MTD 12A 453E700 User Manual LAWN MOWER Manuals And Guides 1108643L
User Manual: MTD 12A-453E700 12A-453E700 MTD LAWN MOWER - Manuals and Guides View the owners manual for your MTD LAWN MOWER #12A453E700. Home:Lawn & Garden Parts:MTD Parts:MTD LAWN MOWER Manual
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Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty A OF O AL 21" Rotary Mower- Model Series 440 & 450 iMPORTANT READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION Warning: This unit is equippedwith an internalcombustionengineand shouldnot be usedon or nearany unimprovedforest-covered,brushcoveredor grass-coveredland unlesstheengine'sexhaustsystemis equippedwith a sparkarrestermeetingapplicablelocalor statelaws(if any). If a sparkarresteris used,it shouldbe maintainedin effectiveworkingorder by the operator.In theState of Californiathe aboveis requiredbylaw (Section4442 of the CaliforniaPublicResourcesCode). Otherstatesmay havesimilarlaws.Federallaws applyon federallands.A sparkarrester for the muffleris availablethroughyour nearestengineauthorizedservicedealeror contactthe servicedepartment,RO. Box361131Cleveland, Ohio 44136-0019. PRINTEDIN U.S.A. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 FORMNO.770-10134G 1/17/2005 This Operator's Manual is an important part of your new lawn mower, it will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Table of Contents Slope Gauge ....................................................... Safe Operation Practices ................................... Setup and Adjustment ....................................... Operating Your Lawn Mower .............................. 3 4 6 8 Maintaining Your Lawn Mower ......................... Trouble Shooting .............................................. Off-Season Storage and Safety Labels .......... Parts List ........................................................... Finding and Recording Model Number BEFOREYOU START ASSEMBLING YOUR NEW EQUIPMENT, please locate the model plate on the equipment and copy the information to the sample model plate provided to the right. You can locate the model plate by standing at the operating position and looking down at the rear of the deck. This information will be necessary to use the manufacturer's web site and/or obtain assistancefrom the Customer Support Department or an authorized service dealer. Model Number Serial Number MTD LLC P.O= BOX CLEVELAND, 330-220-4683 800-800-7310 www.mtdproducts.com 361131 OH 44136 Customer Support Please do NOTreturn purchased, without the unit to the retailer first contacting If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenanceof this unit, you can seek help from the experts. Choose from the options below: from which Customer it was Support. Click here to search our knowledge base. Search by product, keyword, or phrase. 1. Visit mtdproducts.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced in this sample to the right. Click on the appropriate button and help is immediatelyavailable. Login to check the status of your questions, modify your inquiries, or update your personal profile. 2. Phone a Customer Support Representative at 1(800) 800-7310. Need local assistance? Click here to find authorized service centers in your area. 3. The engine manufacturer is responsiblefor all enginerelated issueswith regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer'sOwner's/Operator's Manual, packed separately with your unit, for more information. Need a manual and/or parts list? Download literature from recent model years. 2 10 12 13 14 O Sight and hold this levelwith a vertical tree... o 1= o >:. (13 O3 (13 (13 OO O (-O5 E also O (13 (13 o3 (13 OO o3 I (13 E (]3 (13 o o5 (13 OO O3 (13 -5 C5 O3 ('5 O O3 O5 (13 O E t"b (13 O9 15° WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of Californiato cause cancer and birth defects or other reproductiveharm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failureto observe the following safety instructions could result in serious injury or death. Children 6. Alwayswearsafetyglasses or safetygogglesduringoperation andwhile performingan adjustmentor repairto protect youreyes. Thrownobjectswhich ricochetcan causeserious injury to the eyes. Tragicaccidentscan occur if operatoris not alert to presence of children.Childrenare oftenattractedto mowerand mowing activity.Theydo not understandthe dangers.Neverassume thatchildrenwill remainwhereyou lastsawthem. 1. Keepchildrenout of the mowingareaand underwatchful careof a responsibleadultotherthanthe operator. 2. Be alert andturn moweroff if a childentersthe area. 7. Wearsturdy, rough-soledworkshoesand close-fitting slacksandshirts. Shirtsand pantsthatcoverthe arms and legs andsteel-toedshoesare recommended.Neveroperate this machinein bare feet,sandals, slipperyor lightweight (e.g. canvas)shoes. 8. Do not put hands or feet near rotatingparts or undercutting deck. Contactwithblade can amputatehands andfeet. 