Maytag Microwave Oven Umv1152Ca Users Manual 7303_01_Cover.pmd

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2006

Over-the-Range

Domestic

Microwaves

This Base Manual covers general information

Refer to individual Technical Sheet

for information on specific models

This manual includes, but is

not limited to the following:

UMV1152CA*

AMV1154BA*

AMV5164BA*

AMV5164BC*

AMV5206BA*

AMV6167BD*

MMV1153BA*

MMV4205BA*

MMV5165BA*

MMV5207BA*

MMV5207BC*

JMV8166BA*

JMV8208BA*

JMV8208BC*

JMV9169BA*

Service

This manual is to be used by qualified appliance

technicians only. Maytag does not assume any

responsibility for property damage or personal

injury for improper service procedures done by

an unqualified person.

16027303

June 2006

Replaces 16027128

Pride and workmanship go into every product to provide our customers with quality products. It is possible, however,

that during its lifetime a product may require service. Products should be serviced only by a qualified service

technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools,

parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE

APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.

Important Notices for Consumers and Servicers

!WARNING

To avoid risk of serious injury or death, repairs should not be attempted by an unauthorized service personnel,

dangerous conditions (such as exposure to electrical shock) may result.

CAUTION

Maytag will not be responsible for any injury or property damage from improper service procedures. If performing

service on your own product, assume responsibility for any personal injury or property damage which may result.

To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this

product. For further assistance, please contact:

Customer Service Support Center

CAIR Center

Web Site Telephone Number

WWW.AMANA.COM................................................ 1-800-843-0304

WWW.MAYTAG.COM ............................................. 1-800-688-9900

WWW.JENNAIR.COM ............................................. 1-800-536-6247

CAIR Center in Canada ........................................... 1-800-688-2002

Amana Canada Product ........................................... 1-866-587-2002

Recognize Safety Symbols, Words, and Labels

DANGER!

DANGER—Immediate hazards which WILL result in severe personal injury or death.

WARNING!

WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION!

CAUTION—Hazards or unsafe practices which COULD result in minor personal injury or product or property

damage.

Important Information

Important Information ................................................... 2

Important Safety Information ........................................ 4

Microwave Leakage Testing .......................................... 5

General Information

Specifications ............................................................ 7

Placement of the Oven............................................... 7

Location of Model Number ......................................... 7

Model Identification .................................................... 7

Service ....................................................................... 7

Parts and Accessories............................................... 7

Asure™ Extended Service Plan................................. 7

Radio Interference ...................................................... 7

Electrical Requirements ............................................. 8

Cleaning..................................................................... 8

Grounding Instructions ............................................... 8

Microwave Oven Description ...................................... 9

Troubleshooting Procedures

Troubleshooting Table .............................................. 10

Checkout Procedure: Fuse ..................................... 11

Error Code Table ..................................................... 12

Testing Procedures

Component Testing Procedures............................... 13

Control Panel Sensor Test ....................................... 16

Power Test (Traditional Test Method) ....................... 17

Traditional Power Test Temperature Chart ............... 17

Touch Pads/Control Panel

Switch Membrane Pinouts ............................ 18 - 30

Disassembly Procedures

Grille Removal .......................................................... 31

Door Assembly Removal .......................................... 31

Door Disassembly ................................................... 31

Control Panel Removal ............................................ 32

Printed Circuit Board Removal ................................ 32

Control Key Panel Removal ..................................... 33

Outer Case Removal ................................................ 33

Stirrer Assembly Removal ........................................ 33

Interlock Door Latch Switches Removal .................. 34

High Voltage Capacitor Removal.............................. 35

Diode Removal ........................................................ 35

Transformer Removal .............................................. 35

Replacing Fuse ....................................................... 35

Magnetron Removal ................................................. 35

Magnetron Fan Assembly Removal .......................... 36

Magnetron Thermal Fuse Removal ........................... 36

Humidity Sensor Removal (Select Models) .............. 36

Oven Thermostat Removal ....................................... 36

Turntable Motor Removal ......................................... 37

Vent Blower Removal ............................................... 37

Convection Motor and Heater Element Removal

(Select Models) ................................................... 38

Convection Heater Element Removal

(Select Models) ................................................... 38

Light Socket Removal .............................................. 38

Grille Heater Element Removal (Select Models) ....... 38

Appendix A

Installation Instructions ........................................... A-2

Appendix B

Use and Care information........................................ B-2

Table of Contents

The basic design of the Maytag and Amana microwave

oven makes it an inherently safe device to both use and

service. However, there are some precautions which

should be followed when servicing the microwave oven to

maintain this safety. These are as follows:

1. Always operate the unit from an adequately grounded

outlet. Do not operate on a two-wire extension cord.

2. Before servicing the unit (if unit is operable), perform

the microwave leakage test.

3. The oven should never be operated if the door does

not fit properly against the seal, the hinges or hinge

bearings are damaged or broken; the choke is

damaged, (pieces missing, etc.); or any other visible

damage can be noted. Check the choke area to

ensure that this area is clean and free of all foreign

matter.

4. If the oven operates with the door open and

produces microwave energy, take the following

steps.

A. Tell the user not to operate the oven.

B. Contact Maytag immediately.

5. Always have the oven disconnected when the outer

case is removed except when making the "live" tests

called for in the Service Manual. Do not reach into the

equipment area while the unit is energized. Make all

connections for the test and check them for tightness

before plugging the cord into the outlet.

6. Always ground the capacitors on the magnetron filter

box and H. V. Capacitor with an insulated-handle

screwdriver before working in the high voltage area

of the equipment compartment. Some types of

failures will leave a charge in these capacitors and

the discharge could cause a reflex action which

could make you injure yourself.

7. In the area of the transformer, capacitor, diode, and

magnetron there is HIGH VOLTAGE. When the unit is

operating, keep this area clean and free of anything

which could possibly cause an arc or ground, etc.

8. Do not for any reason defeat the interlock switches.

There is no valid reason for this action at any time;

nor will it be condoned by Maytag.

9. IMPORTANT: Before returning a microwave to a

customer, check for proper switch interlock action.

The primary and secondary switches MUST open

when the door is actuated. The monitor switch MUST

close at a 1/4 inch when the door is opened.

10.Before returning a microwave to a customer, verify

the door spacing is reasonably uniform along the

top, bottom, and sides, and that it measures 1/8 inch

or less.

11. The microwave oven should never be operated with:

• Any components removed and/or bypassed.

• Any of the safety interlocks failing.

• Any of the seal surfaces failing, missing, or

damaged.

12.To ensure that the unit does not emit excessive

microwave leakage and to meet the Department of

Health Human Service guidelines, check the oven

for microwave leakage using Narda Model 8100,

8200, Holaday HI1500, HI1501 or Simpson 380M

leakage monitor as outlined in the instructions. The

maximum leakage level allowed is 4mW/cm2.

13.If servicer encounters an emission reading over

4 mW/cm2 the servicer must cease repair and

contact the Maytag Service Department immediately

for further direction. Maytag will contact the proper

Government Agency upon verification of the test

results.

Important Safety Information

CAUTION

Read the following information to avoid possible exposure to microwave radiation:

Microwave Leakage Testing

Check for radiation leakage after servicing. Should the

leakage be more than 4mW/cm2 inform Maytag

immediately. After repairing or replacing any radiation

safety device, keep a written record for future

reference, as required by D.H.H.S. and HEW

regulations. This requirement must be strictly

observed. In addition, the leakage reading must be

recorded on the service repair ticket while in the

customer’s home.

Equipment

• Electromagnetic radiation monitor

• 600 cc glass beaker

Procedure For Measuring Radiation

Leakage

Note before measuring -

• Do not exceed meter full scale deflection. Leak

monitor should initially be set to the highest scale.

• To prevent false readings the test probe should be

held by the grip portion of the handle only.

• The scan speed is equal to one inch per antenna

revolution or one inch per second if antenna speed is

unknown.

• Areas to be checked are all door seal areas and any

venting parts.

• Leakage with the outer panel removed...4mW/cm2 or

less.

• Leakage for fully assembled oven with door normally

closed ...4mW/cm2 or less.

• Leakage for a fully assembled oven (before the latch

switch (primary) is interrupted) while pulling the door ...

4mW/cm2 or less.

1 . Pour 275 ±15 cc (9 oz ±1/2 oz) of 20 ± 5°C

(68 ± 9°F) water in a beaker which is graduated to

600 cc and place the beaker in the center of oven.

2. Set the radiation monitor to 2450 MHz and use it

following the manufacturer’s recommended test

procedure to assure correct results.

3. While measuring the leakage, always use the two

inch (5 cm) spacer supplied with the probe.

4. Press the start pad or turn on the timer and with the

magnetron oscillating, measure the leakage by

holding the probe perpendicular to the surface being

measured.

Measurement With the Outer Panel

Removed

Avoid contacting any high voltage components.

Whenever you replace the magnetron, measure for

radiation leakage before the outer panel is installed and

after all necessary components are replaced or

adjusted. Special care should be taken in measuring

around the magnetron.

Measurement With a Fully Assembled Oven

After all components including the outer panel are fully

assembled, measure for radiation leakage around the

door periphery, the door viewing window, the exhaust

opening, and air inlet openings.

Record Keeping and Notification After

Measurement

1. After any adjustment or repair to a microwave oven,

a leakage reading must be taken. Record this

leakage reading on the repair ticket even if it is zero.

2. A copy of the repair ticket and the microwave

leakage reading should be kept by the repair facility.

WARNING

General Information

This manual provides basic instructions and suggestions

for handling, installing , and servicing microwave ovens.

The directions, information, and warnings in this manual

are developed from experience with, and careful testing of

the product. If the unit is installed according to the

Installation Instructions, it will operate properly and will

require minimal servicing. A unit in proper operating order

ensures the consumer all the benefits provided by efficient

microwave cooking.

This manual contains information needed by authorized

service technicians to install and service the microwave

pertaining to this manual. There maybe, however some

information which needs further explanation. Refer to

individual Installation Instructions, Use and Care,

Technical Sheets, or toll free technical support line to

answer questions from authorized service technicians.

Cooking Nomenclature

A M V 6 1 6 7 B D W

Brand

A Amana

C Magic Chef

G Graffer &

Sattler

H Hardwick

J Jenn-Air

M Maytag

N Norge

U Universal

Y Crosley

Product Type

A Accessory/Cartridge

C Cooktop Updraft/Countertop

D Downdraft Cooktop or Warming Drawer

E Eyelevel Range

G Grill

L Range (20")

M Range (36")

P Drop In (24")

Q Wall Oven (27")

R Range, Free-Standing (30")

S Slide-In (30")

T Range Hood

V OTR

W Wall Oven

Y RV Range

Z RV Top

Fuel

B Butane

D Dual Fuel

E/J Electric

G Gas, Natural

L Liquid Propane

M Microwave

P Standing Pilot

X No Fuel

W Warming Drawer

Listing

A UL/AGA

C CSA/CGA/CUL

D Dual Listed

G 220-240 V / 50-60 Hz

M Military Model

P PSB Approved

(Singapore)

X Export 120 V / 60 Hz

Feature Content

1000-3999 Brands

4000-6999 Maytag/Amana

7000-9999 Jenn Air

Production Code

This identifies the

production version.

Color

A Almond on Almond

B Black

C Brushed Chrome

H Traditional White

L Traditional Almond

P Prostyle

Q Monochromatic Bisque

S Stainless

T Traditional Bisque

W White on White

F Frost White (True Color White)

N Natural Bisque (True Color Bisque)

General Information

Specifications

Refer to individual Technical Sheet for specification

information.

Placement of the Oven

This microwave can be easily placed in the kitchen, family

room, or anywhere else in the house. Place the oven on a

flat surface such as a kitchen countertop or a specially

designed microwave oven cart. Do not place oven above a

gas or electric range. Free air flow around the oven is

important.

Do Not Block Air Vents

All air vents must be kept clear during cooking. If air vents

are covered during operation the oven may overheat. In

this case, a sensitive thermal safety device automatically

turns the oven off. The oven will be inoperable until the

oven has cooled sufficiently.

Location of Model Number

To request service information or replacement parts, the

service center will require the complete model, serial, and

manufacturing number of your microwave oven. The

number is located inside the oven door cavity as shown in

the illustration below.

Model Identification

Complete enclosed registration card and promptly return.

