MTD 13A6673G118 User Manual LAWN TRACTOR Manuals And Guides L0404192

MTD Lawn, Tractor Manual L0404192 MTD Lawn, Tractor Owner's Manual, MTD Lawn, Tractor installation guides

User Manual: MTD 13A6673G118 13A6673G118 MTD LAWN TRACTOR - Manuals and Guides View the owners manual for your MTD LAWN TRACTOR #13A6673G118. Home:Lawn & Garden Parts:MTD Parts:MTD LAWN TRACTOR Manual

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Operator's Manual
Transmatic Lawn Tractor
MODELS 660,680
662,682
663,683
665,685
668,688
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required
by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark
arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131
Cleveland, Ohio 44136-9722,
MTD LLC, P.O.BOX361131CLEVELAND,OHIO44136-9722
PRINTED IN U.S.A. FORM NO. 769-00533B.
(10/20/2003)
TABLEOFCONTENTS
Content Page Content Page
Customer Support 2 Maintenance 20
Important Safe Operation Practices 3 Service 22
Tractor Set-up 8 Off-season Storage 26
Controls 11 Attachments & Accessories 27
Operation 13 Warranty Back Cover
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new lawn tractor. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment
and copy the information from it in the space provided below. A sample model plate is also given below.
You can locate the model plate by looking at the underside of the seat. This information will be necessary
to use the manufacturer's web site and/or help from the Customer Support Department or an authorized
service dealer.
Copy the model number here:
Copy the serial number here:
www mtdprodbcts con
CUSTOMERSUPPORT
Please do NOTreturntheunit to the retailer withoutfirstcontactingCustomerSupport.
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, you can seek help from the experts. Choose from the options below:
_ Visit mtdproducts.com for many useful suggestions. Click on Customer Support button and
yOUwill get the four options reproduced here. Click on the appropriate button and help is
_mmediately available.
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:
If you prefer to reach a Customer Support Representative, please call (330) 220-4MTD or1(800) 800-7310.
The engine manufacturer is responsible for all engine-related issues with regard to
and service. Please refer to the
_erformance, power-rating, specifications, warranty engine
manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more
information.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol--heed its warning.
DANGER: This machine was built to be operated according to the rules for safe operation in this man-
ual. As with any type of power equipment, carelessness or error on the part of the operator can result in
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.
,_ WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain
or emit chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm.
GENERAL OPERATION
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe
place for future and regular reference and for
ordering replacement parts.
2. Be familiar with all controls and their proper
operation. Know how to stop the machine and
disengage them quickly.
3. Never allow children under 14 years old to operate
this machine. Children 14 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. To help avoid blade contact or a thrown object
injury, keep bystanders, helpers, children and pets
at least 75 feet from the machine while it is in
operation. Stop machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment
is to be used. Remove all stones, sticks, wire,
bones, toys, and other foreign objects which could
be picked up and thrown by the blade(s). Thrown
objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of
material toward roads, sidewalks, bystanders and
the like. Also, avoid discharging material against a
walt or obstruction which may cause discharged
material to ricochet back toward the operator.
8. Always wear safety glasses or safety goggles
during operation and while performing an
adjustment or repair to protect your eyes. Thrown
objects which ricochet can cause serious injury to
the eyes.
9. Wear sturdy, rough-soled work shoes and close-
fitting slacks and shirts. Loose fitting clothes and
jewelry can be caught in movable parts. Never
operate this machine in bare feet or sandals.
10. Be aware of the mower and attachment discharge
direction and do not point it at anyone. Do not
operate the mower without the discharge cover or
entire grass catcher in its proper place.
11. Do not put hands or feet near rotating parts or
under the cutting deck. Contact with the blade(s)
can amputate hands and feet.
12. A missing or damaged discharge cover can cause
blade contact or thrown object injuries.
13. Stop the blade(s) when crossing gravel drives,
walks, or roads and while not cutting grass.
14. Watch for traffic when operating near or crossing
roadways. This machine is not intended for use on
any public roadway.
15. Do not operate the machine while under the
influence of alcohol or drugs.
16. Mow only in daylight or good artificial light.
17. Never carry passengers.
18. Disengage blade(s) before shifting into reverse.
Back up slowly. Always look down and behind
before and while backing to avoid a back-over
accident.
19. Slow down before turning. Operate the machine
smoothly. Avoid erratic operation and excessive
speed.
20. Disengage blade(s), set parking brake, stop engine
and wait until the blade(s) come to a complete stop
before removing grass catcher, emptying grass,
unclogging chute, removing any grass or debris, or
making any adjustments.
21. Never leave a running machine unattended.
Always turn off blade(s), place transmission in
neutral, set parking brake, stop engine and remove
key before dismounting.
22. Use extra care when loading or unloading the
machine into a trailer or truck. This unit should not
be driven up or down ramp(s), because the unit
could tip over, causing serious personal injury.The
unit must be pushed manually on ramp(s) to load or
unload properly.
23.Mufflerandenginebecomehotandcancausea
burn.Donottouch.
24.Checkoverheadclearancescarefullybeforedriving
underlowhangingtreebranches,wires,door
openingsetc.,wheretheoperatormaybestruckor
pulledfromtheunit,whichcouldresultinserious
injury.
25.Disengageallattachmentclutches,depressthe
brakepedalcompletelyandshiftintoneutralbefore
attemptingtostartengine.
26.Yourmachineisdesignedtocutnormalresidential
grassofa heightnomorethan10".Donotattempt
tomowthroughunusuallytall,drygrass(e.g.,
pasture)orpilesofdryleaves.Drygrassorleaves
maycontacttheengineexhaustand/orbuildupon
themowerdeckpresentingapotentialfirehazard.
27.Useonlyaccessoriesandattachmentsapproved
forthismachinebythemachinemanufacturer.
Read,understandandfollowallinstructions
providedwiththeapprovedaccessoryor
attachment.
28.Dataindicatesthatoperators,age60yearsand
above,areinvolvedina largepercentageofriding
mower-relatedinjuries.Theseoperatorsshould
evaluatetheirabilitytooperatetheridingmower
safelyenoughtoprotectthemselvesandothers
fromseriousinjury.
29. Ifsituationsoccurwhicharenotcoveredinthis
manual,usecareandgoodjudgment.Contactyour
customerservicerepresentativeforassistance.
SLOPE OPERATION
Slopes are a major factor related to loss of control and
tip-over accidents which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow
it.
For your safety, use the slope gauge included as part of
this manual to measure slopes before operating this
unit on a sloped or hilly area. If the slope is greater than
15 degrees as shown on the slope gauge, do not
operate this unit on that area or serious injury could
result.
DO:
1.
2.
Mow up and down slopes, not across. Exercise
extreme caution when changing direction on
slopes.
Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed
setting so that you will not have to stop or shift while
on the slope. Tires may lose traction on slopes
even though the brakes are functioning properly.
Always keep machine in gear when going down
slopes to take advantage of engine braking action.
4. Follow the manufacturer's recommendations for
wheel weights or counterweights to improve
stability.
5. Use extra care with grass catchers or other
attachments. These can change the stability of the
machine.
6. Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Rapid engagement or braking could cause the front
of the machine to lift and rapidly flip over backwards
which could cause serious injury.
7. Avoid starting or stopping on a slope. If tires lose
traction, disengage the blade(s) and proceed
slowly straight down the slope.
DO NOT:
1. Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff, ditch, or if
an edge caves in.
3. Do not try to stabilize the machine by putting your
foot on the ground.
4. Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass. Reduced traction could
cause sliding.
6. Do not shift to neutral and coast downhill. Over-
speeding may cause the operator to lose control of
the machine resulting in serious injury or death.
7. Do not tow heavy pull behind attachments (e.g.
loaded dump cart, lawn roller, etc.) on slopes
greater than 5 degrees. When going down hill, the
extra weight tends to push the tractor and may
cause you to loose control. (e.g. tractor may speed
up, braking and steering ability are reduced,
attachment may jack-knife and cause tractor to
overturn).
CHILDREN
1. Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
They do not understand the dangers. Never
assume that children will remain where you last
saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other
than the operator.
b. Be alert and turn machine off if a child enters
the area.
c. Beforeandwhilebacking,lookbehindand
downforsmallchildren.
d. Nevercarrychildren,evenwiththeblade(s)
shutoff.Theymayfalloffandbeseriously
injuredorinterferewithsafemachine
operation.
e. Useextremecarewhenapproachingblind
corners,doorways,shrubs,treesorother
objectsthatmayblockyourvisionofachild
whomayrunintothemachine.
f. Disengagethecuttingblade(s)before
shiftinginreverse.The"No-Cut-InReverse"
featureisaremindernottocutinreverseand
to helpavoidbackoveraccidents.Donot
defeatit.
g. Keepchildrenawayfromhotorrunning
engines.Theycansufferburnsfromahot
muffler.
h. Removekeywhenmachineisunattendedto
preventunauthorizedoperation.
