristics.
DC +
DC –

t

t

t

Trailing Arcs — AC
Greater negative components
produces greater deposition and
a flattened bead shape

Lead Arc — DC+
Deep Penetration

Variable Frequency and Phase Relationship
— Reduce Arc Blow

Variable Positive/Negative
Proportions — Optimize Welding

Productivity Comparison
The Power Wave AC/DC 1000 delivers optimized productivity through the ability to adjust phase relationships between the arcs. Multiple
arcs can be tuned to work together rather than interfere with each other.

Productivity Improvement

Multi-Arc Submerged Arc Welding
AC/DC 1000

2 ARCS
3 ARCS

2 Arc
STANDARD
TECHNOLOGY

2 Arc

3 Arc

BALANCED AC LEAD ARC
BALANCED AC TRAIL ARC

2 Arc

3 Arc

75% DC NEGATIVE BALANCED AC LEAD ARC
75% DC NEGATIVE BALANCED AC TRAIL ARC

2 Arc

3 Arc

75% DC NEGATIVE LEAD ARC
75% DC NEGATIVE TRAIL ARC WITH
30% DC NEGATIVE AMPLITUDE OFFSET

Applications
Whether it is a cross country pipeline or an offshore platform, the Power Wave AC/DC 1000 is meeting and exceeding expectations
around the world.
Single Arc

Small diameter circumferential welds, pipe doubleending, storage tanks, seam welders

Tandem Arc

Large diameter circumferential welds [40”(1m) and up], spiral pipe mills,
bridge girders, pressure vessels, wind mill towers.

Multiple Arcs (3 to 5)

Long straight welds, pipe mills, panel lines.

[4]

Power Wave AC/DC 1000
www.lincolnelectric.com

A CLOSER LOOK

AC/DC Submerged Arc Single Arc
OPTIONAL EQUIPMENT

RECOMMENDED EQUIPMENT
System Identifier

Power Source

•

Power Wave AC/DC 1000™ Power Source

K2370-1
or
K2312-1

Power Feed 10S head for 3/32 to 7/32 in. solid wire
(Includes hopper, wire straightener, cross seam adjuster,
head mounting hardware)
or
Power Feed 10SF Head for 3/32 to 7/32 in. solid wire
Fixture Builders Head (Insulators not included)

1

PLC (customer supplied)

1

Ethernet Switch (customer supplied).
Required for arcs > 1000A or with
use of the Submerged Arc Software Suite.
Computer (customer supplied).
Required for use of the
Submerged Arc Software Suite.

User Interface

K2362-1

Power Feed 10A Controller

1

ArcLink Digital
Communication Cable

K1543-xx

ArcLink Cables (5 pin) from Power Feed 10A Controller
to Power Source. Can be extended.

1

Welding Cables

K2163-xx or
K1842-xx

Weld Power Cables from the Power Source to the
Contact Nozzle and from Power Source to Work

4 Cables
Per Arc

Power Source to
Head Control Cable

K1785-xx

Feeder Control Cable (14 pin) from the
Head to the Power Source. Cannot be extended.

1

Torch

K231-xx

Submerged Arc Contact Nozzle Assembly

1

Work Studs Arclink (5 Pin)

Electrode Studs

System Component

Qty. Required

Product Description

K2344-1 or K2344-2

Head

•

Product Number

K325-x TC-3 Travel Carriage
K96 Horizontal Lift Adjuster
K29 Vertical Lift Adjuster
K299 Wire Reel Assembly
K2462-1 Power Feed 10A Mounting
Bracket (K299 cannot be used if the
mounting bracket is attached. A K390 is
recommended instead.)