If registration card is missing:

• For Amana product call 1-800-843-0304 or visit the

Web Site at www.amana.com

• For Maytag product call 1-800-688-9900 or visit the

Web Site at www.maytag.com

• For Jenn-Air product call 1-800-536-6247 or visit the

Web Site at www.jennair.com

• For product in Canada call 1-866-587-2002 or visit the

Web Sites at www.amana.com, www.maytag.com or

www.jennair.com

When contacting provide product information located on

rating plate.

Record the following:

Model Number: ___________________

Manufacturing Number: ___________________

Serial or S/N Number: ___________________

Date of purchase: ___________________

Dealer’s name and address: ___________________

Service

Keep a copy of sales receipt for future reference or in

case warranty service is required. To locate an authorized

servicer:

• For Amana product call 1-800-628-5782 or visit the

Web Site at www.amana.com

• For Maytag/Jenn-Air product call 1-800-462-9824 or

visit the Web Sites at www.maytag.com or

www.jennair.com

• For product in Canada call 1-866-587-2002 or visit the

Web Sites at www.amana.com, www.maytag.com or

www.jennair.com

Warranty service must be performed by an authorized

servicer. We also recommend contacting an authorized

servicer, if service is required after warranty expires.

Parts and Accessories

Purchase replacement parts and accessories over the

phone. To order accessories for your product call:

• For Amana product call 1-877-232-6771 or visit the

Web Site at www.amana.com

• For Maytag/Jenn-Air product call 1-800-462-9824 or

visit the Web Sites at www.maytag.com or

www.jennair.com

• For product in Canada call 1-866-587-2002 or visit the

Web Sites at www.amana.com, www.maytag.com or

www.jennair.com

Extended Service Plan

We offer long-term service protection for this new oven.

• Asure™ Extended Service Plan is specially designed

to supplement Amana’s strong warranty. This plan

covers parts, labor, and travel charges.

Call 1-866-232-6244 for information.

• Dependability Plus™ Extended Service Plan is

specially designed to supplement Maytag’s and Jenn-

Air’s strong warranty. This plan covers parts, labor, and

travel charges.

Call 1-800-925-2020 for information.

Radio Interference

1. Microwave oven operation may interfere with the radio

or TV reception.

2. When there is interference, it may be reduced or

eliminated by taking the following measures:

• Clean the door and the seal surface of the oven.

• Reorient the receiving antenna of the radio or TV.

• Relocate the microwave oven in relation to the radio

or TV.

• Move the microwave away from the receiver.

• Plug the microwave into a different outlet so that the

microwave and receiver are on different branch

circuits.

3. 120 VAC, 60 Hz household outlet. Be sure the circuit

is at least 15 or 20 A and the microwave oven is the

only appliance on the circuit. It is not designed for 50

Hz or any circuit other than a 120 VAC, 60 Hz circuit.

• Electrical Rating of the Oven: 120 VAC, 60 Hz.

General Information

Electrical Requirements

The oven is designed to operate on a Standard 120 VAC,

60 HZ household outlet.

Cleaning

Before cleaning the oven, unplug the power supply cord. If

impossible, open the oven door to prevent an accidental

oven start.

Inside of the Oven

Use a damp cloth to wipe out crumbs and spillovers. It is

important to keep the area between door and cavity front

clean to assure a tight seal. Remove greasy spatters with

a sudsy cloth, then rinse and dry. Do not use harsh

detergent or abrasive cleaners.

Glass Tray

The glass tray can be washed by hand or in the

dishwasher.

Control Panel

Wipe with a damp cloth followed immediately by a dry

cloth. The Child Lock feature is also useful when cleaning

the control panel. Child Lock prevents accidental

programming when wiping the control panel

(if so equipped).

Door

If steam accumulates inside or around the outside of the

oven door, wipe the panel with a soft cloth. This may

occur when the microwave oven is operated under high

humidity conditions and in no way indicates a malfunction

of the unit.

Outside Oven Surface

Clean with damp cloth. To prevent damage to the

operating parts inside the oven, the water should not be

allowed to seep into the ventilation openings.

After cleaning the oven, be sure that the rotating ring and

the glass tray are in the right position. Press the STOP/

CLEAR pad twice to reset any accidental key setting.

Grounding Instructions

This appliance must be grounded. If an electrical short

circuit occurs, grounding reduces the risk of electric

shock by providing an escape wire for the electric current.

The cord for this appliance has a grounding wire with a

grounding plug. Put the plug into an outlet that is properly

installed and grounded.

WARNING

To avoid risk of electric shock, personal injury or death,

use grounding plug properly.

Ask a qualified electrician if you do not understand the

grounding instructions or if you wonder whether the

appliance is properly grounded.

Keep the electrical power cord dry and do not pinch or

crush it in any way.

Properly Polarized and

Grounded Outlet

Three-Pronged (Grounding) Plug

For a permanently connected appliance: This appliance

must be connected to a grounded, metallic, permanent

wiring system, or an equipment grounding conductor

should be run with the circuit conductors and connected

to the equipment grounding terminal or lead on the

appliance.

General Information

Microwave Oven Description

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to microwave oven and discharge the

high-voltage capacitor before servicing, unless testing requires power.

CAUTION

• Verify proper grounding before checking for trouble.

• Be careful of the high voltage circuit.

• Discharge the high voltage capacitor.

• When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire from

these parts and then check continuity with the AC plug removed. To do otherwise may result in a false reading

or damage to your meter.

• Do not touch any part of the circuit on the printed circuit board, since static electric discharge may damage the

control panel. Always touch yourself to ground while working on this panel to discharge any static charge built

up in your body.

Troubleshooting Table

Symptom Cause Correction

Microwave oven does not work, no

display, fuse is OK. 1. Open or loose wire harness.

2. Open thermal (magnetron) cutout.

3. Open low voltage transformer.

4. Defective PCB assembly.

If thermal (magnetron) cutout is

defective, check fan motor.

If low voltage transformer is

defective, check PCB assembly.

Microwave oven does not work, no

display, fuse is blown. 1. Open or loose wire harness.

2. Defective primary latch switch.*

3. Defective monitor switch.*

4. Shorted high voltage capacitor.*

5. Shorted high voltage transformer.*

Check adjustment of primary,

interlock monitor and door

sensing switches.

Check power relay.

*NOTES: If any primary, interlock monitor or door sensing switches are defective, replace all at the same time.

If power relay contacts measure continuity, replace also.

If high voltage transformer is replaced, check diode and magnetron also.

Microwave oven does not accept

key input (touch pad input). 1. Key input is not in-sequence.

2. Open or loose connection between

key pad and PCB assembly.

3. Shorted or open key pad.

4. Defective PCB assembly.

Refer to operation instructions.

Check connection between key

pad and PCB assembly.

Replace key pad membrane.

Replace PCB assembly.

Microwave oven timer operational,

but microwave does not oscillate

(rotate).

1. Latch switches not aligned.

2. High voltage circuit loose connection

(magnetron filament circuit).

3. Defective high voltage components.

4. Power relay wiring open or loose.

5. Primary latch switch defective.

6. Power relay or PCB assembly

defective.

Adjust latch switches.

Check connections to high

voltage circuits (magnetron).

Check transformer, capacitor,

diode and magnetron fuse.

Check power relay wiring.

Replace power relay or PCB

assembly.

Microwave oven lamp and fan

motor activate. 1. Primary latch switch misadjusted or

loose.

2. Primary latch switch defective.

Adjust door and latch switches.

Replace all latch/door switches.

Microwave oven is programmable,

but timer does not work. 1. Secondary interlock open or loose

wiring.

2. Primary interlock switch misadjusted.

3. Secondary interlock switch defective.

Adjust door and latch switches.

Replace all latch/door switches.

Microwave oven output is low;

microwave oven takes a long time

to cook food.

1. Decrease in power source voltage.

2. High voltage circuit loose connection

(magnetron filament circuit).

3. Magnetron aging.

Home voltage fluctuations.

Check/replace magnetron.

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to microwave oven and discharge the

high-voltage capacitor before servicing, unless testing requires power.

Symptom Cause Correction

Microwave oven fan motor

engages when power cord is

plugged in.

1. Door sensing switch loose connector.

2. Door sensing switch loose wires. Check connector and wiring of

door sensing switch.

Microwave oven does not operate,

oven not in standby mode when

power cord is plugged in.

1. Check input voltage.

2. Defective PCB assembly. Make sure house outlet works.

Replace PCB assembly.

Microwave oven emitting a loud,

buzzing noise. 1. Fan and/or fan motor loose.

2. High voltage transformer loose.

3. High voltage diode shorted.

Check fan and/or fan motor.

Check high voltage transformer.

Replace high voltage diode.

Microwave oven turntable motor

does not rotate. 1. Turntable motor wiring loose/open.

2. Defective turntable motor. Check wiring of turntable motor.

Replace turntable motor.

Microwave oven stops during

cooking operation. 1. Open or loose wiring of primary

interlock switch.

2. Open thermal (magnetron) cutout.

Adjust door and latch switches.

Allow microwave oven to cool to

determine if magnetron TCO is

defective. Replace if necessary.

Microwave oven emits sparks

when cooking. 1. Metallic ware or cooking dishes

touching on the oven wall.

2. Ceramic ware trimmed with gold or

silver powder.

Do not use cookware with

metallic trimming or gold/silver

powder.

Microwave oven cooks unevenly. 1. Uneven intensity of microwave due

to microwave characteristics.

2. Microwave cavity dirty.

Cover food with plastic wrap or

cover food with a lid.

Clean microwave cavity.

Microwave oven turntable emits

noise when operating. 1. Turntable motor loose.

2. Turntable motor defective. Tighten screws securing motor.

Replace turntable motor.

Checkout Procedure: Fuse

PROBLEM CAUSE

Fuse blows immediately after door is closed.

Fuse blows immediately after door is opened. Improper operation of the primary interlock and secondary

interlock switches and/or interlock monitor switch.

Fuse blows when door is closed and START

key is touched. Malfunction of high voltage transformer; high voltage capacitor

including diode, magnetron, blower motor or circuit board.

NOTES: Replace blown fuse with 20 Amp fuse.

If the fuse is blown due to an improper switch operation, replace all interlock switches, PCB Ass’y and the

fuse simultaneously, and ensure they are connected properly.

Check for microwave energy leakage after replacing interlock and monitor switches.

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to microwave oven and discharge the

high-voltage capacitor before servicing, unless testing requires power.

Error Code Table

Error Code Explanation Possible Cause

SE Keypad shorted 10 seconds or longer. Sticky keypad(s).

E03 Convection motor or convection heater open. Motor and/or heater unplugged, wiring or PCB

assembly.

E11 Gas sensor open error. Sensor unplugged, wiring or PCB assembly.

E12 Gas sensor short error. Sensor unplugged, wiring or PCB assembly.

E13 T1 Max time error (oven did not preheat properly). PCB assembly.

E21 Thermal sensor open error. Sensor unplugged, wiring or PCB assembly.

E22 Thermal sensor short error. Sensor unplugged, wiring or PCB assembly.

E23 PREHEAT did not reach preset temperature within 30

minutes. Preheat cycle canceled. Convection heater or grill heater unplugged, wiring

or PCB assembly.

E24 Microwave temperature reaches 500° F (260° C) in

overheat condition. Microwave cancels all functions. Thermal or gas sensor, wiring or PCB assembly.

E61 Sensor open error. Sensor unplugged, wiring or PCB assembly.

E62 Sensor shorted error. Sensor shorted or PCB assembly.

E63 T1 Max Time error. PCB assembly.

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

Component Testing Procedures

Illustration Component Test Procedure Results

JMV9169BA*,

JMV8166BA*

High voltage

transformer

Primary

Secondary

Filament

0 V

120 V

Discharge Capacitor

Disconnect connector and measure

continuity with meter on R x 1 scale:

Secondary........................................

Filament ...........................................

Primary (High & Low) .......................

(Measure at room temp., or 70° F/ 22° C.)

Measure continuity with meter on "High"

scale: Primary winding to ground................

Filament winding to ground ..............

Approx. 118-123 .

Continuity.

Less than 1 .

Infinite .

AMV6167BD*

High voltage

transformer

Primary

Secondary

Filament

0 V

120 V

Discharge Capacitor

Disconnect connector and measure

continuity with meter on R x 1 scale:

Secondary........................................

Filament ...........................................

Primary (High & Low) .......................

(Measure at room temp., or 70° F/ 22° C.)

Measure continuity with meter on "High"

scale: Primary winding to ground................

Filament winding to ground ..............

Approx. 65-69 .

Continuity.

Less than 1 .

