Mcdonalds Convection Oven Tc208M Users Manual

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ooNVEYOR
TOA-9TER$,
ModelsTC208M,&
TC240M

tmcEoniios
rl.

PlacethischaplefirjtheToaqte.r
Section
of your EquipmentManual

MANUFACTURED
EXCLUSIVELY
FOR

McDONALD'S@
Toastmaster@
A MiddlebyCompany

1400ToastmasterDrive
Elgin,lL 60120
(708\7+1-3300
FAX (708)741"4406
Middleby Corp 24 Hour Service
Hotline 14W238-8444

TABLEOF CONTENTS
WARRANWSTATEMENT
WARNINGS
& CAUTIONS
INTRODUCTION
SPECIFICATION
CHART
INSTALLATION.
PARTSIDENTIFICATION
AND FUNCTION
EOUIPMET.IT
SET-UPAND CLOSEPROCEDURES
TROUBLESHOOTING
GUIDE.......
ORDERING
AND SERVICEINFORMATTON.
NOI.I.SCHEDU
LED MAINTENANCE
....
ELECTRICAL
SCHEMATIC
& wlRING

2
3
3
4
..............67
9
10-:l1
,.........-..
-11
12.17

orirrroUr-rirliirrrrrriirrrirtiii..r.j;44..i.i..,.r..r......i................

...r.... ji;;.r.;.i,...;..; 1 8-1 9

McDONALD'STOASTERLIMITEDW
All equipmentmanufacturedby ToasfnasterCommercialwhichis spld underthe Toaq@astef traqemarkand used fqr qgmlnerght
pytPoges wanantedagainstdefectsin materialsandworkmanship.The warrantyrunsfor one yeai (seeexceptionl)frqmthe.dite,
is
of originalinstallation
or 18 monthsfromtheoriginaldateof purchase,andis forthebenefitol theoriginalpurchaser
oniir.ALl Offidn
WARRANTIES,
EXPRESSOR IMPLIED,STATUTORY
ON OTNENWISE,INCLUDINGWTHOUTLIMITATIONAruYINAPUEO
WARRANTY
OR MERCHANTABILITY
OR FITNESSFORPURPOSE,ABE.EXCLUDEP,
Sellershalfin no eventbe liabtefor direot,
indirectorconsequentia|damagesinconnectionwithToastnasterConimercia|produdf'
Selle/sobligationunderthiswanantyis limitedto the repairof defectswittroutchargd,by a fastoryautirorized
seMce agency
or one
-proOlc,ts.
of its sub'seMceagencies.Suchrepairservicewillbe providedon custom6fsptefiisedexceptintne.ca*eof portabld
Modelsthat are consideredporhble (deviceswithcordand plugsexceptconveyortoasters)mustbe takenor shippedto the closest
....;...;
authodzed
sEMceagency,transportation
chargesprepaid.
Thiswanantyisnotefiectiveif
damageoccurs
becauseof
accident,
carelgssness,
prope.rsg!:upsupeMsion
iFproperingtallation,lackof
whenrequired;or, becauseequipmentis installedon a ditferentvoltage,slteamiti oas seMce thendesionatedon thE.eouioment
nameplate;
or, if the equipmentis installedor operatedin anymannerboritraryto.tire'insbilation
anbope-ritton
iistfucdons.'tiitteie
cases,repairswill be madeat a reasonablecost.Workperformedby unauthoiiziidpell*clnnetoi serviceag6niies voiOsttriswananty.
Autrcrizedserviceagenciesare locatedin principalcitiesthroughout
the UnitedStates.Thiswanantyis validin the 50 UnitedStates
andisvoidelsewhere.Pleaseconsultyourclassified
telephone
directory,yourfoodserviceequipmentOistributor,
or writethe Factory
ServiceDepartnent,Toastmaster'@,'l4ooToastTaster
tirive,Elgin,tttinoiiootz0,forinformation
andotherdetailsconcemingservice
of thiswarranty.
'NOTE: Exceptions
- ModelSS2,SinkSanitizerwarantyruns90 days.
Thismanualis for the exclusiveuseof licensees
and employeesof McDonald'sSystems,lnc.
@ .1995McDonald'sCorporation
All RightsReserved

Printed in March
EM T6

'

'":

i!:

.

rr,:,'

SAFETY

INTRODUCTION

, i : .:

'i..

& TC240Mtoasteriqqcomqleroial
Thd.$-OilelsTC208M
-English
conv6!'ortobsterdesignedto unifonily""toist
quantities,
continuusingeitherbatch.or
muffinsin large
individual
A partialloadswitchpermits
ousfeedmethods.
mutfintoastingwithoutchangingbatchsettings.

toasterat
WARNTNG:, ln case of fire de-endr:gize
switch.Thiswill cut off powerto the heating
disconnec't
the
eoplthusreduoing
andallowthetoestertro
elements
andmakingit easierto Stopthefire.
temperature

per
upto360muffins
Thetoasteriscapableof producing
hour.

