MTD 13AN77SS099 User Manual TRACTOR Manuals And Guides 1105282L
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perator's I:RnFrSMRN° LAWN TRACTOR 7 Speed, Shift-on=the=Go 42" Deck Model No. 247.288811 • Espanol, P. 58 This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Operator's Manual. For answers to your questions this product, Call: Before using this equipment, read this manual and follow 1-800=659=5917 all safety rules and operating instructions. Sears Brands Management about Craftsman Tractor Help Line 7 am = 7 pm CT, Mort. =Sun. Corporation, Visit our website: Hoffman www.craftsman.com Estates, IL 60179 U.S.A. FormNo.769-06422C (May11,2011) Off-Season Storage ........................................................ 27 Trou bleshooting .............................................................. 28 Labels ............................................................................. 29 Parts List ......................................................................... 30 Espafiol ............................................................................ 58 Service Numbers ............................................. Back Cover CRAFTSMAN FULL WARRANTY FORTWO YEARSfromthe date of purchase,all non-expendablepartsof this ridingequipmentare warrantedagainstany defectsin material or workmanship.A defectivenon-expendablepart will receivefree in-homerepairor replacementif repairis impossible. FOR FIVEYEARSfromthe dateof purchase,the frameand front axleof this ridingequipmentare warrantedagainstanydefects in materialor workmanship.A defectiveframeor frontaxle will receivefreein-homerepairor replacementif repairis impossible. FOR90 DAYSfrom the dateof purchase,the battery(an expendablepart)of this ridingequipmentis warrantedagainstanydefectsin material or workmanship(our testingprovesthat it will not holda charge).A defectivebatterywill receivefreein-homereplacement. ADDITIONALLIFETIMELIMITEDWARRANTYon CASTIRON FRONTAXLE (if equipped) FORAS LONGAS IT IS USEDby the originalownerafterthe fifth yearfrom thedate of purchase,the cast ironfrontaxle (if equipped)of this ridingequipmentis warrantedagainstanydefects in materialor workmanship.With proofof purchase,a defectivecastfront axle will receive free in-homereplacement. WARRANTYSERVICE Forwarrantycoveragedetailsto obtainfree repairor replacement,call 1-800-659-5917or visit theweb site:www. craftsman.corn in allcasesabove,if partrepairor replacement is impossible,theridingequipmentwillbe replacedfreeof chargewiththe sameor anequivalentmodel. All of the abovewarrantycoverageis voidif this ridingequipmentis ever usedwhileprovidingcommercialservicesor if rentedto another person. This warranty covers ONLYdefects in material and workmanship. Warranty coverage does NOTinclude: • Expendableparts (exceptbattery)that can wearout from normaluse withinthe warrantyperiod,includingbutnot limitedto blades, sparkplugs,air cleaners,belts,and oil filters. • Standardmaintenanceservicing,oil changes,or tune-ups. • Tire replacementor repaircausedby puncturesfrom outsideobjects,such as nails,thorns,stumps,or glass. • Tire or wheel replacementor repairresultingfrom normalwear,accident,or improperoperationor maintenance. • Repairsnecessarybecauseof operatorabuse,includingbutnot limitedto damagecausedbytowingobjectsbeyondthe capabilityof the ridingequipment,impactingobjectsthat bendthe frame,axle assemblyor crankshaft,or over-speedingtheengine. • Repairsnecessarybecauseof operatornegligence,includingbut not limitedto, electricaland mechanicaldamagecaused by improperstorage,failureto use the propergradeand amountof engineoil, failureto keepthedeck clear of flammabledebris,or failureto maintainthe ridingequipmentaccordingto the instructionscontainedin the operator'smanual. • Engine(fuelsystem)cleaningor repairscaused byfuel determinedto be contaminatedor oxidized(stale).In general,fuel shouldbe usedwithin30 daysof its purchasedate. • Normaldeteriorationand wearof the exteriorfinishes,or productlabel replacement. This warrantygivesyou specificlegal rights,and you mayalso haveotherrightswhich vary from stateto state. Sears Brands ManagementCorporation, Hoffman Estates, IL 60179 EngineOil: Fuel: SAE 30 UnleadedGasoline SparkPlug: Champion®RC12YC Engine: Briggs& StrattonI/C® © KCD IR LLC Model Number: Serial Number: Dateof Purchase: Recordthe modelnumber,serialnumber, and dateof purchaseabove. 2 This machinewas builtto be operatedaccordingto the safeoperation practicesin this manual.As with anytype of powerequipment, carelessnessor error on the partof the operatorcan resultin serious injury.This machineis capableof amputatingfingers,hands,toes and feet and throwingdebris.Failureto observethe followingsafety instructionscouldresultin seriousinjuryor death. This symbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfand others. Readand followall instructionsin this manual beforeattemptingto operatethis machine.Failureto complywith these instructionsmay resultin personalinjury.Whenyou seethis symbol,HEEDITS WARNING! CALIFORNIA PROPOSITION 65 Your Responsibility--Restrict the use of this powermachineto personswho read,understandand follow thewarningsand instructions in this manualand on the machine. EngineExhaust,someof its constituents,and certainvehicle componentscontainor emit chemicalsknownto Stateof California to cause cancerand birthdefects or other reproductiveharm. Batteryposts,terminals,and relatedaccessoriescontainlead and leadcompounds,chemicalsknownto the Stateof Californiato cause cancerand reproductiveharm.Washhandsafter handling. GENERAL • • • OPERATION Neverallowadultsto operatethis machinewithoutproper instruction. • Tohelp avoidbladecontactor a thrownobjectinjury, keep bystanders,helpers,childrenand pets at least 75 feet fromthe machinewhile it is in operation.Stopmachineif anyoneenters the area. • • Read,understand,and followall instructionson the machineand in themanual(s)beforeattemptingto assembleand operate. Keepthis manualin a safe placefor futureand regularreference and for orderingreplacementparts. Be familiarwith all controlsand their properoperation.Knowhow to stop the machineand disengagethemquickly. Neverallowchildrenunder 14 yearsold to operatethis machine. Children14 yearsold and over shouldreadand understandthe operationinstructionsand safety rulesin this manualand should be trainedand supervisedbya parent. • • SAVE THESE INSTRUCTIONS! • • Be awareof the mowerand attachmentdischargedirectionand do not pointit at anyone.Donot operatethe mowerwithoutthe dischargecover or entiregrass catcherin its properplace. Donot put handsor feet near rotatingpartsor underthe cutting deck. Contactwith the blade(s)can amputatehandsand feet. A missingor damageddischargecovercan causeblade contact or thrownobject injuries. • Stoptheblade(s)whencrossinggraveldrives,walks,or roads and while notcuttinggrass. Watchfor trafficwhenoperatingnear or crossingroadways.This machineis not intendedfor useon any public roadway. • Thoroughlyinspectthe area wherethe equipmentis to be used. Removeall stones,sticks,wire, bones,toys,and otherforeign objectswhich couldbe pickedup and thrownby the blade(s). Thrownobjectscan causeseriouspersonalinjury. Planyour mowingpatternto avoiddischargeof materialtoward roads,sidewalks,bystandersand the like.Also, avoiddischarging materialagainsta wall or obstructionwhich maycause dischargedmaterialto ricochetback towardthe operator. • • • 3 Alwayswear safetyglassesor safetygogglesduring operation and while performingan adjustmentor repairto protectyoureyes. Thrownobjectswhich ricochetcancause seriousinjuryto the eyes. Wearsturdy,rough-soledwork shoesand close-fittingslacksand shirts.Loosefittingclothesand jewelry canbe caughtin movable parts.Neveroperatethis machinein bare feet or sandals. Donot operatethe machinewhile underthe influenceof alcohol or drugs. Mowonly in daylightor good artificiallight. Nevercarry passengers. Disengageblade(s)beforeshiftinginto reverse.Backup slowly. Alwayslookdownand behindbeforeand while backingto avoida back-overaccident. • SLOPE Slowdownbeforeturning.Operatethe machinesmoothly.Avoid erraticoperationand excessivespeed. Disengageblade(s),set parkingbrake,stopengine and wait until the blade(s)come to a completestop beforeremovinggrass catcher,emptyinggrass,uncloggingchute,removinganygrass or debris,or makinganyadjustments. OPERATION Slopesare a majorfactorrelatedto loss of controland tip-over accidentswhichcan result in severeinjuryor death.All slopes require extra caution.If youcannot back up the slopeor if youfeel uneasyon it, do not mowit. Foryoursafety,use the SlopeGuide includedas partof this manual to measureslopesbeforeoperatingthis machineon a slopedor hilly area. If the slopeis greaterthan15 degreesas shownon the Slope Guide,do notoperatethis machineon that area or seriousinjurycould result. Neverleavea runningmachineunattended.Alwaysturnoff blade(s),set parkingbrake,stopengine and removekey before dismounting. Use extracare whenloadingor unloadingthe machineintoa traileror truck. This machineshouldnot be drivenup or down ramp(s),becausethe machinecouldtip over,causingserious personalinjury.The machinemustbe pushedmanuallyon ramp(s)to loador unloadproperly. Do: o Mowup and down slopes,not across.Exerciseextremecaution whenchangingdirectionon slopes. • Watchfor holes,ruts,bumps,rocks,or other hiddenobjects. Uneventerraincouldoverturnthe machine.Tallgrass can hide obstacles. Mufflerand engine becomehotand can causea burn.Do not touch. Checkoverheadclearancescarefullybeforedrivingunderlow hangingtree branches,wires,door openingsetc., wherethe operatormay be struckor pulledfrom the machine,which could result in seriousinjury. Disengageall attachmentclutchesand depressthe brakepedal completelybeforeattemptingto start engine. • Yourmachineisdesignedto cut normalresidentialgrass of a heightno morethan 10".Do not attemptto mowthroughunusually tall, dry grass (e.g.,pasture)or piles of dry leaves.Dry grass or • leavesmaycontactthe engineexhaustand/or build up on the mowerdeck presentinga potentialfire hazard. Use onlyaccessoriesand attachmentsapprovedfor this machine by the machinemanufacturer.Read,understandand followall instructionsprovidedwith the approvedaccessoryor attachment. Fora list of approvedaccessoriesand attachments,call 1-800• 659-5917. Useslow speed.Choosea lowenoughspeedsettingso that you will nothaveto stop or shiftwhileon the slope.Tires may lose tractionon