MTD 31A 3CAD700 User Manual SNOW THROWER Manuals And Guides 1108387L
User Manual: MTD 31A-3CAD700 31A-3CAD700 MTD SNOW THROWER - Manuals and Guides View the owners manual for your MTD SNOW THROWER #31A3CAD700. Home:Lawn & Garden Parts:MTD Parts:MTD SNOW THROWER Manual
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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting OPER roR's Two-Stage Snow Thrower • Warranty L m 300 Series MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019 PrintedIn USA FormNo.769-00747F (JuLy18,2007) 1 ToTheOwner ThankYou Thank you for purchasing a Snow Thrower manufactured by This product has met the rigid safety standards Power Equipment Institute and an independent MTD LLC. It was carefully engineered to provide excellent performance when properly operated and maintained. Please read this entire It instructs manual prior to operating you how to safely and easily set up, operate maintain your machine. persons who will operate laboratory. us directly. and website Please be sure that you, and any other the machine, carefully follow If you have any problems unit, phone your local authorized the equipment. telephone address can be found on this page. All information The engine product information available to the most recent at the time of printing. Review warranty are observed satisfaction all references is responsible at all times. position for all engine-related power-rating, and service. Please refer to the engine Manual, numbers, to right and left side of the from the operating manufacturer Owner's/Operator's more information. Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated may not be applicable this manual, issues with regards to performance, this manual frequently to familiarize yourself with the unit, its features and operation. Please be aware that this Operator's in this manual machine the Support Throughout is relative concerning MTD's Customer recommended safety practices at all times. Failure to do so could result in personal injury or property damage. in this manual or questions MTD service dealer or contact address and mailing We want to ensure your complete the of the Outdoor testing packed separately specifications, manufacturer's with your unit, for to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation. Table of Contents Safe Operation Assembly Controls Practices ........................................ 3 6 10 & Set-Up .................................................. and Features ............................................ Opera tion ................................................................ 12 Maintenance and Adjustments ............................ Service ..................................................................... 14 16 Troubleshooting ..................................................... 18 Parts ................................................. 19 Replacement RecordProductinformation MODEL NUMBER Before setting up and operating your new equipment, please locate the model plate on the equipment and recod the 71EF1EF1EF1EF1E71 information model down in the provided plate by standing area to the right. You can locate the at the operator's position at the rear of the frame. This information and Iloking will be necessary, should you seek technical support via our web site, Customer Support Department, or with a local authorized service dealer. SERIAL NUMBER EFIEFIEFIEFIEFIE CustomerSupport Please If you have do NOT retum difficulty this unit, you can Visit us on the Call a Customer Write the unit assembling seek help web from to the retailer or dealer without this product or have any questions the Choose from experts. the first contacting options regarding below: at www.mtdproducts.com Support Representative us at MTD LLC • P.O. Box 361131 at (800) 800-7310 • Cleveland, or (330) 220-4683 OH • 44136-0019 the our Customer controls, Support operation, Department. or maintenance of 2 importantSafeOperationPractices WARNING! This symbol could endanger all instructions points the personal safety and/or in this manual with these instructions out important before property attempting may result in personal When you see this symbol. safety instructions of yourself to operate which, if not followed, and others. this machine. Read and follow Failure to comply injury. HEED ITS WARNING! CALIFORNIA PROPOSITION 65 WARNING! Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. DANGER: This machine this manual. operator was built to be operated As with any type of power instructions could foreign objects. result in serious injury Training machine assemble and follow all instructions and in the manual(s) before and operate. and regular Keep this manual reference on the attempting in a safe place for and for ordering replacement foreign 1. and safe operation and be trained Never allow adults to operate instruction. Thrown objects practices this machine without can cause serious personal Keep bystanders, helpers, from the machine while anyone 7. hands, safety pets and children it is in operation. 3. to avoid slipping in reverse. over or thrown at least 75 feet an adjustment by the ricochet Do not operate adequate without wearing operation or repair to protect your eyes. Thrown objects which injury to the eyes. which will improve three-wire for all machines with electric 4. Adjust collector rock surfaces. housing 5. Disengage 6. Never attempt of material if running, operator's or falling, especially performing Use a grounded enters the area. Exercise caution when operating could be tripped Always wear safety glasses or eye shields during Wear footwear surfaces. proper Stop machine which can cause serious winter outer garments. Do not wear jewelry, long scarves or other loose clothing, which could become entangled in moving parts. byan injury. Plan your snow-throwing pattern to avoid discharge toward roads, bystanders and the like. 6. 