MTD 11A 034E000 User Manual LAWN MOWER Manuals And Guides 1108493L
030 Series 1108493L
User Manual: MTD 11A-034E000 11A-034E000 MTD LAWN MOWER - Manuals and Guides View the owners manual for your MTD LAWN MOWER #11A034E000. Home:Lawn & Garden Parts:MTD Parts:MTD LAWN MOWER Manual
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Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty A O AL 22=inch Rotary Mower- Model Series 030 iMPORTANT READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION Warning: This unit is equippedwithan internalcombustionengineand shouldnot be usedon or nearany unimprovedforest-covered,brushcoveredor grass-coveredland unlesstheengine'sexhaustsystemis equippedwith a sparkarrestermeetingapplicablelocalor statelaws(if any). If a sparkarresteris used,it shouldbe maintainedin effectiveworkingorder by the operator.In theState of Californiathe aboveis requiredbylaw (Section4442 of the CaliforniaPublicResourcesCode). Otherstatesmay havesimilarlaws.Federallaws applyon federallands.A sparkarrester for the muffleris availablethroughyour nearestengineauthorizedservicedealeror contactthe servicedepartment,RO. Box361131Cleveland, Ohio 44136-0019. PRINTEDIN U.S.A MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019 FORMNO.769-00901C 11/16/2006 This Operator's Manual is an important part of your new lawn mower, it will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Table of Contents Slope Gauge ........................................................ Safe Operation Practices ................................... Setup and Adjustment ....................................... Operating Your Lawn Mower ............................ Maintaining Your Lawn Mower ......................... 3 4 6 12 14 Troubleshooting ................................................ Safety Labels .................................................... Parts List ........................................................... Warranty ............................................. 16 17 18 Back Cover MTDLLCreservesthe rightto changeproductspecifications,designs,and equipmentwithoutnoticeand withoutincurring obligation. Finding and Recording Model Number BEFOREYOU BEGINTO ASSEMBLEYOUR NEW f EQUIPMENT,pleaselocate the model plateon the equipmentand copy the information to the sample model plateprovidedto the right. You can locate the model plate by standing at the operatingposition and lookingdown at the rear of the deck. This information will be necessaryto use the manufacturer'sweb site, to obtain assistancefrom the CustomerSupport Department,or when contactingan authorized service dealer. Model Number Serial Number MTD LLC P.O. BOX CLEVELAND, 330-220-4683 , www.mtdproducts.com 361131 OH 44136 800-800-731 Customer Support Please do NOTreturn purchased, without the unit to the retailer from first contacting Customer which it was Support. If you havedifficulty assemblingthis productor have any questionsregardingthe controls,operation,or maintenanceof this unit, you can seek help from the experts. Choosefrom the options below: = Visit www.mtdproducts.com • Call a CustomerSupport Representativeat 1-800-800-7310. • The engine manufacturer is responsiblefor all engine-relatedissueswith regardsto performance,powerrating,specifications,warrantyand service. Please refer to the enginemanufacturer'sOwner's/Operator's Manual,packedseparatelywith your unit, for more information. 2 Sight and h01dthis levelwith a vertical tree... m_ >:. | I G.) o9 or a corner of a building... __ (13 | (13 or a fence post | | O do; O C ::>., -- E c_ O G.) cO c5 _- (13 o9 .oo o -_ G.) O9 G.) C _ o9 C:_ O9 C o (13 -_ o_ O C (13 c_ 0 o3 _,_ 0 C o9 0 _ a fine (repros I _ _ erlts a 75o 15° WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of Californiato cause cancer and birth defects or other reproductiveharm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of powerequipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Children WARNING This symbol points out importantsafety instructionswhich, if not followed,could endangerthe personal i safety and/or property I ofyourselfand others. Read and follow all instructionsin this manual beforeattemptingto operate i this machine. Failure I to complywith these instructionsmay result i in personalinjury.When you see this symbol. i HEED ITS WARNING! i Your Responsibility Restrict the use of this power machine to personswho read. i understand and follow the warnings and instructions I. =nthis manual and on the machine. Tragicaccidentscan occur if operatoris not alert to presence of children.Childrenare oftenattractedto mowerand mowing activity.Theydo not understandthe dangers.Neverassume thatchildrenwill remainwhereyou lastsawthem. 1. Keepchildrenout of the mowingareaand underwatchful careof a responsibleadultotherthanthe operator. 2. Be alert andturn moweroff if a childentersthe area. 3. Beforeand whilemovingbackwards,look behindanddown forsmallchildren. 