MTD 31AM62EE700 User Manual SNOW THROWER Manuals And Guides 1108455L
User Manual: MTD 31AM62EE700 31AM62EE700 MTD SNOW THROWER - Manuals and Guides View the owners manual for your MTD SNOW THROWER #31AM62EE700. Home:Lawn & Garden Parts:MTD Parts:MTD SNOW THROWER Manual
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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty L 600-Series Snow Thrower m E/F Style MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019 PrintedIn USA FormNo.769-05069 (June1,2009) 1 ToTheOwner ThankYou Thank you for purchasing a Snow Thrower manufactured by If you have any problems MTD LLC. It was carefully engineered to provide excellent performance when properly operated and maintained. Please read this entire manual It instructs prior to operating your machine. persons who will operate address and mailing the equipment. you how to safely and easily set up, operate maintain carefully and follow concerning address can be found to ensure your complete Please be sure that you, and any other the machine, or questions the machine, phone your local authorized MTD service dealer or contact us directly. MTD's Customer Support telephone numbers, website Throughout the machine satisfaction this manual, are observed on this page. We want at all times. all references to right and left side of the from the operating position. recommended safety practices at all times. Failure to do so could result in personal injury or property damage. All information product in this manual information is relative to the most recent available at the time of printing. Review this manual frequently to familiarize yourself with the unit, its features and operation. Please be aware that this Operator's Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation. Tableof Contents Important Safe Operation Practices ...................... 3 Assembly & Set-Up .................................................. Controls & Features ................................................ 7 12 Operation 1S ................................................................ Maintenance &Adjustment. ................................. 17 RecordProductinformation Before setting up and operating plate by standing at the lower, rear section your new equipment, at the operator's should you seek technical Customer dealer. Support Department, Troubleshooting 26 Replacement Attachments .................................................... Parts ................................................ and Accessories .............................. 27 28 [3N[3N[3N[3N[3ND please position and looking of the frame. This information necessary, 20 22 MODEL NUMBER locate the model plate on the equipment and record the information in the provided area to the right. You can locate the model Engine Maintenance ............................................. Service .................................................................... support SERIAL NUMBER will be via our web site, or with a local authorized service DNDNDNDNDND CustomerSupport Please do NOT return If you have difficulty the unit assembling this unit, you can seek help from to the retailer without this product or have any questions the experts. Choose 0 Visit us on the web at www.mtdproducts.com 0 Call a Customer 0 Write Support or dealer Representative from the options at (800) 800-7310 us at MTD LLC • EO. Box 361131 • Cleveland, first contacting regarding below: or (330) 220-4683 OH • 44136-0019 our Customer the controls, Support operation, Department. or maintenance of 2 ImportantSafeOperationPractices WARNING! This symbol could endanger all instructions points the personal safety and/or in this manual with these instructions out important before property attempting may result in personal When you see this symbol. safety instructions of yourself to operate which, if not followed, and others. this machine. Read and follow Failure to comply injury. HEED ITS WARNING! CALIFORNIA PROPOSITION 65 WARNING! Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive DANGER: This machine this manual. operator harm. was built to be operated As with any type of power can result in serious injury. This machine toes and feet and throwing instructions foreign objects. machine assemble and follow all instructions and in the manual(s) before and operate. and regular Keep this manual reference on the attempting in a safe place for and for ordering replacement foreign 1. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand and safe operation and on the machine adult. 5. and be trained Never allow adults to operate instruction. Thrown objects practices this machine can cause serious personal Keep bystanders, pets and children machine while it is in operation. enters the area. Exercise caution when operating to avoid slipping in reverse. proper injury. Plan 2. hands, safety Stop machine over or thrown Always wear safety glasses or eye shields during performing Do not operate Wear footwear surfaces. 3. an adjustment without wearing which by the operation or repair to protect ricochet can cause serious adequate will improve Use a grounded three-wire for all machines with electric 4. Adjust collector rock surfaces. housing 5. Disengage 6. Never attempt if anyone running, operator's or falling, especially could be tripped winter outer garments. Do not wear jewelry, long scarves or other loose clothing, which could become entangled in moving parts. of material at least 75 feet from the which your eyes. Thrown objects which injury to the eyes. by an without objects, and while in this manual and supervised your snow-throwing pattern to avoid discharge toward roads, bystanders and the like. 6. fingers, auger/impeller. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them the instructions 4. of amputating Failure to observe the following quickly. 3. in Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds, boards, wires and other to parts. 2. is capable practices or error on the part of the Preparation Read, understand, future to the safe operation carelessness could result in serious injury or death. Training 1. according equipment, 7. all control footing extension on slippery cord and receptacle start engines. height to clear gravel or crushed levers before starting to make any adjustments except where specifically the engine. while recommended engine is in the manual. Let engine and machine adjust to outdoor before starting to clear snow. temperature 5. SafeHandling of Gasoline To avoid personal in handling injury or property gasoline. Gasoline vapors are explosive. damage is extremely Serious personal use extreme flammable a. Use only an approved b. Extinguish all cigarettes, Engine exhaust care and deadly and the 6. injury can occur when gasoline is spilled on yourself or your clothes which Wash your skin and change clothes immediately. can ignite. 7. gasoline container. 8. cigars, pipes and other d. Never fuel machine Never remove 9. indoors. gas cap or add fuel while the engine 10. Allow engine to cool at least two minutes before Never over fill fuel tank. Fill tank to no more than 1/2 inch below bottom of filler neck to provide g. Replace gasoline h. If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5 i. cap and tighten before starting or drugs. Muffler and engine Exercise extreme when Exercise caution or fuel container to cool at least 5 minutes inside damage or personal Never direct discharge inside a vehicle 4 J by attempting to clear Disengage power to the auger/impeller or not in use. 15. Never operate when transporting speeds on and behind and use care up. If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and ground equipment from at all times until fueling Do not use a nozzle lock-open levers and stop engine position (behind it Repair making Never put your hand in the discharge Always use the clean-out before you the handles). Wait comes to a complete unclogging the chute assembly, or inspections. 