slopeseventhoughthe brakesare functioning properly.Alwayskeepmachinein gearwhen goingdownslopes to take advantageof enginebrakingaction. Followthe manufacturer'srecommendationsfor wheelweights or counterweightsto improvestability.Forrecommendations,call 1-800-659-5917. Useextra carewith grass catchersor otherattachments.These can changethe stabilityof the machine. Keepall movementon the slopes slowand gradual.Do not make suddenchangesin speedor direction.Rapidengagementor brakingcouldcausethe front of the machineto lift and rapidlyflip overbackwardswhich couldcauseseriousinjury. Avoidstartingor stoppingon a slope. If tires losetraction,disengage the blade(s)and proceedslowlystraightdownthe slope. Do Not: Data indicatesthat operators,age 60 years and above,are involvedin a largepercentageof riding mower-relatedinjuries. Theseoperatorsshouldevaluatetheirability to operatethe riding mowersafelyenoughto protectthemselvesand othersfrom seriousinjury. If situationsoccurwhich are not coveredin this manual,usecare and goodjudgment.Contact1-800-659-5917for informationand assistance. • • • • 4 Donot turnon slopesunlessnecessary;then, turnslowlyand graduallydownhill,if possible. Donot mow neardrop-offs,ditchesor embankments.The mower could suddenlyturnover if a wheelis overthe edgeof a cliff, ditch,or if an edge cavesin. Donot try to stabilizethe machineby puttingyourfoot on the ground. Donot usea grass catcheron steepslopes. • • Donot mowon wet grass.Reducedtractioncouldcausesliding. Donot attemptto coastdownhill.Over-speedingmaycausethe operatorto lose controlof the machineresultingin seriousinjury or death. • Donot tow heavypull behindattachments(e.g. loadeddumpcart, lawn roller,etc.)on slopesgreaterthan5 degrees.Whengoing down hill,the extraweighttends to pushthe tractorand may causeyou to loosecontrol (e.g.tractormay speedup, brakingand steeringability are reduced,attachmentmayjack-knifeand cause tractorto overturn). CHILDREN SERVICE Tragicaccidentscanoccur ifthe operatoris notalert to the presence of children.Childrenare often attractedto the machineand the mowing activity.They do notunderstandthe dangers.Neverassumethat childrenwill remainwhereyou last sawthem. • Keepchildrenout of the mowingareaand inwatchfulcare of a responsibleadultotherthanthe operator. • Be alert and turnmachineoff ifa childentersthe area. SafeHandlingof Gasoline Toavoidpersonalinjuryor propertydamageuse extremecarein handlinggasoline.Gasolineisextremelyflammableand the vaporsare explosive.Seriouspersonalinjurycanoccur whengasolineis spilled on yourselfor your clotheswhich can ignite.Washyourskin and changeclothesimmediately. • • • Beforeand whilebacking,lookbehindand downfor small children. Nevercarry children,evenwith the blade(s)shut off.They may fall off and be seriouslyinjuredor interferewith safe machine operation. Use extremecarewhenapproachingblind corners,doorways, shrubs,trees or otherobjectsthat may block yourvisionof a child whomay run intothe machine. Whenpractical,removegas-poweredequipmentfrom the truck or trailerand refueliton theground.If this isnot possible,then refuelsuch equipmenton a trailerwith a portablecontainer,rather than froma gasolinedispensernozzle. Keepthe nozzleincontactwith the rim of the fueltank or containeropeningat all timesuntilfuelingiscomplete.Donot use a nozzlelock-opendevice. Toavoidback-overaccidents,alwaysdisengagethe cutting blade(s)beforeshiftingintoReverse.If equipped,the "Reverse CautionMode"(bladesoperatewhilemachineridesin reverse) shouldnotbe usedwhenchildrenor othersare around. Keepchildrenaway from hotor runningengines.They cansuffer burnsfroma hotmuffler. • • Removekeywhenmachineisunattendedto preventunauthorized operation. Neverallowchildrenunder 14 yearsof age to operatethis machine. Children14 and overshouldreadand understandthe instructions and • safeoperationpracticesin this manualand on the machineand should • be trainedand supervisedbyan adult. TOWING Towonlywith a machinethat hasa hitch designedfor towing.Do not attachtowedequipmentexceptat the hitch point. Followthe manufacturersrecommendationforweight limitsfor towedequipmentand towingon slopes.For recommendations, call 1-800-659-5917. Neverallowchildrenor othersin or on towedequipment. On slopes,theweightof thetowed equipmentmaycause lossof tractionand loss of control. Alwaysuseextra cautionwhentowingwith a machinecapableof makingtight turns (e.g."zero-turn"ride-onmower). Makewide turnsto avoidjack-knifing. Travelslowlyand allowextradistanceto stop. Do notcoastdownhill. Useonly an approvedgasolinecontainer. Neverfill containersinsidea vehicleor on a truckor trailer bed with a plasticliner.Alwaysplacecontainerson the groundaway from yourvehiclebeforefilling. • • Extinguishall cigarettes,cigars,pipesand othersourcesof ignition. Neverfuel machineindoors. Neverremovegascap or add fuelwhilethe engineis hotor running.Allowengineto coolat least two minutesbeforerefueling. Neveroverfill fuel tank. Filltank to no morethan 1/2inchbelow bottomof filler neckto allowspace forfuel expansion. Replacegasolinecap and tightensecurely. If gasolineis spilled,wipeitoff the engineand equipment.Move machineto anotherarea.Wait 5 minutesbeforestartingthe engine. To reducefire hazards,keepmachinefree of grass,leaves,or otherdebrisbuild-up.Cleanup oil or fuel spillageand removeany fuel soakeddebris. Neverstorethe machineor fuelcontainerinsidewherethere isan open flame,sparkor pilotlight as on a waterheater,spaceheater, furnace,clothesdryeror othergasappliances. Allowa machineto coolat least five minutesbeforestoring. General Service • Donot changethe enginegovernorsettingsor over-speedthe engine.The governorcontrolsthe maximumsafe operatingspeed • Never runanengine indoors orina poorly ventilated area.Engine of the engine. exhaust contains carbon monoxide, anodorless, anddeadly gas. Maintainor replacesafetyand instructionlabels,as necessary. • Before cleaning, repairing, orinspecting, make certain the blade(s) andallmoving partshave stopped. Disconnect thespark • Observeproperdisposallaws and regulationsfor gas, oil, etc.to plugwireandground against theengine toprevent unintended protecttheenvironment. starting. • Accordingto the ConsumerProductsSafetyCommission(CPSC) • Periodically check tomake suretheblades come tocomplete and the U.S.EnvironmentalProtectionAgency(EPA),this product stopwithin approximately (5)fiveseconds after operating the has an AverageUsefulLifeof seven(7) years,or 270 hours blade disengagement control. Iftheblades donotstopwithin the of operation.At the end of the AverageUsefulLife,buy a new thistimeframe, yourmachine should beserviced professionally machineor havethe machineinspectedannuallybya Searsor byaSears orother qualified service dealer. otherqualifiedservicedealerto ensurethat all mechanicaland safety systemsare workingproperlyand not wornexcessively. • Check brake operation frequently asitissubjected towear during Failureto do so can resultin accidents,injuriesor death. normal operation. Adjust andservice asrequired. DO NOT MODIFY ENGINE • Check theblade(s) andengine mounting bolts atfrequent intervals forproper tightness. Also,visually inspect blade(s) Toavoid seriousinjuryor death,do notmodifyengine in anyway. fordamage (e.g., excessive wear, bent, cracked). Replace the Tamperingwith the governorsettingcanlead to a runawayengineand blade(s) withtheoriginal equipment manufacturer's (O.E.M.) cause it to operateat unsafespeeds.Nevertamper with factorysetting blade(s) only, listed inthismanual. Useofpartswhich donot of enginegovernor. meet theoriginal equipment specifications mayleadtoimproper NOTICE REGARDING EMISSIONS performance andcompromise safety! are certifiedto complywith Californiaand federal • Mower blades aresharp. Wrap theblade orwear gloves, anduse Engineswhich EPAemissionregulationsfor SORE(SmallOff RoadEquipment)are extra caution whenservicing them. certifiedto operateon regularunleadedgasoline,and may include • Keep allnuts, bolts, andscrews tighttobesuretheequipment is the followingemissioncontrol systems:EngineModification(EM)and • • • • in safeworkingcondition. Nevertamperwith the safetyinterlocksystemor othersafety devices.Checktheir properoperationregularly. ThreeWay Catalyst(TWO)if so equipped. SPARK After strikinga foreignobject,stop the engine,disconnectthe spark plugwire(s) and groundagainstthe engine.Thoroughly inspectthe machinefor anydamage.Repairthe damagebefore startingandoperating. Neverattemptto makeadjustmentsor repairsto the machine whilethe engineis running. ARRESTOR This machineis equippedwith an internalcombustionengineand shouldnotbe usedon or near anyunimprovedforest-covered, brushcoveredor grass-coveredland unlessthe engine'sexhaust systemisequippedwith a sparkarrestormeetingapplicablelocalor statelaws (if any). Grasscatchercomponentsand the dischargecoverare subject to wearand damagewhich couldexposemovingparts or allow objectsto be thrown.Forsafetyprotection,frequentlycheck componentsand replaceimmediatelywith originalequipment manufacturer's(O.E.M.)parts only,listed in this manual.Use of parts whichdo not meetthe originalequipmentspecificationsmay lead to improperperformanceandcompromisesafety! If a sparkarrestoris used,it shouldbe maintainedin effectiveworking order by the operator.Inthe Stateof Californiatheaboveis required by law (Section4442of the CaliforniaPublicResourcesCode). Other states mayhavesimilarlaws.Federallaws applyon federallands. A sparkarrestorfor the muffleris availablethroughyournearestSears Partsand RepairServiceCenter. 6 SAFETY SYMBOLS This pagedepictsand describessafety symbolsthat may appearon this product. Read,understand,and follow all instructions on the machine beforeattemptingto assembleand operate. READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off. O DANGER-- ROTATING BLADES Always look down WARNING-- and behind before and while backing to avoid a back-over accident. ROTATING BLADES Do not put hands or feet near rotating can amputate parts or under the cutting deck. Contact with the blade(s) hands and feet. WARNING--THROWN This machine OBJECTS may pick up and throw and objects which WARNING--THROWN This machine can cause serious personal injury. can cause serious personal injury. OBJECTS may pick up and throw and objects which BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. WARNING-- SLOPE OPERATION Do not operate A WARNING-- this machine HOT SURFACE Engine parts, especially muffler on a slope greater than 15 degrees. the muffler, become extremely hot during operation. Allow engine and to cool before touching. DANGER- ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate catcher is in its proper place. If damaged, 7 replace immediately. unless discharge cover or grass Sight and hold this levelwith a vertical tree... or a corner of a building... 