Neverallowchildrenunder14yearsoldtooperate
themachine.Children14yearsoldandovershould
readandunderstandtheoperationinstructionsand
safetyrulesinthismanualandshouldbetrained
andsupervisedbyaparent.
g.
TOWING
1. Tow only with a machine that has a hitch designed
for towing. Do not attach towed equipment except
at the hitch point.
2. Follow the manufacturers recommendation for
weight limits for towed equipment and towing on
slopes.
3. Never allow children or others in or on towed
equipment.
4. On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast downhill.
SERVICE
SAFE HANDLING OF GASOLINE:
1. To avoid personal injury or property damage
use extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle oron a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from
your vehicle before filling.
c. When practical, remove gas-powered
equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then
refuel such equipment on a trailer with a
portable container, rather than from a
gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times
until fueling is complete. Do not use a nozzle
lock-open device.
e. Extinguish all cigarettes, cigars, pipes and
other sources of ignition.
f. Neverfuel machine indoors.
g. Never remove gas cap or add fuel while the
engine is hot or running. Allow engine to cool
at least two minutes before refueling.
h. Never overfill fuel tank. Fill tank to no more
than ½ inch below bottom of filler neck to
allow space for fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine
and equipment. Move unit to another area.
Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep machine free of
grass, leaves, or other debris build-up. Clean
up oil or fuel spillage and remove any fuel
soaked debris.
I. Never store the machine or fuel container
inside where there is an open flame, spark or
pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas
appliances.
m. Allow a machine to cool at least five minutes
before storing.
GENERAL SERVICE:
1. Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make
certain the blade(s) and all moving parts have
stopped. Disconnect the spark plug wire and
ground against the engine to prevent unintended
starting.
3. Periodically check to make sure the blades come to
complete stop within approximately (5) five
seconds after operating the blade disengagement
control. If the blades do not stop within the this time
frame, your unit should be serviced professionally
by an authorized MTD Service Dealer.
4. Check brake operation frequently as it is subjected
to wear during normal operation. Adjust and service
as required.
5. Check the blade(s) and engine mounting bolts at
frequent intervals for proper tightness. Also,
visually inspect blade(s) for damage (e.g.,
excessive wear, bent, cracked).
Replacetheblade(s)withtheoriginalequipment
manufacturer's(O.E.M.)blade(s)only,listedinthis
manual."Useofpartswhichdonotmeetthe
originalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
6. Mowerbladesaresharp.Wrapthebladeorwear
gloves,anduseextracautionwhenservicingthem.
7. Keepallnuts,bolts,andscrewstighttobesurethe
equipmentisinsafeworkingcondition.
8. Nevertamperwiththesafetyinterlocksystemor
othersafetydevices.Checktheirproperoperation
regularly.
9. Afterstrikingaforeignobject,stoptheengine,
disconnectthesparkplugwire(s)andground
againsttheengine.Thoroughlyinspectthe
machineforanydamage.Repairthedamage
beforestartingandoperating.
10.Neverattempttomakeadjustmentsorrepairsto
themachinewhiletheengineisrunning.
11.Grasscatchercomponentsandthedischarge
coveraresubjecttowearanddamagewhichcould
exposemovingpartsorallowobjectstobethrown.
Forsafetyprotection,frequentlycheckcomponents
andreplaceimmediatelywithodginalequipment
manufacturer's(O.E.M.)partsonly,listedinthis
manual."Useofpartswhichdonotmeetthe
originalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
12.Donotchangetheenginegovernorsettingsor
over-speedtheengine.Thegovernorcontrolsthe
maximumsafeoperatingspeedoftheengine.
13.Maintainorreplacesafetyandinstructionlabels,as
necessary.
14.Observeproperdisposallawsandregulationsfor
gas,oil,etc.to protecttheenvironment.
WARNING: YOUR RESPONSIBILITY- Restrict the use of this power machine to persons who
read, understand and follow the warnings and instructions in this manual and on the machine.
TO AVOID SERIOUS
INJURY OR DEATH
' COUPANDDOWNSLOPES,OUTACROSS.
• AVOIDSUDDENTURNS,
DONOTOPERATETHEUNiTWHEREIT
COULDSUPORTIP=
* IFMACHRESTOPSGOINGUPHILL,STOP
BLADE(S)ANDBACKDOWNHILLULOWLY,
DONOTMOWWHENCHILDREN
OROTHERSAREAROUND.
*REVERCERRyCHILDRENEVENWITH
BLADESOFF.
LOOKDOWN& BEDIOUREFOREA_ND
WHILEBACKING.
tKEEPSAFETYDEVICES(GUANDS_
SHIELDS,ANDSWITCHES_ETC.)
IN PLACEANDWORKING.
REMOVEOBJECTSTHATCOULD
BETHROWNBYTHEULARE(S),
, KNOWLOCATIONANDFUNCTIONOFALL
CONTROLS.
• RESt_E ULARE(S)ANDED61REARE
STOPPEDREFOREPLACINGHANDS
ORFRETNEARBLARE(S).
BEFORELEAVIOUOPERATOR'SPosmoN,
OISEDGACEBLADE(S),PLACETRECONTROL
LEVERIN NEUTRAL,ENGAGEPARKING
BRAKE,SHUTOFFANDREMOVEREY.
READ OPERATOR'S
MANUAL
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
A CORNER OF A BUILDING
OR A FENCE POST
hlWARNING
m_ DO not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower
could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain
your footing and you could slip, resulting in serious injury.
UJ
tJ3 Operate RIDING mowers up and down slopes, never across the face of slopes.
SECTION3: TRACTORSET-UP
IMPORTANT:Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before
starting the engine and operating. Refer to the separate Briggs & Stratton Operator/Owner Manual (or Tecumseh
eng ne s Owner s Manua ) packed w th your tractor. Read nstruct ons carefu y.
NOTE: Reference to right or left hand side of the unit
is observed from the driver's seat, facing forward.
ToolsRequiredFor Set-up
(1) 1/2" socket wrench (for steering wheel)
(1) 9/16" wrench or socket wrench (for models with
standard adjustment seat only)
ShippingBraceRemoval
,_ WARNING: Make sure the riding mower's
engine is off, remove the ignition key, and set
the parking brake before removing the
shipping brace.
Locate the shipping brace and warning tag found
on the right side of the mower, between the
discharge chute and the cutting deck. See Figure 1.
AttachingTheSteeringWheel
The hardware for attaching the steering wheel has
been packed within the steering wheel, beneath
steering wheel cap. Carefully pry offthe steering
wheel cap and remove the hardware.
NOTE: There are two different styles of steering
wheel cap. See Figure 2. Styles vary by model.
Remove the steering bellow from its packaged
location on the deck engagement/lift lever (found
on the right hand side of tractor). NOTE: Tractor
models 668 & 688 do NOT require a steering bellow
and do NOT come equipped with one.
On models so equipped, place the steering bellow
over the steering shaft extending through the dash.
See Figure 2.
Waming Tag
Figure 1
While holding the discharge chute with your left
hand, remove the shipping brace with your right
hand by grasping it between your thumb and index
finger and rotating it clockwise.
WARNING: The shipping brace, used for
shipping purposes only, must be removed and
discarded before operating your riding mower.
WARNING: The mowing deck is capable of
throwing objects. Failure to operate the riding
mower without the discharge cover in the
proper operating position could result in
serious personal injury and/or property
damage.
NOTE: If the openings on each end of the steering
bellow are two different sizes, the smaller end goes
down, against the dash of the lawn tractor.
With the wheels of the tractor pointing straight
forward, place the steering wheel over the steering
shaft.
Place the washer (with the cupped side down) over
the steering shaft and secure with the hex bolt. See
Figure 2.
Place the steering wheel cap over the center of the
steering wheel and push downward until it "clicks"
into place.
Steering
Wheel Cap _
& Washer
Figure 2
AttachingTheSeat
Seat styles vary by tractor model and there are three
different styles available:
Standard Adjustment
Quick Adjustment &
Knob Adjustment
Refer to Figure 3, Figure 4 and Figure 5 to identify your
tractor's seat style and follow applicable instructions
below.
NOTE: For shipping reasons, seats are either
fastened to the tractor seat's pivot bracket with a plastic
tie, or mounted backward to the pivot bracket. In either
case, free the seat form its shipping position and
remove the two hex screws (or knobs, on models so
equipped) from the bottom of seat before proceeding
with applicable instructions below.