4. Useextremecare when approachingblind corners, doorways,shrubs,trees,or otherobjectsthat may obscure yourvisionof a child whomay run intothe mower. 5. Keepchildrenawayfrom hot or runningengines.Theycan sufferburnsfrom a hot muffler. 6. Neverallowchildrenunder14 yearsoldto operatea power mower.Children14 yearsoldand overshouldreadand understandoperationinstructionsandsafetyrulesinthis manualandshouldbe trainedandsupervisedbya parent. General Operation 1. Readthis operator'smanualcarefullyin its entiretybefore attemptingto assemblethis machine.Read,understand, andfollowall instructionson the machineandin the manual(s)beforeoperation.Be completelyfamiliar with the controls andthe proper useof this machinebefore operatingit. Keepthis manualin a safe place forfuture and regularreferenceand for orderingreplacementparts. 2. This machineis a precision pieceof powerequipment, not a plaything.Therefore,exerciseextremecautionat all times.Yourunit has beendesignedto performonejob: to mowgrass. Do not use it for any otherpurpose. 3. Neverallow childrenunder 14yearsold to operatethis machine.Children 14yearsold and overshould readand understandthe instructionsinthis manualandshould be trainedand supervisedby a parent.Onlyresponsible individualswho arefamiliar withthese rulesof safe operationshould be allowedto usethis machine. 4. Thoroughlyinspectthe area wherethe equipmentis to be used. Removeall stones,sticks,wire, bones,toys andotherforeignobjects, whichcould be trippedover or picked up andthrown bythe blade.Thrownobjects can causeseriouspersonalinjury.Plan your mowingpattern to avoid dischargeof materialtoward roads,sidewalks, bystandersandthe like.Also,avoid dischargingmaterial againsta wall or obstruction,whichmay causedischarged materialto ricochetback towardthe operator. 5. Tohelp avoid bladecontact or a thrown objectinjury, stay inoperatorzone behindhandlesand keepchildren, bystanders,helpersand pets at least 75 feetfrom mower whileit is inoperation.Stop machineif anyoneenters area. 4 6. Alwayswearsafetyglasses or safetygogglesduringoperation andwhile performingan adjustmentor repairto protect youreyes. Thrownobjectswhich ricochetcan causeserious injury to the eyes. 7. Wearsturdy, rough-soledworkshoesand close-fitting slacksandshirts. Shirtsand pantsthatcoverthe arms and legs andsteel-toedshoesare recommended.Neveroperate this machinein bare feet,sandals, slipperyor light-weight (e.g. canvas)shoes. 8. Do not put hands or feet near rotatingparts or undercutting deck. Contactwithblade can amputatehands andfeet. 9. A missingor damageddischargecovercan cause blade contactor thrownobject injuries. 10. Manyinjuriesoccuras a resultof the mowerbeing pulled overthe foot duringa fall causedby slippingor tripping. Do not hold on to the mower if you are falling; releasethe handle immediately. 11. Neverpullthe mowerback towardyou whileyou are walking.If you must backthe mowerawayfrom a wall or obstructionfirst look down and behindto avoid trippingand thenfollowthese steps: a. Stepback from mowerto fully extend yourarms. b. Be sure youare well balancedwithsurefooting. c. Pullthe mowerback slowly,no morethan half way toward you. d. Repeatthesesteps as needed. 12. Do not operatethe mowerwhileunderthe influenceof alcoholor drugs. 13. Do not engagethe self-propelledmechanismon unitsso equippedwhilestartingengine. 14. The bladecontrol handle is a safetydevice.Neverattempt to bypassits operation.Doingso makesthe safetydevice inoperativeandmay result in personalinjurythrough contactwiththe rotatingblade. The bladecontrol handle mustoperateeasily in bothdirectionsandautomatically returnto the disengagedpositionwhen released. 15. Neveroperate the mowerinwet grass. Alwaysbe sure of yourfooting. A slip and fall can causeseriouspersonal injury.If you feel you are losing yourfooting,releasethe bladecontrol handle immediatelyand the bladewill stop rotatingwithinthreeseconds. 16. Mowonly in daylightor good artificial light. Walk,never run. 17. Stopthe bladewhen crossinggraveldrives, walksor roads. 18. If the equipmentshouldstartto vibrateabnormally,stop the engineand check immediatelyfor the cause.Vibrationis generallya warningof trouble. 19.Shutthe engine off and waituntil the bladecomesto a completestop beforeremovingthe grasscatcheror unclogging the chute. The cutting bladecontinuesto rotatefora few secondsafter the engine is shut off. Neverplace any partof the body in the bladearea until you are surethe bladehas stopped rotating. 20. Neveroperate mowerwithoutpropertrail shield, discharge cover,grasscatcher,bladecontrol handle or othersafety protectivedevices in placeand working.Neveroperate mowerwith damagedsafetydevices.Failureto do so can result in personalinjury. 21. Mufflerand engine becomehot andcan causea burn.Do not touch. 6. Extinguishall cigarettes,cigars, pipesand othersources of ignition. 7. Neverfuel machineindoorbecauseflammablevapors will accumulatein the area. 8. Neverremovegas cap or add fuel whileengine is hot or running. Allow engineto cool at least two minutesbefore refueling. 