15 ° Use this page as a guide to determine slopes where you may not operate safely. Donot operateyourlawnmoweron such slopes.Do notmow on inclineswith a slope in excessof 15degrees(a rise of approximately2ol/2 feet every 10feet). A riding mowercouldoverturnand causeseriousinjury.Operateriding mowersup and downslopes,neveracrossthe face of slopes. i_llll propertyof yourselfand others.Readand followall instructions inthis manualbeforeattemptingto operatethis machine.Failureto WARNING! Thissymbol points outimportantsafetyinstructions which,if notfollowed,couldendangerthe personalsafetyand/or complywith these instructions may resultin personalinjury.Whenyou seethis symbol,HEEDiTS WARNING! YourResponsibility Restrictthe use of this powermachineto personswho read,understand,and follow thewarningsand instructionsin this manualand on the machine. ROTATING BLADES CAUSE SERIOUS INJURY OR DEATH • DONOTM0WWHEN CHILDRENOR OTHERSAREAROUND • NEVERCARRYCHILDRENEVENWITH BLADE(S)OFF. • LOOKDOWNANDBEHINDBEFORE ANDWHILEBACKING. 9 • IMPORTANT:Yourtractoris shippedwith motoroil in theengine. However,you MUSTcheckthe oil levelbeforeoperating.Referto the Service& Maintenancesectionfor instructionson checkingtheoil level. Attaching the Battery CALIFORNIA Shipping Removal Makesurethe ridingmower'sengineis off, removetheignitionkey, and set the parkingbrakebeforeremovingthe shippingbrace. Refer Ito the Operationsectionfor instructionson howto set the parking lbrake. Cables PROPOSITION Brace 65 • Batteryposts,terminals,and relatedaccessoriescontainlead and leadcompounds,chemicalsknownto the Stateof Californiato cause cancerand reproductiveharm.Wash handsafter handling. Locatethe shippingbrace, if present,and accompanyingwarning tag foundon the rightsideof the mower,betweenthe discharge chute deflectorand the cuttingdeck. See Fig. 2. Whenattachingbatterycables,alwaysconnectthe POSITIVE(Red) wireto its terminalfirst, followedby the NEGATIVE(Black)wire. Forshippingreasons,bothbatterycables on yourequipmentmay havebeen left disconnectedfrom the terminalsat the factory.To connectthe batterycables,proceedasfollows: NOTE:Thepositivebatteryterminalis markedPos. (+).The negative batteryterminalis markedNeg. (-). 1. Removethe plasticcover,if present,fromthe positivebattery terminaland attachthe redcableto the positivebatteryterminal (+)with the bolt and hexnut. See Figure1. 2. // Removethe plasticcover,if present,fromthe negativebattery terminaland attachthe black cableto the negativebattery terminal(-) with the bolt and hex nut. See Figure1. f Figure2 Placethe deck lift leverin the highestcuttingposition.Referto Setting theCuttingHeightin the Operationsectionof this manual. Whilepushingthedischargechuteddlectortowardsthemachinewith yourlefthand,removetheshippingbracewithyourrighthandbygrasping itbetweenyourthumbandindexfingerandrotatingitclockwise. The shippingbrace,usedfor packagingpurposesonly, mustbe removedand discardedbeforeoperatingyour ridingmower. The mowingdeck iscapableof throwingobjects. Failureto operate the ridingmowerwithoutthe dischargecoverin the properoperating Ipositioncould resultin seriouspersonalinjuryand/orproperty ldamage. Attaching The Steering Wheel J Figure1 3. Positionthe red rubber boot over the positivebatteryterminal to help protectit from corrosion. NOTE:If thebatteryis put into serviceafter the dateshownon topof battery,chargethe batteryas instructedin the Service & Maintenance sectionof this manualprior to operatingthe tractor. 10 If the steeringwheelfor yourtractordid notcome attached,the hardwarefor attachingit has beenpackedwithinthe steeringwheel, beneaththe steeringwheelcap. Carefullypry off the steeringwheel cap and removethe hardware. 1. With the wheelsof the tractorpointingstraightforward,placethe steeringwheeloverthe steeringshaft. 2. Placethe washer(withthe cuppedsidedown)overthe steering wheeland securewith the hex bolt. See Fig.3-3. f \ 3. Figure3 Placethe steeringwheelcap overthe center of the steering wheeland pushdownwarduntilit "clicks"intoplace. Attaching 3. 4. The Seat If the seatfor yourtractorwas notattachedat thefactory,refertothe followingsteps. NOTE: Forshippingreasons,seatsare eitherfastenedto the tractor seat'spivotbracketwith a plastictie, or mountedbackwardto the pivot bracket.Ineithercase,free the seatfrom its shippingpositionand removethe adjustmentknobfrom the bottomof seatbeforeproceeding with the instructionsbelow. 1. 2. Figure4 Selectdesired positionfor the seat,and secure with the adjustment knobremovedearlier. Positionthe shoulderscrews(foundon the baseof the seat) insidethe slot openingsin the seat pivot bracket. Fig. 4. Toadjust the positionof the seat,loosenthe adjustmentknob on the bottomof the seat.Slide the seatforwardor backwardas desired.Retightenthe adjustmentknob. Tire Pressure X Maximumtire pressureunderany circumstancesis 30 psi. Equal tire pressureshouldbe maintainedat all times. Neverexceedthe _maxmum nfat on pressureshownon the s dewa of thet re. The recommendedoperatingtire pressureis: Approximately10psi forthe reartires Slide the seat slightlyrearwardin the seat pivot bracket,lining up the centerrear slot in thepivot bracketwith the remaininghole in theseat'sbase. 11 Approximately14psifor the front tires IMPORTANT: Referto the tire sidewallfor exacttire manufacturer's recommendedor maximumpsi. Donot overinfiate.Uneventirepressurecouldcausethe cuttingdeckto mowunevenly. B A C 14 D G F E J Figure5 A SpeedControl Lever/ ParkingBrakeLever B Throttle/chokecontrol lever C D IgnitionSwitch Deck Lift Lever E PTO Lever(Blade Engage) F Cup Holder G Shift Lever H Clutch-BrakePedal NOTE: Any referencein this manualto the RIGHTor LEFTsideof the tractoris observedfromoperator'sseat positionfacingforwardtowardsthe frontof tractor. Meets ANSi Safety Standards CraftsmanTractorsconformto the safetystandardof theAmericanNationalStandardsInstitute(ANSI). 12 SPEED CONTROL LEVER SHIFT LEVER Thespeedcontrol lever,locatedon the left sideof the tractor'sdashconsole,allowsyouto regulatethe ground speedof the lawntractor.Touse, depressthe clutchbrakepedaland movethe leverout of the parkingbrake notchand forwardto increasethetractor'sgroundspeed. Whena desiredspeedhasbeen reached,releasethe leverintoan appropriatenotchto maintainthat speed. The shift leveris locatedon the left sideof the fenderand hasthree positions,FORWARD,NEUTRAL and REVERSE.Theclutch-brake pedalmustbe depressedand the tractormustnot be in motionwhen the movingshift lever. Toslow thetractor'sgroundspeed,depressthe clutchbrakepedaland movethe speedcontrollever rearward and releaseit intoa notch. iMPORTANT: Neverforce the shiftlever.Doingso may resultin seriousdamageto the tractor's transmission. PARKING BRAKE Toset the parkingbrake,fully depressthe clutch-brake _._J PARK pedal.Movethe speedcontrol leverall the waydownand BRAKE intothe parkingbrakeposition.Releasethe clutch-brake pedalto allowthe parkingbraketo engage. Toreleasethe parkingbrake,depressthe clutch-brakepedaland movethe speedcontrolleveroutof the notchestothe desiredposition. Releasethe speedcontrolleverand the clutch-brakepedal. NOTE: The parkingbrakemustbe set if the operatorleavesthe seat with the enginerunningor the enginewill automaticallyshut off. THROTTLE/CHOKE CONTROL LEVER Thethrottle/chokecontrolleveris locatedon the rightsideof thetractor'sdash panel.This levercontrolsthe speedof the engineand when pushedall theway forward,the chokecontrolalso. Whenset in a given position,the throttlewillmaintaina uniformengine speed. DECK LIFT LEVER Foundon your tractor'srightfender,the deck lift leveris used to changethe heightof the cuttingdeck.To use, movethe leverto the left, thenplacein the notch bestsuitedfor your application. PTO (BLADE ENGAGE) LEVER Foundon the tractor'srightfender,the PTO(bladeengage) leveris usedto engagepowerto the cuttingdeck or other (separatelyavailable)attachments.Tooperate,movethe leverall theway forward.Movingthe leverall the way rearwardinto the PTOOFFpositiondisengagespowerto the cuttingdeck/attachment. NOTE: The PTO(bladeengage)levermustbe in the disengaged(PTOOFF)positionwhenstartingthe engine. CUP HOLDER iMPORTANT: Whenoperatingthe tractorwith the cuttingdeck engaged,thethrottle/chokecontrollevermustalwaysbe in the FAST (rabbit)position. The tractor'scup holderis locatedon the fenderto the left of the seat. IGNITION SEAT ADJUSTMENT SWITCH Thekey switch moduleis usedto startand stopthe engine.Insert key intothe key switchmodule and turnclockwiseto theSTART position.Releasethe keyinto the normalmowingpositiononceengine hasstarted.The headlights will be activatedautomatically. KNOB The seat adjustmentknob is locatedon the bottomsideof the seat. Usethis knob to adjustthe seatforwardor rearwardto a comfortable operatingpositionby looseningthe knob, positioningthe seatto the desiredpreference,thenretighteningthe knob. CLUTCH-BRAKE PEDAL The clutch-brakepedal is locatedon the left sideof the lawntractor, along the runningboard.Depressthe clutch-brakepedalpart way downwhenslowingthe tractorbychangingspeeds (Referto Speed ControlLever).Depressthe pedalall the waydownto engagethe disc brakeand bring the tractorto a completestop. Tostop the engine,turnthe ignitionkeycounterclockwiseto the STOPposition. NOTE: The pedalmustbe depressedto startthe engine.Referto SafetyInterlockSwitcheslaterin this sectionof this manual. IMPORTANT:Prior to operatingthe tractor,referto boththe "Safety InterlockSystem"and "StartingThe Engine"laterin this sectionof this manualfor detailedinstructions regardingthe IgnitionSwitchModule. Neverleavea runningmachineunattended.AlwaysdisengagePTO (BladeEngageLever),moveshiftleverintoneutralposition,setparking brake,stopengineand removekeyto preventunintendedstarting. 