MTD 13A6673G118 User Manual LAWN TRACTOR Manuals And Guides L0404192

MTD Lawn, Tractor Manual L0404192 MTD Lawn, Tractor Owner's Manual, MTD Lawn, Tractor installation guides

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Operator's Manual

Transmatic Lawn Tractor

MODELS 660,680

662,682

663,683

665,685

668,688

IMPORTANT: Read safety rules and instructions carefully before operating equipment.

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if

any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required

by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark

arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131

Cleveland, Ohio 44136-9722,

MTD LLC, P.O.BOX361131CLEVELAND,OHIO44136-9722

PRINTED IN U.S.A. FORM NO. 769-00533B.

(10/20/2003)

TABLEOFCONTENTS

Content Page Content Page

Customer Support 2 Maintenance 20

Important Safe Operation Practices 3 Service 22

Tractor Set-up 8 Off-season Storage 26

Controls 11 Attachments & Accessories 27

Operation 13 Warranty Back Cover

FINDINGMODELNUMBER

This Operator's Manual is an important part of your new lawn tractor. It will help you assemble, prepare and

maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate on the equipment

and copy the information from it in the space provided below. A sample model plate is also given below.

You can locate the model plate by looking at the underside of the seat. This information will be necessary

to use the manufacturer's web site and/or help from the Customer Support Department or an authorized

service dealer.

Copy the model number here:

Copy the serial number here:

www mtdprodbcts con

CUSTOMERSUPPORT

Please do NOTreturntheunit to the retailer withoutfirstcontactingCustomerSupport.

If you have difficulty assembling this product or have any questions regarding the controls, operation or

maintenance of this unit, you can seek help from the experts. Choose from the options below:

_ Visit mtdproducts.com for many useful suggestions. Click on Customer Support button and

yOUwill get the four options reproduced here. Click on the appropriate button and help is

_mmediately available.

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m_ho_Jf_/_r_IH mFLI_l_d_&,el update ye_lJ U_els#ll_l

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:

If you prefer to reach a Customer Support Representative, please call (330) 220-4MTD or1(800) 800-7310.

The engine manufacturer is responsible for all engine-related issues with regard to

and service. Please refer to the

_erformance, power-rating, specifications, warranty engine

manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more

information.

SECTION1: IMPORTANTSAFEOPERATIONPRACTICES

WARNING: This symbol points out important safety instructions which, if not followed, could endanger

the personal safety and/or property of yourself and others. Read and follow all instructions in this manual

before attempting to operate this machine. Failure to comply with these instructions may result in personal

injury. When you see this symbol--heed its warning.

DANGER: This machine was built to be operated according to the rules for safe operation in this man-

ual. As with any type of power equipment, carelessness or error on the part of the operator can result in

serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to

observe the following safety instructions could result in serious injury or death.

,_ WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain

or emit chemicals known to the State of California to cause cancer and birth defects or other

reproductive harm.

GENERAL OPERATION

1. Read, understand, and follow all instructions on the

machine and in the manual(s) before attempting to

assemble and operate. Keep this manual in a safe

place for future and regular reference and for

ordering replacement parts.

2. Be familiar with all controls and their proper

operation. Know how to stop the machine and

disengage them quickly.

3. Never allow children under 14 years old to operate

this machine. Children 14 years old and over

should read and understand the operation

instructions and safety rules in this manual and

should be trained and supervised by a parent.

4. Never allow adults to operate this machine without

proper instruction.

5. To help avoid blade contact or a thrown object

injury, keep bystanders, helpers, children and pets

at least 75 feet from the machine while it is in

operation. Stop machine if anyone enters the area.

6. Thoroughly inspect the area where the equipment

is to be used. Remove all stones, sticks, wire,

bones, toys, and other foreign objects which could

be picked up and thrown by the blade(s). Thrown

objects can cause serious personal injury.

7. Plan your mowing pattern to avoid discharge of

material toward roads, sidewalks, bystanders and

the like. Also, avoid discharging material against a

walt or obstruction which may cause discharged

material to ricochet back toward the operator.

8. Always wear safety glasses or safety goggles

during operation and while performing an

adjustment or repair to protect your eyes. Thrown

objects which ricochet can cause serious injury to

the eyes.

9. Wear sturdy, rough-soled work shoes and close-

fitting slacks and shirts. Loose fitting clothes and

jewelry can be caught in movable parts. Never

operate this machine in bare feet or sandals.

10. Be aware of the mower and attachment discharge

direction and do not point it at anyone. Do not

operate the mower without the discharge cover or

entire grass catcher in its proper place.

11. Do not put hands or feet near rotating parts or

under the cutting deck. Contact with the blade(s)

can amputate hands and feet.

12. A missing or damaged discharge cover can cause

blade contact or thrown object injuries.

13. Stop the blade(s) when crossing gravel drives,

walks, or roads and while not cutting grass.

14. Watch for traffic when operating near or crossing

roadways. This machine is not intended for use on

any public roadway.

15. Do not operate the machine while under the

influence of alcohol or drugs.

16. Mow only in daylight or good artificial light.

17. Never carry passengers.

18. Disengage blade(s) before shifting into reverse.

Back up slowly. Always look down and behind

before and while backing to avoid a back-over

accident.

19. Slow down before turning. Operate the machine

smoothly. Avoid erratic operation and excessive

speed.

20. Disengage blade(s), set parking brake, stop engine

and wait until the blade(s) come to a complete stop

before removing grass catcher, emptying grass,

unclogging chute, removing any grass or debris, or

making any adjustments.

21. Never leave a running machine unattended.

Always turn off blade(s), place transmission in

neutral, set parking brake, stop engine and remove

key before dismounting.

22. Use extra care when loading or unloading the

machine into a trailer or truck. This unit should not

be driven up or down ramp(s), because the unit

could tip over, causing serious personal injury.The

unit must be pushed manually on ramp(s) to load or

unload properly.

23.Mufflerandenginebecomehotandcancausea

burn.Donottouch.

24.Checkoverheadclearancescarefullybeforedriving

underlowhangingtreebranches,wires,door

openingsetc.,wheretheoperatormaybestruckor

pulledfromtheunit,whichcouldresultinserious

injury.

25.Disengageallattachmentclutches,depressthe

brakepedalcompletelyandshiftintoneutralbefore

attemptingtostartengine.

26.Yourmachineisdesignedtocutnormalresidential

grassofa heightnomorethan10".Donotattempt

tomowthroughunusuallytall,drygrass(e.g.,

pasture)orpilesofdryleaves.Drygrassorleaves

maycontacttheengineexhaustand/orbuildupon

themowerdeckpresentingapotentialfirehazard.

27.Useonlyaccessoriesandattachmentsapproved

forthismachinebythemachinemanufacturer.

Read,understandandfollowallinstructions

providedwiththeapprovedaccessoryor

attachment.

28.Dataindicatesthatoperators,age60yearsand

above,areinvolvedina largepercentageofriding

mower-relatedinjuries.Theseoperatorsshould

evaluatetheirabilitytooperatetheridingmower

safelyenoughtoprotectthemselvesandothers

fromseriousinjury.

29. Ifsituationsoccurwhicharenotcoveredinthis

manual,usecareandgoodjudgment.Contactyour

customerservicerepresentativeforassistance.

SLOPE OPERATION

Slopes are a major factor related to loss of control and

tip-over accidents which can result in severe injury or

death. All slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on it, do not mow

it.

For your safety, use the slope gauge included as part of

this manual to measure slopes before operating this

unit on a sloped or hilly area. If the slope is greater than

15 degrees as shown on the slope gauge, do not

operate this unit on that area or serious injury could

result.

DO:

1.

2.

Mow up and down slopes, not across. Exercise

extreme caution when changing direction on

slopes.

Watch for holes, ruts, bumps, rocks, or other

hidden objects. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

3. Use slow speed. Choose a low enough speed

setting so that you will not have to stop or shift while

on the slope. Tires may lose traction on slopes

even though the brakes are functioning properly.

Always keep machine in gear when going down

slopes to take advantage of engine braking action.

4. Follow the manufacturer's recommendations for

wheel weights or counterweights to improve

stability.

5. Use extra care with grass catchers or other

attachments. These can change the stability of the

machine.

6. Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

Rapid engagement or braking could cause the front

of the machine to lift and rapidly flip over backwards

which could cause serious injury.

7. Avoid starting or stopping on a slope. If tires lose

traction, disengage the blade(s) and proceed

slowly straight down the slope.

DO NOT:

1. Do not turn on slopes unless necessary; then, turn

slowly and gradually downhill, if possible.

2. Do not mow near drop-offs, ditches or

embankments. The mower could suddenly turn

over if a wheel is over the edge of a cliff, ditch, or if

an edge caves in.

3. Do not try to stabilize the machine by putting your

foot on the ground.

4. Do not use a grass catcher on steep slopes.

5. Do not mow on wet grass. Reduced traction could

cause sliding.

6. Do not shift to neutral and coast downhill. Over-

speeding may cause the operator to lose control of

the machine resulting in serious injury or death.