StandardAdjustmentSeat
1. Position the shoulder screws (found on the base of
the seat) inside the slot openings in the seat pivot
bracket. Figure 3.
2. Slide the seat slightly rearward in the seat pivot
bracket, lining up the rear slots in the pivot bracket
with the remaining two holes in the seat's base.
3. Select desired position for the seat, and secure with
the two hex screws removed earlier. See Figure 3.
QuickAdjustmentSeat
NOTE: If your seat was shipped mounted backwards
on the seat pivot bracket, pull out the tab found on the
seat stop and hold it open while sfiding the seat off the
seat pivot bracket. See Figure 4.
1. Line up the plastic seat spacers with the slots in
seat pivot bracket.
2. Slide seat in until front seat spacer engages the
seat stop. See Figure 4.
,_ WARNING: Before operating this machine,
make sure the seat is engaged in the seat
stop, stand behind the machine and pull back
on seat until fully engaged into stop.
KnobAdjustmentSeat
1. Position the shoulder screws (found on the base of
the seat) inside the slot openings in the seat pivot
bracket. Figure 5.
2. Slide the seat slightly rearward in the seat pivot
bracket, lining up the rear slots in the pivot bracket
with the remaining two holes in the seat's base.
3. Select desired position for the seat, and secure with
the two knobs removed earlier. See Figure 5.
StandardAdjustment
Hex Screws
Shoulder
Screws
Opening
in Slot \
Pivot Bracket
Figure 3
QuickAdjustment
Seat Stop
\
Pivot Bracket
Figure 4
KnobAdjustment
Knobs
Screws
)
Figure 5
GasandOilFill-up
The gasoline tank is located under the hood and has a
capacity of 1-1/2 gallons. Do not overfill.
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
Never fuel machine indoors or while the
engine is hot or running. Extinguish
cigarettes, cigars, pipes, and other sources of
ignition.
Service the engine with gasoline and oil as instructed in
the separate Briggs & Stratton Operator!Owner Manual
(or Tecumseh engine's Owner's Manual) packed with
your tractor. Read instructions carefully.
IMPORTANT: Your tractor is shipped with motor oil in the
engine. However, you MUST check the oil level before
operating. Be careful not to overfill.
Tire Pressure
_, WARNING: Maximum tire pressure under
any circumstances is 30 psi. Equal tire
pressure should be maintained at all times.
The tires on your unit may be over-inflated for shipping
purposes. Reduce the tire pressure before operating
the tractor. Recommended operating tire pressure is
approximately 10 p.s.i for the rear tires & 14 p.s.i, for
the front tires. Check sidewall of tire for maximum p.s.i.
Identifyingthe MulchPlug(if soequipped)
On tractor models with 38- and 42-inch decks so
equipped, a mulch plug can be found within the cutting
deck's discharge opening.
NOTE: Refer to Mulchingon page 15 for more detailed
information.
If you'd prefer to operate the cutting deck without
mulching, simply remove the mulch plug by
unthreading the plastic wing nut which fastens it to the
cutting deck. This will allow the grass clippings to
discharge out of the discharge opening during
operation. See Figure 6.
@
Plastic Wing Nut Mulch Plug
Figure 6
10
SECTION4: CONTROLS
B
C
NOTE: Steering DDDDD t If so equipped
Figure 7
A Clutch-brake Pedal E
B Choke Control1" F
C Throttle Control Lever G
D Deck Engagement/Lift Lever H
IgnitionSwitch
The ignition switch is located on the right side of the
tractor's dash .To start the engine, insert the key into the
ignition switch and turn clockwise to the START
position. Release the key into the ON position once
engine has fired. See Figure 8.
Refer to StartingThe Engineon page 13 of this manual for
detailed starting instructions
WARNING: Never leave a running
machine unattended. Always move the deck
engagement/lift lever into the disengaged
(BLADES STOP) position, Shift into neutral,
set parking brake, stop engine and remove
key to prevent unintended starting.
Ignition Switch
Shift Lever
Speed Control Lever /Parking Brake
Seat Adjustment Levert
STOP
QSTART
All Tractor Models
Except 668 & 688
Tractor Models
668 & 688 Only
Figure 8
11
ChokeControl
Onso e oOes ovn e
throttle lever all the way forward
activates the engine's choke
control. On all other models, the
choke control can be found on
the left side of the dash panel and is activated by pulling
the knob outward. Activating the choke control closes
the choke plate on the carburetor and aids in starting
the engine. Refer to StartingTheEngineon page 13 of this
manual for detailed starting instructions.
ThrottleControlLever
The throttle control lever is
located on the left side of the
tractor's dash panel. This lever
controls the speed of the engine
and, on some models, when
pushed all the way forward, the
choke control also. When set in a
given position, the throttle will
maintain a uniform engine speed.
IMPORTANT: When operating the
tractor with the cutting deck
engaged, be certain that the
throttle lever is always in the
FAST (rabbit) position.
c.o.. i ,1Position
Fast
Position
Slow
Position (_
SpeedControlLever
The speed control lever,
located on the right side of
the center console, allows
you to regulate the ground
speed of the lawn tractor.
To use, depress the clutch-
brake pedal and move the
lever out of the parking
brake notch and forward to
increase the tractor's
ground speed. When a
desired speed has been
reached, release the lever
into an appropriate notch to
maintain that speed.
To slow the tractor's
ground speed, depress the
clutch-brake pedal and move the speed control lever
rearward and release it into a notch.
ParkingBrake
To set the parking brake, fully depress the clutch-brake
pedal. Move the speed control lever all the way to the
rear and release it into the parking brake position.
Release the clutch-brake pedal to allow the parking
brake to engage.
To release the parking brake, depress the clutch-brake
pedal and move the speed control lever out of the
notches to the desired position. Release the speed
control lever and the clutch-brake pedal.
NOTE: The parking brake must be set if the operator
leaves the seat with the engine running or the engine
will automatically shut of_
IMPORTANT: Always set the parking brake when
leaving the tractor unattended.
ShiftLever
The shift lever is
located in the center of N
the console and has
three positions, F
(Forward), N (Neutral)
and R (Reverse). See
Figure 7. The clutch- Shift
brake pedal must be Knob
fully depressed and the
tractor must not be in
motion when the moving shift lever.
IMPORTANT: Never force the shift lever. Doing so may
result in serious damage to the tractor's transmission.
NOTE: If difficulty is encountered while attempting to
shift, release the clutch-brake pedal slightly before fully
depressing the pedal again.
Clutch-brakePedal
The clutch-brake pedal is located on the left side of the
lawn tractor, along the running board. Depress the
clutch-brake pedal part way down when slowing the
tractor by changing speeds (Refer to SpeedControlLever).
Depress the pedal all the way down to engage the disc
brake and bring the tractor to a complete stop.
NOTE: The pedal must be depressed to start the
engine. Refer to SafetyInterlockSwitcheson page 13.
DeckEngagement/LiftLever
Found on the fight side of the tractor, the deck
engagement/lift lever is used to set the mowing deck's
cutting height and engage the power to the cutting deck
or other (separately available) attachments. To
operate, move the lever to the fight and forward, before
placing in a notch for your desired cutting height.
Moving the lever to the right and all the way rearward
placing it into the BLADES STOP position disengages
power to the cutting deck! attachment.
NOTE: The deck engagement/lift lever must be in the
disengaged (BLADES STOP) position when starting
the engine, when traveling in reverse and if the operator
leaves the seat.
12
SECTION5: OPERATION
WARNING
AVOIDSERIOUSINJURYORDEATH
GO UP AND DOWN SLOPES, NOT ACROSS.
AVOID SUDDEN TURNS.
DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR
TIR
IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND
BACK DOWNHILL SLOWLY.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE
AROUND.
NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.
LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND
SWITCHES) IN PLACE AND WORKING.
REMOVE OBJECTS THAT COULD BE THROWN BY THE
BLADE(S).
KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE
PLACING HANDS OR FEET NEAR BLADE(S).
BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE
BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE
PARKING BRAKE, SHUT ENGINE OFF AND REMOVE KEY.
READOPERATOR'SMANUAL
SafetyInterlockSystem
,i_ WARNING: Read, understand, and follow
all instructions and warnings on the machine
and inthis manual before operating.
This tractor is equipped with a safety intedock system
for the protection of the operator. If the intedock system
should ever malfunction, de net operate the tractor.
Contact an authorized MTD service dealer. The safety
interlock system prevents the engine from cranking Dr
starting unless the parking brake is engaged, and the
deck engagement/lift lever is in the disengaged
(BLADES STOP) position.