Infinite .

MMV5207B**,

JMV8208B**,

MMV4205BA*

High voltage

transformer

Primary

Secondary

Filament

0 V

120 V

Discharge Capacitor

Disconnect connector and measure

continuity with meter on R x 1 scale:

Secondary........................................

Filament ...........................................

Primary (High & Low) .......................

(Measure at room temp., or 70° F/ 22° C.)

Measure continuity with meter on "High"

scale: Primary winding to ground................

Filament winding to ground ..............

Approx. 88-92 .

Continuity.

Less than 1 .

Infinite .

AMV5164BC*

High voltage

transformer

Primary

Secondary

Filament

0 V

120 V

Discharge Capacitor

Disconnect connector and measure

continuity with meter on R x 1 scale:

Secondary........................................

Filament ...........................................

Primary (High & Low) .......................

(Measure at room temp., or 70° F/ 22° C.)

Measure continuity with meter on "High"

scale: Primary winding to ground................

Filament winding to ground ..............

Approx. 67-72 .

Continuity.

Less than 1 .

Infinite .

AMV5164BA*,

MMV5165BA*,

AMV1154BA*,

MMV1153BA*,

UMV1152CA*

High voltage

transformer

Primary

Secondary

Filament

0 V

120 V

Discharge Capacitor

Disconnect connector and measure

continuity with meter on R x 1 scale:

Secondary........................................

Filament ...........................................

Primary.............................................

(Measure at room temp, or 70° F/ 22° C.)

Measure continuity with meter on "High"

scale: Primary winding to ground................

Filament winding to ground ..............

Approx. 100-104 .

Continuity.

Less than 1 .

Infinite .

Lamp receptacle Test continuity of receptacle terminals ..........

Continuity when known good bulb is

inserted.

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

14 16027303

Illustration Component Test Procedure Results

Low voltage

transformer

Remove low voltage transformer from control

circuit board and check:

(Measure at room temp., or 68° F/20° C.)

Between pins 1 and 2 (Input)....................

Between pins 4 and 5 (19v output) ...........

Between pins 6 and 7 (7.0v output)..........

Between pins 7 and 8 (2.7v output)..........

Approx. 128 ..

Approx. 2 ..

Approx. 5 ..

Low voltage

transformer

AMV5164BC*,

MMV5165BA*

Remove low voltage transformer from control

circuit board and check:

(Measure at room temp., or 68° F/20° C.)

Between pins 1 and 2 (Input)....................

Between pins 4 and 5 (19v output) ...........

Between pins 7 and 8 (2.7v output)..........

Approx. 243 ..

Approx. 11 ..

Approx. 2 ..

Low voltage

transformer

AMV5164BA*,

AMV1154BA*,

MMV1153BA*,

UMV1152CA*

Remove low voltage transformer from control

circuit board and check:

(Measure at room temp., or 68° F/20° C.)

Between pins 1 and 2 (Input)....................

Between pins 4 and 5 (19v output) ...........

Between pins 7 and 8 (2.7v output)..........

Approx. 379 ..

Approx. 11 ..

Approx. 2 ..

Magnetron Discharge Capacitor

Remove wires from magnetron and connect

ohmmeter to terminals. Also check between

each terminal and ground.

Between Terminals: Less than 1 .

Each Terminal to Ground: Infinite ..

NOTE: This test is not conclusive. If

microwave oven does not heat and all

other components test good, replace the

magnetron and retest.

High Voltage

Capacitor

Discharge Capacitor

Remove wires from capacitor terminals and

connect ohmmeter, set on highest resistance

scale to terminals.

Check resistance between each terminal and

capacitor case. ..................................................

Between Terminals: Meter should

momentarily indicate continuity, then 9

M (deflection). A steady 9 M indicates

an open capacitor. Steady continuity

indicates a shorted capacitor. In either

case, replace capacitor.

Infinite .

High Voltage Diode Discharge Capacitor

Remove diode lead from capacitor and

connect ohmmeter.

Reverse leads for second test.

Infinite resistance should be measured in

one direction and several hundred K in

the opposite direction.

NOTE: Ohmmeter must contain a battery

of 6 volts minimum.

Power Control Relay

Disconnect the leads. Place water in the

microwave oven and select power levels 1

through 10. Press the START pad. Check

continuity between the terminals of the relays ...

Power Level Cycle On

(Continuity) Cycle Off

(Open)

1 4 sec 26 sec

2 7 sec 23 sec

3 10 sec 20 sec

4 13 sec 17 sec

5 16 sec 14 sec

6 19 sec 11 sec

7 22 sec 8 sec

8 25 sec 5 sec

9 28 sec 2 sec

10 30 sec 0 sec

Grill heater element

JMV9169BA*,

JMV8166BA*,

AMV6167BD*

Remove all wires from heater.

Measure resistance across terminals ................

Approx. 15-25  (70° F, 20° C).

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

Illustration Component Test Procedure Results

Convection heater element

JMV9169BA*,

JMV8166BA*,

AMV6167BD*

Remove all wires from heater.

Measure resistance across terminals ..........

Approx. 15-25  (70° F, 20° C).

Convection motor

JMV9169BA*,

JMV8166BA*,

AMV6167BD*

Remove all wires from motor.

Measure resistance across coil....................

Approx. 14.5 - 17 .

Primary interlock switch test

(Bottom switch)

Measure resistance between

terminals 1 and 2:

Door Open...................................................

Door Closed ................................................

Open (Infinite).

Continuity.

Secondary interlock switch

test

(Top switch)

Measure resistance between

terminals 1 and 2:

Door Open...................................................

Door Closed ................................................

Open (Infinite).

Continuity.

Interlock monitor switch test

(Middle switch)

Measure resistance between

terminals 1 and 2:

Door Open...................................................

Door Closed ................................................

Continuity.

Open (Infinite).

Fan motor

MMV4205BA*, AMV5206BA*,

MMV5207BA, JMV8208B**,

JMV9169BA*, JMV8166BA*,

AMV6167BD*

Remove all wires from motor.

Measure resistance .....................................

Approx. 28 - 35 .

Infinite or several, motor is defective.

Stirrer Motor

UMV1152CA*, AMV1154BA*,

AMV5164BA*, MMV1153BA*,

MMV5165BA*

Measure voltage across terminals ...............

Measure resistance across terminals ..........

Approx. 120 VAC.

Approx. 3 to 4 .

Stirrer Motor Measure voltage across terminals ...............

Measure resistance across terminals ..........

Approx. 120 VAC.

Approx. 108 to 132 k.

Turntable Motor

UMV1152CA*, AMV1154BA*,

AMV5164BA*, MMV1153BA*,

MMV5165BA*

Measure voltage across terminals ...............

Measure resistance across terminals ..........

Approx. 120 VAC.

Approx. 3 to 4 .

Turntable Motor Measure voltage across terminals ...............

Measure resistance across terminals ..........

Approx. 120 VAC.

Approx. 108 to 132 k.

Damper Motor

JMV9169BA*, JMV8166BA*,

AMV6167BD*

Measure voltage across terminals ...............

Measure resistance across terminals ..........

Approx. 120 VAC.

Approx. 3 to 4 k.

Louvre Motor

JMV8208B**, JMV9169BA*,

JMV8166BA*, AMV6167BD*

Measure voltage across terminals ...............

Measure resistance across terminals ..........

Approx. 120 VAC.

Approx. 3100 to 3900 k.

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

16 16027303

Illustration Component Test Procedure Results

Ventilation Motor

JMV8166BA*, AMV6167BD*

Discharge Capacitor

Remove two wires to run capacitor and

measure resistance across the wires ...........

Approx. 75 . (Tests all 3 windings.)

Ventilation Motor

JMV9169BA*

Discharge Capacitor

Remove two wires to run capacitor and

measure resistance across the wires ...........

Approx. 25 . (Tests all 3 windings.)

Vent Blower Motor (run)

Capacitor

Discharge Capacitor

Remove one wire from capacitor terminals

and connect ohmmeter. Set on highest

resistance scale.

Between Terminals: Meter should

momentarily indicate several ohms,

then return to infinity (deflection). If

no deflection occurs, or if continuous

deflection occurs, replace capacitor.

Terminal to Case: Infinite resistance.

Cavity (Flame Sensor)

Thermal Cut-Out

(Thermostat)

Disconnect all wires from TCO.

Measure resistance across terminals ..........

Non–resetable.

Open: ..... 212° F (100° C).

Cavity (Flame Sensor)

Thermal Cut-Out

(Thermostat)

Disconnect all wires from TCO.

Measure resistance across terminals ...........

Resetable.

Open: ..... 302° F (150° C).

Closed: .. 140° F (60° C).

Cavity (Flame Sensor)

Thermal Cut-Out

(Thermostat)

Disconnect all wires from TCO.

Measure resistance across terminals ..........

Non–resetable.

Open: ..... 248° F (120° C).

Magnetron Thermal Cut-Out

(Thermostat)

Disconnect all wires from TCO.

Measure resistance across terminals...........

Resetable.

Open: ..... 302° F (150° C).

Closed: .. 140° F (60° C).

Hood Thermal Cut-Out

(Thermostat)

Disconnect all wires from TCO.

Measure resistance across terminals ...........

NOTE: This TCO only works in an

overheat condition. Otherwise, it will

measure "open" when testing.

Resetable.

Open: ..... 158° F (70° C). Vent fan

engaged.

Closed: .. 104° F (40° C). Vent fan

disengaged.

Bottom Thermal Cut-Out

(Thermostat)

Disconnect all wires from TCO.

Measure resistance across terminals...........

Non–resetable.

Open: ..... 248° F (120° C).

Sensor Remove the red and black wires, connect

meter to red and black wires and measure

continuity......................................................

NOTE: Do not connect the meter to the

white and orange wires, as this may

damage the sensor.

30 .

Control Panel Sensor Test

Illustration Component Test Procedure Results

Sensor Test Apply power to microwave for 5 minutes.

Press AUTO DEFROST and REHEAT

pads simultaneously and monitor display

for V-Out value............................................

NOTE: Press AUTO DEFROST and

POPCORN pads for model AMV6167BD*.

Less than 6 .......... Sensor failure.

15 to 185.............. Normal.

More than 213...... Sensor failure.

Sensor Test

AMV5164B**,

MMV5165BA*

Apply power to microwave for 5 minutes.

Press AUTO DEFROST and REHEAT

pads simultaneously and monitor display

for V-Out value............................................

Less than 10 .......... Sensor failure.

10 to 150................ Normal.

More than 150........ Sensor failure.

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

Power Test (Traditional Test Method)

Test equipment required is Amana power test kit R0157397 (Fahrenheit), or

Menumaster power test kit M95D5 (Celsius).

1. Fill the plastic container to the 1000 ml. line with cool tap water.

2. Using the thermometer; stir the water, measure, and record the water temperature.

Initial water temperature should be approximately 60° F (16° C).

3. Place container on the center of the oven shelf and heat the water for

33 seconds for ovens with more than 1550 watts or 63 seconds for ovens with less than 1550 watts.

NOTE: Use a watch second hand, not the oven timer.

4. Stir the water, measure and record the temperature of the water after heating time is complete.

5. Subtract the starting water temperature (Step 2), from the ending water temperature (Step 4) to obtain the

temperature rise (T).

6. See the Traditional Power Test Temperature Chart below.

NOTES: • The IEC-705 test method requires precision measurements and equipment. It is not practical to

perform the IEC test in the field. To convert the traditional power test results to the approximate IEC-

705 rating, take the traditional power test results and add 100 watts per magnetron for the unit being

tested.

Example: 850 watts output using the traditional power test

+ 100 watts (1 magnetron X 100 watts)

950 Approximate IEC-705 results

• Always perform power test three times for accuracy, changing the water after each test is performed.

• Variation or errors in the test procedure will cause a variance in the temperature rise. Additional power

tests should be made if temperature rise appears marginal.

• Low line voltage will cause lower temperature rise.