3. Beforeand whilemovingbackwards,look behindanddown forsmallchildren. RNING This symbol points i out important safety instructionswhich, if not followed, could endangerthe personal i safety and/or property I of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failureto comply with these instructions may i result in personal injury. i When you see this _ symbol. HEED ITS WARNING Your Responsibility Restrict the use i of this power machine i to personswho read, understand and follow the warnings and instructions in this manual and on the machine. 4. Useextremecare when approachingblind corners, doorways,shrubs,trees,or otherobjectsthat may obscure yourvisionof a child whomay run intothe mower. 5. Keepchildrenawayfrom hot or runningengines.Theycan sufferburnsfrom a hot muffler. 9. A missingor damageddischargecovercan cause blade contactor thrownobject injuries. 10. Manyinjuriesoccuras a resultof the mowerbeing pulled overthe foot duringa fall causedby slippingor tripping. Do not hold on to the mower if you are falling; releasethe handle immediately. 6. Neverallowchildrenunder14 yearsoldto operatea power mower.Children14 yearsoldand overshouldreadand understandoperationinstructionsandsafetyrulesinthis manualandshouldbe trainedandsupervisedbya parent. General 11. Neverpullthe mowerback towardyou whileyou are walking.If you must backthe mowerawayfrom a wall or obstructionfirst look down and behindto avoid trippingand thenfollowthese steps: a. Stepback from mowerto fully extend yourarms. Operation 1. Readthis operator'smanual carefully inits entiretybefore attemptingto assemblethis machine.Read,understand, andfollowall instructionson the machineandin the b. Be sure youare well balancedwithsurefooting. c. Pullthe mowerback slowly,no morethan half way toward you. manual(s) beforeoperation.Be completelyfamiliar with the controls andthe proper useof this machinebefore operatingit. Keepthis manualin a safe place forfuture and regularreferenceand for orderingreplacementparts. 2. This machineis a precision pieceof powerequipment, not a plaything.Therefore,exerciseextremecautionat all times.Yourunit has beendesignedto performonejob: to mowgrass. Do not use it for any otherpurpose. d. Repeatthesesteps as needed. 12. Do not operatethe mowerwhileunderthe influenceof alcoholor drugs. 3. Neverallow childrenunder 14yearsold to operatethis machine.Children 14yearsold and overshould readand understandthe instructionsinthis manualandshould be trainedand supervisedby a parent.Onlyresponsible individualswho arefamiliar withthese rulesof safe operationshould be allowedto usethis machine. 4. Thoroughlyinspectthe area wherethe equipmentis to be used. Removeall stones,sticks,wire, bones,toys and otherforeignobjectswhichcould be tripped overor picked up andthrown by the blade.Thrownobjectscan cause seriouspersonalinjury.Plan yourmowingpatternto avoid dischargeof materialtoward roads,sidewalks,bystanders andthe like.Also, avoiddischargingmaterialagainsta wall or obstructionwhich may causedischargedmaterial to ricochet backtoward the operator. 5. Tohelp avoid bladecontact or a thrown objectinjury, stay inoperatorzone behindhandlesand keepchildren, bystanders,helpersand pets at least 75 feetfrom mower whileit is inoperation.Stop machineif anyoneenters area. 13. Do not engage the self-propelledmechanismon units so equippedwhilestartingengine. 14. The bladecontrol handle is a safetydevice.Neverattempt to bypassits operation.Doingso makesthe safetydevice inoperativeandmay result in personalinjurythrough contactwiththe rotatingblade. The bladecontrol handle mustoperateeasily in bothdirectionsandautomatically returnto the disengagedpositionwhen released. 15. Neveroperate the mowerinwet grass. Alwaysbe sure of yourfooting. A slip and fall can causeseriouspersonal injury.If you feel you are losing yourfooting,releasethe bladecontrol handle immediatelyand the bladewill stop rotatingwithinthreeseconds. 16. Mowonly in daylightor good artificial light. Walk,never run. 17. Stopthe bladewhen crossinggraveldrives, walksor roads. 18. If the equipmentshouldstartto vibrateabnormally,stop the engineand check immediatelyfor the cause.Vibrationis generallya warningof trouble. 19. Shutthe engineoff andwait untilthe bladecomesto a completestop beforeremovingthe grasscatcheror unclogging the chute. 4 The cuttingbladecontinuesto rotatefor a fewseconds after the engine is shut off. Neverplaceany part of the bodyin the bladearea untilyou are surethe blade hasstopped rotating. 7. Extinguishall cigarettes,cigars, pipesand othersources of ignition. 20. Neveroperate mowerwithoutpropertrail shield, discharge cover,grass catcher,bladecontrol handleor othersafety protectivedevices in placeand working.Neveroperate mowerwithdamagedsafetydevices.Failureto do so,can resultin personalinjury. 21. Mufflerandengine becomehot andcan causea burn.Do not touch. 9. Neverremovegas cap or add fuel whileengine is hot or running. Allow engineto cool at least two minutesbefore refueling. 