18. tank or container all control until the auger/impeller If this with the rim of the fuel Disengage leave the operating nozzle. opening at high transport against the engine. Inspect thoroughly for damage. any damage before starting and operating. 17. remove gas-powered dispenser machine surfaces. Look down away from your vehicle Keep the nozzle in contact stop before any adjustments, or collector tool provided to unclog openings. the discharge opening. Do not unclog chute assembly while engine is running. Shut off engine and remain behind is device. handles until all moving parts have stopped before unclogging. Do not put hands or feet near rotating impeller housing rotating parts can amputate The auger/impeller The control or chute assembly. control Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chains, cabs etc.). 20. When starting engine, pull cord slowly until resistance is felt, then pull rapidly. Rapid retraction of starter cord Contact with the lever is a safety device. Never easily in both directions return to the disengaged position IMPORTANT SAFE OPERATION (kickback) unsafe when will pull hand and arm toward engine you can let go. Broken bones, fractures, could result. 21. If situations occur which care and good judgment. are not covered PRACTICES faster than bruises or sprains in this manual, Contact Customer Support assistance and the name of your nearest servicing Never operate with a missing or damaged chute assembly. Keep all safety devices in place and working. SECTION 2 -- 19. parts, in the auger/ hands and feet. levers must operate and automatically released. 4. and pets or 14. or on a truck bypass its operation. Doing so makes the machine and may cause personal injury. 3. bystanders in front of the machine. Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run. Operation 2. at children, caused by a ricochet. 13. is not possible, then refuel such equipment on a trailer with a portable container, rather than from a 1. injury Do not overload machine capacity snow at too fast of a rate. bed with a plastic liner. Always place complete. and while before the truck or trailer and refuel it on the ground. m. direction 12. 16. containers on the ground before filling. gasoline when changing on or crossing hazards or traffic. Plan your snow-throwing pattern to avoid discharge towards windows, walls, cars etc. Thus, avoiding possible slippery Never fill containers If possible, operating on slopes. when backing I. of hot and can cause a burn. Do away. caution the influence is an open flame, spark or pilot light Allow machine storing. or trailer become not touch. Keep children allow anyone dryer etc.). k. while under area. an odorless securely. (e.g. furnace, water heater, space heater, clothes j. monoxide, the engine. Never store the machine where there 11. space for fuel expansion. minutes machine alcohol property refueling. f. or in a poorly ventilated carbon gas. Do not operate operating is hot or running. e. indoors contains gravel surfaces. Stay alert for hidden sources of ignition. C. Never run an engine for dealer. use 14. Clearinga CloggedDischargeChute Hand contact with the rotating impeller According to the Consumer inside the discharge Life have the machine systems are working 1. SHUTTHE ENGINE OFF! 2. Wait 10 seconds to be sure the impeller stopped rotating. 3. Always use a clean-out Never tamper tool, not your hands. To avoid serious injury with safety devices. Check their proper regularly. Refer to the maintenance sections Before cleaning, disengage repairing, the auger/impeller or inspecting come to a complete to keep the machine Also, visually 4. 5. inspect improper Maintain EPA emission in any to to comply with California and federal for SORE (Small Off Road Equipment) on regular unleaded emission control gasoline, and systems: Engine at frequent in safe working condition. Spark Arrestor for any damage. i_ll frequently and replace with original and compromise levers periodically or replace are certified regulations the engine equipment safety!" to verify they engage safety and instruction internal combustion engine and should not be used WARNING! machine isforest-covered, equipped with brush an on or near anyThis unimproved covered or grass-covered land unless the engine's exhaust system is equipped meeting applicable Ira spark arrester is used, it should working order by the operator. with a spark arrester local or state laws (if any). be maintained in effective In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator's manual for instructions. 7. of engine the following For your safety protection, performance Check control engine can lead to a runaway at unsafe speeds. Never tamper setting to operate manufacturer's (OEM) parts only. "Use of parts which do not meet the original equipment specifications may lead to 6. setting Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped. machine check all components or death. governor. shave plates and skid shoes are subject to wear and damage. injuries with factory may include speed of the engine. Snow thrower and safety engine and cause it to operate Engines which Wait until Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating by an authorized and not worn excessively. or death, do not modify are certified Check bolts a nd screws for proper tightness intervals properly with the governor stop. Disconnect against (EPA), Notice RegardingEmissions machine levers and stop the engine. the spark plug wire and ground prevent unintended starting. 3. and of this manual. all control Agency Donot modifyengine Maintenance & Storage 2. annually Failure to do so can result in accidents, blades have way. Tampering adjustment inspected service dealer to ensure that all mechanical To clear the chute: operation Safety Commission Protection this product has an Average Useful Life of seven (7) years, or 60 hours of operation. At the end of the Average Useful chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute. 1. Products (CPSC) and the U.S. Environmental apply on federal lands. A spark attester for the muffler is available through your nearest engine authorized service dealer or contact the service department, RO. Box 361131 Cleveland, Ohio 44136-0019. labels, as necessary. 8. Observe proper disposal laws and regulations etc. to protect the environment. 9. Prior to storing, from machine 10. run machine and prevent Never store the machine a few minutes heater, furnace, or fuel container 12. inside where light such as a water clothes dryer etc. Always refer to the operator's instructions to clear snow freeze up of auger/impeller. there is an open flame, spark or pilot 11. for gas, oil, on off-season manual for proper storage. Check fuel line, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary. 13. Do not crank engine with spark plug removed. SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES S Safety Symbols This page depicts and describes safety symbols that may appear machine before attempting to assemble and operate. on this product. Read, understand, and follow all instructions on the READ THE OPERATOR'S MANUAL(S) Read, understand, assemble and follow all instructions in the manual(s) before WARNING-- WARNING-- WARNING-- Contact with the rotating WARNING--THROWN This machine WARNING-- machine is running. There are rotating parts, in the auger/impeller and muffler IS FLAMMABLE before refueling. or in a poorly ventilated area. Engine exhaust contains carbon electric starter in the rain the muffler, become extremely hot during operation. Allow engine to cool before touching. Your Responsibility--Restrict the use of this power machine to persons in this manual and on the machine. SAVETHESEINSTRUCTIONS! IMPORTANT SAFE OPERATION injury. HOT SURFACE Engine parts, especially SECTION 2 -- can cause serious personal ELECTRICAL SHOCK WARNING-- I or chute an odorless and deadly gas. Do not use the engine's 6 housing hands and feet. CARBON MONOXIDE WARNING-- and instructions while OBJECTS Never run an engine indoors the warnings There are rotating parts can amputate Allow the engine to cool at least two minutes follow is running. may pick up and throw and objects which WARNING--GASOLINE monoxide, machine ROTATING AUGER Do not put hands or feet near rotating assembly. while ROTATING BLADES Keep hands out of inlet and discharge openings blades inside WARNING! to ROTATING BLADES Keep hands out of inlet and discharge openings blades inside ........ !i........ attempting and operate PRACTICES who read, understand and 3 Assembly & Set-Up Contentsof Carton One Snow Thrower One Snow Thrower Manual Two Replacement Operator's One Product Auger Shear Pins Registration One Chute Assembly Card Assembly Handle 1. Place the shift lever in the forward-6 position. 2. Observe the lower rear area of the snow thrower to be sure both cables are aligned with roller guides the handle upward. See Fig. 3-1. pivoting before Figure 3-1 NOTE: Make certain the upper ends of each cable are seated properly 3. in its bracket. Secure the handle by tightening the plastic knob located on both the left and right sides of the handle. Remove and discard any rubber packaging purposes bands, if present. They are for only. ChuteAssembly 1. Position the chute assembly over the base. See Fig. 3-2. 2. Close the flange keepers to secure the chute assembly to the chute base. The flange keepers when properly will click into place secure. See Fig. 3-3. NOTE: If the flange keepers will not easily click into place, use the palm of your hand to apply the back of each. swift, firm pressure to Figure 3-3 ChuteDirectional Control 1. Remove the plastic Chute Clean-0ut Tool cap (if present), flat washer and hairpin clip from the end of the chute directional 3-4. control. See Fig. The chute clean-out housing tool is fastened with a mounting the cable tie before to the top of the auger clip and a cable tie at the factory. operating the snow thrower. Chute Figure 3-4 2. adjusted. control If necessary, the lower bracket Refer to Chute Bracket Adjustment TirePressure can be on Page 19. manufacturer's recommended psi. Equal tire ARNING:should Under any circumstance do notExcessive exceed pressure be maintained at all times. _ll Set-Up pressure when seating beads may cause tire/rim assembly to burst with force sufficient to cause ShearPins serious injury. A pair of replacement are included Tool into the and secure with the flat washer and hairpin clip just removed. Clean=out Figure 3-6 Insert the end of the chute directional lower bracket Cut See Fig. 3-6. auger shear pins and bow tie cotter with your snow thrower. safe place until needed. F pins Refer to side wall of tire for recommended pressure. See Fig. 3-5. Store them in a The tires are over-inflated for shipping pressure before the snow thrower. operating wall for tire manufacturer's purposes. recommended Check the tire Refer to the tire side psi and deflate (or inflate) the tires as necessary. NOTE: If the tire pressure is not equal in both tires, the machine not travel in a straight may path and the shave plate may wear unevenly. FuelRecommendations Use automotive gasoline (unleaded or low leaded to minimize combustion chamber deposits) with a minimum of 87 octane. Gasoline with up to 10% ethanol or 15% MTBE (Methyl Butyl Ether) can be used. Never use an oil/gasoline dirty gasoline. Avoid getting Tertiary mixture or dirt, dust, or water in the fuel tank. DO NOT use E85 gasoline. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames the engine is refueled Do not overfill the fuel tank. After refueling, tank cap is closed properly fuel vapor may ignite. Figure 3-5 area is dry before Avoid repeated breathing I SECTION3-- ASSEMBLY& SET-UP refueling. Spilled fuel or If any fuel is spilled, make sure the starting the engine. or prolonged of vapor. make sure the and securely. Be careful not to spill fuel when k. 8 or sparks in the area where or where gasoline is stored. contact with skin or Adding Fuel CheckingOil Level WARNING! Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition. engine. You must, however, check the oil level prior is shipped with oil the to AUTION: operating The the engine snow thrower. Running thein engine _ with insufficient oil can cause serious engine damage and void the engine warranty. NOTE: Be sure to check the engine on a level surface with the engine stopped. i_ll equipment moving parts. Do not use a pressurized WARNING! hands and feet clear of starting fluid. Always Vapors keep are flammable. 1. Clean around 2. A fuel level indicator fuel fill before removing is located 1. Remove the oil filler cap/dipstick and wipe the dipstick clean. See Fig. 3-8. cap to fuel. in the fuel tank. Fill tank until fuel reaches the fuel level indictor, not to overfill. Fig. 3-7. Be careful Figure 3-8 2. Insert the cap/dipstick screw it in. into the oil filler neck, but do not 3. Remove the oil filler cap/dipstick. If the level is low, slowly add oil until oil level registers between high (H) and low (L), Fig. 3-8. Refer to the Engine Maintenance Figure 3-7 correct oil viscosity and engine NOTE: Do not overfill. engine smoking, 4. Overfilling hard starting Replace and tighten engine. with oil may result in or spark plug fouling. cap/dipstick SECTION section for oil capacity. 3 -- firmly before starting ASSEMBLY& SET-UP 9 ChuteAssembly Adjustments The distance SkidShoes The snow thrower for shipping to operating snow is thrown angle of the chute assembly. skid shoes are adjusted upward purposes. Adjust them downward, the snow thrower. at the factory if desired, 1. prior Stop the engine knob found 2. by removing damage to the snow thrower or downward knob. See Fig. 3-10. and surrounding property. For close snow removal on a smooth shoes higher on the auger Use a middle is uneven, surface, raise skid housing. or lower position when the area to be cleared such as a gravel driveway NOTE: If you choose to operate the snow thrower on a gravel surface, keep the skid shoes in position for maximum between the ground and the shave plate. clearance To adjust the skid shoes: 1. Loosen the four hex nuts (two on each side) and carriage bolts. Move skid shoes to desired position. See Fig. 3-9. Figure Figure 2. Make certain the entire bottom against the ground 3. 3=9 Retighten '°1 SECTION 3-- surface of skid shoe is to avoid uneven nuts and bolts securely. ASSEMBLY& SET-UP wear on the skid shoes. the the key and loosen the plastic this snow thrower on gravel as it can easily pick up CAUTION: It is not recommended thatyouinjury operate and throw loose gravel, causing personal or i_ by changing To do so: on the left side of the chute assembly. Pivot the chute upward the wing can be adjusted 3-10 before retightening Auger Control carefully read and follow all instructions below. WARNING! Prior to operating Perform all adjustments to verify your yoursnow snowthrower, thrower is operating Check the adjustment 1. When the auger control "up" position, should 2. control as follows: is released the cable should and in the disengaged have very little slack. It NOT be tight. In a well-ventilated area, start the snow thrower engine. Refer to Starting the Engine on page 15. Make sure the throttle 3. safely and properly. of the auger is set in the FAST position. While standing thrower), in the operator's position (behind the snow engage the auger. 