MTD 11B 439Q755 User Manual LAWN MOWER Manuals And Guides 1108108L
User Manual: MTD 11B-439Q755 11B-439Q755 MTD LAWN MOWER - Manuals and Guides View the owners manual for your MTD LAWN MOWER #11B439Q755. Home:Lawn & Garden Parts:MTD Parts:MTD LAWN MOWER Manual
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Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty A OF O AL 21=inch Rotary Mower- Model Series 430 iMPORTANT READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION Warning: This unit is equippedwithan internalcombustionengineand shouldnot be usedon or nearany unimprovedforest-covered,brushcoveredor grass-coveredland unlesstheengine'sexhaustsystemis equippedwith a sparkarrestermeetingapplicablelocalor statelaws(if any). If a sparkarresteris used,it shouldbe maintainedin effectiveworkingorder by the operator.In theState of Californiathe aboveis requiredbylaw (Section4442 of the CaliforniaPublicResourcesCode). Otherstatesmay havesimilarlaws.Federallaws applyon federallands.A sparkarrester for the muffleris availablethroughyour nearestengineauthorizedservicedealeror contactthe servicedepartment,RO. Box361131Cleveland, Ohio 44136-0019. PRINTEDIN U.S.A. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 FORMNO.769-01638C 10/12/2006 This Operator's Manual is an important part of your new lawn mower, it will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Table of Contents Slope Gauge ........................................................ Safe Operation Practices ................................... Setup and Adjustment ....................................... Operating Your Lawn Mower .............................. Maintaining Your Lawn Mower ......................... 3 4 6 8 10 Troubleshooting ................................................ Safety Labels .................................................... Parts List ........................................................... Warranty ............................................. 12 13 14 Back Cover MTDLLCreservesthe rightto changeproductspecifications,designs,and equipmentwithoutnoticeand withoutincurring obligation. Finding and Recording Model Number BEFOREYOU BEGINTO ASSEMBLEYOUR NEW f EQUIPMENT,pleaselocate the model plateon the equipmentand copy the information to the sample model plateprovidedto the right. You can locate the model plate by standing at the operatingposition and lookingdown at the rear of the deck. This information will be necessaryto use the manufacturer'sweb site, to obtain assistancefrom the CustomerSupport Department,or when contactingan authorized service dealer. Model Number Serial Number MTD LLC P.O. BOX CLEVELAND, 330-220-4683 , www.mtdproducts.com 361131 OH 44136 800-800-731 Customer Support Please do NOTreturn purchased, without the unit to the retailer from first contacting Customer which it was Support. If you havedifficulty assemblingthis productor have any questionsregardingthe controls,operation,or maintenanceof this unit, you can seek help from the experts. Choosefrom the options below: = Visit www.mtdproducts.com • Call a CustomerSupport Representativeat 1-800-800-7310. • The engine manufacturer is responsiblefor all engine-relatedissueswith regardsto performance,powerrating,specifications,warrantyand service. Please refer to the enginemanufacturer'sOwner's/Operator's Manual,packedseparatelywith your unit, for more information. 2 !i!_i!il < Sight and hold this levelwith a vertical tree... _ z_ I I d_ o9 or a corner of a building... __ _D I _D or a fence post I I O O -- E =5 O d_ _0 o6 d_ o O9 d_ _ _D O o3 -5 C5 O3 C o o _ E _D C5 c_ 0 o3 c_ _,_ c'_ _ fir_e (repros _ _ er_ts a 15o 15° WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of Californiato cause cancer and birth defects or other reproductiveharm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of powerequipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Children WARNING This symbol points out importantsafety instructionswhich, if not followed,could endangerthe personal i safety and/or property I ofyourselfand others. Read and follow all instructionsin this manual beforeattemptingto operate i this machine. Failure I to complywith these instructionsmay result i in personalinjury.When you see this symbol. i HEED ITS WARNING! i Your Responsibility Restrict the use of this power machine to personswho read. i understand and follow the warnings and instructions I. =nthis manual and on the machine. Tragicaccidentscan occur if operatoris not alert to presence of children.Childrenare oftenattractedto mowerand mowing activity.Theydo not understandthe dangers.Neverassume thatchildrenwill remainwhereyou lastsawthem. 1. Keepchildrenout of the mowingareaand underwatchful careof a responsibleadultotherthanthe operator. 2. Be alert andturn moweroff if a childentersthe area. 3. Beforeand whilemovingbackwards,look behindanddown forsmallchildren. 4. Useextremecare when approachingblind corners, doorways,shrubs,trees,or otherobjectsthat may obscure yourvisionof a child whomay run intothe mower. 