2. in this manual and supervised objects, and while Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand and on the machine adult. 5. fingers, the following auger/impeller. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them the instructions 4. of amputating or death. quickly. 3. in Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds, boards, wires and other to parts. 2. is capable Failure to observe practices or error on the part of the Preparation Read, understand, future to the safe operation carelessness can result in serious injury. This machine toes and feet and throwing 1. according equipment, 7. all control footing extension on slippery cord and receptacle start engines. height to clear gravel or crushed levers before starting to make any adjustments except where specifically the engine. while recommended engine manual. Let engine and machine adjust to outdoor before starting to clear snow. is in the temperature 5. SafeHandling 0f Gas01ine To avoid personal in handling injury gasoline. or property damage Gasoline is extremely vapors are explosive. Serious personal use extreme flammable a. Use only an approved b. Extinguish Engine exhaust care and deadly and the 6. injury can occur when gasoline is spilled on yourself or your clothes which Wash your skin and change clothes immediately. gasoline all cigarettes, can ignite. 7. container. 8. cigars, pipes and other d. Never fuel machine Never remove 9. indoors. 10. Allow engine to cool at least two minutes before Never over fill fuel tank. Fill tank to no more than 1/2 inch below bottom of filler neck to provide g. Replace gasoline h. If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5 i. cap and tighten before starting 11. k. or fuel container inside is an open flame, spark or pilot light (e.g. furnace, water heater, space heater, clothes or trailer to cool at least 5 minutes If possible, remove 2. equipment with the rim of the fuel at all times until fueling opening Do not use a nozzle lock-open Do not put hands or feet near rotating housing rotating parts can amputate or chute assembly. control The control 4. Never operate J SECTION 2 -- Plan your snow-throwing pattern to avoid discharge towards windows, walls, cars etc. Thus, avoiding possible damage or personal Never direct discharge injury at children, caused by a ricochet. bystanders and pets or in front of the machine. If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating. 17. Disengage all control levers and stop engine before you leave the operating position (behind the handles). Wait until the auger/impeller comes to a complete stop before unclogging the chute assembly, making any adjustments, or inspections. 18. Never put your hand in the discharge or collector openings. Always use the clean-out tool provided to unclog the discharge opening. Do not unclog chute assembly while engine is running. Shut off engine and remain behind handles until all moving parts have stopped before unclogging. 19. Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chains, cabs etc.). 20. When starting engine, pull cord slowly until resistance is felt, then pull rapidly. Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises or sprains could result. 21. If situations is parts, in the auger/ Contact by attempting to clear when transporting with the unsafe easily in both directions return to the disengaged position when occur which care and good judgment. are not covered Contact in this manual, Customer Support assistance and the name of your nearest servicing or damaged chute assembly. Keep all safety devices in place and working. 4. and while 16. lever is a safety device. Never with a missing direction Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use care when backing up. device. hands and feet. levers must operate and automatically released. when changing on slopes. 15. If this tank or container impeller Exercise caution on or crossing hazards or traffic. Disengage power to the auger/impeller or not in use. from nozzle. bypass its operation. Doing so makes the machine and may cause personal injury. 3. operating 14. linen Always place Keep the nozzle in contact The auger/impeller when caution Never operate this machine without good visibility or light. Always be sure of your footing and keepa firm hold on the handles. Walk, never run. Operation 1. Exercise extreme away from your vehicle gas-powered dispenser complete. hot and can cause a burn. Do away. 13. is not possible, then refuel such equipment on a trailer with a portable container, rather than from a m. become not touch. Keep children before the truck or trailer and refuel it on the ground. gasoline and engine of Do not overload machine capacity snow at too fast of a rate. inside a vehicle or on a truck bed with a plastic containers on the ground before filling. I. Muffler under the influence securely. where there Never fill containers area. an odorless the engine. Never store the machine Allow machine storing. monoxide, 12. dryer etc.). j. while or drugs. allow anyone space for fuel expansion. minutes machine alcohol property refueling. f. or in a poorly ventilated carbon gas. Do not operate operating gas cap or add fuel while the engine is hot or running. e. indoors contains gravel surfaces. Stay alert for hidden sources of ignition. c. Never run an engine IMPORTANT SAFE OPERATION PRACTICES for dealer. use Maintenance & Storage 1. Never tamper Donot modify engine with safety devices. Check their operation regularly. Refer to the maintenance adjustment sections of this manual. 