Traditional Power Test Temperature Chart

SIXTY-THREE (63) SECONDS run time chart for units less than 1550 watts cooking power

Fahrenheit Celsius

T Cooking T Cooking T Cooking T Cooking

(° F) Power Output (° F) Power Output (° C) Power Output (° C) Power Output

16 620 23 891 7 490 15 1050

17 659 24 930 8 560 16 1120

18 697 25 969 9 630 17 1190

19 736 26 1007 10 700 18 1260

20 775 27 1046 11 770 19 1330

21 814 28 1085 12 840 20 1400

22 852 29 1124 13 910 21 1470

14 980 22 1540

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

18 16027303

Component Test Procedure Results

Touch Pad/Control

Panel

UMV1152CA*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

Enter/Start

Add 30 Seconds

Popcorn

Baked Potato

Vent Hi/Lo/Off

Reheat

Auto Defrost

Power Level

Light Hi/Lo/Off

Stop Clear

Clock

Kitchen Timer

Sound On/Off

Vegetables

Cook

Pizza Slice

Trace

2 & 12

3 & 12

4 & 12

5 & 12

6 & 12

1 & 13

2 & 13

3 & 13

4 & 13

1 & 12

1 & 9

2 & 9

3 & 9

4 & 9

6 & 9

2 & 10

3 & 10

4 & 10

6 & 10

1 & 11

2 & 11

3 & 11

4 & 11

6 & 11

5 & 13

6 & 13

Measurement

Continuity

Touch Pad/Control

Panel

MMV1153BA*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

Enter/Start

Add 30 Seconds

Popcorn

Baked Potato

Vent Hi/Lo/Off

Reheat

Auto Defrost

Power Level

Light Hi/Lo/Off

Stop Clear

Clock

Kitchen Timer

Sound On/Off

Vegetables

Cook

Pizza Slice

Trace

2 & 12

3 & 12

4 & 12

5 & 12

6 & 12

1 & 13

2 & 13

3 & 13

4 & 13

1 & 12

1 & 9

2 & 9

3 & 9

4 & 9

6 & 9

2 & 10

3 & 10

4 & 10

6 & 10

1 & 11

2 & 11

3 & 11

4 & 11

6 & 11

5 & 13

6 & 13

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

Component Test Procedure Results

Touch Pad/Control

Panel

AMV1154BA*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

Enter/Start

Add 30 Seconds

Popcorn

Baked Potato

Vent Hi/Lo/Off

Reheat

Auto Defrost

Power Level

Light Hi/Lo/Off

Stop Clear

Clock

Kitchen Timer

Sound On/Off

Vegetables

Cook

Pizza Slice

Trace

2 & 12

3 & 12

4 & 12

5 & 12

6 & 12

1 & 13

2 & 13

3 & 13

4 & 13

1 & 12

1 & 9

2 & 9

3 & 9

4 & 9

6 & 9

2 & 10

3 & 10

4 & 10

6 & 10

1 & 11

2 & 11

3 & 11

4 & 11

6 & 11

5 & 13

6 & 13

Measurement

Continuity

Touch Pad/Control

Panel

AMV5164BA*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

Vegetables

Cook

Pizza Slice

Option

Baked Potato

Popcorn

Light Hi/Lo/Off

1 Pound Defrost

Add 30 Seconds

Reheat

Light Timer

Control Setup

Turntable On/Off

Kitchen Timer

Custom Program

Auto Defrost

Enter/Start

Clock

Power Level

Stop/Clear

Vent Hi/Lo/Off

Trace

8 & 16

7 & 16

6 & 16

5 & 16

4 & 16

3 & 16

9 & 15

8 & 15

7 & 15

9 & 16

8 & 10

9 & 10

3 & 11

2 & 10

6 & 12

7 & 12

8 & 12

9 & 12

4 & 13

5 & 13

6 & 13

7 & 13

8 & 13

9 & 13

3 & 14

4 & 14

5 & 14

9 & 14

3 & 15

4 & 15

6 & 15

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

20 16027303

Component Test Procedure Results

Touch Pad/Control

Panel

MMV5165BA*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

5 Speed

On/Off

Vegetables

Cook

Option

Pizza Slice

Baked Potato

Popcorn

Light Hi/Lo/Off

1 Pound Defrost

Delay Off

Add 30 Seconds

Reheat

Light Timer

Control Setup

Kitchen Timer

Custom Program

Auto Defrost

Enter/Start

Clock

Power Level

Stop Clear

Trace

8 & 16

7 & 16

6 & 16

5 & 16

4 & 16

3 & 16

9 & 15

8 & 15

7 & 15

9 & 16

3 & 10

4 & 10

8 & 10

9 & 10

2 & 11

3 & 11

6 & 12

7 & 12

8 & 12

9 & 12

3 & 13

4 & 13

5 & 13

6 & 13

7 & 13

9 & 13

3 & 14

4 & 14

5 & 14

9 & 14

3 & 15

4 & 15

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

Component Test Procedure Results

Touch Pad/Control

Panel

MMV4205BA*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

Pizza Slice

Vegetables

Cook

Beverage

Baked Potato

Popcorn

Light Hi/Lo/Off

1 Pound Defrost

Add 30 Seconds

Reheat

Light Timer

Control Setup

Turntable On/Off

Kitchen Timer

Custom Program

Auto Defrost

Enter Start

Snacks

Kids Meals

Soften/Melt

Clock

Power Level

Stop/Clear

Vent Hi/Lo/Off

Option

Trace

6 & 15

5 & 15

4 & 15

3 & 15

2 & 15

1 & 15

7 & 14

6 & 14

5 & 14

7 & 15

1 & 10

2 & 10

3 & 10

3 & 11

4 & 11

5 & 11

6 & 11

7 & 11

2 & 12

3 & 12

4 & 12

5 & 12

6 & 12

7 & 12

1 & 13

2 & 13

3 & 13

4 & 13

5 & 13

6 & 13

7 & 13

1 & 14

2 & 14

4 & 14

9 & 14

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

22 16027303

Component Test Procedure Results

Touch Pad/Control

Panel

AMV5206BA*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

Pizza Slice

Vegetables

Cook

5 Speed

On/Off

Baked Potato

Popcorn

Light Hi/Lo/Off

1 Pound Defrost

Option

Delay Off

Add 30 Seconds

Reheat

Light Timer

Control Setup

Turntable On/Off

Kitchen Timer

Custom Program

Auto Defrost

Enter Start

Snacks

Kids Meals

Soften/Melt

Clock

Power Level

Stop/Clear

Trace

6 & 15

5 & 15

4 & 15

3 & 15

2 & 15

1 & 15

7 & 14

6 & 14

5 & 14

7 & 15

1 & 10

2 & 10

3 & 10

6 & 10

7 & 10

4 & 11

5 & 11

6 & 11

7 & 11

9 & 11

1 & 12

2 & 12

3 & 12

4 & 12

5 & 12

6 & 12

7 & 12

1 & 13

2 & 13

3 & 13

4 & 13

5 & 13

6 & 13

7 & 13

1 & 14

2 & 14

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

Component Test Procedure Results

Touch Pad/Control

Panel

MMV5207BA*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

Pizza Slice

Vegetables

Cook

5 Speed

On/Off

Option

Baked Potato

Popcorn

Light Hi/Lo/Off

1 Pound Defrost

Delay Off

Add 30 Seconds

Reheat

Light Timer

Control Setup

Kitchen Timer

Custom Program

Auto Defrost

Enter Start

Snacks

Kids Meals

Soften/Melt

Clock

Power Level

Stop/Clear

Trace

6 & 15

5 & 15

4 & 15

3 & 15

2 & 15

1 & 15

7 & 14

6 & 14

5 & 14

7 & 15

1 & 10

2 & 10

3 & 10

6 & 10

7 & 10

9 & 10

4 & 11

5 & 11

6 & 11

7 & 11

1 & 12

2 & 12

3 & 12

4 & 12

5 & 12

7 & 12

1 & 13

2 & 13

3 & 13

4 & 13

5 & 13

6 & 13

7 & 13

1 & 14

2 & 14

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

24 16027303

Component Test Procedure Results

Touch Pad/Control

Panel

JMV8208BA*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

Pizza Slice

Vegetables

Cook

5 Speed

On/Off

Baked Potato

Popcorn

Light Hi/Lo/Off

1 Pound Defrost

Delay Off

Add 30 Seconds

Reheat

Light Timer

Control Setup

Kitchen Timer

Option

Custom Program

Auto Defrost

Enter Start

Snacks

Kids Meals

Soften/Melt

Clock

Power Level

Stop/Clear

Trace

6 & 15

5 & 15

4 & 15

3 & 15

2 & 15

1 & 15

7 & 14

6 & 14

5 & 14

7 & 15

1 & 10

2 & 10

3 & 10

6 & 10

7 & 10

4 & 11

5 & 11

6 & 11

7 & 11

1 & 12

2 & 12

3 & 12

4 & 12

5 & 12

7 & 12

9 & 12

1 & 13

2 & 13

3 & 13

4 & 13

5& 13

6 & 13

7 & 13

1 & 14

2 & 14

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

Component Test Procedure Results

Touch Panel/Control Panel

AMV6167BD*

Removal of Touch

Pad/Control Panel is

required to perform

test.

Check for continuity.

When touched:

Less than 400 .

When not touched:

More than 1 mega .

Pad

Control Setup

Pizza Slice

Baked Potato

Popcorn

Combination Cooking

Convection

Clock

Micro. Convection

Auto Cook

Auto Defrost

Reheat

Sensor Cook

Option

Snacks

Soften/Melt

Stop/Clear

Enter/Start

Power Level

Kitchen Timer

Delay Off

5 Speed

On/Off

Light Timer

Light Hi/Lo/Off

Turntable On/Off

Add 30 Seconds

Trace

5 & 13

6 & 12

5 & 12

4 & 12

3 & 12

2 & 12

9 & 13

8 & 13

7 & 13

6 & 13

2 & 10

3 & 10

4 & 10

5 & 10

6 & 10

8 & 10

2 & 11

4 & 11

6 & 11

7 & 11

8 & 11

9 & 11

1 & 12

8 & 12

9 & 12

2 & 13

3 & 13

4 & 13

2 & 14

3 & 14

4 & 14

5 & 14

6 & 14

7 & 14

8 & 14

9 & 14

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

26 16027303

Component Test Procedure Results

Touch Panel/Control

Panel

JMV8166BA*

Removal of Touch

Pad/Control Panel is

required to perform

test.

Check for continuity.

When touched:

Less than 400 .

When not touched:

More than 1 mega .

Pad

Control Setup

Pizza Slice

Baked Potato

Popcorn

Combination Cooking

Convection

Clock

Micro. Convection

Auto Cook

Auto Defrost

Reheat

Sensor Cook

Option

Snacks

Soften/Melt

Stop/Clear

Enter/Start

Power Level

Kitchen Timer

Delay Off

5 Speed

On/Off

Light Timer

Light Hi/Lo/Off

Turntable On/Off

Add 30 Seconds

Trace

5 & 13

6 & 12

5 & 12

4 & 12

3 & 12

2 & 12

9 & 13

8 & 13

7 & 13

6 & 13

2 & 10

3 & 10

4 & 10

5 & 10

6 & 10

8 & 10

2 & 11

4 & 11

6 & 11

7 & 11

8 & 11

9 & 11

1 & 11

8 & 12

9 & 12

2 & 13

3 & 13

4 & 13

2 & 14

3 & 14

4 & 14

5 & 14

6 & 14

7 & 14

8 & 14

9 & 14

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

Component Test Procedure Results

Touch Panel/Control

Panel

JMV9169BA*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched:

Less than 400 .

When not touched:

More than 1 mega .