9. Neveroverfill fuel tank. Filltank to no morethan Y2inch below bottomof filler neckto providefor fuel expansion. 10. Replacegasoline cap andtighten securely. 11. If gasolineis spilled,wipe it off the engine and equipment. Moveunit to another area.Wait 5 minutesbeforestarting engine. 12. Neverstorethe machineor fuel containernear an open flame,sparkor pilot light as on a water heater,space heater,furnace, clothesdryeror othergas appliances. 13. Toreducefire hazard,keepmowerfree of grass, leaves, or other debrisbuild-up.Clean up oil or fuel spillage and removeany fuel soakeddebris. 14. Allow a mowerto cool at least5 minutesbeforestoring. 22. Only use parts andaccessoriesmade forthis machineby manufacturer.Failureto do so can resultin personalinjury. 23. Ifsituationsoccur whichare not coveredinthis manual, use care and goodjudgment.Contactyour dealerfor assistance. Slope Operation Practices General Service: Slopesare a majorfactor relatedto slip andfall accidents,which can result insevereinjury.Operationon slopes requiresextra caution.If youfeel uneasyon a slope,do not mowit. Foryour safety,use the slope gaugeincludedas part of this manualto measureslopes beforeoperatingthis uniton a slopedor hilly area.Ifthe slope is greaterthan 15 degrees,do not mow it. 1. Neverrun an engine indoorsor in a poorlyventilatedarea. Engineexhaustcontainscarbonmonoxide,an odorless anddeadlygas. 2. Beforecleaning,repairing,or inspecting,makecertainthe bladeandall movingparts havestopped.Disconnectthe sparkplug wire andgroundagainstthe engineto prevent unintendedstarting. 3. Checkthe bladeandengine mountingbolts atfrequent intervalsfor propertightness.Also,visuallyinspectblade fordamage(e.g.,bent,cracked,worn) Replacebladewith the originalequipmentmanufacture's(O.E.M.)bladeonly, listedin this manual."Useof partswhichdo not meetthe originalequipmentspecificationsmay leadto improper performanceand compromisesafety!" 4. Mowerbladesare sharp andcan cut.Wrap the bladeor weargloves,anduse extracautionwhen servicingthem. 5. Keepall nuts,bolts, andscrewstight to be surethe equipmentis insafe workingcondition. 6. Nevertamperwithsafetydevices.Checktheir proper operationregularly. 7. After strikinga foreignobject,stop the engine,disconnect the sparkplug wire andgroundagainstthe engine. Thoroughlyinspectthe mowerfor any damage.Repairthe damagebeforestartingandoperatingthe mower. 8. Neverattemptto makea wheel or cuttingheightadjustmentwhilethe engine is running. 9. Grasscatchercomponents,dischargecover,andtrail shield aresubjectto wear anddamagewhichcould exposemovingparts or allowobjectsto be thrown.For safetyprotection,frequentlycheck componentsand replace immediatelywithoriginal equipmentmanufacturer's (O.E.M.)parts only, listedin this manual."Use of parts whichdo not meetthe originalequipmentspecifications may lead to improperperformanceand compromise safety!" 10. Do not changethe enginegovernorsettingor over-revthe engine.The governorcontrolsthe maximumsafe operating speedof the engine. 11. Maintainor replacesafetylabels,as necessary. 12. Observeproperdisposallawsand regulations.Improper disposalof fluidsand materialscan harmthe environment. Do: 1. Mow acrossthe face of slopes;neverupand down.Exercise extremecautionwhen changingdirectionon slopes. 2. Watchfor holes,ruts, rocks,hidden objects,or bumps which can causeyouto slip or trip. Tallgrasscan hide obstacles. 3. Alwaysbe sure of yourfooting.A slip and fallcan cause serious personalinjury.If youfeel you are losingyour balance,releasethe bladecontrol handle immediately,and the bladewill stop rotatingwithin3 seconds. Do Not: 1. Do not mow near drop-offs,ditchesor embankments,you could loseyourfooting or balance. 2. Do not mow slopes greaterthan 15degreesas shown on the slope gauge. 3. Do not mow on wet grass. Unstablefooting could cause slipping. Service Safe Handling Of Gasoline: 1. Toavoid personalinjury or propertydamageuse extreme care in handlinggasoline. Gasolineis extremelyflammable and the vapors are explosive.Serious personalinjury can occur when gasolineis spilled on yourselfor your clothes, which can ignite.Washyourskin andchangeclothes immediately. 2. Use onlyan approvedgasolinecontainer. 3. Neverfill containersinside a vehicleor on a truck or trailer bed witha plasticliner.Alwaysplacecontainerson the ground awayfrom yourvehicle beforefilling. 4. Removegas-poweredequipmentfrom the truckor trailer and refuel it on the ground. If this is not possible,then refuel such equipmenton atrailer witha portable container,rather than from a gasolinedispensernozzle. 5. Keepthe nozzle in contactwiththe rim of the fuel tank or containeropeningat all times untilfueling is complete.Do not use a nozzle lock-opendevice. 