13 Gas and Oil Fill=up 0il iMPORTANT: Yourtractoris shippedwith motoroil inthe engine. However,you MUSTcheckthe oil levelbeforeoperating.Be careful notto overfill. Forinstructionson howto checkthe engineoil, referto CheckingThe EngineOil in the Serviceand Maintenancesectionof this manual. Gasoline Thegasolinetank is locatedunderthe hood.Do notoverfill. Use extremecarewhenhandlinggasoline.Gasolineis extremely flammableand the vaporsare explosive.Neverfuel machineindoors or whilethe engine is hotor running.Extinguishcigarettes,cigars, [ppes, and othersourcesof gn t on. NOTE : Purchasegasolinein small quantities.Do notuse gasolineleft overfromthe previousseason,to minimizegumdepositsin the fuel system. • • • • • • • Figure 6 This engineis certifiedto operateon unleadedgasoline.For best results,fill the fueltank with onlyclean, fresh,unleadedgasoline with a pumpstickeroctaneratingof 87 or higher. Gasohol(up to 10%ethyl alcohol,90% unleadedgasolineby volume)is an approvedfuel. Othergasoline/alcoholblends,such as E85,are not approved. • • • • MethylTertiaryButyl Ether(MTBE)and unleadedgasolineblends (up to a maximumof 15%MTBEby volume)are approvedfuels. Othergasoline/etherblendsare notapproved. Fillfuel tank outdoorsor in well-ventilatedarea. Do notoverfillfuel tank. Filltank to no morethan 1/2inch below bottomof filler neck to allowspacefor fuel expansion. Neverremovegas capor add fuel whilethe engineis hot or running.Allowengineto cool at leasttwo minutesbeforerefueling. If gasolineis spilled,wipe it off theengineand equipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe engine. 1. • Donot operatethe unitwhereit could slipor tip. If machinestopsgoing uphill,stop bladesand backdownhill slowly. Donot mowwhenchildrenor othersare around. • • Nevercarry children,evenwith bladesoff. Lookdownand behindbeforeand whilebacking. • Keepsafetydevices(guards,shields,and switches)in place and working. Removeobjectsthat couldbe thrownby the blades. Knowlocationand functionof all controls. • • To Add Gasoline 2. Turnthe engineoff and let enginecool at least2 minutesbefore removingthe fuelcap. The gasolinetank is underthe rearfender, with thefuel fill cap locatedin the centerof the rearfender. Thefuel cap is tetheredto the tractorto preventits loss. Donot attemptto removethe cap fromthe tractor. Fillthe fuel tank with gasoline. 3. Reinstallthe fuelcap. NOTE: The tractoris fittedwith a tethered,ratchetingfuel cap. STOP fillingthe tank oncethe fuelis seeninsidethefiller neck. This ensures that a properexpansionvolumeis created,otherwisethefuel can overflowcreatinga hazardoussituation. Do NOTtop off the fuel tank. See Fig. 6. • Be surebladesand engine are stoppedbeforeplacinghandsor feet near blades. • Beforeleavingoperator'sposition,stop tractor,disengage blades,engageparkingbrake,shutengineoff, and removekey. Read Operator's SAFETY INTERLOCK Manual SYSTEM The safetyinterlocksystemis designedfor safeoperationof the tractor. If this systemshouldevermalfunction,do not operatethe tractor. Immediatelycontact 1-800-4-MY-HOME to havethe systemserviced. • • • 14 Avoid Serious injury or Death Go up and downslopes,notacross. Avoidsuddenturns. The safetyinterlocksystempreventsthe enginefrom starting unless the parkingbrakeis engagedand the PTO(Blade Engage) leveris in the disengaged(OFF) position. The safetyinterlocksystemwill automaticallyshut off the engineif the operatorleavesthe seat beforeengagingthe parkingbrake. The safetyinterlocksystemwill automaticallyshut off the engine if theoperatorleavesthe tractor'sseatwith the PTO(Blade Engage)leverengaged,regardlessof whetherthe parkingbrake is engaged. • SETTING Theenginewill automaticallyshutoff if the PTO(BladeEngage) leveris movedintothe engaged(ON)positionwith the shift lever in Reverse. IGNITION 1. SWITCH Theignitionswitchis activatedto startthe engine.Insertkey intothe ignitionswitchand turnclockwiseto the STARTposition.Releasethe key intothe ON positiononce enginehas fired.See Fig. 7. THE CUTTING HEIGHT Selectthe heightpositionof the cuttingdeck by placingthe deck lift leverin anyof the six differentcutting heightnotcheson the rightsideof the fender. Keephandsand feet away fromthe dischargeopeningof the cutting deck. Tostop the engine,turnthe ignitionkey counterclockwiseto the OFF position.See Fig. 7. STARTING NEVER leavea runningmachineunattended.Alwaysdisengage PTO,moveshift leverintoneutralposition,set parkingbrake,stop eng ne and removekeyto preventun ntendedstartng. THE ENGINE Donot operatethe tractorif the interlocksystemis malfunctioning. This systemwas designedfor yoursafetyand protection. NOTE: Referto the Gasolineand Oil fill-up instructionsearlierin this section. IMPORTANT: Priorto operatingthe tractor,referto both Safety InterlockSwitchesand StartingThe Enginein the Operationsectionof this manualfor furtherdetailedinstructions. 1. Insertthe tractorkey intothe ignitionswitch. 2. Placethe PTO(Blade Engage)leverin thedisengaged(OFF) position. Engagethe tractor'sparkingbrake. 3. On 4. Start off 5. Activatethechoke controlby movingthethrottle/chokeleverall the way up into thechoke position. Turnthe ignitionkeyclockwiseto the STARTposition.Afterthe engine starts,releasethe key.It will returnto the ON(or Normal Mowing)position. DO NOThold the key in the STARTpositionfor longerthan ten secondsat a time. Doingso maycausedamageto your engine's electricstarter. 6. NOTE: Do NOTleavethe chokecontrolon whileoperatingthe tractor. Doingso will result in a "rich"fuel mixtureand cause theengine to run poorly. Figure 7 ENGAGING To engage THE PARKING the parking BRAKE brake: 1. Fullydepressthe clutch-brakepedal and hold it downwith your foot. 2. Movethe speedcontrolleverall the way downand intothe parkingbrakeposition. 3. Releasethe clutch-brakepedalto allowthe parkingbraketo engage. To release 1. the parking After the enginestarts,deactivatethe chokecontroland placethe throttlecontrolin the FASTposition. brake: Depressthe clutch-brakepedal and movethe speedcontrollever out of the parkingbrakepositionand intoa desiredspeed. 15 STOPPING THE ENGINE 1. 2. 3. Shutengine off and removethe key.Doingso will minimizethe possibilityof havingyour lawn"browned" byhot exhaustfrom yourtractor'srunningengine. If unit stallswith speedcontrolin high speed,or if unitwill not operate with speedcontrol leverin a lowspeedposition,proceedas follows: 1. Placeshift leverin NEUTRAL. If youstrikea foreignobject,stop the engine,disconnectthe spark plug wire(s)and groundagainstthe engine.Thoroughlyinspectthe machinefor anydamage.Repairthe damagebeforerestartingand operating 1. 2. 3. If the bladesare engaged,placethe PTO(Blade Engage)leverin thedisengaged(OFF) position. Turnthe ignitionkey counterclockwiseto the STOPposition. Removethe keyfrom the ignitionswitchto preventunintended starting. DRIVING THE TRACTOR Avoidsuddenstarts,excessivespeedand suddenstops. Depressthe clutch-brakepedal to releasethe parkingbrakeand thenlet the pedal up. Movethe throttleleverintothe FAST(rabbit)position. Placethe shiftleverin eitherthe FORWARDor REVERSE position. Releasethe parkingbrakeby depressingthe clutch-brakepedal and positioningthe speedcontrol leverinthe desiredposition. 5. 6. 7. Depressclutch-brakepedal. Placespeedcontrolleverin desiredposition. Placeshift leverin either FORWARDor REVERSE,and follow normaloperatingprocedures. ON SLOPES • • Mowup and down slopes,NEVERacross. Exerciseextremecautionwhenchangingdirectionon slopes. • Watchfor holes,ruts,bumps,rocks,or other hiddenobjects. Uneventerraincouldoverturnthe machine.Tallgrass can hide obstacles. • Avoidturns whendrivingon a slope.If a turnmustbe made,turn downthe slope.Turningup a slopegreatly increases the chance of a rollover. • Avoidstoppingwhendrivingup a slope.If itis necessaryto stop whiledrivingup a slope,start up smoothlyand carefullyto reduce the possibilityof flippingthe tractoroverbackward. ENGAGING IMPORTANT: First-timeoperatorsshouldusespeedpositions1 or 2. Becomecompletelyfamiliarwith the tractor'soperationand controls beforeoperatingthe tractorinhigher speedpositions. 5. 6. Placespeedcontrolleverin highestspeedposition. Releaseclutch-brakepedalfully. Donot mowon inclineswith a slopein excessof 15degrees(a rise of approximately2-1/2feetevery 10 feet).The tractorcouldoverturn and cause seriousinjury. IMPORTANT: Do NOTusethe shift leverto changethe directionof travelwhenthe tractorisin motion.Alwaysusethe clutch-brakepedal to bring thetractorto a completestop beforeshifting. 4. Restartengine. 3. 4. Referto the SLOPEGAUGEin the SafetyInstructionssectionof the manualto help determineslopeswhereyoumay operatethis tractor safely. Alwayslookdownand behindbeforeand whilebackingup to avoida back-overaccident. 2. 3. 2. DRIVING Do notleavethe seat of thetractorwithoutfirstplacingthe PTO (Blade Engage)leverinthe disengaged(OFF) position,depressing I the brakepedal and engagingthe parkingbrake.If leavingthe tractor [ unattended,alsoturn the ignitionkey off and removethe key. 1. Placethe shift leverin neutral, Engagethe parkingbrake, THE BLADES Engagingthe PTO(BladeEngage)transferspowerto the cuttingdeck or other(separatelyavailable)attachments.To engagethe blades, proceedasfollows: 1. Movethethrottle/chokecontrolleverto the FAST(rabbit)position. Releaseclutch-brakepedalslowlyto put unit intomotion. The lawntractoris broughtto a stop bydepressingthe clutchbrakepedal. 2. 3. NOTE: Whenoperatingthe unit initially, therewill be little difference betweenthe highesttwo speedsuntil afterthe beltshaveseated themselvesintothe pulleysduringthe break-inperiod. Graspthe PTO(Blade Engage)leverand pivot it all theway forwardinto theengaged(ON) position. Keepthethrottleleverin the FAST(rabbit)positionfor the most efficient useof the cuttingdeck or other(separatelyavailable) attachments. NOTE: The enginewillautomaticallyshutoff if the PTO(Blade Engage)leveris movedintothe engaged(ON)positionwith the shift leverin Reverse. WARNING!Beforeleavingthe operator'spositionfor any reason, disengagethe blades,placethe shift leverinneutral,engagethe parkingbrake,shut engineoff and removethe key. IMPORTANT: Whenstoppingthe tractorfor any reasonwhileon a grass surface,always: 16 MULCHING A mulch kit is available recirculating The ultra-fine HEADLIGHTS as an attachment. grass clippings clippings repeatedly are then forced Mulching beneath is a process of the cutting deck. back into the lawn where they act as a natural fertilizer. A mulchkit canbe purchased.See the ReplacementParts& Attachmentssectionof this manualfor moreinformation. USING THE DECK LIFT LEVER Toraisethe cuttingdeck,movethe deck lift levertothe left,then place it in the notchbest suitedfor yourapplication.Referto SettingThe CuttingHeightearlierin this Operationsection. MOWING Tohelp avoidbladecontactor a thrownobject injury,keepbystanders, helpers,childrenand pets at least 75 feet fromthe machine whileit is in operation.Stop machineif anyoneentersthearea. Thefollowinginformation will be helpfulwhenusingthe cuttingdeck with yourtractor: Planyour mowingpatternto avoiddischargeof materialstoward roads,sidewalks,bystandersand the like.Also, avoiddischarging materialagainsta wallor obstructionwhich maycausedischarged materialto ricochetbacktowardthe operator. • • • • • • • Do not mowat high groundspeed,especiallyif a mulch kit or grasscollectoris installed. For best resultsit is recommendedthat the firsttwo laps be cut with the dischargethrowntowardsthe center.Afterthe first two laps, reversethe directionto throwthe dischargeto the outside for the balanceof cutting.This will givea betterappearanceto the lawn. Do notcut thegrass too short.Shortgrass invitesweedgrowth and yellowsquicklyin dry weather. Mowingshouldalwaysbe done withthe engineat full throttle. Underheavierconditionsit may be necessaryto go back overthe cut area a secondtime to geta cleancut. Do NOTattemptto mow heavybrushand weedsand extremely tall grass.Yourtractoris designedto mowlawns,NOTclear brush. Keepthe bladessharpand replacethe bladeswhenworn.Refer to CuttingBladesin the Servicesectionof this manualfor proper bladesharpeninginstructions. 