Makita Jv2000 Users Manual

JV2000 to the manual bce4baea-9f07-4c67-a4a1-b330409d3931

: Makita Makita-Jv2000-Users-Manual-405714 makita-jv2000-users-manual-405714 makita pdf

Open the PDF directly: View PDF .
Page Count: 15

MODEL

JVZOOO

INSTRUCTION MANUAL

DOUBLE

INSULATION

SPEC1

FICATIONS

Max.

cutting capacities

in

wood

of

stroke

20

mm

1

50"

6

mm

263

mm 1.6 kg

(3/4")

(2")

1

(114")

1

0-3'400

1

(10-3/8")

(3.5

Ibs)

*

Manufacturer reserves the right to change specifications without notice

Note: Specifications may differ from country to country.

IMPORTANT

I

SAFETY

INSTRUCTIONS

TY

SONAL

READ

REDLCE

(For

All

Tools)

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED

TO

THE RISK OF FIRE, ELECTRIC SHOCK,

AND

PER-

INJURY, INCLUDING THE FOLLOWING:

ALL

INSTRUCTIONS.

1.

2.

3.

4.

5.

6.

7.

8.

9.

IO.

11.

12.

13.

2

WORK

AREA CLEAN.

Cluttered areas and benches invite injuries.

IDER

WORK

AREA ENVIRONMENT.

Don't use power tools

in

damp

CHILDREN AWAY. All

visitors should be kept away from work area.

let visitors contact tool or extension cord.

TOOL.

Don't force small tool or attachment to do the job of a

PROPERLY.

Don't wear loose clothing or jewelry. They can be caught

ing parts. Rubber gloves and non-skid footwear are recommended

SAFETY GLASSES. Also

use face or dust mask if cutting operation is

ptacle. Keep cord from heat, oil, and sharp edges.

URE

WORK. Use clamps or a vise to hold work. It's safer than using

hand and

it

frees both hands to operate tool.

N'T OVERREACH.

Keep proper footing and balance at all times.

INTAIN TOOLS WITH CARE.

Keep tools sharp and clean for better and

14.

F

E

I'

15.

L

16.

(

17.

$

t

18.

(

F

C

r

C

E

c

I

I'

t

19.

(

20.

F

t

I

vo

LT

outle

namc

for

tk

the

tl

voltas

IMOVE ADJUSTING KEYS AND WRENCHES. Form habit

of

checking to

!e that keys and adjusting wrenches are removed from tool before turning

on.

JOlD UNINTENTIONAL STARTING. Don't carry plugged-in tool with finger

I

switch. Be sure switch is OFF when

plugging

in.

UTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only

:tension cords intended for use outdoors and

so

marked.

TAY ALERT. Watch what you are doing, use common sense. Don't operate

01

when you are tired.

HECK DAMAGED PARTS. Before further use of the tool, a guard or other

irt that is damaged should be carefully checked to determine that

it

will

ierate properly and perform its intended function. Check for alignment of

oving parts, binding of moving parts, breakage of parts, mounting, and any

her conditions that may affect its operation. A guard or other part that

damaged should be properly repaired or replaced by an authorized serv-

e

center unless otherwise indicated elsewhere

in

this instruction manual.

we defective switches replaced by authorized service center. Don't use

01

if switch does not turn

it

on

and off.

UARD AGAINST ELECTRIC SHOCK. Prevent body contact

with

grounded

irfaces. For example; pipes, radiators, ranges, refrigerator enclosures.

!PLACEMENT PARTS. When servicing, use only identical replacement parts.

,GE WARNING: Before connecting the tool to a power source (receptacle,

etc.) be sure the voltage supplied is the same as that specified on the

)late of the tool. A power source with voltage gr.eater than that specified

!

tool can result

in

SERIOUS INJURY to the user

-

as well as damage to

01.

If

in

doubt, DO NOT PLUG IN THE TOOL. Using a power source with

e

less than the nameplate rating is harmful to the motor.

3

ADDITIONAL SAFETY RULES

1.

Avoid cutting nails. Inspect for and remove all nails from the workpiece be-

2.

Don't cut hollow pipe.

3.

Do

not cut oversize workpiece.

4.

Check for the proper clearance beneath the workpiece before cutting

so

that

5.

Hold the tool firmly.

6.

Check the blade is not contacting the workpiece before the switch

is

turned

7.

Keep hands away from moving parts.

8.

When cutting through walls, floors or wherever "live" electrical wires may

be encountered,

DO

NOT TOUCH ANY METAL PARTS

OF

THE TOOL!

Hold the tool only by the plastic handle to prevent electric shock

if

you cut

through a "live" wire.

fore operation.

the blade will not strike the floor, workbench, etc.

on.

9.

Do

not leave the tool running. Operate the tool only when hand-held.

IO.

Always switch off and wait for the blade to come to

a

complete stop before

11.

Do

not touch the blade

or

the workpiece immediately after operation; they

removing the blade from the workpiece.

may be extremely hot and could burn your skin.

SAVE THESE INSTRUCTIONS.