5 WARNING This symbol points out important safety instructions, which if not followed, could endangerthe personal safety and/or property of yourselfand others. Read and follow all instructions in this manual before attempting to operate this machine. Failureto comply with these instructions may result in personal injury. When you see this symbol. HEED iT'S WARNING! Your Responsibility Restrictthe use of this power machine to persons who read. understand and follow the warnings and instructions in this manua and on the machine. Loose Parts Cartoncontentsinclude:wheels,handles(upper & lower), bladecontrol,chute deflector,and a hardwarepack. Be certainto removeall looseparts beforediscardingthe carton.Forconvenienceof assembly,identifyand separatethe piecesin the hardwarepack accordingto Figure3-1 below.A set of adjustablewrencheswill be neededfor assembly. Adjustment Referenceto right, left, front, or back of the lawn moweris from the operating position only, unless otherwise stated. Qty. 2 IMPORTANT: This unit is shipped without gasoline or oil in the engine. Fill up gasoline and oil as instructed in the accom- --1 Qty. 1 panyingengine manual BEFORE operating your mower. ;;;;;;;;;;;;;;;; NOTE: This Operator's Manual covers several models. Lawn Mower featuresvary by model. Not all features discussed (or engines pictured) in this manual are applicable to all Lawn Mowermodels. Qty. 4 iii ii;ii!i!i!i iiiiiiiiiiiiiiiiiiiiiiii Qty. 2 Qty. 1 iiiiiiiiiiiiiiii Qty. 2 Qty. 1 Figure3-1:Contentsof the HardwarePack. 6 Control Spark Plug Wire *blade Disconnectspark plugwirefrom the spark plugand groundit againstthe engine.If engineis equippedwith a rubberboot,attach rubberbootto a bolton the engine. This will preventthe enginefrom firingduring assembly. control may be detached Attaching The Handles The lowerhandlehastwo flat endswith threeholeseach, one small and two large.The upperhandlehas indented endswith one holeand mayhavethe bladecontrol attached.See Figure3-2. Attaching Lower Handle Lower Handle Upper Handle NOTE:Usethe hardwarein Group 1 to attachthe lower handle. 1. Placethe lowerhandleoverthe handlebracket assembliesand positioneachbracketstudinto the top or bottomhole. See Figure3-3. _J _= Figure3-2:Theupperandlowerhandles. " 2. Securewith the star knobs,Figure3-3. Eachsideof the lowerhandlemustbe positionedontothe stud at the same position. \ Attaching Upper Handle NOTE:Usethe hardwarein Group 2 to attachthe upper handle. 1. Placethe upper handlein positionoverthe lower handlekeepingthe bladecontrolhandlefacing up. 2. Securethe upperhandleto the lowerhandleusingthe carriageboltsand star knobs.See Figure3-4. Make surethatthe carriagebolt headsgo on the outsideof the handle. J Figure3-3:Attachthe lower handleto the bracketson deck. f ',,, Figure3-4:Attachtheupperhandleto thelowerhandle. 7 Referenceto right, left, front, or back of the lawn mower is from the operating position only, unless otherwise stated. Attaching Straight End i i i Blade Control If the bladecontrolbecamedisplacedeitherduringshipping or duringassembly,reassembleit now.If the bladecontrol is firmlyin place,youmay proceedto thenext step. 1. Insertthe curvedend of the bladecontrol intothe right hole.See StepA, Figure3-5. Squeezethe handlein and insert thestraightend of the bladecontrol intothe left holeof the upper handle.See Step B, Figure3-5. iI Adj. tmo.t 2. Squeezethebladecontrolagainsttheupperhandleto checkfor properassembly.The holein the bladecontrol mustbe on theleft sideand thecontrolhandlemust touchtheupperhandlewhensqueezed. Attaching Blade Control Cable 1. Routethe cableunderthe lowerhandle.Pressthe snapfitting intothe holeon the upperhandle as shown in Figure3-6. Figure3-5:Installthe bladecontrol(if needed). The blade control cable is attached to the 2. Hookthe "Z" end of the bladecontrolcable intothe bladecontrolfrom the outsideto the inside.See Figure 3-6. f- Securing enginefrom the factory. You will need to attach the free end of the cable :othe upper handle. NOTE:Use thehardwarein Group 3 to securethe blade controlcable. Thecable mustbe routedproperlyto avoidcontactwith all sharpedgesand hot surfaces.Suchcontactsdamagethe cableand renderthe controlsinoperative. 1. Securethe cableto the lowerlefthandlenearthe base MPORTANT: This unit is shipped without gasoline or oil in the engine. Fill up gasoline and oi as instructed in the accompanying engine manual BEFORE the Cable of the unitwith a cabletie. See Figure3-7.Trim off any excess. Figure3-6:Attachthe bladecontrolcable. operating your mower. i Figure3-7:Securecable to lowerhandleusing a cabletie. 8 / Attaching Wheels NOTE:Usethe hardwareinGroup4 to securethe wheels. 1. Placethe moweron blocksup off of the ground. 2. Placethe largertwo wheelson the rear pivotarm axles and securewith the flangedlocknuts.See Figure3-8. 3. Repeatwith the two smallerwheelson thefront pivot arm axles.See Figure3-8. 4. Removeblocksand put the moweron ground. Attaching Chute Deflector NOTE:Usethe hardwareinGroup5 to securethe chute deflector. .y/ Figure3-8:Installthewheels. 1. Align the holeson the chutedeflectorwith the correspondingholeson thedeck. 2. Securewith self-tappingscrewsand bell washers from undersideof the deck and up throughthe chute deflector.See Figure3-9. Attaching Recoil Starter NOTE:Usethe hardwareinGroup6 to securethe recoil starter. 