2. Before cleaning, with factory machine against the engine to starting. Check bolts and screws for proper tightness to keep the machine inspect Do not change operating machine the engine are certified to operate condition. may include the following Modification (EM) and Three Way Catalyst (TWC) if so equipped. for any damage. governor The governor controls setting or over-speed the maximum safe Snow thrower shave plates and skid shoes are subject (OEM) parts only. "Use of parts which not meet the original improper equipment performance Check control to specifications and compromise levers periodically or replace run machine and prevent Never store the machine heater, furnace, clothes a few minutes or fuel container for gas, oil, to clear snow inside where light such as a water manual for proper working with a spark arrester local or state laws (if any). order by the operator. the above is required by law (Section be maintained in In the State of California 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. P.O. Box 361131 Cleveland, Ohio 44136-0019. AverageUsefulLife According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, or 60 hours of operation. At the end of the Average Useful Life, buy safety systems are working storage. Check fuel line, tank, cap, and fittings applicable a new machine or have the machine inspected annually by an authorized service dealer to ensure that all mechanical and dryer etc. on off-season land unless the engine's A spark attester for the muffler is available through your nearest engine authorized service dealer or contact the service freeze up of auger/impeller. Always refer to the operator's instructions 12. gasoline, and systems: Engine Ira spark arrester is used, it should the environment. there is an open flame, spark or pilot 11. meeting effective labels, as laws and regulations or grass-covered exhaust system is equipped may lead to to verify they engage safety and instruction disposal Prior to storing, from machine 10. covered department, proper etc. to protect 9. control internal combustion engine and should not be used WARNING! machine isforest-covered, equipped with brush an on or near anyThis unimproved i_li safety!" necessary. Observe unleaded emission SparkArrestor do and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator's manual for instructions. Maintain on regular speed of the engine. manufacturer's 8. of engine governor. at frequent in safe working wear and damage. For your safety protection, frequently check all components and replace with original equipment 7. engine in any Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) unintended the engine. 6. setting or death, do not modify the spark plug wire and ground Also, visually 5. way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper Notice Regarding Emissions intervals 4. or inspecting To avoid serious injury disengage all control levers and stop the engine. Wait until the auger/impeller come to a complete stop. Disconnect prevent 3. repairing, proper and properly and not worn excessively. Failure to do so can result in accidents, frequently injuries or death. for cracks or leaks. Replace if necessary. 13. Do not crank engine WARNING! follow with spark plug removed. Your Responsibility--Restrict the warnings and instructions the use of this power in this manual machine to persons who read, understand and and on the machine. SAVETHESEiNSTRUCTIONS! SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES S 3 Assembly& Set-Up Contents of Carton One Snow thrower Two Replacement One Snow Thrower Manual Operator's One Tecumseh Manual Auger Shear Pins Engine Operator's Assembly 3. Positioning the upper handle 4. I. One product Registration Card Loosen the wing knob and tab on each side of the handle. See Fig. 3-2. Cut the cable tie that secures the upper assembly One Chute Assembly for shipping Being careful not to bend or kink the cables, hold both controls handle to the chute against upper handle and pull up as shown in Step I of Fig. 3-2. Make sure that the upper purposes. handle locks over the lower handle and handle tabs align with the handle. 2. Loosen the wing knob on the upper chute and pivot the upper chute upwards as far as it will go. Then tighten the wing knob on the upper bolt is correctly positioned. chute making You may have to carefully maneuver sure the carriage 5. Refer to Fig. 3-I. Tighten the wing f J Figure chute handle. _ ARNING! Do not lift the snow thrower by the handle to knobs on each side of the handle. to Step 2 in Fig. 3-2. Figure 3-1 the upper clear chute assembly. 3-2 Refer Chute Clean-0utTool Routing The DriveCable 1. 2. Make sure that the drive cable is routed parallel to the left upper handle, then across the top of the lower finally parallel to the right lower handle and handle. See Fig. 3-3. The chute clean-out housing tool is fastened with a mounting to the top of the auger clip and a cable tie at the factory. the cable tie before operating the snow thrower. Cut See Fig. 3-5. Three cable ties have been used to loosely tie the two control cables to the lower handle. Two of these cable ties are on each arm, and the third on the top cross bar of the lower handle. Tighten to the lower handle. these cable ties to secure the cable See Fig. 3-3. I Figure 3-5 I Auger Cable Tire Pressure Figure 3-3 inflation periodically and maintain pressure is 20 psi. Check the tire pressure equal pressure in both tires at all times. Excessive pressure (well above 20 psi) may cause the wheel (tire/rim) assembly to burst with sufficient force to cause Set-Up serious injury. Do not over-inflate ShearPins A pair of replacement The proper the tire. Use a