MTD Walk Behind Lawnmower, Gas Manual L0403118

User Manual: MTD MTD Walk Behind Lawnmower, Gas Manual MTD Walk Behind Lawnmower, Gas Owner's Manual, MTD Walk Behind Lawnmower, Gas installation guides

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Operator's Manual
21" Rear Discharge
Push Mower
Model Series
410 through 429
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass_covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark attester is used, it should be maintained in effective working order by the operator.
in the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
ECO#
PRINTED IN U.S.A. FORM NO. 770-10124C
(2/2002)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices .................................................................. 3
Slope Gauge ..................................................................................................... 6
Assembling Your Lawn Mower ........................................................................... 7
Know Your Lawn Mower .................................................................................... 10
Operating Your Lawn Mower ............................................................................. 11
Making Adjustments .......................................................................................... 12
Maintaining Your Lawn Mower ........................................................................... 13
Off-Season Stoarge ........................................................................................... 15
Troubleshooting ................................................................................................. 15
Parts List ............................................................................................................ 16
Shroud Chart ..................................................................................................... 18
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new lawn mower. It wilt help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. The information on
the model plate is very important if you need help from our Customer Support Department or
an authorized dealer.
You can locate the model number by standing at the operating position and looking down at the rear
of the deck. A sample model plate is explained below. For future reference, please copy the model
number and the serial number of the equipment in the space below.
(Model Number) (Serial Number)
MTD PRODUCTS INC
P.O. BOX 368022
CLEVELAND, OHIO 44136
Copy the model number here:
Copy the serial number here:
ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-
rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's
Manual packed separately with your unit for more information.
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support
representative. Please have your unit's model number and serial number ready when you
call. See previous section to locate this information. You wilt be asked to enter the serial
number in order to process your call.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol--HEED ITS WARNING.
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with
any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This
machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instruc-
tions could result in serious injury or death.
GeneralOperation
1. Read this operator's manual carefully in its entirety
before attempting to assemble this machine. Read,
understand, and follow all instructions on the machine
and in the manual(s) before operation. Be completely
familiar with the controls and the proper use of this
machine before operating it. Keep this manual in a safe
place for future and regular reference and for ordering
replacement parts.
2. This machine is a precision piece of power equipment,
not a plaything. Therefore, exercise extreme caution at all
times. Your unit has been designed to perform one job: to
mow grass. Do not use it for any other purpose.
3. Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and
understand the operation instructions and safety rules in
this manual and should be trained and supervised by a
parent. Only responsible individuals who are familiar with
these safe operation rules should use this machine.
4. Thoroughly inspect the area where the equipment is to
be used. Remove all stones, sticks, wire, bones, toys and
other foreign objects which could be tripped over or
picked up and thrown by the blade. Thrown objects can
cause serious personal injury. Plan your mowing pattern
to avoid discharge of material toward roads, sidewalks,
bystanders and the like. Also, avoid discharging material
against a wall or obstruction which may cause discharged
material to ricochet back toward the operator.
5. To help avoid blade contact or a thrown object injury, stay
in the operator zone behind the handles and keep
bystanders, helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop machine if
anyone enters the area.
6. Always wear safety glasses or safety goggles during
operation and while performing an adjustment or repair to
protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.
7. Wear sturdy, rough-soled work shoes and dose-fitting
slacks and shirts. Shirts and pants that cover the arms
and legs and steel-toed shoes are recommended. Never
operate this machine in bare feet, sandals, slippery or
light weight (e.g. canvas) shoes.
8. Do not put hands or feet near rotating parts or under the
cutting deck. Contact with the blade can amputate hands
9. A missing or damaged discharge cover can cause blade
contact or thrown object injuries.
10. Many injuries occur as a result of the mower being pulled
over the foot during a fall caused by slipping or tripping.
Do not hold on to the mower if you are failing; release the
handle immediately.
11. Never pub the mower back toward you while you are
walking. If you must back the mower away from a wall or
obstruction first look down and behind to avoid tripping
and then follow these steps:
a. Step back from the mower to fully extend your
arms.
b. Be sure you are web balanced with sure footing.
c. Pull the mower back slowly, no more than half way
toward you.
d. Repeat these steps as needed.
12. Do not operate the mower while under the influence of
alcohol or drugs.
13. Do not engage the self-propelled mechanism on units
so equipped while starting engine.
14. The blade control handle is a safety device. Never
attempt to bypass its operation. Doing so makes the
safety device inoperative and may result in personal
injurythrough contact with the rotating blade. The blade
control handle must operate easily in both directions and
automatically return to the disengaged position when
released.
15. Never operate the mower in wet grass. Always be sure of
your footing. A slip and fall can cause serious personal
injury. If you feel you are losing your footing, release the
blade control handle immediately and the blade will stop
rotating within three seconds.
16. Mowin daylightor good artificiallight. Walk, never run.
17. Stop the blade when crossing gravel drives, walkways
or roads.
18. If the equipment should start to vibrate abnormally, stop
the engine and check immediately for the cause.
Vibration is generally a warning of trouble.
19. Shut the engine off and wait until the blade comes to a
complete stop before removing the grass catcher or
unclogging the chute. The cutting blade continues to
rotate for a few seconds after the engine is shut off.
Never place any part of the body in the blade area until
you are sure the blade has stopped rotating.
and feet.
20.Neveroperatemowerwithoutpropertrailshield, 5.
dischargecover,grasscatcher,bladecontrolhandleor
othersafetyprotectivedevicesinplaceandworking. 6.
