MIPAC CVM-CSLV THE BATTERY POWERED WIRELESS SENSOR SPENDS MOST OF THE TIME IN A VERY LOW-POWERED STATE. AT REGULAR INTERVALS IT WAKES, TAKES A VOLTAGE & TEMPERATURE MEASUREMENT AND THEN TRANSMITS THE DATA TO A CENTRAL ACCESS POINT. User Manual

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EMC Technologies Pty Ltd
ABN 82 057 105 549
Unit 3/87 Station Road
Seven Hills NSW 2147 Australia
Telephone
+61 2 9624 2777
Facsimile
+61 2 9838 4050
Email
syd@emctech.com.au
www.emctech.com.au
APPENDIX J
OF
TEST REPORT T110807_F
USER MANUAL
FCC ID:
Manufacturer:
Test Sample:
Model Number:
Serial Number:
ZT7-CVM-CSLV
Syndetic Pty Ltd
Wireless Sensor Module
CVM-CSLV-R07
None
Date: 30th August 2011
Melbourne
176 Harrick Road
Keilor Park, Vic 3042
Tel: +61 3 9365 1000
Fax: +61 3 9331 7455
Sydney
Unit 3/87 Station Road
Seven Hills NSW 2147
Tel: +61 2 9624 2777
Fax: +61 2 9838 4050
Auckland (NZ)
47 MacKelvie Street
Grey Lynn Auckland
Tel: +64 9 360 0862
Fax: +64 9 360 0861
CellView
™
System Engineering Manual
Disclaimer
Although every effort has been made to ensure the accuracy of the information contained in this document, MIPAC Pty Ltd makes no
warranty, expressed or implied, with respect to the quality, correctness, reliability, currency, accuracy, or freedom from error of this
document or the products it describes. MIPAC Pty Ltd may make improvements and/or changes to the products and services described
in this document at any time. MIPAC Pty Ltd disclaims all liability for any direct, indirect, incidental, consequential, special, or exemplary
damages resulting from the use of the information in this document or from the use of any products described in this document. Mention
of any other product not owned by MIPAC does not constitute an endorsement of that product by MIPAC Pty Ltd. Data used in
examples and sample data files are intended to be fictional and any resemblance to real persons or companies is entirely coincidental.
Persons reading this document should rely on their own enquiries in making any decisions touching on their own interests.
Licence Agreement
The software described in this guide is supplied under a Licence agreement and may only be used in accordance with the terms of that
agreement.
Copyright Information
© 2011 MIPAC Pty Ltd. All rights reserved. Apart from any use permitted under the Copyright Act, no part may be reproduced by any
process without the written permission of MIPAC Pty Ltd, PO Box 3129 Hendra 4011, Queensland, Australia.
The following is a trademark of MIPAC Pty Ltd:
CellView™
The following are third party trademarks used in this document:
Microsoft is a registered trademark and Windows is a trademark of Microsoft Corporation in the USA and other countries. FrontPage
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a trademark of Sun Microsystems, Inc.
Revisions
Rev
Date
By
Description
Checked
25/10/2008
Preliminary Issue for Comment
10/05/2009
Issued for Final Approval
03/07/2009
Published
04/09/2009
Minor Changes - Published
TJH
03/09/2011
Minor Changes
TJH
MPS
TJH
Approved
AJM
AJM
AJM
Table of Contents
TABLE OF CONTENTS
WHO SHOULD READ THIS GUIDE
IV
BEFORE BEGINNING
IV
HOW THIS GUIDE IS STRUCTURED
CONVENTIONS USED IN THIS GUIDE
VI
DEFINITION OF TERMS USED IN THIS GUIDE
VII
INTRODUCTION TO CELLVIEW
NETWORK PLANNING
Introduction
Network Setup
Default network setup
Example Network Setup
Network Cautions
Planning the Mesh Router Wireless channels
Planning CellView Channels
Planning the CellView Channel(s)
Design Example for the CellView Network
SYSTEM SOFTWARE INSTALLATION
11
12
Operating System Installation
12
DHCP Server Setup
12
Create a Data Share on the CellView Server
21
Enable Remote Desktop on CellView server (if necessary)
24
Server Desktop Setup
25
Activesync Installation
25
Acrobat Reader Installation
25
Putty Installation and Setup
26
OPC Server Installation
27
Installation of Mesh Router Manager Software
31
Microsoft SQL Server Manager Studio
31
Installation of Matrikon OPC Explorer
34
MESH ROUTER CONFIGURATION
38
Mesh Router Pre-Setup
38
Mesh Router Network Setup
39
Mesh Router Interfaces Setup
41
Mesh Router Mesh Routing Setup
44
Wired Mesh Router Setup
45
AP Radio ID Identification
46
PDA CONFIGURATION
Preparation Required before Setup
System Engineering Manual for CellView© V1.00
47
48
Table of Contents
CellView Network Settings for PDA
49
Trouble Shooting the CellView PDA
50
OPC SERVER CONFIGURATION
51
Introduction
51
Provisioning the Network
52
Provisioning File Settings and Considerations
53
Modifying System Settings for an Existing System
54
Provisioning Mesh Routers
54
Provisioning Cell Monitors and Cell Monitor Groups
58
Additional Provisioning File Lines
61
Example Provisioning File
61
CELLVIEW SETUP APPLICATION
62
Common
62
CellView Setup Main screen
62
Settings Screen
63
Pending Tags Screen
64
Cell Monitor List Screen
64
Access Points Screen
66
Provision Tab
67
Database Restore and Backup
67
List Editor Tab
68
COMMISSIONING
70
Commissioning check list
70
Commissioning process
71
CELL MONITOR INSTALLATION
DISCLAIMER
74
Selecting Cell Monitor Locations
74
Mounting Procedures
74
Material Considerations
75
Adhesive
76
Gel Coat
76
cPVC Cleaner
76
Purchasing Considerations
77
MESH ROUTER INSTALLATION
ii
74
78
General
78
Mesh Router Installation requirements
78
Mesh Router Power Cable Installation
79
Mesh Router Network Cable Installation
79
Powering the Mesh Router on for the First Time
81
Mesh Router Trouble Shooting
81
System Engineering Manual for CellView© V1.00
Table of Contents
COMPLIANCE INFORMATION
82
Cell Monitor
82
AP Radio
84
Mesh Router
85
SERVER HARDWARE REQUIREMENTS
Baseline Requirements for CellView Server
System Engineering Manual for CellView© V1.00
86
86
iii
Preface
Who Should Read this Guide
This guide is aimed at system engineers and administrators responsible for the installation and
maintenance of a CellView environment. It provides a technical overview of the CellView
architecture, as well as detailed installation and usage instructions.
Before Beginning
This guide assumes that the reader has experience in using:
• Microsoft Windows
• Microsoft Windows servers
It is also assumed that the reader has a working knowledge of:
• SQL database
• OPC
System Engineering Manual for CellView© V1.00
iv
Preface
How this Guide is Structured