manual portable electric tire inflator to prevent NEVER USE AN AIR COMPRESSOR. auger shear pins and bow tie cotter are included with your snow thrower. a safe place until needed. pump or over-inflation. pins See Fig. 3-4. Store them in Gas& 0il Fill-Up _ gasoline. Gasoline is extremely flammable and the ARNING! Use extreme handling vapors are explosive. Nevercare fuel when the machine -- indoors or while Extinguish the engine cigarettes, is hot or running. cigars, pipes and other sources of ignition. Service the engine with gasoline Tecumseh Engine Operator's your snow thrower. NOTE:Your However, Tecumseh and oil as instructed Manual Read instructions snow thrower is shipped packed in the separately with oil in the engine. you MUST check the oil level before operating. Engine Operator's Manual with carefully. for detailed Refer to instructions. Figure 3-4 SECTION 2 -- ASSEMBLY& SET-UP 7 DischargeChute Adjustments 1. SkidShoe and chute control to desired The snow thrower for shipping to operating Loosen the wing knob on the upper chute, adjust chute skid shoes are adjusted upward purposes. Adjust them downward, the snow thrower. at the factory if desired, prior 2. Tighten the wing carriage bolt is correctly operating knob on the upper chute making positioned. this snow thrower on gravel as it can easily pick up CAUTION" It is not recommended that you operate and throw loose gravel, causing personal injury or damage to the snow thrower and surrounding property. For close snow removal on a smooth surface, raise skid shoes higher on the auger housing. Use a middle is uneven, or lower position when the area to be cleared such as a gravel driveway NOTE: If you choose to operate the snow thrower on a gravel surface, keep the skid shoes in position for maximum between the ground and the shave plate. clearance To adjust the skid shoes: 1. Loosen the four hex nuts (two on each side) and carriage bolts. Move skid shoes to desired position. See Fig. 3-6. /' // Figure 3-7 / 7 // / / / i Figure 3-6 2. Make certain the entire bottom against the ground shoes. 3. 8 I Retighten SECTION2-- surface of skid shoe is to avoid uneven wear on the skid nuts and bolts securely. ASSEMBLY& SET-UP position. sure the Refer to Fig. 3-7. Auger Control Periodic adjustment to the auger control cable may be required due to normal stretch and wear on the belt. Adjustment needed immediately a. is if the augers: Continue to turn with the auger control disengaged, or b. During operation, augers seem to hesitate turning while the engine maintains speed. NOTE: Perform the following test before operating the snow thrower for the first time and at the start of each winter season. Check the adjustment of the auger control 1. control When the auger "up" position, should 2. is released the cable should as follows: and in the disengaged have very little slack, but NOT be tight. In a well-ventilated area, start the snow thrower engine. Refer to Starting The Engine on page 12 in the Operation section on this manual. Make sure the throttle is set in the FAST position. 3. 4. While standing in the operator's thrower) engage the auger. Allow the auger to remain engaged seconds before several times. 5. 6. position releasing (behind for approximately the auger control. 8. Slide the cable adjustment bracket forward amount of slack in the auger cable. 9. Retighten 10. Start engine and verify that the auger has completely stopped a slight rotating the rear hex bolt. disengages With the engine running in the FAST position and the auger control in the disengaged "up" position, walk to the front of the machine. Confirm adding 10 Repeat this NOTE: If auger disengaged, 11. If during auger control engages and properly. continues to rotate with the control shut off engine and readjust. operation, augers seem to hesitate turning while and shows NO signs of motion. the engine NOTE: If the auger shows ANY signs of rotating, and the bracket needs to be adjusted rearward, decreasing the amount of slack to the auger cable. Follow the above immediately return to the operator's position and shut off the engine. Wait for all moving parts to stop before adjusting 7. Figure 3-8 the snow the auger control speed, then the cable is too loose steps to adjust the cable adjustment bracket. cable as follows: Loosen the rear hex bolt on the cable adjustment See Fig. 3-8. maintains bracket. tightening may prevent the auger from disengaging WARNING! Do not cable. Overand compromise the over-tighten safety of the the snow thrower. SECTION 2 -- ASSEMBLY& SET-UP 9 4 Controlsand Features E Auger Control Upper Handle / Drive Control Starter Rope Gasoline Cap_.._ Upper Chute Oil Fill Chute Assembly Clean-out Tool Handle Muffler Knob Carburator Cover Choke Shave Plate Starter Handle Key" Auger Skid Shoe Throttle Control _: \ Primer \ Oil Drain J Figure 44 ChuteAssembly Located on the underside of the upper handle, the drive control is used to engage/disengage wheels. Squeeze the drive control against the upper handle to engage the wheels; The auger control auger control key is a safety device. It must be fully inserted order for the engine to start. Remove the ignition snow thrower is not in use. NOTE: Do not turn the ignition key in an attempt in to start the _ Assembly and is used to start the engine. Augers When engaged, the auger's rotation draw snow into the auger housing and throws it out the discharge chute. '°1 release to disengage to the upper handle. Squeeze the handle to engage the augers; the augers. assembly unless both auger and drive controls are disengaged ARNING! and Never the make operator adjustments is standingto the beside chute the unit. IMPORTANT: Starter Rope rope is part of the recoil