Wire Feeder (14 Pin)

Travel Carriage Connection

Flux Hopper Connection

K1543-XX
Arclink Control Cable

Arclink Connection

K2362-1

K1785-XX
Wire Feeder
Control Cable

(1)Work Cable(s)
(1)Electrode Cable(s)

Wire Reel
and Mounting
21 Lead
Head
K231-XXX
67 Lead

Work Piece

Electrode Sense Lead (67)

Work Sense Lead (67)

14 Pin Connector
(1)Consult wth your Lincoln representative for recommended cable size.

[5]

Power Wave AC/DC 1000
www.lincolnelectric.com

A CLOSER LOOK

AC/DC Submerged Arc Dual Arc
RECOMMENDED EQUIPMENT

•

•

•

Product Name

Product Number

Power Source

K2344-1 or
K2344-2

Mounting for Heads

K387

Head

K2312-1 or
K2370-1

OPTIONAL EQUIPMENT
System Component

Qty. Required

Product Description
Power Wave AC/DC 1000™ Power Source

2

Tandem Arc Framework

1

Power Feed 10S head for 3/32 to 7/32 in. solid wire (Includes hopper,
wire straightener, cross seam adjuster, head mounting hardware) or
Power Feed 10SF Head for 3/32 to 7/32 in. solid wire
Fixture Builders Head (Insulators not included)

2

Ethernet Switch (customer supplied).
Required for arcs > 1000A or with
use of the Submerged Arc Software Suite.
Computer (customer supplied).
Required for use of the
Submerged Arc Software Suite.
K325-x TC-3 Travel Carriage

User Interface

K2362-1

Power Feed 10A Controller

2

K96 Horizontal Lift Adjuster

System Interface

K2282-1

System Interface

1

K29 Vertical Lift Adjuster

ArcLink Digital
Communication
Cable

K1543-xx

ArcLink Cables (5 pin). Can be extended.
(1) Lead Arc: Power Source to System Interface
(2) System Interface to User Interface
(3) Trail Arc: Power Source to User Interface

3

K299 Wire Reel Assembly

Welding Cables

K2163-xx or
K1842-xx

Weld Power Cables from the Power Source to the contact Nozzle
and from the Power Source to the Work

4 Cables
Per Arc

Power Source to
Head Control Cable

K1785-xx

Feeder Cable (14 pin) from the Head to the Power Source
Cannot be extended.

2

Torch

K231-xxx

Submerged Arc Contact Nozzle Assembly

2

System Interface to
Power Source Cable

K1795-xx

Control Cable (22 pin) from each Power Wave AC/DC 1000 to
System Interface. Can be extended.

2

K390 Two Wire Reel Mounting for TC-3
K389 Flux Hopper for K387 Mountings
K2462-1 Power Feed 10A Mounting
Bracket (K299 cannot be used if the
mounting bracket is attached. A K390 is
recommended instead.)

Wire Feeder (14 Pin)
Master Input (S12)
Connects to System
Interface

Arcklink (5 Pin)

Work Studs

K1795-XX Cables

Electrode Studs
Wire Reel and
Mountings
Arclink Input
Arclink Output
K2282-1
K1543-XX Arclink Control Cables

K1785-XX
Wire Feeder
Control Cables

Travel Carriage Connection
(1)Work Cables

Flux Hopper Connection

K2362-1

14 Pin Connector

(1)Consult wth your Lincoln represen-

Electrode
Sense
Lead (67)
Arclink Connection

Head
K231-XXX

tative for recommended cable size.

67 Lead
21 Lead

(1)Electrode Cables

Work Piece

Work Sense Lead (21)

[6]

Power Wave AC/DC 1000
www.lincolnelectric.com

A CLOSER LOOK

AC/DC Submerged Arc Multi-Arc
RECOMMENDED EQUIPMENT
Product Name

Product Number

Ethernet Network Equipment

Customer Supplied

Personal Computer

Customer Supplied

Controls

Customer Supplied

DeviceNet Cables

Automation Department
or Customer Supplied

Product Description

Qty. Required

Ethernet Switch, Cables, etc. required for arcs >1000A or for use
with Power Wave Submerged Arc Utilities software package

As Needed

IBM Compatible PC (Windows NT SP6, Windows 2000, Windows XP,
or greater) required for use with Power Wave Submerged Arc Utilities software package