4

HOW

TO

USE

Installing jig saw blade

m

Use the hex wrench to loosen the hex

socket head bolt which holds the blade.

Loosen

I

Fig

1

With the blade teeth facing forward, insert

the blade into the blade holder

as

far

as

it

will go.

Make sure that the back edge of the blade

fits into the roller and tighten the hex

socket head bolt securely with the hex

wrench.

Fia

2

NOTE

:

The larger hole of the blade can be seen

as

shown in Fig.

3

even after blade installa-

tion.

r

-

r4

Fig.

:

S

Switch action

To

start the tool, simply squeeze the

switch

lever.

Release

the lever to stop.

Tool

speed

(0

to

3,400

RPM)

is

increased

by increasing pressure on the lever.

CAUTION

:

Before plugging in the tool, always check

to

see

that the paddle switch actuates pro-

perly and returns to the

"OFF"

position

when released.

Switch

lever

(Paddle

wifed

~

__

I

Straight line or orbital cutting action

Conventional jig saws cut with

a

straight

line action, that

is,

the blade moves only

up and down in

a

straight line. ,Your saw

also cuts in this manner but, for softer

materials, an orbital cutting action can be

selected. Soft materials, like wood and

plastic permit deep penetration of indivi-

dual saw teeth. The orbital action thrusts

the blade forward

on

the cutting stroke

and greatly increases cutting speed over

conventional

jig

saws. Harder materials like

metal should be cut using the straight line

cutting action or

a

very low orbital setting.

To

select straight line or orbital cutting,

adjust the number on the saw.

Fig.

4

I

Fig.

Position

0

-

Thick metal. Clean cuts in wood, plastics, vinyl chloride,

etc.

Position

I

-

Thin metal, aluminum, hard wood. Curved line cutting.

Position

I1

-

Wood, plastics, vinyl chloride, etc. Hi-speed aluminum, metal cutting.

Curved line cutting.

Position

I11

-

Hi-speed wood cutting.

6

Operation

Turn the tool on before contacting the

workpiece. Then rest the base flat on the

workpiece and gently move the tool

for-

ward along the previously marked cutting

line.

Plunge cutting

Starting

a

cut

at

other than the edge of the

workpiece without first drilling

a

starting

hole requires

a

“plunge cut”. This can be

accomplished by tipping the tool forward

until the front end of the base rests against

the workpiece. Switch the tool on and

lower the back end of the tool slowly,

gradually allowing the balde to saw through

the wood until the base

is

able to sit flat on

the workpiece. You may then proceed for-

ward with the cut in

a

normal manner.

If using

a

drill for

a

starting hole, bore

a

hole over

12

mm

(1/2”)

in diameter. Then

insert the blade in it and proceed.

Front flush cuts

Loosen the bolt on the back

of

the base

with the hex wrench, then slide the base

backwards. Check the contact between the

back edge of the blade and the roller, then

secure the

bolt.

Fig.

6

I

LI

Fig.

’

Fig.

8

7

Bevel cutting

1.

With the base tilted, you can make bevel

cuts

at

any angle between

0"

and

45"

(left to right).

2.

Loosen the bolt on the back of the base

with the hex wrench. Tilt the base to

the desired angle. The edge of the hous-

ing indicates the bevel angle. (Fig.

IO).

Then check for contact between the

back edge

of

the blade and the roler.

Now tighten the bolt securely on the

back of the base.

Finishing edges

To

trim edges or make dimensional adjust.

ments, run the blade lightly along the cut

edges.

For smoother cutting of plywoods or other

materials with easily splintered surfaces,

the wood may be coated or transparent

tape used over your cutting line.

I

Fig.

9

I

Roller

1

Edge

of

housing

Fig.

I(

1

7

Fig.

11

8

Using guide rule

(Rip

fence)

1.

When cutting widths

of

under

150

mm

(6")

repeatedly, use

of

the guide rule

will assure fast, clean, straight cuts.

2.

To

attach the guide rule (rip fence), use

the hex wrench to loosen the screw on

the under side

of

the base in front, slip

in the guide rule and secure the screw.

Using circular guide

1.

Use

of

the circular guide insures

smooth cutting

of

circles (radius;

200

mm;

7-7/8")

and arcs.

clean,

under

Fig.

13

Fig.

14

9

2.

When attaching the circular guide, use

the pin, inserting

it

in the center hole

(arrow) and secure

it

with the threaded

knob. The circular guide attaches to the

base

of

the tool in the same manner

as

the guide rule (rip fence).

Metal

cutting

Always use

a

suitable coolant (cutting oil)

when cutting metal. Failure to do

so

will

cause significant blade wear.

The underside of the workpiece can be

greased instead of using

a

coolant. (Fig.

17).

Pic

for

circular

gulde

Fig.

15

Fig.

16

Fig.

17

10

MAINTENANCE

CAUTION

:

Always be sure that the

tool

is

switched

off

and unplugged before attempting to perform

inspection or maintenance.