4. Allow the auger to remain engaged for approximately ten (10) seconds before releasing the auger control. Repeat this several times. 5. With the throttle control in the FAST (rabbit) the auger control in the disengaged the front of the machine. 6. and walk to Confirm that the auger has completely stopped rotating and shows NO signs of motion. If the auger shows ANY signs of rotating, position immediately return to the operator's and shut off the engine. to stop before 7. position "up" position, readjusting Wait for ALL moving the auger parts control. To readjust the control cable, loosen the upper the auger cable bracket. See Fig. 3-11. hex nut on ............................. Figure 3-11 8. Position the bracket upward to provide downward to increase cable tension). 9. Retighten 10. Repeat steps 2-6 above to verify been achieved. the upper more slack (or hex nut. proper adjustment has SECTION3 = ASSEMBLY & SET-UP 11 4 Controls and Features F Shift Lever / Drive ._. Auger Control / Chute Assembly Chute Directional Control Clean Out Tool ;as Cap Primer Control Choke Control Start Button Recoil Starter Handle Augers Electric Starter Outlet Figure 4-1 Snow thrower illustrated controls and features are described below and ChokeControl in Fig. 4-1. The choke control Shift Lever % II II II 234 II II 5 6 1 is found on the rear of the engine and is activated by rotating the knob counter-clockwise. Activating the choke control carburetor closes the choke plate on the and aids in starting the engine. Key The shift lever is located in the right side of the handle panel and is used to determine ground speed and direction of travel. Forward There are six forward (F) speeds. Position and position six (6) is the fastest. one (1) is the slowest Reverse There are two reverse (R) speeds. One (1) is the slower and two (2) is the faster. The key is a safety device. It must be fully inserted in order for the engine to start. Remove the key when the snow thrower not in use. Note: Do not turn the key in an attempt start the engine. break. is to Doing so may cause it to ThrottleControl AugerControl f AUGER CONTROL The throttle control is located on the rear of the engine. It regulates the speed of the engine and will shut off the engine when moved into the STOP position. Primer Pressing the primer into the engine's weather starting. forces fuel directly carburetor to aid in cold- 0il Fill Engine oil level can be checked and oil added through the oil fill. j Oil Drain Engine oil can be drained through The auger control the oil drain. control Muffler snow throwing Engine exhaust Skid Shoes the skid shoes based on surface for hard-packed operating conditions. snow. Adjust downward on gravel or crushed Adjust when rock surfaces. Electric Starter Outlet extension requires the use of a three- cord and a 120V power source/wall start the engine. engages the engine's pressing electric the electric starter when starter plugged button into a 120V power source. located on the right handle. Squeeze the DRIVE CONTROL control grip against the handle to engage the wheel drive. Release to Note: Always release the drive control before increased wear on your machine's drive system. the auger control ® so J that you can operate the chute directional control without Augers When engaged, F is _On select models, the drive control also locks ElectricStarterButton Found on select models, Release to stop. changing speeds. Failure to do so will result in RecoilStarter Handle This handle is used to manually Squeeze the stop. Found on select models, this outlet prong outdoor outlet. action. The drive control upward on the left handle. DriveControl / AugerClutchLock_ exits the engine via the muffler. Position is located grip against the handle to engage the augers and start interrupting the snow throwing process. If the auger control is engaged simultaneously with the drive control, the operator can release the auger control (on the left handle) and the augers rotate and draw snow into the auger housing. the augers will remain engaged. Release both controls to stop the augers and wheel drive. ChuteAssembly Snow drawn into the auger housing is discharged out the chute assembly. GasCap Unthread the gas cap to add gasoline to the fuel tank. SECTION4 -- CONTROLS AND FEATURES 13 Chute Directional Control ChuteClean-OutTool f CHUTE DIRECTIONAL CONTROL clogged chute assembly. Shut offengine and remain ARNING! Never hands to clear behind handles until use all your moving parts have a stopped __ ADJUSTABLE j___ _ DISCHARGE LEFT DISCHARGE E TiLT housing the chute assembly. tool is conveniently with a mounting is located snow thrower. To change the direction rotate the chute directional control. to the rear of 1. Release both the Auger Control on the left side of the 2. Stop the engine in which 3. Remove the clean-out tool from the clip which the rear of the auger housing. 4. Use the shovel-shaped snow is thrown, dislodge formed 5. by removing ice thrower), remaining CONTROLS AND FEATURES the key. end of the clean-out secures it to tool to has in and near the chute assembly. Refasten the clean-out While standing and the Drive Control. and scoop out any snow and ice which tool to the mounting rear of the auger housing, snow thrower's engine. SECTION 4 -- fastened clip. Should snowand become lodged in the chute assembly during operation, proceed as follows to safely clean the chute assembly and chute opening: _..._ control unclogging The chute clean-out the auger _,_, The chute directional before in the operator's reinsert position engage the auger control clip on the the key and start the (behind the snow for a few seconds to clear any snow and ice from the chute assembly. Operation Starting the Engine 3. Plug the extension on the engine. cord into the electric a three-prong 120-volt, grounded, ventilated area. See Fig. 5-2. moving parts. Do not use a pressurized starting l_Jlhjk, fluid. ARNING! Always keep hands and feet clear of Vapors are flammable. outlet Plug the other end of extension AC outlet located cord into in a well- / Allow the engine NOTE: starting. operating The engine to warm up for a few minutes will not develop after full power until it reaches temperatures. ElectricStarter WARNING! The electric grounded three-wire designed to operate starter is equipped with a power cord and plug, and is on 120 volt AC household current. It must be used with a properly grounded three-prong receptacle at all times to avoid the possibility of electric shock. Follow all instructions carefully prior to operating the electric DO NOT use electric starter in rain. 1. Determine that your home's wiring grounded system. Ask a licensed starter. is a three-wire electrician / if you are unsure. If you have a grounded three-prong receptacle, proceed as follows. If you do not have the proper house wiring, DO NOT use the electric conditions. 2. starter under any Insert key fully into slot, Fig. 5-1. Make sure it snaps into place. DO NOT turn key. The engine cannot key is inserted into ignition switch. start unless the Figure 5-2 4. Move throttle 5. Move choke to the CHOKE position control to FAST (rabbit) position. (cold engine start). If engine is warm, place choke in RUN position. 6. Push primer three (3) times, when pushing. Always cover vent hole when require 7. priming Push starter sure to cover vent hole pushing. only once. Cool weather may to be repeated. button starts, immediately is equipped making If engine is warm, push primer to start engine. release starter with thermal overload Once the engine button. Electric starter protection; system will temporarily shut-down to allow starter to cool if electric starter becomes overloaded. 