Neveroperatemowerwithdamagedsafetydevices.
Failuretodoso,canresultinpersonalinjury.
21.Mufflerandenginebecomehotandcancauseaburn.Do
nottouch.
22.Onlyusepartsandaccessoriesmadeforthismachineby
theoriginalequipmentmanufacturer(O.EM).Failureto Service
do so can result in personal injury.
23. If situations occur which are not covered in this manual,
use care and good judgment. Contact your dealer for
assistance. Telephone 1-800-800-7310 for the name of
your nearest dealer.
SlopeOperation
Slopes are a major factor related to slip and fall accidents
which can result in severe injury. Operation on slopes
requires extra caution. If you feel uneasy on a slope, do not
mow it. Before operating this unit on a slope or hilly area, use
the slope gauge on page 6 to measure slopes. If the slope is
greater than 15 degrees, do not mow it.
DO:
1. Mow across the face of slopes; never up and down.
Exercise extreme caution when changing direction on
slopes.
2. Watch for holes, ruts, rocks, hidden objects, or bumps
which can cause you to slip or trip. Tall grass can hide
obstacles.
3. Always be sure of your footing. A slip and fall can cause
serious personal injury. If you feel you are losing your
balance, release the blade control handle immediately,
and the blade will stop rotating within 3 seconds.
Do Not:
1. De not mow near drop-offs, ditches or embankments,
you could lose your footing or balance.
2. Do not mow slopes greater than 15 degrees as shown on
the slope gauge.
3. Do not mow on wet grass. Unstable footing could cause
slipping.
Children
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
mower and the mowing activity. They do not understand the
dangers. Never assume that children will remain where you
last saw them.
1. Keep children out of the mowing area and under the
watchful care of a responsible adult other than the
operator.
2. Be alert and turn mower off if a child enters the area.
3. Before and while moving backwards, look behind and
down for small children.
4. Use extreme care when approaching blind corners,
doorways, shrubs, trees, or other objects that may
obscure your vision of a child who may run into the
mower.
Keep children away from hot or running engines. They
can suffer burns from a hot muffler.
Never allow children under 14 years old to operate a
power mower. Children 14 years old and over should
read and understand the operation instructions and
safety rules in this manual and should be trained and
supervised by a parent.
Safe Handling OfGasoline:
1. To avoid personal injury or property damage use extreme
care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious
personal injury can occur when gasoline is spilled on
yourself or your clothes which can ignite.
2. Wash your skin and change clothes immediately.
3. Use only an approved gasoline container.
4. Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
5. If possible, remove gas-powered equipment from the
truck or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dispenser
nozzle.
6. Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do
not use a nozzle lock-open device.
7. Extinguish all cigarettes, cigars, pipes and other sources
of ignition.
8. Never fuel machine indoors because flammable vapors
will accumulate in the area.
9. Never remove gas cap or add fuel while the engine is hot
or running. Allow engine to cool at least two minutes
before refueling.
10. Neveroverfillfueltank. Fill tank to no more than ½ inch
below bottom of filler neck to provide space for fuel
expansion.
11. Replace gasoline cap and tighten securely.
12. If gasoline is spilled, wipe it off the engine and
equipment. Move unit to another area. Wait 5 minutes
before starting the engine.
13. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light as on a water
heater, space heater, furnace, clothes dryer or other gas
appliances.
14. To reduce fire hazard, keep mower free of grass, leaves,
or other debris build-up. Clean up oil or fuel spillage and
remove any fuel soaked debris.
15. Allow a mower to cool at least 5 minutes before storing.
GeneralService:
1. Never run an engine indoors or in a poorly ventilated
area. Engine exhaust contains carbon monoxide, an
odorless and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain
the blade and all moving parts have stopped. Disconnect
the spark plug wire and ground against the engine to
prevent unintended starting.
3. Checkthebladeandenginemountingboltsatfrequent
intervalsforpropertightness.Also,visuallyinspectblade
fordamage(e.g.,bent,cracked,worn)Replaceblade
withtheodginalequipmentmanufacture's(O.EM.)blade
only,listedinthismanual"Useofpartswhichdonot
meettheoriginalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
4. Mowerbladesaresharpandcancut.Wrapthebladeor
weargloves,anduseextracautionwhenservicingthem.
5. Keepallnuts,bolts,andscrewstighttobesurethe
equipmentisinsafeworkingcondition.
6. Nevertamperwithsafetydevices.Checktheirproper
operationregularly.
7. Afterstrikingaforeignobject,stoptheengine,disconnect
thesparkplugwireandgroundagainsttheengine.
Thoroughlyinspectthemowerforanydamage.Repair
thedamagebeforestartingandoperatingthemower.
8. Neverattempttomakeawheelorcuttingheight
adjustmentwhiletheengineisrunning.
9. Grasscatchercomponents,dischargecover,andtrail
shieldaresubjecttowearanddamagewhichcould
exposemovingpartsorallowobjectstobethrown.For
safetyprotection,frequentlycheckcomponentsand
replaceimmediatelywithoriginalequipment
manufacturer's(O.EM.)partsonly,listedinthismanual
"Useofpartswhichdonotmeettheoriginalequipment
specificationsmayleadtoimproperperformanceand
compromisesafety!"
10.Donotchangetheenginegovernorsettingoroverspeed
theengine.Thegovernorcontrolsthemaximumsafe
operatingspeedoftheengine.