Chapter 1, Introduction to CellView

Chapter 2, Mesh Network Planning

Chapter 3, System Software Installation

Chapter 4, Mesh Router Configuration

Chapter 5, PDA Configuration

Chapter 6, OPC Server Configuration

Chapter 7, CellView Setup Application

Chapter 8, Commissioning

Chapter 9, Cell Monitor Installation

Chapter 10, Mesh Router Installation

Chapter 11, Specifications and Declarations

Chapter 12, Server Hardware Requirements
System Engineering Manual for CellView© V1.00
Preface
Conventions Used in this Guide
The following conventions are used in this guide:
File ➩ Exit
Indicates that the File menu should be opened and the Exit option
selected.
Ctrl+F4
In procedures, a key sequence indicates that the Ctrl key must be held
down while another key is pressed. In this example, the Ctrl key must
be held down while the function key F4 is pressed.
Use of a mouse in CellView GUI applications is identical to that in other Microsoft Windows
applications. The following terminology is used in this guide to describe the mouse functions:
Select
Highlight one or more characters to perform an operation on those
characters.
Click
Point to an object, then press and release the left mouse button.
Double-click
Point to an object, then press and release the left mouse button twice
in quick succession.
Drag
Point to an object, hold down the left mouse button, reposition the
mouse, and release the mouse button.
The terms select, click, double-click, and drag refer to the mouse cursor and the left-hand button on
the mouse.
vi
System Engineering Manual for CellView© V1.00
Preface
Definition of terms used in this guide
The following conventions are used in this guide:
Cell Monitor
The CellView voltage sensing element
Mesh Router
The CellView networking and routing device for the Cell Monitor. The
access point radio (AP Radio) is a separate device to the Mesh Router
but in this manual the devices may be referred to as a single device for
ease of understanding.
OPC tags
Tag definitions in CellView’s OLE for Process Control compliant
communications server. These tags are the single point of
communication between the CellView Cell Monitors and either a
separate control system or a Human Machine Interface (HMI)
CellView Channel
These are the channels which the Cell Monitors use for communication
with the Mesh Router
IEEE 802.11
A set of standards defining wireless local area network (WLAN)
computer communication in the 2.4, 3.6 and 5 GHz frequency bands
IP Address
Internet Protocol address, the address using the following form
AAA.BBB.CCC.DDD where each letter represents a number. This is an
address used by Ethernet network routing equipment to determine
where IP packets need to go
IP Subnet
An IP Subnet is a reference to set of addresses which are accessible
to devices without requiring routing. For example if a subnet is
192.168.1.0 and the subnet mask is 255.255.255.0 any device which
has an address between 192.168.1.1 and 192.168.1.254 will be able to
communicate with any other device which has an address between
192,168.1.1 to 192.168.1.254 . However it will not be able to
communicate with a device on the 192.168.2.0 network unless a router
is present.
IP Subnet mask
The IP Subnet mask is a number which represent what subnet ranges
are available to an IP networking device without contacting a router.
For example a 192.168.1.1 device with a subnet mask of
255.255.255.0 will be able to contact any device with an IP of
192.168.1.1 to 192.168.1.254 (254 possible addresses). However if the
subnet mask was 255.255.0.0 then the device could contact any
device from 192.168.1.1 to 192.168.254.254 (~64000 devices).
For further information refer to a more detailed reference
System Engineering Manual for CellView© V1.00
vii
Chapter 1
Introduction to CellView
The CellView® system provides a method of monitoring the operating conditions in the electrolytic
cells used for metal electro-refining and electro-winning. The system consists of a wireless, batterypowered Cell Monitor connected to each individual electrolytic cell. The Cell Monitor communicates
with one or more Mesh Routers which route the Cell Monitor messages to the server and provide
the wireless data network. If communication between a Mesh Router and Cell Monitor is interrupted
after some time the Cell Monitor will attempt to communicate with another Mesh Router. The Mesh
Routers form a fault tolerant network which will automatically heal / organise and re-route
communications if Mesh Router failures occur or communication pathways are interrupted. The
Mesh Routers communicate with a central Server via Ethernet. The Server has an OPC interface to
communicate with the end users control system.
Figure 1 Typical CellView System
This manual contains instructions for all stages of engineering and implementation. Generally the
end user engineer will use only those portions dealing with using and maintaining the system –
Chapters 5, 6, 7 and 8.
System Engineering Manual for CellView© V1.00
Chapter 2
Network Planning
Introduction
The CellView wireless cell voltage monitoring system requires planning before the CellView server,
Mesh Routers and Cell Monitors can be configured correctly to communicate with each other. This
chapter covers the planning of the network and the following chapters cover the setup and
configuration of the Mesh Routers and CellView server.
This manual assumes that the quantities of the following components are already known:

Number of Cell Monitors

Number of Mesh Routers
If these are not known a simple guideline is that the network ratio is roughly

One Mesh Router to 50 Cell Monitors
This number can be higher however it is based on the scan rates of the Cell Monitors.
So in a typical 1000 cell refinery you would need at least 20 Mesh Routers.
Minimum network planning requirements to get the routers and server configured:

Ethernet addresses for the Mesh Routers

Mesh Router OPC tags
These items are the minimum requirements for router and server configuration. Further setup will
be required using either the provisioning interface “CellView Setup” or the CellView OPC interface
before the Cell Monitors may be powered on.
Network Setup
A typical CellView Ethernet network topology is depicted in Figure 2. Before addresses may be
finalised the following questions should be considered;

What Site network IP Address is required for the CellView server

Which Mesh Routers will be physically connected to the CellView server

Which Mesh Routers will be completely wireless

What IP Subnet will the Ethernet Mesh Routers operate on

What IP Subnet will the Wireless Mesh Routers operate on

What IP Subnet will be used for clients connected to the Wireless Mesh Routers

What other devices will use the CellView wireless or Ethernet network and what are their
particular network requirements
System Engineering Manual for CellView© V1.00
Chapter 2
As there are many possible options it is recommended that sequential IP Subnet numbering is
used. For example;
192.168.1.0 for Ethernet Mesh Routers - (where in Figure 2) 1 corresponds to A)
192.168.2.0 for Wireless Mesh Routers - (where in Figure 2) 2 corresponds to B)
192.168.3.0 for Wireless Mesh Router clients - (where in Figure 2) 3 corresponds to C)
Site requirements may preclude this method. For example, on a site network where the
192.168.2.0 subnet was visible and accessible by the CellView server from the Site network port
the CellView server would not be able to communicate with the Wireless Mesh Routers. The choice
of subnets can not conflict with any existing site subnet, if the 192.168.3.0 subnet is used onsite
you can not use that particular subnet for the CellView network.
To avoid subnet conflicts:
Ensure all subnets used on the CellView network do not exist on the site network (to
which the CellView server is connected)
System Engineering Manual for CellView© V1.00
Chapter 2
Default network setup
Figure 2 CellView Network
Figure 2 shows the default CellView network layout where A,B and C are the user selected
subnets. Notice that Mesh Router IP addresses begin at 10 for Ethernet Mesh Routers and 50 for
wireless Mesh Routers.
This reasons for this are:

To enable some fixed IP addresses to be available on the Ethernet network

To ensure that the maintenance engineer can quickly determine whether a fault has
occurred with a wireless or Ethernet Mesh Router

Traffic on the site network will not be able to contact the CellView network.

At least two Ethernet connected Mesh Routers must be used if a redundant
communication pathway is to be provided for the CellView network.

The Mesh Router uses the WIFI 802.11 standard for communication only with other
Mesh Routers. It is connected to an Access Point radio (serial connection) which
communicates with the Cell Monitors using a one MHz wide GFSK modulated
signal. This channel is the ‘CelView Channel’
Notes:
System Engineering Manual for CellView© V1.00
Chapter 2
Example Network Setup
Consider a small system consisting of four Mesh Routers and 60 sensors connected to a site
network. The required site network IP address for the CellView server is as follows:
Site Network Card:
Site IP
192.168.45.16
Subnet
255.255.255.0
Default Gateway
192.168.45.254
There are no existing site subnets for 192.68.1.0, 192.168.2.0 and 192.168.3.0 networks.
The CellView network can therefore be setup as follows:

Server Configuration:

Site Network Configuration

Site network IP
192.168.45.16

Subnet
255.255.255.0

Deafult Gateway
192.168.45.254
CellView Network Configuration

CellView network IP
192.168.1.1

Subnet
255.255.255.0

Deafult Gateway
(Assigned by software)
Ethernet Mesh Router configuration.
Ethernet Mesh Router 1

LAN IP :
192.168.1.10

WLAN IP:
192.168.2.10
Ethernet Mesh Router 2

LAN IP :
192.168.1.11

WLAN IP:
192.168.2.11
System Engineering Manual for CellView© V1.00
Chapter 2

Wireless Mesh Router configuration
Note - Wireless Mesh Routers must have DHCP server components enabled