10. Neveroverfill fuel tank. Filltank to no morethan Y2inch 8. Neverfuel machineindoorsbecauseflammablevapors will accumulatein the area. below bottomof filler neckto providefor fuel expansion. 11. Replacegasoline cap andtighten securely. 12. If gasolineis spilled,wipe it off the engine and equipment. Moveunit to another area.Wait 5 minutesbeforestarting engine. 13. Neverstorethe machineor fuel containernear an open flame,sparkor pilot light as on a water heater,space heater, furnace ,clothesdryeror othergas appliances. 22. Only use parts and accessoriesmadefor this machineby manufacturer.Failureto do so can result inpersonalinjury. 23. If situationsoccurwhich are not coveredin this manual, use careand goodjudgment. Contactyourdealerfor assistance.Telephone1-800-800-7310for the name of your nearestdealer. Practices 14. Toreducefire hazard,keepmowerfree of grass, leaves, or other debrisbuild-up.Clean up oil or fuel spillage and removeany fuel soakeddebris. 15. Allow a mowerto cool at least5 minutesbeforestoring. Slope Operation Slopesare a majorfactor relatedto slip andfallaccidentswhich can resultinsevereinjury.Operationon slopes requiresextra caution.If you feel uneasyon a slope,do not mow it.For your safety,usethe slope gaugeincludedas part of this manualto measureslopes beforeoperatingthis unit on a slopedor hilly area.If the slope is greaterthan 15degrees,do not mowit. General Service: 1. Neverrun an engine indoorsor in a poorlyventilatedarea. Engineexhaustcontainscarbonmonoxide,an odorlessand deadlygas. 2. Beforecleaning,repairing,or inspecting,makecertainthe bladeandall movingparts havestopped.Disconnectthe sparkplug wire andgroundagainstthe engineto prevent unintendedstarting. 3. Checkthe bladeandengine mountingbolts atfrequent intervalsfor propertightness.Also,visuallyinspectbladefor damage(e.g.,bent,cracked,worn) Replacebladewiththe originalequipmentmanufacture's(O.E.M.)bladeonly,listed inthis manual."Use of partswhichdo not meetthe original equipmentspecificationsmay leadto improperperformance andcompromisesafety!" 4. Mowerbladesare sharp andcan cut.Wrap the bladeor wear gloves,anduse extracautionwhen servicingthem. 5. Keepall nuts,bolts, andscrewstight to be surethe equipmentis insafe workingcondition. 6. Nevertamperwithsafetydevices.Checktheir proper operation regularly. 7. Afterstrikinga foreignobject,stop the engine,disconnect the sparkplug wire andgroundagainstthe engine. Thoroughlyinspectthe mowerfor any damage.Repairthe damagebeforestartingandoperatingthe mower. Do: 1. Mowacrossthe face of slopes; neverup anddown. Exerciseextremecaution when changingdirectionon slopes. 2. Watchfor holes,ruts,rocks, hiddenobjects,or bumpswhich can causeyouto slip or trip. Tallgrass can hide obstacles. 3. Alwaysbe sure of yourfooting.A slip andfall can cause serious personalinjury.If you feel you are losingyour balance,releasethe bladecontrol handle immediately,and the bladewill stop rotatingwithin 3 seconds. Do Not: 1. Donot mownear drop-offs, ditchesor embankments,you could loseyour footing or balance. 2. Donot mowslopes greaterthan 15degrees asshown on the slope gauge. 3. Donot mowon wetgrass. Unstablefooting could cause slipping. Service 8. Neverattemptto makea wheel or cuttingheightadjustment whilethe engine is running. 9. Grasscatchercomponents,dischargecover,andtrail shield aresubjectto wear anddamagewhichcould expose movingparts or allowobjectsto be thrown.For safety protection,frequentlycheck componentsandreplaceimmediatelywithoriginal equipmentmanufacturer's(O.E.M.) parts only,listed inthis manual."Use of parts which do not meetthe original equipmentspecificationsmaylead to improperperformanceandcompromisesafety!" 10. Do not changethe enginegovernorsettingor overspeedthe engine.The governorcontrolsthe maximumsafe operating speedof the engine. 11. Maintainor replacesafetylabels,as necessary. Safe Handling Of Gasoline: 1. To avoid personalinjury or propertydamage useextreme care inhandlinggasoline. Gasolineis extremelyflammable and the vapors are explosive.Serious personalinjury can occur when gasolineis spilled on yourself or your clothes which can ignite. 2. Wash yourskin andchangeclothesimmediately. 3. Useonly an approvedgasolinecontainer. 4. Neverfill containers insidea vehicle or on a truckor trailer bedwitha plasticliner.Alwaysplace containerson the ground awayfrom yourvehicle beforefilling. 5. Removegas-poweredequipmentfromthe truck or trailer and refuel it on the ground.If this is not possible,then refuel such equipmenton a trailer witha portablecontainer,rather than from a gasoline dispensernozzle. 12. Observeproperdisposallawsand regulations.Improper disposalof fluidsand materialscan harmthe environment. 