11.Maintainorreplacesafetyandinstructionlabels,as
necessary.
12.Observeproperdisposallawsandregulations.Improper
disposaloffluidsandmaterialscanharmthe
environment.
YourResponsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in
this manual and on the machine.
/ WARNING
L/3
I-t'l
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
.91 SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE /-
!.91 A POWER POLE
I I _ A CORNER OF A BUILDING _f)
_ _ I I I _ OR A FENCE POST r
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WARNING
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Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10
feet). On steeper inclines, a riding mower could overturn and cause serious injury. If operating a walk-
behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting
in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes.
SECTION3: ASSEMBLINGYOURLAWNMOWER
Unpacking
Remove staples, break glue on top flaps, or cut
tape at carton end and peel along top flap to open
carton.
Remove loose parts if included with unit (i.e.,
owner's manual, etc.).
Cut along corners and lay carton down flat.
Remove packing material.
Roll or slide unit out of carton. Check carton
thoroughly for loose parts.
Tools Required
1. Pair of Pliers
2. Phillips Screwdrivert
3. 7/16" or Adjustable Wrench 1-
1-Required for models with hardtop grass bags only.
NOTE: This operator's manual covers various models
of lawn mowers. Follow only those instructions which
pertain to your unit.
DisconnectSparkPlug Wire
In the case of lawn mowers where engine is
equipped with a rubber boot, attach rubber boot to
a bolt on the engine to ground. See Figure 1.
AssemblingHandle
NOTE: Reference to right or left hand side of the mower
is observed from the operating position.
Remove any packing material which may be
between the upper and lower handles for shipping
purposes.
Pull up and back on the upper handle to raise the
handle into the operating position. Make certain the
lower handle is seated securely into the handle
mounting brackets.
knob
Tighten
hand knob
Spark Plug Wire
With Rubber Boot
Spa
Plug
Engines with rubber boot
-Spark
Wire
Briggs & Stratton Engines
Retaining Spark
Post Plug
Spark Plug
Wire
Tecumseh engines
Figure 1
Before setting up your lawn mower, disconnect
spark plug wire from the spark plug, and ground it
against the engine. See Figure 1 .
Figure 2
Tighten the hand knobs securing upper handle to
lower handle (carriage bolts must be seated
properly into the handle). See Figure 2.
NOTE: Your mower is shipped with the handle in the
higher height position. If you wish to lower the height of
the handle, refer to the Adjustment Section at this time.
Using a pair of pliers, squeeze one leg of the lower
handle against the handle mounting bracket.
Remove the hairpin clips from the outer hole in the
weld pins on the handle mounting brackets. Insert
the hairpin clip into the inner hole on the weld pin.
See Figure 3. Repeat on other side.
_. Handle Mounting
Bracket
_Inserthairpin
\ N c,,phere
Hairpin \ \\ _'L_,_
=_'_ _ •/_'-Weld
_Pin
Figure 3
The rope guide is attached to the right side of upper
handle. Loosen the wing nut which secures the
rope guide.
With the spark plug wire disconnected and
grounded, hold the blade control handle against the
upper handle, and pull the starter rope out of the
engine. Release the blade control handle. Slip the
starter rope into the rope guide. Tighten the wing
nut. See Figure 4.
Make certain all nuts and bolts are tightened
securely.
Slip rope into
rope g R__
Guide
Wing Nut
Fi ure 4
Insert post on cable ties into holes provided on the
lower handle. Pull the cable tie tight and trim the
excess. See Figure 5.
Hole c
Lower
Handle
Cable Tie
P°sL
Figure 5
AssemblingGrassCatcher
NOTE: Make certain bag is tumed right side out before
assembling (waming label will be on the outside).
A. Soft Grass Bag
Parts for Soft Grass Bag:
1. Front Frame
2. Rear Frame
3. Bag
Assemble soft grass bag as follows:
Join the rear frame and front frame assembly as
shown in Figure 6A.
Place bag over frame (black plastic side is the
bottom of bag). Slip the openings in the side of the
plastic channel on bag over the hooks on the grass
catcher frame.
Secure bag to frame by working the plastic
channels on bag over frame as shown in Figure 6B.
All of the plastic channels except center top of bag
attach from the outside of bag. Center top of bag
attaches from the inside of bag.
AII Ii Frame
_Front
F"re (
Bag
B
Hook
astic
Channels
Figure 6
B. Hardtop Grass Bag
Parts for Hardtop Grass Bag:
1. Front Frame
2. Rear Frame (packed inside hardtop cover)
3. Bag
4. Hardtop Cover
5. Mounting Bracket
6. Phillips Screw
7. HexLockNut
Assemble hardtop grass bag as follows:
Insert one end of the rear frame into the slit in the
cloth channel on the edge of the grass bag (slits are
approximately 6 inches from the end of the bag).
See Figure 7A. Feed all the material on one side of
the frame before working it around frame. Make
certain the other end of rear frame comes out of the
slit in the other side. See Figure 7B.
Slit
/
Figure 7
Slide the front frame assembly into the rear frame
as shown in Figure 8. Push the front frame in so
that the cross piece on the front frame contacts the
rear frame.
Front Frame
_ over frame
Figure 8
Slip openings of the plastic channel on bag over the
grass catcher frame. See Figure 8. Secure front of
bag to front frame by working five plastic channels
on bottom, sides and top of bag over frame.
Hold the bag and frame so the bag hangs from the
frame (is not bunched around the frame). Slide the
handle of the grass catcher frame through the slot
inthe hardtop cover as shown in Figure 9.