Wireless Mesh Router 3

LAN IP :
192.168.3.50

WLAN IP:
192.168.2.50
Wireless Mesh Router 4

LAN IP :
192.168.3.51

WLAN IP:
192.168.2.51
The PDA has a dynamically allocated IP address.
After determining these settings a network diagram as shown in Figure 2 should be produced
following which the setup and configuration of both Server and Mesh Routers may be completed.
Network Cautions
Do not encourage the use of the CellView wireless network to carry data unnecessarily unless it is
carefully planned.
If the CellView wireless network does support additional devices it has an associated risk of
adversely affecting the Cell Monitor communication.
Only select non standard IP addressing schemes if competent.
System Engineering Manual for CellView© V1.00
Chapter 2
Planning the Mesh Router Wireless channels
The Wireless and Wired Mesh Routers communicate with each other using the IEEE 802.11 g
wireless standard. The Mesh Routers make use of high power antennas and as a result if they
overlap existing site wireless networks they may impact on the site wireless network performance.
It is therefore important to avoid overlapping the Mesh Router wireless channels with site wireless
channels. The table below indicates what channels are available given that some network channels
are already used. The Tables below are not related to the CellView Channel for sensor
communication and only relate to the Mesh Router 802.11b/g communication.
Channel Used
Channel Option 1
Channel Option 2
11
12*
13*
10
11
12*
13*
10
11
Table 1 IEEE 802.11 b and g Channel Options
Channel Number
Lower Frequency
Centre Frequency
Upper Frequency
MHz
MHz
MHz
2401
2406
2411
2416
2421
2426
2431
2436
2441
2446
2451
2456
2461
2412
2417
2422
2427
2432
2437
2442
2447
2452
2457
2462
2.467
2.472
2423
2428
2433
2438
2443
2448
2453
2458
2463
2468
2473
2478
2483
10
11
*12
*13
Table 2 – IEEE 802.11 b and g bandwidth usage
System Engineering Manual for CellView© V1.00
Chapter 2
*These channels are not available in North America (governed by FCC)
Selecting the best channel for the Mesh Routers is by reference to Table 1. For example if channel
1 is used within the refinery, channel 6 or channel 11 should be used. Where more than one
channel is used select a channel with the most separation from the used channels or close to a
used channel having a weak signal strength. For example if channels 1 and 8 are used and
channel 8 has a very weak signal, use channel 11.
The Mesh Routers also have the ability to detect other wireless networks. During installation it is
important to check that other undocumented networks do not exist. To check for other visible
access points open the mesh router web interface and then select the wireless tab and confirm
that no undocumented networks exist.
Figure 3 Detecting Wireless Networks
Planning CellView Channels
CellView channels are the communication channels that the Cell Monitors use to communicate to
the Mesh Routers and in turn, the Mesh Routers to the Server. The Cell Monitors communicate
wirelessly using GFSK modulation and the bandwidth of each channel is ~1 MHz.
As the system operates in the international 2.4GHz band the Cell Monitors can operate on any
channel in the 2.401GHz to 2.482GHz range. Because the channel bandwidth is 1 MHz this leaves
82 available channels. In CellView terminology channel one corresponds to 2.401GHz and channel
82 corresponds with 2.482GHz.
System Engineering Manual for CellView© V1.00
Chapter 2
Planning the CellView Channel(s)
It is very important to select appropriate channels for the CellView Cell Monitor network to operate
on (CellView Channels). The selection of the CellView channel(s) requires a brief understanding of
the 2.4GHz wireless spectrum and how different devices can adversely affect the available
bandwidth. It also requires the use of a 2.4GHz spectrum analyser so that channels with the least
noise are selected. The CellView channels are in the same spectrum as the Mesh Router 802.11
b/g communication so ensuring that the Mesh Routers do not overlap the CellView Channels is
also important (see Mesh Router network planning above). The discussion below relates only to
planning CellView Channels not 802.11b/g channels for Mes Router communication.
Figure 4 IEEE 802.11 g transmission on channel 6
Figure 4 shows an IEEE 802.11 g transmission on channel 6. Signal power is indicated on the Y
axis (left hand side) and frequency indicated on the X axis (bottom). The image demonstrates that
a considerable amount of the 2.401GHz to 2.483GHz spectrum is consumed by one single IEEE
802.11 network.
Note: To take a similar survey a wireless spectrum analyser (eg: Wi-Spy) may be purchased online
which will provide enough information to plan the CellView channels.
IEEE 802.11 (b or g) wireless networks are the most common consumer of 2.4GHz bandwidth. For
a general guide consider that all IEEE networks use 22MHz of bandwidth, therefore for IEEE 802
channels:
Comparing the plot in Figure 4 to the data in Table 2 it can be assumed a wireless network is
present in the refinery on channel 6 and that CellView channels 26 – 48 are not usable. While it is
possible to use CellView channels immediately around the wireless network (25 and 49 in this
example) it is not advisable. It is better to leave as many spare channels between the CellView
network and the wireless network as possible so that optimum signal qualities can be achieved.
If Figure 4 was the radio noise plot in a refinery the best channels to use would be above channel
65 or below channel 15.
When planning the CellView channels its also important not to forget that the Mesh Router network
also uses part of the 2.4GHz spectrum. For example if the Mesh Router network used IEEE 802.11
g channel 6 then CellView channels 25 through 49 would not be recommended for use.
System Engineering Manual for CellView© V1.00
Chapter 2
Important points:
10

Avoid using areas of the spectrum used by other wireless networks

Avoid using areas of the spectrum with excessive radio noise

Do not use the same part of the 2.4GHz spectrum which the Mesh Routers use for their
IEEE 802.11 g network

In a situation where all available channels are used it may be easier to determine the
appropriate wireless channels by surveying the implementation area first. Once the area is
surveyed select the CellView channels by locating areas on the spectrum plots with the
least radio noise.

Try to keep the CellView channels together in a small group < 22 channels wide (unless
more than 22 channels are required) so that the CellView network is as spectrum efficient
as possible.

The CellView channels which are selected should be included in the network plan and the
particular region which they use should always be free of wireless networks. While the Cell
Monitors are tolerant of wireless traffic it is best to record their channels so that other
networks are not inadvertently placed over the CellView network.

It is also good practice (though not necessary) to set the CellView channels lower in the
frequency range rather than higher. For example if channel 1 and channel 82 were
available use channel 1. The reason for this is in the way that the sensors scan the
network for Mesh Routers, if the Cell Monitors are on channel 82 it will take longer and
consume more power than if they’re set to channel 1.
System Engineering Manual for CellView© V1.00
Chapter 2
Design Example for the CellView Network
Example 1)
A site requires 1000 Cell Monitors and currently has a wireless network operating on IEEE
802.11 b channel 7. The wireless survey from onsite indicates that network on IEEE 802.11 b
channel 7 creates a low level of radio noise.
Setup would therefore be:

Set the Mesh Router IEEE 802.11 g network to channel 11

20 CellView channels required (1000/50) use the lower channels 1 to 20

MIPAC would request that the site does not setup another wireless network on channel 1
or else they may interfere with the CellView network
Example 2)
A site required 2000 Cell Monitors and they operate a wireless network on Channel 11. From a
spectrum plot from the site it appears that there is noise in the lower region 2.401 to 2.410 GHz
but apart from this there is little noise generated by the network on channel 11:

Set the Mesh Router network set to channel 11 (2.451GHz to 2.473GHz) – Confirm
that this is ok and the network on channel 11 is not adversely affected

40 CellView Channels are required (2000/50) use channels 11 to 51

If the site is in the European Union then use channel 13 for the Mesh Routers
For this particular installation because of the very tight margins used for the CellView network
is would be very important to closely monitor the system before and after installation ensuring
that no sensors achieve less that 70 % RF qualities.
Example 30
A site has networks which exist on IEEE 802.11 g channels 1, 6 and 11. Because of this a site
survey was requested and the following radio plot was obtained. The site requires 1000 Cell
Monitors.

Set the Mesh Router IEEE 802.11 g network to channel 6

20 CellView Channels required (1000/50) use channels 1 to 20
System Engineering Manual for CellView© V1.00
11
Chapter 3
System Software Installation
Operating System Installation
Install Windows Server 2003 Service Pack 2 on the CellView server as per hardware vendor and
Microsoft instructions.
DHCP Server Setup
IMPORTANT: This section provides instructions for DHCP setup for the CellView server assuming
it is not part of a domain. If the CellView server is part of a domain please ensure that, once joined,
the domain controller has allowed the CellView server to serve DHCP leases (contact the
necessary IT administrator), if this is not enabled correctly the CellView server will not be able to
serve DHCP leases.
Setup Network Interfaces
Disconnect the server from any networks until this setup is complete.
Ensure server has two distinct network cards that can operate independently.
Configure the network card which will connect to the CellView wireless network to have an IP which
matches the CellView network IP address (i.e. 192.168.1.1)
Do not specify a default gateway for the CellView network card.
Set the name of the network card to ‘CellView Network’.
System Engineering Manual for CellView© V1.00
12
Chapter 3

Right click on the configured card in control panel ➩ network connections and select rename
and change the name to “CellView Network”. Ensure that the name matches this document
exactly.
Step 1
Step 2
This will allow the CellView software to determine which network card is the CellView network.
Do not set the second network card ‘Site Network Card’ to Obtain IP address automatically until the
DHCP setup is complete. This is so the server is positively confirmed to be unbound from providing
DHCP leases on that network interface.
Setup DHCP Service

Go to the windows add remove programs utility in the control panel

Select Add/Remove Windows Components
System Engineering Manual for CellView© V1.00
13
Chapter 3

Double click the networking services item

Select the Dynamic Host Configuration Protocol (DHCP)

Select OK

Select Next and then complete the installation
DHCP is now installed

14
Go to the DHCP server settings Start ➩ Administrative Tools ➩DHCP
System Engineering Manual for CellView© V1.00
Chapter 3

Expand the CellView Server

Right click on the server once expanded and go to properties
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16

Go to the advanced tab

Click on the 'Bindings' button.