Pad

Control Setup

Pizza Slice

Baked Potato

Popcorn

Combination Cooking

Broil

Convection

Clock

Auto Broil

Micro. Convection

Auto Cook

Auto Defrost

Reheat

Sensor Cook

Snacks

Soften/Melt

Stop/Clear

Enter/Start

Power Level

Kitchen Timer

Delay Off

5 Speed

On/Off

Light Timer

Light Hi/Lo/Off

Turntable On/Off

Add 30 Seconds

Trace

5 & 13

6 & 12

5 & 12

4 & 12

3 & 12

2 & 12

9 & 13

8 & 13

7 & 13

6 & 13

2 & 10

3 & 10

4 & 10

5 & 10

6 & 10

7 & 10

8 & 10

2 & 11

3 & 11

4 & 11

6 & 11

7 & 11

8 & 11

9 & 11

8 & 12

9 & 12

2 & 13

3 & 13

4 & 13

2 & 14

3 & 14

4 & 14

5 & 14

6 & 14

7 & 14

8 & 14

9 & 14

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

28 16027303

Component Test Procedure Results

Touch Pad/Control

Panel

AMV5164BC*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

Vegetables

Cook

Pizza Slice

Option

Baked Potato

Popcorn

Light Hi/Lo/Off

1 Pound Defrost

Add 30 Seconds

Reheat

Light Timer

Control Setup

Turntable On/Off

Kitchen Timer

Custom Program

Auto Defrost

Enter/Start

Clock

Power Level

Stop/Clear

Vent Hi/Lo/Off

Trace

8 & 16

7 & 16

6 & 16

5 & 16

4 & 16

3 & 16

9 & 15

8 & 15

7 & 15

9 & 16

8 & 10

9 & 10

3 & 11

2 & 12

6 & 12

7 & 12

8 & 12

9 & 12

4 & 13

5 & 13

6 & 13

7 & 13

8 & 13

9 & 13

3 & 14

4 & 14

5 & 14

9 & 14

3 & 15

4 & 15

6 & 15

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

Component Test Procedure Results

Touch Pad/Control

Panel

MMV5207BC*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

Pizza Slice

Vegetables

Cook

5 Speed

On/Off

Baked Potato

Popcorn

Light Hi/Lo/Off

1 Pound Defrost

Delay Off

Add 30 Seconds

Reheat

Light Timer

Control Setup

Kitchen Timer

Custom Program

Auto Defrost

Enter Start

Snacks

Kids Meals

Soften/Melt

Clock

Option

Power Level

Stop/Clear

Trace

6 & 15

5 & 15

4 & 15

3 & 15

2 & 15

1 & 15

7 & 14

6 & 14

5 & 14

7 & 15

1 & 10

2 & 10

3 & 10

6 & 10

7 & 10

4 & 11

5 & 11

6 & 11

7 & 11

1 & 12

2 & 12

3 & 12

4 & 12

5 & 12

7 & 12

1 & 13

2 & 13

3 & 13

4 & 13

5& 13

6 & 13

7 & 13

9 & 13

1 & 14

2 & 14

Measurement

Continuity

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the

high voltage capacitor before servicing, unless testing requires power.

30 16027303

Component Test Procedure Results

Touch Pad/Control

Panel

JMV8208BC*

Removal of Touch

Pad/Control Panel is

required to perform test.

Check for continuity.

When touched: Less than

400 .

When not touched: More

than 1 mega .

Pad

Pizza Slice

Vegetables

Cook

5 Speed

On/Off

Baked Potato

Popcorn

Light Hi/Lo/Off

1 Pound Defrost

Delay Off

Add 30 Seconds

Reheat

Light Timer

Control Setup

Kitchen Timer

Custom Program

Auto Defrost

Enter Start

Snacks

Kids Meals

Soften/Melt

Clock

Power Level

Stop/Clear

Option

Trace

6 & 15

5 & 15

4 & 15

3 & 15

2 & 15

1 & 15

7 & 14

6 & 14

5 & 14

7 & 15

1 & 10

2 & 10

3 & 10

6 & 10

7 & 10

4 & 11

5 & 11

6 & 11

7 & 11

1 & 12

2 & 12

3 & 12

4 & 12

5 & 12

7 & 12

1 & 13

2 & 13

3 & 13

4 & 13

5& 13

6 & 13

7 & 13

1 & 14

2 & 14

9 & 15

Measurement

Continuity

Disassembly Procedures To avoid risk of electrical shock, personal injury or

death; disconnect power to microwave oven and

discharge the high voltage capacitor before performing

any disassembly procedures.

WARNING

High voltage is present at the high voltage terminal of the

high voltage transformer during any cooking cycle.

It is neither necessary or advisable to attempt

measurement of the high voltage.

Before touching any oven components or wiring, always

unplug the oven from its power source and discharge

capacitor.

Grille Removal

The top full-width grille is removable for service to some

components, such as: humidity sensor, oven light, door

removal, flame sensor, vent motor capacitor, fuse,

control panel, and stirrer motor (some models).

Grille Removal

1. Disconnect power to oven.

2. Remove screws located in front on top of microwave

securing grille.

3. Pull outward on the top portion of the grille releasing

the tabs.

4. Reassemble in reverse order.

Door Assembly Removal

CAUTION!

A microwave leakage test must be performed anytime

a door assembly is removed, replaced, disassembled

or adjusted for any reason.

Door Removal

1. Disconnect power to oven and remove grille, see

"Grille Removal" procedure.

2. Open the oven door, slowly raise the door evenly,

disengaging the pins at the top and bottom.

NOTE: When aligning the door for assembly, the door

must be opened as much as possible.

3. To place door back on unit, place bottom pin into hole

first and then align the top pin. Once pins are aligned

push door downward to lock into place.

4. Replace front grille to complete assembly.

Door Disassembly

1. Disconnect power to oven and remove oven door, see

"Door Removal" procedure.

2. Pry away choke cover, by placing a tool in the upper

right corner of the door and gently prying outward on

the choke cover. Continue to work around the door

casing until choke cover is completely loose.

CAUTION!

To avoid property damage, care must be taken when

prying choke cover from oven door.

3. Slide latch assembly upward and to the left to release

plastic tabs from door frame. Once latch assembly is

loose the spring may be disconnected from the door

frame.

4. Remove screws securing door frame assembly to

door panel.

5. Remove door frame assembly by releasing tabs

around entire door panel.

6. Remove door handle by removing screws securing

handle to door panel.

NOTE: The door handle can only be reinstalled by

guiding the top and bottom insertion points into

the correct receiving slots. It is impossible to

reinstall the door handle "upside-down."

7. Remove door glass by releasing tab securing door

glass baffle. Remove baffle, then slide door glass to

the right slightly, then push the door glass upward to

release the glass from the track.

8. Reassemble in reverse order.

Disassembly Procedures To avoid risk of electrical shock, personal injury or

death; disconnect power to microwave oven and

discharge the high voltage capacitor before performing

any disassembly procedures.

WARNING

Printed Circuit Board Removal

The circuit board is located at the top on back of the

control panel.

P.C. Board Removal

1. Disconnect oven power and remove grille, see "Grille

Removal" procedure.

2. Remove control panel, see "Control Panel Removal"

procedure.

3. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

4. Disconnect ribbon connector by sliding top part of

connector upward. Once in released position remove

ribbon from connector by siding ribbon side-to-side.

NOTE: Caution should be used when removing cable

from connector. Ribbon cable has two holes

which connector locks ribbon in place.

5. Disconnect and mark the wire connectors from

circuit board.

6. Remove screws securing circuit board to control

panel assembly.

7. Reassemble in reverse order.

NOTE: Do not flex circuit board.

CAUTION!

A microwave leakage test must be performed anytime

a door assembly is removed, replaced, disassembled,

or adjusted for any reason.

Control Panel Removal

The control panel is made up of several components,

such as a printed circuit board and touch panel.

1. Disconnect oven power and remove grille, see "Grille

Removal" procedure.

2. Remove screw located at the top of touch panel. Lift

control panel up and out to release bottom tab

connections.

3. Place control panel on a flat surface.

4. Reassemble in reverse order.

Control Panel/Switch Membrane Disassembly

Disassembly Procedures To avoid risk of electrical shock, personal injury or

death; disconnect power to microwave oven and

discharge the high voltage capacitor before performing

any disassembly procedures.

WARNING

Control Key Panel Removal

The key panel has one ribbon connection on the circuit

board.

The key panel pads can be checked through a continuity

test. Operations of key pad can be checked by

measuring connections at end of ribbon, using high

ohms scale.

Plastic fastener

Holes

Hook

Terminal

socket

F.P.C.

connector

Control Key Panel Removal

1. Disconnect power to microwave oven.

2. Remove control panel, see "Control Panel Removal"

procedure.

3. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

4. Disconnect ribbon connector by sliding top part of

connector upward. Once in released position remove

ribbon from connector by sliding ribbon side-to-side.

NOTE: Caution should be used when removing cable

from connector. Ribbon cable has two holes

which connector locks ribbon in place.

5. Peel failed key pad off and replace with new key pad.

6. Reassemble in reverse order.

Outer Case Removal

NOTE: This procedure requires removal of unit.

1. Disconnect power to oven and remove grille, see

"Grille Removal" procedure.

2. Remove oven door see "Door Removal" procedure.

3. Remove screws securing air duct to outer case.

4. Remove screws securing outer case to chassis.

5. Remove screws securing vent plate to outer case.

6. Remove screw securing power cord cover to outer

case and remove power cord cover (if equipped).

7. Slide outer case towards the rear of the unit, guide

power cord though outer case power cord hole.

8. Place outer case in a safe location.

9. Reassemble in reverse order.

Vent grille

Controller

Mounting

plate

Door

Outter case

Vent plate

Power cord cover

Stirrer Assembly Removal

Motor driven antenna assembly is located at the top of

the cavity, using a top feed wave guide.

Stirrer Blade Removal

1. Disconnect power to oven and open the oven door.

2. Carefully pry downward on the plastic rivets securing

the stirrer cover.

3. Rotate slightly and pull down on stirrer fan cover .

4. Reassemble in reverse order.

Disassembly Procedures To avoid risk of electrical shock, personal injury or

death; disconnect power to microwave oven and

discharge the high voltage capacitor before performing

any disassembly procedures.

WARNING

Interlock Door Latch Switches Removal

Primary switch is operated by the top latch pawl.

Interlock Switch Removal

1. Disconnect power to oven and remove control panel,

see "Control Panel Removal" procedure.

2. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

3. Test interlock switches before removing, see Testing

Procedures.

4. Disconnect and label wire connections.

5. Remove interlock switch.

Latch Board

Secondary Interlock Switch

Monitor Interlock Switch

Primary Interlock Switch

CAUTION!

Before replacing a blown monitor fuse, test the

primary interlock switch, secondary interlock switch,

monitor switch, and power relay contacts for proper

operation. If the monitor fuse is blown by a failed

switch operation, all switches and printed circuit board

must be replaced.

Adjusting Interlocks

The interlock monitor and primary switches act as a final

safety switch, protecting the operator from microwave

energy. After adjusting the interlock switches, verify

connections are correctly connected.

For door fit and switch operation, switch housing is

adjustable.

1. Disconnect power to oven and remove control panel,

see "Control Panel Removal" procedure.

2. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

3. Loosen switch housing mounting screws on vertical

flange.

4. Close oven door, move latch board upward toward the

top of the oven and/or away from the door latch until

gaps are less than 1/64–inch (0.5 mm).

5. Hold latch board securely for proper switch operation

and door fit, retighten screws.

6. Open the oven door slowly, watching the switches.

Verify switches release in the following order.

• Primary interlock switch

• Secondary interlock switch

• Monitor interlock switch

NOTE: Adjust the latch board until all switches operate

in proper sequence.

7. Close the oven door slowly, watching the switches.

Verify switches active in the following order.

• Monitor interlock switch

• Secondary interlock switch

• Primary interlock switch

8. When proper sequence of switch has been achieved,

tighten the latch board securely.

CAUTION!

A microwave leakage test must be preformed anytime

a door assembly is removed, replaced, disassembled

or adjustment of latch board is made.

Disassembly Procedures To avoid risk of electrical shock, personal injury or

death; disconnect power to microwave oven and

discharge the high voltage capacitor before performing

any disassembly procedures.

WARNING

High Voltage Capacitor Removal

High voltage capacitor should always be discharged by

shorting a terminal to a chassis ground. The capacitor

has a internal "shunt" resistor, but the mechanical

discharge should always be performed to avoid personal

injury.

High Voltage Capacitor Removal

1. Disconnect power to oven and remove control panel,

see "Control Panel Removal" procedure.

2. Discharge high voltage capacitor by connecting a

jumper wire to the terminal of high voltage capacitor

with the diode connected to it. Connect the other

end of the jumper wire to a well insulated screwdriver

and touch a nearby chassis ground screw.

3. Remove screws that secure capacitor and diode.

4. Slide capacitor mounting bracket out of the slots and

pull outward on capacitor, diode and bracket.

5. Reassemble in reverse order.

Diode Removal

The diode is located next to the high voltage capacitor.

1. Disconnect power to oven and remove control panel,

see "Control Panel Removal" procedure.

2. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

3. Disconnect diode wire terminal from high voltage

capacitor and remove screw securing diode to

ground.

4. Reassemble in reverse order.

Transformer Removal

High voltage transformer can be serviced through the

front of the unit.

Transformer Removal

1. Disconnect power to oven and remove control panel,

see "Control Panel Removal" procedure.

2. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

3. Disconnect and label wire leads from transformer.

4. Remove screws securing transformer and remove out

through the front.

5. Reassemble in reverse order.

Replacing Fuse

The fuse is located behind the grille in line with the

power cord on the right side of the unit.

Fuse Removal

1. Disconnect power and remove grille, see "Grille

Removal" procedure.