7. Do not tow heavy pull behind attachments (e.g.

loaded dump cart, lawn roller, etc.) on slopes

greater than 5 degrees. When going down hill, the

extra weight tends to push the tractor and may

cause you to loose control. (e.g. tractor may speed

up, braking and steering ability are reduced,

attachment may jack-knife and cause tractor to

overturn).

CHILDREN

1. Tragic accidents can occur if the operator is not

alert to the presence of children. Children are often

attracted to the machine and the mowing activity.

They do not understand the dangers. Never

assume that children will remain where you last

saw them.

a. Keep children out of the mowing area and in

watchful care of a responsible adult other

than the operator.

b. Be alert and turn machine off if a child enters

the area.

c. Beforeandwhilebacking,lookbehindand

downforsmallchildren.

d. Nevercarrychildren,evenwiththeblade(s)

shutoff.Theymayfalloffandbeseriously

injuredorinterferewithsafemachine

operation.

e. Useextremecarewhenapproachingblind

corners,doorways,shrubs,treesorother

objectsthatmayblockyourvisionofachild

whomayrunintothemachine.

f. Disengagethecuttingblade(s)before

shiftinginreverse.The"No-Cut-InReverse"

featureisaremindernottocutinreverseand

to helpavoidbackoveraccidents.Donot

defeatit.

g. Keepchildrenawayfromhotorrunning

engines.Theycansufferburnsfromahot

muffler.

h. Removekeywhenmachineisunattendedto

preventunauthorizedoperation.

Neverallowchildrenunder14yearsoldtooperate

themachine.Children14yearsoldandovershould

readandunderstandtheoperationinstructionsand

safetyrulesinthismanualandshouldbetrained

andsupervisedbyaparent.

g.

TOWING

1. Tow only with a machine that has a hitch designed

for towing. Do not attach towed equipment except

at the hitch point.

2. Follow the manufacturers recommendation for

weight limits for towed equipment and towing on

slopes.

3. Never allow children or others in or on towed

equipment.

4. On slopes, the weight of the towed equipment may

cause loss of traction and loss of control.

5. Travel slowly and allow extra distance to stop.

6. Do not shift to neutral and coast downhill.

SERVICE

SAFE HANDLING OF GASOLINE:

1. To avoid personal injury or property damage

use extreme care in handling gasoline. Gasoline is

extremely flammable and the vapors are explosive.

Serious personal injury can occur when gasoline is

spilled on yourself or your clothes which can ignite.

Wash your skin and change clothes immediately.

a. Use only an approved gasoline container.

b. Never fill containers inside a vehicle oron a

truck or trailer bed with a plastic liner. Always

place containers on the ground away from

your vehicle before filling.

c. When practical, remove gas-powered

equipment from the truck or trailer and refuel

it on the ground. If this is not possible, then

refuel such equipment on a trailer with a

portable container, rather than from a

gasoline dispenser nozzle.

d. Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times

until fueling is complete. Do not use a nozzle

lock-open device.

e. Extinguish all cigarettes, cigars, pipes and

other sources of ignition.

f. Neverfuel machine indoors.

g. Never remove gas cap or add fuel while the

engine is hot or running. Allow engine to cool

at least two minutes before refueling.

h. Never overfill fuel tank. Fill tank to no more

than ½ inch below bottom of filler neck to

allow space for fuel expansion.

i. Replace gasoline cap and tighten securely.

j. If gasoline is spilled, wipe it off the engine

and equipment. Move unit to another area.

Wait 5 minutes before starting the engine.

k. To reduce fire hazards, keep machine free of

grass, leaves, or other debris build-up. Clean

up oil or fuel spillage and remove any fuel

soaked debris.

I. Never store the machine or fuel container

inside where there is an open flame, spark or

pilot light as on a water heater, space heater,

furnace, clothes dryer or other gas

appliances.

m. Allow a machine to cool at least five minutes

before storing.

GENERAL SERVICE:

1. Never run an engine indoors or in a poorly

ventilated area. Engine exhaust contains carbon

monoxide, an odorless, and deadly gas.

2. Before cleaning, repairing, or inspecting, make

certain the blade(s) and all moving parts have

stopped. Disconnect the spark plug wire and

ground against the engine to prevent unintended

starting.

3. Periodically check to make sure the blades come to

complete stop within approximately (5) five

seconds after operating the blade disengagement

control. If the blades do not stop within the this time

frame, your unit should be serviced professionally

by an authorized MTD Service Dealer.

4. Check brake operation frequently as it is subjected

to wear during normal operation. Adjust and service

as required.

5. Check the blade(s) and engine mounting bolts at

frequent intervals for proper tightness. Also,

visually inspect blade(s) for damage (e.g.,

excessive wear, bent, cracked).

Replacetheblade(s)withtheoriginalequipment

manufacturer's(O.E.M.)blade(s)only,listedinthis

manual."Useofpartswhichdonotmeetthe

originalequipmentspecificationsmayleadto

improperperformanceandcompromisesafety!"

6. Mowerbladesaresharp.Wrapthebladeorwear

gloves,anduseextracautionwhenservicingthem.

7. Keepallnuts,bolts,andscrewstighttobesurethe

equipmentisinsafeworkingcondition.

8. Nevertamperwiththesafetyinterlocksystemor

othersafetydevices.Checktheirproperoperation

regularly.

9. Afterstrikingaforeignobject,stoptheengine,

disconnectthesparkplugwire(s)andground

againsttheengine.Thoroughlyinspectthe

machineforanydamage.Repairthedamage

beforestartingandoperating.

10.Neverattempttomakeadjustmentsorrepairsto

themachinewhiletheengineisrunning.

11.Grasscatchercomponentsandthedischarge

coveraresubjecttowearanddamagewhichcould

exposemovingpartsorallowobjectstobethrown.

Forsafetyprotection,frequentlycheckcomponents

andreplaceimmediatelywithodginalequipment

manufacturer's(O.E.M.)partsonly,listedinthis

manual."Useofpartswhichdonotmeetthe

originalequipmentspecificationsmayleadto

improperperformanceandcompromisesafety!"

12.Donotchangetheenginegovernorsettingsor

over-speedtheengine.Thegovernorcontrolsthe

maximumsafeoperatingspeedoftheengine.

13.Maintainorreplacesafetyandinstructionlabels,as

necessary.

14.Observeproperdisposallawsandregulationsfor

gas,oil,etc.to protecttheenvironment.

WARNING: YOUR RESPONSIBILITY- Restrict the use of this power machine to persons who

read, understand and follow the warnings and instructions in this manual and on the machine.

TO AVOID SERIOUS

INJURY OR DEATH

' COUPANDDOWNSLOPES,OUTACROSS.

• AVOIDSUDDENTURNS,

•DONOTOPERATETHEUNiTWHEREIT

COULDSUPORTIP=

* IFMACHRESTOPSGOINGUPHILL,STOP

BLADE(S)ANDBACKDOWNHILLULOWLY,

•DONOTMOWWHENCHILDREN

OROTHERSAREAROUND.

*REVERCERRyCHILDRENEVENWITH

BLADESOFF.

•LOOKDOWN& BEDIOUREFOREA_ND

WHILEBACKING.

tKEEPSAFETYDEVICES(GUANDS_

SHIELDS,ANDSWITCHES_ETC.)

IN PLACEANDWORKING.

•REMOVEOBJECTSTHATCOULD

BETHROWNBYTHEULARE(S),

, KNOWLOCATIONANDFUNCTIONOFALL

CONTROLS.

• RESt_E ULARE(S)ANDED61REARE

STOPPEDREFOREPLACINGHANDS

ORFRETNEARBLARE(S).

•BEFORELEAVIOUOPERATOR'SPosmoN,

OISEDGACEBLADE(S),PLACETRECONTROL

LEVERIN NEUTRAL,ENGAGEPARKING

BRAKE,SHUTOFFANDREMOVEREY.

READ OPERATOR'S

MANUAL

SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE

A POWER POLE

A CORNER OF A BUILDING

OR A FENCE POST

hlWARNING

m_ DO not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower

could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain

your footing and you could slip, resulting in serious injury.

UJ

tJ3 Operate RIDING mowers up and down slopes, never across the face of slopes.

SECTION3: TRACTORSET-UP

IMPORTANT:Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before

starting the engine and operating. Refer to the separate Briggs & Stratton Operator/Owner Manual (or Tecumseh

eng ne s Owner s Manua ) packed w th your tractor. Read nstruct ons carefu y.

NOTE: Reference to right or left hand side of the unit

is observed from the driver's seat, facing forward.

ToolsRequiredFor Set-up

(1) 1/2" socket wrench (for steering wheel)

(1) 9/16" wrench or socket wrench (for models with

standard adjustment seat only)

ShippingBraceRemoval

,_ WARNING: Make sure the riding mower's

engine is off, remove the ignition key, and set

the parking brake before removing the

shipping brace.

Locate the shipping brace and warning tag found

on the right side of the mower, between the

discharge chute and the cutting deck. See Figure 1.

AttachingTheSteeringWheel

The hardware for attaching the steering wheel has

been packed within the steering wheel, beneath

steering wheel cap. Carefully pry offthe steering

wheel cap and remove the hardware.

NOTE: There are two different styles of steering

wheel cap. See Figure 2. Styles vary by model.