Bind only the CellView network interface

Right click on the server and select 'New Scope'

Select Next

Set the Name and description to 'CellView'
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
Select Next

Set the range to 192.168.A.x
Where A is your servers subnet by default it should be 1 i.e. 192.168.1.x or when a site has
requested different IP ranges e.g. A = 16 would result in 192.168.16.x . Refer to the
network planning section and Figure 2 for details on the CellView network.
Where x is your client address pool, client addresses will start at 100 and end at 200
before they are either not allowed to connect or recycled.
Leave the subnet as shown unless specifically requested.

Select Next

There are no address exclusions
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
Select Next

Set the duration of the leases to two hours

18
Select Next
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There are no routing requirements for CellView. This may not be strictly true however this manual
assumes that if this is not the case the person responsible is aware of any implications.

Select Next

Select Finish
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Chapter 3

Highlight CellView under the DHCP tree ➩ right click ➩ select Activate
Now check the configuration to ensure the setup has been successful.

Connect a switch to the CellView network point and to a laptop/pc. Ensure that the PC has
DHCP turned on in its IP settings (see below) and that it receives a valid IP lease from the
server

Connect a switch to the Site Network port and to a laptop/PC. Ensure that you do not
receive a lease.
Finally to confirm that the Mesh Routers are working with the server set to DHCP

Connect a switch to the CellView Network port and to a Mesh Router (which has been
setup correctly, see the mesh router guide)

Connect a Laptop/PC wirelessly to the Mesh Router's 'Nexis' network and ensure that the
laptop/PC receives a DHCP lease.
Once you have confirmed all the above tests make sure the Site Network is set to the correct IP
address or to DHCP (whatever is required).
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Create a Data Share on the CellView Server

Go to Start ➩ Control Panel ➩ Computer Management

Expand the 'Shared Folders'

Right click on 'shared folders'

Select 'new share'
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Chapter 3
You may need to create a folder, make sure to put it on the secondary drive as the primary (C:) is
for the Operating System.
22

Once you have created or selected the folder select OK and then next

Set the folder description to match the share name

Setup the folder so that only administrators can modify files which are available
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
Select Finish

Select Close
You should now have one share available to clients on the CellView network.
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Chapter 3
Enable Remote Desktop on CellView server (if necessary)

Go to Start ➩ Control Panel ➩ System

Go to the remote tab

Check the 'Enable Remote Desktop on this computer'
The following warning will display however the administrator user has been setup with a password
and will be enabled for remote desktop sessions so this error can be ignored.

24
Select OK ➩ Apply ➩ OK
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Server Desktop Setup
Setup server background as follows:

Right click on the desktop background

Go to properties

Select the desktop tab

Browse to the CellView installation CD

Select the Server Background R01.jpg file
Activesync Installation
Before installing the main CellView server application, install Microsoft Activesync 4.5 as follows:

Insert the CellView installation CD

Open the CD from its relevant drive and run the ‘ActiveSync45.msi’

Accept the user license agreement

Follow the prompts and complete the installation
Ensure that the Activesync icon appears in the task bar and it should be greyed out
Acrobat Reader Installation
Before installing the main CellView server applications it is recommended that Acrobat reader is
installed so that any manuals or PDF documentation stored on the server can be accessed:

Insert the CellView installation CD

Open the CD from its relevant drive and run the ‘AdbeRdr70_enu_full.exe’

Follow the installation prompts
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Chapter 3
Putty Installation and Setup
Note – network design must be completed prior to completing the following instructions
Before installing the main CellView server applications it is recommended that Putty.exe (SSH
client) is installed so that in the unlikely event of abnormal system operation the Mesh Router serial
communication with the Sensors and their communication with the CellView server can be
interrogated.

Insert the CellView installation CD

Open the CD from its relevant drive and copy the Putty.exe file to the desktop.

Run the putty application

Individually type in the IP addresses for all Mesh Routers

Match the name of the Mesh Router to the name used in the OPC Provisioning file

Save the configuration
Complete these steps for each Mesh Router.
The SSH password to the Mesh Router is identical to the password used to access the web
interface. The credentials are as follows:
26
User name:
root
Password:
neX1s!
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OPC Server Installation
Server application and database:
Before beginning this setup, plug one PDA into the CellView server using the supplied mini-D USB
connector.

Insert the CellView installation CD

Open the CD from its relevant drive and run the ‘Setup.exe’ file

Accept the user agreements
Install the CellView application to the default location or if a different location is required select
change and select the directory. This will install only the main program files however there will be
some files which will reside in the Windows\System32 directory.
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Chapter 3
The CellView applications require access to an SQL database for configuration data storage. An
existing SQL database may be used if accessible by the CellView Server.
If an existing SQL database is available then select items as shown below.
If an existing SQL database is NOT available then also select “Microsoft SQL Server Desktop
Edition (MSDE).
If using an existing SQL database (ie: NOT the Desktop Edition installed locally) then the following
window will present:
Contact your local administrator to obtain the required server name and login details.
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Use the default database setup unless there is a site specific requirement for usernames or
passwords.
If you need to install another PDA, perform the following task.
Plug the CellViewPDA2 into the server via the mini-D USB connector and wait for activesync to
initialise and appear onscreen.
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Chapter 3
Go to tools and the ‘Add/Remove Programs tab

Select the CellView application

Select OK
Follow the prompts and ensure that the application reports as successfully installed on the PDA.
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Installation of Mesh Router Manager Software
Copy the Nexis Manager.exe from the CellView installation cd to the CellView Server desktop.
Microsoft SQL Server Manager Studio
Note - not required but recommended

Go to the CellView server install CD and run the SQLServer2005_SSMSEE.exe

Select next

Accept the user license agreement
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Chapter 3
32

Enter the name of the client site or a site specific set of names for the Microsoft SQL
software

Ensure that the management studio component is selected to be installed

Install the software
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To test that the SQL software was correctly implemented:

Open Microsoft SQL server management studio software (start run etc)

Select the servers name (CELLVIEW)

Select SQL Authentication

Set the credentials as:
User name:
sa
Password:
!passw0rd
Use the tree navigation and open the CVM database and confirm that the following tables exist:

Once verified exit the SQL Server Manager Studio
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Chapter 3
Installation of Matrikon OPC Explorer
Note - not required but recommended
Install Matrikon OPC explorer by double clicking the MatrikonOPCExplorer executable from the
CellView install CD
34

Select Next

Accept the user agreement

Select No to the newsreader option

Install Matrikon OPC

Select finish
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Once Matrikon has been installed, run Matrikon OPC Explorer and connect to the
CVM.OPCServer.1

Create a group called test

Select and add items to the group
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
36
Add all the items from the System tree (not the tags from the system.configuration tree)
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
Update and return
Ensure that the System.Uptime is increasing every second.
Check the System.LogLevel and ensure its set at 80 or the otherwise specified level.
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Chapter 4
Mesh Router Configuration
Mesh Router Pre-Setup
Plug the Mesh router into the CellView server's Ethernet port
Start the Nexis Manager application
Select Scan'➩ Start
A typical default configuration for a mesh router is a static IP address of 192.168.0.254.
Once you have established the IP address of the Mesh Router, set the PC or server's CellView
network card to an IP address of 192.168.x.y

where x is the subnet of the Mesh Router (this is 0 if the MR IP is 192.168.0.254)

where y is not the last quad of the Mesh Router IP address (this should be anything BUT
254 if the MR IP address is 192.168.0.254)
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Chapter 4
To connect to the Nexis web interface set internet explorers address to:
http://:2000/
You will be prompted for a user name and password. The default Nexis access password is:
UserName : root
Password : neX1s!
The main Nexis web interface will then display.
Mesh Router Network Setup

Click on System under Configuration in the Nexis web interface

Select the General tab

Enter Hostname
Where the site does not have a tag name requirement for the Mesh Router set the
Hostname to be MeshRouter-xxxxxx
where xxxxxx are the last two segments of the IP Address
i.e. 192.168.11.254 the segments shown in bold are the numbers to be used. In
this example the hostname name would be MeshRouter-11254.
Where the site does have a tag name requirement for the Mesh Router set the Mesh
Routers host name to match the site tag name. eg: 70EY5822

Click on Update
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40

Select the Management tab

Default settings shown are adequate
Note: SNMP configuration not generally used

Select the Date tab

Default settings shown are adequate
Note: NTP configuration not generally used
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Mesh Router Interfaces Setup

Click on Interfaces under Configuration in the Nexis web interface

Setup the Static IP address
Enter the static IP address as per the network setup requirements
Always set the subnet mask to 255.255.255.0 unless otherwise indicated
For wired Mesh Routers setup the default gateway as the CellView server's IP address
For wireless Mesh Routers leave the default gateway blank

Click on Update LAN
Note - If the IP address is changed the Mesh Router will no longer be accessible. Configure the
CellView Server or PC network card to match the IP address subnet entered earlier ie:
192.168.a.b where b is anything not including the address specified for the Mesh Router.
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42

Select the WLAN0 tab

Set Mode to AccessPointMesh
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
Set ESSID:
CellViewMesh – for all routers except the Mesh Router which talks to the PDA
CellViewPDA – for the Ethernet connected Mesh Router which talks to the PDA

Set Channel to the required channel for the site

Set the encryption type to suit the network onsite

Set the encryption password as required (in this example “mipacpsk”)

Setup the mesh password as required (in this example “mipacmesh”)
Note - this is only related to the Mesh network and will not affect how other wireless clients
connect to the Mesh Router such as a PDA)

Ensure other settings are as shown or as determined in network planning

Click on Update WLAN

Click the Bridge0 tab and ensure settings are as shown below
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Mesh Router Mesh Routing Setup
44

Click on Mesh / Routing under Configuration in the Nexis web interface

Select the Mesh Routing tab

Check that Enable Mesh on LAN0 is selected

Check that Enable Mesh on WLAN0 is selected

Go to the quick settings combo box and select Medium.