17 • The lampsare ONwheneverthe tractor'sengineis running. • The lampsturn OFFwhenthe ignitionkey is movedto the STOP position. MAINTENANCE Beforeperforminganytypeof maintenance/service, disengageall controlsand stoptheengine.Waituntilall movingpartshavecometo a completestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationor whileperforminganyadjustments or repairs. BeforeEachUse Followthe maintenanceschedulegivenbelow.This chart describes serviceguidelinesonly. Usethe ServiceLog columnto keeptrack of completedmaintenancetasks.To locate the nearest Parts & Repair Service Centeror to scheduleservice,simplycontact 1-800-4-MY-HOME®. 4. Check Fingerguard 5. 6. Clean Clean 7. EngineOil 8. Change 9. Hood/Dash air vents 12. Clean 13. Clean 1. 2. Engineoil level Mufflerarea and controls 3. In the FirstFive Hours Every 10 Hours 10. Batteryterminals 11. Deckspindlesand idler bracket Every25 hours SCHEDULE 15. Air filter'sprecleaner* 16. Air filter* 17. Midsteeringarms,pivot shafts,and axles 14. Lubricate 20. Clean 21. Clean 22. Lubricate 18. Frontwheelbearings 19. Frontdeck wheels 23. Lubricate 24. Lubricate Every50 hours 25. Engineoil 26. Muffler 27. Change 28. Check Annually 29. Air filter 36. 37. 38. 39. 30. Air filter'spre-cleaner 31. Sparkplug 32. Air coolingsystem* 33. Fuelfilter 34. SteeringGears 35. RearWheels BeforeStorage Replace Replace Replace Clean 40. Replace 41. Clean 42. Removeand greaseaxles 43. Hood/Dash air vents 50. Clean 44. Batteryterminals 51. Clean 52. Lubricate 45. Midsteeringarms,pivot shafts,and axles 46. Frontwheelbearings 47. Frontdeck wheels 53. Lubricate 54. Lubricate 48. Deckspindlesand idler bracket 55. Lubricate 49. Pedalpivot points 56. Lubricate *Servicemorefrequentlyunderdustyconditions. Beforeperformingany maintenanceor repairs,disengagethe PTO (Blade EngageLever),engagethe parkingbrake,stopthe engine and removethe key to preventunintendedstarting. If the enginehasbeen recentlyrun,the engine,mufflerand surroundingmetalsurfaceswill be hotand cancause burnsto the skin. Exercisecautionto avoidburns. 18 ENGINE MAINTENANCE Changing Checking The engineoil shouldbe changedin the first 5 hoursand thenevery 50 hoursor once a season.Tochangethe engineoil, proceedas follows: the Engine Oil Onlyuse high qualitydetergentoil ratedwith APIserviceclassification SF,SG,SH, or SJ, Selectthe oil's SAEviscositygradeaccordingto the expectedoperatingtemperature.Followthe chart below. Althoughmulti-viscosityoils (5W20,10W30,etc.)improvestarting 1. 2. in coldweather,they will result in increasedoil consumptionwhen usedabove32°RCheckyour engineoil levelmorefrequentlyto avoid 3. possibleenginedamagefrom runninglowon oil. 4. f'_older 32°F _Warmer_ 5. 6. Oil Viscosity Chart ,_.. j 7. Tocheckthe engineoil, proceedas follows: 1. Ensurethat the tractoris on a levelsurface. 2. 3. Cleantheoil fill area of anydebris. Removethedipstickand wipe with a clean cloth. 4. 5. Insertand tightendipstick. Removethe dipstickand checktheoil level.It shouldbe atthe Full markon thedipstick.See Figure9. f Oil Drain Valve Oil Drain Sleeve Figure9 6. If low,add oil slowlyintotheengineoil fill. Donotoverfill.Afteradding oil, waitone minuteand then recheckthe oil level. Donotoverfill.Overfillingwith oil maycausethe engine to not start, hard starting,or engine smoking.If overthe FULLmark on the dipstick,drain oil to reduceoil levelto FULL markon dipstick. 7. Replaceandtightendipstick. 19 Oil With engineOFF but still warm,disconnectsparkplug wireand keepit awayfrom sparkplug. Removethe oil fill cap/dipstickfrom theoil fill tube. See Figure9. Turnthe steeringwheelall the way to the rightto betterexpose the drain plug. Clipthe oil drain sleeve(packedwith this manual)ontothe oil drain port. Routethe oppositeend of the sleeveintoan appropriate oil collectioncontainerwith a capacitygreatenoughto collect the usedoil. Removedrain plug and drainoil intoa suitablecontainerwith a capacityof no less than64 oz. Performsteps2 through4 in the oppositeorder afteroil has finisheddraining. Refillthe enginewith newmotoroil untilthe oil levelon the dipstick readsFULL.Replacetheoil fill cap/dipstick. Usedoil is a hazardouswasteproduct.Disposeof usedoil properly. Do notdiscardwith householdwaste.Checkwith your localauthorities or or contact 1-800-4-MY-HOME for a list of safe disposal/ recyclingfacilities. 8. Dipstick_ Engine Reconnectsparkplug wire. Fuel Filter Air Cleaner Iffilters,or coversare notinstalledcorrectlyseriousinjuryor death could resultfrom backfire.Do notattemptto startthe enginewith them removed. Gasolineand itsvaporsare extremelyflammableand explosive.Fire or explosioncan causesevereburnsor death. • Keepgasolineawayfrom sparks,open flames,pilotlights,heat, and otherignitionsources. Checkfuel lines, tank,cap, and fittingsfrequentlyforcracks or leaks.Replaceif necessary. • • Beforereplacingthe fuelfilter,drain the fueltank as per the instructions below. • Do notdrain fuel whenthe engine ishot. Allowthe engine adequatetime to cool. Drainfuel intoan approvedcontainer outdoors,away fromopen flame. • Donot use pressurizedair or solventsto cleanthe air cleaner cartridge. The air filter systemuses a cylindricalcartridge.This modelalso includesa pre-cleanerthat can be washedand reused. Drainanylarge volumeof fuelfrom the tank by disconnectingthe fuel linefrom the in-linefuelfilter near theengine. Removethe fuel line from the In-lineside (sidetowardsthe fuel tank)of thefuel filter. Replacementparts mustbe the sameand installedin the same positionas theoriginal parts. • • 1. Removethe fasteners(A) and the air filter cover (B). See Figure 12. 2. To removethe filter (C), liftthe end of the filterand then pull the filter off the intake(D). 3. 4. Removethe pre-cleaner(E), if equipped,from the filter. To loosendebris,gently tapthe filter on a hardsurface,if thefilter --,,, • • If fuel spills,wait until itevaporatesbeforestartingengine. Beforereplacingthe fuelfilter,drain the fueltank. Otherwisefuel can leakout and causea fireor explosion. To Drainthe fuel: 1. A B Locatethefuelfilter,whichis routedon the leftsideofthe engine betweenthe fueltankand the carburetor,and maybe attachedto theenginewitha tie strap.Cutthetie strap,ifpresent,then pinch thein-lineclampon thefuelfilterwith a pairof pliers,slidethe clampup thefuelline.Pullthe fuellinefreefrom thefilterand place theopenend of the lineintoan approvedcontainerto drainthefuel. To changethe fuel filter: 1. Usepliersto squeezethe tabs on the otherclamp (theout-line sideof the fuel filter),thenslidethe clamp awayfromthe fuel filter. Twistand pull the fuellineoff of the fuelfilter.See Figure11. 2. Checkthe fuel linesfor cracksor leaks.Replaceif necessary. 3. Replacethe fuel filter withan originalequipmentreplacement filter.Call1-800-4-MY-HOME®to purchasethe originalequipment replacementfilter. Securethe fuel lineswith the clamps. 4. Figure12 is excessivelydirty,replacewith a newfilter. f 5. Clamp 6. 7. Fuel Line 8. Tab ... J Figure11 2O Washthe pre-cleanerinliquid detergentand water.Thenallow it to thoroughlyair dry. Donot oil the pre-cleaner. Assemblethe dry pre-cleanerto the filter. Installthe filter on the intake.Pushthe end of the filter intothe baseas shown.Makesurefilter fits securelyin the base. Installair filter cover and securewith fasteners. Spark 1. LUBRICATION Plug Cleanareaaroundthe spark plug base.Do notsandblastspark plug,Sparkplug shouldbe cleanedby scrapingor wire brushing and washingwith a commercialsolvent Beforelubricating,repairing,or inspecting,alwaysdisengagePTO (Blade EngageLever),moveshift leverinto neutralposition,set parkingbrake,stopengine and removekey to preventunintended starting. Removeand inspectthe spark plug.Checkgap to makesureit is set at .030".See Figure13. Electrode Porcelain Pivot Points & Linkage Lubricateall the pivot pointson the drivesystem,parkingbrakeand lift linkageat leastonce a seasonwith lightoil. Rear Wheels The rear wheelsshouldbe removedfrom theaxles oncea season. Lubricatetheaxles and the rims wellwith an all-purposegreasebefore re-installingthem. Front Axles _.030 (.76 mm) gap Eachend of thetractor'sfront pivotbar maybe equippedwith a grease fitting. Lubricatewith a greasegun after every 25 hoursof tractor operation. \ Figure13 3. Replacethespark plug (Champion®RC12YC)once a season. Battery The batteryis sealedand is maintenance-free.Acidlevelscannot be checked. Muffler Alwayskeepthe batterycablesand terminalscleanand free of corrosivebuild-up. After cleaningthe batteryand terminals,applya lightcoat of petroleumjelly or greaseto bothterminals. Temperatureof mufflerand nearbyengineareasmayexceed 150° F (65°0).Avoidcontactwith these areas. • inspectmufflerperiodically,and replaceif necessary.Replacement partsfor the mufflermustbe the sameand installedin the samepositionas the originalparts. Clean • Alwayskeepthe rubberbootpositionedoverthe positiveterminal to preventshorting. iMPORTANT: if removingthe batteryfor any reason,disconnectthe NEGATIVE(Black)wirefrom its terminalfirst, followedby the POSITIVE (Red)wire.When re-installingthe battery,alwaysconnectthe POSITIVE(Red)wire to its terminalfirst, followedbythe NEGATIVE (Black)wire. Be certainthat the wiresare connectedto the correct terminals;reversingthemcouldchangethe polarityand result in damageto yourengine'salternatingsystem. Engine Dailyor beforeeveryuse, cleangrass,chaff or accumulated debrisfromengine.Keeplinkage,spring,and controlsclean. Keeparea aroundand behindmufflerfreeof any combustible debris. Keepingenginecleanallowsair movementaroundengine. • Engineparts shouldbe keptcleanto reducethe risk of overheating and ignitionof accumulateddebris. Cleaning Cleanthe batteryby removingit from the tractorand washingwith a bakingsodaand watersolution.If necessary,scrapethe battery terminalswith a wirebrushto removedeposits.Coatterminalsand exposedwiringwith greaseor petroleumjellyto preventcorrosion. Do notuse waterto cleanengineparts.Watercouldcontaminatefuel system.Use a brushor dry cloth. Carburetor • Battery Battery Failures Somecommoncausesfor batteryfailureare: incorrectinitialactivation Adjustment Thecarburetoron this engineisnot adjustable. Overcharging Freezing Undercharging Corrodedconnections These failuresare NOTcoveredbyyourtractor'swarranty. 