5. Keepchildrenawayfrom hot or runningengines.Theycan sufferburnsfrom a hot muffler. 6. Neverallowchildrenunder14 yearsoldto operatea power mower.Children14 yearsoldand overshouldreadand understandoperationinstructionsandsafetyrulesinthis manualandshouldbe trainedandsupervisedbya parent. General Operation 1. Readthis operator'smanualcarefullyin its entiretybefore attemptingto assemblethis machine.Read,understand, andfollowall instructionson the machineandin the manual(s)beforeoperation.Be completelyfamiliar with the controls andthe proper useof this machinebefore operatingit. Keepthis manualin a safe place forfuture and regularreferenceand for orderingreplacementparts. 2. This machineis a precision pieceof powerequipment, not a plaything.Therefore,exerciseextremecautionat all times.Yourunit has beendesignedto performonejob: to mowgrass. Do not use it for any otherpurpose. 3. Neverallow childrenunder 14yearsold to operatethis machine.Children 14yearsold and overshould readand understandthe instructionsinthis manualandshould be trainedand supervisedby a parent.Onlyresponsible individualswho arefamiliar withthese rulesof safe operationshould be allowedto usethis machine. 4. Thoroughlyinspectthe area wherethe equipmentis to be used. Removeall stones,sticks,wire, bones,toys andotherforeignobjects, whichcould be trippedover or picked up andthrown bythe blade.Thrownobjects can causeseriouspersonalinjury.Plan your mowingpattern to avoid dischargeof materialtoward roads,sidewalks, bystandersandthe like.Also,avoid dischargingmaterial againsta wall or obstruction,whichmay causedischarged materialto ricochetback towardthe operator. 5. Tohelp avoid bladecontact or a thrown objectinjury, stay inoperatorzone behindhandlesand keepchildren, bystanders,helpersand pets at least 75 feetfrom mower whileit is inoperation.Stop machineif anyoneenters area. 4 6. Alwayswearsafetyglasses or safetygogglesduringoperation andwhile performingan adjustmentor repairto protect youreyes. Thrownobjectswhich ricochetcan causeserious injury to the eyes. 7. Wearsturdy, rough-soledworkshoesand close-fitting slacksandshirts. Shirtsand pantsthatcoverthe arms and legs andsteel-toedshoesare recommended.Neveroperate this machinein bare feet,sandals, slipperyor light-weight (e.g. canvas)shoes. 8. Do not put hands or feet near rotatingparts or undercutting deck. Contactwithblade can amputatehands andfeet. 9. A missingor damageddischargecovercan cause blade contactor thrownobject injuries. 10. Manyinjuriesoccuras a resultof the mowerbeing pulled overthe foot duringa fall causedby slippingor tripping. Do not hold on to the mower if you are falling; releasethe handle immediately. 11. Neverpullthe mowerback towardyou whileyou are walking.If you must backthe mowerawayfrom a wall or obstructionfirst look down and behindto avoid trippingand thenfollowthese steps: a. Stepback from mowerto fully extend yourarms. b. Be sure youare well balancedwithsurefooting. c. Pullthe mowerback slowly,no morethan half way toward you. d. Repeatthesesteps as needed. 12. Do not operatethe mowerwhileunderthe influenceof alcoholor drugs. 13. Do not engagethe self-propelledmechanismon unitsso equippedwhilestartingengine. 14. The bladecontrol handle is a safetydevice.Neverattempt to bypassits operation.Doingso makesthe safetydevice inoperativeandmay result in personalinjurythrough contactwiththe rotatingblade. The bladecontrol handle mustoperateeasily in bothdirectionsandautomatically returnto the disengagedpositionwhen released. 15. Neveroperate the mowerinwet grass. Alwaysbe sure of yourfooting. A slip and fall can causeseriouspersonal injury.If you feel you are losing yourfooting,releasethe bladecontrol handle immediatelyand the bladewill stop rotatingwithinthreeseconds. 16. Mowonly in daylightor good artificial light. Walk,never run. 17. Stopthe bladewhen crossinggraveldrives, walksor roads. 18. If the equipmentshouldstartto vibrateabnormally,stop the engineand check immediatelyfor the cause.Vibrationis generallya warningof trouble. 19.Shutthe engine off and waituntil the bladecomesto a completestop beforeremovingthe grasscatcheror unclogging the chute. The cutting bladecontinuesto rotatefora few secondsafter the engine is shut off. Neverplace any partof the body in the bladearea until you are surethe bladehas stopped rotating. 20. Neveroperate mowerwithoutpropertrail shield, discharge cover,grasscatcher,bladecontrol handle or othersafety protectivedevices in placeand working.Neveroperate mowerwith damagedsafetydevices.Failureto do so can result in personalinjury. 21. Mufflerand engine becomehot andcan causea burn.Do not touch. 6. Extinguishall cigarettes,cigars, pipesand othersources of ignition. 7. Neverfuel machineindoorbecauseflammablevapors will accumulatein the area. 8. Neverremovegas cap or add fuel whileengine is hot or running. Allow engineto cool at least two minutesbefore refueling. 