2. Remove and replace fuse and reassemble in reverse

order.

CAUTION

Before replacing a blown monitor fuse, test the

primary interlock switch, secondary interlock switch,

monitor switch, and power relay contacts for proper

operation. If the monitor fuse is blown by a failed

switch operation, all switches and printed circuit board

must be replaced.

Magnetron Removal

Magnetron is mounted on the side of the cavity to

provide a top feed single waveguide.

1. Disconnect power to oven and remove grille, see

"Grille Removal" procedure.

2. Remove control panel, see "Control Panel Removal"

procedure.

3. Remove outer case, see "Outer Case Removal"

procedure.

4. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

5. Remove screws securing magnetron to wave guide.

6. Carefully remove the magnetron.

7. Reassemble in reverse order.

NOTE: When replacing the magnetron, make sure the

gasket is in the correct position and in good

condition.

CAUTION!

During replacement of magnetron, be certain the R.F.

anode gasket is in place around anode stud.

Disassembly Procedures To avoid risk of electrical shock, personal injury or

death; disconnect power to microwave oven and

discharge the high voltage capacitor before performing

any disassembly procedures.

WARNING

A microwave leakage test must be performed anytime

a magnetron assembly is removed, replaced,

disassembled or adjusted for any reason.

Magnetron Fan Assembly Removal

Magnetron fan motor provides cool air circulation from

an external air source, which provides direct cool air

through air vanes surrounding the magnetron. This

assembly is located above the magnetron.

1. Follow steps 1 through 5 of "Magnetron Removal"

procedure.

2. Remove fan blade from fan motor.

3. Remove screws securing fan motor to air duct.

4. Label and disconnect wires from fan motor and lift

assembly out.

5. Reassemble in reverse order.

Magnetron Thermal Fuse Removal

NOTE: Thermal fuse is not resettable.

1. Disconnect power to oven and remove control panel,

see "Control Panel Removal" procedure.

2. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

3. Remove outer case, see "Outer Case Removal"

procedure.

4. Label and disconnect wire terminals.

5. Remove screw securing thermal fuse to cooling fan.

6. Replace and reassemble in reverse order.

Magnetron Thermal Fuse

Fan Motor

Humidity Sensor Removal (Select Models)

The sensor is a plug-in device located in the air exhaust

duct.

1. Disconnect power to oven and remove control panel,

see "Control Panel Removal" procedure.

2. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

3. Remove outer case, see "Outer Case Removal"

procedure.

4. Remove screws securing sensor to air duct.

5. Disconnect wire terminal; replace with new sensor.

6. Reassemble in reverse order.

Oven Thermostat Removal

The oven thermostat is on the air duct assembly.

The thermostat is a resettable thermostat.

1. Disconnect power to oven and remove control panel,

see "Control Panel Removal" procedure.

2. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

3. Remove outer case, see "Outer Case Removal"

procedure.

4. Disconnect wire terminals from oven thermostat.

NOTE: Lift upward on left rear corner of air duct to

release oven thermostat.

Disassembly Procedures To avoid risk of electrical shock, personal injury or

death; disconnect power to microwave oven and

discharge the high voltage capacitor before performing

any disassembly procedures.

WARNING

Turntable Motor Removal

1. Disconnect power to oven.

2. Remove screws securing bottom plate cover.

3. Open the oven door, remove turntable, and gently pry

upward on turntable shaft.

4. Disconnect wire leads from turntable motor.

5. Remove screws securing turntable to the oven cavity.

6. Replace and reassemble in reverse order.

Vent Blower Removal

Vent blower is a five speed capacitor run blower

assembly located on top of the oven. The blower is

operated by voltage relays located on the circuit board.

Vent Exhaust Blower Removal

1. Disconnect power to unit and remove unit from its

installation.

2. Remove screws securing damper and motor

assembly to top and back of unit.

3. Remove damper.

4. Lift blower assembly out and disconnect wire

connection wire terminal.

5. Reassemble in reverse order.

NOTE: Place blower assembly wires in slotted area to

avoid pinching of wires.

Damper ASM

Blower ASM

Disassembly Procedures To avoid risk of electrical shock, personal injury or

death; disconnect power to microwave oven and

discharge the high voltage capacitor before performing

any disassembly procedures.

WARNING

Convection Motor and Heater Element

Removal (Select Models)

1. Disconnect power to oven.

2. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

3. Remove outer case, see "Outer Case Removal"

procedure.

4. Remove screws securing back cover and pull the top

of back cover downward, sliding right side metal tab

from oven cavity.

5. Remove screws securing air duct to chassis and

other components.

6. Label and disconnect wire leads from air duct.

7. Remove magnetron see "Magnetron Removal"

procedure.

8. Remove screws securing bottom plate to chassis.

9. Disconnect wire leads from convection chamber.

10.Remove screws securing convection chamber

assembly and lift assembly from oven cavity.

11.Slide inner convection fan blade off convection motor

shaft.

12.Remove nuts securing convection motor to bracket.

13.Replace and reassembly in reverse order.

Convection Heater Element Removal

(Select Models)

1. See “Convection Motor Removal;" perform steps 1

through 9.

2. Remove screws at and next to terminals securing

wires and element to heater box.

3. Release metal clip securing element to heater box.

4. Remove element from heater box.

5. Replace and reassembly in reverse order.

Light Socket Removal

1. Disconnect power to oven.

2. Remove Grille, see "Grille Removal" procedure.

3. Remove screws securing bulb holder.

4. Remove light bulb and socket.

5. Disconnect wire terminal plug.

6. Replace and reassemble in reverse order.

Grille Heater Element Removal

(Select Models)

1. Disconnect power to oven.

2. Discharge high voltage capacitor, see "High Voltage

Capacitor Removal" procedure.

3. Remove outer case, see "Outer Case Removal"

procedure.

4. Remove screws securing back cover and pull the top

of back cover downward sliding metal tab on right

side from oven cavity.

5. Remove screws securing air duct to chassis and

other components.

6. Disconnect wire leads from air duct.

7. Remove screw securing upper insulator.

8. Remove screws securing the heater terminal and

heater barrier.

9. Remove screws securing the heater holding bracket.

10.Remove grille heater from cavity.

11.Replace and reassembly in reverse order.

Appendix A

The Installation information provided in this service manual is representative of a limited

number of models. Reference the customer’s Installation literature included with the product,

order a copy (if needed), or consult the appropriate website for the specific model.

www.maytag.com or www.amana.com or www.jennair.com

Installation Instructions

Over the Range Microwave Oven

BEFORE YOU BEGIN

Read these instructions completely and carefully.

•IMPORTANT – Save these instructions for

local inspector’s use.

•IMPORTANT – Observe all governing codes

and ordinances.

•Note to Installer – Be sure to leave these

instructions with the Consumer.

•Note to Consumer – Keep these instructions for

future reference.

•Skill level – Installation of this appliance requires

basic mechanical and electrical skills.

• Proper installation is the responsibility of the

installer.

• Product failure due to improper installation is not

covered under the Warranty.

READ CAREFULLY. KEEP THESE INSTRUCTIONS.

Installation Instructions

CONTENTS

General information

Important Safety Instructions .....................3

Electrical Requirements ..............................3

Hood Exhaust ...........................................4, 5

Damage – Shipment/Installation .................6

Parts Included...............................................6

Tools You Will Need.....................................7

Mounting Space............................................7

Step-by-step installation guide

Placement of Mounting Plate ................8–10

Removing the Mounting Plate ................... 8

Finding the Wall Studs .............................. 8

Determining Wall Plate Location ............... 9

Aligning the Wall Plate ............................ 10

Installation Types .................................11–21

A Recirculating ........................................... 12–13

Attach Mounting Plate to Wall ................. 12

Preparation of Top Cabinet ..................... 12

Mount the Microwave Oven..................... 13

B Outside Top Exhaust .............................. 14–17

Attach Mounting Plate to Wall ................. 14

Preparation of Top Cabinet ..................... 15

Adjust Blower .......................................... 15

Check Damper Operation........................ 16

Mount Microwave Oven........................... 16

Adjust Exhaust Adaptor........................... 17

Connecting Ductwork .............................. 17

C Outside Back Exhaust............................. 18–21

Preparing Rear Wall ................................ 18

Attach Mounting Plate to Wall ........... 18, 19

Preparation of Top Cabinet ..................... 19

Adjust Blower .................................... 19, 20

Mount the Microwave Oven............... 20, 21

Installation Instructions

IMPORTANT SAFETY INSTRUCTIONS

This product requires a three-prong grounded outlet.

The installer must perform a ground continuity check

on the power outlet box before beginning the

installation to insure that the outlet box is properly

grounded. If not properly grounded, or if the outlet

box does not meet electrical requirements noted

(under ELECTRICAL REQUIREMENTS), a qualified

electrician should be employed to correct any

deficiencies.

CAUTION: For personal

safety, remove house fuse or

open circuit breaker before

beginning installation to

avoid severe or fatal shock

injury.

CAUTION: For personal safety, the mounting

surface must be capable of supporting the

cabinet load, in addition to the added weight of

this 59 pound product, plus additional oven loads

of up to 50 pounds or a total weight of 109

pounds.

CAUTION: For personal safety, this product

cannot be installed in cabinet arrangements such

as an island or a peninsula. It must be mounted to

BOTH a top cabinet AND a wall.

NOTE: For easier installation and personal

safety, it is recommended that two people install

this product.

IMPORTANT–PLEASE READ CAREFULLY. FOR

PERSONAL SAFETY, THIS APPLIANCE MUST BE

PROPERLY GROUNDED TO AVOID SEVERE OR

FATAL SHOCK.

The power cord of this

appliance is equipped

with a three-prong

(grounding) plug which

mates with a standard

three-prong (grounding)

wall receptacle to

minimize the possibility

of electric shock hazard

from this appliance.

You should have the wall receptacle and circuit

checked by a qualified electrician to make sure

the receptacle is properly grounded.

Where a standard two-prong wall receptacle is

encountered, it is very important to have it

replaced with a properly grounded three-prong

wall receptacle, installed by a qualified

electrician.

DO NOT, UNDER ANY CIRCUMSTANCES, CUT,

DEFORM OR REMOVE ANY OF THE PRONGS

FROM THE POWER CORD. DO NOT USE WITH

AN EXTENSION CORD.

ELECTRICAL REQUIREMENTS

Product rating is 120 volts AC, 60 Hertz,

-MMV4205, AMV5206, MMV5207, JMV8208 (USA):

14.8 amps and 1.7 kilowatts.

-MMV5207,JMV8208 (CANADA) / AMV6167:

13 amps and 1.5 kilowatts.

-JMV8166/JMV9169:

14.5 amps and 1.6 kilowatts.

This product must be connected to a supply circuit of

the proper voltage and frequency. Wire size must

conform to the requirements of the National Electrical

Code or the prevailing local code for this kilowatt

rating. The power supply cord and plug should be

brought to a separate 20 ampere branch circuit single

grounded outlet. The outlet box should be located in

the cabinet above the microwave oven. The outlet

box and supply circuit should be installed by a

qualified electrician and conform to the National

Electrical Code or the prevailing local code.

Insure proper

ground exists

before use

Insure proper

ground exists

before use

Installation Instructions

HOOD EXHAUST

NOTE: Read these next two pages only if you plan to vent your exhaust to the outside. If you plan to

recirculate the air back into the room, proceed to page 11.

OUTSIDE TOP EXHAUST (EXAMPLE ONLY)

The following chart describes an example of one possible ductwork installation.

* IMPORTANT: If a rectangular-to-round transition adaptor is used, the bottom corners of the damper will have

to be cut to fit, using the tin snips, in order to allow free movement of the damper.

DUCT PIECES EQUIVALENT

LENGTH x

NUMBER

USED =

EQUIVALENT

LENGTH

Roof Cap 24 Ft. x (1) = 24 Ft.

12 Ft. Straight Duct (6"

Round)

12 Ft. x (1) = 12 Ft.

Rectangular-to-Round

Transition Adaptor*

5 Ft. x (1) = 5 Ft.

Equivalent lengths of duct pieces are based on actual

tests and reflect requirements for good venting

performance with any vent hood. Total Length = 41 Ft.

OUTSIDE BACK EXHAUST (EXAMPLE ONLY)

The following chart describes an example of one possible ductwork installation.

NOTE: For back exhaust, care should be taken to align exhaust with space between studs, or wall should be

prepared at the time it is constructed by leaving enough space between the wall studs to accommodate

exhaust.