1. Looselyattachthe rope guideto the outsideof the upperhandleand threadthe wing nutonly a few turns.See Figure3-10.Do not tighten. 2. Depressthe blade control. 3. Pullthe recoilstarterout of the engine. 4. Slipthe ropethroughthe ropeguideas shownin Figure3-10.Tightenthe wingnut to securethe rope guide. Figure3-9:Installthe chutedeflector. Reattach The Spark Plug Wire Reattachthe sparkplug wireto the spark plug.If engine isequippedwith a rubberboot, makesurethe rubber bootsnapsdownontothe spark plug. J Figure3-10:Securetherecoilstarter. 9 , IMPORTANT: i This unit is shipped i without gasoline or oil inthe engine. Fill up gasoline and oil as , instructed in the accomi panying engine manual BEFORE operating your mower. Adjustments Handle Height _IL ARNING: spark Always stopand engine, disconnect plug, ground against engine before performing adjustments. 2. Removethestar knobsshownin Figure3-12and removethe lowerhandles. Cutting Height Eachwheelhasa heightadjustmentleverto changethe cuttingheightof the mower. 1. Depressthe levertowardsthe wheel. 2. Slidethe leverassemblyto desiredpositionto changethe cuttingheight.See Figure3-11. 3. Releaselevertowardsdeck. WAR N!NG IMPORTANT:All wheelsmust be positionedat the sameheight. IMPORTANT: All wheels must be _laced in the same position. Forrough or uneven lawns, movethe wheelsto a higher position to prevent scalping of grass. 3. Positioneach handlebracketstud into theappropriate hole inthe lowerhandle.See Figure3-12.Eachend of the lowerhandlemustbe placedin the sameposition. 4. Attachand tightenthe star knobs. 5. Reinsertstarterrope into ropeguide.For instructions, referto page 9. Rememberto attachthe sparkplug wireafter completing the adjustmentsand beforeoperatingyourmower. .............................. ", F d disconnect spark plug; and ground against enginebefore perform' ing adjustments: Forconvenienceof operating,you mayadjust the handle heightasfollows: 1. Removethestarter ropefrom the ropeguide. ,, it / ................ \ Figure3-11:Adjustingthe cuttingheight. Figure3-12:Adjusting thehandleheight. 10 J NOTES 11 Know Your Lawn Mower Blade Control Recoil Starter Cutting Height Adjustment Levers(one at eachwheel) ! WARNING This blade control is a safety device. Do not bypass its operations. Use extreme care when handling gasoline.Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of Figure4-1:Themaincomponents onthemower. Now that youhaveassembledyour lawnmower,it's importantto becomeacquaintedwith its controlsand features. Blade Control Recoil Starter The bladecontrolisattachedto the upperhandle. Depressand squeezeit againstthe upperhandleto operatethe unit. Releaseit to stop the engineand blade. The recoilstarteris attachedto the rightupper handle. Standbehindthe unit,depress bladecontrol,and pullthe recoilstarterrope to startthe unit. Gas and Oil Fill-Up 1. Checkoil leveland add oil if necessary.Followengine manualfor this. _ device. Never attempt bypass aits ARNING:This blade to controlis safety operations. 2. Servicethe enginewith gasolineas instructedin the enginemanual.Referto enginemanualfor locationof oil and gas fill. ignition. Cutting Height Levers Adjustment One adjustmentleveris locatedat eachwheeland is usedto adjustthe cuttingheight.All fourwheelsmust be movedto the sameheightto ensurea uniformcut. handlinggasoline. Gasoline is extremely WARNING:Use extremecarewhen flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition. _ 12 mowercan resultoperationof in foreign objects being ARNING:The any lawn thrownintothe eyes,whichcan damage youreyesseverely.Alwayswearsafety glasses whileoperatingthe mower or whileperformingany adjustmentsor repairson it. _IL Starting Engine You r LaWn MoWer operatoris standingnearthe lawnmower WARNING:Be sure no one otherthan the whilestarting engineor operating mower. Neverrun engineindoorsor in encJosed,poorly ventilatedareas. Engineexhaustcontainscarbon monoxide, an ododess and deadly gas. Keep hands, feet, hairand looseclothingaway fromany moving parts on engineand lawn mower. _i= Figure4-2:Tostart mower,primethe engine,squeezeblade control,andpull recoilstarter. NOTE:Forthe locationof the primeron yourmower, referto the enginemanualshippedwith yourunit. Using Your Lawn Mower 1. Pushprimer(if equipped)threetimes. Waitabout two secondsbetweeneachpush. See Figure4-2. In temperaturearound55°For below,primefive times. Do not primeto restarta warm engine. Be surethe lawnis clearof stones,sticks,wire,or other objectswhich coulddamagethe lawnmoweror the engine.Suchobjectscouldbe accidentlythrown bythe mowerin anydirectionand cause seriouspersonalinjury to theoperatorand others. 2. Standingbehindthe mower,squeezethe blade controlagainstupperhandle.See Figure4-2. 