Makita M102 Users Manual

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82 mm (3-1/4")

MODEL Mi02

INSTRUCTION MANUAL

DOUBLE

INSULATION

SPEC IFICAT IONS
Planing width

1

Planing depth

8 2 m m (3-114")

1

1 mm (1/32"1

1

No loadspeed
(RPM)

i

16,000

Overall length

295 m m I 1 1 518")

* Manufacturer reserves the right t o change specifications w i t h o u t notice

* Note Specifications may differ from country t o country

1

Net weight
2 5 k g ( 5 5 lbsi

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)

WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING:

READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well lit. Don't expose power tools t o rain.
Don't use tool in presence of flammable liquids or gases.

3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.

4.STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high
or locked-up place

-

out of reach of children.

5. DON'T FORCE TOOL. It will do the job better and safer at the rate for which
it was intended.

6. USE RIGHT TOOL. Don't force small tool or attachment t o do the job of a
heavy-duty tool. Don't use tool for purpose not intended.

7 . DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering t o contain long hair.

8.USE SAFETY GLASSES. Also use face or dust mask i f cutting operation is
dusty.
9. DON'T ABUSE CORD. Never carry tool by cord or yank it t o disconnect from
receptacle. Keep cord from heat, oil, and sharp edges.

IO. SECURE

WORK. Use clamps or a vise t o hold work. It's safer than using
your hand and it frees both hands t o operate tool.
1 1 . DON'T OVERREACH. Keep proper footing and balance at all times.

12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.

13. DISCONNECT TOOLS. When not in use, before servicing, and when changing accessories, such as blades, bits, cutters.
2

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking t o
see that keys and adjusting wrenches are removed f r o m tool before turning
it on.
15. AVOID UNINTENTIONAL STARTING. Don‘t carry plugged-in tool with finger
on switch. Be sure switch is OFF when plugging in.

16. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only
extension cords intended for use outdoors and so marked.
17. STAY ALERT. Watch what you are doing, use common sense. Don’t operate
tool when you are tired.

18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked t o determine that it will
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere i n this instruction manual.
Have defective switches replaced by authorized service center. Don’t use
tool if switch does not turn it o n and off.

19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For. example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENT PARTS. When servicing, use only identical replacement parts.
VOLTAGE WARNING: Before connecting the tool t o a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY t o the user - as well as damage t o
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful t o the motor.

3

ADDITIONAL SAFETY RULES
1. Rags, cloth, cord, string and the like should never be left around the work
area.
2. Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation.
3. Handle the blades very carefully.
4.Be sure the blade installation bolts are securely tightened before operation.
5. Hold the tool firmly with both hands.
6. Keep hands away from rotating parts.
7. Before using the tool o n an actual workpiece, let it run for a while. Watch
for vibration or wobbling that could indicate poor installation or a poorly
balanced blade.
8. Make sure the blade is not contacting the workpiece before the switch is
turned on.
9. Wait until the blade attains full speed before cutting.

IO. Keep

at least 200 m m ( 8 " ) away from the tool at all times.
1 1 . Always switch o f f and wait for the blades t o come t o a complete stop before any adjusting.

12. Never stick your finger into the chip chute. Chute may jam when cutting
damp wood. Clean out chips with a stick.

13. Do not leave the tool running. Operate the tool only when hand-held.
14.When leaving the planer, switch off and set it with the front base u p o n a
wooden block, so that the blades do n o t contact anything.

15. Always change both blades or covers o n the drum, otherwise the resulting
imbalance will cause vibration and shorten tool life.

SAVE THESE INSTRUCTIONS.

4

Removing or installing mini planer blades
CAUTION :
Always be sure that the tool i s switched off and unplugged before removing or installing
the blade.

To remove the blade, loosen the three
installation bolts with the socket wrench.
Remove the blade by carefully sliding it
from on the end of the drum.

WARNING:
Be extremely careful not to be cut by the sharp edges.