Grass
Handle
Cover
through this
slot
Figure 9
Press the rear frame into the two tabs at the back of
the hardtop cover. Put the cross bar on the front
frame into the channel in front of the hardtop cover.
Figure 10
Head
Screw
Bracket
Lock
Nut
Place the mounting bracket under the front of the
handle, with the tabs on the bracket facing up.
Insert phillips head screw down through the hardtop
cover and mounting bracket. Secure with hex lock
nut. See Figure 10.
AttachingGrassCatcherTo Mower
NOTE: Make certain cables are muted to the outside of
the handle so they are not in the way when attaching
the grass catcher.
If your mower is equipped with a mulching baffle, it
is in place on the mower. To remove the mulching
baffle, lift the rear discharge door on the mower.
Remove the mulching baffle. See Figure 11 inset.
on slot here
Mulch
_ar Discharge
_Door
Figure 11
To attach the grass catcher: Lift the rear
discharge door on the mower. Place the hooks on
the grass catcher into the slots in the handle
bracket assemblies. Release the rear discharge
door. See Figure 11.
To remove the grass catcher: Lift the rear
discharge door on the mower as shown in Figure
11. Lift the grass catcher up, out of the slots in the
handle bracket assemblies. Release the rear
discharge door.
WARNING: Never operate mower unless
the hooks on the grass catcher are firmly
seated in the slots on the handle bracket
assemblies, and the rear discharge door
rests firmly against top of the grass catcher.
AssemblingChuteDeflector(ifequipped)
If your mower is equipped with the optional chute
deflector, assemble as follows:
Slide the rod into the upper edge of the chute
deflector so the tab on the rod is toward the left side
of the chute deflector. When assembled correctly,
the rod wilt extend further to the left side. See
Figure 12.
_..../_ Push
Nut
Chute
Deflector
Figure 12
Slide the push nut onto the right side of the rod to
secure.
AttachingChuteDeflectorToMower
To attach chute deflector: Lift the rear discharge
door on the mower. Place the ends of the rod into
the slots in the handle bracket assemblies. See
Figure 13. Release the rear discharge door.
To remove chute deflector: Lift the rear discharge
door on the mower. Lift the chute deflector up and
out of the slots in the handle bracket assemblies.
Release the rear discharge door. See Figure 13.
Rear
Door
I
Slots
Figure 13
IMPORTANT: This unit is shipped without gasoline or oil
in the engine. Be certain to service engine with gasoline
and oil before operating your mower.
SECTION4: KNOWYOURLAWNMOWER
Compare the illustrationsin Figure 14 with your lawn mower to familiarize yourself with the location of various
controls and adjustments. The operation of any lawnmower can result in foreign objects being thrown into the
operator's eyes, causing severe eye damage. Always wear safety glasses before operating the mower, or while
performing any adjustments or repairs on it.
Blade Control Handle
Upper Handle Throttle Control (if equipped)
Recoil Starter
Grass Catcher Lower Handle
Gas Cap
Height Adjustment Lever
Figure 14
10
Blade Control Handle
WARNING: The blade control mechanism is
a safety device. Never attempt to bypass it.
WARNING: The blade will be rotating
whenever the engine is running. Keep your
hands and feet away from a rotataing blade.
The blade control handle is located on the upper handle
of the mower. The blade control handle must be
depressed in order to operate the unit. Release the
blade control handle to stop the engine and blade.
Throttle Control Lever (If equipped)
The throttle control lever is located on the left side of the
upper handle. It is used to regulate engine speed.
Please note that if the mower is not equipped with this
lever, the engine has a constant speed throttle, which is
already set at full throttle for best performance.
_lb WARNING: The throttle control cannot be
used to stop the engine.
Recoil Starter
The recoil starter handle is attached to the handle and
is used to start the engine.
Height Adjustment Lever
The height adjustment lever is located on each wheel
and adjusts the cutting height. All four levers have to be
put at the same level for uniform cutting height.
SECTION5: OPERATINGYOURLAWNMOWER
WARNING: Keep hands and feet away
from the chute area on cutting deck. Refer to
warning label on the unit.
GasandOil Fill-Up
Service the engine with gasoline and oil as
instructed in the engine manual packed with your
mower. Read instructions carefully.
WARNING: Never fill fuel tank indoors, with
engine running or until the engine has been
allowed to cool for at least two minutes after
running.
BeforeStarting
Attach spark plug wire to spark plug. If the mower is
equipped with a rubber boot over the end of the
spark plug wire, ensure that the metal cap at the
end of the spark plug wire inside the rubber boot is
fastened securely over the spark plug's metal tip.
To Start EngineAndEngageBlade
If the engine is equipped with a fuel valve lever,
move it to the ON position. See Figure 15.
,i
er
Fuel Valve Lever f _
Figure 15
Move the throttle control/choke lever, if equipped,
forward all the way into the choke position. Warn
engine may not require choking. In that case move
the throttle into the FAST (rabbit) position only
If engine is equipped with a primer, prime engine as
instructed in the engine manual.
Standing behind the unit, depress the blade control
handle and hold it against the upper handle.
Grasp starter handle and pull rope out slowly until
engine reaches start of compression cycle (rope
will pull slightly harder at this point). Let the rope
rewind slowly.
Pull rope with a rapid, continuous, full arm stroke.
Keep a firm grip on starter handle. Return it slowly
to the rope guide.