9. Neveroverfill fuel tank. Filltank to no morethan Y2inch below bottomof filler neckto providefor fuel expansion. 10. Replacegasoline cap andtighten securely. 11. If gasolineis spilled,wipe it off the engine and equipment. Moveunit to another area.Wait 5 minutesbeforestarting engine. 12. Neverstorethe machineor fuel containernear an open flame,sparkor pilot light as on a water heater,space heater,furnace, clothesdryeror othergas appliances. 13. Toreducefire hazard,keepmowerfree of grass, leaves, or other debrisbuild-up.Clean up oil or fuel spillage and removeany fuel soakeddebris. 14. Allow a mowerto cool at least5 minutesbeforestoring. 22. Only use parts andaccessoriesmade forthis machineby manufacturer.Failureto do so can resultin personalinjury. 23. Ifsituationsoccur whichare not coveredinthis manual, use care and goodjudgment.Contactyour dealerfor assistance. Slope Operation Practices General Service: Slopesare a majorfactor relatedto slip andfall accidents,which can result insevereinjury.Operationon slopes requiresextra caution.If youfeel uneasyon a slope,do not mowit. Foryour safety,use the slope gaugeincludedas part of this manualto measureslopes beforeoperatingthis uniton a slopedor hilly area.Ifthe slope is greaterthan 15 degrees,do not mow it. 1. Neverrun an engine indoorsor in a poorlyventilatedarea. Engineexhaustcontainscarbonmonoxide,an odorless anddeadlygas. 2. Beforecleaning,repairing,or inspecting,makecertainthe bladeandall movingparts havestopped.Disconnectthe sparkplug wire andgroundagainstthe engineto prevent unintendedstarting. 3. Checkthe bladeandengine mountingbolts atfrequent intervalsfor propertightness.Also,visuallyinspectblade fordamage(e.g.,bent,cracked,worn) Replacebladewith the originalequipmentmanufacture's(O.E.M.)bladeonly, listedin this manual."Useof partswhichdo not meetthe originalequipmentspecificationsmay leadto improper performanceand compromisesafety!" 4. Mowerbladesare sharp andcan cut.Wrap the bladeor weargloves,anduse extracautionwhen servicingthem. 5. Keepall nuts,bolts, andscrewstight to be surethe equipmentis insafe workingcondition. 6. Nevertamperwithsafetydevices.Checktheir proper operationregularly. 7. After strikinga foreignobject,stop the engine,disconnect the sparkplug wire andgroundagainstthe engine. Thoroughlyinspectthe mowerfor any damage.Repairthe damagebeforestartingandoperatingthe mower. 8. Neverattemptto makea wheel or cuttingheightadjustmentwhilethe engine is running. 9. Grasscatchercomponents,dischargecover,andtrail shield aresubjectto wear anddamagewhichcould exposemovingparts or allowobjectsto be thrown.For safetyprotection,frequentlycheck componentsand replace immediatelywithoriginal equipmentmanufacturer's (O.E.M.)parts only, listedin this manual."Use of parts whichdo not meetthe originalequipmentspecifications may lead to improperperformanceand compromise safety!" 10. Do not changethe enginegovernorsettingor over-revthe engine.The governorcontrolsthe maximumsafe operating speedof the engine. 11. Maintainor replacesafetylabels,as necessary. 12. Observeproperdisposallawsand regulations.Improper disposalof fluidsand materialscan harmthe environment. Do: 1. Mow acrossthe face of slopes;neverupand down.Exercise extremecautionwhen changingdirectionon slopes. 2. Watchfor holes,ruts, rocks,hidden objects,or bumps which can causeyouto slip or trip. Tallgrasscan hide obstacles. 3. Alwaysbe sure of yourfooting.A slip and fallcan cause serious personalinjury.If youfeel you are losingyour balance,releasethe bladecontrol handle immediately,and the bladewill stop rotatingwithin3 seconds. Do Not: 1. Do not mow near drop-offs,ditchesor embankments,you could loseyourfooting or balance. 2. Do not mow slopes greaterthan 15degreesas shown on the slope gauge. 3. Do not mow on wet grass. Unstablefooting could cause slipping. Service Safe Handling Of Gasoline: 1. Toavoid personalinjury or propertydamageuse extreme care in handlinggasoline. Gasolineis extremelyflammable and the vapors are explosive.Serious personalinjury can occur when gasolineis spilled on yourselfor your clothes, which can ignite.Washyourskin andchangeclothes immediately. 2. Use onlyan approvedgasolinecontainer. 3. Neverfill containersinside a vehicleor on a truck or trailer bed witha plasticliner.Alwaysplacecontainerson the ground awayfrom yourvehicle beforefilling. 4. Removegas-poweredequipmentfrom the truckor trailer and refuel it on the ground. If this is not possible,then refuel such equipmenton atrailer witha portable container,rather than from a gasolinedispensernozzle. 5. Keepthe nozzle in contactwiththe rim of the fuel tank or containeropeningat all times untilfueling is complete.Do not use a nozzle lock-opendevice. 