1

Programmable Logic Controller

1

DeviceNet Cable from the Power Source to PLC and
System Interface to PLC (Cables, Tees, and Terminators as required)

As Needed

Ethernet Switch

1

Ethernet Switch

Customer Supplied

Power Source

K2344-1 or K2344-2

Power Wave AC/DC 1000™ Power Source

3+

Head

K2312-1 or K2370-1

Power Feed 10S head for 3/32 to 7/32 in. solid wire(Includes hopper, wire, straightener
cross seam adjuster, head mounting hardware) or Power Feed 10SF Head for 3/32 to 7/32 in.
solid wire Fixture Builders Head (Insulators not included)

3+

System Interface

K2282-1

System Interface

1

Welding Cables

K2163-xx or
K1842-xx

Weld Power Cables from the Power Source to the Contact Nozzle
and from the Power Source to the Work

4 Cables
Per Arc

Power Source to
Head Control Cable

K1785-xx

Feeder Cable (14 pin) from the Head to the Power Source
Cannot be extended.

3+

Torch

K231-xxx

Submerged Arc Contact Nozzle Assembly

3+

System Interface to
Power Source Cable

K1795-xx

Control Cable (22 pin) from each Power Wave AC/DC 1000 to
System Interface. Can be extended.

3+

K1543-XX Arclink
Control Cable

PLC Controller

K1795-XX Cables

K2282-1

DeviceNet
Arclink Input

User
Interface

Master Input (S12)
Connects to
System
Interface

DeviceNet Cable
Network

Wire Feeder (14 Pin)

Electrode Studs

Wire Reel and
Mountings

Arclink (5 Pin)
DeviceNet (5 Pin)

(1)Work Cables

Head
Work Studs

K231-XXX

(1)Electrode Cables

67 Lead

K1785-XX Wire Feeder
Control Cables

21 Lead
14 Pin Connector

Electrode Sense Lead (67)

Work Piece
Work Sense Leads (21)
(1)Consult wth your Lincoln representative for recommended cable size.

[7]

Power Wave AC/DC 1000
www.lincolnelectric.com

•

•

A CLOSER LOOK

Impeller Cooling Technology™
High Efficiency Cooling
Conventional-cooling mechanisms for welders rely on a fan to blow
through the machine, while Lincoln’s patented Impeller Cooling
Technology uses an impeller fan to create a high-pressure chamber.
This high-pressure chamber forces airflow across the heated
components in the machine cooling the Power Wave AC/DC 1000™
transformer and power switchgear.

What is Coaxial Transformer Technology™?
To transform large amounts of power as is needed for welding, the
power source transformer is a critical factor. Traditional transformers
become more inefficient the larger they become. This becomes a
problem especially for large power sources (i.e. submerged arc power
sources). If the transformer becomes inefficient, it requires more
power to be dissipated in all of the components before the transformer. This results in a drastically reduced overall efficiency, components that run at higher temperatures, and reduced reliability.
Coaxial Transformer Technology eliminates these problems. Regardless
of the size (power level) a coaxial transformer has superior coupling and
efficiency. This is obtained through the coaxial orientation of the primary
and secondary windings.
The benefits for the customer include:
• Higher power capabilities (submerged arc inverters)
• Higher efficiency (reduced energy costs)
• Higher reliability (lower stresses on components)

Industry-leading Efficiency, Power Factor and Input Current Draw
Reduce Energy Spending!
The Power Wave® AC/DC 1000 has better efficiency and a
higher Power Factor than the Summit Arc 1000™. Two
Power Wave® AC/DC 1000 machines can be installed for
the same capacity that it takes to install one Summit Arc 1000™.
Technology

Volts

Amps

Efficiency

Power
Factor

Input Amps
@ 460 Volt

Miller Electric®
Summit Arc 1000™

44

1000

0.84

0.54

122

Power Wave AC/DC 1000

44

1000

0.86

0.95

68

NOTE: Summit Arc 1000™ is not a trademark of the Lincoln Electric Company.