The engine will automatically shut off if the operator
leaves the seat before engaging the parking brake.
The engine will automatically shut off if the operator
leaves the tractor's seat with the deck engagement/
lift lever in ANY position other than BLADES STOP.
The engine wilt automatically shut off if the deck
engagement/lift lever is moved out of the BLADES
STOP position with the shift lever in R (reverse).
BeforeStartingEngine
,_ WARNING: Read, understand, and follow
all instructions and warnings on the machine
and in this manual before operating.
Startingthe Engine
,_ WARNING: Do not operate the tractor if the
interlock system is malfunctioning. This
system was designed for your safety and
protection.
NOTE: Refer to the TRACTORSET-UPon page 8 of this
manual for Gasoline and Oil fill-up instructions.
Insert the tractor key into the ignition switch.
Place the deck engagement/lift lever in the
BLADES STOP position.
Engage the tractor's parking brake.
Activate the choke control.
Turn the ignition key clockwise to the START
position. After the engine starts, release the key. It
will return to the ON position.
IMPORTANT: Do NOT hold the key in the START
position for longer than ten seconds at a time. Doing so
may cause damage to your engine's electric starter.
After the engine starts, deactivate the choke control
and place the throttle control in the FAST position.
IMPORTANT: Do NOT leave the choke control on while
operating the tractor. Doing so will result in a "dch" fuel
mixture and cause the engine to run poody.
NOTE: If Starting problems are encountered, referto
TROUBLESHOOTINGGUIDEon page 28.
Stoppingthe Engine
WARNING: If you strike a foreign object,
stop the engine, disconnect the spark plug
wire(s) and ground against the engine.
Thoroughly inspect the machine for any
damage. Repair the damage before restarting
and operating
If the blades are engaged, place the deck
engagement/lift lever in the BLADES STOP
position.
Depress the clutch-brake pedal to bdng the tractor
to a complete stop.
Turn the ignition key counterclockwise to the OFF
position.
Engage the tractor's parking brake.
Remove the key from the ignition switch to prevent
unintended starting.
13
OperatingTheLawnTractor
,_ WARNING: Always look down and behind
before and while backing up to avoid a back-
over accident.
WARNING: Before leaving the operator's
position. Always place the deck engagement/
lift lever in the BLADES STOP position, shift
into neutral, set parking brake, stop engine
and remove key to prevent unintended
starting.
Move throttle control lever to full throttle.
NOTE: Always operate the tractor with the throttle
control lever in the FAST (rabbit) position for the most
efficient use of the cutting deck or other (separately
available) attachments.
Place the shift lever in either the FORWARD or
REVERSE position.
Release the parking brake by depressing the
clutch-brake pedal and positioning the speed
control lever in desired position.
IMPORTANT: First-time operators should use speed
positions 1 or 2. Become completely familiar with the
tractor's operation and controls before operating the
tractor in higher speed positions.
Release clutch-brake pedal slowly to put unit into
motion.
The lawn tractor is brought to a stop by depressing
the clutch-brake pedal.
NOTE: When operating the unit initially, there will be
little difference between the highest two speeds until
after the belts have seated themselves into the pulleys
during the break-in period.
,_ WARNING: Before leaving the operator's
position for any reason, disengage the
blades, place the shift lever in neutral,
engage the parking brake, shut engine off
and remove the key.
IMPORTANT: When stopping the tractor for any reason
while on a grass surface, always
Place the shift lever in neutral,
Engage the parking brake,
Shut engine off and remove the key.
Doing so will minimize the possibility of having your
lawn "browned" by hot exhaust from your tractor's
running engine.
If unit stalls with speed control in high speed, or if unit
will not operate with speed control lever in a low speed
position, proceed as follows.
Place shift lever in NEUTRAL.
Restart engine.
Place speed control lever in highest speed position.
Release clutch-brake pedal fully.
Depress clutch-brake pedal.
Place speed control lever in desired position.
Place shift lever in either FORWARD or REVERSE,
and follow normal operating procedures.
Headlights
The lamps, on models so equipped, are ON whenever
the tractor's engine is running. They turn OFF when the
ignition key is moved to the STOP position.
NOTE: Since the engine's alternating system supplies
the electricity to power the lamps, use of the headlights
cannot drain your battery.
EngagingTheCuttingBlades
WARNING: Keep feet and hands away
from the discharge opening, the blades or
any part of the deck. When the unit is used
for anything other than mowing operations,
the blade drive should be disengaged.
To engage power to the cutting deck or other
(separately available) attachment, proceed as follows:
Move the deck engagement/lift lever to the right
and forward,
Place the lever in a notch for your desired cutting
height.
Moving the lever to the right and all the way
rearward placing it into the BLADES STOP position
raises and disengages power to the cutting deck.
NOTE: The deck engagement/lift lever must be in the
disengaged (BLADES STOP) position when starting
the engine, when traveling in reverse and if the operator
leaves the seat. Refer to SafetyInterlockSwitcheson page
13.
Mowing
WARNING: To help avoid blade contact or
a thrown object injury, keep bystanders,
helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop
machine if anyone enters the area.
The following information wilt be helpful when using the
cutting deck with your tractor.
,_ WARNING: Plan your mowing pattern to
avoid discharge of materials toward roads,
sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or
obstruction which may cause discharged
material to ricochet back toward the operator.
14
Be sure that the lawn is clear of stones, sticks, wire,
toys or other objects which could damage lawn
mower or engine.
For best results and to insure more even grass
distribution, do not mow when lawn is excessively
wet.
Do not mow at high ground speed, especially if a
mulch kit or grass collector is installed.
For best results it is recommended that the first two
laps be cut with the discharge thrown towards the
center. After the first two laps, reverse the direction
to throw the discharge to the outside for the
balance of cutting. This will give a better
appearance to the lawn.
Do not cut the grass too short. Short grass invites
weed growth and yellows quickly in dry weather.
Mowing should always be done with the engine at
full throttle.
Under heavier conditions it may be necessary to go
back over the cut area a second time to get a clean
cut.
Do NOT attempt to mow heavy brush and weeds
and extremely tall grass. Your tractor is designed to
mow lawns, NOT clear brush.
Keep the blades sharp and replace the blades
when worn. Refer to CattingBladeson page 23 of this
manual for proper blade sharpening instructions.
Mulching
Some, NOT ALL, models come equipped with a mulch
kit which incorporates special blades, already standard
on your tractor, in a process of recirculating grass
clippings repeatedly beneath the cutting deck. The
ultra-fine clippings are then forced back into the lawn
where they act as a natural fertilizer. Observe the
following points for the best results when mulching.
Never attempt to mulch if the lawn is damp. Wet
grass tends to stick to the underside of the cutting
deck preventing proper mulching of the clippings.
Do NOT attempt to mulch more than 1/3 the total
height of the grass or approximately 1-1/2 inches.
Doing so will cause the clippings to clump up
beneath the deck and not be mulched effectively.
Maintain a slow ground speed to allow the grass
clippings more time to effectively be mulched.
Always position the throttle control lever in the
FAST (rabbit) position and allow it to remain there
while mowing. Failing to keep the engine at full
throttle places strain on the tractor's engine and
does not allow the blades to properly mulch grass.
NOTE: It is not necessary to remove the discharge
chute to operate the mower with the mulch kit installed.
38- and42-inch Decks
To operate the cutting deck without mulching, on
models so equipped, simply remove the mulch plug by
unthreading the plastic wing nut which fastens it to the
cutting deck. This will allow the clippings to discharge
out the side. See Figure 9.
Carriag
@
Plastic Wing Nut Mulch Plug
Figure 9
46-inch Decks
On models so equipped, the mulch kit is packed
separately within the tractor's crate. Observe the
instructions included with the mulch kit for the best
results when mulching.
15
SECTION6: MAKINGADJUSTMENTS
WARNING: Never attempt to make any
adjustments while the engine is running,
except where specified in the operator's
manual.
StandardAdjustmentSeat
To adjust the position of the seat, loosen the two hex
screws on the bottom of the seat. See Figure 10. Slide
the seat forward or backward as desired. Retighten the
two screws.
QuickAdjustmentSeat (ifsoequipped)
To adjust the position of the seat on models so
equipped, move the seat adjustment lever (located
under the seat) to the left and slide the seat forward or
backwards. See Figure 11. Make sure seat is locked
into one of the six adjustment positions before
operating the lawn tractor.
KnobAdjustmentSeat(ifsoequipped)
To adjust the position of the seat on models so
equipped, loosen the two knobs on the bottom of the
seat. See Figure 12. Slide the seat forward or backward
as desired. Retighten the two knobs.