starter is adjacent against the upper key when the Doing so may cause it to break. The starter out of the AugerControl Ignition Key engine. is discharged chute assembly release to disengage. The ignition Snow drawn into the auger housing Read and follow adjustments properly. Refer to the Auger Control information & Set-Up section prior to operating all instructions carefully to verify your snow thrower in the your snow thrower. and perform all is operating safely and Chute Handle ThrottleControl The direction of snow throwing corresponds to the direction of the chute opening. Use the chute handle to turn the chute The throttle assembly will shut offthe in the direction you wish to throw the snow. is located on the rear of the the speed of the engine and engine © when moved into the STOP ChuteClean-OutTool The distance snow is thrown can be adjusted by either raising or lowering the upper chute. Loosen the chute knob on the side position, control It regulates position. Chute Knob of the upper engine. chute to adjust. Pivot the upper and retighten chute to desired the chute knob. The clean-out tool is conveniently fastened to the rear of the auger housing with a mounting clip. When snow and ice collect during ShavePlate operation, in the chute assembly use this tool to safely clean the chute and the chute opening. The shave plate maintains thrower is propelled, to be discharged. contact allowing with pavement as the snow snow close to pavement's surface Skid Shoes Position the skid shoes based on surface conditions. upward for hard-packed operating snow. Adjust on gravel or crushed downward Adjust when rock surfaces. GasCap Remove gas cap to add fuel. This unit runs on regular gas. Oil Fill Engine oil level can be checked and oil added through NOTE:The engine is shipped the oil fill. with oil in it. Check the oil level before the first use and add if necessary, as specified in the separate engine manual packed with your snow thrower. Always check the oil level prior to each use. Choke I11 The choke control activated is found by rotating on the rear of the engine and is the knob clockwise. Activating control closes the choke plate on the carburetor starting the engine. the choke and aids in Primer Pressing the primer the engine's starting. forces fuel directly carburetor into to aid in cold-weather PUSHFORA k_COLD ENGiNE_ SECTION 4 -- CONTROLS AND FEATURES 11 Operation Starting the Engine NOTE: For complete Stopping the Engine and detailed engine starting, stopping and storing instructions, it is recommended that you read the engine manual also included with this machine. NOTE:To avoid carbon monoxide engine is outdoors 1. poisoning, in a well-ventilated boot) is fastened 1. To stop the engine, move the throttle control lever to the OFF position or pull out the key (either method works). Do not attempt to turn key as this could cause it to break. 2. Remove the ignition key and store in a safe place. 3. Wipe all snow and moisture from the area around the engine as well as the area in and around the drive control and auger control. Also, engage and release both controls several times. make sure the area. Attach spark plug wire to spark plug. Make certain the metal loop on the end of the spark plug wire (inside the rubber Run engine for a few minutes to help dry off any moisture on engine. securely over the metal tip on the spark plug. 2. Make certain both the auger control in the disengaged 3. Move throttle (released) control and drive control are position. up to FAST position. ToEngagethe Drive Insert ignition key into slot. Make sure it snaps into place. Do not attempt to turn the key. NOTE:The engine cannot into the ignition 4. 2. To engage the drive, squeeze the drive control start unless the key is inserted to FULL choke position NOTE: If the engine is already instead (cold engine warm, place choke control Push the primer two or three times for cold engine start, making sure to cover vent hole in the center of the primer when pushing. to restart a warm engine after a Grasp the recoil starter if the the upper The augers are secured and cotter to the spiral shaft with two shear pins pins. If the auger should is designed strike a foreign slightly See Fig. 5-1. harder to pull the Pull the starter handle with a firm, rapid stroke. Do not release the handle and allow it to snap back. Keep a firm hold on the starter 8. handle and allow it to slowly recoil. As the engine warms, slowly rotate the choke control to the OFF position. If the engine falters, quickly control back to the FULL position OFF position again. rotate the choke and then slowly into the NOTE: Allow the engine to warm up for a few minutes starting. The engine will not develop reaches operating 9. Operate after full power until it temperatures. the engine at full throttle or ice the augers will not turn, check to see if the pins have sheared. rope, slowly allow the rope to recoil. 7. object so that the pins may shear. If handle and slowly pull the rope out. At the point where it becomes handle handle. To stop the augers, ReplacingShear Pins jam, the snow thrower 6. completely To engage the augers, squeeze the auger control in completely against release handle. NOTE:Additional priming may be necessary temperature is below 15° Fahrenheit. into the Fast (rabbit) position. Engaging the Augers of FULL. NOTE: DO NOT use primer short shutdown. control against the upper handle to engage the wheels. To stop the forward motion, release the drive control. start). 