21 CLEANING THE ENGINE AND DECK 2. Anyfuel or oil spilledon the machineshouldbe wipedoff promptly.Do NOTallowdebristo accumulatearoundthe coolingfins of the engine or on anyother partof the machine. IMPORTANT: The useof a pressurewasherto cleanyourtractoris NOT recommended.It maycause damageto electricalcomponents, spindles,pulleys,bearingsor the engine. 3. Measurethedistancefromthe front of the bladetip to the ground and the rearof the bladetip to theground.Thefirst measurement takenshouldbe between1A"and 3A"less thanthe second measurement.Determinethe approximatedistancenecessaryfor properadjustmentand proceed,if necessary,to the next step. Locatethe flangelock nut on the front sideof the stabilizer bracket.See Fig. 15. • A screwplug can be foundon yourtractor'sdeck surfaceas seenin Fig. 14.This plug canbe replacedwith a waterport to be usedas part of a separately-available deck wash system. The DeckWash SystemTM is usedto rinsegrassclippingsfrom the deck'sundersideand preventthe buildupof corrosivechemicals. o Tightenthe flangelock nut to raisethe frontof the deck; Loosentheflange lock nutto lowerthefront of thedeck. f NOTE: A deck wash systemcan be purchasedthroughthe retail locationin which youpurchasedthis tractor.For moreinformation,call 1-800-4-MY-HOME®. / / / Figure15 Side to Side If the cuttingdeck appearsto be mowingunevenly,a sideto side adjustmentcan be performed.Adjustif necessaryas follows: 1. With the tractorparkedon a firm, levelsurface,placethe deck lift leverin the secondfromthe top notch (secondhighestposition) and rotatebothbladessothat theyare perpendicularwith the tractor. 2. Measurethedistancefromthe outsideof the left bladetip to the groundand the distancefrom the outsideof the rightblade tip to the ground.Bothmeasurementstaken shouldbe equal.If they're not, proceedto the nextstep. 3. Loosen,but do NOTremove,the hexcap screwon the left deck hanger bracket.See Fig. 16. Balancethedeck by usinga wrenchto turn theadjustmentgear (foundimmediatelybehindthehex cap screwjust loosened) clockwise/upor counterclockwise/down.Thedeck is properly balancedwhen bothbladetip measurementstakenearlier are equal. Retightenthe hexcap screwon the left deck hangerbracketwhen properadjustmentis achieved. Figure14 ADJUSTMENTS Neverattemptto makeanyadjustmentswhilethe engineis running, exceptwherespecifiedin the operator'smanual. Leveling the Deck 4. NOTE: Checkthe tractor'stire pressurebeforeperforminganydeck levelingadjustments.Referto Tires in the Servicesectionof this manualfor moreinformationregardingtire pressure. Front To Rear 5. Thefront of the cuttingdeck is supportedby a stabilizerbar that can be adjustedto levelthe deckfrom front to rear.Thefront of the deck shouldbe between1A-inch and 3A-inchlowerthan the rear of thedeck. Adjustif necessaryas follows: 1. Withthe tractorparkedon a firm,levelsurface,placethe lever for liftingthe platformon the secondto thetop notch (second highestposition)and rotatethe bladeas close as possibleto the dischargechannelthat is parallelto thetractor. 22 He× Cap Screw '_. ._ ,J Figure17 Lookingat thecuttingdeck from the left side of the tractor,locate the bow-tiepin that securesthedeck support rod on the rear Idt sideof the deck. See Fig. 18.Removethe bow-tiepin that securesthedeck support rod,and carefullyremovethe deck supportfromthe deck lift arm. Figure16 Seat Adjustment Referto the Assemblysectionof this manualfor seat adjustment instructions. Parking Brake Adjustment F Neverattemptto adjustthe brakeswhiletheengineis running.Always disengagePTO(bladeengage)lever,moveshiftleverintoneutral position,stopengineand removekey to preventunintendedstarting. If thetractordoes notcome to a completestop whenthe brakepedal is completelydepressed,or if the tractor'srearwheelscan roll with the parkingbrakeapplied,the brakeis in needof adjustment.Contactthe nearest Sears Service Center to haveyourbrakesproperlyadjusted. Tolocatethe nearest Parts& Repair Service Center or to schedule service, contact 1-800-4-MY-HOME®. CUTTING DECK REMOVAL To remove the cutting 1. 2. 3. deck, proceed as follows: Placethe PTO(Blade Engage)leverin the disengaged(OFF) position and engagethe parkingbrake. Lowerthe deck by movingthe deck lift lever intothe bottom notch on the rightfender. J Removetheself-tappingscrew(A) that securesthe belt-keeper rod from aroundthe tractor'sPTOpulley,thenremovethe belt keeperrod (B). See Fig. 17. Figure18 6. NOTE: Makea mentalnotewhat holethe otherend of the belt-keeper rod isinsertedin for reinstallationpurposes. 4. Removethebelt (C) from aroundthetractor'sPTOpulley.See Fig. 17. Avoidpinchinginjuries.Neverplaceyourfingers on the idler springor betweenthe belt and a pulleywhile removingthe belt. 23 Repeatthe abovestepson the tractor'srightside. NOTE: The bow-tieclips shouldbe re-installedfrom the top down. 7. Movethe deck lift leverintothe top notchon the rightfenderto raisethe deck lift arms up and out of the way. 8, Removethe bow-tiecotterpin securingthe deck stabilizerrod to thedeck. Slidethe deck lift rodfrom the mountingbracketon the deck asseen in Fig. 19. ........... /1;_,_ ......................... The recommended operating tire pressure • Approximately10psi for the rear tires • Approximately14psi for the fronttires is: IMPORTANT: Referto the tire sidewallfor exacttire manufacturer's recommendedor maximumpsi. Donot overinflate.Uneventire presi surecould causethe cuttingdeckto mowunevenly. ,'.............................. BATTERY CaliforniaProposition65 WARNING!Batteryposts,terminals,and relatedaccessoriescontainlead and lead compounds,chemicals knownto the State of Californiato causecancer and reproductive harm.Wash handsafter handling. If removingthe battery,disconnectthe NEGATIVE(Black)wire from its terminalfirst, followedbythe POSITIVE(Red) wire.When relinstallingthe battery,alwaysconnectthe POSITIVE(Red)wire to Its termna f rst,fo owedby the NEGATVE (Back) w re. JUMP STARTING _... ji Neverjump starta damagedor frozenbattery.Be certain thevehicles do not touch,and ignitionsare off. Do notallowcable clampsto touch. Figure19 . Carefullyremovethe PTOcablefrom the rearof the cuttingdeck by removingthe bow-tiecotterpin which securesit. Removethe springfromthe deck idler bracket.See Fig.20. 1. f 2. 3. 4. Connectpositive(+)cableto positivepost (+)of yourtractor's dischargedbattery. Connecttheotherend of thecableto the (positive+) postof the jumperbattery. Connectthesecondcable (negative-) to theother post of the jumperbattery. Connecttheotherend of thenegativecableto the engineblockof the tractor,away fromthe battery.Attachto an unpaintedpartto assurea good connection. If thejumper batteryis installedon a vehicle (i.e.car, truck),do NOT startthe vehicle'senginewhenjump startingyourtractor. 5. 6. PTOCable Start the tractor(as instructedearlierin this sectionof this manual). Set the tractor'sparkingbrakebeforeremovingthejumpercables, in reverseorderof connection. CHARGING Figure20 Batteriesgive off an explosivegas whilecharging.Chargethe batteryI in a wellventilatedareaand keepaway froman openflame or pilot ght as on a waterheater,spaceheater,furnace,c othes dryeror | othergas appliances. 10. Gentlyslidethe cuttingdeck (fromthe left side)out from underneaththe tractor. J TIRES Whenchargingyourtractor'sbattery,useonlya chargerdesignedfor I 12Vlead-acidbatteries.Readyourbatterychargers Owners Manual priorto chargingyourtractors battery.Alwaysfollowits instructions I land heed ts warnngs. j Neverexceedthe maximuminflationpressureshownon the sidewall of tire. 24 If yourtractorhasnot been putinto usefor an extendedperiodof time, chargethe batteryas follows: 1. Setyour batterychargerto delivera max of 10amperes. . 4. If yourbatterychargeris automatic,chargethe batteryuntilthe chargerindicatesthat chargingis complete.If the chargeris not automatic,chargefor no fewerthaneight hours. FUSE Removethe hexflangenut that securesthe bladeto the spindle assembly.See Fig.21. To properlysharpenthe cuttingblades,removeequalamounts of metalfrom bothendsof the bladesalongthe cuttingedges, parallelto the trailingedge,at a 250.to 300angle.Alwaysgrind eachcutting bladeedge equallyto maintainproperblade balance. See Fig.22. One 20 AMPfuse is installedin yourtractor'swiringharnessto protect the tractor'selectricalsystemfrom damagecaused byexcessive amperage. If theelectricalsystemdoesnot function,or yourtractor'senginewill not crank,first checkto be certainthat the fuse hasnot blown.It can be foundat the rear of the unit, underneaththefenderlocatedby the battery. Alwaysusea fuse with the sameamperagecapacityfor replacement. CUTTING BLADES Shutthe engineoff and removeignitionkey beforeremovingthe cuttingblade(s)for sharpeningor replacement.Protectyourhands by usingheavygloveswhengraspingthe blade. Figure 22 Periodicallyinspectthe bladeand/or spindlefor cracks or damage, especiallyafter you'vestrucka foreignobject. Donot operatethe machineuntil damagedcomponentsare replaced. If the cuttingedge of the bladehas previouslybeen sharpened,or if any metalseparationis present,replacethe bladeswith newones. Toremovethe blades,proceedas follows. 1. 2. Removethedeck from beneaththe tractor,(referto CuttingDeck Removalearlier in this section)thengently flip thedeck overto exposeits underside. Placea blockof woodbetweenthe centerdeck housingbaffle and the cuttingbladeto act as a stabilizer. See Fig. 21. A poorlybalancedbladewill causeexcessivevibration,maycause damageto the tractorand/or resultin personalinjury. 