MTD 13AC76LF055 User Manual LAWN TRACTOR Manuals And Guides 1108577L
User Manual: MTD 13AC76LF055 13AC76LF055 MTD LAWN TRACTOR - Manuals and Guides View the owners manual for your MTD LAWN TRACTOR #13AC76LF055. Home:Lawn & Garden Parts:MTD Parts:MTD LAWN TRACTOR Manual
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Safe Operation Practices • Set-Up • Operation • Maintenance OPER roR's Automatic • Service • Troubleshooting • Warranty UAL Lawn Tractor m Moclel Series 760 MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019 PrintedIn USA FormNo.769-06297 (November22, 2010) 1 ToTheOwner ThankYou Thank you for purchasing MTD LLC. It was carefully performance when a lawn tractor manufactured by engineered to provide excellent properly operated Please read this entire manual It instructs maintain and maintained. prior to operating directly. Please be sure that you, and any other Throughout All information product injury or property in this manual information machine damage. telephone satisfaction this manual, are observed The engine Support address can be found to ensure your complete and persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal MTD's Customer address and mailing the equipment. you how to safely and easily set up, operate your machine. If you have any problems or questions concerning the machine, phone your local authorized MTD service dealer or contact us all references is responsible issues with regards to performance, to right and left side of the position for all engine-related power-rating, is relative to the most recent warranty at the time of printing. Owner's/Operator's Manual, packed separately machine, for more information. available Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator's website at all times. from the operating manufacturer numbers, on this page. We want and service. Please refer to the engine specifications, manufacturer's with your Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation. Table of Contents Safe Operation Practices ........................................ 3 Troubleshooting .................................................... Assembly & Set-Up .................................................. Controls & Features ................................................ 9 12 Replacement Attachments Opera tion ................................................................ 13 Emission Control Maintenance & Adjustment ................................. Service .................................................................... 18 22 Warranty ................................................................ RecordProductinformation Before setting up and operating your new equipment, you seek technical Department, Statement 27 28 ................................. 30 32 DDDDDDDDDDD please and record the information in the provided area to the right. You can locate the model plate by looking beneath the seat. This information will site, Customer Support service dealer. Parts ................................................ & Accessories .................................. MODEL NUMBER locate the model plate on the equipment be necessary, should 26 support SERIAL NUMBER via our web or with a local authorized ND[3D[3D[313[3DD CustomerSupport Please do NOT return If you have difficulty this machine, the machine assembling to the retailer this product you can seek help from Visit us on the web at www.mtdproducts.com 0 Call a Customer 0 Write Support Representative without or have any questions the experts. 0 or dealer Choose from at (800) 800-7310 us at MTD LLC • P.O. Box 361131 • Cleveland, first contacting regarding the options the controls, below: or (330) 220-4683 OH • 44136-0019 our Customer operation, Support Department. or maintenance of 2 Important SafeOperationPractices WARNING! This symbol could endanger all instructions points the personal safety and/or in this manual with these instructions out important before property attempting may result in personal When you see this symbol. safety instructions of yourself to operate which, if not followed, and others. this machine. Read and follow Failure to comply injury. HEED ITS WARNING! CALiFORNiA PROPOSiTiON 65 WARNING! Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive ,A WARNING! compounds, Battery harm. posts, terminals, chemicals known and related accessories to the State of California this manual. operator was built to be operated As with any type of power objects. serious injury or death. equipment, Failure to observe Read, understand, future and follow all instructions and operate. Keep this manual reference on the attempting 3. in a safe place for and for ordering replacement hands and feet could result in inspect the area where the equipment is to be objects which could be picked up and thrown objects by can cause serious personal injury. 7. Plan your mowing toward pattern roads, sidewalks, to avoid discharge bystanders of material and the like. Also, Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back quickly. toward Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand by an adult. 5. of amputating the blade(s). Thrown 8. the instructions and safe operation practices in this manual and on the machine and should be trained and supervised 4. this machine without proper To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet anyone while it is in operation. Stop machine the operator. Always wear safety glasses or safety goggles operation and while to protect your eyes. Thrown cause serious injury 9. Never allow adults to operate instruction. from the machine in or error on the part of the safety instructions Thoroughly foreign to pa rts. 2. is capable practices used. Remove all stones, sticks, wire, bones, toys, and other and in the manual(s) before and regular to the safe operation carelessness the following 6. GeneralOperation assemble to cause cancer and reproductive according can result in serious injury. This machine and throwing machine lead and lead harm. Wash hands after handling DANGER! This machine 1. contain performing 10. Wear sturdy, rough-soled or repair ricochet can clothes and jewelry can be caught in movable parts. Never operate bare feet or sandals. this machine Be aware of the mower discharge without proper 11. which work shoes and close-fitting and attachment and do not point it at anyone. enters the area. objects to the eyes. slacks and shirts. Loose fitting if during an adjustment the discharge Do not operate in direction the mower cover or entire grass catcher in its place. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet. 12. Amissing ordamaged discharge cover cancause blade Slope Operation contact orthrown object injuries. Slopes are a major factor related to loss of control and tip-over 13. Stoptheblade(s) whencrossing gravel drives, walks, or accidents which can result in severe injury or death. All slopes roads andwhilenotcutting grass. require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 14. Watch fortrafficwhenoperating nearorcrossing roadways. Thismachine isnotintended foruseonany For your safety, use the slope gauge included as part of this publicroadway. manual to measure slopes before operating this machine on a sloped or hilly area. If the slope is greater than 15 degrees as 15. Donotoperate themachine whileunder theinfluence of shown on the slope gauge, do not operate this machine on that alcohol ordrugs. area or serious injury could result. 16. Mowonlyindaylight orgoodartificial light. 17. Never carrypassengers. 1. Mow up and down slopes, not across. Exercise extreme 18. Disengage blade(s) before shifting intoreverse. Back up caution when changing direction on slopes. slowly. Always lookdownandbehind before andwhile backing toavoid aback-over accident. 2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall 19. Slow downbefore turning. Operate themachine smoothly. grass can hide obstacles. Avoid erratic operation andexcessive speed. 20. Disengage blade(s), setparking brake, stopengine andwait 3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. untiltheblade(s) come toacomplete stopbefore removing Tires may lose traction on slopes even though the brakes grass catcher, emptying grass, unclogging chute, removing are functioning properly. Always keep machine in gear anygrass ordebris, ormaking anyadjustments. when going down slopes to take advantage of engine 21. Never leave arunning machine unattended. Always turn braking action. offblade(s), place transmission inneutral, setparking 4. Follow the manufacturer's recommendations for wheel brake, stopengine andremove keybefore dismounting. weights or counterweights to improve stability. 