Remove the steering bellow from its packaged

location on the deck engagement/lift lever (found

on the right hand side of tractor). NOTE: Tractor

models 668 & 688 do NOT require a steering bellow

and do NOT come equipped with one.

On models so equipped, place the steering bellow

over the steering shaft extending through the dash.

See Figure 2.

Waming Tag

Figure 1

While holding the discharge chute with your left

hand, remove the shipping brace with your right

hand by grasping it between your thumb and index

finger and rotating it clockwise.

WARNING: The shipping brace, used for

shipping purposes only, must be removed and

discarded before operating your riding mower.

WARNING: The mowing deck is capable of

throwing objects. Failure to operate the riding

mower without the discharge cover in the

proper operating position could result in

serious personal injury and/or property

damage.

NOTE: If the openings on each end of the steering

bellow are two different sizes, the smaller end goes

down, against the dash of the lawn tractor.

With the wheels of the tractor pointing straight

forward, place the steering wheel over the steering

shaft.

Place the washer (with the cupped side down) over

the steering shaft and secure with the hex bolt. See

Figure 2.

Place the steering wheel cap over the center of the

steering wheel and push downward until it "clicks"

into place.

Steering

Wheel Cap _

& Washer

Figure 2

AttachingTheSeat

Seat styles vary by tractor model and there are three

different styles available:

Standard Adjustment

Quick Adjustment &

Knob Adjustment

Refer to Figure 3, Figure 4 and Figure 5 to identify your

tractor's seat style and follow applicable instructions

below.

NOTE: For shipping reasons, seats are either

fastened to the tractor seat's pivot bracket with a plastic

tie, or mounted backward to the pivot bracket. In either

case, free the seat form its shipping position and

remove the two hex screws (or knobs, on models so

equipped) from the bottom of seat before proceeding

with applicable instructions below.

StandardAdjustmentSeat

1. Position the shoulder screws (found on the base of

the seat) inside the slot openings in the seat pivot

bracket. Figure 3.

2. Slide the seat slightly rearward in the seat pivot

bracket, lining up the rear slots in the pivot bracket

with the remaining two holes in the seat's base.

3. Select desired position for the seat, and secure with

the two hex screws removed earlier. See Figure 3.

QuickAdjustmentSeat

NOTE: If your seat was shipped mounted backwards

on the seat pivot bracket, pull out the tab found on the

seat stop and hold it open while sfiding the seat off the

seat pivot bracket. See Figure 4.

1. Line up the plastic seat spacers with the slots in

seat pivot bracket.

2. Slide seat in until front seat spacer engages the

seat stop. See Figure 4.

,_ WARNING: Before operating this machine,

make sure the seat is engaged in the seat

stop, stand behind the machine and pull back

on seat until fully engaged into stop.

KnobAdjustmentSeat

1. Position the shoulder screws (found on the base of

the seat) inside the slot openings in the seat pivot

bracket. Figure 5.

2. Slide the seat slightly rearward in the seat pivot

bracket, lining up the rear slots in the pivot bracket

with the remaining two holes in the seat's base.

3. Select desired position for the seat, and secure with

the two knobs removed earlier. See Figure 5.

StandardAdjustment

Hex Screws

Shoulder

Screws

Opening

in Slot \

Pivot Bracket

Figure 3

QuickAdjustment

Seat Stop

\

Pivot Bracket

Figure 4

KnobAdjustment

Knobs

Screws

)

Figure 5

GasandOilFill-up

The gasoline tank is located under the hood and has a

capacity of 1-1/2 gallons. Do not overfill.

WARNING: Use extreme care when

handling gasoline. Gasoline is extremely

flammable and the vapors are explosive.

Never fuel machine indoors or while the

engine is hot or running. Extinguish

cigarettes, cigars, pipes, and other sources of

ignition.

Service the engine with gasoline and oil as instructed in

the separate Briggs & Stratton Operator!Owner Manual

(or Tecumseh engine's Owner's Manual) packed with

your tractor. Read instructions carefully.

IMPORTANT: Your tractor is shipped with motor oil in the

engine. However, you MUST check the oil level before

operating. Be careful not to overfill.

Tire Pressure

_, WARNING: Maximum tire pressure under

any circumstances is 30 psi. Equal tire

pressure should be maintained at all times.

The tires on your unit may be over-inflated for shipping

purposes. Reduce the tire pressure before operating

the tractor. Recommended operating tire pressure is

approximately 10 p.s.i for the rear tires & 14 p.s.i, for

the front tires. Check sidewall of tire for maximum p.s.i.

Identifyingthe MulchPlug(if soequipped)

On tractor models with 38- and 42-inch decks so

equipped, a mulch plug can be found within the cutting

deck's discharge opening.

NOTE: Refer to Mulchingon page 15 for more detailed

information.

If you'd prefer to operate the cutting deck without

mulching, simply remove the mulch plug by

unthreading the plastic wing nut which fastens it to the

cutting deck. This will allow the grass clippings to

discharge out of the discharge opening during

operation. See Figure 6.

@

Plastic Wing Nut Mulch Plug

Figure 6

10

SECTION4: CONTROLS

B

C

NOTE: Steering DDDDD t If so equipped

Figure 7

A Clutch-brake Pedal E

B Choke Control1" F

C Throttle Control Lever G

D Deck Engagement/Lift Lever H

IgnitionSwitch

The ignition switch is located on the right side of the

tractor's dash .To start the engine, insert the key into the

ignition switch and turn clockwise to the START

position. Release the key into the ON position once

engine has fired. See Figure 8.

Refer to StartingThe Engineon page 13 of this manual for

detailed starting instructions

WARNING: Never leave a running

machine unattended. Always move the deck

engagement/lift lever into the disengaged

(BLADES STOP) position, Shift into neutral,

set parking brake, stop engine and remove

key to prevent unintended starting.

Ignition Switch

Shift Lever

Speed Control Lever /Parking Brake

Seat Adjustment Levert

STOP

QSTART

All Tractor Models

Except 668 & 688

Tractor Models

668 & 688 Only

Figure 8

11

ChokeControl

Onso e oOes ovn e

throttle lever all the way forward

activates the engine's choke

control. On all other models, the

choke control can be found on

the left side of the dash panel and is activated by pulling

the knob outward. Activating the choke control closes

the choke plate on the carburetor and aids in starting

the engine. Refer to StartingTheEngineon page 13 of this

manual for detailed starting instructions.

ThrottleControlLever

The throttle control lever is

located on the left side of the

tractor's dash panel. This lever

controls the speed of the engine

and, on some models, when

pushed all the way forward, the

choke control also. When set in a

given position, the throttle will

maintain a uniform engine speed.

IMPORTANT: When operating the

tractor with the cutting deck

engaged, be certain that the

throttle lever is always in the

FAST (rabbit) position.

c.o.. i ,1Position

Fast

Position

Slow

Position (_

SpeedControlLever

The speed control lever,

located on the right side of

the center console, allows

you to regulate the ground

speed of the lawn tractor.

To use, depress the clutch-

brake pedal and move the

lever out of the parking

brake notch and forward to

increase the tractor's

ground speed. When a

desired speed has been

reached, release the lever

into an appropriate notch to

maintain that speed.

To slow the tractor's

ground speed, depress the

clutch-brake pedal and move the speed control lever

rearward and release it into a notch.

ParkingBrake

To set the parking brake, fully depress the clutch-brake

pedal. Move the speed control lever all the way to the

rear and release it into the parking brake position.

Release the clutch-brake pedal to allow the parking

brake to engage.

To release the parking brake, depress the clutch-brake

pedal and move the speed control lever out of the

notches to the desired position. Release the speed

control lever and the clutch-brake pedal.

NOTE: The parking brake must be set if the operator

leaves the seat with the engine running or the engine

will automatically shut of_

IMPORTANT: Always set the parking brake when

leaving the tractor unattended.

ShiftLever

The shift lever is

located in the center of N

the console and has

three positions, F

(Forward), N (Neutral)

and R (Reverse). See

Figure 7. The clutch- Shift

brake pedal must be Knob

fully depressed and the

tractor must not be in

motion when the moving shift lever.

IMPORTANT: Never force the shift lever. Doing so may

result in serious damage to the tractor's transmission.

NOTE: If difficulty is encountered while attempting to

shift, release the clutch-brake pedal slightly before fully

depressing the pedal again.

Clutch-brakePedal

The clutch-brake pedal is located on the left side of the

lawn tractor, along the running board. Depress the

clutch-brake pedal part way down when slowing the

tractor by changing speeds (Refer to SpeedControlLever).

Depress the pedal all the way down to engage the disc

brake and bring the tractor to a complete stop.

NOTE: The pedal must be depressed to start the

engine. Refer to SafetyInterlockSwitcheson page 13.

DeckEngagement/LiftLever

Found on the fight side of the tractor, the deck

engagement/lift lever is used to set the mowing deck's

cutting height and engage the power to the cutting deck

or other (separately available) attachments. To

operate, move the lever to the fight and forward, before

placing in a notch for your desired cutting height.

Moving the lever to the right and all the way rearward

placing it into the BLADES STOP position disengages

power to the cutting deck! attachment.

NOTE: The deck engagement/lift lever must be in the

disengaged (BLADES STOP) position when starting

the engine, when traveling in reverse and if the operator

leaves the seat.