8. As the engine RUN position. warms, slowly rotate the choke control to If the engine falters, restart engine and run with choke at half-choke position for a short period of time, and then slowly rotate the choke into RUN position. 9. After engine is running, disconnect power cord from electric starter. When disconnecting, always unplug the end at the wall outlet before unplugging the opposite end from the engine. Figure 5-1 15 RecoilStarter ToEngageDrive 1. With the throttle control in the Fast(rabbit) position, move shift lever into one of the six forward (F) positions or two reverse (R) positions. Select a speed appropriate for the snow conditions and a pace you're comfortable with. 2. Squeeze the drive control against the handle the snow thrower will move. Release it and drive motion will stop. engine is running. CAUTION! Do not pull the starter handle while the WARNING: To avoid unsupervised engine operation, never leave the machine unattended with the engine running. Turn the engine off after use and remove key. Insert key fully into slot, Figure 5-1. Make sure it snaps into place. DO NOT turn key. The engine cannot start unless the key is inserted into ignition switch. 2. Move throttle control to FAST(rabbit) position. 3. Move choke to the CHOKEposition (cold engine start). If engine is warm, place choke in RUN position. 4. Push primer three (3) times, making sure to cover vent hole when pushing. If engine is warm, push primer only once. Always cover vent hole when pushing. Cool weather may require priming to be repeated. 5. Pull gently on the starter handle until it begins to resist, then pull quickly and forcefully to overcome the compression. Do not release the handle and allow it to snap back. Return rope SLOWLYto original position. If required, repeat this step. 6. As the engine warms, slowly rotate the choke control to RUN position. If the engine falters, restart engine and run with choke at half-choke position for a short period of time, and then slowly rotate the choke into RUNposition. ToEngageAugers To engage the augers and start throwing snow, squeeze the auger control against the left handle. Releaseto stop the augers. ReplacingShearPins The augers are secured to the spiral shaft with two shear pins and cotter pins. If the auger should strike a foreign object or ice jam, the snow thrower is designed so that the pins may shear. If the augers will not turn, check to see if the pins have sheared. See Fig. 5-3. anything other than OEM Part No.738-O4124A CAUTION: replacement NEVERreplace shear pins. Anythe damage auger to shear the pins auger with gearbox or other components as a result of failing to do so will NOT be covered by your snow thrower's war ranty. _ engine and remove the key prior to replacing shear WARNING! Always turn off the snow thrower's pins. Stopping the Engine operation, never leave the machine unattended ARNING: To avoid unsupervised engineoff after with the engine running. Turn the engine use and remove key. _ -- Run engine for a few minutes before stopping to help dry offany moisture on the engine. 1. Move throttle control to STOP position. 2. Remove the key. Removing the key will reduce the possibility of unauthorized starting of the engine while equipment is not in use. Keep the key in a safe place. The engine cannot start without the key. 3. / Wipe any moisture away from the controls on the engine. Figure 5-3 SECTION S -- OPERATION 6 Maintenance& Adjustments Maintenance Lubrication Engine GearShaft Refer to the Engine Maintenance section. The gear (hex) shaft should or after every twenty-five ShavePlate and Skid Shoes The shave plate and skid shoes on the bottom thrower are subject to wear. They should and replaced To remove when be checked periodically at least once a season 1. Carefully pivot the snow thrower rests on the auger housing. 2. Remove the frame cover from the underside of the snow necessary. be lubricated (25) hours of operation. thrower skid shoes: by removing up and forward the self-tapping so that it of the snow screws which secure it. Refer to Fig 8-3. 1. Remove the four carriage bolts and hex flange nuts which secure them to the snow thrower. 2. Reassemble 3. new skid shoes with the four carriage bolts (two on each side) and hex flange Apply a light coating shaft. See Fig. 6-2. NOTE:When nuts. Refer to Fig. 6-1. of engine lubricating any oil on the aluminum oil (or 3-in-1 oil) to the hex the hex shaft, be careful not to get drive plate or the rubber friction wheel. Doing so will hinder the snow thrower's system. Wipe offany excess or spilled drive oil. F / / / / k. j Figure 6-1 To remove shave plate: Figure 6-2 1. Remove the carriage the snow thrower bolts and hex nuts which attach it to housing. Wheels 2. Reassemble new shave plate, making bolts are to the inside of housing. sure heads of carriage Tighten At least once a season, remove both wheels. securely. Tire Pressure axles with a multipurpose wheels. Before operating, check the tire pressure before operating the snow thrower. Refer to the tire side wall for tire manufacturer's Chute Directional Control recommended Once a season, lubricate 3-in-1 oil. psi and inflate (or deflate) the tires as necessary.. NOTE: If the tire pressure is not equal in both tires, the machine not travel in a straight may automotive the eye-bolt Clean and coat the grease before bushing reinstalling and the spiral with path and the shave plate may wear unevenly. 17 Auger Shaft Adjustments At least once a season, remove the shear pins from the auger shaft. Spray lubricant inside the shaft and around the flange bearings found shear pins. See Fig. 6-3. the spacers and at either end of the shaft. Reinstall the Shift Cable If the full range of speeds (forward and reverse) cannot be achieved, refer to the figures to the right and adjust cable as follows: the shift 1. Place the shift lever in the fastest forward 2. Loosen the hex nut on the shift cable index bracket. speed position. See Fig. 6-4. I __ o J Figure 6-3 J Figure 3. Pivot the bracket 4. Retighten downward 6-4 to take up slack in the cable. the hex nut. Auger Control Refer to the Assembly adjusting and Set-Up section the auger control for instructions on for instructions on for instructions on cable. ChuteAssembly Refer to the Assembly and Set-Up section adjusting the chute assembly. Skid Shoes Refer to the Assembly and Set-Up section adjusting the skid shoes. SECTION 6 -- MAINTENANCE & ADJUSTMENTS DriveControl ChuteBracketAdjustment When the drive control position, is released the cable should and in the disengaged have very little slack. It should "up" If the spiral at the bottom NOT be fully engaging tight. adjusted. NOTE: If excessive slack is present in the drive cable or if the snow thrower's drive is disengaging intermittently the cable may be in need of adjustment. Check the adjustment 1. 2. forward. can be To do so: Loosen the two nuts which reposition secure the chute bracket and it slightly. See Fig. 6-6. push the snow thrower roll freely. not roll freely. between released, move the shift lever back the R2 position and the F6 position several times. There should be no change the shift lever while through moving in resistance in all the speeds. If any of the above tests failed, the drive cable is in need of adjustment. 5. released, The unit should With the drive control and forth 4. is not Engage the drive control and gently attempt to push the snow thrower forward. The wheels should not turn. The unit should 3. I. operation, control of the d rive control as follows: With the drive control gently during of the chute directional with the chute assembly, the chute bracket Proceed as follows: Loosen the lower hex nut on the drive cable bracket. See Fig. 6-5. Figure 6-6 2. Retighten the nuts. 0ff-SeasonStorage If the snow thrower the storage will not be used for 30 days or longer, follow instructions below. 