22. Use extracarewhenloading orunloading themachine into 5. Use extra care with grass catchers or other attachments. atrailerortruck. Thismachine should notbedriven upor These can change the stability of the machine. downramp(s), because themachine couldtipover, causing serious personal injury. Themachine mustbepushed 6. Keep all movement on the slopes slow and gradual. Do manually onramp(s) toloadorunload properly. not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the 23. Muffler andengine become hotandcancause aburn.Do machine to lift and rapidly flip over backwards which could nottouch. cause serious injury. 24. Check overhead clearances carefully before driving under 7. Avoid starting or stopping on a slope. If tires lose traction, lowhanging treebranches, wires, dooropenings etc., disengage the blade(s) and proceed slowly straight down where theoperator maybestruck orpulled fromthe the slope. machine, whichcouldresult inserious injury. 25. Disengage allattachment clutches, depress thebrake Do Not: pedal completely andshiftintoneutral before attempting 1. Do not turn on slopes unless necessary; then, turn slowly tostartengine. and gradually downhill, if possible. 26. Your machine is designed to cut normal residential grass of a height no more than I0". Do not attempt unusually 27. up on the mower the engine exhaust deck presenting and attachments by the machine and follow fire all instructions approved manufacturer. provided for this Read, understand to operate ditches or embankments. The turn over ira wheel is over the edge Do not try to stabilize the machine by putting Do not use a grass catcher on steep slopes. 5. Do not mow on wet grass. Reduced traction your foot on should the riding mower evaluate themselves and others from serious injury. If situations occur which SECTION 2 -- IMPORTANT SAFE OPERATION Do not shift to neutral and coast downhill. may cause the operator resulting in serious injury to lose control Over-speeding of the machine or death. their ability safely enough are not covered could cause sliding. 6. 7. to protect PRACTICES Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends in this manual, care and good judgment. Contact your customer representative for assistance. I suddenly 4. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators 4, could of a cliff, ditch, or if an edge caves in. 3. with the approved accessory or attachment. 29. mower and/ a potential Do not mow near drop-offs, the ground. Use only accessories machine 28. 2. tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact or build hazard. to mow through service use to push the tractor (e.g. tractor and may cause you to loose control may speed up, braking reduced, attachment overturn). may jack-knife and steering ability and cause tractor are to Children 1. Service Tragic accidents presence can occur if the operator of children. Children is not alert to the are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where SafeHandlingof Gasoline: 1. Keep children watchful out of the mowing care of a responsible personal area and in yourself adult other than the Be alert and turn machine off if a child enters the atea. c. Before and while backing, small children. or property injury damage can occur when gasoline or your clothes which and change operator. b. injury use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious you last saw them. a. To avoid personal clothes Use only an approved b. Never fill containers look behind and down for on Wash your skin immediately. a. or trailer is spilled can ignite. gasoline container. inside a vehicle or on a truck bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. d. Never carry children, even with the blade(s) shut off. c. They may fall offand be seriously injured or interfere with safe machine operation. When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment e. Use extreme doorways, care when approaching shrubs, trees or other blockyour vision of a child who path of the machine. f. To avoid back-over the cutting accidents, blade(s) before blind corners, a trailer with a portable objects that may gasoline Keep children d. always shifting 2. away from hot or running e. is unattended machine and safe operation and on the machine and should Extinguish be trained g. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two to h. before and supervised that has a hitch designed equipment except If gasoline is spilled, wipe it off the engine and limits for towed equipment recommendation and towing 3. Never allow children 4. On slopes, the weight of the towed loss of traction and loss of control. 5. Always use extra caution capable mower). 6. 7. of making k. I. on slopes. equipment to another area. Wait 5 the engine. To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel and remove any fuel soaked debris. equipment. Travel slowly and allow extra distance to stop. ride-on or fuel container inside dryer or other gas appliances. may cause m. tight turns (e.g. "zero-turn" Never store the machine where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes with a machine Make wide turns to avoid jack-knifing. Do not shift to neutral Move machine before starting securely. for weight or others in or on towed when towing cap and tighten for at the spillage Follow the manufacturers neck to allow space for j. equipment. Do not attach towed of filler Replace gasoline hitch point. 2. bottom i. minutes towing. refueling. fuel expansion. Towing Tow only with a machine indoors. Never over fill fuel tank. Fill tank to no more than 1/2 inch below in this manual by an adult. 1. is cigars, pipes and other Never fuel machine minutes practices all cigarettes, f. operation. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions with the rim of the fuel sources of ignition. engines. Remove key when unauthorized Keep the nozzle in contact into Reverse. a hot muffler. prevent nozzle. tank or container opening at all times until fueling complete. Do not use a nozzle lock-open device. disengage They can suffer burns from h. on rather than from a may run into the if equipped, the "Reverse Caution Mode" should not be used when children or others are around. g. dispenser container, Allow a machine to cool at least five minutes before storing. GeneralService 1. Never run an engine Engine exhaust and coast downhill. and deadly 2. indoors contains or in a poorly ventilated carbon monoxide, area. an odorless, gas. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground unintended against the engine to prevent starting. SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES S 3. Periodically complete 4. approximately (5) five seconds after To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway should be serviced Service Dealer. engine and cause it to operate at unsafe speeds. Never tamper with factory governor. professionally Check brake operation normal by an authorized frequently operation. MTD as it is subjected to wear Adjust and service as required. Check the blade(s) and engine intervals mounting for proper tightness. bolts at frequent Also, visually inspect for damage (e.g., excessive wear, bent, cracked). blade(s) Replace the blade(s) with the original equipment manufacturer's (O.E.M.) blade(s) only, listed in this manual. "Use of parts which do not meet the original may lead to improper equipment performance specifications and compromise Mower when servicing them. Keep all nuts, bolts, and screws tight equipment 8. is in safe working 10. 11. Notice Regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate may include the following Modification (EM), Oxidizing Injection Never tamper _ to be sure the on regular emission unleaded control gasoline, and systems: Engine Catalyst (OC), Secondary Air (SAI) and Three Way Catalyst (TWC) if so equipped. with the safety interlock inspect the machine system or other the damage before starting to make adjustments machine the engine while Grass catcher components Ifa spark arrestor is used, it should be maintained apply on federal or repairs to the and the discharge cover are could expose moving to be thrown. For safety protection, the Public laws. Federal laws lands. A spark arrestor for the muffler which in effective working order by the operator. In the State of California above is required by law (Section 4442 of the California Resources Code). Other states may have similar is running. subject to wear and damage parts or allow objects Repair and operating. Never attempt land unless the system is equipped with a spark applicable local or state laws (if any). regularly. for any damage. or grass-covered engine's exhaust arrestor meeting After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly internal combustion engine and should not be used machine isforest-covered, equipped with an on ARNING! or near anyThis unimproved brushcovered condition. safety devices. Check their proper operation 9. of engine blades are sharp. Wrap the blade or wear gloves, and use extra caution 7. setting SparkArrestor safety!" 