5. f Testthe blade'sbalanceusinga blade balancer.Grindmetalfrom the heavy sideuntil it balancesevenly. NOTE: Whenreplacingthe blade,be sureto installthe blade with the sideof the blademarked"Bottom" (or with a part numberstampedin it)facing the groundwhenthe moweris in the operatingposition. Usea torquewrenchto tightenthe bladespindlehexflangenut to between70 Ibs-ftand 90 Ibs-ft. © CHANGING THE DECK BELT Be sureto shut the engineoff, removeignitionkey,disconnectthe Ispark plug wire(s)and ground againstthe engineto preventuninltended startingbeforeremovingthe belt. Figure21 All belts on yourtractorare subjectto wearand shouldbe replacedif any signsof wearare present. 25 iMPORTANT: The V-beltfoundon yourtractoris speciallydesigned to engageand disengagesafely.A substitute(non-OEM)V-beltcan be dangerousby notdisengagingcompletely.Fora properworking machine,useidenticalequipmentbeltsas listedin the parts pagesof this Operator'sManual. 11. Whileholdingthe belt and pulleytogether,rotatethe pulleyto the left. Continueholdingand rotatingthe pulleyand belt untilthe belt is fully rolledinto the PTOpulley. PARKING Tochangeor replacethe deck belt on yourtractor,proceedas follows: 1. Removethe deck as instructedearlier inthis section. 2. 3. 4. 5. 6. 7. 8. Removethe beltcoversfrom the spindlepulleysby removingthe hexscrewsthat fastenthecoversto the deck.See Fig. 23. it mayalso be necessaryto loosenthe hex nuton the left deck idlerpulleyto getthe belt off the pulleyand aroundthe beltguard. Carefullyremovethe deck beltfrom aroundthe two spindle pulleysand thetwo deck idler pulleys,See Fig, 23, Toplacethe newbelt, begin by routingthe belt aroundthe two outerspindlepulleysas shownin Fig, 23, BRAKE ADJUSTMENT Neverattemptto adjustthe brakeswhiletheengineis running.Always disengagePTO(BladeEngageLever),moveshiftleverintoneutral position,stopengineand removekeyto preventunintendedstarting. Ifthe tractordoesnot cometo a completestop whenthe clutch-brake pedal is completelydepressed,or if the tractor'srearwheelscan roll with the parkingbrakeapplied,the brakeis in need of adjustment. Contactthe nearest Parts& RepairService Center to haveyour brakesserviced. To locatethe nearest Parts& RepairService Center or to schedule service,contact1-800-4-MY-HOME®. Thenroutethe beltaroundthe two deck idlerpulleysas shownin Fig. 23, Retightenthe belt keeperrodloosenedearlier. Remountthebelt guardsremovedearlier, CHANGING BELT THE TRANSMiSSiON DRIVE NOTE: Severalcomponentsmust be removedand specialtools (i.e. air/impactwrench)in order to changethetractor'sdrivebelt. Contact the nearest Parts& Repair Service Center to haveyourtransmission drivebelt serviced. 9. Re-installthedeck, makingsurethe belt remainsroutedaround the pulleysas instructed. Thecompletebelt routingisshownin Fig, 23. 10. Pull the rightside ofthe belt,and placethe narrowV side of the belt intothe PTOpulley. To locatethe nearest Parts& RepairService Center or to schedule service, contact 1-800-4-MY-HOME®. Figure 26 23 Neverstorelawntractorwith fuel in tank indoorsor in poorly ventilatedareaswherefuel fumesmay reachan open flame,spark, or pilot lightas on a furnace,water heater,clothesdryer,or gas appliance. PREPARING THE ENGINE DRAiNiNG IMPORTANT:Fuelleft in thefuel tank duringwarm weatherdeterioratesand will causeseriousstartingproblems. To preventgumdepositsfromforminginsidethe engine'scarburetor and causingpossiblemalfunctionof theengine,thefuel systemmust be eithercompletelyemptied,or the gasolinemustbe treatedwith a stabilizerto preventdeterioration. 1. If usingafuel stabilizer: a. Readthe productmanufacturer'sinstructionsand recommendations. b. Add to clean, freshgasolinethe correctamountof stabilizer for the capacityof the fuel system. Fillthe fueltank with treatedfuel and run the enginefor 2-3 minutesto get stabilizedfuel intothe carburetor. c. 2. Reconnectthe fuel lineand run the engineuntil it starts to falter,thenuse thechoketo keeptheengine runninguntilall fuel in thecarburetorhas beenexhausted. d. Disconnectthefuel lineand drain any remaininggasoline from the system. Gasolineis a toxicsubstance.Disposeof gasolineproperly.Contact your localauthoritiesfor approveddisposalmethods. 3. Locatethe fuel filter,which is locatedon the left sideof the engine,and maybe attachedto the enginewith a tie strap. 2. Cutthe tie strap,if present,then pinchthe in-lineclamp on the fuel filter with a pair of pliers,slidethe clamp up the fuel line. Pullthe fuel line freefrom the filter and placethe open end of the lineintoan approvedcontainerto drain the fuel. PREPARING Gasolineis extremelyflammableand can be explosiveundercertain conditions.Draingasolinebeforestoringthe equipmentfor extended periods.Drainfuel only intoan approvedcontaineroutdoors,away from an openflame.Allowengineto cool. Extinguishcigarettes, cigars,pipes, and othersourcesof ignitionprior to drainingfuel. Storegasolinein an approvedcontainerin safe location. c. 1. 3. If emptyingthe fuel system: a. Donot drainfuel whenthe engineis hot. Allowthe engine adequatetime to cool. Drainfuelinto an approvedcontainer outdoors,awayfrom open flame. b. Drainany largevolumeof fuel from thetank bydisconnecting thefuel linefrom the in-linefuel filter nearthe engine. See the completeinstructionsfor DrainingThe Fuellaterin this section. Removethe sparkplug and pour one (1) ounceof engineoil throughthe sparkplug hole intothe cylinder.Cranktheengine severaltimesto distributethe oil. Replacethe spark plug. 27 THE FUEL THE LAWN TRACTOR 1. Cleanand lubricatetractorthoroughlyas describedin the lubrication instructions. 2. 3. Donot usea pressurewasheror gardenhoseto cleanyour unit. Storemowerin a dry,cleanarea. Do notstore nextto corrosive materials,such as fertilizer. Enginefails to start 1. 2. PTO/BladeEngageleverengaged. Parkingbrakenotengaged. 1. 2. Placeleverin disengaged(OFF) position. Engageparkingbrake. 3. 4. 3. 4. Connectwire(s)to sparkplug(s). PlaceThrottle/Chokeleverintothe FASTposition. 5. Sparkplugwire(s) disconnected. Throttle/Chokecontrollevernot in correct startingposition. Chokenotactivated 5. MovetheThrottle/Chokeleverintothe Choke position. 6. 7. Fueltank empty,or stalefuel. BIockedfuelline. 6. 7. Filltank with clean,fresh (less than30 daysold) gas. Replacethe fuel line and replacefuel filter. 8. 9. Faultyspark plug(s). Engineflooded. 8. 9. Clean,adjustgap or replaceplug(s). Crankenginewith throttlein FASTposition. 10. BlownFuse(s) 10. ReplaceFuse(s) 1. Unit runningwith CHOKEactivated. 1. Deactivatethe CHOKE. 2. 3. Sparkplugwire(s) loose. Blockedfuel line or stalefuel. 2. 3. Connectspark plugwire(s). Replacethe fuel line;fill tank with clean,fresh gasolineand replacefuel filter. 4. 5. Ventin gas cap plugged. Wateror dirt in fuel system. 4. 5. Clearventor replacecap if damaged. Drainfuel tank. Refillwith clean,fresh gasoline. 6. Dirtyair cleaner. 6. Replaceair cleanerpaperelementor cleanfoam pre-cleaner,if equipped. 1. 2. Engineoil levellow. Air flow restricted. 1. 2. Fillcrankcasewith properamountand weightof oil. Enginehesitatesat high RPM 1. Sparkpluggaptoo close. 1. Removesparkplug and resetthe gap. Engineidles rough 1. Sparkplugfouled,faultyor gap too wide. 1. Replacesparkplug.Set pluggap. 2. Dirtyair cleaner. 2. Replaceair cleanerelementand/orclean precleaner. 1. Cuttingbladelooseor unbalanced. 1. Tighten bladeand spindle. 2. Damagedor bentcuttingblade. 2. Replaceblade. 1. 2. Enginespeedtoo low. Wetgrass. 1. 2. Placethrottlein FAST(rabbit)position. Do notmulchwhengrass is wet. 3. Excessivelyhigh grass. 3. 4. Dullblade. 4. Mowonce at a highcuttingheight,then mowagain at desiredheightor makea narrowercuttingswath. Sharpenor replaceblade. 1. 2. Decknot leveledproperly. Dullblade. 1. 2. Performside-to-sidedeck adjustment. Sharpenor replaceblade. 3. Uneventire pressure. 3. Checktire pressurein all four tires. Enginerunserratically Engineoverheats Excessivevibration Mowerwill not mulchgrass Unevencut NEED MORE HELP? Find this and aLLyour other product manuals online, GeL answers from our team of home experts. Get a personalized maintenance plan for your home, Find information and tools to help with home projects. _o #ht 1o ye b:_ Se_s 28 Cleangrass clippingsand debrisfrom aroundthe engine'scoolingfins and housing. 777122773 777X44930 777123592 777X43688 DONOT UHDERCAP, BEFORE OPERATIO" SECURE SHAFTACCORDING TO USE E85 00 FUEL CONTAININGMORE THAN 10% ETHANOL Tlti_e IEi merit meets U S EPAEVp re_ulatio._ for20_1mo,_el year 3°F_milY: MANUAL 777D15595 777S34008 777X44366 777X44365 777D15592 LEFT RIGHT 777123364 (QTY 2) 777D15624 777X44944 777D15622 777D15625 777D15626 777D15623 777S30018 777S33896 777123366 777122479 ..................... ....... 29 Craftsman IViodel 247.288811 19 /22 21 12 10 /39 \ 17 3O Craftsman Ref. No, I IViodel 247.288811 Part No. Description Ref. No, I Part No. Description 1 925-1649 BulbSocket 27 783-06823 Speed LatchSupportTab 2 683-04619-4043 HoodAssembly 28 750-04465B FlangeSpacer 3 710-04484 Screw,5/16-18 x .750 29 783-04903A Speed latch 4 710-0599 HexWasherScrew,1/4-20x .500 30 710-0604A Self-TapScrew,5/16-18 5 712-0292 Tin Clip Nut, 1/4-20 31 710-05108 HexScrew,1/4 x .750 6 710-0751 HexScrew,1/4-20x .620 32 712-04063 Nut, HexFlangeLock,5/16-18 7 710-05108 Screw,1/4 x .750 33 731-04945 SteeringSupport 783-04873B-0637 Dash 8 712-04064 Nut,HexFlangeInsert Lock,1/4-20 34 9 931-07668 Grill 35 747-05371 FuelTankSupport Rod 10 731-07458 HeadlightLens,RH 36 747-05326 Dashsupport Rod 11 731-07459 HeadlightLens,LH 37 747-04430 SpeedSelectorControl Rod 12 731-07460 DashCollar 38 751-10782 1.36GallonFuelTank 13 731-07711 HoodScoop,LH 39 751-12179 FuelCap 14 731-07712 HoodScoop,RH 40 783-04584B-0637 GasTankSupport Bracket 15 735-0271A Bumper 41 731-05265 Choke Plug 746-04364 Throttle/ChokeAssembly 16 738-04091A ShoulderScrew,5/16-18 42 17 783-05327B-0637 LeftSupport PivotBracket 43 925-04659 KeySwitchModule 18 783-05328A-0637 RightSupportPivotBracket 44 625-04124 Key(2 pack) 19 783-06598-4043 LowerGrill 45 725-0157 CableTie 925-0963 HeadlightBulb 20 783-06610-0637 LowerGrillBracket 46 21 983-04503 Speed Selector,7-Speed 47 726-04072A RatchetClip: .250x .500 22 710-05280 Self-TapScrew,1/4-20 48 936-0463 FlatWasher,.25 x .630x .0515 23 710-3144 HexHeadScrew,3/8-16 49 735-04081 RubberGrommet 751-12118 FuelRolloverValve VentHose 24 711-0736 Ferrule,1/4-20x 1.00 50 25 712-04065 Nut,HexFlangeInsert Lock,3/8-16 51 751-12089 26 714-04040 Cotter Pin 52 710-1652 31 Hex Washer Screw, 1/4-20 x .625 Craftsman IViodel 247.288811 39 22 12 14 11 2 32 Craftsman Ref. No. 1 I IViodel 247.288811 PartNo. 