5 WARNING This symbol points out important safety instructions, which if not followed, could endangerthe personal safety and/or property of yourselfand others. Read and follow all instructions in this manual before attempting to operate this machine. Failureto comply with these instructions may result in personal injury. When you see this symbol. HEED iT'S WARNING! Your Responsibility Restrictthe use of this power machine to persons who read. understand and follow the warnings and instructions in this manua and on the machine. This OperatorsManualcoversa rangeof product specificationsfor variousmodels.Characteristicsand featuresdiscussedand/orillustratedin this manualmay not be applicableto all models.MTDLLCreservesthe right to changeproductspecifications,designs,and equipment withoutnotice and withoutincurringobligation. 1. Removeanypackingmaterialwhich may be between upperand lowerhandles. a. Pull up and backon upperhandleas shownin Figure3-1.Makecertain the lowerhandleis seated securelyintothe handle mountingbrackets. b. Tightenstar knobssecuringupperhandleto lower handle,Figure3-1.Makesurethat eachcarriage bolt is seatedproperlyin the handle. 2. Locatethe hairpinclipon the weldpin on eachside lowerhandle. Handle MountingB NOTE:ThisOperatorls ManUal COvers severaimodelSl Lawn Mowerfeatures varyby model: Notallfeatures discussed (orengines piCtured) in thismanual are aPpliCable toall Figure3-1:Unfoldhandleandtightenhardware. a. b. Inserta carriagebolt fromthe hardwarepack into the upperhole on the handle mountingbracket, Figure3-2.Securewith one plasticwing nut, also includedthe hardwarepack.Repeaton otherside. . i NOTE:Standbehind i themoweras ifyou : weregoingtooperate i it.Yourrighthandcorresponds totheright sideofthemower;your lefthandcorresponds totheleftsideofthe mower. Removehairpinclipfrom this hole.Usinga pair of pliers,insert hairpinclip into the holeon pin closestto the bracket,Figure3-2. Repeaton other side. The ropeguide is attachedto the right sideof the upperhandle.Loosenthe wingnut which securesthe rope guide,Figure3-3. a. Holdblade controlhandleagainstupper handle. b. Pull starterropeout of the engine.Releaseblade controlhandle. c. Slip starterrope into ropeguide. d. Tightenwingnut. . Figure3-2:Securelowerhandleto mountingbrackets. Insertpost on cable ties intoholes providedon the lowerhandle.Pull cabletie tight and trim excess, Figure3-4. NOTE:Yourmower i isshippedwiththe handleinthehigher i heightposition. iMPORTANT Thisunitisshipped withoutgasolineor oilintheengine.Fil upgasoline andoil asinstructed inthe accompanying engine manualBEFORE operating yourmower. Figure3-3: Pullrecoilstarterthrough ropeguide andtighten. Figure3-4:Securecableto handle usingcableties. 6 5. Followstepsbelowto assemblethe grasscatcher f (if needed).Makecertain bag is turnedrightside out beforeassembling(warninglabelwill be on the outside). a. Placebag overframe sothat its black plasticside is at the bottom. b. Slip plasticchannelof grass bagoverhooks on the frame,Figure3-5.All the plasticchannelsexcept centertop of bag attachfrom outsideof bag. c. Attachcentertop of bag from insideof bag. 6. Followstepsbelowto attachthe grass catcher: a. Lift rear dischargedoor. b. Placegrass catcheron thepivot rod. Letgo of dischargedoor sothat it restson thegrass catcher,Figure3-6. Figure3-5:Assemble thegrasscatcher. 7. Yourmoweris shippedas a mulcher.Toconvertto side discharge,makesuregrasscatcheris off of the unit and rear dischargedoor is closed. a. On the sideof the mower,lift the mulchingplug. b. Slide chute hooksunder hingepin on mulching plug assembly.Lowerside mulchingplug,Figure 3-7.Do not removesidemulchingplugat anytime, evenwhenyou are not mulching. _ WARNING: Neveroperate mowerunless the hookson the grass catcherare firmly seated on the pivotrod and the rear dischargedoor rests firmly against top of the grass catcher. Adjustments An adjustingplateand thumb leverat each wheel providescuttingheightadjustment. 1. Depresslevertowardswheel. 2. Moveitto anyone of the positionsfordesiredcutting height, Figure3-8. Makesurethat eachwheelis positionedat the sameheight. Figure3-6:Attachthe grasscatcher. 3. Releaselevertowardsmowerdeck. f Fig Figure3-7:Liftmulchplugandinstallsidedischarge chute. 7 CUTTING HEIGHT: All wheels must be positioned at the same height. Know Your Lawn Mower Blade Control You r LaWn Mowe RecoilStarter_ GrassCatcher :WARN ING The blade control is a safety device. DO NOT bypass its operations. Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel i the machine indoors i CuttingHeightAdjustment Levers(front and rear,for eachwheel) or whilethe engine is hotor running. Extinguishcigarettes, cigars, pipes and other sources of ignition. i i Keep handsand feet away fromthechute i areaon cutting deck. Refer to warning labelon theunit. Mulch Plug Side DischargeChute_ Figure4-1:The maincomponentson the mower.(Model435Ashown) Now thatyou havesetupyour lawnmower,its importantto becomeacquaintedwith its controlsand features. Blade Control Recoil Starter Theblade controlis attachedto the upperhandleof the mower.Depressand squeezeit againstthe upper handleto operatethe unit. Releaseit to stop engineand blade. The recoilstarteris attachedto the rightupper handle. Standbehindthe unitand pullthe recoilstarterropeto startthe unit. ,_ Gas and Oil Fill-Up Refer to the enginemanualfor instructions. WARNING: Thisblade control isa device. Never attempt to bypass itssafety operalions. 