12

SECTION5: OPERATION

WARNING

AVOIDSERIOUSINJURYORDEATH

GO UP AND DOWN SLOPES, NOT ACROSS.

AVOID SUDDEN TURNS.

DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR

TIR

IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND

BACK DOWNHILL SLOWLY.

DO NOT MOW WHEN CHILDREN OR OTHERS ARE

AROUND.

NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.

LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.

KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND

SWITCHES) IN PLACE AND WORKING.

REMOVE OBJECTS THAT COULD BE THROWN BY THE

BLADE(S).

KNOW LOCATION AND FUNCTION OF ALL CONTROLS.

BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE

PLACING HANDS OR FEET NEAR BLADE(S).

BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE

BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE

PARKING BRAKE, SHUT ENGINE OFF AND REMOVE KEY.

READOPERATOR'SMANUAL

SafetyInterlockSystem

,i_ WARNING: Read, understand, and follow

all instructions and warnings on the machine

and inthis manual before operating.

This tractor is equipped with a safety intedock system

for the protection of the operator. If the intedock system

should ever malfunction, de net operate the tractor.

Contact an authorized MTD service dealer. The safety

interlock system prevents the engine from cranking Dr

starting unless the parking brake is engaged, and the

deck engagement/lift lever is in the disengaged

(BLADES STOP) position.

The engine will automatically shut off if the operator

leaves the seat before engaging the parking brake.

The engine will automatically shut off if the operator

leaves the tractor's seat with the deck engagement/

lift lever in ANY position other than BLADES STOP.

The engine wilt automatically shut off if the deck

engagement/lift lever is moved out of the BLADES

STOP position with the shift lever in R (reverse).

BeforeStartingEngine

,_ WARNING: Read, understand, and follow

all instructions and warnings on the machine

and in this manual before operating.

Startingthe Engine

,_ WARNING: Do not operate the tractor if the

interlock system is malfunctioning. This

system was designed for your safety and

protection.

NOTE: Refer to the TRACTORSET-UPon page 8 of this

manual for Gasoline and Oil fill-up instructions.

Insert the tractor key into the ignition switch.

Place the deck engagement/lift lever in the

BLADES STOP position.

Engage the tractor's parking brake.

Activate the choke control.

Turn the ignition key clockwise to the START

position. After the engine starts, release the key. It

will return to the ON position.

IMPORTANT: Do NOT hold the key in the START

position for longer than ten seconds at a time. Doing so

may cause damage to your engine's electric starter.

After the engine starts, deactivate the choke control

and place the throttle control in the FAST position.

IMPORTANT: Do NOT leave the choke control on while

operating the tractor. Doing so will result in a "dch" fuel

mixture and cause the engine to run poody.

NOTE: If Starting problems are encountered, referto

TROUBLESHOOTINGGUIDEon page 28.

Stoppingthe Engine

WARNING: If you strike a foreign object,

stop the engine, disconnect the spark plug

wire(s) and ground against the engine.

Thoroughly inspect the machine for any

damage. Repair the damage before restarting

and operating

If the blades are engaged, place the deck

engagement/lift lever in the BLADES STOP

position.

Depress the clutch-brake pedal to bdng the tractor

to a complete stop.

Turn the ignition key counterclockwise to the OFF

position.

Engage the tractor's parking brake.

Remove the key from the ignition switch to prevent

unintended starting.

13

OperatingTheLawnTractor

,_ WARNING: Always look down and behind

before and while backing up to avoid a back-

over accident.

WARNING: Before leaving the operator's

position. Always place the deck engagement/

lift lever in the BLADES STOP position, shift

into neutral, set parking brake, stop engine

and remove key to prevent unintended

starting.

Move throttle control lever to full throttle.

NOTE: Always operate the tractor with the throttle

control lever in the FAST (rabbit) position for the most

efficient use of the cutting deck or other (separately

available) attachments.

Place the shift lever in either the FORWARD or

REVERSE position.

Release the parking brake by depressing the

clutch-brake pedal and positioning the speed

control lever in desired position.

IMPORTANT: First-time operators should use speed

positions 1 or 2. Become completely familiar with the

tractor's operation and controls before operating the

tractor in higher speed positions.

Release clutch-brake pedal slowly to put unit into

motion.

The lawn tractor is brought to a stop by depressing

the clutch-brake pedal.

NOTE: When operating the unit initially, there will be

little difference between the highest two speeds until

after the belts have seated themselves into the pulleys

during the break-in period.

,_ WARNING: Before leaving the operator's

position for any reason, disengage the

blades, place the shift lever in neutral,

engage the parking brake, shut engine off

and remove the key.

IMPORTANT: When stopping the tractor for any reason

while on a grass surface, always

Place the shift lever in neutral,

Engage the parking brake,

Shut engine off and remove the key.

Doing so will minimize the possibility of having your

lawn "browned" by hot exhaust from your tractor's

running engine.

If unit stalls with speed control in high speed, or if unit

will not operate with speed control lever in a low speed

position, proceed as follows.

Place shift lever in NEUTRAL.

Restart engine.

Place speed control lever in highest speed position.

Release clutch-brake pedal fully.

Depress clutch-brake pedal.

Place speed control lever in desired position.

Place shift lever in either FORWARD or REVERSE,

and follow normal operating procedures.

Headlights

The lamps, on models so equipped, are ON whenever

the tractor's engine is running. They turn OFF when the

ignition key is moved to the STOP position.

NOTE: Since the engine's alternating system supplies

the electricity to power the lamps, use of the headlights

cannot drain your battery.

EngagingTheCuttingBlades

WARNING: Keep feet and hands away

from the discharge opening, the blades or

any part of the deck. When the unit is used

for anything other than mowing operations,

the blade drive should be disengaged.

To engage power to the cutting deck or other

(separately available) attachment, proceed as follows:

Move the deck engagement/lift lever to the right

and forward,

Place the lever in a notch for your desired cutting

height.

Moving the lever to the right and all the way

rearward placing it into the BLADES STOP position

raises and disengages power to the cutting deck.

NOTE: The deck engagement/lift lever must be in the

disengaged (BLADES STOP) position when starting

the engine, when traveling in reverse and if the operator

leaves the seat. Refer to SafetyInterlockSwitcheson page

13.

Mowing

WARNING: To help avoid blade contact or

a thrown object injury, keep bystanders,

helpers, children and pets at least 75 feet

from the machine while it is in operation. Stop

machine if anyone enters the area.

The following information wilt be helpful when using the

cutting deck with your tractor.

,_ WARNING: Plan your mowing pattern to

avoid discharge of materials toward roads,

sidewalks, bystanders and the like. Also,

avoid discharging material against a wall or

obstruction which may cause discharged

material to ricochet back toward the operator.

14

Be sure that the lawn is clear of stones, sticks, wire,

toys or other objects which could damage lawn

mower or engine.

For best results and to insure more even grass

distribution, do not mow when lawn is excessively

wet.

Do not mow at high ground speed, especially if a

mulch kit or grass collector is installed.

For best results it is recommended that the first two

laps be cut with the discharge thrown towards the

center. After the first two laps, reverse the direction

to throw the discharge to the outside for the

balance of cutting. This will give a better

appearance to the lawn.

Do not cut the grass too short. Short grass invites

weed growth and yellows quickly in dry weather.

Mowing should always be done with the engine at

full throttle.

Under heavier conditions it may be necessary to go

back over the cut area a second time to get a clean

cut.

Do NOT attempt to mow heavy brush and weeds

and extremely tall grass. Your tractor is designed to

mow lawns, NOT clear brush.

Keep the blades sharp and replace the blades

when worn. Refer to CattingBladeson page 23 of this

manual for proper blade sharpening instructions.

Mulching

Some, NOT ALL, models come equipped with a mulch

kit which incorporates special blades, already standard

on your tractor, in a process of recirculating grass

clippings repeatedly beneath the cutting deck. The

ultra-fine clippings are then forced back into the lawn

where they act as a natural fertilizer. Observe the

following points for the best results when mulching.

Never attempt to mulch if the lawn is damp. Wet

grass tends to stick to the underside of the cutting

deck preventing proper mulching of the clippings.

Do NOT attempt to mulch more than 1/3 the total

height of the grass or approximately 1-1/2 inches.

Doing so will cause the clippings to clump up

beneath the deck and not be mulched effectively.

Maintain a slow ground speed to allow the grass

clippings more time to effectively be mulched.

Always position the throttle control lever in the

FAST (rabbit) position and allow it to remain there

while mowing. Failing to keep the engine at full

throttle places strain on the tractor's engine and

does not allow the blades to properly mulch grass.

NOTE: It is not necessary to remove the discharge

chute to operate the mower with the mulch kit installed.

38- and42-inch Decks

To operate the cutting deck without mulching, on

models so equipped, simply remove the mulch plug by

unthreading the plastic wing nut which fastens it to the

cutting deck. This will allow the clippings to discharge

out the side. See Figure 9.

Carriag

@

Plastic Wing Nut Mulch Plug

Figure 9

46-inch Decks

On models so equipped, the mulch kit is packed

separately within the tractor's crate. Observe the

instructions included with the mulch kit for the best

results when mulching.