DeckLevelingAdjustment
_, ARNING: Protect your hands by wearing
heavy gloves to grasp the cutting blade.
NOTE: Check the tractor's tire pressure before
performing any deck leveling adjustments. Refer to
Tires later in this section for further information
regarding tire pressure.
The front of the cutting deck is supported by two lift
links, one of which can be adjusted to level the deck
from both front to rear & side to side. The front of the
deck should be between 1!4-inch and 3!8-inch lower
than the rear of the deck. Adjust if necessary as follows:
With the tractor parked on a firm, level surface,
place the deck engagement/lift lever in the top
cutting height notch (not BLADES STOP) position.
Rotate the blade nearest the discharge chute so
that it is parallel with the tractor.
Measure the distance from the front of the blade tip
to the ground and the rear of the blade tip to the
ground. The first measurement taken should be
between 1/4" and 3/8" less than the second
measurement. Determine the approximate distance
necessary for proper adjustment and proceed, if
necessary, to the next step.
Figure 10
Seat
Adjustment
Lever
Seat
Figure 11
Knobs
Figure 12
16
Placethedeckengagement/liftleverinthe
engaged(allthewayforward)position.
Removethehairpinclipfromtheferrulefoundat
thebottomofthefront,leftdecklink(hairpinclipis
ontheinsideoftheliftlink).SeeFigure13.
O
Adjustable Deck Link,
Ferrule & Hairpin Clip
Figure 13
Pull the ferrule out of the deck hanger and thread
the ferrule up or down, as necessary.
NOTE: Usually only one or two turns are needed.
Insert the ferrule back into the deck hanger and
refasten with the hairpin clip removed earlier.
Check the front-to-rear adjustment by re-
measuring. Check the side-to-side adjustment by
placing a level on the deck surface.
Readjust if necessary.
Settingthe DeckWheel Height(onmodelssoequipped)
Select the height position of the cutting deck by
placing the Deck Engagement /Lift Lever in any of
the five different cutting height notches on the right
side of the frame.
Adjust the deck wheels so that they are between ¼-
inch and ¼-inch above the ground when the tractor
is on a smooth, flat surface such as a driveway.
,_ WARNING: Keep hands and feet away
from the discharge opening of the cutting
deck.
NOTE: The deck wheels, on models so equipped, are
an anti-scalp feature of the deck and are not designed
to support the weight of the cutting deck.
Refer to DeckLevelingAdjustmenton page 16 of this
manual for more detailed instructions regarding deck
adjustments.
DeckEngagementAdjustment
WARNING: Never attempt to make the
adjustment while the engine is running.
Always shift to neutral, set the parking brake,
stop engine and remove key to prevent
unintended starting.
The cutting deck engagement may be adjusted to make
certain the deck is disengaged when deck
engagement/lift lever is in the BLADES STOP position.
Correct adjustment as follows.
With the engine off, place the deck engagement/lift
lever in the top cutting height notch (not BLADES
STOP) position.
Unthread the shift knob and remove the two flange
screws which secure the shift cover panel in place.
See Figure 14.
Flange Screws
Shift Knob
Shift Cover Panel O
Figure 14
Remove the shift cover panel and locate the deck
disengagement rod. See Figure 15.
Stabilizer Shaft
Assembly
Figure 15
17
NOTE: There is a small yellow wire connected to a
spring switch on the underside of the shift cover panel.
Be careful not to damage it when removing the panel.
Remove the hairpin clip which secures the
disengagement rod to the stabilizer shaft assembly.
Pull the rod toward the rear of the tractor (to take up
slack), then thread the rod inward or outward
(usually only one or two turns) until the rod lines up
as precisely as possible with the hole in the
stabilizer shaft.
NOTE: Threading the disengagement rod outward
(toward the rear of the tractor) provides for more belt
tension. Threading the disengagement rod inward
provides for less belt tension.
Reinsert the rod in the stabilizer shaft and re-
secure it with the cotter pin removed earlier.
Check the adjustment by placing the deck engagement/
lift lever in the BLADES STOP position. The deck
should move up and forward, allowing the belt to
become loose.
Reassemble the shift cover panel.
Start the tractor's engine and test the deck
engagement/lift lever to be certain the blades fully
disengage when in the BLADES STOP.
Repeat the adjustment procedure if necessary.
ParkingBrakeAdjustment
WARNING: Never attempt to adjust the
brakes while the engine is running. Always
place the deck engagement/lift lever in the
BLADES STOP position, shift into neutral, set
parking brake and remove the key to prevent
unintended starting.
If the tractor does not come to a complete stop when
the clutch-brake pedal is completely depressed, or if
the tractor's rear wheels can roll with the parking brake
applied, the brake is in need of adjustment. The brake
disc can be found on the right side of the transmission
in the rear of the tractor. Adjust if necessary as follows:
Looking at the transmission from the right side of
the tractor, locate the compression spring and
brake disc. See Figure 16.
Loosen, but do NOT remove, the hex nut found on
the right side of the brake assembly. See Figure 16.
Using a feeler gauge, set the gap between the
brake disc and the brake puck at .011".
Re-tighten the hex nut loosened eadier.
Compression
Spring
0 Hex Nut
Transmission
NOTE: Rear, right wheel not shown for clarit
Figure 16
SpeedControlAdjustment
NOTE: When operating the unit initially or after
replacing the belts, there will be little difference
between the highest two speeds until after the belts
have gone through a break-in period and have seated
themselves into the pulleys.
If the full range of speeds cannot be obtained on your
unit, adjust the speed control as follows.
Unthread the shift knob and remove the two flange
screws which secure the shift cover panel in place.
Refer to Figure 14.
Remove the shift cover panel and locate the speed
control rod. See Figure 17.
NOTE: There is a small yellow wire connected to a
spring switch on the underside of the shift cover panel.
Be careful not to damage it when removing the panel.
Ferrule and
Hairpin Clip
Speed Control Rod
Figure 17
18
Removethehairpinclipwhichsecuresthespeed
controlrod'sferruletothespeedbracket.See
Figure17.
Atthefactory,thespeedcontrolrodisadjustedsothat
5/8-in.oftherodisexposedbeyondtheferrule.
Adjustthespeedcontrolbythreadingtheferrule
inwardsothatnomorethan3/4-in.oftherodis
exposedbeyondtheferrule.SeeFigure18.
Reinserttheferruleandre-securetherodwiththe
cotterpinremovedeadier.
Reassembletheshiftcoverpanel,startthetractor's
engineandtestthefullrangeofspeeds.
IMPORTANT:Iftheaboveadjustmentdidnotresultin
thetractorobtainingthefullrangeofspeeds,seean
authorizedMTD service dealer to have the variable
speed drive system inspected and professionally
adjusted.
SteeringAdjustments
Drag Link Adjustment(All TractorsModel)
If the tractor turns tighter in one direction than the other,
or if either the drag link and ball joint are being replaced
due to damage or wear, the drag link may need to be
adjusted. To do so, proceed as follows:
Place the steering wheel in position for straight-
ahead travel.
Remove the lock nut which secures the ball joint to
the steering arm. See Figure 19.
Lift the ball joint out of the steering arm and re-
position both front tires for straight-ahead travel.
Loosen the jam nut (See Figure 19) and thread the
ball joint either inward or outward until it aligns with
the hole in the steering arm.
Confirm that both the steering wheel and the front
tires are still positioned for straight-ahead travel
before reinserting the ball joint into the steering arm
and securing it with the lock nut removed earlier.
Re-tighten the jam nut loosened earlier.
Tie RodAdjustment(ModelsWith AdjustableTie Rod)
If the tractor appears to be difficult to drive in a straight-
ahead direction, or if either the tie rod or tie rod ferrule
are being replaced due to damage or wear, the tie rod
may need to be adjusted to correct the tractor's "toe-in."
To do so, proceed as follows:
NOTE: A replacement cotter pin (part no. 714-0470)
is needed to complete this adjustment. Have one on
hand before proceeding.
Perform the DragLinkAdjustment.See page 19.
Place the steering wheel in position for straight-
ahead travel.
In front of the pivot bar, measure the distance
horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
NOTE: Figure is NOT to scale
Figure 18
Steering Arm
Lock Nut
Figure 19
T
Tie Rod
Right Axle
Right Front Tire
Flat Washe_
Figure 20
19
Behind the pivot bar, measure the distance
horizontally from the inside of the left rim to the
inside of the fight rim. Note the distance.
The measurement taken in front of the pivot bar
should be between 1/16" and 5116" less than the
measurement taken behind the pivot bar. If it is not,
an adjustment is necessary. Proceed as follows.