1. Checkoil leveland add oil if necessary.Followengine manualfor this. Cutting Height Adjustment Levers 2. Servicethe enginewith gasolineas instructedin the enginemanual. One adjustmentleveris locatedat eachwheeland is usedto adjustthe cuttingheight.All fourwheelsmust be positionedat the sameheightto ensurea uniform cut. care handling _l_il&WARNING: Useextreme when gasoline. Gasoline isextremely flammable andthevaporsareexplosive. Neverfuel themachine indoors orwhiletheengineishotorrunning. Extinguishcigarettes, cigars, pipesandothersourcesof ignition. Mulch Plug Themulch plug is usedonly for mulchingpurposes. Insteadof collectingthe grassclippings in a grass catcher,some mowermodelshavethe optionof recirculatingthe clippingsback to the lawn.This is calledmulching. 8 Starting Engine _ ARNING:Be sure no one otherthan the operatorisstanding near the lawn mower while starting engine or operatingmower. Never run engineindoorsor in enclosed,poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and looseclothing away from any moving partson engine and lawn mower. Your Lawn Follow the set of instructionspertainingto your unit. Refer to engine manual for help with the engine. Briggs & Stratton/Tecumseh Engine: 1. Pushprimerthreetimes.Wait abouttwo seconds betweeneachpush, Figure4-2. In temperature around550F or below,primefive times.Do not prime to restarta warm engine. Figure4-2:Startingthe Briggs& Strattonengine. 2. Standingbehindthe mower,squeezethe bladecontrol againstupper handle,Figure4-2. WARNING 3. Holdingthesetwo handlestogetherfirmly,grasp recoil starterhandleand pull ropeout with a rapid,continuous, full arm stroke,Figure4-2. Keepinga firm grip on the starterhandle,letthe roperewindslowly.Repeat until enginecranks.Letthe rope rewindeachtime slowly. Honda The operationof any lawn mower can result in foreign objectsbeing thrown into the eyes, which can damage your eyes severely. Always wear safety glasseswhile operatingthe mower or while performingany adjustments or repairs on it. Engine: 1. Placethe fuel valveleverfoundon the left sideof the engine intothe ON (OPEN)position,Figure4-3. 2. Movethechoke leverall the way backwardintothe choke position. 3. Standingbehindthe mower,squeezethe bladecontrol againstupper handle,Figure4-3.The chokewill now begin to slowlyreturnto the off chokepositionafter activatingthe bladecontrol.Therefore,quicklymove Figure4-3:Startingthe Hondaengine. onto stepfour below. 4. Holdingthesetwo handlestogetherfirmly,grasp recoil anydirectionand cause seriouspersonalinjuryto the starterhandleand pull ropeout with a rapid,continu- operatorand others. ous, full arm stroke,Figure4-3. Keepinga firm grip on the starterhandlelet the rope rewindslowly.Repeat until enginecranks.Letthe rope rewindeachtime slowly. _ _ ARNING:If you strike a foreign object, stop the engine. Removewire from the spark plug,thoroughly inspectmower for any damage, and repair damage before restarting and operating. Extensive vibration of mower during operation is an indicationof damage. The unit should be promptlyinspectedand repaired. WARNING:Wait for the blade to stop completelybefore performingany work on the mower or to removethe grass catcher. Stopping Engine Using as IVlulcher 1. Releasebladecontrol to stop theengineand blade. Formulchinggrass,removethe grasscatcherand side dischargechutefrom the mower.Foreffectivemulching, do notcut wet grass.If the grass hasbeen allowedto growin excessof fourinches,mulchingis not recommended.Usethe grass catcherto bag clippingsinstead. UsingGrassCatcher Youcan usethe grass catcherto collectclippingswhile youare operatingthe mower.Referto setup sectionfor instructionson attachingthe grasscatcher. 2. Disconnectsparkplug wirefrom spark plug and groundagainstthe engine. Using Your Lawn Mower Be surelawnis clearof stones,sticks,wire,or other objectswhich coulddamagelawnmoweror engine. Such objectscouldbe accidentlythrownby the mowerin 9 Be sure no one other than the operator is standing near the lawn mower while startingengineor operating mower. Never run engine indoors or in enclosed, poorlyventilatedareas. Engine exhaust contains carbonmonoxide, an odorless and deadly gas. Keephands, feet, hair and loose clothingaway from any moving parts on engine and lawn mower. Never operate yourmower withouteither the rear door or the entiregrass catcher assembly firmly secured. Deck Care Cleanundersideof the mowerdeck after eachuse to preventbuild-upof grass clippingsor otherdebris. 1. Disconnectsparkplug wire. Draingasolinefrom lawn mower,or placea pieceof plasticunderthe gas cap. 2. Tip mowersothat it restson the housing.Keepthe sidewith the air cleanerfacingup. Hold mowerfirmly. Your Lawn _lb ARNING:Never tip the mower more than 90° in any direction and do not leavethe mower tipped for any lengthof time. Oil can drain intothe upper partof the engine causing a starting problem. 