15

SECTION6: MAKINGADJUSTMENTS

WARNING: Never attempt to make any

adjustments while the engine is running,

except where specified in the operator's

manual.

StandardAdjustmentSeat

To adjust the position of the seat, loosen the two hex

screws on the bottom of the seat. See Figure 10. Slide

the seat forward or backward as desired. Retighten the

two screws.

QuickAdjustmentSeat (ifsoequipped)

To adjust the position of the seat on models so

equipped, move the seat adjustment lever (located

under the seat) to the left and slide the seat forward or

backwards. See Figure 11. Make sure seat is locked

into one of the six adjustment positions before

operating the lawn tractor.

KnobAdjustmentSeat(ifsoequipped)

To adjust the position of the seat on models so

equipped, loosen the two knobs on the bottom of the

seat. See Figure 12. Slide the seat forward or backward

as desired. Retighten the two knobs.

DeckLevelingAdjustment

_, ARNING: Protect your hands by wearing

heavy gloves to grasp the cutting blade.

NOTE: Check the tractor's tire pressure before

performing any deck leveling adjustments. Refer to

Tires later in this section for further information

regarding tire pressure.

The front of the cutting deck is supported by two lift

links, one of which can be adjusted to level the deck

from both front to rear & side to side. The front of the

deck should be between 1!4-inch and 3!8-inch lower

than the rear of the deck. Adjust if necessary as follows:

With the tractor parked on a firm, level surface,

place the deck engagement/lift lever in the top

cutting height notch (not BLADES STOP) position.

Rotate the blade nearest the discharge chute so

that it is parallel with the tractor.

Measure the distance from the front of the blade tip

to the ground and the rear of the blade tip to the

ground. The first measurement taken should be

between 1/4" and 3/8" less than the second

measurement. Determine the approximate distance

necessary for proper adjustment and proceed, if

necessary, to the next step.

Figure 10

Seat

Adjustment

Lever

Seat

Figure 11

Knobs

Figure 12

16

Placethedeckengagement/liftleverinthe

engaged(allthewayforward)position.

Removethehairpinclipfromtheferrulefoundat

thebottomofthefront,leftdecklink(hairpinclipis

ontheinsideoftheliftlink).SeeFigure13.

O

Adjustable Deck Link,

Ferrule & Hairpin Clip

Figure 13

Pull the ferrule out of the deck hanger and thread

the ferrule up or down, as necessary.

NOTE: Usually only one or two turns are needed.

Insert the ferrule back into the deck hanger and

refasten with the hairpin clip removed earlier.

Check the front-to-rear adjustment by re-

measuring. Check the side-to-side adjustment by

placing a level on the deck surface.

Readjust if necessary.

Settingthe DeckWheel Height(onmodelssoequipped)

Select the height position of the cutting deck by

placing the Deck Engagement /Lift Lever in any of

the five different cutting height notches on the right

side of the frame.

Adjust the deck wheels so that they are between ¼-

inch and ¼-inch above the ground when the tractor

is on a smooth, flat surface such as a driveway.

,_ WARNING: Keep hands and feet away

from the discharge opening of the cutting

deck.

NOTE: The deck wheels, on models so equipped, are

an anti-scalp feature of the deck and are not designed

to support the weight of the cutting deck.

Refer to DeckLevelingAdjustmenton page 16 of this

manual for more detailed instructions regarding deck

adjustments.

DeckEngagementAdjustment

WARNING: Never attempt to make the

adjustment while the engine is running.

Always shift to neutral, set the parking brake,

stop engine and remove key to prevent

unintended starting.

The cutting deck engagement may be adjusted to make

certain the deck is disengaged when deck

engagement/lift lever is in the BLADES STOP position.

Correct adjustment as follows.

With the engine off, place the deck engagement/lift

lever in the top cutting height notch (not BLADES

STOP) position.

Unthread the shift knob and remove the two flange

screws which secure the shift cover panel in place.

See Figure 14.

Flange Screws

Shift Knob

Shift Cover Panel O

Figure 14

Remove the shift cover panel and locate the deck

disengagement rod. See Figure 15.

Stabilizer Shaft

Assembly

Figure 15

17

NOTE: There is a small yellow wire connected to a

spring switch on the underside of the shift cover panel.

Be careful not to damage it when removing the panel.

Remove the hairpin clip which secures the

disengagement rod to the stabilizer shaft assembly.

Pull the rod toward the rear of the tractor (to take up

slack), then thread the rod inward or outward

(usually only one or two turns) until the rod lines up

as precisely as possible with the hole in the

stabilizer shaft.

NOTE: Threading the disengagement rod outward

(toward the rear of the tractor) provides for more belt

tension. Threading the disengagement rod inward

provides for less belt tension.

Reinsert the rod in the stabilizer shaft and re-

secure it with the cotter pin removed earlier.

Check the adjustment by placing the deck engagement/

lift lever in the BLADES STOP position. The deck

should move up and forward, allowing the belt to

become loose.

Reassemble the shift cover panel.

Start the tractor's engine and test the deck

engagement/lift lever to be certain the blades fully

disengage when in the BLADES STOP.

Repeat the adjustment procedure if necessary.

ParkingBrakeAdjustment

WARNING: Never attempt to adjust the

brakes while the engine is running. Always

place the deck engagement/lift lever in the

BLADES STOP position, shift into neutral, set

parking brake and remove the key to prevent

unintended starting.

If the tractor does not come to a complete stop when

the clutch-brake pedal is completely depressed, or if

the tractor's rear wheels can roll with the parking brake

applied, the brake is in need of adjustment. The brake

disc can be found on the right side of the transmission

in the rear of the tractor. Adjust if necessary as follows:

Looking at the transmission from the right side of

the tractor, locate the compression spring and

brake disc. See Figure 16.

Loosen, but do NOT remove, the hex nut found on

the right side of the brake assembly. See Figure 16.

Using a feeler gauge, set the gap between the

brake disc and the brake puck at .011".

Re-tighten the hex nut loosened eadier.

Compression

Spring

0 Hex Nut

Transmission

NOTE: Rear, right wheel not shown for clarit

Figure 16

SpeedControlAdjustment

NOTE: When operating the unit initially or after

replacing the belts, there will be little difference

between the highest two speeds until after the belts

have gone through a break-in period and have seated

themselves into the pulleys.

If the full range of speeds cannot be obtained on your

unit, adjust the speed control as follows.

Unthread the shift knob and remove the two flange

screws which secure the shift cover panel in place.

Refer to Figure 14.

Remove the shift cover panel and locate the speed

control rod. See Figure 17.

NOTE: There is a small yellow wire connected to a

spring switch on the underside of the shift cover panel.

Be careful not to damage it when removing the panel.

Ferrule and

Hairpin Clip

Speed Control Rod

Figure 17

18

Removethehairpinclipwhichsecuresthespeed

controlrod'sferruletothespeedbracket.See

Figure17.

Atthefactory,thespeedcontrolrodisadjustedsothat

5/8-in.oftherodisexposedbeyondtheferrule.

Adjustthespeedcontrolbythreadingtheferrule

inwardsothatnomorethan3/4-in.oftherodis

exposedbeyondtheferrule.SeeFigure18.

Reinserttheferruleandre-securetherodwiththe

cotterpinremovedeadier.

Reassembletheshiftcoverpanel,startthetractor's

engineandtestthefullrangeofspeeds.

IMPORTANT:Iftheaboveadjustmentdidnotresultin

thetractorobtainingthefullrangeofspeeds,seean

authorizedMTD service dealer to have the variable

speed drive system inspected and professionally

adjusted.

SteeringAdjustments

Drag Link Adjustment(All TractorsModel)

If the tractor turns tighter in one direction than the other,

or if either the drag link and ball joint are being replaced

due to damage or wear, the drag link may need to be

adjusted. To do so, proceed as follows:

Place the steering wheel in position for straight-

ahead travel.

Remove the lock nut which secures the ball joint to

the steering arm. See Figure 19.

Lift the ball joint out of the steering arm and re-

position both front tires for straight-ahead travel.

Loosen the jam nut (See Figure 19) and thread the

ball joint either inward or outward until it aligns with

the hole in the steering arm.

Confirm that both the steering wheel and the front

tires are still positioned for straight-ahead travel

before reinserting the ball joint into the steering arm

and securing it with the lock nut removed earlier.

Re-tighten the jam nut loosened earlier.

Tie RodAdjustment(ModelsWith AdjustableTie Rod)

If the tractor appears to be difficult to drive in a straight-

ahead direction, or if either the tie rod or tie rod ferrule

are being replaced due to damage or wear, the tie rod

may need to be adjusted to correct the tractor's "toe-in."

To do so, proceed as follows:

NOTE: A replacement cotter pin (part no. 714-0470)

is needed to complete this adjustment. Have one on

hand before proceeding.

Perform the DragLinkAdjustment.See page 19.

Place the steering wheel in position for straight-

ahead travel.

In front of the pivot bar, measure the distance

horizontally from the inside of the left rim to the

inside of the right rim. Note the distance.