6. Keepthe nozzlein contactwiththe rim of the fuel tank or container openingat all times until fuelingis complete.Do not use a nozzle lock-opendevice. WARNING This symbol points out important safety instructions which, if not followed, could endangerthe personal safety and/or property of yourselfand others. Read and follow all instructions in this manual before attempting to operate this machine. Failureto comply with these instructions may result in personal injury. Whenyou see this symbol. HEED iTS WARNING Your Responsibility Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. 5 1. Removeanypackingmaterialwhich may be between upperand lowerhandles. a. Pull up and backon upperhandleas shownin Step 1.Makecertainthe lowerhandleis seated securelyintothe handle mountingbrackets. b. Tightenhandknobs securingupperhandleto lowerhandle.Make surethat eachcarriagebolt is seatedproperlyin the handle. 2. Locatehairpinclip in one holeon the weldpin on each sideof lowerhandle. a. Removehairpinclipfrom this hole.Usinga pair of pliers,insert hairpinclip intothe other holeon the weldpin. Repeaton otherside. NOTE:Standbehind themowerasifyou weregoingtooperate it.Yourrighthandcorresponds totheright sideofthemower;your lefthandcorresponds totheleftsideofthe mower. b. Inserta carriagebolt fromthe hardwarepack into the upperhole on the handle mountingbracket. Securewith one plasticwing nut,also included in the hardwarepack.Repeaton other sidewith remainingitemsfrom hardwarepack. Step 1 . HardwarePack a. Holdthe blade controlagainstupperhandle. CarriageBolts (2) b. Pull starterropeout of the engine.Releasethe bladecontrol. c. Slip starterrope into ropeguide.Tightenwingnut. 4. Insertpost on cable ties intoholes providedon the lowerhandle.Pull cabletie tight and trim excess. NOTE:Yourmower i isshippedwiththe handleinthehigher I heightposition. NOTE:Eachendof thelowerhandlemust beplacedinthesame i relativeposition. The ropeguide is attachedto the right sideof the upperhandle.Loosenthe wingnut which securesthe rope guide. Step 2 IMPORTANT DO NOTcrimp the I cables when lifting the handle up. I IMPORTANT This unit is shipped i without gasoline or ::oil in the engine. Fill up gasolineand oil as instructed in the accompanying engine manual BEFORE operating your mower. Step 3 Step 4 6 5. An adjustingplateand thumb leverat each wheel positionprovidescuttingheightadjustment. a. Depresslevertowardswheel. b. Moveit to anyof the ninepositionsfor desired cutting height.SeeStep 5. c. Releaselevertowardsmowerdeck. 6. Followstepsbelowto assemblethe grasscatcher: a. Placebag overframe sothat its black plasticside is at the bottom. uStment b. Slip plasticchannelof grass bagoverhooks on the frame.See Step6. All the plasticchannelsexcept centertop of bagattachfrom outsideof bag. c. Attachcentertop of bag from insideof bag. 7. Followstepsbelowto attachgrass catcher: a. Lift rear dischargedoor. CUTTING HEIGHT Step 5 Step5 b. Placegrass catcheron thepivot rod. Letgo of dischargedoor sothat it restson thegrass All wheelsmust be placedin the same relative positionl catcher.See Step7. To removegrass catcheror convertto a mulcher(if equipped),lift rear dischargedoor on the moweras shown in Step8. Lift grass catcherup and out of the pivot rod.Releasereardischargedoorto allow it to close rear openingof mower. ,_ GRASS CATCHER Step8 Makecertain bag is turned right side out before assembling (warning label Willbe on the outside)i unless the hooks on the grass WARNING: Never operate mower catcher are firmly seated in the slots on the handle bracket assemblies, and the rear discharge door rests firmly against top of the grass catcher. J Step 6 WARNING Never operate mower unless the hooks on the grass catcher are firmly seated in the slots on the handle bracket assemblies, and the rear discharge door rests firmly against top of the grass catcher. Step 7 7 Know Your Lawn Mower Blade Control Drive Control Recoil Starter -_ Grass Bag -_ Oil Fill/Dipstick WARNING The blade control mechanism is a safety device. Never attempt to bypass its operations. Gasoline Fill tLAdjustment evers I Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of Figure 1 Now that you have set up your lawn mower for operation, get aquainted with its controls and features. These are described below and illustrated on this Cutting page. This knowledge will allow you to use your new equipment to its fullest potential. Recoil Blade Control Levers Starter Gas and Oil Fill-Up 1. Check oil level and add oil if necessary. Follow engine manual for this. See Figure 1 above for location of the oil fill. ignition. Keep hands and feet away from the chute area on cutting deck. Refer to warning label on the unit. Adjustment The recoil starter is attached to the right upper handle. Stand behind the unit and pull the recoil starter rope to start the unit. The blade control is attached to the upper handle of the mower. Depress and squeeze it against the upper handle to operate the unit. Release it to stop engine and blade. _ Height One adjustment lever is located on each wheel and is used to adjust the cutting height. All four levers have to be at the same relative position to ensure a uniform cut. nism is a safetydevice. Never attempt WARNING:Thisbladecontrolmechato bypass its operations. 