DUCT PIECES EQUIVALENT

LENGTH* x

NUMBER

USED =

EQUIVALENT

LENGTH

Roof Cap 40 Ft. x (1) = 40 Ft.

3 Ft. Straight Duct

(3¼" x 10"

Rectangular)

3 Ft. x (1) = 3 Ft.

90° Elbow 10 Ft. x (2) = 20 Ft.

Equivalent lengths of duct pieces are based on actual

tests and reflect requirements for good venting

performance with any vent hood. Total Length = 63 Ft.

Installation Instructions

Models AMC4080AA*, MMC5080AA*

Installation Instructions

NOTE: If you need to install ducts, note that the total

duct length of 3¼" x 10" rectangular or 6" diameter

round duct should not exceed 60 equivalent feet.

Outside ventilation requires a HOOD EXHAUST

DUCT. Read the following carefully.

NOTE: It is important that venting be installed using

the most direct route and with as few elbows as

possible. This ensures clear venting of exhaust and

helps prevent blockages. Also, make sure dampers

swing freely and nothing is blocking the ducts.

Exhaust connection:

The hood exhaust has been designed to mate with a

standard 3¼" x 10" rectangular duct.

If a round duct is required, a rectangular-to-round

transition adaptor must be used. Do not use less

than a 6" diameter duct.

Maximum duct length:

For satisfactory air movement, the total duct length of

3¼" x 10" rectangular or 6" diameter round duct

should not exceed 60 equivalent feet.

Elbows, transitions, wall and roof

caps, etc., present additional resistance to

airflow and are equivalent to a section of straight duct

which is longer than their actual physical size. When

calculating the total duct length, add the equivalent

lengths of all transitions and adaptors plus the length

of all straight duct sections. The chart below shows

you how to calculate total equivalent ductwork length

using the approximate feet of equivalent length of

some typical ducts.

* IMPORTANT: If a rectangular-to-

round transition adaptor is used, the

bottom corners of the damper will

have to be cut to fit, using the tin

snips, in order to allow free movement of the damper.

Equivalent lengths of duct pieces are based on actual

tests and reflect requirements for good venting

performance with any vent hood.

DUCT PIECES EQUIVALENT

LENGTH x

NUMBER

USED =

EQUIVALENT

LENGTH

Rectangular-to-Round

Transition Adaptor* 5 Ft. x ( ) = Ft.

Wall Cap 40 Ft. x ( ) = Ft.

90° Elbow 10 Ft. x ( ) = Ft.

45° Elbow 5 Ft. x ( ) = Ft.

90° Elbow 25 Ft. x ( ) = Ft.

45° Elbow 5 Ft. x ( ) = Ft.

Roof Cap 24 Ft. x ( ) = Ft.

Straight Duct 6" Round or

3¼" x 10" Rectangular 1 Ft. x ( ) = Ft.

Total Ductwork = Ft.

Installation Instructions

DAMAGE – SHIPMENT/

INSTALLATION

•If the unit is damaged in shipment, return the

unit to the store in which it was bought for repair

or replacement.

•If the unit is damaged by the customer, repair

or replacement is the responsibility of the

customer.

•If the unit is damaged by the installer (if other

than the customer), repair or replacement must

be made by arrangement between customer and

installer.

PARTS INCLUDED

HARDWARE PACKET

You will find the installation hardware contained in a

packet with the unit. Check to make sure you have all

these parts.

NOTE: Some extra parts are included.

ADDITIONAL PARTS

PART QUANTITY

Wood Screws

(¼" x 2")

Toggle Bolts

(and wing nuts)

(

/16" x 3")

Self-aligning

Machine Screws

(¼"-28 x 3¼")

Nylon Grommet

(for metal cabinets)

PART QUANTITY

Top Cabinet

Template

Rear Wall

Template

Installation

Instructions

Separately

Packed

Grease

Filters

Exhaust

adaptor

TOP CABINET TEMPLATE

REAR WALL TEMPLATE

Installation

Instructions

Installation Instructions

TOOLS YOU WILL NEED

# 1 and #2 Phillips screwdriver

LevelSafety goggles

Stud finder or Hammer (optional)

Saw (saber, hole or keyhole)

Gloves

Scissors

(to cut template, if necessary)

Pencil

Filler blocks or scrap wood

pieces, if needed for top

cabinet spacing (used on

recessed bottom cabinet

installations only)

Duct and masking tape

Ruler or tape measure

and straight edge Carpenter square

(optional)

Tin snips (for cutting

damper, if required) Electric drill with

3/16

", ½"

and

5/8

" drill bits

MOUNTING SPACE NOTES:

• The space between the cabinets must be

30" wide and free of obstructions.

• This microwave oven is for installation over

ranges up to 33" wide.

• If you are going to vent your microwave

oven to the outside, see Hood Exhaust

Section for exhaust duct preparation.

• When installing the microwave oven

beneath smooth flat cabinets be careful

to follow the instructions on the top

cabinet template for power cord

clearance.

Backsplash

16-½ "

33"min.

30"

Bottom edge of

cabinet needs

to be 33" or

more from the

cooking

surface

Installation Instructions

REMOVING THE MICROWAVE

OVEN FROM THE CARTON/

REMOVING THE MOUNTING

PLATE

1. Remove the installation instructions, Exhaust

adaptor, filters, glass tray and the small hardware

bag. Do not remove the Styrofoam protecting the

front of the oven.

2. Fold back all 4 carton flaps fully against carton

sides. Then carefully roll the oven and carton over

onto the top side. The oven should be resting in

the Styrofoam.

3. Pull the carton up and off the oven.

4. Remove and properly discard plastic bags.

5. Remove the 2 screws from the mounting plate.

This plate will be used as the rear wall template

and for mounting.

NOTE: You will have to reuse two screws in original

loction of outcase after removing mounting plate.

FINDING THE WALL STUDS

1.Find the studs, using one of the following

methods:

A. Stud finder–a magnetic device which locates

nails.

B. Use a hammer to tap lightly across the

mounting surface to find a solid sound. This

will indicate a stud location.

2.After locating the stud(s), find the center by

probing the wall with a small nail to find the edges

of the stud. Then place a mark halfway between

the edges. The center of any adjacent studs

should be 16" or 24" from this mark.

3.Draw a line down the center of the studs.

THE MICROWAVE MUST BE CONNECTED TO AT

LEAST ONE WALL STUD.

Carton

Styrofoam

Screws Screws

Mounting Plate

Wall Studs

Center

1.PLACEMENT OF THE MOUNTING PLATE

Installation Instructions

DETERMINING WALL PLATE LOCATION UNDER YOUR CABINET

Your cabinets may have decorative trim that

interferes with the microwave installation. Remove

the decorative trim to install the microwave properly

and to make it level.

THE MICROWAVE MUST BE LEVEL.

Use a level to make sure the cabinet bottom is level.

If the cabinets have a front overhang only, with no

back or side frame, install the mounting plate down

the same distance as the front overhang depth. This

will keep the microwave level.

1.Measure the inside depth of the front overhang.

2.Draw a horizontal line on the back wall an equal

distance below the cabinet bottom as the inside

depth of the front overhang.

3.For this type of installation with front overhang

only, align the mounting tabs with this horizontal

line, not touching the cabinet bottom as described

in Step D.

16-1/2

Plate position – beneath flat bottom cabinet

At least 30″

Draw a vertical line on

the wall at the center of

the 30

″

wide space.

Tape the Rear Wall

Template onto the wall

matching the centerline

and touching the

bottom of the cabinet.

Plate position – beneath recessed bottom

cabinet with front overhang

Draw a line on the

back wall equal to the

depth of the front

overhang.

33" to Cooktop

Plate position – beneath framed recessed

cabinet bottom

″

to Cooktop

Draw a vertical line on the wall at the center of the

″

space.

Tape the Rear Wall Template onto the wall

matching the centerline and touching the bottom

cabinet frame.

Installation Instructions

ALIGNING THE WALL PLATE

Draw a Vertical line on the wall at the center of the

30" wide space.

Draw a Horizontal line on the wall at the bottom of

“Rear Wall Template”.

Drill 5/8" holes for toggle bolts on 3 locations

(Hole A, Hole B, Hole C) but if the location of hole

is same as that of stud, drill a 3/16" hole for wood

screw. In other words, toggle bolt can not be used

to the location of stud.

NOTE: DO NOT MOUNT THE PLATE AT THIS

TIME.

NOTE: Holes A, B and C are inside area E. If none of

A, B and C is in a stud, find a stud somewhere in area

E and draw a forth circle to line up with the stud. It is

important to use at least one wood screw mounted

firmly in a stud to support the weight of the

microwave. Set the mounting plate aside.

CAUTION: Wear gloves to avoid cutting

fingers on sharp edges.

Area E Hole C Hole B

Hole A Centerline

notches

Draw a Vertical Line

on Wall from Center

of Top Cabinet

Draw a Horizontal line on wall from

bottom of “Rear Wall Template”.

Horizontal Line

Installation Instructions

2. INSTALLATION TYPES (Choose A, B or C)

This microwave oven is designed for adaptation to

the following three types of ventilation:

A. Recirculating (Non-Vented Ductless)

B. Outside Top Exhaust (Vertical Duct)

C. Outside Back Exhaust (Horizontal Duct)

NOTE: This microwave is shipped after being

assembled for “Recirculating”. And exhaust adaptor

is shipped assembled to the filler-upper. Select the

type of ventilation required for your installation and

proceed to that section.

RECIRCULATING

(NON-VENTED DUCTLESS)

OUTSIDE TOP EXHAUST

(VERTICAL DUCT)

OUTSIDE BACK EXHAUST

(HORIZONTAL DUCT)

See page 12 See page 14

Adaptor in Place for

Outside Top

Exhaust

See page 18

Installation Instructions

RECIRCULATING

(Non-Vented Ductless)

A1.

ATTACH THE MOUNTING PLATE

TO THE WALL

Attach the plate to the wall using toggle bolts. At least

one wood screw must be used to attach the plate to

a wall stud.

1. Remove the toggle wings from the bolts.

2. Insert the bolts into the mounting plate through

the holes designated to go into drywall and

reattach the toggle wings to ¾ " onto each bolt.

To use toggle bolts:

3.Place the mounting plate against the wall and

insert the toggle wings into the holes in the wall to

mount the plate.

NOTE: Before tightening toggle bolts and wood

screw, make sure to coincide bottom line of the

Mounting plate with Horizontal line of “Rear wall

Template” and then the Mounting plate is properly

centered under the cabinet.

CAUTION: Be careful to avoid pinching fingers

between the back of the mounting plate and the wall.

4.Tighten all bolts. Pull the plate away from the wall

to help tighten the bolts.

A2.

USE TOP CABINET TEMPLATE

FOR PREPARATION OF TOP

CABINET

You need to drill holes for the top support screws and

a hole large enough for the power cord to fit through.

• Read the instructions on the TOP CABINET

TEMPLATE.

• Tape it underneath the top cabinet.

• Drill the holes, following the instructions on the

TOP CABINET TEMPLATE.

CAUTION: Wear safety goggles when drilling holes

in the cabinet bottom.

INSTALLATION OVERVIEW

A1. Attach Mounting Plate to Wall

A2. Prepare Top Cabinet

A3. Mount the Microwave Oven

Wall

Toggle Wings

Toggle

Bolt

Bolt End

Spacing for Toggles More

Than Wall Thickness

Mounting

Plate

Installation Instructions

A3.

MOUNT THE MICROWAVE OVEN

FOR EASIER INSTALLATION AND PERSONAL

SAFETY, WE RECOMMEND THAT TWO PEOPLE

INSTALL THIS MICROWAVE OVEN.

IMPORTANT: Do not grip or use handle during

installation.

NOTE: If your cabinet is metal, use the nylon

grommet around the power cord hole to prevent

cutting of the cord.

NOTE: We recommend using filler blocks if the

cabinet front hangs below the cabinet bottom shelf.

IMPORTANT: If filler blocks are not used, case

damage may occur from over tightening screws.

NOTE: When mounting the microwave oven, thread

power cord through hole in bottom of top cabinet.

Keep it tight throughout Steps 1–3. Do not pinch cord

or lift oven by pulling cord.

Insert a self-aligning screw through top center

cabinet hole. Temporarily secure the oven by

turning the screw at least two full turns after the

threads have engaged. (It will be completely

tightened later.) Be sure to keep power cord

tight. Be careful not to pinch the cord,

especially when mounting flush to bottom of

cabinet.