After engine starts, move throttle control lever (if so
equipped) to desired engine speed. Your mower is
designed to operate at full throttle. Engines with
fixed throttles operate at full throttle too.
To StopEngineAnd Blade
Move throttle control lever, if equipped, to the
SLOW (turtle) position.
Release the blade control handle to stop the engine
and the cutting blade.
WARNING: The blade continues to rotate
for a few seconds after the engine has been
shut off.
Disconnect the spark plug wire and ground it
against the engine.
NOTE: For shipping purposes your mower is set with
the wheels in a low cutting height position. For best
results, raise the cutting position until it is determined
which height is best for your lawn. See cutting height
adjustment section on this page.
11
UsingRotaryMower
,_ WARNING: Never operate your unitwithout either the rear deflector or entire
grass catcher assembly in place.
Be sure that lawn is clear of stones, sticks, wire, or
other objects which could damage lawn mower or
engine. Such objects could be accidentally thrown
by the mower in any direction and cause serious
personal injury to the operator and others.
For best results, do not cut wet grass because it
tends to stick to the underside of the mower,
preventing proper discharge of grass clippings, and
could cause you to slip and fall. New grass, thick
grass or wet grass may require a narrower cut.
For a healthy lawn, never cut more than one-third of
the total length of the grass at any one cutting.
Lawn should be cut in the fall as long as there is
growth.
This mower is designed to be operated at full
throttle to give you the best cut and do the most
effective job of bagging the cut grass.
WARNING: If you strike a foreign object,
stop the engine. Remove wire from spark
plug, thoroughly inspect the mower for any
damage, and repair the damage before
restarting and operating the mower.
Extensive vibration of the mower during
operation is an indication of damage.
UsingMulcher (ifequipped)
For effective mulching, do not cut wet grass
because it tends to stick to the underside of the
deck, preventing proper mulching of grass
clippings.
New or thick grass may require a narrower cut. The
ground speed should be adjusted to the condition
of the lawn. If mowing has been delayed and the
grass has been allowed to grow in excess of 4",
mulching is not recommended. Mow using the
grass bag to reduce the grass height to 3-1/4"
maximum before mulching.
SECTION6: MAKINGADJUSTMENTS
WARNING: Do not at any time make any
adjustment to lawn mower without first
stopping engine and disconnecting spark
plug wire.
HandleHeight
Your mower is shipped with the handle in the higher
height position. To lower the handle height, proceed as
follows.
Remove the starter rope from the rope guide.
Remove the upper handle by removing the hand
knobs and washers and carriage bolts. Lay the
upper handle out of the way, being careful not to
bend or kink the cables.
Remove the hairpin clips from the weld pins on the
handle brackets. Press outward on the legs of the
lower handle, and remove it from the mower
Turn the lower handle around so the notches on the
bottom of the lower handle are facing forward as
shown in Figure 16. Reassemble, placing the
bottom holes inthe handle over the weld pins in the
handle mounting bracket.
•ower
Handle Notch
Figure 16
Reassemble the upper handle.
Place the hairpin clips in the inner holes in the weld
pins and attach the starter rope as instructed earlier
on page 7.
CuttingHeight
An adjusting plate and thumb lever at each wheel
position provides cutting height adjustment. Each
adjusting plate has nine height positions.
Simply depress the lever towards wheel and move
it to any of the nine positions for the desired cutting
height. See Figure 17. All four levers on the four
wheels must be placed in the same relative position
for uniform cutting height.
12
Height
Adjustment
_Lever
Figure 17
Carburetor
Minor carburetor adjustments may be required to
compensate for differences in fuel, temperature,
altitude and load. To adjust carburetor, refer to the
separate engine manual packed with your mower.
NOTE: A dirty air cleaner will cause an engine to run
rough. Be certain air cleaner is clean and attached to
the carburetor before adjusting carburetor.
,_ WARNING: If any adjustments are made
to the engine while the engine is running (e.g.
carburetor), keep clear of all moving parts. Be
careful of heated surfaces and muffler.
SECTION7: MAINTAININGYOURLAWNMOWER
,_ WARNING: Be sure to disconnect and
ground the spark plug wire before performing
any repairs or maintenance.
Maintaining the Blade
Periodically inspect the blade adapter for cracks,
especially if you strike a foreign object. Replace
when necessary.
WARNING: When removing the cutting
blade for sharpening or replacement, protect
hands by using heavy gloves or a rag to grasp
the cutting blade.
Remove the bolt and bell support which hold the
blade and adapter to the engine crankshaft. See
Figure 18. Remove the blade and adapter from the
crankshaft.
Crankshaft
Blade
Adapter
The blade can be tested by balancing it on a round
shaft screwdriver. Remove metal from the heavy
side until it balances evenly. It is recommended that
the blade always be removed from the adapter for
the best test of balance.
Before reassembling the blade and the blade
adapter to the unit, lubricate the engine crankshaft
and the inner surface of the blade adapter with light
oil (or engine oil). Lubricating the bolt holes, bolts
and inner surface of the nuts is also recommended.
Install the blade adapter on the crankshaft with the
"star" away from the engine. Place the blade with
the side marked bottom (or with part number) facing
away from the adapter. Align the blade bell support
over the blade with the tabs in the holes of the
blade and insert the hex bolt. Tighten the hex bolt to
the torque listed here.
Blade Mounting Torque:
Center Bolt: 450 in. Ibs. min., 600 in. lbs. max.
To ensure safe operation of your unit, all nuts and
bolts must be checked periodically for correct
tightness.