2. Servicethe enginewith gasolineas instructedin the enginemanual. See Figure1 abovefor locationof gasfill. Drive Control The drive control is located on the underside of the upper handle and is used to engage the drive. Squeeze it against the upper handle to engage the drive; release it to slow down or stop mower from propelling. See Figure 1. _ 8 dling gasoline.Gasoline is extremely ARNING:Useextremecare hanflammable and the vapors arewhen explosive. Never fuel the machine indoorsor while the engine is hot or running. Extinguish cigarettes, cigars, pipesand other sources of ignition. WARNING:The operationof any lawn mowercan result in foreignobjects being thrownintothe eyes,whichcan damageyoureyes severely.Always wear safetyglasseswhileoperating the mower,or while performing any adjustmentsor repairson it. Starting Engine Mower WARNING:Besure no one otherthan the operatoris standingnear the lawn mower whilestartingengine or operatingmower. Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide,an odorless and deadly gas. Keep hands,feet, hair and loose clothing away from any moving parts on engine and lawnmower. Figure 2 _klL 1. Pushprimerthreetimes.Wait abouttwo seconds betweeneachpush. See Figure2. Intemperature around550F or below,primefive times.Do not prime to restarta warm engine. 2. Standingbehindthe mower,squeezethe bladecontrol againstupper handle.See Figure2. object,stop the engine.Remove ARNING:if strike a foreign wire from the you spark plug,thoroughly inspectmower for any damage, and repair damage before restarting and operating. Extensive vibration of mower during operation is an indication of damage.The unit should be promptlyinspectedand repaired. 3. Holdingthesetwo handlestogetherfirmly,grasp recoil starterhandleand pull ropeout with a rapid,continu- 1. Oncethe engineis running,squeezethedrive ous, full arm stroke.See Figure2. Keepinga firm controlagainstthe upperhandleto propelmower. grip on the starterhandle,let the rope rewindslowly. 2. Forbest results,do notcut wet grass. Repeatuntil enginecranks.Letthe roperewindeach 3. Fora healthierlawn, nevercut off morethan onetime slowly. thirdof the total lengthof the grass. Stopping Engine Using as Mulcher (if Equipped) Formulchinggrass,removethe grasscatcherfrom the mower.Therear dischargedoor shouldbe closed. 1. Releasebladecontrol to stop theengineand blade. 2. Disconnectsparkplug wirefrom spark plug and groundagainstthe engine. 1. Foreffectivemulching,do notcut wet grass. __lk UsingYour 2. Newor thick grassmay requirea narrowercut. Adjustgroundspeedaccordingto conditionof lawn. completelybefore doing any work ARNING:Wait for the blade to stop on the mower or to removethe grass catcher. 3. if thegrass has beenallowedto growinexcessof 4 inches,mulchingisnot recommended.Usethe grasscatcherto bag clippingsinstead. Using Lawn Mower Grass Catcher Youcan usethe grass catcherto collectclippingswhile youare operatingthe mower. ,__lh without eitherthe rear door or the entire 1. Attachgrasscatcherfollowinginstructionson page WARNING:Never operate your mower 7.Grassclippingswill automaticallycollectin bag as grass catcher assembly firmly secured. you run mower.Operatemowertill grass bag is full. 2. Stopenginecompletelyby releasingthe blade controlhandle.Makesurethat the unit hascometo Be surelawnis clearof stones,sticks,wire,or other objectswhich coulddamagelawnmoweror engine. Such objectscouldbe accidentlythrownby the mower in anydirectionand cause seriouspersonalinjuryto the operatorand others. a completestop. 3. Lift dischargedoor and pull grassbag up and away fromthe mowerto disposeof the grass clippings. 9 WARNING The operation of any lawn mower can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear safety glasses while operating the mower, or while performing any adjustments or repairs on it. Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower. Never run engine indoors or n enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawn mower. Lubrication 1. Lubricatepivot pointson theblade controlhandleat least oncea seasonwith lightoil. The bladecontrol mustoperatefreely inboth directions.See Figure3. \ \\ Maintaining 2. Lubricatethe wheelsat least oncea seasonwith lightoil (or motoroil). If wheelsare removedfor any reason,lubricatesurfaceof the pivotarm and inner surfaceof thewheelwith light oil. See Figure3. Lubricate these points before 3. Lubricatethe torsionspringand pivot pointon the rear dischargedoor periodicallywith lightoil to prevent rust.See Figure3. 4. Thetransmissionis pre-lubricatedand sealedat the factoryand does not requirelubrication. ..... 