6. Do not modify engine operating the blade disengagement control. If the blades do not stop within the this time frame, your machine during 5. check to make sure the blades come to stop within is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019. frequently check components and replace immediately with original equipment manufacturer's (O.E.M.) parts only, listed in this manual. original equipment performance 12. "Use of parts which specifications and compromise Do not change the engine safety!" governor the engine. The governor controls operating speed of the engine. 13. Maintain or replace do not meet the may lead to improper settings or over-speed the maximum safety and instruction safe labels, as necessary. 14. Observe proper disposal laws and regulations etc. to protect the environment. 15. According to the Consumer Products (CPSC) and the U.S. Environmental this product for gas, oil, Safety Commission Protection Agency (EPA), has an Average Useful Life of seven (7) years, or 270 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, WARNING! follow injuries or death. Your Responsibility--Restrict the warnings and instructions the use of this power machine to persons in this manual and on the machine. SAVETHESE iNSTRUCTiONS! 6 J SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES who read, understand and SafetySymbols This page depicts and describes safety symbols that may appear machine before attempting to assemble and operate. on this product. Read, understand, and follow all instructions on the READ THE OPERATOR'S MANUAL(S) Read, understand, assemble and follow all instructions in the manual(s) before attempting to and operate DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off. O DANGER-- ROTATING BLADES Always look down and behind J WARNING-- 4 blade(s) can amputate J backing to avoid a back-over accident. ROTATING BLADES Do not put hands or feet near rotating WARNING--THROWN This machine parts or under the cutting This machine deck. Contact with the hands and feet. OBJECTS may pick up and throw and objects which WARNING--THROWN Lq before and while can cause serious personal injury. can cause serious personal injury. OBJECTS may pick up and throw and objects which BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. N A WARNING-- SLOPE OPERATION Do not operate WARNING-- this machine 15 degrees. HOT SURFACE Engine parts, especially and muffler on a slope greater than the muffler, become extremely hot during operation. Allow engine to cool before touching. DANGER -- ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate or grass catcher is in its proper place. If damaged, WARNING-- unless discharge cover replace immediately. TOWING Avoid jack-knifing when towing, go slow and make wide turns. SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES 7 co i| i| i| R il or a corner of a building.,. -4 5 Z L I or a fence post I I Z -4 m O 5 Z "o t_ -4 | | 15 ° Usethis page as a guide to determine slopes where you may not operate safely. WARNING! Do not operate (a rise of approximately mowers up and down your lawn mower on such slopes. Do not mow 2-1/2 feet every 10 feet). A riding mower slopes, never across the face of slopes. on inclines could overturn with a slope in excess of 15 degrees and cause serious injury. Operate riding 3 Assembly& Set-Op 1. Tractor Set-Up NOTE:This Operators Manual covers a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change specifications, without designs and equipment incurring without product notice and 3. obligation. RecommendedToolsfor Assembly 9/16-inch wrench 7/16-inch wrench 2. (or adjustable (or adjustable 3/8-inch wrench 1/2-inch socket wrench (or adjustable Remove the plastic and attach the red cable to the positive battery terminal (+) with the bolt and hex nut. See Fig. 3-1. Remove the plastic and attach the black cable to the negative battery terminal (-) with the bolt and hex nut. See Fig. 3-1. Position terminal on top/side wrench) Maintenance the tractor. connect followed For shipping NOTE:The negative positive battery Locate the shipping warning tag found the discharge cables, always the POSITIVE (Red) wire to its terminal as instructed Manual in the prior to operating brake. brace, if present, and accompanying on the right side of the mower, chute and the cutting between deck. See Fig. 3-2. first, by the NEGATIVE (Black) wire. reasons, both battery To connect how to set the parking known harm. Wash hands after handling. may have been left disconnected factory. charge the battery section your Operator's off, remove the ignition key, and set the parking ARNING! Make sure the riding mower's engine is brake before removing the shipping brace. Refer to the Controls and Features section for instructions on _ battery battery is put into service after the date shown of battery, and related accessories When attaching the red rubber boot over the positive to help protect it from corrosion. Shipping BraceRemoval contain lead and lead compounds, chemicals to the State of California to cause cancer and CAUTION: from the negative terminal CALIFORNIA PROPOSITION 65 WARNING: reproductive cover, if present, battery NOTE: If the battery Connecting the Battery Cables Battery posts, terminals, from the positive terminal wrench) wrench) cover, if present, battery the battery battery terminal cables on your equipment from the terminals cables, proceed terminal is marked at the as follows: is marked Pos. (+). The Neg. (-). L J Figure 3=2 Place the deck lift lever in the highest Refer to Setting the Cutting section of this manual. cutting position. Height in the Operation While pushing the discharge chute towards the machine with your left hand, remove the shipping brace with your right hand by grasping finger and rotating Figure 3=1 it between it clockwise. your thumb and index Attaching The DashCollar purposes only, must be removed and discarded ARNING! The your shipping used for packaging before operating ridingbrace, mower. _ WARNING! throwing mower The mowing objects. without operating Failure to operate the discharge position injury and/or deck is capable If the tractor's dash collar did not come attached secure the dash collar as illustrated of from the factory, the screws for attaching it can be found in either side of the dash console. Remove the two screws from the console and in Fig 3-4. f the riding cover in the proper could result in serious personal property damage. \ \ Attaching The Steering Wheel If the steering \ wheel for your tractor did not come attached, hardware for attaching it has been packed within wheel, beneath the steering wheel cap. Carefully steering 1. the steering pry offthe \ wheel cap and remove the hardware. With the wheels place the steering 2. the of the tractor pointing Place the washer (with the cupped steering straight wheel over the steering forward, shaft. side down) over the wheel and secure with the hex bolt. See Fig. 3-3. \ \ Figure 3-4 Figure 3. Place the steering wheel cap over the center of the steering wheel and push downward SECTION 3-- 3-3 ASSEMBLY& until it "clicks" into place. SET-UP \ Tire Pressure Attaching The Seat If the seat for your tractor the applicable was not attached instructions at the factory, below to attach follow it. circumstances is 30 psi. Equal tire pressure should be maintained ARNING! atMaximum all times. tire Never pressure exceed under the maximum any NOTE: For shipping reasons, some seats are not attached at the factory. If this is the case, free the seat from its shipping _ position The recommended from the bottom instructions. 1. 