1. Lubricate 2. the machine Store in a clean, dry area. 3. If storing the snow thrower rustproof the machine the snow thrower. 4. Clean the exterior as instructed in an unventilated area, using a light oil or silicone to coat of the engine and the snow thrower. NOTE: Refer to the Engine Maintenance J earlier in this section. section for information on storing your engine. Figure 6-5 6. Position the bracket upward to provide downward to increase cable tension). 7. Retighten the upper more slack (or hex nut. SECTION 6 -- MAINTENANCE & ADJUSTMENTS 19 7 EngineMaintenance WARNING! To prevent accidental start-up, the engine and remove the key before any type of engine shut off Periodic inspection and adjustment high level performance performing of the engine is essential is to be maintained. will also ensure a long service life. The required maintenance. if Regular maintenance service intervals and the type of maintenance to be performed are described in the table below. Follow the hourly or calendar intervals, whichever occur first. More frequent operating in adverse service is required when conditions. MaintenanceSchedule Tasks First 5 HrSl - Check engine Each Use or ' Every Season Every 5 Hrs. or25 Hrs. oil Change engine 0il I I or 100 Hrs. I " • I area I I I I • 6. Changing EngineOil Refill with the recommended refer to Operation NOTE: Check the oil level before each use and after every five hours of operation to be sure correct oil level is maintained. Refer to Checking 1. Oil Level in the Operation Drain fuel from - ® Spark plug Clean exhaust or 50 Hrs. • Check spark plug service Every Season tank by running Reinstall the oil filler cap/dipstick securely. section engine until the fuel tank is empty. Be sure fuel fill cap is secure. oil collection 7. oil and check the oil level; section for instructions. 2. Place suitable container 3. Remove oil drain plug, Figure 7-1. _ and water as soon as possible after handling used AUTION: oil. Thoroughly wash your hands with soap under oil drain plug. NOTE: Pleasedispose of used motor oil in a manner that is friendly to the environment. Take it to a recycling center or other collection center. l Oil Recommendations When adding oil to the engine, Engine oil capacity Use a 4-stroke, quality motor manufacturer's refer to viscosity is 600 ml (approx. or an equivalent chart below. 20 oz.). Do not over-fill. high detergent, premium oil certified to meet or exceed U.S. automobile requirements for service classification SG, SF. Motor oils classified container. SG, SF will show this designation on the (oF)-40o-20 o 0o 200 400 ,, J (oc) -30 ° -20° -10° 0° Figure 7-1 4. Tip engine to drain oil into the container. Used oil must be disposed of at a proper collection center. 5. Reinstall the drain plug and washer and tighten securely. 2-stroke engine oil. It could shorten the engine's CAUTION" service life. DO NOT use nondetergent oil or Spark Plug 4_ Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross- threading. plug removed. DO NOT crank engine with spark WARNING? plug removed. DO NOT check for spark with spark i_ 5_ After the spark plug is seated, tighten wrench to compress NOTE:When To ensure proper engine operation, properly and free of deposits. 1. gapped the spark plug must be installing a new spark plug, tighten 1/2-turn after the spark plug seats to compress the washer. When reinstalling a used spark plug, tighten Vs- to 1/4-turn after muffler will be very hot. Be careful not to touch the WARNING! muffler. If the engine has been running, the i_ with a spark plug the washer. the spark plug seats to compress the washer. securely. A loose spark plug can become very hot CAUTION! The spark plug must be tightened and can damage the engine. _hL Remove the spark plug boot and use a spark plug wrench to remove the plug, Figure 7-2. Cleaning the Engine If the engine has been running, an hour before Spark Plug cleaning. allow it to cool for at least half Periodically remove dirt build-up from engine. because water could contaminate CAUTION! garden hose fuel. Using a Do or pressure not spray washing engine with equipment water tocan clean also force water into the muffler passes through the muffler opening. Water that can enter the cylinder, causing damage. could cause a fire. Inspect and clean before every use. ARNING! Accumulation of debris around muffler _ Off-SeasonStorage Engines stored over 30 days need to be drained prevent deterioration carburetor, Visually inspect the spark plug. Discard the spark plug if there is apparent wear, or if the insulator is cracked or chipped. reused. 3_ Clean the spark plug with a wire brush if it is to be and other fuel system components, serviced Remove all fuel from tank by running engine Remove spark plug and pour approximately necessary of clean engine should f Figure 7-3. The gap be set to .02-.03 inches (0.60-0.80 ram). until it stops. oil. Measure the plug gap with a feeler gauge. Correct as side electrode, or replaced. Change the engine by bending of fuel to in the fuel system or on essential carburetor parts. If the gasoline in your engine deteriorates during storage, you may need to have the Figure 7-2 2_ and gum from forming oil into the cylinder. several times to distribute 1 oz. (30 ml) Pull the recoil starter the oil, and reinstall the spark plug. Electrode Clean debris from around behind muffler. are susceptible Apply engine, and under, around, a light film ofoil to rust. Store in a clean, dry and well ventilated appliance and on any areas that that operates area away from any with a flame or pilot light, such as a furnace, water heater, or clothes dryer. Avoid any area with a spark producing electric motor, or where power tools are operated. If possible, k,_ (0.60-0.80 ram) Figure 7-3 avoid storage Keep the engine oil leakage. areas with high humidity. level in storage. Tilting can cause fuel or SECTION 7 -- ENGINEMAINTENANCE 21 Service Belt Replacement 4. Auger Belt 5. pivot the snow thrower up and forward so that it rests on the auger housing. To remove and replace your snow thrower's as follows: Allow the engine to run until it is out of fuel. 2. Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws. See Fig. 8-1. Remove the frame cover from the underside thrower by removing it. See Fig. 8-3. auger belt, proceed 1. \ Carefully the self-tapping of the snow screws which secure x Figure 8-3 6, Remove the belt as follows. a. See Fig. 8-4. Loosen and remove the shoulder screw which acts as a belt keeper. b. Figure 8-2 Unhook the support bracket Figure 8-4 spring from the frame. 7. Remove the belt from around belt between the support the auger pulley, and slip the bracket and the auger pulley. See Fig. 8-5. Drive Belt To remove and replace your snow thrower's as follows: drive belt, proceed To prevent spillage, remove all fuel from tank by running engine until it stops. Remove the plastic belt cover on the front of the engine by removing screws. Refer to Fig. 8-1. 2. Remove the belt as follows. the two self-tapping See Fig. 8-6.: a. Roll the auger belt off the engine pulley. b. Use a wrench right. c. Lift the drive belt off engine pulley. to pivot the idler pulley toward the / Figure 8-5 8. Replace the auger belt by following order. NOTE: Do not forget and reconnect replacement instructions to reinstall the shoulder in reverse screw the spring to the frame after installing a auger belt. Figure 8-6 4. Carefully pivot the snow thrower rests on the auger housing. 