3. Scrapeand cleanthe undersideof the deck with a suitabletool. Do notspraywith water. I General Recommendations 4. Putthe mowerback on its wheelson the ground,if youhad putplasticunderthe gas capearlier,make sureto removeit now. • Alwaysobservesafetyruleswhen performing anymaintenance. Engine Care Figure5-1:Areas of lubrication. WARNING Always stop engine, disconnect spark plug, and ground against engine before performing any type o! maintenance on your machine. Never tip the mower more than 900 in anyd rect and on A list of key enginemaintenancejobs requiredfor good performanceby the moweris given below.Followthe accompanyingengine manualfor a detailedlist and instructions. • Thewarrantyon this lawnmowerdoesnot cover itemsthat havebeen subjectedto operatorabuse or negligence.To receivefull valuefromwarranty, operatormustmaintainthelawn moweras instructedhere. 1. Maintainoil levelas instructedin enginemanual. • Changingof engine-governedspeedwill void enginewarranty. • All adjustmentsshouldbe checkedat leastonce eachseason. • Periodicallycheckall fastenersand makesurethese are tight. notleavethemower tipped for any length of time: Oil can drain into the upper part of ,_ WARNING:Alwaysstop engine,disconnect sparkplug,and groundagainst engine before performingany type of maintenance on your machine. Lubrication NOTE:Wedo not recommendthe use of a pressure washeror gardenhoseto cleanyour unit. Thesemay causedamageto bearingsor the engine.The useof waterwill resultin shortenedlife and reduceserviceability. * Lubricatepivot pointson theblade controlat least oncea seasonwith lightoil. The bladecontrol must operatefreely in both directions.See Figure5-1. , Lubricatethe wheelsat least oncea seasonwith lightoil (or motoroil). if wheelsare removedfor any reason,lubricatesurfaceof the pivotarm and inner surfaceof thewheelwith light oil. See Figure5-1. , Lubricatethe torsionspringand pivot pointon the rear dischargedoor and side mulchplug periodically with lightoil to preventrust.See Figure5-1. , Followtheaccompanyingengine manualfor lubrication scheduleand instructionfor engine lubrication. pressure washer or garden hoseto clean your unit. These may cause damage to beaF ings; or the enginel The used water Willresult 3. Cleansparkplug and resetthegap once a season. Sparkplug replacementis recommendedat the start of eachmowingseason.Checkenginemanualfor correctplugtype and gap specifications. 4. Cleanengineregularlywith a cloth or brush. Keepthe coolingsystem(blowerhousingarea) cleanto permit properair circulation.Removeall grass,dirt and combustibledebrisfrom mufflerarea. startingproblem: i 2. Serviceair cleanerevery25 hoursundernormal conditions.Cleaneveryfew hoursunderextremely dustyconditions.Poorengineperformanceand floodingusuallyindicatesthat the air cleanershould be serviced.Toservicethe air cleaner,referto the enginemanual. 10 BladeCare f -._ _ ARNING:Whenremovingthe cuttingblade for sharpening or replacement, protectyour hands with a pairof heavy gloves or use a heavy rag to hold the blade. J / / / Periodicallyinspectthe bladeadapterfor cracks, especiallyif youstrikea foreignobject. Replacewhen necessary.Followthe stepsbelowfor blade service. 1. Disconnectsparkplug wirefrom spark plug.Turn moweron its side makingsurethat the air filter and the carburetorare up. Maintaining YourLaWn 2. Removethe boltand the bladebell supportwhich hold the bladeand the bladeadapterto the engine crankshaft.See Figure5-2. 3. Removebladeand adapterfromthe crankshaft.See Figure5-2. Figure5-2:Remove thebolt,support,andadaptertoaccess theblade. 4. The bladecan be sharpenedwith a fileor on a grinding wheel.Do notattemptto sharpenthe blade while it is still on the mower.Whensharpeningthe blade, followthe originalangle of grind.Grind eachcutting edge equallyto keepthe bladebalanced. WARNING When removing the cutting blade for sharpening or replacement, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade. 5. Removebladefrom the adapterfor testingbalance. Balancethe bladeon a roundshaftscrewdriverto check. Removemetalfrom the heavysideuntil it balancesevenly. _ii ARNING:An unbalanced bladewill cause excessivevibration when rotating at high speeds. It may cause damageto mower and could break causing personalinjury. 6. Lubricatetheenginecrankshaftand the inner surface of the blade adapterwith lightoil. Slide the blade adapteronto the enginecrankshaft. 7. Placethe bladeon the adaptersuch that the side of the blade marked"Bottom"(or with part number) facesthe groundwhenthe moweris in theoperating position.Makesurethat the blade is alignedand seatedon the bladeadapterflanges. 8. Placeblade bell supporton the blade.Align notches on the bladebell supportwith smallholesin blade. Figure5-3:Removerearflap. Off-Season Storage Thefollowingstepsshouldbe takento prepareyour lawnmowerfor storage. • Cleanand lubricatemowerthoroughlyas described in the lubricationinstructions. • Do not usea pressurewasheror garden hoseto cleanyourunit. Referto engine manualforcorrectengine storageinstructions. 