5. Move the throttle switch. Rotate choke control the OFF position 1. (FAST) when throwing snow. \ Figure 54 CAUTION: NEVER replace with anything other the auger shear pins ClearingThe Snow than OEM Part No.738-04124A replacement shear pins. Any damage to the auger gearbox or other components as a result of failing to CAUTION: do so will NOT be covered 1. Start the engine following 2. Allow the engine to warm up for a few minutes by your snow thrower's Check the area to be cleared for foreign objects. Remove, if any. starting instructions. wa rra nty. WARNING! Always turn off the snow thrower's engine and remove the key prior to replacing pins. the engine shear will not develop operating 3. temperature. Rotate the chute assembly from bystanders 4. CleaningThe ChuteAssembly The clean-out tool is conveniently auger housing with a mounting to the rear of the upper clip. When snow and ice collect 5. use this tool to safely 6_ 1. 3. Remove the clean-out tool from the clip which secures it to the rear of the auger housing. 4. Use the shovel-shaped dislodge end of the clean-out and scoop any snow and ice which in WARNING! Never use your hands to clean snow and ice from the chute assembly or auger housing. Refasten the clean-out rear of the auger While the auger control As the snow thrower tool to the mounting clip on the housing. is engaged, begins to move, maintain action and forward NOTE:Your unit is equipped transmission. If the wheels a firm hold along the path to stop the snow with a clutch in the stop turning while Reduce the clearing On each succeeding pass, readjust the desired position cleared path. and slightly trying to width and the chute assembly overlap to the previously OperatingTips snow removal, remove snow Refer to "Auger Control" on page 9 in the Set-Up & Assembly section of this manual for instructions on testing and performing Discharge snow downwind whenever overlap each previous path. adjustments Set the skid shoes 1/4-inch mechanism. the motion. immediately Control the operation. For most efficient Auger against squeeze the drive AugerControl Test to the snow thrower's are in front of completely Release the auger and drive controls continue 8. 5. or obstacles the auger control snow from the housing. and near the chute assembly. _ no bystanders discharge large volumes of snow, immediately disengage the drive control and allow the rotating augers to discharge tool to has formed away handle to fully engage the augers. throwing Stop the engine. direction, on the handle, and guide the snow thrower to be cleared. 7. Release both auger and drive controls. 2. to the desired buildings. control completely against the upper handle to engage wheels. Do not "feather" the drive control. to stop positionStopand wait for movingthrottle parts lever to stop WARNING! engine by all moving before using the clean-out tool. i_ certain and/or the unit, squeeze fastened in the chute assembly during operation, clean the chute and chute opening. Making as full power until it reaches normal after it falls. below possible. the shave plate for usage. The skid shoes may be adjusted hard-packed Slightly upward for snow. NOTE.: It is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown damage by the auger causing personal injury and/or to the snow thrower. If for some reason, you have to operate the snow thrower on gravel, keep the skid shoe in the highest position for maximum clearance between the ground and the shave plate. Clean the snow thrower thoroughly after each use. SECTION 5 -- OPERATION 13 Maintenance& Adjustments Maintenance General Recommendations Always observe maintenance. The warranty safety rules when performing on this snow thrower any type of does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain the snow thrower as instructed in this manual. Periodically check all fasteners and hardware \ \ to make sure these are tight. or inspecting, i_i disengage all controls and stop WARNING! engine. Wait until Beforeall servicing, moving parts repairing, have come lubricating, to a complete ground stop. Disconnect it against spark plug wire and the engine to prevent unintended starting. Always wear safety glasses during operation or while performing any adjustments NOTE: Augers no t shown for clarity or repairs. Figure 6-1 Engine 2. Listed below are general your snow thrower accompanying 1. 2. recommendations engine. For further about 3. engine manual. Before operating Change engine snow thrower, oil after first two hours of operation Reassemble new shave plate, making sure heads of the carriage bolts are to the inside of the housing. 5. Reinstall skid shoes. Tighten If the snow thrower & Set-up section for instructions and adjusting on the tire pressure. below to check condition of drive belts every S0 hours of operation. Remove the plastic belt cover on the front of the engine by removing the self-tapping screw and pressing the plastic tabs to release the belt cover. See Fig. 7-1 in the next section of this manual. 2. Visually inspect for frayed, cracked, or excessively worn out belts. Replace, if necessary, following Service section of this manual. in the instructions ShavePlate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear. These should be checked periodically and replaced when necessary 1. To replace skid shoes, remove two carriage bolts and nuts securing securely. will not be used for 30 days or longer, or if it is the end of the snow season when the last possibility snow thrower 1. of of snow is gone, the equipment needs to be stored properly. Follow storage instructions below to ensure top performance from the CheckV-Belts Follow instructions attach For location Off-SeasonStorage Tire Pressure checking housing. 