NOTE: Figure is NOT to scale

Figure 18

Steering Arm

Lock Nut

Figure 19

T

Tie Rod

Right Axle

Right Front Tire

Flat Washe_

Figure 20

19

Behind the pivot bar, measure the distance

horizontally from the inside of the left rim to the

inside of the fight rim. Note the distance.

The measurement taken in front of the pivot bar

should be between 1/16" and 5116" less than the

measurement taken behind the pivot bar. If it is not,

an adjustment is necessary. Proceed as follows.

Locate the ferrule at the right end of the tie rod, just

to the rear of the right, front tire of tractor. See

Figure 20.

Remove the cotter pin and fiat washer which

secures the adjustment ferrule to the tractors right

axle.

Two turns at a time, thread the adjustment ferrule

toward the right, front tire to lengthen the tie rod. Or,

thread the adjustment ferrule away from the fight,

front tire to shorten the tie rod.

NOTE: Lengthening the tie rod increases the tractor's

front tie toe-in. Shortening the tie rod decreases the

tractor's front tire toe-in.

Reinsert the adjustment ferrule and temporarily

secure it with the cotter pin removed earlier.

Make certain the steering wheel is in position for

straight-ahead travel before again taking

measurements. Continue to repeat the steps above

untit a proper adjustment is achieved.

Secure the tie rod to the right axie with the ftat

washer removed earlier and a replacement cotter

pin.

IMPORTANT: Do NOT reuse the originai cotter pin once

it has been removed.

SECTION7: MAINTAINENCE

WARNING: Before performing any

maintenance or repairs, place the deck

engagementilift lever in the BLADES STOP

position, move shift lever into neutral position,

set parking brake, stop engine and remove

key to prevent unintended starting.

Cleaningthe EngineAndDeck

Any fuel or nit spilled on the machine should be wiped

off promptly. Do NOT allow debris to accumulate

around the cooling fins of the engine or on any other

part of the machine, especially the belts, pulleys and

other moving parts. Clean the underside of the deck

with a wisk broom, scraper or forced air after each

mowing.

IMPORTANT: The use of a pressure washer or garden

hose to clean your tractor is NOT recommended. It may

cause damage to electrical components, spindles,

pulleys, bearings or the engine. The use of water will

result in a shortened Iife of the tractor and reduce its

serviceability.

Engine

Refer to the Briggs & Stratton Operator/Owner

Manual (or Tecumseh engine's Owner's Manual)

for engine maintenance instructions.

Check engine oil level before each use as instructed in

the Bdggs & Stratton Operator/Owner Manual (or

Tecumseh engine's Owner's Manual) packed with your

unit. Follow the instructions carefully.

ChangingEngineOil

(models equippedwith an nil drainsleeve)

For draining oil from the engine's crankcase of select

model tractors, a plastic oil drain sleeve is packed with

this Operator's Manual. To drain the oil, proceed as

foltows:

Unscrew the oil fill cap and remove the dipstick

from the oil filt tube.

Snap the small end of nit drain sleeve onto the nit

sump. See Figure 21.

t

Oil Drain Sleeve

Figure 21

Remove drain plug and drain oil into a suitable

container with a capacity of no less than 64 oz.

Service the oil filter (if so equipped) as instructed

in the separate Bfiggs & Stratton Operator/Owner

Manual (or Tecumseh engine's Owner's ManuaI)

packed with your unit.

20

Performtheabovestepsintheoppositeorderaftereli

hasfinisheddraining.

Refilltheenginewithnewmotoroil.

IMPORTANT:Refer to the Briggs & Stratton Operator/

Owner Manual (or Teeumseh engine's Owner's

Manual) packed with your unit for information regarding

the quantity and proper weight of motor oil.

ChangingEngineOil

(modelsequippedwith an oil drainvalve)

NOTE: Depending on your tractor's engine make &

model it may be necessary to remove the tractor's side

panel in order to replace the oil filter (if so equipped).

Unscrew the oilfitt cap and remove the dipstick

from the oilfill tube. See Figure 22.

Fill

Drain Port

Figure 22

Pop open the protective cap on the end of the ell

drain valve to expose the drain port See.

Push the oil drain hose (packed with this manual)

onto the oil drain port. Route the opposite end of

the hose into an appropdate oil collection container

with a capacity of no less than 64 oz.

Push the oil drain valve in slightly, then rotate

counterclockwise and pull outward to begin

draining ell.

Service the oil filter (if so equipped) as instructed

in the separate Briggs & Stratton Operator/Owner

Manual (or Tecumseh engine's Owner's Manual)

packed with your unit.

Perform the above steps in the opposite order after oil

has finished draining.

Refill the engine with new motor oil.

IMPORTANT: Refer to the Briggs & Stratton Operator/

Owner Manual (or Teeumseh engine's Owner's

Manual) packed with your unit for information regarding

the quantity and proper weight of motor oil.

Air Cleaner

Service the pro-cleaner, if so equipped, and cartridge/

air cleaner element as instructed in the Briggs &

Stratton Operator/Owner Manual (or Teeumseh

engine's Owner's Manual) packed with your unit.

SparkPlug(s)

The spark plug(s) should be cleaned and the gap reset

once a season. Refer to the Briggs & Stratton

Operator/Owner Manual (or Teeumseh engine's

Owner's Manual) for correct plug type and gap

specifications.

Lubrication

WARNING: Before lubricating, repairing, or

inspecting, always pIace the deck

engagement/lift lever in the BLADES STOP

position, move shift lever into neutral position,

set parking brake, stop engine and remove

key to prevent unintended starting.

RearWheels

The rear wheels should be removed from the axles

once a season. Lubricate the axles and the rims well

with an all-purpose grease before re-installing them.

FrontAxles

Each end of the tractor's front pivot bar may be

equipped with a grease rifting. If so equipped, lubricate

with a grease gun after every 25 hours of tractor

operation.

PivotPoints& Linkage

Lubricate all the pivot points on the drive system,

clutch-brake pedal and lift linkage at least once a

season with light oil.

SteeringShaft andGear

Lubricate teeth of steering gears with automotive multi-

purpose grease after every 25 hours of operation or

once a season. See Figure 23.

Steering Shaft and Gear

Figure 23

2I

SECTION8: SERVICE

WARNING: Before performing any

maintenance or repairs, place the deck

engagement/lift lever in the BLADES STOP

position, move shift lever into neutrat position,

set parking brake, stop engine and remove

key to prevent unintended starting.

CuttingDeckRemoval

WARNING: Shut the engine off, remove

ignition key, set the parking brake, disconnect

the spark plug wire(s) and ground against the

engine to prevent unintended starting before

removing the cutting deck.

WARNING: Always wear safety glasses or

safety goggles to protect your eyes white

removing the cutting deck.

For performing service on your tractor and in order to

properly mount some (separately available)

attachments, it may be necessary to remove the

tractor's cutting deck. To due so, proceed as follows:

Place the deck engagement/lift lever in the

engaged (all the way forward) position.

Using a spring puller (MTD Part No. 732-0571)or

other suitable tool, disconnect the spdng which is

attached to a small hook found on the left, rear

portion of the transmission. See Figure 24.

Place the deck engagement/lift Iever in the

BLADES STOP position.

Locate the two belt keeper pins, found on either

side of the engine pulley, and use a 1/4-inch socket

wrench to remove them from the Iower frame. See

Figure 25.

NOTE: When reassembling, make certain belt keeper

pins are assembled in the same locations from which

they were removed.

Remove the deck belt from around the engine

pulley.Return the deck engagement!lift lever to the

engaged (all the way forward) position.

Locate the deck anti-sway rod and deck hangers

found near the front of the cutting deck. See Figure

25 & Figure 26.

First remove the hairpin clip which secures the anti-

sway rod to the front portion of the cutting deck,

then remove the hairpin clips which secure the deck

hangers. Retain the hairpin clips.

Carefully lower the front portion of the deck to the

ground.

Hook

Transmission

Spdng

Figure 24

"-.-__

Belt Keeper Pins

Deck Anti-sway Rod Deck Be t

Figure 25

0

Deck Hangers Deck Anti-sway Rod

and Hairpin Clip

Figure 26

22

Remove the hairpin clips which secure the rear

deck hangers to the deck stabilizer bracket. See

Figure 27. Retain the hairpin clips.

NOTE: The style and shape the stablizer bracket and

stabtizer rod vary. Yours may differ slightly from that

shown in Figure 27.

Rear Deck Hangers

o

Stabilizer Bracket

Figure 27

Carefully lower the rear 3ortion of the deck to the

ground.

NOTE: For normal servtce and maintenance, the

deck stabilizer bracket doesn't need to be removed

from the tractor. If removing the cutting deck in order to

mount a Snow Thrower attachment, however, the

stabilizer bracket must be removed. To do so, simply

remove the hairpin clip which secures the stabilizer rod

to the stabilizer bracket. See Figure 27.

Place the deck engagement]lift lever in the

BLADES STOP position to raise the lift links up,

and out of the way.

Carefully slide the deck from beneath the dght side

of the lawn tractor.

CuttingBlades

AWARNING: Be sure to shut the engine off,

remove ignition key, disconnect the spark plug

wire(s) and ground against the engine to

prevent unintended starting before removing

the cutting blade(s) for sharpening or

replacement. Protect your hands by using

heavy gloves or a rag to grasp the cutting

blade.