Locate the ferrule at the right end of the tie rod, just
to the rear of the right, front tire of tractor. See
Figure 20.
Remove the cotter pin and fiat washer which
secures the adjustment ferrule to the tractors right
axle.
Two turns at a time, thread the adjustment ferrule
toward the right, front tire to lengthen the tie rod. Or,
thread the adjustment ferrule away from the fight,
front tire to shorten the tie rod.
NOTE: Lengthening the tie rod increases the tractor's
front tie toe-in. Shortening the tie rod decreases the
tractor's front tire toe-in.
Reinsert the adjustment ferrule and temporarily
secure it with the cotter pin removed earlier.
Make certain the steering wheel is in position for
straight-ahead travel before again taking
measurements. Continue to repeat the steps above
untit a proper adjustment is achieved.
Secure the tie rod to the right axie with the ftat
washer removed earlier and a replacement cotter
pin.
IMPORTANT: Do NOT reuse the originai cotter pin once
it has been removed.
SECTION7: MAINTAINENCE
WARNING: Before performing any
maintenance or repairs, place the deck
engagementilift lever in the BLADES STOP
position, move shift lever into neutral position,
set parking brake, stop engine and remove
key to prevent unintended starting.
Cleaningthe EngineAndDeck
Any fuel or nit spilled on the machine should be wiped
off promptly. Do NOT allow debris to accumulate
around the cooling fins of the engine or on any other
part of the machine, especially the belts, pulleys and
other moving parts. Clean the underside of the deck
with a wisk broom, scraper or forced air after each
mowing.
IMPORTANT: The use of a pressure washer or garden
hose to clean your tractor is NOT recommended. It may
cause damage to electrical components, spindles,
pulleys, bearings or the engine. The use of water will
result in a shortened Iife of the tractor and reduce its
serviceability.
Engine
Refer to the Briggs & Stratton Operator/Owner
Manual (or Tecumseh engine's Owner's Manual)
for engine maintenance instructions.
Check engine oil level before each use as instructed in
the Bdggs & Stratton Operator/Owner Manual (or
Tecumseh engine's Owner's Manual) packed with your
unit. Follow the instructions carefully.
ChangingEngineOil
(models equippedwith an nil drainsleeve)
For draining oil from the engine's crankcase of select
model tractors, a plastic oil drain sleeve is packed with
this Operator's Manual. To drain the oil, proceed as
foltows:
Unscrew the oil fill cap and remove the dipstick
from the oil filt tube.
Snap the small end of nit drain sleeve onto the nit
sump. See Figure 21.
t
Oil Drain Sleeve
Figure 21
Remove drain plug and drain oil into a suitable
container with a capacity of no less than 64 oz.
Service the oil filter (if so equipped) as instructed
in the separate Bfiggs & Stratton Operator/Owner
Manual (or Tecumseh engine's Owner's ManuaI)
packed with your unit.
20
Performtheabovestepsintheoppositeorderaftereli
hasfinisheddraining.
Refilltheenginewithnewmotoroil.
IMPORTANT:Refer to the Briggs & Stratton Operator/
Owner Manual (or Teeumseh engine's Owner's
Manual) packed with your unit for information regarding
the quantity and proper weight of motor oil.
ChangingEngineOil
(modelsequippedwith an oil drainvalve)
NOTE: Depending on your tractor's engine make &
model it may be necessary to remove the tractor's side
panel in order to replace the oil filter (if so equipped).
Unscrew the oilfitt cap and remove the dipstick
from the oilfill tube. See Figure 22.
Fill
Drain Port
Figure 22
Pop open the protective cap on the end of the ell
drain valve to expose the drain port See.
Push the oil drain hose (packed with this manual)
onto the oil drain port. Route the opposite end of
the hose into an appropdate oil collection container
with a capacity of no less than 64 oz.
Push the oil drain valve in slightly, then rotate
counterclockwise and pull outward to begin
draining ell.
Service the oil filter (if so equipped) as instructed
in the separate Briggs & Stratton Operator/Owner
Manual (or Tecumseh engine's Owner's Manual)
packed with your unit.
Perform the above steps in the opposite order after oil
has finished draining.
Refill the engine with new motor oil.
IMPORTANT: Refer to the Briggs & Stratton Operator/
Owner Manual (or Teeumseh engine's Owner's
Manual) packed with your unit for information regarding
the quantity and proper weight of motor oil.
Air Cleaner
Service the pro-cleaner, if so equipped, and cartridge/
air cleaner element as instructed in the Briggs &
Stratton Operator/Owner Manual (or Teeumseh
engine's Owner's Manual) packed with your unit.
SparkPlug(s)
The spark plug(s) should be cleaned and the gap reset
once a season. Refer to the Briggs & Stratton
Operator/Owner Manual (or Teeumseh engine's
Owner's Manual) for correct plug type and gap
specifications.
Lubrication
WARNING: Before lubricating, repairing, or
inspecting, always pIace the deck
engagement/lift lever in the BLADES STOP
position, move shift lever into neutral position,
set parking brake, stop engine and remove
key to prevent unintended starting.
RearWheels
The rear wheels should be removed from the axles
once a season. Lubricate the axles and the rims well
with an all-purpose grease before re-installing them.
FrontAxles
Each end of the tractor's front pivot bar may be
equipped with a grease rifting. If so equipped, lubricate
with a grease gun after every 25 hours of tractor
operation.
PivotPoints& Linkage
Lubricate all the pivot points on the drive system,
clutch-brake pedal and lift linkage at least once a
season with light oil.
SteeringShaft andGear
Lubricate teeth of steering gears with automotive multi-
purpose grease after every 25 hours of operation or
once a season. See Figure 23.
Steering Shaft and Gear
Figure 23
2I
SECTION8: SERVICE
WARNING: Before performing any
maintenance or repairs, place the deck
engagement/lift lever in the BLADES STOP
position, move shift lever into neutrat position,
set parking brake, stop engine and remove
key to prevent unintended starting.
CuttingDeckRemoval
WARNING: Shut the engine off, remove
ignition key, set the parking brake, disconnect
the spark plug wire(s) and ground against the
engine to prevent unintended starting before
removing the cutting deck.
WARNING: Always wear safety glasses or
safety goggles to protect your eyes white
removing the cutting deck.
For performing service on your tractor and in order to
properly mount some (separately available)
attachments, it may be necessary to remove the
tractor's cutting deck. To due so, proceed as follows:
Place the deck engagement/lift lever in the
engaged (all the way forward) position.
Using a spring puller (MTD Part No. 732-0571)or
other suitable tool, disconnect the spdng which is
attached to a small hook found on the left, rear
portion of the transmission. See Figure 24.
Place the deck engagement/lift Iever in the
BLADES STOP position.
Locate the two belt keeper pins, found on either
side of the engine pulley, and use a 1/4-inch socket
wrench to remove them from the Iower frame. See
Figure 25.
NOTE: When reassembling, make certain belt keeper
pins are assembled in the same locations from which
they were removed.
Remove the deck belt from around the engine
pulley.Return the deck engagement!lift lever to the
engaged (all the way forward) position.
Locate the deck anti-sway rod and deck hangers
found near the front of the cutting deck. See Figure
25 & Figure 26.
First remove the hairpin clip which secures the anti-
sway rod to the front portion of the cutting deck,
then remove the hairpin clips which secure the deck
hangers. Retain the hairpin clips.
Carefully lower the front portion of the deck to the
ground.
Hook
Transmission
Spdng
Figure 24
"-.-__
Belt Keeper Pins
Deck Anti-sway Rod Deck Be t
Figure 25
0
Deck Hangers Deck Anti-sway Rod
and Hairpin Clip
Figure 26
22
Remove the hairpin clips which secure the rear
deck hangers to the deck stabilizer bracket. See
Figure 27. Retain the hairpin clips.
NOTE: The style and shape the stablizer bracket and
stabtizer rod vary. Yours may differ slightly from that
shown in Figure 27.
Rear Deck Hangers
o
Stabilizer Bracket
Figure 27
Carefully lower the rear 3ortion of the deck to the
ground.
NOTE: For normal servtce and maintenance, the
deck stabilizer bracket doesn't need to be removed
from the tractor. If removing the cutting deck in order to
mount a Snow Thrower attachment, however, the
stabilizer bracket must be removed. To do so, simply
remove the hairpin clip which secures the stabilizer rod
to the stabilizer bracket. See Figure 27.
Place the deck engagement]lift lever in the
BLADES STOP position to raise the lift links up,
and out of the way.
Carefully slide the deck from beneath the dght side
of the lawn tractor.