2. inflation and remove the hex screw (or knob screw if applicable) of seat before proceeding with the following Approximately 10 psi for the rear tires Approximately 14 psi for the front tires IMPORTANT: Refer to the tire sidewall provided manufacturer's recommended grooves in the seat pivot bracket. Slide the seat rearward and align the center mounting screw previously removed. Do not tighten Adjust the seat to the optimal this may mean actually sitting at this point. operator preferred location, in the seat to decide what feels best to the operator. Keep in mind the operator to be able to fully operate all pedals comfortably sitting of the tire. tire pressure is: Position the seat facing forward over the seat pivot bracket, with the two forward seat mount tabs fitting into the hole in the seat with the slot in the seat pan. Insert the hex 3. pressure shown on the sidewall operating for exact tire or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting mow unevenly. Fueland 0il Fill-up The fuel tank is located under the hood. Do not overfill. needs gasoline. Gasoline is extremely flammable and the ARNING! Use extreme handling vapors are explosive. Never care fuel when machine indoors or while _ back in the seat. while the engine is hot or running. Extinguish 4. Tighten the hex screw at this time. 5. To adjust the position of the seat, loosen the hex screw on the bottom of the seat. Slide the seat forward or backward IMPORTANT: as desired. engine. However, you MUST check the oil level before operating. Be careful not to overfill. Retighten deck to cigarettes, the hex screw. See Fig. 3-5. cigars, pipes, and other sources of ignition. Your tractor is shipped with motor Service and check the engine oil as instructed Engine Operator/Owner the instructions IMPORTANT: when filling Manual in accordance in the separate packed with your tractor. Read carefully. It is important to NOTtop offyour with fuel. Leave an expansion the fuel tank to allow for the fuel to expand ventilation. oil in the Otherwise fuel tank area available inside and for proper the unit may not run properly. Fill the tank with Figure 3-6. f Hex Screw Adjust Figure 3-5 Mulch Plug Note: See the Attachments & Accessories like information regarding model of tractor. adding a mulching section if you would system for your Figure 3-6 SECTION3 -- ASSEMBLY & SET-UP 11 4 Controls and Features f Speed Control Parking Clutch/Brake & Brake Lever Pedal Throttle/Choke Lever Ignition Switch Module Shift Lever J PTO (Blade Engage) Lever Deck Lift Lever Figure 4=1 Lawn Tractor controls and features are illustrated before attempting to operate WARNING! Read and follow injury. in Fig 4-1 and described on the following pages. this machine. Failure to comply with all safety rules and instructions may result in personal all safety rules and instructions in this manual, including the entire Operation section, Throttle/ChokeControl Lever The throttle control lever is located on the right side of the tractor's dash panel. This lever controls the speed of the engine and when pushed all the way forward, When set in a given position, the choke control the throttle will maintain also. a uniform i_ll unattended. WARNING! into neutral Always disengage PTO, move shift lever Never leave a runningbrake, machine position, set parking stop engine and remove key to prevent iMPORTANT: Prior to operating unintended the tractor, starting. refer to both Safety Interlock Switches and Starting The Engine in the Operation section of this manual for further detailed instructions. engine speed. See Fig. 4-2. Clutch-BrakePedal BI] CHOKE The clutch-brake tractor, pedal is located along the running part way down when FAST board. slowing on the left side of the lawn Depress the clutch-brake the tractor by changing pedal speeds (Refer to Speed Control Lever). Depress the pedal all the way down to engage the disc brake and bring the tractor to a complete stop. m NOTE:The pedal must be depressed Safety Interlock Switches to start the engine. in the Operation Refer to section of this manual. ParkingBrake To set the parking brake, fully depress the clutch-brake pedal. Move the speed control lever all the way down and into the parking brake position. the parking SLOW To release the parking engaged, (rabbit) pedal to allow brake, depress the clutch-brake pedal and move the speed control lever out of the notches to the desired position. Release the speed control lever and the clutch-brake Figure iMPORTANT: Release the clutch-brake brake to engage. When operating 4-2 the tractor be certain that the throttle pedal. with the cutting deck lever is always in the FAST position. NOTE:The parking seat with the engine shut off. brake must be set if the operator running leaves the or the engine will automatically Ignition Switch The ignition switch is activated into the ignition to start the engine. switch and turn clockwise Insert key to the START position. Release the key into the ON position Fig. 4-3. once engine To stop the engine, key counterclockwise OFF position. turn the ignition has fired. See to the See Fig. 4-3. On off Figure 4=3 SECTION 4 -- CONTROLS AND FEATURES 13 $hift Lever SpeedControl Lever The shift lever is located three positions, pedal must be depressed when the moving IMPORTANT: on the left side of the fender and has FORWARD, NEUTRAL and REVERSE.The brake and the tractor must not be in motion shift lever. See Fig. 4-4. Never force the shift lever. Doing so may result in serious damage to the tractor's transmission. F The speed control lever, located on the left side of the tractor's dash console, allows you to regulate the ground speed of the lawn tractor. depress the clutch-brake out of the parking To use, pedal and move the lever brake notch and forward to increase the tractor's ground speed. When a desired speed has been reached, release the lever into an appropriate notch to maintain To slow the tractor's ground that speed. speed, depress the clutch-brake pedal and move the speed control lever rearward and release it into a notch. NOTE: Lawn tractors available vary by model and are with either a 6- or 7-speed control lever. PARR BRAKE PTO(BladeEngage)Lever Found on the tractor's right fender, the PTO (blade engage) lever is used to engage power to the cutting deck or other (separately available) attachments. RUETRAL To operate, Moving move the lever all the way forward. the lever all the way rearward OFF position attachment. NOTE:The disengaged disengages into the PTO power to the cutting PTO (blade engage) lever must be in the (PTO OFF) position when starting Z deck/ the ll O m o engine. p. Figure 4=4 DeckLift Lever m Found on your tractor's right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application. SECTION 4 -- CONTROLS AND FEATURES Z ¢) _'4 Operation Engaging the ParkingBrake Toengage the parkingbrake: TO AVOID SERIOUS OR DEATH 1. INJURY Fully depress the clutch-brake pedal and hold it down with your foot. 2. Move the speed control parking brake position. 3. Release the clutch-brake • GOUP AND DOWNSLOPES,NOT ACROSS. • AVOIDSUDDENTURNS. lever all the way down and into the pedal to allow the parking brake to engage. • DONOT OPERATETHE UNIT WHERE IT COULDSLIP ORTIP. Toreleasethe parkingbrake: 1. • IF MACHINESTOPSGOINGUPHILL, STOP BLADE(S) AND BACK DOWNHILLSLOWLY. Depress the clutch-brake pedal and move the speed control lever out of the parking desired speed. • KEEPSAFETYDEVICES(GUARDS,SHIELDS, AND SWITCHES, ETC.) IN PLACEAND WORKING. Setting the CuttingHeight • REMOVEOBJECTSTHAT COULDBE THROWN 1. Select the height position brake position of the cutting deck by placing the deck lift lever in any of the six different BY THE BLADE(S). notches and into a cutting height on the right side of the fender. • KNOWLOCATIONAND FUNCTIONOF ALL CONTROLS. • BESURE BLADE(S)AND ENGINEARE STOPPED BEFOREPLACINGHANDS ORFEET NEARBLADE(S). _ discharge opening of the cutting deck. Keep hands and feet away from the WARNING! • BEFORELEAVINGOPERATOR'SPOSITION, DISENGAGEBLADE(S), ENGAGEPARKINGBRAKE, SHUT OFF AND REMOVE KEY. READ OPERATOR'S MANUAL SafetyInterlockSwitches This tractor protection is equipped with a safety interlock of the operator. If the interlock malfunction, do not operate MTD service dealer. the tractor. system for the system should ever Contact an authorized The safety interlock system prevents cranking unless the parking or starting J the engine from brake is engaged, and the PTO (Blade Engage) lever is in the disengaged (OFF) position. The engine will automatically shut off if the operator the seat before engaging the parking brake. leaves The engine will automatically leaves the tractor's shut off if the operator seat with the PTO (Blade Engage) lever in the engaged (ON) position, brake is engaged. regardless The engine will automatically of whether the parking shut off if the PTO (Blade Engage) lever is moved into the engaged the shift lever in Reverse. (ON) position with 15 Starting the Engine DrivingTheTractor WARNING! interlock system is malfunctioning. This system was WARNING! operate tractor if the designed for Do yournot safety and the protection. i_i Assembly instructions & Set-up section of this manual. key into the ignition switch. 2. Place the PTO (Blade Engage) lever in the disengaged (OFF) WARNING! position. and while 4. Activate 5. Turn the ignition parking brake. 1. the choke control. the engine key clockwise to the START position. After position and behind up to avoid a back-over Depress the brake pedal to release the parking key off before accident. brake and 2. Move the throttle 3. Place the shift lever in either the FORWARD or REVERSE position. CAUTION: also turn the ignition Always look down backing the brake brake. If leaving let the pedal up. starts, release the key. It will return to the ON (or Normal Mowing) depressing the parking the tractor unattended, and remove the key. Insert the tractor Engage the tractor's the PTO (Blade Engage) lever in (OFF) position, pedal and engaging 1. 