[8]

Power Wave AC/DC 1000
www.lincolnelectric.com

A CLOSER LOOK

FEATURES
• Machines can be easily configured for multiple arc applications.

• Arc performance independent of input power variations.

• Fully programmable AC or DC wave shape.

• Utilizes digital signal processing and microprocessor control.

• Ethernet capability gives the user the ability to monitor, control
and troubleshoot from remote locations.

• Constant current or constant voltage capability.

• All system components communicate and transfer information.
Key Controls
3

11

2

10

9

8

7

1
12
6
5
13

14

15

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

Power Switch
Thermal Light
Status Light
Electrode Stud
10 Amp Wire Feeder Circuit Breaker
Auxiliary Power Circuit Breaker
Wire Feeder Interface Connector
Work Sense Lead Connector
RS232 Connector
Arclink Connector
DeviceNET Connector
Ethernet Connector
Auxiliary Output
Work Stud
I/O Connector

4

QUALITY AND RELIABILITY
• Printed circuit boards are environmentally-shielded using Lincoln's
engineered potting and protective frame trays.

• Lincoln’s design philosophy adds an extra factor of safety in all
components and construction to maximize reliability and service.
• Open construction for preventative maintenance.
• Thermostatically protected against overheating.
• Electronic output over-current protection and electronic input
over-voltage protection.
• Operating Temperature Range: -20˚C (-37.7ºF) to +40˚C (-22.2ºF);
Storage Temperature Range: -40˚C (-40ºF) to +40˚C (-22.2ºF).
• Designed to the IEC 60974-1 standards.

• 100% software controlled – Software based controls can be
upgraded as new features become available.

• F.A.N. (Fan As Needed). Cooling fan runs during output and for five
minutes after output is turned off.

• Easy access for serviceability.

• Manufactured under a quality system certified to ISO 9001
requirements and ISO 14001 environmental standards.

• Modular construction allows for easy service/maintenance.

• Three-year warranty on parts and labor.

Power Wave AC/DC 1000
[9]

www.lincolnelectric.com

A CLOSER LOOK

Digital Communications
Fast, Reliable, System-Wide

ArcLink is the leading digital communications protocol for the arc welding industry. It integrates all welding components for seamless,
time-critical data transfer. The strength of ArcLink lies in the ability to communicate with each system component in a pre-defined welding
language. In addition, ArcLink is an open communications protocol, meaning that Lincoln Electric publishes how it works and encourages
other companies to adopt it.

DeviceNet is a communications protocol widely used throughout the automotive, semiconductor, and packaging industries. In its typical
application, DeviceNet works in conjunction with a programmable Logic Controller (PLC) and several system devices to provide a framework
for data trafficking and monitoring.

Ethernet is a specification for networking that provides the ability to pull large amounts of information into monitoring and supervisory applications.
For more information see Nextweld Document NX-1.30

Remote Monitoring and Control
Monitor performance from anywhere in the world!
The Power Wave AC/DC 1000™ includes software products to
assist with the installation and operation of the equipment. From
an intelligent configuration utility that allows you to automatically
sense and verify the system has been configured properly to a

tool capable of high-level monitoring, control, and data logging
for the system these packages were designed for ease of use
and convenience for the operators and the administrators.

Command Center
Provides monitoring and control of each arc in a multiple arc system, presenting master/slave relationships and configuration of the arcs in
the system, as well as weld mode selection, parameters of weld states, and diagnostics.
Operator Screen

Communication

Diagnostics

System Interface

Set Points

Remotely monitor and diagnose
machine status and system
information

Waveforms are easily changed
through graphical interface

Data Viewer

Real-time welding data is
automatically recorded and saved

[10]

Effortlessly change welding
parameters for all arc states

Power Wave AC/DC 1000
www.lincolnelectric.com

RECOMMENDED OPTIONS

•

•

•

GENERAL OPTIONS

WIRE FEEDER OPTIONS

System Interface
External controller required for
multi-arc applications provides
arc-to-arc phase relationship.
Order K2282-1