9. Replacehex boltand tightenhex boltto torque:450 in. Ibs. rain.,600 in. Ibs.max. Coat mower'scuttingblade with chassisgreaseto preventrusting. Toensuresafe operationof yourmower,periodically checkthe blade boltfor correcttorque. Storemowerin a dry, cleanarea. Donot storenext to corrosivematerials,suchas fertilizer. Replacing Rear Flap 1. To removerear flap, lift reardoor,and pressflap in on eitherside to removefrom hole. See Figure5-3. 2. Removeflap fromoppositehole and replacewith new flap in theoppositeorder and mannerof removal. Whenstoringanytype of powerequipmentin a poorly ventilatedor metal storageshed, careshouldbe taken to rust-prooftheequipment.Usinga lightoil or silicone, coat theequipment,especiallycablesand all moving parts of yourlawnmowerbeforestorage. 11 An unbalanced blade will cause excessive vibration when rotatingat high speeds, it may cause damage to mower, and could break causing personal injury. Problem Cause Remedy I Eng=nefalls to start 1. Biadecontroldlsengaged. 21 spark plug Wiredisconnected. 1, Engagebladecontrol. 2, Connect wiretOspark plug. Fue!tank empty 0r sta!e!ueL Fil!tank with C!eanl!resh gaso!inel Enginenot choked. I & ,Chokeengine as instructedinthe Operatingyour Lawn Mower section, 5. Clean adjustgap orreplace. 61 clean fue!iinel I 5. Faultyspark p!ug, Blockedfuel iinel i i i_iii _i_'i__ii i/ 7 EngineflOoded: . 7 1. Sparkplug wire loose. 2. Blockedfuel lineor stale fuel. 1. Connect andtighten sparkplug wire. 2. Clean fuel line; fill tank withclean, fresh gasoline. 3. Clear vent. 4. Drainfuel tank. Refillwithfresh fuel. ii _i_ Enginerunserratic 3. 4. 5. 6. Ventingas cap plugged. Wateror dirt infuel system. Dirtyair cleaner. Carburetorout of adjustment. watafewmnutestOrestart not prime. butdo 5. Referto engine manual. 6. Referto engine manual. I Eng ne overheats 1. Engineoil levellow. 2. Air flow restricted. 3. Car buretornot adjustedproperly. 1. Fillcrankcasewith proper oil. 2. Removeblowerhousingand clean. 3. Referto engine manual Occasional skips (hesitates) at high speed 1. Sparkplug gap too close. 2. Carburetoridlemixtureadjustment improperlyset. 1. Adjustgap to .030-inch. 2. Referto engine manual. Idles poorly 1. Sparkplug fouled, faulty or gaptoo wide. 1. Resetgapto .030-inchor replace spark p ug. 2. Referto engine manual. 3. Referto engine manual• For repairsbeyond the minoradjustments listedhere; contact an authorized service dealer' 2 Carburetorimproperlyadjusted 3. Dirtyair cleaner. Excessive Vibration Mower will not mulch grass ii ii i _i i iii i !i_ ii 1. Cuttingbladeloose or unbalanced. 1. Tighten bladeandadapter.Balance blade. 2. Bentcutting blade. 2. See an authorizedservicedealer. 1 Wetgrass• 1. Donot mowwhen grass is wet wait _i 2. Excessivelyhigh grass. ' I Uneven cut 3. Dullblade. 1. Wheelsnot positionedcorrectly. 2. Dull blade. Subject to changewithout notificationor obligation, Images my not reflect your exact model and are for refe[ence purposes oniyl 12 until laterto cut. 2. Mowonce at a high cutting height, then mowagainat desirecJheight or makea narrowercurt ng path. 3. Sharpenor replaceblade. 1. Placeall four wheelsin same heightposition. 2. Sharpenor replaceblade. Safety Labels Found On Your Lawn Mower 13 Model Series 430 I WGSBar _r I 14 Fief. No. PartNo. Description Fief. No. PartNo. Description 1 747-1161A BladeControlHandle 28 787-01290 FrontAdjustmentPlate 2 749-1092A UpperHandle 29 720-0426 AdjustmentLeverKnob 3 747-04080 GrassCatcherFrame 30 732-0404 SpringLeverAssembly 4 749-0928A LowerHandle 31 736-0270 Bell Washer 5 720-0279 WingNut 32 734-04213 FrontWheel,7 x 1.8,K2 Bar 6 710-1205 RopeGuide 734-2004A FrontWheel,8 x 2.125,Zag 7 710-1174 CarriageBolt ,5/16-18x 2 734-1988 FrontWheel,7 x 1.8,Bar 8 664-04027 Grass Bag- Yardman 33 710-1241 Screw,1/4-15x 1.000 34 746-1130 ControlCable40" 746-1137 ControlCable53" 664-04034A _ Grass Bag- Gray 9 720-04072 HandKnob 10 731-1506At FrontCover 35 731-04525t EngineShroud 11 726-0240 CableTie 36 731-05642 Trailshield 12 710-0703 CarriageBolt,I/4-20 37 732-0700 TrailshieldWire 13 631-04225 RearDischargeDoor 38 712-0397 WingNut, 1/4-20 14 736-0504t WaveWasher 39 747-04587 RearDoorPivot Rod 15 17032A DeflectorChuteAdaptor 40 732-04175 SpringLever 16 732-04090A TorsionSpring- RH 41 687-02071A PivotArmAssembly- RH 1.,800'800,7310 17 734-04215 RearWheel,8 x 1.8,K2 Bar 687-02070A* PivotArmAssembly- LH orvisituson 734-2004A RearWheel,8 x 2.125,Zag 42 710-1652 AB Screw 734-1987 RearWheel,8 x 1.8,Bar 43 712-04065 FlangeLockNut, 3/8-16 18 731-04150C RearBaffle 44 714-0104 HairpinClip 19 710-0599 Screw,1/4-20x.500 45 710-0654A TT SeresScrew,3/8-16x 1.0 20 787-01279 Deck- 21" 46 687-02099A Ht.Adj. Assy.Front LH(7"wheel) 21 687-02055 HingedMulchPlugAssembly 687-02100A* Ht.Adj. Assy.Front RH (7"wheel) 22 782-5002B FrontBaffle 687-02075A Ht.Adj. Assy.Front