5. Remove the frame cover from the underside thrower by removing up and forward the self-tapping so that it of the snow screws which secure it. Refer to Fig. 8-3. SECTION 8 -- SERVICE 23 6. Back out the stop bolt to increase the clearance the friction wheel disc and friction between FrictionWheelRemoval wheel. See Fig. 8-7. If the snow thrower fails to drive with the drive control engaged, and performing the drive control cable adjustment fails to correct the problem, the friction wheel may need to be replaced. Follow the instructions below. Examine the friction wheel for signs of wear or cracking and replace if necessary: 1. Allow the engine to run until it is out of fuel. 2. Place the shift lever in third Forward 3. Carefully pivot the snow thrower (F3) position. up and forward so that it rests on the auger housing. 4. Remove the frame cover from the underside of the snow thrower by removing the self-tapping screws which secure it. Remove the right-hand wheel by removing the screw and bell washer which secure it to the axle. See Fig. 8-8. r // Figure 8-7 7. Slip the drive belt off the pulley and between wheel and friction 8. wheel Remove and replace friction disc. See Fig. 8-7. belt in the reverse order. Figure 8-8 SECTION 8 -- SERVICE 5. Carefully remove the hex nut which to the snow thrower secures the hex shaft frame and lightly dislodge the ball bearing See Fig. 8-9. tap the shaft's end to from the right side of the frame. Follow the previous components. replacing 1. NOTE: Be careful not to damage the threads on the shaft. steps in reverse order to reassemble If you're disassembling the friction only the rubber ring, proceed Remove the four screws which side plates together. wheel and as follows: secure the friction wheel's See Fig. 8-11. / ................................. f \ Figure 8=11 Figure 8-9 6. Carefully position the hex shaft downward before carefully sliding shaft. See Fig. 8-10. the friction and to the left wheel assembly off the 2. Remove the rubber 3. Reassemble NOTE:When NOTE: If you're replacing the friction wheel assembly as a ring from between reassembling make sure that the rubber whole, discard the worn part and slide the new part onto the hex shaft. properly the plates. the side plates with a new rubber between the friction ring. wheel assembly, ring is centered and seated the side plates. Tighten each screw only one rotation before turning the wheel clockwise and proceeding with the next screw. Repeat this process several times to ensure the plates are secured force (between 4. with equal 6 ft-lbs and 9 ft-lbs). Slide the friction wheel assembly back onto the hex shaft and follow the steps above in reverse order to reassemble components. Figure 8-10 SECTION 8 -- SERVICE 2S 9 Troubleshooting Problem Cause Engine fails to start 1. Choke not in CHOKE position. 1. Move choke to CHOKE position. 2. Spark plug wire disconnected. 2. Connect wire to spark plug. 3. Fuel tank empty or stale fuel. 3. Fill tankwith 4. Engine not primed. 4. Prime engine as instructed Section. S. Faulty spark plug. 5. Clean, adjust gap, or replace. 6. Key not in ignition Engine running erratically/ inconsistent RPM (hunting Remedy 1. Engine running on engine. on CHOKE. clean, fresh gasoline. in the Operation 6. insert key fully into the switch. 1. Move choke lever to RUN position. 2. Stale fuel. 2. Fill tank with clean, fresh gasoline. 3. Water or dirt in fuel system. 3. Drain fuel tank. Refill with fresh fuel. 4. Carburetor out of adjustment. 4. Contact an authorized Service Center. Engine overheats 1. Carburetor notadjusted properly. 1. Contact an authorized Service Center. Excessive vibration 1. Loose parts or damaged auger. 1. Stop engine immediately or surging) spark plug wire. Tighten and disconnect all bolts and nuts. If vibration continues, have unit serviced by an authorized Service Center. Lossof power Unit fails to propel itself Unit fails to discharge snow 1. Spark plug wire loose. 1. Connect and tighten 2. Gas cap vent hole plugged. 2. Remove ice and snow from gas cap. Be certain vent hole is clear. 1. Drive control cable in need of adjustment. 1. Adjust drive control cable. Refer to Maintenance and Adjustments section. 2. Drive belt loose or damaged. 2. Replace drive belt. Refer to Service section 3. Friction wheel worn. 3. Replace friction section. 1. Chute assembly 1. clogged. spark plug wire. wheel. Refer to Service Stop engine immediately and disconnect spark plug wire. Clean chute assembly and inside of auger housing or a stick. 2. Foreign object lodged in auger. 2, Stop engine immediately with clean-out tool and disconnect spark plug wire. Remove object from auger with clean-out tool or a stick. Engine fails to start 3. Auger control cable in need of adjustment. 3. Refer to Auger Control Test. 4. Auger belt loose or damaged. 4. Refer to Maintenance 5. Shear pin(s) sheared. 5. Replace with new shear pin(s). 1. Extension cord not connected (when using electric start button, on models so equipped) 1. Connect one end of the extension section. cord to the electric starter outlet and the other end to a three-prong outlet. 120-volt, grounded, AC 1 ReplacementParts Component Phone (800) 800-7310 to order replacement Parts Manual downloads are also available l parts or a complete Part Number and Description 929-0071 Extension Cord, 110V 954-04050 754-0367 Auger Drive Belt Wheel Drive Belt 684-04153 935-04054 Friction Wheel Assembly Friction Wheel Rubber 925-1658 Halogen 738-04124A 714-04040 Shear Pin, 1.50 Bow-tie Cotter Pin 784-5580 731-06439 790-00091 731-05984A Slide Shoe, Standard (Steel) 731-2643 Chute Clean-out 790-00117 790-00120 790-00121 790-00118 Shave Shave Shave Shave 951-10630 Key 951-10292 Spark Plug Parts Manual Lamp, 12V, 27W Slide Shoe, Standard (Polymer) Slide Shoe, Deluxe (Steel) Slide Shoe, Deluxe (Polymer) Plate, Plate, Plate, Plate, Tool 22" 24" 26" 28" (have your full model number and serial number ready). free of charge at www.mtdproducts.com. 27 11 Attachments & Accessories The following attachments compatibility, price and availability and accessories Model _Compatible are available for your snow thrower. (have your full model number Number Drift 0EM-390-674 Heavy 490-241-0009 Light 490-241-0010 Polymer with a split alternator. ready). Description 0EM-390-679 on models equipped Phone (800) 800-7310 for information and serial number Cutter Duty Kit Snow Cab Kit _- Skid Shoe Kit regarding 12 29 MTD CONSUMER GROUP INC (MTD), the California Air Resources Board (CARB) and the United States Environment Protection Agency (U. S. EPA) Emission (Owner's Control System Warranty Defect Warranty Statement Rights and Obligations) EMISSIONCONTROLSYSTEMCOVERAGEIS APPLICABLETOCERTIFIEDENGINESPURCHASEDIN CALIFORNIAIN 2005 ANDTHEREAFTER,WHICHARE USEDIN CALIFORNIA,ANDTO CERTIFIEDMODELYEAR2005 AND LATERENGINESWHICHARE PURCHASEDAND USEDELSEWHEREIN THE UNITEDSTATES. Californiaand elsewherein the UnitedStatesEmissionControlDefectsWarrantyCoverage The CaliforniaAir ResourcesBoard(CARB),U. S. EPAand MTDare pleasedto explaintheemissionscontrol systemwarrantyon your modelyear 2006 and latersmalloff-roadengine.In California,new smalloff-roadenginesmustbe designed,builtand equippedto meet theStatesanti-smog standards.Elsewherein the UnitedStates,newnon-road,spark-ignitionenginescertifiedfor model2005and later,mustmeet similarstandardsset forth by the U. S. EPA.MTDmustwarrantythe emissioncontrolsystemon yourenginefor the periodof time listed below,providedtherehasbeen no abuse,neglector impropermaintenanceof your smalloff-roadengine. Youremissioncontrolsystemmay includepartssuch as the carburetor,fuel-injectionsystem,the ignitionsystem,and catalyticconverter,fueltanks, fuel