Power Feed 10A Controller
Control box required per arc.
Includes MSP4 User Interface
Panel, inputs/outputs for hard
automation.
Order K2362-1

Interface Control Cable (22-pin)
Required to parallel multiple
Power Wave power sources —
one per machine required. Can
be extended.
Order K1795-XX

Power Feed 10S Head
(3/32” to 7/32” solid wire)
Includes wire feeder head with
straightener for solid wire, flux
hopper with automatic valve,
head mounting and cross stream
adjuster. Does not include control
box or wire reel brake and
mounting.
Order K2370-1

ArcLink/Linc-Net Cable (5-pin)
Includes two leads plus two
mating terminals. Connects
Power Feed to Power Wave.
Can be extended.
Order K1543-XX

Power Feed 10SF Head
(3/32” to 7/32” solid wire)
For machinery and fixture
builders. Fixture mount wire drive
assembly includes motor, gearbox, drive rolls, guidelines,
straightener. Does not include
head mounting, electrode cables,
cross seam adjuster, flux hopper
and pointer.
Order K2312-1

Feeder Control Cable (14-pin)
Connects Power Wave power
source to wire feeder. Cannot
be extended.
Order K1785-XX

TC-3 Self-Propelled Travel
Carriage
Carries head and controls in
either direction on a beam.
Operates manually or automatically with the weld controls.
Requires 115V AC 50 or 60 hertz
input power.
Order K325x

Power Feed 10SM Motor
Conversion Kit
For use with NA Series Gear
Head. ArcLink™ motor retrofit kit.
Used to replace existing motor on
NA3/4 or NA5 wire feed head.
Order K2311-1

CE Filter
The K2444-1 Power Wave AC/DC
1000™ CE Module is a high
power filter that enables the
K2344-2 Power Wave AC/DC
1000 CE "ready" machine to
conform to the EMC standards of
Europe and Australia. Electrically,
the module is connected between
the power line and the input of
the K2344-2 machine. The filter
provides high differential and
common mode attenuation to
reduce conducted emissions on
the power line.
Note: K2344-1 can not be used
with K2444-1 for CE conformance.
Order K2444-1

[11]

Power Wave AC/DC 1000
www.lincolnelectric.com

POWER WAVE AC/DC 1000 ORDER FORM
PRODUCT DESCRIPTION

ORDER NUMBER

POWER WAVE AC/DC 1000™ (460/500/575/3/60)
POWER WAVE AC/DC 1000™ (380/400/460/500/575/3/50/60)

K2344-1
K2344-2

QUANTITY

PRICE

RECOMMENDED GENERAL OPTIONS
System Interface
Interface Control Cable (22-pin)
ArcLink Cable (5-pin)
Feeder Control Cable (14-pin)
TC-3 Self-Propelled Travel Carriage
CE Filter(1)

K2282-1
K1795-10
K1543-xx
K1785-xx
K325x
K2444-1

RECOMMENDED WIRE FEEDER OPTIONS
Power
Power
Power
Power

Feed
Feed
Feed
Feed

10A Controller
10S Head
10SF Wire Feed Head
10SFM Motor Conversion Kit

K2362-1
K2370-1
K2312-1
K2311-1
TOTAL:

(1)The K2444-1 must be used with the K2344-2.

C U S T O M E R A S S I S TA N C E P O L I C Y
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers
and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information
in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any
warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume
any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the
sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many
variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change — This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

T H E L I N C O L N E L E C T R I C C O M PA N Y
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com



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Keywords                        : "submerged arc, Power Wave, automation, Nextweld, AC/DC, waveform control technology"
Create Date                     : 2006:01:23 16:55:36-04:00
Modify Date                     : 2006:05:12 10:41:37-04:00
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Title                           : Automated Solutions: Power Wave AC/DC 1000
Description                     : The Power Wave AC/DC 1000 is the first power source to introduce Waveform Control Technology to submerged arc welding.
Creator                         : .
Subject                         : submerged arc, Power Wave, automation, Nextweld, AC/DC, waveform control technology
Page Count                      : 12
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