DeckCare
Bell
Support
__ Hex Bolt
Figure 18
When sharpening the blade, follow the original
angle of grind as a guide. It is extremely important
that each cutting edge receive an equal amount of
grinding to prevent an unbalanced blade. An
unbalanced blade wilt cause excessive vibration
when rotating at high speeds, and may cause
damage to the mower and/or personal injury.
NOTE: We do not recommend the use of pressure
washers or garden hose to clean your unit. These may
cause damage to electric components, spindles,
pulleys, bearings or the engine. The use of water will
shorten life of the mower and reduce its serviceability.
The underside of the mower deck should be
cleaned after each use to prevent a build-up of
grass clippings, leaves, dirt or other matter. If this
debris is allowed to accumulate, it will invite rust
and corrosion, and may cause an uneven
discharge of grass clippings at the next cutting.
13
Thedeckmaybecleanedbytiltingthemowerand
scrapingcleanwithasuitabletool(makecertainthe
sparkplugwireisdisconnected).
ReplacingRearFlap
To remove rear flap, cut off the flat end of the wire
rod which secures it to the deck. See Figure 19.
Attach the new flap and new rod to deck, bending
the ends of the new rod over to secure to deck.
Rear Discharge
Door
Handle
Bracket
Bracket
_ar
Flap
Lubrication
Blade Control
Lubricate the pivot points on the blade control handle
and the brake cable at least once a season with light oil.
See Figure 20. The blade control must operate freely in
both directions.
Rear Discharge Door
The torsion springs and pivot points should be
lubricated periodically with light oil to prevent any rust
or binding. Door must work freely.
Wheels:
The wheels require no lubrication. However, if the
wheels are removed for any reason, lubricate the
surface of the axle bolt and the inner surface of the
wheel with light oil. Engine oil may also be used.
Engine
Follow engine manual for lubrication instructions.
Figure 19
Engine
A list of key engine maintenance jobs required for good
performance by the mower is given below. Follow the
accompanying engine manual for detailed list and
instructions.
Maintain engine oil level as instructed in engine
manual.
Service air cleaner every 25 hours under normal
conditions. Clean every few hours under extremely
dusty conditions. Poor engine performance and
flooding usually indicates that the air cleaner should
be serviced. To service the air cleaner, refer to the
engine manual.
Clean spark plug and reset the gap once a season.
Spark plug replacement is recommended at the
start of each mowing season. Check engine
manual for correct plug type and gap specifications.
Clean engine regularly with a cloth or brush. Keep
the cooling system (blower housing area) clean to
permit proper air circulation. Remove all grass, dirt
and combustible debris from muffler area. Figure 20
LUBE
14
SECTION8: OFF-SEASONSTORAGE
If the lawn mower is not going to be used for 30 days or
longer, prepare the unit for storage. Follow the steps
below for proper storage of the mower.
Clean and lubricate mower thoroughly as described
in the lubrication instructions.
Refer to engine manual for correct engine storage
instructions.
Coat mower's cutting blade with chassis grease to
prevent rusting.
Store mower in a dry, clean area. Do not store next
to corrosive materials, such as fertilizer.
NOTE: When storing any type of power equipment in
an unventilated or metal storage shed, care should be
taken to rust-proof the equipment. Using a light oil or
silicone, coat the equipment, especially cables and all
moving parts.
SECTION9: TROUBLESHOOTINGGUIDE
Trouble
Engine fails to
start
Engine runs
erratic 2.
3.
4.
5.
6.
7.
Engine 1.
overheats 2.
3.
Possible Cause(s)
1. Blade control handle disengaged.
2. Sparkplug wire disconnected.
3. Dirty aircleaner.
4. Primer button not depressed.
5. Throttle control lever (if so equipped) not in
correct starting position.
6. Fuel tank empty or stale fuel.
7. Blocked fuel line
8. Faulty spark plug.
9. Engine flooded.
1. Throttle lever, if equipped, in START.
Spark plug wire loose.
Blocked fuel line, if equipped, or stale fuel.
Vent in gas cap plugged.
Water or dirt in fuel system.
Dirty air cleaner.
Carburetor out of adjustment.
Engine oil level low.
Dirty aircleaner.
Air flow restricted.
Corrective Actions
1. Engage blade control handle.
2. Connect wire to spark plug.
3. Refer to the engine manual.
4. Refer to the engine manual.
5. Move throttle lever to FAST or START position.
6.
7.
8.
9.
1.
2.
3.
4.
5.
6.
7.
1.
2.
3.
4. Carburetor not adjusted properly. 4.
Occasional skip 1. Spark plug gap too close. 1.
(hesitates) at 2. Carburetoridle mixture adjustment 2.
high speed improperly set.
Idles poorly 1. Spark plug fouled, faulty or gap too wide. 1. Reset gap to .030" or replace spark plug.
2. Carburetor improperly adjusted. 2. Refertotheengine manual.
3. Dirtyaircleaner. 3. Refertotheengine manual.
Excessive 1. Cutting bladeloose or unbalanced. 1. Tighten blade and adapter. Balance blade.
vibration 2. Bent cutting blade. 2. See an authorized service dealer.
Mower will not 1. Engine speed too low. 1. Set throttle at full throttle (If equipped).
mulch grass 2. Wet grass. 2. Do not mow when grass is wet; wait until later to cut.
3. Excessively high grass. 3. Mow once at a high cutting height, then mow again at
desired height or make a narrower cutting swath (1/2
width).