3. Holdingthese two handlestogetherfirmly,grasp recoilstarterhandleand pull ropeout with a rapid, continuous,full arm stroke.See Figure4-2. Keeping a firm grip on the starterhandle,letthe rope rewind slowly.Repeatuntil enginecranks.Letthe rope rewindeach time slowly. Stopping stop the engine.Removewire from the ARNING:if you strike a foreign object, spark plug, thoroughly inspectthe mower for any damage, and repair the damage before restartingand operating the mower. Extensive vibration of the mower during operation is an indicationof damage.The unit should be promptlyinspectedand repaired. _ Engine 1. Releasebladecontrolto stop the engineand the blade. 2. Disconnectspark plug wirefrom spark plugand groundagainstthe engine. Operating Tips • Forbest results,do not cut wet grass. • Newgrass,thickgrass,orwet grass mayrequirea narrowercut. • Fora healthierlawn, nevercut morethan one-thirdof thetotal lengthof the grass. • Yourlawnshouldbe cut in the fallas longas there is growth. • Adjustgroundspeedaccordingto conditionof lawn. 13 WARNING The operation of any lawn mower can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Alwayswear safety glasses while operating the mower, or while performing any adjustments or repairs on it. Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower. Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odor= less and deadly gas. Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawn mower. Lubrication * Lubricatepivot pointson the bladecontrolat least once a seasonwith lightoil. The bladecontrolmustoperate freelyin bothdirections.See Figure5-1. o Lubricatethe wheelsat least oncea seasonwith light oil (or motoroil). if wheelsare removedfor any reason, lubricatesurfaceof the axle boltand innersurfaceof the wheelwith lightoil. See Figure5-1. o Lubricatethe torsionspringand pivot pointon the chutedeflectorperiodicallywith lightoil to preventrust. See Figure5-1. , Followthe accompanyingengine manualfor engine lubricationscheduleand instructions. Deck Care Cleanundersideof the mowerdeck after eachuse to Figure5-1:Lubricationareas on the mower. preventbuild-upof grass clippingsor otherdebris. WARNING General Alwaysstop engine, disconnectspark plug,and ground againstenginebefore performinganytype of maintenanceon your machine. the upper partof the engine. NOTE: Do not use a pressure washer or garden hose to clean the mower. These may cause damage to electric components,spindles, pulleys, bearings, or the engine. The use of water will result in shortened life and reduce serwce- WARNING:Never tip the mower more than 90° in any direction and do not leavethe mower tipped for any length of time. Oil can drain into the upper part of the enginecausing a starting problem. • Alwaysobservesafety ruleswhen performing maintenancework. Thewarrantyon this lawnmowerdoesnot cover itemsthat havebeen subjectedto operatorabuse or negligence.To receivefull valuefrom warranty, operatormustmaintainthe lawn moweras instructed here. • Changingof engine-governedspeedwill voidengine warranty. All adjustmentsshouldbe checkedat leastonce eachseason. Nevertip the mower more than 900inany directionanddo not leavethe mowertipped for anylengthoftime. Oilcandrain into ,_ Recommendations NOTE:Referto Engine Manualfor locationof engine components. 1. Disconnectsparkplug wire. 2. Draingasolineor placea pieceof plasticunderthe gas cap. 3. Tip the mowerso that it restson the housing.Keep the sidewith the air cleanerfacingup. Holdthe mower firmly. 4. Scrapeand cleanthe undersided the deck with a suitabletool. Do notspraywith water. disconnect WARNING:Alwaysstop engine, sparkplug, and ground against engine before cleaning,lubricating, or performingany kind of maintenance on your machine. ,_ 5. Putthe mowerback on its wheelson the ground.If you had put plasticunderthe gascap earlier,makesureto removeit now. Engine Care 1. Maintainoil levelas instructedin enginemanual. 2. Serviceair cleanerevery25 hoursundernormal conditions.Cleaneveryfew hoursunderextremely dustyconditions.Referto engine manual. 3. Cleansparkplug and resetthegap once a season. Checkenginemanualfor correctplugtype and gap specifications. 4. Cleanengineregularlywith a cloth or brush. Keep the coolingsystem(blowerhousingarea) cleanto permitproperair circulation.Removeall grass,dirt and combustibledebrisfrom mufflerarea. ability. 14 Blade Care removing cutting WARNING:When the blade for sharpeningor replacement, protect your handswith a pair of heavygloves or use a heavyrag to hold the blade. _ Maintaining Periodicallyinspectthe bladeadapterforcracks, especiallyif you strikea foreignobject.Replacewhen necessary. 1. Disconnectspark plug wirefrom spark plug.Turn moweron its sidemakingsurethat the air filter and thecarburetorare up. 2. Removethe boltand the bell washerwhich holdthe bladeand the blade adapterto the enginecrankshaft. See Figure5-2. Figure5-2:The bladeand correspondinghardware. 3. Removebladeand adapterfrom the crankshaft.See Figure5-2. 4. The bladecan be sharpenedwith a file or on a grinding wheel. Donot attemptto sharpenthe bladewhile it is still on the mower.Whensharpeningthe blade, followthe originalangle of grind.Grindeachcutting edgeequallyto keepthe blade balanced. 