LH(8"wheel) 23 748-04082 BladeAdapter,25ramx2.15 687-02074A* Ht.Adj. Assy.Front RH(8"wheel) 748-0377C BladeAdapter,#6 x 2.15 24 742-0741 MulchingBlade 25 710-1257 Hex Screw, 3/8-24 x 2.5 26 27 47 687-02270 RearHandleBracketAssy. - LH 687-02271" RearHandleBracketAssy. - RH 48 732-1014 TorsionSpring 687-02076A PivotArm AssyRH (7"wheel) 49 731-04177 Side Chute 687-02077A* PivotArm AssyLH (7"wheel) 50 747-0710 HingePin 687-02077A PivotArm AssyRH (8" wheel) 51 738-0507B ShoulderScrew 687-02076A* PivotArm AssyLH (8"wheel) 52 731-04859t Bail Cover 736-0524B 53 731-0981At HubCap Blade BellSupport t If Equipped * Not Shown This OperatorsManualmaycovera rangeof productspecificationsfor variousmodels.Characteristicsand features discussedand/orillustratedin this manualmay not be applicableto all models. 15 orderrop aOO ¸ www,mtdproducts,corn MANUFACTURER'S LiMiTED WARRANTY The limitedwarrantyset forth belowisgivenby MTDLLCwith respect to newmerchandisepurchasedand usedin the UnitedStates,its possessionsand territories. "MTD"warrantsthis productagainstdefectsin materialand workmanshipfor a periodof two (2) years commencingon the date of original purchaseand will, at its option,repairor replace,freeof charge,any part foundto be defectiveinmaterialsor workmanship.This limitedwarranty shallonlyapply if this product hasbeen operatedand maintained inaccordancewith the Operator'sManualfurnishedwith the product, and has notbeen subjectto misuse,abuse,commercialuse, neglect, accident,impropermaintenance,alteration,vandalism,theft, fire, water, or damagebecauseof otherperil or naturaldisaster.Damageresulting fromthe installationor useof any part, accessoryor attachmentnot approvedby MTDfor use with the product(s)coveredbythis manual willvoid yourwarrantyas to any resultingdamage. Normalwearparts are warrantedto be free fromdefects in materialand workmanshipfor a periodof thirty (30) days fromthe dateof purchase. Normalwearparts include,butare notlimitedto itemssuch as: batteries,belts,blades,blade adapters,grass bags, riderdeck wheels,seats, snowthrowerskid shoes,shaveplates,auger spiralrubberand tires. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at RO. Box 361131,Cleveland, Ohio 441360019, or call 1-800-800-7310 or 1-330-220-4683 or log on to our Web site at www.mtdproducts.com. This limitedwarrantydoesnot providecoverageinthe followingcases: a. Theengineor componentparts thereof.These itemsmaycarry a separatemanufacturer'swarranty.Referto applicablemanufacturer's warrantyfor termsand conditions. b. Log splitterpumps,valves,and cylindershavea separateone year warranty. c. Routinemaintenanceitemssuch as lubricants,filters, blade sharpening,tune-ups,brakeadjustments,clutchadjustments,deck adjustments,and normaldeteriorationof the exteriorfinish due to useor exposure. FOR e. MTDdoesnot extendanywarrantyfor productssoldor exported outsideof the UnitedStates,its possessionsand territories,except those soldthroughMTD'sauthorizedchannelsof export distribution. f. Replacementparts that are notgenuine MTDparts. g. Transportationchargesand servicecalls. No impliedwarranty,includingany impliedwarranty of merchantabilityof fitness for a particular purpose,applies after the applicable periodof express written warranty above as to the parts as identified.No otherexpresswarranty, whetherwrittenor oral, except as mentioned above, givenby any personor entity, includinga dealeror retailer, with respect to any product,shall bind MTD.Duringthe periodof the warranty,the exclusiveremedy is repairor replacementof the productas set forth above. The provisionsas set forth in this warrantyprovidethe sole and exclusiveremedy arising from the sale. MTDshallnot be liable for incidentalor consequentialloss or damage including,without limitation, expensesincurredfor substituteor replacementlawn careservicesor for rentalexpensesto temporarily replacea warranted product. Somestatesdo notallowthe exclusionor limitationof incidentalor consequentialdamages,or limitationson howlong an impliedwarranty lasts, sothe aboveexclusionsor limitationsmaynot applyto you. In no event shallrecoveryof any kindbe greaterthanthe amountof the purchasepriceof the productsold.Alterationof safety features of the productshallvoid this warranty. Youassumethe risk and liability for loss,damage,or injuryto you and yourpropertyand/orto others and theirpropertyarisingout of the misuseor inabilityto usethe product. This limitedwarrantyshallnot extendto anyoneotherthan theoriginal purchaseror to the personfor whomitwas purchasedas a gift. HOWSTATELAWRELATESTOTHIS WARRANTY: This limited warrantygivesyou specificlegal rights,and youmay alsohaveother rightswhich vary from stateto state. IMPORTANT:OwnermustpresentOriginal Proofof Purchaseto obtain warrantycoverage. d. Servicecompletedby someoneotherthanan authorizedservice dealer. IViTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019; Phone: 1=800=800-7310, 1-330=220-4683
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