4. gap to 0.030" every 200 hours of operation. Refer to the Assembly carriage bolts and nuts which shave plate, see Fig. 6-1. and at least once a season or every 100 hours of operation; just removed. to be level. shave plate: Remove both skid shoes and including shave plate to the snow thrower check the oil level. Clean spark plug and reset the electrode replace To remove hardware every 25 hours thereafter. 3. new skid shoes with hardware Make sure the skid shoes are adjusted maintaining details, refer to the Reassemble each skid shoe to the auger housing, See Fig. 6-1. for many more years. 1. Store the equipment 2. If storing the snow thrower in a clean, dry area. rustproof the machine the snow thrower. 3. Clean the exterior in an unventilated area, using a light oil or silicone to coat of the engine and the snow thrower. Lubrication PreparingThe Engine 1. in the tank indoors or in poorly ventilated areas, Lubricate pivot points on the auger control and drive control with a light engine oil once a season, see Fig. 6-2. WARNING! where fuel fumes Nevermay store reach the an snow open thrower flame, with sparkfuel or pilot light as on a furnace, water heater, clothes dryer or gas appliance. NOTE: It is important essential to prevent gum deposits fuel system parts of the engine fuel filter, fuel hose or tank during CAUTION: ethanol blended or methanol) separation damage Alcohol before moisture of acids during which prepare your snow thrower WARNING! // / leads to gas can in storage. the fuel system should storage for 30 days or longer. or using storage. Acidic the fuel system of an engine while To avoid engine problems, in storage. fuels (called gasohol can attract and formation from forming such as the carburetor, be emptied Follow these instructions to for storage: Drain fuel into an approved container outdoors, away from any open flame. Be certain engine is cool. Do not smoke. Fuel left in engine during warm weather serious starting 1. Run the engine to lack of fuel. deteriorates and will cause problems. until the fuel tank is empty and it stops due Figure 6-2 WARNING! Do not drain carburetor if using fuel stabilizer. Never use engine or carburetor products in the fuel tank or permanent 2. cleaning damage is an acceptable (such as STA-BIL TM or ULTRA-FRESH TM) alternative of fuel gum deposits during in minimizing the formation storage. Add stabilizer in fuel tank or storage container. mix ratio found 2. oil AugerShaft NOTE: Fuel stabilizer 10 minutes carburetor. with a light engine may occur. gasoline Lubricate the auger idler bracket once a season. See Fig. 6-2. on stabilizer container. to Always follow Run engine at least At least once a season, remove the shear pins from the auger shaft. Spray lubricant inside the shaft and around the spacers and the flange bearings found at either end of the shaft. See Fig. 6-3. [ after adding stabilizer to allow it to reach the Do not drain carburetor if using fuel stabilizer. Remove the spark plug and pour one (1) ounce of engine oil through the spark plug hole into the cylinder. Cover spark plug hole with a rag and crank the engine several times to distribute the oil. Replace spark plug. PreparingTheSnowThrower 1. When storing the snow thrower in an unventilated or metal storage shed, care should be taken to rustproof the equipment. Using a light oil or silicone, coat the equipment, especially any chains, springs, bearings 2. Remove all dirt from 3. Follow lubrication recommendations section of this manual. exterior 4. Store equipment and cables. of engine and equipment. in the Maintenance in a clean, dry area. Figure 6-3 Wheels At least once a season, remove axles with a multipurpose wheels. both wheels. automotive SECTION 6 -- Clean and coat the grease before MAINTENANCE reinstalling & ADJUSTMENTS 15 7 Service ServicingAugers AugerBelt The augers are secured to the spiral shaft with four shear pins and IMPORTANT: Gas could cotter pins. If you hit a foreign object or ice jam, the snow thrower is designed so that the pins may shear. Refer to Fig. 6-1. the gas cap should instructed. If the augers do not turn, check if the pins have sheared. Replace, 1. Tip the snow thrower up and forward so that it rests on the auger housing. Remove the belt keeper as called out in Figure 7-3. Return the snow thrower to its upright position to complete the following steps. 2. Slip the front auger belt off of the engine forward in off of the pulley. See Fig. 7-2. if needed, with part number. proper shear pins. Refer to Parts List for correct IMPORTANT: NEVER replace the auger shear pins with standard pins or fasteners. Any damage to the auger gearbox or other components, as a result of doing so, will NOT be covered by your snow thrower's leak from the carburetor have been covered and rolling at this point, with plastic as previously pulley pushing warranty. ReplacingBelts Engine Pulley NOTE:There are two belts on this snow thrower: an auger belt and drive belt. It is recommended that both belts be replaced at the same time. 1. Remove the spark plug wire from spark plug and ground against the engine to prevent 2. accidental Belt it starting. Drain gasoline from the gas tank or place a piece of plastic sheet underneath the gas cap to prevent gasoline leakage. WARNING! Perform some gas may possibly even though underneath belt maintenance outdoors as leak from the carburetor you placed a sheet of plastic the gas cap to prevent the gas cap from leaking. Remove the self-tapping screw shown in Fig. 7-1, and press Idler Bracket the plastic tabs to release the belt cover. Pull the belt cover up and out from around Set it aside and save. J the engine and chute assembly. Figure 7-2 3. Squeeze the auger brake, which control handle to release the auger is the tab that holds the belt onto the auger pulley. Remove the belt. 4. Figure 7-1 Replace with new belt after replacing the drive belt. it DriveBelt 3. Pivot the transmission forward to release pressure on the drive belt. Remove belt from transmission NOTE: Replace the drive belt before belt. reassembling the new auger 4. Remove the drive belt from around pulley. the engine pulley, and away from the unit. 1. Tip the snow thrower up and forward so that it rests on the auger housing. IMPORTANT: Remember, gas could leak from the carburetor have been covered at 6. with plastic as Tilt the transmission forward onto the transmission on the engine and position the drive belt pulley. instructed. 