WARNING: Periodically inspect the blade

adapter and/or spindle for cracks or damage,

especially if you strike a foreign object.

Replace immediately if damaged

The blades may be removed as follows,

Remove the deck from beneath the tractor, (refer to

CuttingDeckRemovalon page 22) then gently flip the

deck over to expose its underside.

Place a block of wood between the center deck

housing baffle and the cutting blade to act as a

stabilizer. See Figure 28.

Hex Flange Nut

Spindle Assembly

Figure 28

Use a 15116" wrench to remove the hex flange nut

that secures the blade to the spindle assembly. See

Figure 28.

To prepedy sharpen the cutting blades, remove equal

amounts of metal from both ends of the blades along

the cutting edges, parallel to the trailing edge, at a 25°

to 30 " angle. See Figure 29.

Blade Separation

Worn Blade Edge

Wind Wing

Sharpen Edge Evenly

Figure 29

IMPORTANT: Ifthe cutting edge of the blade has already

been sharpened to within 5/8" of the wind wing radius,

or if any metal separation is present, replace the blades

with new ones. See Figure 29.

23

Itisimportantthateachcuttingbladeedgebeground

equallytomaintainproperbladebalance.A poorly

balancedbladewillcauseexcessivevibrationandmay

causedamagetothetractorandresultinpersonal

injury.

Thebladecanbetestedbybalancingit onaround

shaftscrewdriver.Grindmetalfromtheheavysideuntit

it balancesevenly.

Whenreplacingtheblade,besuretoinstalltheblade

withthesideoftheblademarked"Bottom"(orwitha

partnumberstampedinit)facingthegroundwhenthe

mowerisintheoperatingposition.

IMPORTANT:Useatorquewrenchtotightentheblade

spindlehexflangenuttobetween70foot-poundsand

90foot-pounds.

Battery

The battery is sealed and is maintenance-free. Acid

levels cannot be checked.

Always keep the battery cables and terminals ciean

and free of corrosive build-up.

After cieaning the battery and terminals, apply a

light coat of petroleum jelly or grease to both

terminals

Always keep the rubber boot positioned over the

positive terminal to prevent shorting.

IMPORTANT: If removing the battery for any reason,

disconnect the NEGATIVE (Black) wire from it's

terminal first, followed by the POSITIVE (Red) wire.

When re-installing the battery, atways connect the

POSITIVE (Red) wire its terminal first, followed by the

NEGATIVE (Black) wire. Be certain that the wires are

connected to the correct terminals; reversing them

could change the polarity and cause damage to your

engine's altemating system.

Charging

If the tractor has not been put into use for an extended

pedod of time, charge the battery with an automotive-

type 12-volt charger for a minimum of one hour at six

amps.

WARNING: Batteries give off an explosive

gas while charging. Charge battery in a well

ventilated area and keep away from an open

flame or pilot light as on a water heater, space

heater, furnace, clothes dryer or other gas

appliances.

JumpStarting

WARNING: When removing or installing

the battery, follow these instructions to

prevent the screwdriver from shorting against

the frame.

IMPORTANT: Never jump your tractor's dead battery

with the battery of a running vehicle.

Connect end of one jumper cable to the positive

terminal of the good battery, then the other end to

the positive terminal of the dead battery.

Connect the other jumper cable to the negative

terminal of the good battery, then to the frame of

the unit with the dead battery.

WARNING: Failure to use this procedure

could cause sparking and the gas in either

battery could explode.

Cleaning

Clean the battery by removing it from the tractor and

washing with a baking soda and water solution. If

necessary, scrape the battery terminals with a wire

brush to remove deposits. Coat terminals and exposed

wiring with grease or petroleum jelly to prevent

corrosion.

BatteryFailures

Some common causes for battery failure are:

• incorrectinitial activation *undercharging

• overcharging •corroded connec[ions

• freezing

These failures are NOT covered by your tractor's

warranty.

Tires

Recommended operating tire pressure is

approximately 10 p.s.i. Maximum tire pressure under

any circumstances is 30 p.sJ. Equal tire pressure

should be maintained on all tires.

When installing a tire to the rim, be certain rim is clean

and free of rust. Lubricate both the tire and rim

generously. Never inflate to over 30 p.s.i, to seat

beads.

WARNING: Excessive pressure (over 30

p.sJ.) when seating beads may cause tire/rim

assembly to burst with force sufficient to

cause serious injury.

24

BeltReplacement

WARNING: Shut the engine off, remove

ignition key, set the parking brake, disconnect

the spark plug wire(s) and ground against the

engine to prevent unintended starting before

replacing belts.

For performing service on your tractor and in order to

properly mount some (separately available)

attachments, it may be necessary to remove the

tractor's cutting deck. To due so, proceed as follows:

Deck Belt(38- and42-inch Decks)

WARNING: Shut the engine off, remove

ignition key, set the parking brake, disconnect

the spark plug wire(s) and ground against the

engine to prevent unintended starting before

removing the cutting deck.

_ARNING: Always wear safety glasses or

safety goggles to protect your eyes white

removing the cutting deck.

Remove the cutting deck from the tractor (Refer to

CuttingDeckRemovalon page 22, for detailed

instructions).

Remove the belt guards (located over each spindle

pulley) by removing the self-tapping screws which

secure them in place. See Figure 30.

Remove and replace the belt, reassemble following

the instructions in reverse order.

Deck Belts(48" Deck)

Remove the cutting deck from the tractor (Refer to

CuttingDeckRemovalon page 22, for detailed

instructions)

NOTE: On 46-inch decks, you must also remove both

the deck stabilizer bracket and the stabilizer rod. To do

so, remove the hairpin clip which secures the stabilizer

rod to the stabilizer bracket. See Figure 3t.

After the deck is removed (and the stabilizer

bracket and red), the upper deck belt can be simply

lifted off of the double-pulley located in the rear,

center of the cutting deck.

To remove the lower deck belt:

Follow all steps above for removing the upper deck

belt.

Remove the belt guards (located over each outer

spindle pulley) by removing the self-tapping screws

which secure them in place. Refer Figure 30

Using a spring puller (MTD Part No. 732-0571)or

other suitable tool, disconnect the extension spring

from the rear of the cutting deck belt. This will

relieve tension on the lower deck belt.

Remove the lower deck belt from around the idler

pulleys, and the three spindle pulleys.

Self-Tapping

Screws

42-it_ch d_,_ckShown

Figure 30

Belt Guards

Stabilizer Rod_

lairpin Clip

Figure 31

Reassemble new belts, following instructions in

reverse order.

Drive 8elts (Upperand Lower)

NOTE: The engine pulley must be removed from the

engine's crankshaft in order to change the tractor's

drive belts. Doing so requires an airlimpaet wrench.

It is recommended that both belts be changed at the

same time.

Place the deck engagement/lift lever inthe

engaged (all the way forward) position

Unthread the shift knob and remove the two flange

screws which secure the shift cover panel in place.

Refer to Figure 14. Remove the shift cover panel.

NOTE: There is a small yellow wire connected to a

spring switch on the underside of the shift cover panel.

Be careful not to damage it when removing the panel.

25

Usingaspringpuller(MTDPartNo.732-0571)or

othersuitabletool,disconnectthespringwhichis

attachedtoasmallhookfoundontheleft,rear

portionofthetransmission(RefertoFigure24)and

thetwospringswhichareattachedtotherear

portionofthetractorframe.SeetoFigure32.

Springs

Figure 32

Place the deck engagement/lift lever in the

BLADES STOP position.

Locate the two belt keeper pins, found on either

side of the engine pulley, and use a 1/4-inch socket

wrench to remove them from the lower frame. Refer

to Figure 25.

NOTE: When reassembling, make certain belt keeper

pins are assembled in the same locations from which

they were removed.

Using an impact gun with a 5/B-inch socket, remove

the hex screw with secures the engine pulley to the

engine crankshaft.

Carefully lower the pulley off of the crankshaft and

remove the belt from around it.

Disconnect the battery cables from the terminals

(disconnect the NEGATIVE (Black) wire from it's

terminal first, followed by the POSITIVE (Red)

wire).

Detach the battery hold-down rod and remove both

the battery and battery tray from the tractor.

Locate the transmission pulley though the battery

tray opening. See Figure 33.

Figure 33

Using an impact gun with a 13/16-inch socket,

remove the pulley from the transmission's input

shaft by removing the flange nut which secures it

Carefully lift the pulley off of the transmission's

input shaft and remove the upper drive belt from

around it and the variable speed.

NOTE: A spacer is located beneath the transmission

pulley. Be careful not to tose the spacer and be certain

NOT reinstall the spacer upside down.

Remove the lower drive belt from around the lower

portionof the variable speed pulley and feed it

toward the shift cover panel opening.

Remove the lower drive belt by lifting it through the

cover panel opening.

Reassemble new belts, following the previous

instructions in reverse order.

IMPORTANT: When remounting the engine pulley,

torque the hex bolt to between 38 foot-pounds and 50

foot-pounds.

IMPORTANT: When remounting the transmission pulley,

torque the flange nut to between 25 foot-pounds and 33

foot-pounds.