CuttingBlades
AWARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug
wire(s) and ground against the engine to
prevent unintended starting before removing
the cutting blade(s) for sharpening or
replacement. Protect your hands by using
heavy gloves or a rag to grasp the cutting
blade.
WARNING: Periodically inspect the blade
adapter and/or spindle for cracks or damage,
especially if you strike a foreign object.
Replace immediately if damaged
The blades may be removed as follows,
Remove the deck from beneath the tractor, (refer to
CuttingDeckRemovalon page 22) then gently flip the
deck over to expose its underside.
Place a block of wood between the center deck
housing baffle and the cutting blade to act as a
stabilizer. See Figure 28.
Hex Flange Nut
Spindle Assembly
Figure 28
Use a 15116" wrench to remove the hex flange nut
that secures the blade to the spindle assembly. See
Figure 28.
To prepedy sharpen the cutting blades, remove equal
amounts of metal from both ends of the blades along
the cutting edges, parallel to the trailing edge, at a 25°
to 30 " angle. See Figure 29.
Blade Separation
Worn Blade Edge
Wind Wing
Sharpen Edge Evenly
Figure 29
IMPORTANT: Ifthe cutting edge of the blade has already
been sharpened to within 5/8" of the wind wing radius,
or if any metal separation is present, replace the blades
with new ones. See Figure 29.
23
Itisimportantthateachcuttingbladeedgebeground
equallytomaintainproperbladebalance.A poorly
balancedbladewillcauseexcessivevibrationandmay
causedamagetothetractorandresultinpersonal
injury.
Thebladecanbetestedbybalancingit onaround
shaftscrewdriver.Grindmetalfromtheheavysideuntit
it balancesevenly.
Whenreplacingtheblade,besuretoinstalltheblade
withthesideoftheblademarked"Bottom"(orwitha
partnumberstampedinit)facingthegroundwhenthe
mowerisintheoperatingposition.
IMPORTANT:Useatorquewrenchtotightentheblade
spindlehexflangenuttobetween70foot-poundsand
90foot-pounds.
Battery
The battery is sealed and is maintenance-free. Acid
levels cannot be checked.
Always keep the battery cables and terminals ciean
and free of corrosive build-up.
After cieaning the battery and terminals, apply a
light coat of petroleum jelly or grease to both
terminals
Always keep the rubber boot positioned over the
positive terminal to prevent shorting.
IMPORTANT: If removing the battery for any reason,
disconnect the NEGATIVE (Black) wire from it's
terminal first, followed by the POSITIVE (Red) wire.
When re-installing the battery, atways connect the
POSITIVE (Red) wire its terminal first, followed by the
NEGATIVE (Black) wire. Be certain that the wires are
connected to the correct terminals; reversing them
could change the polarity and cause damage to your
engine's altemating system.
Charging
If the tractor has not been put into use for an extended
pedod of time, charge the battery with an automotive-
type 12-volt charger for a minimum of one hour at six
amps.
WARNING: Batteries give off an explosive
gas while charging. Charge battery in a well
ventilated area and keep away from an open
flame or pilot light as on a water heater, space
heater, furnace, clothes dryer or other gas
appliances.
JumpStarting
WARNING: When removing or installing
the battery, follow these instructions to
prevent the screwdriver from shorting against
the frame.
IMPORTANT: Never jump your tractor's dead battery
with the battery of a running vehicle.
Connect end of one jumper cable to the positive
terminal of the good battery, then the other end to
the positive terminal of the dead battery.
Connect the other jumper cable to the negative
terminal of the good battery, then to the frame of
the unit with the dead battery.
WARNING: Failure to use this procedure
could cause sparking and the gas in either
battery could explode.
Cleaning
Clean the battery by removing it from the tractor and
washing with a baking soda and water solution. If
necessary, scrape the battery terminals with a wire
brush to remove deposits. Coat terminals and exposed
wiring with grease or petroleum jelly to prevent
corrosion.
BatteryFailures
Some common causes for battery failure are:
• incorrectinitial activation *undercharging
• overcharging corroded connec[ions
• freezing
These failures are NOT covered by your tractor's
warranty.
Tires
Recommended operating tire pressure is
approximately 10 p.s.i. Maximum tire pressure under
any circumstances is 30 p.sJ. Equal tire pressure
should be maintained on all tires.
When installing a tire to the rim, be certain rim is clean
and free of rust. Lubricate both the tire and rim
generously. Never inflate to over 30 p.s.i, to seat
beads.
WARNING: Excessive pressure (over 30
p.sJ.) when seating beads may cause tire/rim
assembly to burst with force sufficient to
cause serious injury.
24
BeltReplacement
WARNING: Shut the engine off, remove
ignition key, set the parking brake, disconnect
the spark plug wire(s) and ground against the
engine to prevent unintended starting before
replacing belts.
For performing service on your tractor and in order to
properly mount some (separately available)
attachments, it may be necessary to remove the
tractor's cutting deck. To due so, proceed as follows:
Deck Belt(38- and42-inch Decks)
WARNING: Shut the engine off, remove
ignition key, set the parking brake, disconnect
the spark plug wire(s) and ground against the
engine to prevent unintended starting before
removing the cutting deck.
_ARNING: Always wear safety glasses or
safety goggles to protect your eyes white
removing the cutting deck.
Remove the cutting deck from the tractor (Refer to
CuttingDeckRemovalon page 22, for detailed
instructions).
Remove the belt guards (located over each spindle
pulley) by removing the self-tapping screws which
secure them in place. See Figure 30.
Remove and replace the belt, reassemble following
the instructions in reverse order.
Deck Belts(48" Deck)
Remove the cutting deck from the tractor (Refer to
CuttingDeckRemovalon page 22, for detailed
instructions)
NOTE: On 46-inch decks, you must also remove both
the deck stabilizer bracket and the stabilizer rod. To do
so, remove the hairpin clip which secures the stabilizer
rod to the stabilizer bracket. See Figure 3t.
After the deck is removed (and the stabilizer
bracket and red), the upper deck belt can be simply
lifted off of the double-pulley located in the rear,
center of the cutting deck.
To remove the lower deck belt:
Follow all steps above for removing the upper deck
belt.
Remove the belt guards (located over each outer
spindle pulley) by removing the self-tapping screws
which secure them in place. Refer Figure 30
Using a spring puller (MTD Part No. 732-0571)or
other suitable tool, disconnect the extension spring
from the rear of the cutting deck belt. This will
relieve tension on the lower deck belt.
Remove the lower deck belt from around the idler
pulleys, and the three spindle pulleys.
Self-Tapping
Screws
42-it_ch d_,_ckShown
Figure 30
Belt Guards
Stabilizer Rod_
lairpin Clip
Figure 31
Reassemble new belts, following instructions in
reverse order.
Drive 8elts (Upperand Lower)
NOTE: The engine pulley must be removed from the
engine's crankshaft in order to change the tractor's
drive belts. Doing so requires an airlimpaet wrench.
It is recommended that both belts be changed at the
same time.
Place the deck engagement/lift lever inthe
engaged (all the way forward) position
Unthread the shift knob and remove the two flange
screws which secure the shift cover panel in place.
Refer to Figure 14. Remove the shift cover panel.
NOTE: There is a small yellow wire connected to a
spring switch on the underside of the shift cover panel.
Be careful not to damage it when removing the panel.
25
Usingaspringpuller(MTDPartNo.732-0571)or
othersuitabletool,disconnectthespringwhichis
attachedtoasmallhookfoundontheleft,rear
portionofthetransmission(RefertoFigure24)and
thetwospringswhichareattachedtotherear
portionofthetractorframe.SeetoFigure32.
Springs
Figure 32
Place the deck engagement/lift lever in the
BLADES STOP position.
Locate the two belt keeper pins, found on either
side of the engine pulley, and use a 1/4-inch socket
wrench to remove them from the lower frame. Refer
to Figure 25.
NOTE: When reassembling, make certain belt keeper
pins are assembled in the same locations from which
they were removed.
Using an impact gun with a 5/B-inch socket, remove
the hex screw with secures the engine pulley to the
engine crankshaft.
Carefully lower the pulley off of the crankshaft and
remove the belt from around it.
Disconnect the battery cables from the terminals
(disconnect the NEGATIVE (Black) wire from it's
terminal first, followed by the POSITIVE (Red)
wire).
Detach the battery hold-down rod and remove both
the battery and battery tray from the tractor.
Locate the transmission pulley though the battery
tray opening. See Figure 33.
Figure 33
Using an impact gun with a 13/16-inch socket,
remove the pulley from the transmission's input
shaft by removing the flange nut which secures it
Carefully lift the pulley off of the transmission's
input shaft and remove the upper drive belt from
around it and the variable speed.