3. Do not leave the seat of the tractor first placing the disengaged in the starts, excessive speed stops. WARNING! without NOTE: Refer to the Gasoline and Oil fill-up Avoid sudden and sudden lever into the FAST (rabbit) position. position. Do NOT hold the key in the START for longer than ten seconds at a time. Doing so may cause damage starter. to your engine's electric IMPORTANT: direction Do NOT use the shift lever to change of travel when the tractor the brake pedal to bring the tractor is in motion. the Always use to a complete stop before shifting. 6. After the engine starts, deactivate place the throttle control the choke control and in the FAST position. engine to run poorly. Stepping the Engine engine, ground 1. If you strike a foreign 3. machine for any damage. restarting and operating If the blades are engaged, Turn the ignition position. Repair the damage before place the PTO (Blade Engage) (OFF) position. key counterclockwise Remove the key from the ignition unintended stop the disconnect the spark plug wire(s) and against the engine. Thoroughly inspect the lever in the disengaged 2. object, Release the parking brake by depressing the clutch-brake the speed control lever in desired pedal and positioning NOTE: Do NOT leave the choke control on while operating the tractor. Doing so will result in a "rich" fuel mixture and cause the WARNING! 4. position. IMPORTANT: First-time operators should use speed positions 1 or 2. Become completely familiar with the tractor's operation and controls before operating the tractor in higher speed positions. 5. Release clutch-brake pedal slowly to put unit into motion. 6. The lawn tractor is brought to a stop by depressing the clutch-brake pedal. NOTE: When operating the unit initially, there will be little difference between the highest two speeds until after the belts have seated themselves into the pulleys during the break-in period. WARNING! to the STOP Before leaving the operator's for any reason, disengage lever in neutral, switch to prevent engine starting. IMPORTANT: offand position the blades, place the shift engage the parking brake, shut remove the key. When stopping the tractor for any reason while on a grass surface, always: 1. Place the shift lever in neutral, 2. Engage the parking brake, 3. Shut engine off and remove the key. Doing so will minimize the possibility of having your lawn "browned" by hot exhaust from your tractor's running engine. If unit stalls with speed control in high speed, or if unit will not operate with speed control lever in a low speed position, proceed as follows: '°1 SECTION S-- OPERATION 1. Place shift lever in NEUTRAL. 2. Restart engine. 3. Place speed control 4. Release clutch-brake pedal fully. 5. Depress clutch-brake pedal. lever in highest speed position. 6. Place speed control 7. Place shift lever in either normal operating lever in desired position. Mowing FORWARD or REVERSE,and follow procedures. Driving OnSlopes i_li Refer to the SLOPE GAUGE in the Important Practices section of the manual you may operate the tractor Safe Operation to help determine slopes where safely. excess of 15 degrees (a rise of approximately2-1/2 feet WARNING! mow could on inclines a slope every 10 feet). Do Thenot tractor overturnwithand cause in _ serious injury. Mow up and down Exercise extreme slopes. slopes, NEVER across. caution when Watch for holes, ruts, bumps, objects. Uneven terrain changing direction rocks, or other could overturn on the machine. Tall on a slope. Ira turn must be made, turn down the slope. Turning increases the chance of a roll over. Avoid stopping to stop while when driving driving up a slope greatly up a slope. If it is necessary up a slope, start up smoothly carefully to reduce the possibility over backward. of flipping and the tractor the PTO (Blade Engage) transfers deck or other (separately available) blades, proceed 1. power to the cutting Move the throttle attachments. To engage the control 3. For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn. Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather. Mowing should always be done with the engine at full throttle. Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush. Refer to Cutting for proper into the engaged Keep the throttle if the operator in the Operation lever in the FAST (rabbit) position deck or other instructions. the engine, when traveling for the (separately (OFF) in reverse, and leaves the seat. Refer to Safety Interlock section blade sharpening worn. of this manual it all the way The PTO (Blade Engage) lever must be in the disengaged when starting Blades in the Service section (ON) position. most efficient use of the cutting available) attachments. position discharge of materials toward roads, sidewalks, bystanders and the like.mowing Also, avoid discharging WARNING! Plan your pattern to avoid material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. Keep the blades sharp and replace the blades when lever to the FAST (rabbit) Grasp the PTO (Blade Engage) lever and pivot forward when using the cutting as follows: position. 2. will be helpful Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut. Engagingthe Blades Engaging The following information deck with your tractor: Do not mowat high ground speed, especially ira mulch kit or grass collector is installed. hidden grass can hide obstacles. Avoid turns when driving thrown object injury, keep bystanders, helpers, children and pets at least feet from the ormachine WARNING! To help avoid 75blade contact a while it is in operation. Stop machine if anyone enters the area. Switches of this manual. Usingthe DeckLift Lever To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Setting The Cutting Refer to Height earlier in this section. SECTION S -- OPERATION 17 Maintenance& Adjustments Air Cleaner Maintenance WARNING! Before performing any maintenance or repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended Service the air cleaner Operator/Owner element Manual as instructed Spark Plug starting. The spark plug should Engine be cleaned season. Spark plug replacement Refer to the Engine Operator/Owner maintenance instructions. Check engine instructions Manual Manual at the start in the Engine Lubrication packed with your unit. Follow the carefully. ChangingEngine Oil For draining and the gap reset once a is recommended of each mowing season. Refer to the Engine Operator/Owner Manual for correct plug type and gap specifications. for engine oil level before each use as instructed Operator/Owner in the Engine packed with your unit. inspecting, always disengage PTO, move shift lever Before lubricating, intoARNING! neutral position, set parking repairing, brake, stopor engine _ oil from the engine's crankcase and remove of select model tractors, a plastic oil drain sleeve is packed with this Operator's Manual. To drain the oil, proceed as follows: 1. Unscrew the oil fill cap and remove the dipstick fill tube. 2_ Snap the small end ofoil See Fig. 6-1. from the oil drain sleeve onto the oil sump. key to prevent unintended starting. Engine Lubricate Owner the engine with Manual motor oil as instructed in the Engine packed with your unit. Pivot Points& Linkage Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil. RearWheels The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well with an all-purpose grease before re-installing them. Front Axles Each end of the tractor's front pivot grease fitting. Lubricate tractor operation. with a grease gun after every 25 hours of bar may be equipped with a Battery The battery is sealed and is maintenance-free. be checked. Always keep the battery free of corrosive After cleaning of petroleum 3. Remove drain plug and drain oil into a suitable with Perform finished 5. terminal a capacity container of no less than 64 oz. the above steps in the opposite draining. Refill the engine with new motor Engine Operator/Owner Manual order after oil has oil as instructed NOTE: Refer to the Engine Operator/Owner your unit for information viscosity of motor oil. regarding in the packed with your machine. Manual the quantity packed with and proper cables and terminals clean and build-up. the battery and terminals, apply a light coat jelly or grease to both terminals. Always keep the rubber Figure 6-1 Acid levels cannot to prevent boot positioned over the positive shorting. IMPORTANT: If removing the battery for any reason, disconnect the NEGATIVE (Black) wire from it's terminal first, followed the by the POSITIVE (Red) wire. When re-installing battery, always connect the POSITIVE (Red) wire its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected could to the correct terminals; change the polarity alternating system. reversing them and result in damage to your engine's To level the deck from front to rear: CleaningBattery Clean the battery with a baking battery by removing it from the tractor soda and water solution. terminals with a wire brush to remove deposits. terminals and exposed prevent corrosion. wiring Tighten and washing If necessary, scrape the with grease or petroleum the lock nut to raise the front of the deck; Loosen the lock nut to lower the front of the deck. Coat jelly to Battery Failures Some common causes for battery Incorrect failure are: initial activation Overcharging Freezing Undercharging Corroded connections These failures are NOT covered by your tractor's warranty. Cleaning the EngineAndDeck Any fuel or oil spilled on the machine should be wiped off promptly. Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine. IMPORTANT: The tractor use of a pressure washer to clean your is NOT recommended. components, spindles, It may cause damage pulleys, bearings Figure 6-2 Sideto Side to electrical or the engine. If the cutting adjustment Adjustments 1. deck appears to be mowing can be performed. With the tractor Adjust unevenly, if necessary a side to side as follows: parked on a firm, level surface, place the deck lift lever in the second from the top notch (second highest position) and rotate adjustments while engineto ismake running, WARNING! Never the attempt any except where specified in the operator's manual. perpendicular 2. both blades so that they are with the tractor. Measure the distance from the outside Levelingthe Deck tip to the ground NOTE: Check the tractor's right blade tip to the ground. tire pressure before performing any deck leveling adjustments. Refer to Tires in the Service section this manual for more information regarding tire pressure. 3. Loosen, be equal. If they're The front of the cutting can be adjusted the deck should deck is supported by a stabilizer of the left blade from the outside Both measurements not, proceed of the taken to the next step. but do NOT remove, the hex cap screw on the left deck hanger FrontToRear bracket. See Fig. 6-3. bar that to level the deck from front to rear. The front of be between 1/4-inch and %-inch lower than the rear of the deck. Adjust 1. should of and the distance With the tractor if necessary as follows: parked on a firm, level surface, place the lever for lifting the platform on the second to the top notch (second highest position) and rotate the blade as close to the discharge 2. channel that is parallel to the tractor. Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground. The first measurement taken should be between 1/4"and 3/8"less than the second measurement. approximate proceed, 3. distance necessary Determine the for proper adjustment and if necessary, to the next step. Locate the flange nut as seen in Fig. 6-2. HexCap Screw Figure 6-3 SECTION 6 -- MAINTENANCE & ADJUSTMENTS 19 4. 5. Balance the deck by using a wrench to turn the adjustment behind the hex cap gea r (found immediately ParkingBrakeAdjustment screwjustloosened) clockwise/up or counterclockwise/ down. The deck is properly balanced when both blade tip while measurements WARNING! move shift lever Never intoattempt neutral Retighten bracket taken earlier are equal. and remove the hex cap screw on the left deck hanger when proper adjustment If the tractor is achieved. adjustment SECTION section of this manual instructions. 6-- MAINTENANCE & ADJUSTMENTS for seat key to prevent depressed, can roll with the parking Refer to the Set-Up and Assembly is running. Always disengage unintended adjustment. See an authorized brakes properly adjusted. starting. stop when the brake or if the tractor's brake applied, PTO, to position, adjust the stopbrakes engine does not come to a complete pedal is completely SeatAdjustment the engine rear wheels the brake is in need of MTD Service Dealer to have your MaintenanceSchedule Every Before Every Every Every Eachuse 10 Hours 25 Hours 50 Hours 100 Hours Prior toStoring ,/ ,/ CleanHood/DashLouvers CheckEngineOil Level _ CheckAir Filter for Dirty,Looseor DamagedParts ReplaceAir Filter Element ChangeEngineOil CleanBattery Terminals _ LubeFrontAxlesand Rims _ CleanEngineCoolingFins _ LubePedalPivot Points _ CheckSparkPlugCondition& Gap _ ReplaceFuelFilter NOTE:This Operators or illustrated and equipment without iMPORTANT: Since manual Manual in this manual included covers a range of product may not be applicable notice and without specifications incurring for detailed models. Characteristics and features product discussed and/ specifications, designs obligation. this ma nual covers a range of various tractor with this machine for various to all models. MTD LLC reserves the right to change engine maintenance models, it is important procedures to consult the specific engine operator's and intervals. SECTION 6 -- MAINTENANCE & ADJUSTMENTS 21 7 Service Cutting DeckRemoval To remove the cutting 1. position 2. and engage as follows: the parking Lower the deck by moving bottom 3. deck, proceed Bow-Tie Place the PTO (Blade Engage) lever in the disengaged (OFF) brake. the deck lift lever into the notch on the right fender. Remove the belt-keeper rod, from around the tractor's engine pulley, by removing the self-tapping screw (A) that secures it. See Fig. 7-1. F / / / / / / / / Figure 7-2 8_ Gently slide the cutting deck toward carefully guiding stabilizer rod. See Fig. 7-3 the front of the tractor the hooks on the deck off of the deck Figure 7-1 Note: Make a mental note what hole the other keeper rod is inserted 4. in for reinstallation Remove the belt (C) from around end of the belt- purposes. the tractor's engine pulley. See Fig. 7-1. 5. Looking at the cutting deck from the left side of the tractor, locate the bow-tie pin that secures the deck support rod on the rear left side of the deck. See Fig. 7-2. Remove the bowtie pin that secures the deck support remove the deck support rod, and carefully from the deck lift arm. 6. Repeat step 5 on the tractor's right side. 7. Move the deck lift lever into the top notch on the right fender to raise the deck lift arms up and out of the way. Figure 7-3 9. Carefully cutting 10. remove the PTO cable from the rear of the deck by removing the hair pin clip which secures it. Remove the spring from the deck idler bracket. on the next page. See Fig. 7-4 Gently slide the cutting underneath the tractor. out from deck (from the leftside) 4. Make the final connection tractor, on the engine away from the battery. Attach block of the to a unpainted part to assure a good connection. vehicle (i.e. car, truck), do NOT start the vehicle's AUTION: the jumper is installed on a engine when Ifjump starting battery your tractor. _li 5. Start the tractor this manual). (as instructed in the Operation 6. Set the tractor's parking brake before cables, in reverse order of connection. section removing of the jumper Charging WARNING! Batteries give off an explosive gas while charging. Charge the battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. CAUTION: Figure 7-4 When charging use only a charger Tires your tractor's battery, for 12V lead-acid batteries. Read your battery charger's Owner's Manual prior to charging your tractor's battery. pressure shown on the sidewall of tire. WARNING! Never exceed the maximum i_!l_hll Always follow inflation If your tractor The recommended operating 1. 10 psi for the rear tires Approximately 14 psi for the front tires Refer to the tire sidewall manufacturer's recommended and heed its warnings. period as follows: tire pressure is: Approximately IMPORTANT: its instructions has not been put into use for an extended of time, charge the battery overinflate. designed charger psi. Do not Uneven tire pressure could cause the cutting deck to mow unevenly. charger to deliver charger indicates automatic, for exact tire or maximum Set your battery If your battery is automatic, that charging is complete. until the If the charger is not charge for no fewer than eight hours. Fuse One 20 AMP fuse is installed protect Battery a max of 10 amperes. charge the battery the tractor's electrical in your tractor's wiring harness to system from damage caused by excessive amperage. CALIFORNIA PROPOSITION 65 WARNING! Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive If the electrical system does not function, or your tractor's engine will not crank, first check to be certain that the fuse has not blown. It can be found at the rear of the unit, underneath fender located the by the battery. harm. Wash hands after handling. CAUTION: If removing the battery, disconnect NEGATIVE (Black) wire from it's terminal first, followed by the POSITIVE (Red) wire. When re- installing the battery, always connect (Red) wire its terminal first, followed NEGATIVE (Black) wire. the _ amperage capacity for replacement. ARNING! Always use a fuse with the same the POSITIVE by the Jump Starting battery. Be certain the vehicles WARNING! Never jump start i_kll do not touch, and a damaged or frozen are off. Do not allow cable clamps to touch. ignitions 1. 2. Connect positive tractor's discharged Connect the other end of the cable to the (positive of the jumper 3. Connect (+) cable to positive +) post battery. the second cable (negative the jumper post (+) of your battery. -) to the other post of battery. SECTION 7 -- SERVICE 23 Cutting Blades WARNING! Shut the engine off and remove ignition key before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves when grasping WARNING! Periodically inspect the blade and/or spindle for cracks or damage, struck a foreign until damaged after you've as follows. Remove the deck from beneath Cutting especially object. Do not operate the machine components are replaced. To remove the blades, proceed 1. the blade. Deck Removal the tractor, earlier in this section) \\ (refer to then gently flip the deck over to expose its underside. 2. Place a block of wood between baffle and the cutting blade to act as a stabilizer. the center deck housing See Fig. 7-5. 3. Remove the hex flange nut that secures the blade to the spindle assembly. See Fig. 7-5. Figure NOTE:When replacing 7-6 the blade, be sure to install the side of the blade marked "Bottom" stamped in it) facing the ground operating position. when the mower blade spindle hex flange CAUTION: Use a torque and 90 Ibs-ft. 4. To properly amounts sharpen the cutting of metal from blades, remove equal both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25 °- to 30 ° angle. Always grind each cutting blade edge equally to maintain _ i_ll 5. proper blade balance. See Fig. 7-6. previously been sharpened, or if any metal AUTION: isIfpresent, the cutting edgetheof blades the blade separation replace with has new ones. excessive vibration, may cause damage to the WARNING! poorly in balanced tractor and/or A result personal blade injury. will cause Test the blade's balance metal from using a blade balancer. Grind the heavy side until it balances evenly. SECTION 7-- SERVICE the blade with (or with a part number is in the nut to between 70 Ibs-ft wrench to tighten the Changingthe DeckBelt WARNING! Changing the TransmissionDrive Belt Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt. NOTE: Several components must be removed and special tools (i.e. air/impact wrench) in order to change the tractor's drive belt. See an authorized MTD Service Dealer to have your drive belt replaced Customer information WARNING! All belts on your tractor wear and should be replaced or phone on ordering Support as instructed on page 2 for a Service Manual. are subject to if any signs of wear are present. IMPORTANT: The V-belt found on your tractor is specially designed to engage and disengage safely. A substitute (nonOEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts. To change or replace the deck belt on your tractor, proceed as follows: 1. Lower the deck by moving bottom 2. Remove the belt guards by removing screws that fasten them 3. _ 5. the deck lift lever into the notch on the right fender. the self-tapping to the deck. See Fig. 7-7. Remove the belt keeper rod from around the engine pulley. injury. Do not place your fingers on the idler spring Avoid of a pinching or ARNING! between the belt the and possibility a pulley while removing the belt. Remove the deck belt from around all pulleys, including the deck idler pulley. 6. Route the new belt as shown in and Fig. 7-7. 7. Remount the belt guards removed earlier. Engine Pulley Belt Guard © Deck Idler Pulley J Figure 7-7 SECTION 7 -- SERVICE 25 Troubleshooting Problem Cause Engine fails to start Remedy PTO/Blade engaged. 1. Place knob (or lever)in disengaged (OFF) position. 2. Spark plug wire disconnected. 2. Connect w,re to spark plug. 3. Fuel tank empty, or stale fuel. 3. Fill tank with clean, fresh (less than 30 days old) gas. 4. Choke notactJvated. 4. Place the throttle S. Faulty spark plug. S. Clean, adjust gap or replace plug. 6. Blocked fuel line. 6. Clean fuel line and replace fuel filter. 7. Engine flooded. 7. Crank engine with throttle 8. Parking brake notengaged 8. Engage parking 9. 9. Throttle control lever not in correct starting Place throttle control m CHOKE position. in FAST position. brake. lever to FAST position. position. Engine runs erratic 1. Unit running with CHOKE activated. 1. Move the throttle contol out of the CHOKE position. 2. Spark plug wires loose. 2. Connect and tighten spark plug wire. 3. Blocked fuel line or stale fuel. 3. Clean fuel line; fill tankwith clean, fresh gasoline and replace fuel filter, is so equipped. 4. Ventin gas cap plugged. 4. Clear vent or replace cap if damaged. S. Water or dtrt m fuel system. 5. Dram fuel tank. Refill wtth clean, fresh gasoline. 6. Dirty air cleaner. 6. Replace air cleaner paper element or clean foam precleaner, is so equipped. Engine overheats 1. Engine oil level low. 1. Fill crankcase with proper amount weight of oil. 2. Air flow restricted. 2. Clean grass clippings the engine's cooling Engine hesitates at high RPM 1. Spark plug gap too close. Engine Idles rough 1. Spark plug fouled, faulty 2. Dirty air cleaner. 1. Cutting 2. Replace air cleaner element blade loose or unbalanced. 2. Damaged Mower will not mulch grass or bent cutting blade. housing. gap. 1. Replace spark plug. Set plug gap. pre-cleaner, Excessive vibration and debris from around fins and blower 1. Remove spark plug and resetthe or gap too wide. and 1. Tighten and/or clean if so equipped. blade and spindle. Balance blade. 2. Replace blade. 1. Engine speed too low. 1. Place throttle in FAST (rabbit) position. 2. Wet grass. 2. Do not mulch when grass is wet. 3. Excessively high grass. 3. Mow once at a Ngh cutting height, then mow again at desired height or make a narrower cutting swath. Uneven cut 4. Dull blade. 4. Sharpen or replace blade. 1. Deck not leveled properly. 1. Perform 2. Dull blade. 2. Sharpen or replace blade. 3. Uneven tire pressure. 3. Check tire pressure in all four tires. side-to-side deck adjustment. Replacement Parts DESCRIPTION PARTNO. DriveBelt (MowingDeck)38" Deck 954-04062 DeckBlade(38" Deck) 942-0610A DeckSpindle(38"Deck) 918-04474A Battery 925-1707D Tire (Front) 13x 5 x 6 RoundShoulder 734-04372 Tire (Rear)18x 6.5 x 8 SquareShoulder 734-0294 FuelTank Cap 751-0603A FuelTank Cap(EPAPhaseIll) 751-12179" FuelTank Cap(CA Models) 751-10947 Throttle Control/Choke Cable (Single Cylinder Engines) 746-04364 Discharge Chute Assembly 38" Deck 931-1032B Key 925-1745A _For use on tractors built after January 1,2011 in compliance with EPAPhase III Provisions. Contact customer support for more information. NOTE:This Operators or illustrated and equipment NOTE: Download Manual. Manual in this manual without covers a range of product may not be applicable notice and without a complete Parts Manual Be sure to have your model Refer to page 2 for more information number specifications for various incurring Characteristics and features product discussed and/ specifications, designs obligation. free of charge at www.mtdproducts.com and serial number regarding models. to all models. MTD LLC reserves the right to change or phone (800) 800-7310 to purchase ready. These can be found on the model plate located a Parts under the seat. locating your model and serial numbers. 