26

SECTION9: OFF-SEASONSTORAGE

WARNING: Never store the machine or

fuel container indoors where there is an

open flame, spark or pilot light such as on

water heater, furnace, clothes dryer or other

gas appliance.

If the machine is to be inoperative for a period longer

than 30 days prepare for storage as follows.

Clean the engine and the entire unit thoroughly.

Refer to Page 20.

Lubricate all lubrication points. Wipe the entire

machine with an oiled rag to protect the surfaces.

Refer to the engine manual for correct engine

storage instructions. The engine must be

completely drained of fuel to prevent gum deposits

from forming on essential carburetor parts, fuet

lines and fuel tank.

WARNING: Extinguish cigarettes, cigars,

pipes and other sources of ignition prior to

draining fuel.

Charge battery fully. NEVER store battery without a

full charge. Recharge battery before returning to

service or every two months, whichever occurs first.

When storing unit for extended periods, disconnect

battery cables. Removing battery from unit is

recommended.

Store unit in a clean, dry area. Do not store next to

corrosive matedaIs, such as fertilizer.

NOTE: When storing any type of power equipment in

an unventilated or metal storage shed, care should be

taken to rustproof the equipment. Using a light oil or

silicone, coat the equipment, especially any chains,

springs, bearings and cables.

SECTION10: ATTACHMENTS& ACCESSORIES

The following attachments and accessories are compatible for Lawn Tractor Models 660-668. See the retailer

from which you purchased your tractor, an authodzed MTD Service Dealer or phone (600) 600-7310 for information

regarding price and availability. Your lawn tractor is NOT designed for use with any type of ground-engaging

attachments (e.g. tiller or plow). Use of this type of equipment WILL void the tractor's warranty.

MODEL

OEM-190-116

OEM-190-1 t8

OEM-190-180

OEM-190-162

OEM-190-215

OEM-190-226

OEM-190-626

OEM-190-627

OEM-190-916

OEM-190-658

OEM-190-657

OEM-190-754

OEM-190-664

OEM-190-608

DESCRIPTION

42-inch Deck Mulch Kit

46-inch Deck Mulch Kit

Twin Bagger Grass Collector (for 36- and 42-inch Decks)

Twin Bagger Grass Collector (for 46-inch Decks)

Rear Wheel Weights (Two per set)

Front Bumper Kit

46-inch Front Dozer Blade

42-inch Two-stage Snow Thrower

Tire Chains, for 20" x 10.0" tires (Two per set)

Tire Chains, for 20" x 6.0" tires (Two per set)

Tire Chains, for 18" x 9.5" tires (Two per set)

Tire Chains, for 18" x 6.5" tires (Two per set)

Tire Chains, for 18" x 6.5" tires (Two per set)

Deluxe Tractor Sunshade

27

SECTION11: TROUBLESHOOTINGGUIDE

Trouble Corrective Action

Engine will net

crank

Engine cranks

but will not start

Possible Cause(s)

Safety switch button

not depressed.

Battery installed

incorrectly.

Battery is dead or

_teak.

Blown fuse or circuit

breaker.

Engine ground wire

loose.

Throttle /Choke not

_ncorrect position.

No fuel to the carbu_

_etor.

There are two switches in the starting circuit of your unit: the dutch pedal switch and

[he deck engagement/lift lever switch. Make certain the actuator is fully depressing

[he buttons on each switch.

The battery must be installed with negative terminal attached to black ground wire.

Negative terminal is identified at the post by "NEG", "N _or "*". The positive terminal,

identified by ?OS _,"P_ or "÷_, must be attached to the big red wire which goes to the

solenoid. All batteries are to be fully charged before installing.

Charge with 6 AMP charger until fully charged.

Refer to schematic for fuse location and replace fuse if blown. {f fuse blows repeat-

edly, see an authorized service dealer to have the tractor's wire harness serviced.

Engine should have a black ground wire running from engine to frame or mounting

bolt.

Refer to StartingtheEnginein this manual for correct position of the throttle control and

choke control.

Gasoline tank empty. Fill with clean, fresh gasoline.

Fuel line or imline fuel filter plugged. Remove and clean fuel line. Replace filter if

necessary.

Spark plug lead disconnected. Connect lead.

Faulty spark plug. Replace spark plug.

Refer to the engine manual packed with your unit. If the air cleaner is dirty, replace it

Check oil level. Drain as necessary.

No spark to spark

plug.

Dirty air cleaner.

Engine smokes Engine oil has been

3verfilled.

Engine loses crank_ Dipstick not seated or broken. Replace dipstick.

_se vacuum. Engine breather defective. Replace.

Excessive Bent or Stop engine immediately Check all pulleys, blade adapters, keys and bolts for

vibration damaged blade, lightness and spindle damage. Tighten or replace any damaged parts.

Bent blade. Stop engine immediately. Replace damaged blade. Only use original equipment

blades.

Mower will not Engine speed low. Always operate the cutting deck with throttle control set in the FAST (rabbit) position.

discharge grass Speed selection. Slow your ground speed. The slower your ground speed, the better the quality of cut.

or leavas uncut Cutting height set too Raise deck.

strips low.

Blades short or dull. Sharpen or replace blades (uncut strip problem only).

NOTE: For repairs beyond the minor adjustments above, contact your local authorized service dealer.

28

29

30

3I

MANUFACTURER'S LIMITED WARRANTY FOR:

The limited warranty set forth below is given by MTD LLC with

respect to new merchandise purchased and used in the

United States, its possessions and territories

"MTD"warrants this product against defects in matedal and

workmanship for a period of two (2) years commencing on the

date of original purchase and will, at its option, repair or

replace free of charge, any part found to be defective in

materials or workmanship. This limited warranty shall only

apply if this product has been operated and maintained in

accordance with the Operator's Manual furnished with the

product, and has not been subject to misuse, abuse,

commercial use, neglect accident improper maintenance,

alteration vandalism theft, fire water, or damage because of

other peril or natural disaster. Damage resulting from the

installation or use of any part accessory or attachment not

approved by MTD for use with the product(s) covered by this

manual will void your warranty as to any resulting damage.

Normal wear parts or components thereof are subject to

separate terms as follows: All normal wear parts or

component failures will be covered on the product for a period

of 30 days regardless of cause. After 30 days but within the

two year period, normal wear part failures will be covered

ONLY IF caused by defects in materials or workmanship of

OTHER component parts. Normal wear parts and

components include but are not limited to: batteries, belts,

blades, blade adapters, grass bags, rider deck wheels, seats

snow thrower skid shoes, shave plates, auger spiral rubber,

and tires.

HOW TO OBTAIN SERVICE: Warranty service is available,

WITH PROOF OF PURCHASE, through your local authorized

service dealer. To locate the dealer in your area, check your

Yellow Pages, or contact MTD LLC at P.O. Box 361 I31

Cleveland Ohio 44136-0019, or call 1-800_800W310 or 1

330-2204683 or log on to our Web site at

www mtdproducts.com.

This limited warranty does not provide coverage in the

following cases:

a The engine or component parts thereof These items

may carry a separate manufacturer's warranty. Refer

to applicable manufacturer's warranty for terms and

conditions.

b Log splitter pumps valves and cylinders have a

separate one year warranty.

c. Routine maintenance items such as {ubricants,filters

blade sharpening, tune_ups brake adjustments, clutch

adjustments, deck adjustments, and normal

deterioration of the exterior finish due to use or

exposure.

d MTD does not extend any warranty for products sold or

exported outside of the United States, its possessions

and territories, except those sold through MTD's

authorized channels of export distribution

e. Replacement parts that are not genuine MTD parts

f Service completed by someone other than an

authorized service dealer.

g. Transportation charges and service calls.

No implied warranty, including any implied warranty of

merchantability of fitness for a particular purpose,

applies after the applicable period of express written

warranty above as to the parts as identified. No other

express warranty, whether written or oral, except as

mentioned above, given by any person or entity,

including a dealer or retailer, with respect to any product,

shall bind MTD. During the period of the warranty, the

exclusive remedy is repair or replacement of the product

as set forth above.

The provisions as set forth in this warranty provide the

sole and exclusive remedy arising from the sale. MTD

shall not be liable for incidental or consequential loss or

damage including, without limitation, expenses incurred

for substitute or replacement lawn care services or for

rental expenses to temporarily replace a warranted

product.

Some states do not allow the exclusion or }imitafion of

incidental or consequential damages, or limitations on how

long an implied warranty lasts, so the above exclusions or

limitations may not apply to you.

In no event shall recovery of any kind be greater than the

amount of the purchase price of the product sold. Alteration

of safety features of the product shall void this warranty.

You assume the risk and liability for loss, damage, or injury to

you and your property and/or to others and their property

arising out of the misuse or inability to use the product.

This limited warranty shall not extend to anyone other than the

original purchaser or to the person for whom it was purchased

as a gift.

HOW STATE LAW RELATES TO THIS WARRANTY: This

limited warranty gives you specific legal rights, and you may

also have other rights which vary from state to state.

IMPORTANT: Owner must present Original Proof of

Purchase to obtain warranty coverage.

MTOLL&,P.O.BOX361131CLEVELAND,OHIO44136-0619; Phone:1-800-800-731&, 1-330-220-4683