NOTE: A spacer is located beneath the transmission
pulley. Be careful not to tose the spacer and be certain
NOT reinstall the spacer upside down.
Remove the lower drive belt from around the lower
portionof the variable speed pulley and feed it
toward the shift cover panel opening.
Remove the lower drive belt by lifting it through the
cover panel opening.
Reassemble new belts, following the previous
instructions in reverse order.
IMPORTANT: When remounting the engine pulley,
torque the hex bolt to between 38 foot-pounds and 50
foot-pounds.
IMPORTANT: When remounting the transmission pulley,
torque the flange nut to between 25 foot-pounds and 33
foot-pounds.
26
SECTION9: OFF-SEASONSTORAGE
WARNING: Never store the machine or
fuel container indoors where there is an
open flame, spark or pilot light such as on
water heater, furnace, clothes dryer or other
gas appliance.
If the machine is to be inoperative for a period longer
than 30 days prepare for storage as follows.
Clean the engine and the entire unit thoroughly.
Refer to Page 20.
Lubricate all lubrication points. Wipe the entire
machine with an oiled rag to protect the surfaces.
Refer to the engine manual for correct engine
storage instructions. The engine must be
completely drained of fuel to prevent gum deposits
from forming on essential carburetor parts, fuet
lines and fuel tank.
WARNING: Extinguish cigarettes, cigars,
pipes and other sources of ignition prior to
draining fuel.
Charge battery fully. NEVER store battery without a
full charge. Recharge battery before returning to
service or every two months, whichever occurs first.
When storing unit for extended periods, disconnect
battery cables. Removing battery from unit is
recommended.
Store unit in a clean, dry area. Do not store next to
corrosive matedaIs, such as fertilizer.
NOTE: When storing any type of power equipment in
an unventilated or metal storage shed, care should be
taken to rustproof the equipment. Using a light oil or
silicone, coat the equipment, especially any chains,
springs, bearings and cables.
SECTION10: ATTACHMENTS& ACCESSORIES
The following attachments and accessories are compatible for Lawn Tractor Models 660-668. See the retailer
from which you purchased your tractor, an authodzed MTD Service Dealer or phone (600) 600-7310 for information
regarding price and availability. Your lawn tractor is NOT designed for use with any type of ground-engaging
attachments (e.g. tiller or plow). Use of this type of equipment WILL void the tractor's warranty.
MODEL
OEM-190-116
OEM-190-1 t8
OEM-190-180
OEM-190-162
OEM-190-215
OEM-190-226
OEM-190-626
OEM-190-627
OEM-190-916
OEM-190-658
OEM-190-657
OEM-190-754
OEM-190-664
OEM-190-608
DESCRIPTION
42-inch Deck Mulch Kit
46-inch Deck Mulch Kit
Twin Bagger Grass Collector (for 36- and 42-inch Decks)
Twin Bagger Grass Collector (for 46-inch Decks)
Rear Wheel Weights (Two per set)
Front Bumper Kit
46-inch Front Dozer Blade
42-inch Two-stage Snow Thrower
Tire Chains, for 20" x 10.0" tires (Two per set)
Tire Chains, for 20" x 6.0" tires (Two per set)
Tire Chains, for 18" x 9.5" tires (Two per set)
Tire Chains, for 18" x 6.5" tires (Two per set)
Tire Chains, for 18" x 6.5" tires (Two per set)
Deluxe Tractor Sunshade
27
SECTION11: TROUBLESHOOTINGGUIDE
Trouble Corrective Action
Engine will net
crank
Engine cranks
but will not start
Possible Cause(s)
Safety switch button
not depressed.
Battery installed
incorrectly.
Battery is dead or
_teak.
Blown fuse or circuit
breaker.
Engine ground wire
loose.
Throttle /Choke not
_ncorrect position.
No fuel to the carbu_
_etor.
There are two switches in the starting circuit of your unit: the dutch pedal switch and
[he deck engagement/lift lever switch. Make certain the actuator is fully depressing
[he buttons on each switch.
The battery must be installed with negative terminal attached to black ground wire.
Negative terminal is identified at the post by "NEG", "N _or "*". The positive terminal,
identified by ?OS _,"P_ or "÷_, must be attached to the big red wire which goes to the
solenoid. All batteries are to be fully charged before installing.
Charge with 6 AMP charger until fully charged.
Refer to schematic for fuse location and replace fuse if blown. {f fuse blows repeat-
edly, see an authorized service dealer to have the tractor's wire harness serviced.
Engine should have a black ground wire running from engine to frame or mounting
bolt.
Refer to StartingtheEnginein this manual for correct position of the throttle control and
choke control.
Gasoline tank empty. Fill with clean, fresh gasoline.
Fuel line or imline fuel filter plugged. Remove and clean fuel line. Replace filter if
necessary.
Spark plug lead disconnected. Connect lead.
Faulty spark plug. Replace spark plug.
Refer to the engine manual packed with your unit. If the air cleaner is dirty, replace it
Check oil level. Drain as necessary.
No spark to spark
plug.
Dirty air cleaner.
Engine smokes Engine oil has been
3verfilled.
Engine loses crank_ Dipstick not seated or broken. Replace dipstick.
_se vacuum. Engine breather defective. Replace.
Excessive Bent or Stop engine immediately Check all pulleys, blade adapters, keys and bolts for
vibration damaged blade, lightness and spindle damage. Tighten or replace any damaged parts.
Bent blade. Stop engine immediately. Replace damaged blade. Only use original equipment
blades.
Mower will not Engine speed low. Always operate the cutting deck with throttle control set in the FAST (rabbit) position.
discharge grass Speed selection. Slow your ground speed. The slower your ground speed, the better the quality of cut.
or leavas uncut Cutting height set too Raise deck.
strips low.
Blades short or dull. Sharpen or replace blades (uncut strip problem only).
NOTE: For repairs beyond the minor adjustments above, contact your local authorized service dealer.
28
29
30
3I
MANUFACTURER'S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by MTD LLC with
respect to new merchandise purchased and used in the
United States, its possessions and territories
"MTD"warrants this product against defects in matedal and
workmanship for a period of two (2) years commencing on the
date of original purchase and will, at its option, repair or
replace free of charge, any part found to be defective in
materials or workmanship. This limited warranty shall only
apply if this product has been operated and maintained in
accordance with the Operator's Manual furnished with the
product, and has not been subject to misuse, abuse,
commercial use, neglect accident improper maintenance,
alteration vandalism theft, fire water, or damage because of
other peril or natural disaster. Damage resulting from the
installation or use of any part accessory or attachment not
approved by MTD for use with the product(s) covered by this
manual will void your warranty as to any resulting damage.
Normal wear parts or components thereof are subject to
separate terms as follows: All normal wear parts or
component failures will be covered on the product for a period
of 30 days regardless of cause. After 30 days but within the
two year period, normal wear part failures will be covered
ONLY IF caused by defects in materials or workmanship of
OTHER component parts. Normal wear parts and
components include but are not limited to: batteries, belts,
blades, blade adapters, grass bags, rider deck wheels, seats
snow thrower skid shoes, shave plates, auger spiral rubber,
and tires.
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact MTD LLC at P.O. Box 361 I31
Cleveland Ohio 44136-0019, or call 1-800_800W310 or 1
330-2204683 or log on to our Web site at
www mtdproducts.com.
This limited warranty does not provide coverage in the
following cases:
a The engine or component parts thereof These items
may carry a separate manufacturer's warranty. Refer
to applicable manufacturer's warranty for terms and
conditions.
b Log splitter pumps valves and cylinders have a
separate one year warranty.
c. Routine maintenance items such as {ubricants,filters
blade sharpening, tune_ups brake adjustments, clutch
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or
exposure.
d MTD does not extend any warranty for products sold or
exported outside of the United States, its possessions
and territories, except those sold through MTD's
authorized channels of export distribution
e. Replacement parts that are not genuine MTD parts
f Service completed by someone other than an
authorized service dealer.
g. Transportation charges and service calls.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind MTD. During the period of the warranty, the
exclusive remedy is repair or replacement of the product
as set forth above.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. MTD
shall not be liable for incidental or consequential loss or
damage including, without limitation, expenses incurred
for substitute or replacement lawn care services or for
rental expenses to temporarily replace a warranted
product.
Some states do not allow the exclusion or }imitafion of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to
you and your property and/or to others and their property
arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This
limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
IMPORTANT: Owner must present Original Proof of
Purchase to obtain warranty coverage.
MTOLL&,P.O.BOX361131CLEVELAND,OHIO44136-0619; Phone:1-800-800-731&, 1-330-220-4683

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