27 Attachments & Accessories The followingattachmentsand accessoriesare compatiblefor ModelSeries700 LawnTractors.See the retailerfrom whichyou purchasedyourtractor,an authorizedMTDService Dealeror phone(800) 800-7310for informationregardingpriceand availability. _b tilleror plow). Useof this type of equipmentWILLvoid thetractor'swarranty. AUTION: ModelSeries700 LawnTractorsare NOTdesignedfor use with anytype of ground-engagingattachments(e,g, 0EM-190-607 DeluxeTractorSunshade 0EM-190-183 DeckWheel Kit38" 0EM-190-032 42" SnowThrower OEM-19A-218 RearWeight BracketKit 29 FEDERAL and/orCALIFORNIA EMISSION CONTROL WARRANTY YOUR WARRANTY STATEMENT RIGHTS AND OBLIGATIONS MTDConsumerGroupInc,the United StatesEnvironmentalProtectionAgency (EPA),and, forthose productscertifiedfor sale in the stateof California,the CaliforniaAir ResourcesBoard(CARB)are pleasedto explainthe emission(evaporativeand/or exhaust)controlsystem(ECS) warrantyon youroutdoor 2006 andlater smalloff-roadspark-ignitedengine andequipment(outdoorequipmentengine)In California,new outdoorequipmentengines mustbe designed,built and equippedto meetthe State'sstringentanti-smog standards(in otherstates, 1997andlater modelyear equipmentmustbe designed,built, and equippedto meet the U.S. EPAsmalloff-road, sparkignitionengine regulations.MTDConsumerGroupInc mustwarrantthe ECSon your outdoorequipmentenginefor the periodof time listed belowprovidedtherehas been no abuse, neglector impropermaintenanceof outdoor equipmentengine. Your ECSmay includeparts such as the carburetor,fuel-injectionsystem,the ignitionsystem,catalyticconverter,fuel tanks,fuel lines,fuel caps, valves,canisters, filters,vapor hoses,clamps,connectors,andotherassociatedemission-relatedcomponents. Wherea warrantableconditionexists, MTDConsumerGroupIncwill repairyouroutdoor equipmentengine at no cost to you includingdiagnosis,parts and labor. MAN UFACTURER'S WARRANTY COVERAGE: This emissioncontrolsystemis warrantedfor two years. If any emission-relatedpart on your outdoorequipmentengine is defective,the part will be repairedor replacedby MTDCONSUMERGROUPINC. OWNER'S WARRANTY RESPONSIBILITIES: Asthe outdoorequipmentengineowner,you are responsiblefor performanceof the requiredmaintenancelisted inyour owner'smanual.MTDConsumerGroup Inc recommendsthat you retain all receiptscoveringmaintenanceon youroutdoor equipmentengine,but MTDConsumerGroupInc cannotdeny warrantysolely forthe lackof receipts. Asthe outdoorequipmentengineowner,you shouldhoweverbe awarethat MTDConsumerGroupInc may denyyou warrantycoverageif your outdoorequipment engineor a part has failed due to abuse, neglect,or impropermaintenanceor unapprovedmodifications. Youare responsiblefor presentingyouroutdoor equipmentengineto MTDConsumerGroupInc's distributioncenteror servicecenteras soon asthe problem exists.The warrantyrepairsshouldbe completedin a reasonableamountof time, not to exceed30 days. If you havea questionregardingyour warrantycoverage, you shouldcontactthe MTDConsumerGroupIncService Departmentat 1-800-800-7310or via email at http://support.mtdproducts.com GENERAL EMISSIONS WARRANTY COVERAGE: MTDConsumerGroupIncwarrantsto the ultimatepurchaserand eachsubsequentpurchaserthat the outdoor equipmentengine is: Designed,built and equipped so asto conformwithall applicableregulations;and freefrom defects in materialsand workmanshipthatcausethe failureof a warrantedpart to be identicalin all materialrespectsto that part as describedin MTDConsumerGroupInc's applicationfor certification. The warrantyperiodbeginson the date the outdoor equipmentengine is deliveredto an ultimate purchaseror first placedinto service.The warrantyperiodis two years. Subjectto certain conditionsand exclusionsasstated below,the warrantyon emission-relatedparts is asfollows: 1. Any warrantedpart that is not scheduledfor replacementas requiredmaintenancein the written instructionssupplied,is warrantedforthe warrantyperiod statedabove. Ifthe part fails duringthe periodof warrantycoverage,the part will be repairedor replacedbyMTDConsumerGroupInc accordingto subsection (4) below. Anysuch part repairedor replacedunderwarrantywill be warrantedfor the remainderof the period. 2. Any warrantedpart that is scheduledonly for regularinspectionin the writteninstructionssupplied is warrantedforthe warrantyperiodstatedabove.Any such part repairedor replacedunderwarrantywill be warrantedforthe remainingwarrantyperiod. 3. Any warrantedpart that is scheduledfor replacementas requiredmaintenancein the written instructionssuppliedis warrantedfor the periodof time beforethe first scheduledreplacementdatefor that part. If the partfails beforethe first scheduledreplacement,the part will be repairedor replacedby MTDConsumer GroupInc accordingto subsection(4) below.Any such part repairedor replacedunderwarrantywill be warrantedfor the remainderof the periodprior to the first scheduledreplacementpointfor the part. 4. Repairor replacementof any warrantedpart underthe warrantyprovisionshereinmustbe performedat a warrantystationat no chargeto the owner. 5. Notwithstandingthe provisionsherein,warrantyservicesor repairswill be providedat all of our distributioncentersthatare franchisedto servicethe subject enginesor equipment. 6. The outdoorequipmentengine ownerwill not be chargedfor diagnostic laborthat is directlyassociatedwithdiagnosisof a defective,emission-relatedwarrantedpart, providedthat suchdiagnosticwork is performedat a warrantystation. 7. MTDConsumerGroupInc is liablefor damagesto otherengine or equipmentcomponentsproximatelycausedby a failure underwarrantyof any warranted part. 8. Throughoutthe off-roadengineand equipmentwarrantyperiodstatedabove, MTDConsumerGroupInc will maintaina supply of warrantedparts sufficientto meetthe expecteddemandfor such parts. 9. Any replacementpart may be usedinthe performanceof any warrantymaintenanceor repairsand mustbe providedwithoutchargeto the owner.Suchuse will not reducethe warrantyobligationsof MTDConsumerGroupInc. 10. Add-onor modifiedpartsthat are not exemptedbythe Air ResourcesBoardmay not be used.The use of any non-exemptedadd-on or modifiedparts by the ultimatepurchaserwill be groundsfor disallowinga warrantyclaims. MTDConsumerGroup Incwill not be liable to warrantfailuresof warrantedparts caused bythe use of a non-exemptedadd-onor modifiedpart. WARRANTED PARTS: The repairor replacementof any warrantedpart otherwiseeligiblefor warrantycoveragemay be excludedfrom such warrantycoverageif MTDConsumerGroup Inc demonstratesthatthe outdoor equipmentengine has beenabused,neglected,or improperlymaintained,and thatsuch abuse, neglect,or impropermaintenancewasthe direct causeof the needfor repairor replacementof the part. That notwithstanding,any adjustmentof a componentthat hasa factory installed, andproperlyoperating,adjustmentlimitingdevice is still eligible for warrantycoverage. Further,the coverageunderthis warrantyextendsonly to partsthat were presenton the off-roadengineand equipmentpurchased. Thefollowing emissionwarrantypartsare covered(if applicable): (1) FuelMeteringSystem • Cold start enrichmentsystem(softchoke) • Carburetorand internalparts (or fuel injectionsystem) • Fuelpump • Fueltank (2) Air InductionSystem • Air cleaner • Intakemanifold (3) IgnitionSystem • Spark plug(s) • Magneto ignitionsystem (4) ExhaustSystem • Catalyticconverter • SAI (Reed valve) (5) MiscellaneousItemsUsedin AboveSystem • Vacuum,temperature,position,time sensitivevalvesand switches • Connectorsandassemblies (6) EvaporativeControl • Fuelhose • Fuelhoseclamps • Tetheredfuel cap • Carboncanister • Vapor lines GDOC-100223Rev.A MANUFACTURER'S LiMiTED WARRANTY The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canadaand/ or its territories and possessions (either entity respectively, "MTD"). "MTD" warrants this product (excluding its Normal Wear Parts and Attachments as described below) against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires. Attachments-- MTD warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment's original purchase or lease. Attachments include, but are not limited to items such as: grass collectors and mulch kits. HOWTO OBTAINSERVICE:Warranty service is available, WITH PROOFOF PURCHASE,through your local authorized service dealer. To locate the dealer in your area: In the U.S.A. Check your Yellow Pages, or contact MTD LLC at RO. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-2204683 or log on to our Web site at www.mtdproducts.com. In Canada Contact MTD Products Limited, Kitchener, ON N2G4J1, or call 1-800668-1238 or log on to our Web site at www.mtdcanada.com. This limited warranty does not provide coverage in the following cases: a. The engine or component parts thereof. These items may carry a separate manufacturer's warranty. Referto applicable manufacturer's warranty for terms and conditions. b. Log splitter pumps, valves, and cylinders havea separate oneyear warranty. FOR c. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure. d. Service completed by someone other than an authorized service dealer. e. MTD does not extend any warranty for products sold or exported outside of the United States and/or Canada, and their respective possessions and territories, except those sold through MTD's authorized channels of export distribution. f. Replacement parts that are not genuine MTD parts. g. Transportation charges and service calls. h. MTD does not warrant this product for commercial use. No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. Duringthe period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOWSTATELAW RELATESTO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage. MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683 MTD Canada Limited = KITCHENER, ON N2G 4J1; Phone 1=800=668=1238 GDOO-lO0015 REV. B
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