5. Removebladefrom the adapterand balanceon a round shaftscrewdriverfor testingbalance.Remove metalfrom the heavyside untilit balancesevenly. Off-Season Thefollowingstepsshouldbe takento prepareyourlawn mowerfor storage. • Cleanand lubricate mowerthoroughlyas describedin the lubricationinstructions. • Do notuse a pressurewasheror garden hoseto cleanyourunit. Referto engine manualforcorrectengine storage instructions. Coat mower'scuttingblade with chassisgreaseto preventrusting. cause WARNING:An unbalancedbladewill excessivevibrationwhen rotating at high speeds.It may causedamageto mowerand could breakcausingpersonalinjury. ,_ 6. Lubricatethe enginecrankshaftand the innersurface of the bladeadapterwith lightoil. Slide theblade adapterontothe enginecrankshaft. 7. Placethe bladeon the adaptersuchthat the side of the blademarked"Bottom"(or with part number) facesgroundwhenthe mowerisinthe operating position.Makesurethat the bladeisalignedand seatedon blade adapterflanges. Storage Storemowerin a dry, cleanarea.Do not storenext to corrosivematerials,suchas fertilizer. Whenstoringanytype of powerequipmentin a poorly ventilatedor metalstorageshed,care shouldbe taken to rust-proofthe equipment.Usinga lightoil or silicone, coat theequipment,especiallycablesand all moving parts of yourlawnmowerbeforestorage. WARNING When removing the cutting blade for sharpening or replacement, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade. An unbalanced blade will cause excessive vibration when rotating at high speeds, it may cause damage to mower and could break causing personal injury. 8. Placebell washeron the blade. 9. Replacehexbolt and tightenhexbolt to torque:450 in.Ibs.rain.,600 in.Ibs. max. Toensuresafeoperationof yourmower,periodically checkthe bladebolt for correcttorque. 15 Problem Cause Engine fails tostart ii 2 B!adeContr0idisengaged, Spa[kplug Wiredisconnected. 3: Fuel tank empty or staie fuel 4. Enginenot primed(if equippedwith primer)i 5. FaultySparkp ugl 61 Blocl_edfuel linel 7: Engineflooded. Shooting Remedy ii EngagebladeContr0 2 connect wireto spark plugl 31 Filltank Withcleanl fresh gasoiine: 4. Primeengine as instr,u, cted in operat_ ingYour Lawn Mower: 15 cleanl adjustgaP,OrreP!ace. 6. clean fuel linel Wait a few minutesto restart butdo I 8_Fue! yalve (if equipped)closed. I 8_ Open fuel va!ve, see enginemanua!. 9. Enginenot Choked(if equippedwtchoke). 91 Choke enginel Seeengine manual. Engine runs erratic 1. Sparkplug wire loose. 2. Blockedfuel lineor stale fuel. 3. 4. 5. 6. For repairsbeyond the minor adjustments listedhere; contact an authorized service dealer' ii Engine overheats Occasional skips (hesitates) at high speed 1. Connect andtighten sparkplug wire. 2. Clean fuel line; fill tank withclean, fresh gasoline. 3. Clear vent. 4. Drainfuel tank. Refillwithfresh fuel. Ventingas cap plugged. Wateror dirt infuel system. Dirtyair cleaner. Carburetorout of adjustment. 5. Referto engine manual. 6. Referto engine manual. 1. Engineoil levellow. 1. Fillcrankcasewith proper oil. 2. Air flow restricted. 3. Carburetornot adjustedproperly. 2. Removeblowerhousingand clean. 3. Referto engine manual. 1. Sparkplug gap too close. 2. Carburetoridlemixtureadjustment improperlyset. 1. Adjustgap to .030-inch. 2. Referto engine manual. i_ i I Idles poorly NOTE: Specifications are subject to change without notification or ob!igationl Images my not [eft ect you r exact model and are for Excessive Vibration Mower wil not mulch grass I 1. Sparkplug fouled, faulty or gaptoo wide. 1. Resetgapto .030-inchor replace 2. Carburetorimproperlyadjusted. 3. Dirtyair cleaner. spark plug. 2. Referto engine manual. 3. Referto engine manual. 1. Cuttingbladeloose or unbalanced. 1. Tighten bladeandadapter.Balance blade. 2. Bentcutting blade. 2. See an authorizedservicedealer. 1. Wetgrass. 2 Excessivelyhigh grass. iiiI i_I _ii_iii_iii_!i_i i_i _ _i i_ , _i Uneven cut 3. Dullblade. 1. Wheelsnot positionedcorrectly. 2. Dull blade. 16 1 Donot mowwhen grass is wet wait untillater to cut. 2. Mowonce at a high cutting height, then mowagainat desiredheight or makea narrowercutt ng path. , 3. Sharpenor replaceblade. 1. Placeall four wheelsin same heightposition. _ 2. Sharen or re! laceblade. Safety Labels Found On Your Lawn Mower WARNING DoNOT remove safe_y (or any)labels from mower for any reason, 17 iVlodel Series 030 [] WheelTreads K2 BarTread Bar Tread 18 Fief. No. Part No. Description 1 710-1205 EyeBolt 2 720-0279 Wing Nut 3 747-1161A BladeControlHandle 4 749-1092A UpperHandle 5 746-0957 BladeControlCable- 37.25inch 746-0946 BladeControlCable- 48.25inch 746-1130 BladeControlCable- 40.00inch 6 749-04037 LowerHandle 7 725-0157 CableTie 8 787-01097 DeckAssembly22-inch 9 710-0654A TT Screw3/8-16x 1.0 10 748-0376C BladeAdapter,#6 x 1.19,w/Star 748-04096 BladeAdapter,25ramx 1.19 11 742-0642A StandardBlade22-inch 12 736-0452 Washer,Bell,.396 x 1.140x .095 13 710-1044 Screw3/8-24 x 1.5 14 712-04065 LockNut 3/8-16 15 741-0751 HeightAdjusterBearing 16 687-02094 PivotArm 17 687-02051 LeverAssembly(IncludesRef.