7. 2. Place the new drive belt into the groove pulley. See Fig. 7-2. this point, the gas cap should previously 5. Remove the spring that connects on the engine the transmission to a bolt Reconnect the spring to the bolt on the engine frame and secure the transmission. Reinstall the flange lock nut. frame. See Fig. 7-3. 8. Install new auger 9. Reassemble the belt cover on the snow thrower belt. 10. Reassemble the belt keeper to the housing. Drive Pulley Belt Keeper ... Figure 7-3 NOTE: It may be easier to first remove the flange then use needle-nosed remove from bolt. grip spring and pliers to firmly lock nut, SECTION 7 -- SERVICE 17 Troubleshooting Problem Cause Engine fails to start 1. Fuel tank empty, or stale fuel. 1. 2. Blocked fuel line. 2. Clean fuel line. 3. Key not snapped Engine runs erratic Remedy in place. Fill tank with clean fresh gasoline. 3. insert key. See "Ignition Key" section. 4. Spark plug wire disconnected. 4. Connect wire to spark plug. 5. Faulty spark plug. 5. Clean spark plug, re-adjust 6. Engine not primed. 6. Prime engine four times. 7. Engine flooded 7. Wait at least ten minutes 1. Unit running from excessive priming. I. on choke. 2. Fuel line blocked, or stale fuel. gap, or replace. before starting. Move choke lever to OFF position. 2. Clean fuel line and fill tank with fresh, clean gasoline. 3. Water or dirt in fuel system. 3. 4. Carburetor out of adjustment. 4. Refer to engine manual. Engine overheats 1. Carburetor out of adjustment. 1. Refer to engine manual. Loss of power 1. Spark plug wire loose. 1. Firmly connect 2. Ventin 2. Clear vent. Excessive vibration gas cap plugged. 1. Loose parts or damaged auger. Refer to engine manual. spark plug wire. 1. Stop engine immediately and disconnect spark plug wire. Check for possible damage. Tighten all bolts and nuts. Repair as needed. If the problem persists, take unit to an authorized service dealer. Unit fails to self-propel 1. Drive belt loose or damaged. 1. Replace drive belt. Augers continue 1. Cable out of adjustment. 1. Adjust auger control cable as shown in "Adjusting Auger Cable" section. 1. Chute assembly 1. Stop engine and disconnect to rotate Unit fails to discharge snow clogged. spark plug wire. Clean chute and inside of auger housing clean-out tool or stick. 2. Shear pin(s) sheared. 2. 3. Foreign object 3. Stop engine immediately lodged in auger. with Replace shear pin(s). and disconnect the spark plug wire. Remove object from auger. 4. Auger control cable out of adjustment. 4. 5. Auger belt loose or damaged. 5. Replace auger belt. Adjust auger control cable. 9 ReplacementParts l Component Phone (800) 800-7310 Parts Manual to order replacement downloads are also available parts or a complete Part Number and Description 731-2643 Chute Clean-out 784-5580 Skid Shoe, Standard 738-04124A 714-04040 Shear Pin Bow-tie Cotter Pin 790-00117 Shave Plate 954-04014 954-04013 Auger Drive Belt Wheel Drive Belt TC-35062 Key 759-3338 Champion RJ19LM Resistor Spark Plug Parts Manual (have your full model number tool and serial number ready). free of charge at www.mtdproducts.com. 19 MANUFACTURER'S LiMiTED WARRANTY The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canadaand/ or its territories and possessions (either entity respectively, "MTD"). "MTD" warrants this product (excluding its Normal Wear Parts and Attachments as described below) against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber, engine oil, air filters, spark plugs and tires. Attachments-- MTD warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment's original purchase or lease. Attachments include, but are not limited to items such as: grass collectors and mulch kits. HOWTO OBTAINSERVICE:Warranty service is available, WITH PROOFOF PURCHASE,through your local authorized service dealer. To locate the dealer in your area: In the U.S.A. Check your Yellow Pages, or contact MTD LLC at RO. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-2204683 or log on to our Web site at www.mtdproducts.com. In Canada Contact MTD Products Limited, Kitchener, ON N2G4J1, or call 1-800668-1238 or log on to our Web site at www.mtdcanada.com. This limited warranty does not provide coverage in the following cases: a. FOR c. Service completed by someone other than an authorized service dealer. d. MTD does not extend any warranty for products sold or exported outside of the United States and/or Canada,and their respective possessions and territories, except those sold through MTD's authorized channels of export distribution. e. Replacement parts that are not genuine MTD parts. f. Transportation charges and service calls. g. MTD does not warrant this product for commercial use. No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. Duringthe period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOWSTATELAW RELATESTO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage. Log splitter pumps, valves, and cylinders havea separate oneyear warranty. b. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683 MTD Canada Limited = KITCHENER, ON N2G 4J1; Phone 1=800=668=1238 GDOC-100016 REV.B
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