Attach the microwave oven to the top cabinet.

Tighten the outer two screws to the top of the

microwave oven. (While tightening screws, hold

the microwave oven in place against the wall and

the top cabinet.)

Install grease filters. See the Owner’s Manual

packed with the microwave.

Rotate front of oven

up against cabinet

bottom

Lift microwave, tilt it

forward, and hook slot

at back bottom edge

onto four lower tabs of

mounting plate.

Cabinet Front

Self-Aligning Screw

Equivalent to

Depth of

Cabinet Recess

Microwave Oven Top

Filler Block

Cabinet Bottom Shelf

Tighten center

screw completely.

Insert 2 self-aligning screws through outer

top cabinet holes. Turn two full turns on

each screw.

Installation Instructions

OUTSIDE TOP EXHAUST (Vertical Duct)

B1.

ATTACH THE MOUNTING PLATE

TO THE WALL

Attach the plate to the wall using toggle bolts. At least

one wood screw must be used to attach

the plate to a wall stud.

1. Remove the toggle wings from the bolts.

2. Insert the bolts into the mounting plate through the

holes designated to go into drywall and reattach

the toggle wings to ¾" onto each bolt.

To use toggle bolts:

3. Place the mounting plate against the wall and

insert the toggle wings into the holes in the wall to

mount the plate.

NOTE: Before tightening toggle bolts and wood

screw, make sure to coincide bottom line of the

Mounting plate with Horizontal line of “Rear wall

Template” and then the Mounting plate is properly

centered under the cabinet.

CAUTION: Be careful to avoid pinching fingers

between the back of the mounting plate and the wall.

4. Tighten all bolts. Pull the plate away from the wall

to help tighten the bolts.

INSTALLATION OVERVIEW

B1. Attach Mounting Plate to Wall

B2. Prepare Top Cabinet

B3. Adjust Blower

B4. Check Damper Operation

B5. Mount Microwave Oven

B6. Adjust Exhaust Adaptor

B7. Connect Ductwork

Mounting

Plate

Wall

Toggle Wings

Toggle

Bolt

Spacing for Toggles More

Than Wall Thickness

Bolt End

Installation Instructions

B2.

USE TOP CABINET TEMPLATE

FOR PREPARATION OF TOP

CABINET

You need to drill holes for the top support screws, a

hole large enough for the power cord to fit through,

and a cutout large enough for the exhaust adaptor.

• Read the instructions on the TOP CABINET

TEMPLATE.

• Tape it underneath the top cabinet.

• Drill the holes, following the instructions on the

TOP CABINET TEMPLATE.

CAUTION: Wear safety goggles when drilling holes

in the cabinet bottom.

B3.

ADAPTING MICROWAVE

BLOWER FOR OUTSIDE TOP

EXHAUST

Carefully pull out the blower unit. The wires will

extend far enough to allow you to adjust the

blower unit.

CAUTION: Do not touch blade of blower to prevent

cracking and breaking. Hold outer case when the

blower is removed and re-installed.

Roll the blower unit 90° so that fan blade

openings are facing toward the top of the

microwave.

Lift up the

blower plate.

Remove and save

screw that holds

blower plate to

microwave.

Screw

Back of

Microwave

Blower Plate

Roll

BEFORE: Fan Blade

Openings Facing Forward

Installation Instructions

AFTER: Fan Blade Openings

Facing Upward

Place the blower unit back into the opening.

CAUTION: Do not pull or stretch the blower unit

wiring. Make sure the wires are not pinched.

Secure blower unit to microwave with the screw.

B4.

INSTALLATION PROCEDURE FOR

EXHAUST ADAPTOR AND

PROPER DAMPER OPERATION

CHECK

Slide exhaust adaptor following the instructions

show in diagram.

Make sure tape securing damper is removed and

damper pivots easily before mounting microwave.

Lift damper and Re-screw at same location as (1).

• You will need to make adjustments to assure

proper alignment with your house exhaust duct

after the microwave is installed.

Remove and save screw

from the panel-outer

Exhaust Adaptor and Damper is shipped

after being assembled to the filler-upper.

B5.

MOUNT THE MICROWAVE OVEN

FOR EASIER INSTALLATION AND PERSONAL

SAFETY, WE RECOMMEND THAT TWO PEOPLE

INSTALL THIS MICROWAVE OVEN.

IMPORTANT: Do not grip or use handle during

installation.

NOTE: If your cabinet is metal, use the nylon

grommet around the power cord hole to prevent

cutting of the cord.

NOTE: We recommend using filler blocks if the

cabinet front hangs below the cabinet bottom shelf.

IMPORTANT: If filler blocks are not used, case

damage may occur from over tightening screws.

NOTE: When mounting the microwave oven, thread

power cord through hole in bottom of top cabinet.

Keep it tight throughout Steps 1–3. Do not pinch cord

or lift oven by pulling cord.

Insert a self-aligning screw through top center

cabinet hole. Temporarily secure the oven by

turning the screw at least two full turns after the

threads have engaged. (It will be completely

tightened later.) Be sure to keep power cord

tight. Be careful not to pinch the cord,

especially when mounting flush to bottom of

cabinet.

Rotate front of oven up

against cabinet bottom

Lift microwave, tilt it

forward, and hook slot

at back bottom edge

onto four lower tabs of

mounting plate.

Installation Instructions

B5.

MOUNT THE MICROWAVE OVEN

(cont.)

4. Attach the microwave oven to the top cabinet.

7. Tighten the outer two screws to the top of the

microwave oven. (While tightening screws, hold

the microwave oven in place against the wall and

the top cabinet.)

8. Install grease filters. See the Owner’s Manual

packed with the microwave.

B6.

ADJUST THE EXHAUST ADAPTOR

Open the top cabinet and adjust the exhaust adaptor

to connect to the house duct.

B7.

CONNECTING DUCTWORK

1.Extend the house duct down to connect to the

exhaust adaptor.

2.Seal exhaust duct joints using duct tape.

Cabinet Front

Self-Aligning Screw

Equivalent to

Depth of Cabinet

Recess

Microwave Oven Top

Filler Block

Cabinet Bottom Shelf

6.Tighten center screw

completely.

5. Insert 2 self-aligning screws

through outer top cabinet holes.

Turn two full turns on each screw.

Back of

Microwave

Damper

For Front-to-Back

Adjustment, Slide the

Exhaust Adaptor as

Needed

Blower-Plate

House Duct

Installation Instructions

OUTSIDE BACK EXHAUST

(Horizontal Duct)

C1.

PREPARING THE REAR WALL

FOR OUTSIDE BACK EXHAUST

You need to cut an opening in the rear wall for outside

exhaust.

• Read the instructions on the REAR WALL

TEMPLATE.

• Tape it to the rear wall.

• Cut the opening, following the instructions of the

REAR WALL TEMPLATE.

C2.

ATTACH THE MOUNTING PLATE

TO THE WALL

Attach the plate to the wall using toggle bolts. At least

one wood screw must be used to attach

the plate to a wall stud.

1.Remove the toggle wings from the bolts.

2.Insert the bolts into the mounting plate through

the holes designated to go into drywall and

reattach the toggle wings to ¾ " onto each bolt.

INSTALLATION OVERVIEW

C1. Prepare Rear Wall

C2. Attach Mounting Plate to Wall

C3. Prepare Top Cabinet

C4. Adjust Blower

C5. Mount the Microwave Oven

Installation Instructions

Knockouts

Parts”A”

C2.

ATTACH THE MOUNTING PLATE

TO THE WALL (cont.)

To use toggle bolts:

Place the mounting plate against the wall and

insert the toggle wings into the holes in the wall to

mount the plate.

NOTE: Before tightening toggle bolts and wood

screw, make sure to coincide bottom line of the

Mounting plate with Horizontal line of “Rear wall

Template” and then the Mounting plate is properly

centered under the cabinet.

CAUTION: Be careful to avoid pinching fingers

between the back of the mounting plate and the wall.

Tighten all bolts. Pull the plate away from the wall

to help tighten the bolts.

C3.

USE TOP CABINET TEMPLATE

FOR PREPARATION OF TOP

CABINET

You need to drill holes for the top support screws and

a hole large enough for the power cord to fit through.

• Read the instructions on the TOP CABINET

TEMPLATE.

• Tape it underneath the top cabinet.

• Drill the holes, following the instructions on the

TOP CABINET TEMPLATE.

CAUTION: Wear safety goggles when drilling holes in

the cabinet bottom.

C4.

ADAPTING MICROWAVE BLOWER

FOR OUTSIDE BACK EXHAUST

Remove and save screw that holds blower Plate

to microwave.

Carefully pull out the blower unit. The wires will

extend far enough to allow you to adjust the

blower unit.

CAUTION: Do not touch blade of blower to prevent

cracking and breaking. Hold outer case when the

blower is removed and re-installed.

Remove “Parts “A” with Nipper or Scissors

Rotate blower unit counterclockwise 180°.

Wall

Bolt End

Toggle Wings

Toggle

Bolt

Spacing for Toggles More

Than Wall Thickness

Mounting

Plate

Back of

Microwave

Blower Motor

Screw

Blower Motor

Blower motor

screw.

Lift up the Blower Plate.

End A

End B

BEFORE: Fan Blade

Openings Facing Forward

Before Rotation

Back of

Microwave

Back of

Microwave

After Rotation

Installation Instructions

Place the blower unit back into the opening.

CAUTION: Do not pull or stretch the blower unit

wiring. Make sure the wires are not pinched.

NOTE: The blower unit exhaust openings should

match exhaust openings on rear of microwave

oven.

Secure the blower unit to the microwave with the

screw.

Attach the exhaust adaptor to the rear of the oven

by sliding it into the guides at the top center of the

back of the oven.

Push in securely until it is in the lower locking tabs.

Take care to assure that the damper hinge is installed

so that it is at the top and that the damper swings

freely.

C5.

MOUNT THE MICROWAVE OVEN

FOR EASIER INSTALLATION AND PERSONAL

SAFETY, WE RECOMMEND THAT TWO PEOPLE

INSTALL THIS MICROWAVE OVEN.

IMPORTANT: Do not grip or use handle during

installation.

NOTE: If your cabinet is metal, use the nylon

grommet around the power cord hole to prevent

cutting of the cord.

NOTE: We recommend using filler blocks if the

cabinet front hangs below the cabinet bottom shelf.

IMPORTANT: If filler blocks are not used, case

damage may occur from over tightening screws.

NOTE: When mounting the microwave oven, thread

power cord through hole in bottom of top cabinet.

Keep it tight throughout Steps 1–3. Do not pinch cord

or lift oven by pulling cord.

Insert a self-aligning screw through top center

cabinet hole. Temporarily secure the oven by

turning the screw at least two full turns after the

threads have engaged. (It will be completely

tightened later.) Be sure to keep power cord

tight. Be careful not to pinch the cord,

especially when mounting flush to bottom of

cabinet.

End A

End B

AFTER: Fan Blade

Openings Facing Back

Back of

Microwave

Blower-Plate

From the Mounting

Plate screw

Guide

Back of

Microwave

Adaptor

Guide

From Blower motor screw

(after attached the exhaust adaptor)

Rotate front of oven

up against cabinet

bottom

Lift microwave, tilt it

forward, and hook slot

at back bottom edge

onto four lower tabs of

mounting plate.

Installation Instructions

C5.

MOUNT THE MICROWAVE OVEN

(cont.)

Install grease filters. See the Owner’s Manual packed

with the microwave.

Attach the microwave oven to the top cabinet.

Tighten the outer two screws to the top of the

microwave oven. (While tightening screws, hold

the microwave oven in place against the wall and

the top cabinet.)

Install grease filters. See the Owner’s Manual

packed with the microwave.

Cabinet Front

Self-Aligning Screw

Equivalent to

Depth of Cabinet

Recess

Microwave Oven Top

Filler Block

Cabinet Bottom Shelf

Tighten center

screw completely.

Insert 2 self-aligning screws

through outer top cabinet holes.

Turn two full turns on each screw.

Appendix B

The Use and Care information provided in this service manual is representative of a limited

number of models. Reference the customer’s Use and Care literature included with the

product, order a copy (if needed), or consult Jenn-Air’s website for the specific model.

www.maytag.com or www.amana.com or www.jennair.com

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Maytag Microwave Oven Umv1152Ca Users Manual 7303_01_Cover.pmd

UMV1152CA to the manual f5982aea-8fb3-491f-8db8-5c470c11dd39

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