# 31 & #36) 18 736-0741 BellWasher.760ID x 1.25OD 19 738-1172 ShoulderScrew 20 734-04213A FrontWheel,7 x 1.8, K2 Bar 734-1988 FrontWheel,7 x 1.8, Bar 21 710-0599 TT Screw 1/4-20x .5 22 736-0270 BellWasher.265 ID x .75OD 23 710-0216 Screw3/8-16x .75 24 738-1173 ShoulderScrew 25 734-04215A RearWheel,8 x 1.8,K2 Bar 26 734-1987 RearWheel,8 x 1.8,Bar 682-3064 HandleBracketAssemblyRH 682-3065 HandleBracketAssemblyLH 27 720-04072 Star Knob 28 731-04019 Trailshield 29 17098 HingeClip 30 710-1174 CarriageBolt5/16-18x 2 31 720-0426 Knob 32 732-1014 TorsionSpring 33 17032A Chute Hinge 34 747-0710 HingePin 35 731-1034B HingedChuteDeflectorAssembly 36 732-1026 Spring Lever 19 To order replacement parts, contact 1-800-800-7310 or visit www.rntdproducts.com. MANUFACTURER'S LiMiTED WARRANTY The limitedwarrantyset forth belowisgivenby MTDLLCwith respect to newmerchandisepurchasedand usedin the UnitedStates,its possessionsand territories. "MTD"warrantsthis productagainstdefectsin materialand workmanshipfor a periodof two (2) years commencingon the date of original purchaseand will, at its option,repairor replace,freeof charge,any part foundto be defectiveinmaterialsor workmanship.This limitedwarranty shallonlyapply if this product hasbeen operatedand maintained inaccordancewith the Operator'sManualfurnishedwith the product, and has notbeen subjectto misuse,abuse,commercialuse, neglect, accident,impropermaintenance,alteration,vandalism,theft, fire, water, or damagebecauseof otherperil or naturaldisaster.Damageresulting fromthe installationor useof any part, accessoryor attachmentnot approvedby MTDfor use with the product(s)coveredbythis manual willvoid yourwarrantyas to any resultingdamage. Normalwearparts are warrantedto be free fromdefects in materialand workmanshipfor a periodof thirty (30) days fromthe dateof purchase. Normalwearparts include,butare notlimitedto itemssuch as: batteries,belts,blades,blade adapters,grass bags, riderdeck wheels,seats, snowthrowerskid shoes,shaveplates,auger spiralrubberand tires. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at RO. Box 361131,Cleveland, Ohio 441360019, or call 1-800-800-7310 or 1-330-220-4683 or log on to our Web site at www.mtdproducts.com. This limitedwarrantydoesnot providecoverageinthe followingcases: a. Theengineor componentparts thereof.These itemsmaycarry a separatemanufacturer'swarranty.Referto applicablemanufacturer's warrantyfor termsand conditions. b. Log splitterpumps,valves,and cylindershavea separateone year warranty. c. Routinemaintenanceitemssuch as lubricants,filters, blade sharpening,tune-ups,brakeadjustments,clutchadjustments,deck adjustments,and normaldeteriorationof the exteriorfinish due to useor exposure. FOR e. MTDdoesnot extendanywarrantyfor productssoldor exported outsideof the UnitedStates,its possessionsand territories,except those soldthroughMTD'sauthorizedchannelsof export distribution. f. Replacementparts that are notgenuine MTDparts. g. Transportationchargesand servicecalls. No impliedwarranty,includingany impliedwarranty of merchantabilityof fitness for a particular purpose,applies after the applicable periodof express written warranty above as to the parts as identified.No otherexpresswarranty, whetherwrittenor oral, except as mentioned above, givenby any personor entity, includinga dealeror retailer, with respect to any product,shall bind MTD.Duringthe periodof the warranty,the exclusiveremedy is repairor replacementof the productas set forth above. The provisionsas set forth in this warrantyprovidethe sole and exclusiveremedy arising from the sale. MTDshallnot be liable for incidentalor consequentialloss or damage including,without limitation, expensesincurredfor substituteor replacementlawn careservicesor for rentalexpensesto temporarily replacea warranted product. Somestatesdo notallowthe exclusionor limitationof incidentalor consequentialdamages,or limitationson howlong an impliedwarranty lasts, sothe aboveexclusionsor limitationsmaynot applyto you. In no event shallrecoveryof any kindbe greaterthanthe amountof the purchasepriceof the productsold.Alterationof safety features of the productshallvoid this warranty. Youassumethe risk and liability for loss,damage,or injuryto you and yourpropertyand/orto others and theirpropertyarisingout of the misuseor inabilityto usethe product. This limitedwarrantyshallnot extendto anyoneotherthan theoriginal purchaseror to the personfor whomitwas purchasedas a gift. HOWSTATELAWRELATESTOTHIS WARRANTY: This limited warrantygivesyou specificlegal rights,and youmay alsohaveother rightswhich vary from stateto state. IMPORTANT:OwnermustpresentOriginal Proofof Purchaseto obtain warrantycoverage. d. Servicecompletedby someoneotherthanan authorizedservice dealer. IViTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019; Phone: 1=800=800-7310, 1-330=220-4683
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