5. Followtheaccompanyingengine manualfor lubrication scheduleand instruction for engine lubrication. J Deck Care Figure 3 1. Disconnectsparkplug wire. Draingasolinefrom lawn mower,or placea pieceof plasticunderthe gas cap. 2. Tip mowersothat itrestson the housing.Keepthe sidewith the air cleanerfacingup. Hold mowerfirmly. WARNING than 90 degrees in any directions and ARNING:Never tip the mowermore do not leavethe mower tipped for any length of time. Oil can drain intothe upper part of the enginecausing a starting problem. _ A vays stop e,g ne; disconnect spark pluglandground againstenginebefore cleaning,lubricating 3. Scrapeand clean the undersideof the deck with a suitabletool. Do notspraywith water. ordoing anyk nd of maintenance onV0ur General I 4. Putthe mowerback on its wheelson the ground.If youhad put plasticunderthe gas capearlier,make sureto removeit now. Figure 4 machine! Recommendations 1. Alwaysobservesafetyruleswhen performing anymaintenance. Engine 2. Thewarrantyon this lawnmowerdoesnot cover itemsthat havebeen subjectedto operatorabuse or negligence.To receivefull valuefromwarranty, operatormustmaintainthelawn moweras instructed here. 2. Serviceair cleanerevery25 hoursundernormal conditions.Cleaneveryfew hoursunderextremely dustyconditions.Referto engine manual. 3. Cleansparkplug and resetthegap once a season. Checkenginemanualfor correctplugtype and gap specifications. 3. Changingof engine-governedspeedwill void enginewarranty. We do not recommend the used pressure washers or garden hose to clean your uniL These may cause damage to electric componentsspindles pu eys;bear ngs, or 4. Cleanengineregularlywith a cloth or brush. Keepthe coolingsystem(blowerhousingarea) cleanto permit properair circulation.Removeall grass,dirt and combustibledebrisfrom mufflerarea. 4. All adjustmentsshouldbe checkedat leastonce eachseason. . Periodicallycheckall fastenersand makesurethese are tight. A WARNING:Alwaysstop engine, disconnect spark plug, and ground against engine before cleaning, lubricatingor doing any kind of maintenance on your machine. Care 1. Maintainoil levelas instructedin enginemanual. Replacing Rear Flap 1. Toremoverearflap, cut off the flat end of the wire rod whichsecuresit to the deck.See Figure4. 2. Attachthe newflapand newrod to deck, bendingthe endsof the new rod overto secureto deck. the engine. The use of water will result in shortened lifeand i reduceserViceabilityl 10 I r Blade Care __IL bladefor sharpeningor replacement, ARNING:Whenremovingcutting protectyourhandswith a pairof heavy gloves or use a heavy rag to hold blade. _ _ i i iii _ _ ii _i ii Maintaining 1. Disconnectsparkplug wirefrom spark plug.Turn moweron itsside makingsurethat the air filter and the carburetorare up. You r LaWn MOwer 2. Removebolt, blade bell support,blade,and blade adapterfrom the enginecrankshaft.See Figure5. 3. The bladecan be sharpenedwith a fileor on a grinding wheel.Do notattemptto sharpenthe blade while it is still on the mower.Whensharpeningblade,follow originalangle of grind.Grind cuttingedgesequallyto keep bladebalanced. Figure 5 4. Removebladefrom the adapterfor testingbalance. Balancethe bladeon a roundshaftscrewdriverto check. Removemetalfrom the heavysideuntil it balancesevenly. WARNING causeexcessive vibration when rotating WARNING:An blade will at high speeds,unbalanced it may cause damage _ i to mower,and could break causing personalinjury. 5. Lubricatetheenginecrankshaftand the inner surface of the blade adapterwith lightoil. Slide the blade adapteronto the enginecrankshaft.Placethe blade on theadaptersuch that the sideof the blade marked "Bottom"(or with part number)facesthe groundwhen the moweris in the operatingposition.Makesurethat blade is alignedand seatedon bladeadapterflanges. Figure 6 When removing the cutting blade for sharpening or replacement or when sliding the belt around it, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade. 6. Placeblade bell supporton the blade.Align notches on the bladebell supportwith smallholesin blade. Replacehex boltand tightenhex boltto torque:450 in. Ibs. rain.,600 in. Ibs.max. An unbalanced blade will cause excessive vibration when rotat- Toensuresafe operationof yourmower,periodically checkthe blade boltfor correcttorque. ing at high speeds. It may cause damage to mower, and could break causing personal injury. Belt Care 1. Removetwo shoulderscrewssecuringfrontdrive cover to mowerdeck.See Figure6. Pressinwardon sides of front drivecoverand releasetabs that secure it to the heightadjusterbrackets.Removedrivecover from mower. . . Figure 7 Loosenscrewholdingbelttensionspringto trans4. Replacewith newbelt, workingaround blade.Make mission.See Figure6 inset.Donot removescrew surebelt is firmlyseatedon engine pulleywhile completely.As youloosenit, tensionon the belt will be pullingfrom the othersideand slidingit aroundthe released. transmissionpulley.Tightenscrewloosenedearlier to securebelt tensionspringto the transmission. Pushtransmissionup a little and slidebelt off the Reassemblefront drivecover. transmissionpulley.Lift mowerto access beltfrom undersideof mower.Slide beltoff of enginepulleyand aroundthe blade.See Figure7. 