Click on Update
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Wireless Only Mesh Router Setup

Click on DHCP under Configuration in the Nexis web interface

Select the General tab

Check the DHCP Enabled checkbox

Set the interface to Bridge0 (br0)

Set the start address to match the following configuration:
192.168.xx.100 where xx is the Mesh Router subnet setup

Set the end address to 192.168.xx.150

Set the default gateway to 192.168.xx.254

Set the domain to be sitename.com (or as required for the site)

Click on Update
Wired Mesh Router Setup

Uncheck the DHCP Enabled checkbox.

Click on Update
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Chapter 4
AP Radio ID Identification
Under normal circumstances the AP Radio ID should be listed on the front of the Mesh Router next
to the serial number. If there is a situation where this ID number has been destroyed, unreadable,
unknown or the router positioned remotely you can use the following procedures to deduce the AP
Radio ID number.
Mesh Router not configured and can be connected locally but AP Radio ID not determinable

Connect to the Mesh Router using Putty
Double click Putty icon on desktop
Connect to the Mesh Router by entering the Mesh Router IP address in the
dialogue box (this should then connect to the Mesh Routers service console)
Enter the username : root
Enter the password : neX1s!
Paste the entire following line into the console

There will be a line with the following text, the number underlined and highlighted
is the AP Radio ID of the Mesh Router

/flash/usr/sbin/cvmd -c /flash/etc/cvmd/cvmd.conf & nc localhost
22222 & /flash/etc/init.d/cvmd restart | grep IN
1241498939 IN : {204 -2 1 0 176 600 990 1000 1 5 1500 0 0 3 21 0 1 0
12700 1 *}
After completing this step reboot the router
Mesh Router configured, AP Radio ID lost and needed already part of the CellView network

46
If the Mesh Router ip address or name is known then you can recover the AP Radio ID which is
communicates with by simply following the steps below
Set the OPC parameter ‘system.StateDump’ to 1
Go to “C:\windows\system32\cvmState.txt” and find the Mesh Router in question
Under the AP Radio field there will be an ID number indicated. This is the AP Radio ID
installed in the Mesh Router
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PDA Configuration
The CellView PDA is used for commissioning the CellView Cell Monitors (see the commissioning
section). Before this is possible the PDA must be properly setup to connect to the CellView
wireless network.
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Chapter 5
Preparation Required before Setup
Ensure that a Mesh Router is on and correctly configured with an access point name of
CellViewPDA.
Ensure that the wireless network key for the CellViewPDA access point is ‘mipacpsk’. Follow the
Mesh Router setup guide for more information.
Ensure that the PDA is fully charged and is within wireless communication range of the Mesh
Router.
Follow the steps below to disable the automatic power off for the PDA.
This will mean that unless intentionally turned off the PDA will not power down, in the interests of
conserving battery life and ensuring longevity the settings below should be restored after
commissioning is complete.
Step 1: Select settings
Step 2: Select the ‘System’ tab, then select power
Step 3: Deselect the on battery power and on
external power check boxes
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CellView Network Settings for PDA
Power the PDA on, If it has been off for a substantial duration or the battery is flat you may be
prompted to calibrate the PDA. Follow the steps as directed onscreen
To setup the wireless connection follow the steps shown below:
Step 1: Select settings
Step 2: Select the connections tab in the settings
window and then select ‘network cards’
Step 3: Select the CellViewPDA access point name
Step 4: Select next
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Step 5: Set Authentication to “WPA-PSK”
Set Encryption to “TKIP”
Enter the Network key “mipacpsk”
Step 6: Select the CellViewPDA network and select
‘connect’
Trouble Shooting the CellView PDA
If the CellViewPDA refuses to connect to the wireless network:


Check for a Configuration Error
Complete the above process again and then reconnect
Check in the Mesh Router wireless interface that the encryption settings are
correct and match the PDA wireless settings
Check PDA has not connected to a non preferred network

50
Follow steps 1 – 3 above and select ‘connect’ for the CellViewPDA network
Check for a miscellaneous PDA error – sometimes the PDA can be configured correctly
but due to its operating system it refuses to connect
Hold the PDA power button for 3 seconds and release
Select ‘Reset’
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Chapter 6
OPC Server Configuration
Introduction
This chapter will describe how to setup the following elements of the provisioning file:

The Cell Monitor tag names in the OPC server

The transmission speed of the network

The default RF timing values

The default online/ offline timing values

The sensor groups (if required)
In order to minimise commissioning time the CellView provisioning system allows the engineer to
predefine many parameters. Once provisioned the engineer may then proceed to allocate Cell
Monitors to their respective OPC tags.
To do this the engineer must first consider the following items:

Customer tag name requirements

Customer network requirements

CellView server network setup

Wired Mesh Router setup

Wireless Mesh Router setup
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Chapter 6
Provisioning the Network
To provision the CellView network the engineer must build a CSV (comma separated value) file
containing the appropriate information about the system, this includes:
Provisioning File Setup Objects:

Mesh Router IP Addresses and settings including CellView network channel

AP radio ID and settings (each AP radio has to be setup for each Mesh Router)

Group configuration

Cell Monitor names

Application settings
Examples of typical CSV file requirements:
Example 1)
Small system, temporary installation, tag names determined onsite and setup anticipated to be
completed through PDA:

Mesh Router IP Addresses and settings

AP Radio settings specifically CellView Monitor network channel
Example 2)
Large system, where commissioning time is important, tag names known:

Mesh Router IP Addresses and settings

AP Radio settings specifically CellView Monitor network channel

Cell Monitor names
Example 3)
Large system, where commissioning time is important, sections of the plant run at different sample
rates, the CellView server is on a site network and the default application port is blocked:
52

Mesh Router IP Addresses and settings

AP Radio settings specifically CellView Monitor network channel

Group configuration

Cell Monitor names

Application settings
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Provisioning File Settings and Considerations
It is important to realise that the provisioning file also contains important parameters which control
the wireless communication information flow. Avoid changing the parameters as the defaults will
work in most typical settings. There are some scenarios listed below that, if they occur, will
indicate that the settings need to be changed.
Before the installation commences a site radio survey is required which will indicate the amount of
RF ‘noise’ present in the environment. Once installed the CellView system will be set in a Site
Acceptance Test (SAT) mode for a short period of time, the SAT software should highlight any
problems generic to the system or specific to certain sensors.
The following situations flag possible problems with the default system settings:

A wireless survey indicated that the CellView network could not be placed in a section of
the wireless spectrum which was relatively free of noise

The site survey did not indicate high traffic but the site operates several wireless networks
across the entire 2.4GHz spectrum and as a result the CellView network must operate in
the same frequency bands as the site networks

During site SAT the SAT software reports that all the sensors deviated from an RF Quality
minimum set point of 80 more than 10 times during the commissioning period

During a site SAT the SAT software reports that a large number of the sensors performed
more than 4 associations

Some areas of sensors suffer from low RF quality.
If any of these scenarios occur it is possible that the radio performance of CellView wireless system
could be improved by modifying some of the transmission properties. However before modifying
the default communication parameters confirm that the poor communication is unrelated to the
placement of the Mesh Routers or the channels that particular routers are using.
If the network performance is still not acceptable follow the procedures below before modifying the
default communication parameters:

Contact MIPAC and describe the problem

Request MIPAC review possible parameter changes to ensure there is no impact on Cell
Monitor battery life
If parameter changes do not work successfully revert to defaults, this should automatically update
the Cell Monitors when they next communicate.
If parameter changes prohibit the Cell Monitors from communicating with the Mesh Routers:

Change parameters back to defaults

Wait 24 hours for Cell Monitors to reset to defaults and reconnect with the Mesh Routers

If a faster approach is required removal and reinsertion of the Cell Monitor batteries will
force an automatic reset to defaults and connection with the Mesh Routers
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Chapter 6
Modifying System Settings for an Existing System
Certain setting changes may require a system restart in some situations.
Backup the system before changing configuration settings.
All settings except for Mesh Router IP addresses may be modified via the OPC interface. If
modification of Mesh Router IP addresses is required they will need to be deleted and then reprovisioned.
Provisioning Mesh Routers
Before provisioning the Mesh Routers in the CellView system the Engineer must:
54

Setup the Mesh Routers correctly following the instructions in the chapters on Network
Planning and Mesh Router Configuration.