683-04155A-0637 Description Ref. No. I Part No. Description Shaft, Lift 23 725-04439 12v.Solenoid 756-04196A EngagementPulley 2 712-04065 Nut, HexFlangeInsertLock, 3/8-16 24 3 714-04040 Bow-TiePin,91, RH 25 747-04857 Belt KeeperRodAssembly 4 716-0106A E-ring,.625Shaft 26 710-04484 Screw,Hd.Tapp,5/16-18x .75 5 720-0311 Grip,Handle 27 683-04195-0637 SupportBracketAssembly 683-04649 Rider FrameAssembly 6 732-04225 Spring,Lift HandleTorsion 28 7 738-04130 Bolt, Shoulder,.625x .175:3/8-16 29 710-0134 CarriageScrew,1/4-20x .62 8 941-0225 Bearing,HexFlange, 30 710-3008 Screw,Hx. Hd.,5/16-18x .75 9 747-05296 Handle,Lift 31 712-04063 Nut, HexFlangeInsert Lock,5/16-18 712-04064 Nut, HexFlangeInsert Lock, 1/4-20 10 747-04393 Lift Rod,13.68 32 11 783-04494C-0637 Arm, DeckLift RH 33 912-0429 HexlockNut,5/16-18 783-04711C-0637 Arm, DeckLift LH 34 732-04035 Spring,Compress.,1.28x 3.125 647-04096-0637 PTOHandleAssembly 35 736-0173 FlatWasher,.28 x .74 x .063 783-04548D-0637 SeatBracketFrame 12 13 710-04608 Screw,Hx. Hd.,7/16-20x 3.25 36 14 710-0599 Screw,Hd.Tapp,1/4-20x .5 37 783-04637-0637 RunningBoardBracket 15 714-04040 Click Pin 38 783-04753-0637 FrameSupportBracket 16 720-04049A HandleGrip 39 783-04869A-0637 BatteryBracket 783-05389A-0637 FrameBraceBracket 17 732-04276A PTOSpring,Extension 40 18 936-0171 Washer,Flat,7/16 41 725-05090 Die HardBattery 19 736-0322 Washer,Fiat, .450x .250x .164 42 738-1132 Screw,Shoulder,.250x .150 20 738-04237A ShoulderScrew,#10-32x .500 43 712-0271 Nut,Sems, 1/4-20 PTOBearing 44 683-04448-0637 BatteryRod DeckEngagementCable 45 725-04363 InterlockSwitch 21 741-04119A 22 946-04173C 33 Craftsman IViodel 247.288811 21 30 25 22 ................ 34 33 _ /_ ........................ Craftsman Ref, No, I IViodel 247.288811 Part No. Description Ref, NO, I Part No. Description 1 617-04094 GearAssembly,Steering 21 683-0128B-0637 PivotBarAxle Assembly 2 710-0643 Screw,5/16-18,1.00,Gr5,Lock 22 710-04484 Screw,5/16-18,0.750 3 710-1309 Screw,Mach,5/16-18,0.750 23 712-04065 Nut, FlangeLock, 3/8-16,GrF 4 710-3094A HexHead Screw,3/8-16x 1.00 24 714-04039A Pin, Cotter,5/32, 1.25 5 710-3180 Screw,5/16-18,1.75,Gr5 25 914-0474 Pin, Cotter,1/8 x 0.75 736-0341 PushCap,3/4 6 912-0214 Nut,Jam Lock,3/8-24 26 7 912-0240 Nut,Jam,7/16-20,Gr2 27 731-04057A AxleCap 8 712-04063 Nut,FlangeLock,5/16-18,Grf 28 736-04228A Washer,Fiat,.781x 1.59 9 712-04065 Nut,FlangeLock,3/8-16,Grf 29 738-04128 Screw,Shlder,.500x 2.380,3/8-16 741-0660A FlangeBearing 10 923-0448A BallJoint,7/16-20,Lock 30 11 736-0242 Washer,Bell, .340x .872x .060 31 747-04299A Tie Rod 12 931-0484A HubCap 32 783-05326B-0637 PivotBar Bracket 13 738-04141 ShoulderScrew,5/16-18 33 938-04007A-0637 AxleAssemblyLH 638-04008P AxleAssemblyRH 14 738-04162A ShoulderSpacer,.8840 x.190 34 15 738-0919A SteeringShaft,5/8 Splinex 21.86 35 631-04028 SteeringWheel,StandardGrip 16 941-04124 Bearing,Flange,Hex5/8 36 731-06825 Cap,SteeringWheel (Crafts.logo) 17 747-05385 DragLink,Steering 37 634-04086-0961 WheelAssembly 934-04081-4042 Rim 18 948-0389 Cap, 1.25x .16 38 19 748-04065-0637 Steering,Block 39 734-1731-0901 Tire, 15 x 6 x 6 Sq. Shoulder 20 748-04068 Spacer,.710ID x .125OD x .56 40 934-0255 ValveStem 35 Craftsman IViodel 247.288811 \ 2 36 Craftsman IViodel 247.288811 Ref. No, I Part No. Description 1 710-0227 Screw,8-18 x .500 2 710-04484 Screw,5/16-18x .750 3 712-04063 FlangeLockNut, 5/16-18 4 720-04061 Knob,3/8-16x .875 5 925-1303 OuterSeat Spring 6 725-1439 InnerSeatSpring 7 726-0278 InsulatorBossPlate 8 726-0279 InsulatorPlate 9 732-1184 ExtensionSpring 10 936-0108 FiatWasher,.510x .750x .033 11 736-0242 FlatWasher,.340x .872x .060 12 938-0296 ShoulderScrew,5/16-18x .437x .268 13 783-0209D Lift SeatBracket 14 783-04081D-0637 Seat PivotBracket 15 783-1489D-0637 Seat MountingBracket 16 757-04124 Low BackSeat 17 710-05280 Screw,1/4-20x .500 18 710-0599 ScrewPanTorxHead,1/4-20x .500 19 731-04591A Cup Holder 20 783-04587C-4043 Fender 21 783-04843-0637 Lift AdjusterBracket 22 723-04025 AbrasiveFoot Pad,LH 723-04026 AbrasiveFoot Pad,RH 23 710-0134 CarriageScrew,.62:1/4-20 24 732-04035 Spring,Compress.,1.28x 3.125 37 Craftsman IViodel 247.288811 38 Craftsman IViodel 247.288811 I Ref. I Description Part No. 1 683-04549-0637 MufflerShieldAssembly 2 710-0227 Screw,AB #8-180.500 3 710-04683 TapScrew,3/8-16 1.000 4 710-0642 TapScrew,1/4-200.750 5 710-1314A Screw,SocketHead,5/16-18 x .750 6 712-0271 Sems Nut, 1/4-20 7 BS-692236 ExhaustGasket 8 725-0157 CableTie,3/16 X .05 X 7.4 9 726-0205 HoseClamp,.490 Dia. 10 731-05628 Oil DrainSleeve 11 751-10349 LowPermeationFuelHose,1/4 12 751-10448B BriggsSingleMuffler 13 751-10353 LongMufflerDeflector 14 31C707-3346-G2/G6 Engine 39 Craftsman Model 247.288811 18 62 \ 8 6O 27 38 47 23 > 1 28 " 4O Craftsman Ref, NO, I IViodel 247.288811 Part No. Description Ref. No, I Part No. Description 1 918-04566 TransmissionDriveAssembly 33 747-05188 BrakeRod 2 647-04034C-0637 PedalAssembly 34 747-05244 Shift Rod 3 647-04035 Shaft LeverAssembly 35 738-04237A ShoulderScrew,#10-32x .500 4 710-0227 Screw,8-18:0.500 36 750-0566A Spacer,.260 x .375x 1.030LG 5 710-04484 Screw,5/16-18 x .750 37 750-0802 Spacer,.640 ID x .76 OD x 2.63 6 710-0599 Screw,1/4-20x 0.500 38 954-04249 V Belt, 5L: 70.90 POLY 7 710-0604A Screw,5/16-18 x 0.625 39 954-0241A V Belt, 5L: 35.25 POLY 8 710-0809 Screw,1/4-20x 1.250 40 956-04002 Trans.Pulley 9 710-0176 HexScrew,5/16-18x 2.75 41 783-04536B-0637 PedalSupportBracket 10 710-3008 HexScrew,5/16-18x .75 42 783-04595A ShaftAdjustBracket 11 911-04075A Ferrule,3/8-24X .375DIA. 43 956-04015A VariableSpeed PulleyAssembly 12 712-04063 FlangelockNut, 5/16-18 44 683-04206 BracketAssembly 13 712-0700 FlangeNut, 9/16-18 45 710-0627 HexScrew,5/16-24x .750 14 914-0209 Cotter Pin INT-.125DIA 46 710-0778 Screw,1/4-20x 1.500 15 714-04040 Bow-TieCotter Pin 47 718-04261 BearingCup 16 718-04407 PulleyHub,5/8 SPLINE 48 736-0362 FlatWasher,.330x 1.25x .06:HT 17 720-04028 Shift Knob 49 941-0600 Ball Bearing,17x 40 x 12 18 725-0157 CableTie 50 683-04176A TransmissionBracketAssembly 19 725-1644 Short SpringSwitch 51 683-04207 Idler BracketAssembly 20 726-0214 PushCap, 5/8 52 710-0347 HexScrew,3/8-16x 1.75 710-1260A Screw,5/16-18x 0.750 21 926-0320 PlateInsulatorNut 53 22 731-04602 Sleeve,.758x .821x 3.3125 54 712-04065 FlangeLockNut, 3/8-16 23 731-04604 Sleeve,.758x .821x 2.4375 55 938-0347 ShoulderSpacer,.625ID x .169 24 731-06894 Shift BearingPlate 56 756-04325 Idler Pulley 25 732-04306 Spring Extension,.80 OD x 3.28LG 57 725-04363 SwitchInterlock 26 732-04488 Spring Extension,.38 OD x 3.25LG 58 17962 PlateSwitch 27 732-04746 Spring Extension,.94 OD x 6.75LG 59 634-0104 WheelAssembly,20 x 8 x 8 Sq. Sh. 28 732-0716D Spring Extension,.59 OD x 4.00LG 60 634-04369-4042 RimAssembly 29 735-0239 FootPad,4.0 LONG 61 934-0255 ValveStem 30 736-0242 BellWasher,.340x .872x .060 62 734-1730 Tire, 20 x 8 x 8 Sq.Sh. 31 747-04969 Belt KeeperRod -- 925-04082 WiringHarness(Not Shown) 32 747-05186 VariableSpeedControl Rod 41 Craftsman IViodel 247.288811 [] 42\ 19 32 42 Craftsman Ref, No, I IViodel 247.288811 Part No. Description Ref. NO, I Part No. Description 1 918-04822A SpindlePulleyAssembly 29 736-0362 FlatWasher,.330x 1.25x .06 2 683-0254B-0637 DeckHangerBracketAssembly 30 738-04146 Bolt Plug,M16x 1.5 3 710-0642 Screw,1/4-20x .750 31 738-04162A ShoulderSpacer,.8840x .190 4 983-04511 BrakeAssembly 32 942-04308 CuttingBlade,21.23":2 in 1 5 983-04525 BrakeAssembly 33 747-05105 BrakeControlRod 6 983-04570-0637 Deck 34 747-05141A DeckLift Rod 7 710-04484 Screw,5/16-18x .750 35 747-05323 Belt KeeperRod 8 710-0514 Screw,3/8-16x 1.00 36 748-0234 ShoulderSpacer 9 710-0528 HexScrew,5/16-18 x 1.25 37 748-04069 DeckLift PivotCup 10 710-0599 Screw,1/4-20x .500 38 750-0258 Spacer 750-0566A Spacer 11 710-0778 Screw,1/4-20x 1.50 39 12 710-3144 HexHeadScrew,3/8-16 40 954-04060B V-TypeBelt, 96.5 13 710-3178 CarriageBolt, 3/8-16x .75 41 756-04129B Idler Pulley,4.25Diameter 14 712-0229 PushNut,3/8 42 783-05946 Idler PivotBracket 15 712-04063 FlangelockNut, 5/16-18 43 783-06243-0637 DeckCableEngagementBracket 16 712-04065 FlangelockNut, 3/8-16 44 783-06368A-0637 Belt PulleyGuard 17 712-0417A FlangeNut, 5/8-18 45 783-06424A-0637 DeckBelt Cover 18 712-04243 FlangelockNut, 1/2-13 46 783-06643-0637 DeckSupportBracket 19 912-0641 HexNut,M16- 1.5 47 631-04460 ChuteDeflectorAssembly 20 714-04043 CotterPin, Bow-Tie 48 711-04847B Hinge Pin 21 917-04074 DeckAdjusterGear 49 732-04372 TorsionSpring,.44 x 2.0 22 932-0384 ExtensionSpring,.62 x 6.12 50 783-06074A ChuteBracket 936-0351 FlatWasher,.760x 1.50 23 732-04727 TorsionSpring,1.0 x 1.17 51 24 936-0119 LockWasher,5/16 52 738-1186A SpindleShaft 25 736-0187 FiatWasher,.64x 1.24x .06 53 941-0919 Ball Bearing,.787x 1.85x .551 26 736-0225 FlatWasher,.5/8Int.Tth. 54 750-04936 Spacer,.792x 1.060x 1.860 55 956-1227 DeckPulley,6.3 dia. 27 736-0262 FiatWasher,.385x .870x .092 28 936-0344 FiatWasher,.385x 1.0 x .030 43 Craftsman Engine Model 48 SHORT BLOCK 31C707=3346=G2/G6 1058 OPERATOR'S For Model MANUAL 247.288811 [ 1329 REPLACEMENT ENGINE ] 1330 REPAIR MANUAL f 129 1_ _ _¢\ 32_}_ 684 @ 85O / 584 585_ q 1264 I_ 25_ 27 552<-_ 691 @ 718 d/" ii 306 i J ,4_, 24 _ ,\ _..-.(:::J 146 _' s__ 307 @_ 842 c,_9 741 616 1270 s__JG 757 759 5240 Q 15 @ 44 T"-_. 11 _ .......:_._:@ _ Craftsman Engine Model 31C707-3346-G2/G6 For Model 247.288811 lO26_/_ s _ 883 238 (3 36 35 51 1022 1o22 501 337 617 914 ©'9 85O 54% 654 _) 53 d:*-;_::::$S'i_ 45 Craftsman Engine IViodel 31C707-3346-G2/G6 _ 130 :-'_ 95 _ 987 _ For IViodel 247.288811 lO_ i 633 _ 2179 964 ........ ' 1091 51 Q 127 105 1127__ 276 _) i 24O 46 6Ol _ i Craftsman Engine Model 310707=3346=G2/G6 1036 EMiSSiONS For Model 247.288811 LABEL 1040 445 305 _ 968 305AQ_ \\ 305B I 2 324 415A lOOS C-;>..._\\d_-_t ib.j,:Q _ 1044 78 b_ 37 47 _ d_ Craftsman Engine IViodel 31C707-3346-G2/G6 For IViodel 247.288811 334 lO51 1054 8ol @ 783 729 513 . 462 i '¸ 797 579 802 697 _ 1119 188 _ 222 209 202 216 232 48 Craftsman Engine IViodel 31C707-3346-G2/G6 For IViodel 247.288811 121 CARBURETOR 51 OVERHAUL KiT O 127 _ 617,, 1266 :, ifX,'_, 104 987_/ 105 1266A 33 _'_ 217 358 ENGINE GASKET SET /';/ .> _, 3 _
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