lines,fuel caps,valves,canisters,filters,vaporhoses,clamps,connectors,and otherassociatedemission-relatedcomponents. Wherea warrantableconditionexists,MTDwill repairyoursmall off-roadengineat no cost to yourincludingdiagnosis,partsand labor. MANUFACTURER'S WARRANTY COVERAGE: This emissionscontrolsystemis warrantedfor two years.If anyemission-relatedpart on yourengine is defective,the part will be repairedor replacedby MTD. OWNER'S WARRANTY RESPONSIBILITIES: As the smalloff-roadengineowner,youare responsibleforthe performanceof the requiredmaintenancelisted in your Owner'sManual.MTD recommendsthat you retainall yourreceiptscoveringmaintenanceson yoursmall off-roadengine,but MTDcan not denywarrantysolelyfor the lack of receiptsor foryour failureto ensurethe performanceto all scheduledmaintenance. As the smalloff-roadengineowner,youshouldhoweverbe awarethat MTDmaydenyyour warrantycoverageif yoursmall off-roadengine or part hasfaileddue toabuse, neglect,impropermaintenanceor unapprovedmodifications. Youare responsiblefor presentingyour smalloff-roadengineto an AuthorizedMTDServiceDealeras soonas a problemexists.Thewarranted repairsshouldbe completedin a reasonableamountof time,notto exceed30 days. If you haveanyquestionsregardingyourwarrantyrightsand responsibilities,you shouldcontacta MTDService Representativeat 1-800-800-7310 and addressis MTDCONSUMERGROUP,RO. Box361131,ClevelandOH,44136-0019. DEFECTS WARRANTY REQUIREMENTS FOR 1995 AND LATER SMALL OFF-ROAD ENGINES: This sectionappliesto 1995and later smalloff-roadengines.The warrantyperiodbeginson the datethe engineor equipmentis deliveredto an ultimatepurchaser. (a) GeneralEmissionsWarrantyCoverage MTDmustwarrantto the ultimatepurchaserand eachsubsequentpurchaserthat the engineis: (1) Designed,built,and equippedsoas to conformwith all applicableregulationsadoptedby the Air ResourcesBoardpursuantto its authorityin Chapters1 and 2,Part 5, Division26 of the Healthand SafetyCode; and (2) Freefrom defectsin materialsand workmanshipthat causethe failureof a warrantedpart to be identicalin all materialrespectsto the partas describedin theengine manufacturer'sapplicationfor certificationfora periodof two years. (b) The warrantyon emissions-relatedpartswill be interpretedas follows: (1) Anywarrantedpart that is not scheduledfor replacementas requiredmaintenancein the writteninstructionsrequiredby Subsection(c) mustbe warrantedfor the warrantyperioddefinedin Subsection(a)(2). If any such partfails duringthe periodof warrantycoverage,it mustbe repairedor replacedby MTDaccordingto Subsection(4) below.Anysuch part repairedor replacedunder thewarrantymustbe warrantedfor the remainingwarrantyperiod. (2) Any warrantedpartthat is scheduledonlyfor regularinspectionin the writteninstructionsrequiredby Subsection(c) must be warrantedfor thewarrantyperioddefinedin Subsection(a)(2).A statementin such writteninstructionsto the effectof "repairor replaceas necessary"will not reducethe periodof warrantycoverage.Anysuch part repairedor replacedunderwarrantymustbe warrantedforthe remainingwarranty period. (3) Anywarrantedpartthat whichis scheduledfor replacementas requiredmaintenancein the writteninstructionsrequiredby Subsection(c) mustbe warrantedfor the periodd time prior to the first scheduledreplacementpointforthat part. If the part fails priorto thefirst scheduled replacement,the part mustbe repairedor replacedby MTDaccordingto Subsection(4) below.Any suchpart repairedor replacedunder warrantymustbe warrantedfor the remainderof the period priorto the first scheduledreplacementpointfor the part. (4)Repair orreplacement ofanywarranted partunder thewarranty provisions ofthisarticle must beperformed atnocharge totheowner ata warranty station. (5)Notwithstanding theprovisions ofSubsection (4)above, warranty services orrepairs must beprovided atallMTD distribution centers that arefranchised toservice thesubject engines. (6)Theowner must notbecharged fordiagnostic laborthatleads tothedetermination thatawarranted partisinfactdefective, provided that suchdiagnostic workisperformed atawarranty station. (7)Theengine manufacturer isliable fordamages toother engine components proximately caused byafailure under warranty ofanywarranted part. (8)Throughout theengine's warranty period defined inSubsection (a)(2), MTD willmaintain a supply ofwarranted partssufficient tomeet the expected demand forsuchparts. (9)Anyreplacement partmaybeused intheperformance ofanywarranty maintenance orrepairs andmust beprovided without charge tothe owner. Suchusewillnotreduce thewarranty obligations ofMTD. (10)Add-on ormodified partsthatarenotexempted bytheAirResources Board maynotbeused. Theuseofanynon-exempted add-on or modified parts shallbegrounds fordisallowing awarranty claim made inaccordance withthisarticle. Theengine manufacturer shallnotbe liable under thisarticle towarrant failures ofwarranted partscaused bytheuseofnon-exempted add-on ormodified part. (c) MTDwill includea copy of the followingemissionwarrantyparts list with each newengine,usingthose portionsof the list applicableto the e__&gine. (1) FuelMeteringSystem • Coldstart enrichmentsystem(soft choke) ,,Carburetor andinternalparts • Fuel Pump • FuelTank (2) Air InductionSystem • Air cleaner • Intakemanifold (3) IgnitionSystem • Sparkplug(s) • MagnetoIgnitionSystem (4) ExhaustSystem Catalyticconverter • SAI (Reedvalve) (5) MiscellaneousItemsUsedin AboveSystem Vacuum,temperature, position,time sensitivevalvesand switches Connectorsand assemblies (6) Evaporativecontrol • Fuel Hosecertifiedfor ARBevaporativeemissionof 2006. • Fuel HoseClamps Tetheredfuel cap Carboncanister Vaporlines GD0C-100174Rev.B MANUFACTURER'S LiMiTED WARRANTY The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canadaand/ or its territories and possessions (either entity respectively, "MTD"). "MTD" warrants this product (excluding its Normal Wear Parts and Attachments as described below) against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber, engine oil, air filters, spark plugs and tires. Attachments-- MTD warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment's original purchase or lease. Attachments include, but are not limited to items such as: grass collectors and mulch kits. HOWTO OBTAINSERVICE:Warranty service is available, WITH PROOFOF PURCHASE,through your local authorized service dealer. To locate the dealer in your area: In the U.S.A. Check your Yellow Pages, or contact MTD LLC at RO. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-2204683 or log on to our Web site at www.mtdproducts.com. In Canada Contact MTD Products Limited, Kitchener, ON N2G4J1, or call 1-800668-1238 or log on to our Web site at www.mtdcanada.com. This limited warranty does not provide coverage in the following cases: a. FOR c. Service completed by someone other than an authorized service dealer. d. MTD does not extend any warranty for products sold or exported outside of the United States and/or Canada, and their respective possessions and territories, except those sold through MTD's authorized channels of export distribution. e. Replacement parts that are not genuine MTD parts. f. Transportation charges and service calls. g. MTD does not warrant this product for commercial use. No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. Duringthe period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOWSTATELAW RELATESTO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage. Log splitter pumps, valves, and cylinders havea separate oneyear warranty. b. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683 MTD Canada Limited = KITCHENER, ON N2G 4J1; Phone 1=800=668=1238 GDOC-100016 REV. B
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