To install the blade, slide it inward from
the end of the drum into the gap between
the drum and the set plate. Adjust the
blade lengthwise so that the blade ends are
clear of the housing. Tighten the three
installation bolts securely with the socket
wrench. Adjust the front base to i t s highest
position (maximum depth of cut) by turning the knob on the front of the tool clockwise. Place the triangular rule flush on the
rear base. To check for proper blade protrusion, rotate the drum in the cutting
direction by turning the planer drive belt
while lightly holding the triangular rule flush against the rear base. The triangular rule
flush against the rear base. The triangular rule will be lifted very slightly and will be
moved forward (toward the front base). The triangular rule should move forward 15 mm (3/64"-13/64").
Check the blade protrusion a t both ends of the blade. The triangular rule should move forward equally a t both ends. I f the blade does not protrude
properly, use the blade gauge to adjust the blade protrusion.
Repeat the same procedures for the other blade on the drum.

5

NOTE :
A mini planer blade has a cutting edge on both sides, making it reversible for double blade
life and greater convenience.
CAUTION :
Tighten the blade installation bolts carefully when attaching the blades to the tool. A
loose installation bolt can be dangerous. Always check to see they are tightened securely.
Blade adjustment using blade gauge
Unscrew the three installation bolts.
Remove the drum cover, the mini blade
and the adjusting plate/set plate. Loosen
the two screws on the adjusting plate. Set
the mini blade on the blade gauge so that
the cutting edge of the blade is perfectly
flush with the inside edge of the blade
gauge. Set the adjusting platehet plate on
the blade gauge and over the mini blade so
that the blade locating lugs on the set plate
rest in the mini blade groove. Press in the
heel of the adjusting plate flush with the
back edge of the blade gauge. Tighten the
two screws on the adjusting plate.
Fit the heel of the adjusting plate into the
groove of the drum. Place the drum cover
over the adjusting plate/set plate. Screw in
the three installation bolts so that a gap
exists between the drum and the set plate
to allow the mini blade to slide into position. Follow the same installation procedures covered in "Removing or installing
mini planer blades".

Heel of
adjusting plate

Adjusting
date

M i n i planer blade

7
+

\

6

Groove

For the correct planer blade setting
Your planing surface will end up rough and uneven, unless the blade is set properly and
securely. The blade must be mounted so that the cutting edge is absolutely level, that is,
parallel to the surface of the reat base. Below are some examples of proper and improper
settings.
( A ) Front base (Movable shoe)

(6)Rear base (Stationary shoe)

Correct
setting

1

b z T

Nicks in
surface

Although this side view cannot show
it, the edges o f the blades run perfectly
parallel t o the rear base surface

Cause One or b o t h blades fails t o have
edge parallel t o rear base line

Gouging
at start

protrude enough in relation t o
rear base line

-

C)'m

Cause: One or b o t h blade edges protrudes too far in relation t o rear
base line.

Adjusting depth of cut
Depth of cut may be adjusted by simply
turning the knob on the front of the tool.

Switch action
To start the tool, simply pull the trigger.
Release the trigger to stop. For continuous
operation, pull the trigger and then push in
the lock button. To stop the tool from the
locked position, pull the trigger fully, then
release it.

CAUTION :
Before plugging in the tool, always check to see that the trigger switch actuates properly
and returns to the "OFF" position when released.
7

Planing operation
First, rest the tool front base flat upon the
workpiece surface without the blades making any contact. Switch on and wait until
the blades attain full speed. Then move the
tool gently forward. Apply pressure on the
front of tool a t the start of planing, and a t
the back a t the end of planing. Planing will
be easier if you incline the workpiece in
stationary fashion, so that you can plane
somewhat downhill. The speed and depth
of cut determine the kind of finish. The
power planer keeps cutting a t a speed that
will not result in jamming by chips. For
rough cutting, the depth of cut can be increased, while for a good finish you should
reduce the depth of cut and advance the tool more slowly.
Shiplapping
To make a stepped cut as shown a t the right, use the edge
fence.

8

You may wish to add to the length of the
fence by attaching an extra piece of wood.
Convenient holes are provided in the fence
for this purpose, and also for attaching an
extension guide (optional accessory).

I

I

NOTE :
When planing, move the tool with the edge fence flush with the side of the workpiece.
Otherwise uneven planing may result.
Max. shiplapping depth is 9 mm ( 1 1/32").
Chamfering
To make a cut as shown a t the right, align the "V" groove in
the front base with the edge of the workpiece and plane it as
shown in the figure (A).