Determine the Mesh Routers AP Radio ID, either from the delivery information for each
Mesh Router or from on the front decal of the Mesh router. Alternatively, if this information
is not accessible follow the AP Radio identification information in the Mesh Router manual.

Build the provisioning file string

Run the CellView application and upload the provisioning information. This can be
completed in one pass rather than provisioning each individual router.
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The following parameters must be defined in the provisioning file for error free provisioning:
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Chapter 6
Example provisioning file CSV lines:
AP Radio
apRadio,512,3,600,1
MeshRouter
AccessPoint,192.168.1.80,1,MeshRouter-180,1800,2,100,5,10,100,600,44444
Provisioning Considerations
Particular attention should be paid to the following fields as they can not be modified in OPC or the
CellView setup application once the Mesh Router and its associated Access Point radio have been
provisioned.
Access Point Radio ID
Mesh Router IP Address
The following fields may be modified in the CellView Setup application after the Mesh Router and
Access Point radio have been provisioned
Mesh Router OPC Name
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OPC Parameter List for Mesh Routers
List of Mesh Router OPC parameters and their read/write properties:
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Chapter 6
Provisioning Cell Monitors and Cell Monitor Groups
Before provisioning the Cell Monitors ensure that:

Cell Monitor tag names are known

Cell Monitor transmission intervals (sleep times) are known

Cell Monitor groups (if more than one) settings are known
The provisioning file requires the following parameters to be defined:
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The parameters in the previous table should be left as their defaults (other than those marked
“~”)unless advised otherwise.
If further detail is required about any parameters contact MIPAC.
Example provisioning file CSV lines:
For the Cell Monitor
sensor,1,NULL,0,633VG01N01
For the Cell Monitor group (sensor group)
sensorGroup,1,5,400,3,180,1500,3,0,12700
Provisioning Considerations
Cell Monitor Groups 1 to 5 are set up by default by the software and do not require entries in the
provisioning file. If more than 5 groups are required then they must be set up in the provisioning
file using the format specified.
If Cell Monitors are provisioned but a Cell Monitor group is not provisioned then all sensors will be
allocated to the default Cell Monitor group with default configuration values.
The following fields can be modified in the CellView Setup application after the Mesh Router and
Access Point radio have been provisioned
Cell Monitor OPC Name
Cell Monitor ID
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Chapter 6
OPC Parameter List for Mesh Routers
List of Mesh Router OPC parameters and their read/write properties:
OPC Parameter Change Considerations
When making any change to the Cell Monitor group fields be aware that this change will be
downloaded to all Cell Monitors when they next communicate with the Mesh Routers.
If it is necessary to change the parameters for an individual Cell Monitor allocate it to a separate
group and set the new group parameters to the desired values
If Cell Monitors are allocated to the default Cell Monitor group and configuration changes are
required find the OPC parameters under System.Configuration
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Additional Provisioning File Lines
The provisioning file can also define the application ports for communication with the Mesh
Routers. This line is not required but can be defined if necessary.
Parameter definition:
app,,
Example provisioning file CSV lines:
app,1,44444
Example Provisioning File
File in CSV format. Note that the # symbol indicates a comment and will be ignored by the
software.
#Cell Monitors
sensor,1,NULL,0,633VG01_N01
sensor,1,NULL,0,633VG01_N02
sensor,1,NULL,0,633VG01_N03
sensor,1,NULL,0,633VG01_N04
sensor,1,NULL,0,633VG01_N05
sensor,1,NULL,0,633VG01_N06
sensor,1,NULL,0,633VG01_N07
sensor,1,NULL,0,633VG01_N08
sensor,1,NULL,0,633VG01_N09
sensor,1,NULL,0,633VG01_N10
#Cell Monitor Groups
sensorGroup,1,5,400,3,180,1500,3,0,12700
#Mesh Routers
AccessPoint,192.168.2.10,1,MeshRouter-210,2000,3,100,5,10,100,1500,44444
apRadio,201,3,400,20
AccessPoint,192.168.2.11,1,MeshRouter-211,2000,3,100,5,10,100,1500,44444
apRadio,216,3,400,25
#Application configuration
app,1,44444
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CellView Setup Application
Apart from the OPC client interface, it is possible to interact with the CVM server using an
application called CellView Setup. This application runs under Windows XP and on Windows CE
PDA devices. The PDA configuration chapter made reference to this application. There are
functionality differences between the CellView setup application for the CellView server and the
CellView PDA.
Common
The application requires a number of configuration parameters. These are supplied by a
configuration file called “cvm.conf”, found in the same directory as the application. This
configuration file does not need to be manually edited as all configuration settings can be applied
via the application.
When the application starts, it attempts to connect to the CVM server. The details for doing this are
contained in the configuration file. If the configuration file does not contain the necessary
information for accessing the server, the user will be prompted to enter them. This is done via the
“Settings” screen (see below for details).
CellView Setup Main screen
The image below shows the main screen for the CellView setup application.
The main screen has the following features:


Connection status icon. The icon at the bottom right toggles between red (not
connected) and green (connected) to indicate the current status of the connection to the
CVM server.
Cell Monitor ID text field. This contains the Cell Monitor ID (unique serial number). It can
be manually entered or will be automatically entered when the RFID wand is used to read
a Cell Monitor’s ID. The contents can be cleared with the “clear” button.
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








Cell Monitor Location text field. This is the “tag” for the Cell Monitor and must be unique
for each Cell Monitor. It will typically be a location string for the Cell Monitor. The contents
can be cleared with the “clear” button.
Send button. Pressing this button will send Cell Monitor ID and location information to the
server. If the application is not currently connected to the server, the data will be stored for
later transmission (see “Pending tags” below). Pressing “Send” without either the Cell
Monitor ID or Cell Monitor location fields completed will attempt to send any outstanding
ID/location pairs. The number of ID/location pairs currently queued for sending is shown in
the bottom left corner (the “Pending:” label).
Clear Current button. This button clears the contents of the current active field (either
Cell Monitor ID or Cell Monitor Location).
Clear All button. This button clears the contents of both the Cell Monitor ID and the Cell
Monitor Location fields.
Cell Monitor List button. This button provides a shortcut to access the Cell Monitor List
page (which is also accessible via the “View” menu).
View menu. This menu allows other screens to be accessed. These include:
o Settings: This is used to configure the application.
o Pending Cell Monitor Tags: Used to view Cell Monitor ID/location pairs that have
not yet been sent to the server.
o Cell Monitor List: Opens a list of Cell Monitor ID/location pairs downloaded from
the database.
o Access Points: Provides a list of network access points downloaded from the
server.
Commission Tab. This makes the screen shown above accessible.
Provision Tab. This is used to access the system provisioning screen.
List Editor Tab. This is used to access a page for editing Cell Monitor and access point
details.
Settings Screen
The Settings screen allows the application to be configured.
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The following settings can be configured:

Server IP. The IP address of the CellView server. Note that only IP addresses (not
hostnames) can be entered here.
 Server Port. The port number on which the CellView server is listening for connections.
 Working Directory. The path used for writing certain files (pending tags file, Cell Monitor
list file). This field can be safely left blank, in which case the working directory will be the
current directory of the executing application.
Press the “Save” button to save the settings. Press the ‘x’ button to exit this screen without saving
the settings.
Pending Tags Screen
This screen displays the list of Cell Monitor ID/location tags that have not yet been uploaded to the
server. ID/location pairs are not deleted from the pending Cell Monitor list until they’ve been
acknowledged by the server. Users can manually delete entries from this list be clicking on the ID
of the entry to be deleted.
If this screen displays no ID/tag pairs, then there are none to be uploaded to the server.
Pending Cell Monitors screen
Cell Monitor List Screen
This Cell Monitor list screen provides a convenient way for installers to assign Cell Monitor IDs to
Cell Monitors at known locations (specified by the Cell Monitor tag). A list of Cell Monitor ID/tag
pairs is stored locally (either on the Windows XP file system or on the PDA). The “Update” button
will attempt to refresh the list from the server. Obviously, this will only work if the connection to the
CVM server is active.
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Cell Monitor List screen
There are two display options available: “Unallocated” and “All”. Selecting “Unallocated” will
display only Cell Monitors for which the ID is not currently assigned. Selecting “All” will display all
Cell Monitors.
The Cell Monitor locations can be filtered based on substrings. Typing into the “Filter” text box will
update the Cell Monitor list, displaying only those with a partial tag containing the entry in the Filter
box. The displayed order of the IDs and tags can be selected by pressing the column header of
either column. Repeatedly pressing the header will toggle between ascending and descending
order for the selected column.
Cell Monitor Screen with active filter
Allocating a Cell Monitor to a tag
Clicking on a Cell Monitor ID will return the user to the main screen, and fill in the Cell Monitor ID
and Cell Monitor Location fields with the details of the selected tag. This allows a user to easily
select a Cell Monitor (typically one with a NULL Cell Monitor ID) prior to swiping the Cell Monitor
with the RFID wand to read its ID and allocate the Cell Monitor to the desired tag.
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Access Points Screen
This screen lists all the access points that have been configured in the database. It displays:



IP address of the Mesh Router
Mesh Router OPC Name – the ‘tag’ given to the access point via the OPC interface
Connection status. This indicates whether the access point is currently connected to the
CellView server.
 Wireless Only Connection. This indicates whether the access point is “wired” to the
CellView server or whether it connects wirelessly to the server.
Access Points screen
Log
This option is available via the “View” menu. It initiates a WordPad session with the server’s log file
open.
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Provision Tab
The Provisioning tab allows a “provisioning” file to be uploaded to populate a database. Typically,
this would be used to populate a fresh database prior to installation, but it can be used at any time
to modify or add new database entries.
Provisioning the database is done by uploading a CSV file to the application. The file is chosen via
the “Browse…” button, and executed using the “Send” button. There is no interaction with the CVM
Server during this process, so it does not need to be running or accessible.
During upload, the process can be halted using the “Cancel” button.
The “Records sent” counter provides feedback of progress during the upload process. It indicates
how many records have been inserted or modified in the database; it does not include commented
lines in the provisioning file or records that have failed to be inserted or modified.
Database Restore and Backup
The Provisioning tab also contains a “Database Backup” and a “Database Restore” button. These
will trigger the server to backup or restore the database to its file system. The location of the
backup files is fixed and is set to the same directory that the server executable is running from.
Doing a “Database Restore” will first clean out the database before restoring the contents to the
backup version.
A backup can be restored to a newly installed CellView system in the event of a software or
hardware failure which results in the loss of the system configuration:

Perform the CellView software installation in its entirety as covered earlier

Open the CellView setup application, select restore

Acknowledge that the service may stop

When the CellView symbol becomes green confirm that the sensors are configured
by making use of the list editor functionality (see below)
Considerations
The restore process will also cause a restart of the CellView services, this will cause all OPC
clients to disconnect
If you wish to maintain the backup files separate from the server copy the following files
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cvm-accesspoint.backup
cvm-configuration.backup
cvm-sensor.backup
from:
C:\program files\cellview
In the event that a restore is required from files which are not on the CellView server, copy the files
above to the directory above and then perform the restore procedure.
File Format
Described elsewhere in this manual.
List Editor Tab
The List Editor tab provides a view of all the Mesh Routers (access points) and Cell Monitors
currently known by the server.
Users can either delete or modify entries in the List Editor tab.
If possible (ie: if there is a connection to the server), the List Editor will auto-populate when the
application is started. The list can be manually populated by pressing the Save/Update button.
Entries can be deleted by selecting the check box in the left-hand column (the “Del” column).
Entries can be modified by left-clicking within the body of a line (ie in either the “Device”, “Name” or
“ID” columns). Selecting an entry for editing will open another window in which the changes can be
made. Users cannot modify the IP address of a mesh router via this mechanism.
Note that deletions and modifications are not actually sent to the server until the “Save/Update”
button is pressed. If there are any deletions/modifications pending, then the text in the
“Save/Update” button changes to bold italics.
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If there are any deletions and/or modifications pending, these can be cancelled by pressing the
“Cancel/Reload” button. This will discard pending changes and reload the list from the server.
It is not possible to modify the ID of a Cell Monitor to one that already exists. If the user attempts to
do this, they will be prompted whether to continue or not. If they choose to continue, the Cell
Monitor with the conflicting ID will have its ID changed to an “unallocated” Cell Monitor and the Cell
Monitor being modified by the user will receive the new ID. This operation requires an immediate
(and automatic) update with the server.
In order to select multiple contiguous items for deletion, please follow the following procedure:

Left-click in the checkbox of the first item to be deleted

Hold down the shift key

Left-click in any other column (not the checkbox) of the last item to be selected

Release the shift key

If the checkbox of the very last item has not been checked, then do so manually for that
item.
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Commissioning
Commissioning the CellView system is the process whereby Cell Monitors are allocated to the
correct control system tags.
Commissioning check list
Before beginning commissioning ensure that the following steps have been completed:
1. Server is correctly setup and has both Cell Monitors and Mesh Routers provisioned
correctly for the final setup
2. Server is connected to Mesh Routers
3. Ensure that all Mesh Routers are online and connected to the server
4. Ensure that the Mesh Router with the CellView PDA access point name is online
5. Ensure that batteries have been installed in all Cell Monitors
6. PDA is connected to network
7. PDA connection symbol is green
8. Check that a refresh of the sensor list screen on the PDA updates the list and all
tags are available
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Commissioning process
Physically locate the Cell Monitor which is to be allocated in the refinery to the CellView network.
Open the CellView application on the PDA, check that the symbol is green
Press the Sensor List button
Select the Unallocated or All buttons as necessary and use the filter box to narrow the selection
down if necessary. When the appropriate tag has been found press the tag twice and you will be
returned to the commission tab.
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The screen should appear as shown below:
Move the RFID wand close to the target sensor and press the scan button on the wand
If the sensor has been scanned successfully the sensor ID will appear on the CellView setup
‘sensor ID’ input box.
Press the send button. This will allocate the sensor with an ID of 6755 to the tag 70ET5876.
At this point all clients connected to the CellView OPC server will immediately begin to be served
data which is available from the Cell Monitor.
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Proceed to the next Cell Monitor to be commissioned and execute the identical steps as outlined
above.
Complete this procedure for all Cell Monitors.
System Backup
When commissioning is complete back the Cell View server up (following the directions outlined
earlier) and keep a copy of the backup files.
In the event that the server is damaged and rendered irreparable the backup can be restored and
the CellView network will immediately begin running again.
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Cell Monitor Installation
DISCLAIMER
CellView is a product which is under continual development and, as such, the product and all
documentation referring to the product is subject to change without notice.
The mounting method described in this document has been based on mounting to typical vinyl
ester resin based polymer concrete cells.
Notwithstanding the information provided in this document MIPAC does not accept any
responsibility
Selecting Cell Monitor Locations
The Cell Monitors have been robustly designed and built to withstand chemical and mechanical
damage however, in the interests of maximising their working life and minimising maintenance
issues, Cell Monitors should be positioned to meet the following requirements:

to achieve ‘line of site’ contact with Mesh Routers.

to avoid high traffic areas

to avoid clashing with plant equipment such as the crane bale

to ensure that the battery lid is accessible and battery can be removed

to ensure that CellLink connection leads can be installed and removed without difficulty
Mounting Procedures
The Cell Monitor Base Plate must be securely mounted on the cell in the chosen location. This can
be achieved by using bolts or adhesives. In either case do not install the Cell Monitor in its Base
Plate until the Base Plate is securely fitted to the cell.
Adhesive Mounting
Where adhesive mounting is chosen the ‘bonding surfaces’ referred to below are:

The Cell Monitor Base Plate - flat underside

The Designated Cell Monitor mounting area on polymer concrete cell
Do not install Cell Monitor on its Base Plate until adhesives are fully cured in accordance with local
conditions and materials used.

Lightly sand bonding surfaces with 100 grit sand paper to remove any wax, dirt or glossy
surface that would make adhesion difficult

Paint a thin layer of chemical resistant grade PVC cleaner on both bonding surfaces. Allow
PVC cleaner to evaporate.
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
Apply a thin but complete layer of adhesive to both bonding surfaces and press together.

Support Cell Monitor Base Plate with tape for at least 30 minutes ensuring that the
arrangement does not allow the Base Plate to shift during the adhesive curing time.

Leave for 24 hours before assembling Cell Monitor
Bolt Mounting
Where bolt mounting is the chosen method of securing the Cell Monitor Base Plate to the cell the
following requirements must be met:

Procure suitable 316SS self-tapping non-counter sunk mounting screws with a head not
larger than a standard metric M5 bolt

Procure polypropylene rawl plugs which suit both masonry drill size and intended hole
depth
Note - It is advisable to test the mounting setup before installation to ensure that screw
heads do not come into contact with the underside of the Cell Monitor in such a
way that may prevent the Monitor from properly locating in the Base Plate.