Uneven cut 1. Wheels not positioned correctly. 1. Place all four wheels in same height position.
2. Dull blade. 2. Sharpen or replace blade.
Fill tank with clean fresh gasoline.
Clean fuel line.
Clean, adjust gap or replace.
Refer to the engine manual.
Move throttle lever, if equiped, to FAST position.
Connect and tighten spark plug wire.
Clean fuel line; fill tank with clean, fresh gasoline.
Clear vent or threads or replace.
Drain fuel tank. Refill with fresh fuel.
Refer to the engine manual.
Refer to the engine manual.
Fill crankcase with proper oil.
Refer to the engine manual.
Stop engine and disconnect spark plug wire. Remove
blower housing and clean.
Refer to the engine manual.
Adjust gap to .030".
Refer to the engine manual packed with your unit.
NOTE: For repairs beyond the minor adjustments above, contact your local authorized service dealer
or call Customer Service at I (330) 220-4MTD or 1(800) 800- 7310.
15
SECTIONI0: PARTSLISTFORMODELSERIES410THROUGH429
27
15
\
57
27
66
59 75
50
l_ 59 446o 4s
Zag Tread Wheel \k
Wheel Chart
Type of Wheel Part No. Tread Color
Wheels WIGbearings 734-1781, Slot Hub Bar Tread* Grey
Wheels w/o bearings 734-1987, 8 x 1.8 Sp. Bar Tread* Grey
734-1988, 7x 1.8
Wheels w/o bearings 634-0020, Disc Hub Bar Tread* Grey
Wheel Assembly BB 734-2004A Zag Tread* Black
* See Illustration
16
ModelSeries410Through429
Ref Part No.
No.
1 747-1161A
2 710-1205
3 720-0279
4 710-1174
6 736-0451
7 710-0605
8 736-0501
9 712-0324
10 746-0876
11 749-1092A
749-0705
12 720-0295
13 749-0928
14 726-0240
15 764-0310
16 746-0957
746-1130
746-0554
746-1137
17 746-1110
18 764-0311
19 764-0309
764-0476A
20 714-0104
21 732-0678
22 732-0677
23 782-7000
24 751B213146
7510007775
25 646-0876
26 811-00748
27
28 710-1237
29 735-0639
30 732-0700
31 731-1236
32 753-0588
33 710-1044
34 736-0524A
36 742-0741
742-0641
37 736-0451
Description Ref Part No.
No.
Control Handle (Std.) 38 712-0431
Rope Guide 39 736-0356
Handle Knob 1/4-20 Thd. 40 712-0798
Curved Hd. Bolt 5/16-18 x 2" Lg 41 15261A
Hand Knob 42 15262B
Oval C-Sunk Mach. Scr.t 43 14832
Spring Washer .66" I.D.t 44 738-0507B
Hex L-Nut 1/4-20 Thd. 45 736-0105
Throttle Lever t 46 738-0102
Upper Handle 47 720-0426
Upper Handle (Models with Honda 48 732-0417A
engine only) 49 14578
Foam Grip (Optional) 14579
Lower Handle 50 14765
Cable Tie 14766
Rear Catcher Frame 51 782-5002
Control Cable- 37.25" 52 710-0654A
Control Cable-40" 53 782-5003
Control Cable-40.5" 54 710-1017
Control Cable-52" 55 710-0896
Throttle Control Wire - 42" t 56 682-0516A
Front Catcher Frame 57 682-0515A
Grass Bag 58 782-0310A
Grass Bag w/Logo 59 (See Wheel
Int. Cotter Pin 5/16" Dia. Chart )
Door Spring - R.H. 60 731-0981A
Door Spring - L.H. 720-0249
Rear Discharge Door 61 764-0433
Cable Clamp (B&S) t 62 731-1322A
Casing Clamp (Tec.) t 731-1876
Throttle Body t 63 710-0286
Throttle Box Comp. t (Models with 64 712-0324
Honda engine only) 65 782-9011
Engine 66 782-5007A
Hex Wash. Hd. Scr. #10-32 x .62" 67 782-5004
Lg. (B&S) t 68 731-1405
Spark Plug Boot t 69 711-0996
Wire Rod 70 726-0201
Rear Flap 71 710-0192
Blade Adapter Kit (Incl. Ref. 33, 34) 72 720-0275
Hex Bolt 3/8-24 x 1.5" Lg. 73 731-1506
Blade Bell Support 74 738-0213
21" Mulching Blade 738-0102
21" Blade 75 750-0535
Saddle Wash..320 I.D. x .93 O.D. 76 736-0504
Description
Flange L-Nut 3/8-16 Thd.
Bell-Wash..39" I.D. x 1.38"
Hex Nut 3/8-16 Thd.
Height Adj. Plate
Pivot Bar
Spring Lever Ass'y. w/Knob
Shld. Bolt .5" Dia. x .357"
Bell-Wash..38" I.D. x .88" O.D.
Axle Bolt
Spring Lever Knob
Spring Lever
Height Adj. Assembly Comp. - R.H.
Height Adj. Assy. Comp. -L.H.:I:
Pivot Bar R.H.
Pivot Bar L.H. -1:
Front Baffle
Hex L-Wash. Hd. Scr. 3/8-16 x 1"
Rear Baffle
Torx Mach. AB-Tap Scr. 1/4 x 62"
Wash.Scr. 1/4 -14 x .625
Handle Bracket Assembly - R.H.
Handle Bracket Assembly - LH.