Replacing carbon brushes

Remove and check the carbon brushes

regularly. Replace when they wear

down

to about

4.5

mm

(3/16")

or

less.

Keep

the brushes clean and free to slip in the

holders. Both brushes should be changed

at

the same time, Use only Makita carbon

brushes.

,

.

.

.

-

-.

.

U

4.5"

(3/16")

Fig.

18

Use

a

screwdriver to remove the brush

holder cap

as

shown in the figure.

Fig.

19

Take out the worn brush, insert the new

one and secure the brush holder cap.

I I

Fig.

20

To

maintain product SAFETY and RELIABILITY, repairs, any other maintenance or

adjustment should be performed by Makita Authorized or Factory Service Center, always

using Makita replacement parts.

11

ACCESSORIES

CAUTION

These accessories or attachments

are

recommended for

use

with your Makita tool specified in this

manual The

use

of

any other accessortes or attachments might present

a

risk of injury to persons The

accessories or attachments should

be

used only in the proper and intended manner.

0

Jig saw blade

(packed 10 each in handy vinyl pouch)

scro

cu

ing

0

Guide rule

(Rip

fence)

Part

No.

164113-2

0

Hex wrench

3

Part

No.

783201-2

0

Circular guide assembly

Part

No.

123030-5

12

JIG

SAW

@"

Model

JV2000

hc.-18-'84

EN

Note: The switch, noise suppressor and other part

configurations may differ from country to country

13

MODEL

JV2000

AtD

DESCRIPTION

Dec

-18

84

US

$s0ED

DESCRIPTION

MACHINE

~

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

1

6

1

1

1

1

1

1

1

1

2

1

4

1

1

1

1

1

2

1

1

1

1

1

1

I

1

1

2

1

1

1

-

Pan

Head

Screw M5x8

IWifh Warherl

Compresslo"

spmg

4

Sleel

Ball

4

PI"

4

Pin

4

Roller

RelalMl

sponge12

21

Blade

Clamp

Hex

Socket

Head

Boll M4x10

Plate

G~~~

noUPlng cover

Pan

Head

Screw M4x35

IWith Washer]

Fiber Washer

8

Felt

Slider

Ball Bearing

805

Holder

Pan

Head

Screw M4xB

IWifh Washer]

Pan

Head

Screw M6x55

IWith Washerl

GW

Needle Bearing

407

Bush

4

Gear

Flat Washer

28

cam

Plate

Flat

Washer

8

Rubber

Pin

4

Ball Bearing 608LB

Fan 58

ARMATURE ASSEMBLY

lWith Items

30 341

GW

nourlng

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

5)

58

59

60

61

82

63

64

65

66

61

-

1

1

1

2

1

1

2

2

1

1

1

1

1

1

2

1

1

1

2

I

1

1

1

1

1

1

1

2

2

1

2

1

2

-

insulation

Washer

Ball

Bearing

627LB

FIELD

ASSEMBLY

Hex

80'1

M4x55

IWilh Warherl

Lever

30

Steel

Ball

3

5

Flat

Washer

6

Stop

Ring

E

4

Needle Bearing

810

Flat Washer

6

STOP

Ring

E

6

Hex

Nur

M5

Base

Hex

Socket Head

Ball

M5x10

Stop

Ring

E

3

Hex

Socket Head

Boll

M4x25

Spring Washer

4

Clamp

Plate

Rivet

0

5

Name

Plate

Motor Housing

Cord

Guard

Stop

Ring

E-3

Swifch Lever

P,"

4

Cord

Switch

Carbon Brush

Brush Holder

Cap

Strain

Relief

Pan

Head

Screw

M4x18

(With Washer)

Switch

Cover

Pan

Head

Screw

M4x30

IWith Washerl

Note

The SwItch

and

other

part

spe~ifi~at~ons may

differ

from country

to

country

14

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to

be free of defects from workmanship and materials for the period of ONE YEAR from the date of

original purchase. Should any trouble develop during this one-year period, return the COMPLETE

tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows

the trouble is caused by defective workmanship or material, Makita will repair (or at

our

option,

replace) without charge.

This Warranty does not apply where:

repairs have been made or attemvted by others:

repairs are required because

of

normal

wear and tear:

The tool has been abused, misused or improperly maintained;

alterations have been made to the tool.

IN

NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-

SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER

APPLIES BOTH DURING AND AFTER THE TERM

OF

THIS WARRANTY.

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED

WARRANTIES

OF

“MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”

AFTER THE ONE-YEAR TERM OF THIS WARRANTY.

This Warranty gives you specific legal rights, and you may also have other rights which vary from

state to state. Some states do not allow the exclusion or limitation

of

incidental or consequential

damages,

so

the above limitation

or

exclusion may not apply to you. Some states do not allow

limitation

on

how long an implied warranty lasts,

so

the above limitation may not apply to you.

maKita€&c&u

=

Mknka,Ltd.

11-8.3-chome, Sumiyoshi-cho.

Anjo,

Aichi

446,

Japan

883285

-

063A

PRINTED

IN

JAPAN

1985-1

1-N