Mark the position using the most suitable four screw holes in the Cell Monitor Base Plate.
Keep all mounting holes a minimum of 50mm from any edge of the polymer concrete cell.

Use a 5mm masonry drill bit to drill the holes to a maximum depth of 20mm.

After holes are drilled and cleaned of grit, prepare a small quantity of Gel Coat and apply to
the drilled holes, ensuring that the entire exposed internal surface is thoroughly coated.

Immediately install a polypropylene rawl plugs to suit 5mm masonry drill into mounting
holes.

Immediately bolt the Base Plate into position by screwing the 4 self-tapping screws into the
rawl plugs

Leave for 24 hours before mounting the Cell Monitor in the Base plate
Material Considerations
Both the Adhesive and the Coating Resin technologies have been designed to bond the Cell
Monitor Base Plate cPVC material to the vinyl ester resin-based polymer concrete cells .
Similarly the mounting techniques covered in this document are suitable for an electrolyte solution
having the following chemical makeup:
Typical Electrolyte Composition, conc (g/L)
Cu
H2SO4
ClNi
As
Fe
Sb
Bi
42 to 52
160 to 200
0.035 to 0.045
12
12
0.2
0.2
If the chemical makeup of the electrolyte differs from the above or the process involves exposure to
other chemicals the mounting methods covered in this document may not be suitable.
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Where the Cell Monitor and its Base Plate may be exposed to chemicals other than as listed above
it is the responsibility of the installation contractor to determine whether the mounting method
described within this document is suitable.
Adhesive
The adhesive for bonding the Cell Monitor Base Plate to the Cells is a three-part mixture:
Component
Chemical / Brand
Quantities
Laminating Resin
Hetron 922 or equivalent
19%
Thixotropic Agent
Fumed Silica
79%
Catalyst
Methylethylketoneperoxide (MEKP)
2%
To create the adhesive:

Mix thoroughly one part Laminating Resin to four parts Thixotropic Agent to make a putty.

Mix thoroughly one part Catalyst to fifty parts Putty to make the adhesive.
Putty can be made several days prior to application and kept sealed in a cool area ~25°C.
Once putty is mixed with catalyst to make the adhesive it must be applied to bonding surfaces
within 10 minutes.
It is recommended that small wax coated drinking cups are used to mix small quantities of the putty
and catalyst.
Gel Coat
The Gel Coat is used as an additional protective coating on the polymer concrete cells. The
polymer concrete cell is made of a mix of silica and vinyl ester resin which is resistant to sulphuric
acid chemical attack. The gel coat layer creates a non porous sealing barrier and stops the
electrolyte from weakening the cell structure over time.
The specific components of the Gell Coat are as follows:
Component
Chemical/ Brand
Quantities
Laminating Resin
Hetron 922 or equivalent
98%
Catalyst
Methylethylketoneperoxide (MEKP)
2%
To mix the gel coat:

Mix thouroughly one part catalyst to fifty parts laminating resin.
Gel Coat must be applied to rawl plugs and surfaces within 10 minutes.
cPVC Cleaner
Prior to application of adhesive to the cPVC Cell Monitor base plate it must be cleaned with a
suitable cPVC (PVC) cleaner (priming or etching agent). The cleaner cleans the cPVC surface of
any impurities and leaves it in an optimal state to bond with the adhesive.
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Purchasing Considerations
Laminating Resin, Catalyst and PVC Cleaner are classed as ‘Flammable Goods” and it is
recommended that these be purchased locally from a Fibre Reinforced Polymer supplier.
The Thixotropic Agent can be bought directly from CTI-Unicell.
The shelf life for all components is less 3 months.
It is the responsibility of the persons responsible for the installation to ensure that all components
are identical to those shown in the tables above. If alternatives are used the persons responsible
should ensure that they meet all chemical requirements.
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Mesh Router Installation
General
The Mesh Routers are devices which communicate between the Cell Monitors in the refinery and
the CellView Server and the operator interface in the control room.
For further information see the Nexis documentation.
Mesh Router Installation requirements
Ensure that Mesh Router installation locations provide good wireless coverage of the refinery. Also
ensure that the locations are evenly spaced and Cell Monitors have two Mesh Routers within 50
meters of their location.
Refinery Mesh Router Layout
The Mesh Routers are typically mounted upright so that the power and Ethernet leads trail
vertically, however horizontal or other mounting angles are acceptable. Try to avoid obstructing the
antennas as this may reduce the range of the Mesh Routers. For optimal operation it is best to
have clear line of site between the Mesh Router and the Cell Monitors.
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Mesh Router Power Cable Installation
The Mesh Router requires a single 24VDC power connection that is capable of supplying 6 watts.
Ensure that the cables are shielded and that the cable runs are not excessively long.
It is best to install an inline 1 Amp fuse and circuit breaker to protect the Mesh Router. The circuit
breaker will also enable the power-down of routers for maintenance if required.
Terminate the 24 V DC power cables to the Mesh Routers using the supplied Harting power Plugs
observing the correct polarity – Positive to terminal 1 and Negative to terminal 2
Harting connector showing correct installation
Red cable is Positive
Black cable is Negative
Mesh Router Network Cable Installation
Install a shielded Cat 5e data cable from the CellView switch to a Mesh Router setup as an
Ethernet router.
Ensure that the Cat 5e data cable shield is only terminated at one end of the cable.
Follow the instructions overleaf to properly assemble the RJ field connector to ensure that the
router is sufficiently protected from the environment.
When mating the RJ field connector to the male connector on the Mesh Router ensure that the
collar positively clicks into place and that the connector is secure.
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Powering the Mesh Router on for the First Time
Ensure the polarity of the Harting power connector is correct.
Ensure that there is 24 VDC on the Harting power connector terminals.
Plug the Harting power connector into the Mesh Router.
The Mesh Router has three LEDs on the front face which indicate the status of the Mesh Router.
Ensure that the Power light is on and that the Activity light flashes for roughly 20 seconds, then it
will become solid for roughly 20 seconds. The activity light will then turn off and the Status light will
become solid.
Mesh Router Front Face – Initial Power On
Power LED green
Activity LED orange
and blinking
Mesh Router Front Face – Normal Operation On
Power LED green
Status LED
green
Mesh Router Trouble Shooting
Power related problems – Power LED will not be on
Electronic problems – Power LED will be on but Status light will not be on
Software errors – Power LED will be on and Activity LED will be on and / or Status LED
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Compliance Information
Cell Monitor
Model: MIPAC CellView Cell Monitor
FCC
FCC ID: ZT7-CVM-CSLV
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired operation.
Industry Canada
IC ID: 9802A-CVMCSLV
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is
subject to the following two conditions: (1) this device may not cause interference, and (2)
this device must accept any interference, including interference that may cause undesired
operation of the device.
Antenna
The Cell Monitor component of the CellView is not operated with an external antenna.
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AP Radio
Model: MIPAC CellView AP Radio
FCC
FCC ID: ZT7-CVM-AP
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired operation.
Industry Canada
IC ID: 9802A-CVMAP
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is
subject to the following two conditions: (1) this device may not cause interference, and (2)
this device must accept any interference, including interference that may cause undesired
operation of the device.
Antenna
The AP Radio component of the CellView system may have been provided with an external
antenna and cable assembly. If this is the case then under Industry Canada regulations, this
radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain
approved for the transmitter by Industry Canada. To reduce potential radio interference to
other users, the antenna type and its gain should be so chosen that the equivalent
isotropically radiated power (e.i.r.p.) is not more than that necessary for successful
communication.
This radio transmitter IC ID: 9802A-CVMAP has been approved by Industry Canada to
operate with the antenna types listed below with the maximum permissible gain and required
antenna impedance for each antenna type indicated. Antenna types not included in this list,
having a gain greater than the maximum gain indicated for that type, are strictly prohibited
for use with this device.
84
Antenna Manufacturer:
TBA
Antenna Model:
TBA
Antenna Gain:
TBA
Antenna Connector/Cable:
TBA
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Mesh Router
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Server Hardware Requirements
Typically most hardware available from 2008 onward in the Dell server line will meet or exceed the
requirements in this specification. However it is up to the engineer to make a decision based on the
reliability and performance of the server.
Baseline Requirements for CellView Server
CellView server selection may be regulated by end-user specification however the minimum
requirements are:

Dual Core Pentium 4

Two Hard disks in RAID 1 with capacity of greater than 32GB

2 GB of Ram

Dual Network cards (independent)

Dual Redundant power supply
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