21" R.D. Deck
Wheel Assy. Comp.
Hub Cap - Gray, Rad. Spoket
Hub Cap - Gray, Euro t
Grass Bag
Hard Top Cover w/o Logo
Hard Top Cover w/Logo
Pan Hd. Mach. Scr. 1/4-20 x .5" Lg.
Hex Nylon L-Nut 1/4-20 Thd.
Mounting Bracket
Mulching Baffle Plug t
Mulching Baffle - R.R. t
Deflector t
Rod t
Push Speed Nut t
Truss Scr. #10-24 x .38" Lg.
Knob
Deck: Front Cover t
Rear Axle Bolt t
Axle Bolt
Spacer t
Wave Washer t
t If equipped
:_ Not illustrated
17
SECTIONI: SHROUDCHART
Shroud 1Color ]
751B281439 parkR_- /
751B281440 JBlack
751B281443 JBright Red
Hardware: 710-1256
Shroud [Color J
731-1585B JBlacl_
Hardware: 710-1274
Shroud [Color ]
7511681311 /Black /
7511681911 JRed
7511682011 JGrey
Shroud Color
731-1395A Red
731-1396A Black
731-1397A Grey
Ha_ware:710-1256
Shroud Color
731-1586B Black
731-1612A Red
Hardware: 7510042823
Shroud Color
751B281451 Dark Red
Hardware: 710-1256
Not Illustrated
t7 Shroud [Color
51A1--"_8: JDarkR"e-d
pectra Style
Hardware: 7510042823
Shroud Color
731-1402A Yellow
731-1694A Black
731-1695 ;liver
731-1934A Charcoal
Hardware: 710-1256
Shroud J Color
7510143208 Black
Hardware: 7510042823
Shroud Color
751B281857 Black
751B281777 Yellow
Hardware: 710-1237
18
YOURNOTES
Date Comments
19
MANUFACTURER'S LIMITED WARRANTY
The limited warranty set forth below is given by MTD
PRODUCTS INC ("MTD") with respect to new merchan-
dise purchased and used in the United States, its posses-
sions and territories.
MTD warrants this product against defects in material and
workmanship for a period of two (2) years commencing on
the date of original purchase and will, at its option, repair or
replace, free of charge, any part found to be defective in
material or workmanship. This limited warranty shall only
apply if this product has been operated and maintained in
accordance with the Operator's Manual furnished with the
product, and has not been subject to misuse, abuse, com-
mercial use, neglect, accident, improper maintenance,
alteration, vandalism, theft, fire, water or damage because
of other peril or natural disaster. Damage resulting from the
installation or use of any accessory or attachment not
approved by MTD Products Inc. for use with the product(s)
covered by this manual will void your warranty as to any
resulting damages.
Normal wear parts or components thereof are subject to
separate terms as follows: All normal wear part or compo-
nent failures will be covered on the product for a period of
90 days regardless of cause. After 90 days, but within the
two year period, normal wear part failures will be covered
ONLY IF caused by defects in material or workmanship of
OTHER component parts. Normal wear parts and compo-
nents include, but are not limited to, belts, blades, blade
adapters, grass bags, rider deck wheels, seats, snow
thrower skid shoes, shave plates and tires. Batteries are
covered by a 90-day limited replacement warranty.
HOW TO OBTAIN SERVICE: Warranty service is avail-
able, WITH PROOF OF PURCHASE THROUGH YOUR
LOCAL AUTHORIZED SERVICE DEALER. To locate the
dealer in your area, please check for a listing in the Yellow
Pages or contact the Customer Service Department of
MTD PRODUCTS INC by calling 1-800-800-7310 or writ-
ing to P.O. Box 368022, Cleveland, Ohio 44136-9722.
This limited warranty does not provide coverage in the
following cases:
a, The engine or component parts thereof, These items
carry a separate manufacturer's warranty. Please
refer to the applicable manufacturer's warranty on
these items.
b. Log splitter pumps, valves and cylinders have a sepa-
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening and tune-ups, or adjustments such
as brake adjustments, clutch adjustments or deck
adjustments; and normal deterioration of the exterior
finish due to use or exposure.
d. MTD does not extend any warranty for products sold
or exported outside of the United States of America,
its possessions and territories, except those sold
through MTD's authorized channels of export distribu-
tion.
No implied warranty, including any implied warranty of
merchantability or fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty or guaranty, whether written or oral,
except as mentioned above, given by any person or
entity, including a dealer or retailer, with respect to any
product shall bind MTD. During the period of the War-
ranty, the exclusive remedy is repair or replacement of
the product as set forth above. (Some states do not
allow limitations on how long an implied warranty lasts, so
the above limitation may not apply to you.)
The provisions as set forth in this Warranty provide
the sole and exclusive remedy arising from the sales.
MTD shall not be liable for incidental or consequential
loss or damages including, without limitation,
expenses incurred for substitute or replacement lawn
care services, for transportation or for related
expenses, or for rental expenses to temporarily
replace a warranted product. (Some states de not allow
the exclusion or limitation of incidental or consequential
damages, so the above exclusion or limitation may not
apply to you,)
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of the safety features of the product shall void this War-
ranty. You assume the risk and liability for loss, damage, or
injury to you and your property and/or to others and their
property arising out of the use or misuse or inability to use
the product.
This limited warranty shall not extend to anyone other than
the original purchaser, original lessee or the person for
whom it was purchased as a gift.
How State Law Relates to this Warranty: This limited
warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.

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