11 ii _ - _ -] Problem Cause Enginefails to start Remedy 1. Bladecontrol handledisengaged• 1. Engageblade controlhandle• 2. Sparkplugwire disconnected, 3. Fueltank emptyor stale fuel• 2. Connectwireto spark plug• 3. Fil tank w th clean,fresh gasoline• 4. Engne not primed• 4. Primeengineas instructedin "Operatng YourLawnMower"• Shooting Engineruns erratic For repairs beyond the mbor ments listed here, contact an authorized service dealer. Engine overheats 5. Faultysparkplug. 5. C ean adjust gap or repace. 6. B ockedfuel line, ..... / t-ngne Tooaea. 6. Cleanfuel ine. 7 Wat a few m nutesto restart but do notprime. 1 1. Sparkplug wireloose. 1. Connectand tightenspark plug wire. 2. Blockedfuelline or stale fuel. 2. Cleanfuel line;fill tank with clean, fresh gasoline. 3. Ventin gas cap plugged. 3. Clearvent. 4. Wateror dirt in fuel system. 4. Drainfuel tank. Refillwith fresh fuel. 5. Dirty air cleaner. 5. Referto enginemanual. 6. Carburetorout of adjustment. 6. Referto enginemanual. 1. Engineo level low 1. Fillcrankcasewth properoil. 2. Air flow restrcted. I • Occasional skips (hesitates) at high speed 2. Removeblowerhousing I 3. Carburetornotadjustedproperly. and clean. 3. Referto enginemanual. 1. Sparkplug gap tooclose. 1. Adjustgap to .030". 2. Carburetoridle mixtureadjustment 2. Referto enginemanual. improperlyset. des poor y 1. Sparkplugfouled faultyor gap 1. Resetgap to .030' or replace toowide I ' Excessive Vibration 2 Carburetor mproperyadjusted 3. Dirty air cleaner. spark plug. I • 2 Refer to eng ne manua 3. Referto enginemanual. 1. Cuttingbladelooseor unbalanced. 1. Tightenblade and adapter. Balanceblade. 2. Bentcuttingblade. 2. See an authorizedservicedealer. B Mower will not I 1. Wetgrass. I mulch grass (If 1. Do not mowwhengrass is wet wait untillaterto cut. Equ pped) 2. Excessivelyh gh grass. 2. thenM°W mow°nCe againat a hatghdesiredCutt ngheighthe ght, or makea narrowercuttingpath. I i_i i_ii!_iiii_ i iii_i_iii!i iii !iii! i_i! i_i i i ii i i i Unevencut Mower wi not f r se pope 3• Dull blade" I 3. Sharpenor replaceblade. 1. Wheelsnot positionedcorrectly. 1. Placeall fourwheelsin same heightposition. 2. Dull blade. 2. Sharpenor replaceblade. 1. Belt notinstalledpropery. 1. Checkbelt for properpulleyinstalaton and movement I I 3, Damagedor worn belt. 12 . . " 2• Stop pluc . engine disconnectspark . 2. Debriscloggingdrive operation. I _ ,wireana cleanou, a,eDrl.S. :_. inspectana replaceDe I. Off-Season Storage The followingstepsshouldbe taken to prepareyour lawn mowerfor storage. 1. Cleanand lubricatemowerthoroughlyas describedin the lubricationinstructions. 2. We do not recommendthe useof a pressurewasher or gardenhoseto cleanyour unit. 3. Referto enginemanualfor correctengine storageinstructions. 4. Coat mower'scuttingblade with chassisgreaseto preventrusting. 5. Storemowerin a dry, cleanarea. Donot storenext to corrosivematerials,suchas fertilizer. Whenstoringanytype of powerequipmentin a poorly ventilatedor metal storageshed, careshouldbe taken to rust-prooftheequipment.Usinga lightoil or silicone, coat theequipment,especiallycablesand all moving parts of yourlawnmowerbeforestorage. _i _i i _iii i__ i iii ii_ Safety Labels Found On Your Lawn Mower DO NOT remove safety (or any) labels from mower for any reason. 13 J_ fJ _ 14 1 747-1161A Blade Control 746-1132 ControlCable- 40.75" 2 749-1092A UpperHandle 746-1114 ControlCable- 50.56" 3 747-04080 4 GrassCatcherFrame 35 756-04017 input Pulley 749-0928A LowerHandle 36 731-04998 Trailshield 5 720-0279 WingNut 37 732-0700 TrailshieldWire 6 710-1205 RopeGuide 38 712-0397 WingNut, 1/4-20 7 710-1174 CarriageBolt ,5/16-18x 2 39 747-04035 RearDoorPivot Rod 8 664-04007 Grass BagAssembly 40 732-04175 Spring Lever 9 720-0284 HandKnob 41 687-02071 PivotArm Assembly- RH 687-02070 PivotArm Assembly- LH 10 736-0451 SaddleWasher 11 726-0240 CableTie 42 710-1652 AB Screw 12 710-0703 CarriageBolt,I/4-20 43 712-0431 FlangeLock Nut,3/8-16 13 731-04134A RearDischargeDoor 44 714-0104 HairpinClip 14 750-04162 45 710-0654A TT SemsScrew,3/8-16x 1.00 Spacer 15 732-04089A TorsionSpring- LH 46 682-0511A Ht. Adj.Assy. Front- LH 16 732-04090A TorsionSpring- RH 682-0512A Ht. Adj.Assy. Front- RH 17:1: RearWheel 47 687-02069 RearHandleBracketAssy.- LH 18 731-04150 RearBaffle 687-02068 RearHandleBracketAssy.- RH 19 720-0249t Hubcap,ZagTread(Not Shown) 48 747-1214 Drive Control 731-0981At Hubcap,Bar Tread(Not Shown) 49 710-1650 ShoulderScrew 20 787-01277 Deck- 21" 50 746-04112A Drive Cable 21 731-2626 Bail Cover 51 754-0637A V-Belt 22 782-5002B FrontBaffle 52 618-0657 23 748-04015A BladeAdapterw/Pulley 53 731-05132A Front DriveCover 24 742-0641 21"StandardBlade 742-0741t 21"MulchingBlade 54 732-1043 BeltTensionSpring Hex Bolt, 3/8-24x 2.5 55 682-0015 BearingAssembly Pivot PlateAssembly 56 736-0447 WaveWasher 27 736-0524B Blade Bell Support 57 710-0216 Hex Screw 28 782-0512B HeightAdjustmentPlate- RH 58 715-0221 DowelPin 782-0511A HeightAdjustmentPlate- LH 59 717-1762 Gear,14T- RH 717-1761 Gear,14T- LH 25 710-1257 26 687-02044 731-05013 TransmissionAssembly AdjustmentLeverKnob 30 732-0706 FrontLever-RH 60 716-0865 732-0707 FrontLever- LH 