MA1NTENANCE
CAUTION :
Always be sure that the tool is switched off and unplugged before attempting to perform
inspection or maintenance.
The tool will stop when the carbon brushes wear to a certain length. When this occurs,
both carbon brushes should be replaced.
To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and
replacement, any other maintenance of adjustment should be performed by Makita
Authorized or Factory Service Centers, always using Makita replacement parts.
9

ACCESSORI ES
CAUTION :
These accessories or attachments are recommended for use w i t h your Makita tool specified in this
manual. The use of any other accessories or attachments might present a risk of injury t o persons.
The accessories or attachments should be used only in the proper and intended manner.
0

Planer blade
Part No. 793209-0

0

Guide rule
Part No. 191455-1

0

Dust bag assembly
Part No. 122269-7

0

Screwdriver
Part No. 783002-8

0

Blade gauge
Part No. 41 1175-4

0

Socket wrench
Part No. 798145-3

10

Sep -17 -'87 US

82 mm (3-1/4")
POWER PLANER
Model MI02

Note The switch, noise suppressor and other part configurations
may differ from country to country

11

Sep.-17-'87
ITEM

AD:

'LtM

DESCRIPTION

MACHINE
1
1
2
1
1
1
1

9

1
1

IO

1

11
12
13
15
16
17
18
19
20
21

1
1
2
1
1
4
1
1
1
1

22
23
24
25
26
21

1
1
1
1
1
1

DESCRIPTION

MACHINE

~

1
2
3
4
5
6
7
8

US

Tapping Screw 8 1 4x40
Chip Cover
Tapping Screw BT 4x14
Rear Cover
Knob 46
Scale Plats
Flat Washer 10
Main Frame
Name Plate
Cord Guard
Cord
Strain Relief
Pan Head Screw M4xl8
Switch
Handle Cover
Tapping Screw BT 4x25
Ball Bearing 6000CLB
Stop Ring E-9
Fan 52
ARMATURE ASSEMBLY
IWith Item 18 - 231
Iniulation Washer
Ball Bearing 627LB
FIELD ASSEMBLY
Tapping Screw BT 4x16
Aux~I~ary
Baffle Plate
Rubber Pin 4

28
29

2
1
6
1
1

30

31
32

33

1

34
35
36
37

2
1
1
1
1
2
4
2

38
39
40
41
42
43
44
45
46
41
48
49
50
51
52
53
301

Tapping Screw 8T 4x60
Bracket

6

1
1
1
1
4
1
1
1
1
2
2
2

-

Tapping Screw BT 4x25
V Pulley 4-2OL
Belt Cover
Rubber Pin 4
Tapping Screw BT 4x25
Poly V Belt 4-241
v Pulley 4-37
Ball Bearing 600022
Rubber Pin 4
Adlust Plate
Pan Head Screw M4x5
Drum Plate
Hex Flange Head Bolt M6x17
Drum
Ball Bearing 60822
Rubber Pin 4
Bas
Tapping Screw BT 5x16
Front Base
Rubber Packing
Compres.lo" Sprmg 18
Screw M5x10
Brush Holder
Carbon Brush
set Plate

Note The switch and other part specifications may differ from country to country

MAKITA TWO YEAR LIMITED WARRANTY
FOR HOME USE ONLY
Every Makita tool IS thoroughly inspected and tested before leaving the factory It I S warranted to
be free of defects for a period of two years from the date of original purchase Should any trouble
develop during this t w o year period return the complete tool freight prepaid to one of Makita s
Factory or Authorized Service Centers If inspection shows the trouble IS caused by defective work
manship or material Makita will repair lor a1 our oplion replace) without charge

-

This warranly does not apply where
operation of the tool has not been restricted to Home Use
repairs have been made or attempted by others
repairs are required because of normal wear and tear
the tool has been abused misused or improperly maintained
alterations have been made 10 the tool
In no event shall Makita be liable for any indirect incidental or consequential damages from the
sale or use of the product This disclaimer applies both during and after the term of this warranty
Makita disclaims liability for any implied warranties including implied warranties of merchantabili
t y and fitness for a specific purpose after the t w o year term of this warranty

1

This Warranty gives you specific legal rights and you may also have other rights which vary from
state to state Some states do no1 allow the exclusion or limitation of incidental or consequential
damages so the above limitation or exclusion may not apply to you Some states do not allow lima
talion on how long an implied warranty lasts so the above limitation may not apply to you

nulK&L-

-

wlnb,ud.

11-8,3-chome, Sumiyorhi-cho. Anjo, Aichi 446, Japan
883506A063

PRINTED I N JAPAN
1988-8- N



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