61 782-7551A WheelDustCap 31 738-04136 ShoulderScrew 62 716-0102 Snap Ring 32 _ FrontWheel 63 736-0474 Washer,1.5"OD 33 710-04371 Screw,1/4-15x 1.250 64 750-1166 SleeveSpacer- LH 34 746-1113 ControlCable-37.75" 65 750-04178 SleeveSpacer- RH ControlCable- 39" 66 715-04011 Roll Pin t If equipped :1:Referto WheelChart Snap Ring Type Wheel Chart Part No. Tread Rearw/o bearing 734-1987,8 x 1.8 Bar Frontw/o bearing 634-0190,8 x 1.8 Bar Rearw/ball bearing 734-2004A,8 x 2.125 Zag Frontw/o bearing 734-2042,8 x 2.125 Zag 15 For a operWerking machine; use Factory Approved Parts: V-BELTS are Specially designed to engage and disengage safelyl A substitute (nOnOEM) ViBelt can be dangeri ousby not disengaging €omp etelyl Front DriveCoverw/Sir Prop Label 29 720-0426 746-0550 MPORTANT To order replacement parts, contact 1-800800-7310 or visit www. mtdproducts.com. MANUFACTURER'S LiMiTED WARRANTY FOR The limitedwarrantyset forth belowisgivenby MTDLLCwith respectto newmerchandisepurchasedand usedin the UnitedStates,its possessionsand territories. e. MTDdoes notextendany warrantyfor productssoldor exported outsideof the UnitedStates,its possessionsand territories,except those soldthroughMTD'sauthorizedchannelsof exportdistribution. "MTD"warrantsthis productagainstdefectsin materialand workmanship for a periodof two (2) yearscommencingon the dateof originalpurchase and will, at its option,repairor replace,free of charge,anypart foundto be defectivein materialsor workmanship.This limitedwarrantyshallonly applyif this producthas beenoperatedand maintainedin accordance with the Operator'sManualfurnishedwith the product,and has not been subjectto misuse,abuse,commercialuse, neglect,accident,improper maintenance,alteration,vandalism,theft, fire,water,or damagebecause of otherperil or naturaldisaster.Damageresultingfrom the installationor useof any part, accessoryor attachmentnotapprovedby MTDfor use with the product(s)coveredbythis manualwill voidyourwarrantyas to any resultingdamage. Normalwearparts are warrantedto be free fromdefects in materialand workmanshipfor a periodof thirty (30) days fromthe dateof purchase. Normalwearparts include,butare notlimitedto itemssuch as: batteries, belts,blades,bladeadapters,grass bags, riderdeck wheels,seats, snow throwerskid shoes,shaveplates,augerspiralrubberand tires. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at RO. Box 361131,Cleveland, Ohio 44136-0019,or call 1-800-800-7310 or 1-330-220-4683 or log on to our Web site at www.mtdproducts.com. This limitedwarrantydoesnot providecoveragein the followingcases: a. Theengineor componentparts thereof.These itemsmaycarry a separatemanufacturer'swarranty.Referto applicablemanufacturer's warrantyfor termsand conditions. f. Replacementpartsthat are not genuineMTDparts. b. Log splitterpumps,valves,and cylindershavea separateone year warranty. c. Routinemaintenanceitemssuch as lubricants,filters, blade sharpening,tune-ups,brakeadjustments,clutchadjustments,deck adjustments,and normaldeteriorationof the exteriorfinish due to use or exposure. g. Transportationchargesand servicecalls. No impliedwarranty,includingany impliedwarranty of merchantability of fitness for a particularpurpose,applies after the applicable periodof express written warranty above as to the partsas identified. No other express warranty, whether written or oral, except as mentionedabove, givenby any personor entity,includinga dealer or retailer,with respect to any product,shallbind MTD. Duringthe periodof the warranty, the exclusive remedyis repairor replacement of the productas set forth above. The provisionsas set forth in this warranty providethe sole and exclusive remedy arising from the sale. MTDshall not be liable for incidentalor consequential loss or damage including,without limitation, expenses incurredfor substitute or replacementlawn care services or for rentalexpenses to temporarily replacea warranted product. Somestatesdo not allowtheexclusionor limitationof incidentalor consequentialdamages,or limitationson howlong an impliedwarranty lasts, so the aboveexclusionsor limitationsmay notapplyto you. In no eventshall recoveryof any kind be greaterthan theamountof the purchasepriceof the productsold. Alterationof safetyfeatures of the productshall void this warranty. Youassumethe risk and liability for loss, damage,or injuryto youand your propertyand/orto others and their propertyarisingout of the misuseor inabilityto use theproduct. This limitedwarrantyshall notextendto anyoneotherthanthe original purchaseror to the personfor whom itwas purchasedas a gift. HOW STATELAWRELATESTO THISWARRANTY: This limitedwarrantygives youspecificlegal rights,and you mayalso haveother rights which vary from stateto state. IMPORTANT: OwnermustpresentOriginalProofof Purchaseto obtain warrantycoverage. d. Servicecompletedby someoneotherthanan authorizedservice dealer. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683
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