CO.or
onlywith
CAUTION:Useafireextinguisherfilled
powered
equipment.
for
electric
Halonwhichis suitable

shouldbe grounded
acqordWARNING,'Thetoaste_r
gfingers
W ARNIN G,'Donotpickuplhetoasterbystickin
p"rpve.6[the.
possibility
of
csde$
tO
ingto localelectrical
shock
Elgctrical
andexftope,nings.
rrdth intotoasterentrange
a gblntlg;dl1€lg.eptacle
shock.lt requii-€S
electrical
cah'resdlt'
the
body
to
bums
and/or
separateelectricallines,prirtddtedby fuSesor cirosit
of theproperrating.
breakers
o-iusegasoline
donOtstol'e
CAUTION: Foryour,safety
ofthisor
inthevicinity
vapors
oiiiquiOs
orotherflammable
rdference.This
NOTE: Retaintnis mah$id
anyotherappliance.
manualprovidesdetailg$
operation of yourToag-t-6;,

tionto assistthe-qplptofineventof a maliun*ioin,
Thisfor the operatofand Shouid

and
installatign
,Sofne,
informa'
ridblemsin the
t'iiiiportanttool
available.

NOTE: UsinganypartsotherthangenuineToastmasthe manufacturer
ofall
terfactorysuppliedpartsrelieves
liability.
(lr/lanufacturer)
thedght
reserves
NOTETToastmaster
and productdesignwithout
to changespecifications
do notentitlethebuyerto conenotiee.Suchrevisions
or replaceimprovernents,
additions
changes,
sponding
previously
pr.rrchased
equipmenl
rnentsfor
...

Standard
PREQAUTION: HazardCommunication
(HCS)*The procedure(q)
inthischapterinclude
theuse
Thesechemigalproductq
willbe
of chgmicalprgd.uqts,
facelettersfollou/edbythgabbrefvith'bold
highli$hted
Standbrd
viation(HCS).SeetheHazardComri'iuriication
(HCS)Manual'fsr
MaterialSafetyData
the appropriate
(MSoS).''
Sheei(s)
is madeinAmerica
and
N Of E: f nispieceofequipment
sizgs
of
h4r{wgre.
All
hardware
metric
hasAmerican
andcanvaryin size.
areapproximatb
ccinversions
testingandrepairofelectrical
WenUWA,' Inspection,
performed
be
onlybyqualified
service
equipmentshould
persorihe].
Thelpastefslroulflbe qnplgggFd
whenserdrerequired.
vicing,excep!whenelectricaltests

circuit
WARNING,'Useextremecareduringelectrical
willbeexposed.
tests.Livecircuits

TOASTER,
SREo|F|CAT|ON
CHART
llaelal

overallDimensions:
width
Depth (tnctudes
2-114.
BackGuard)
4'Legs)
_ Height (tnctudes

Toasting ChamberDimensions:
width
Length
Heightof Opening

Tt\tnall

16-112'(419mm)

24'(61Omm)
x
16-114'(413qm)

16-1n'(419mm)
x
24"(61Omm)
x
16-114'(418mm)

11-112'(292mm)
x
15'(381mm)
x
1-5/8"(41mm)

(292mm)
11-112^
x
15' ( 381mm )
x
1-57sr
1a.tmm)

x

Approiciniate
Net Weight

51 lbs (23 kg)

51 lbs (23 kg)

ApproxiniateShippingWeight

56lbs (25kg)

56lbs (25kg)

Construction

Formed& WeldedSheetSteel

Finish

StainlessSteel

Cord

6tt. (1.86m)

6ft. (1.86m)

Plug

NEMA6.30P
(208V)

NEMA6.30P
(240V)

208V,1Ph,50-60
Hz,
2 Pole,3 Wire

240V,1Ph,50-60Hz,
2 Pole,3 Wire

3200Watts

3600Watts

15.4Amp

15.0Amp

20 Amp

20 Anip

20 Minutes

20 Minutes

360 Mutfins/Hour

360 Muffin3/Flour

Electrical

Totalwattage
TotalAmperage
MainPanelCircuitBreaker
Pre-heatTime
ProductionCapacity

WARNING:

INSTALLATION
A. tnspect for Shipping Damage

'

giioie maliihdanyetestricatconnectionsbe sure
ttiE niainelectricalsupply souroeis turned"OFF

shouldbe ercamined
for damAll shippingcontaine.rs
g unloading.Thisequipmentwas C. Electricalconnection
agebeforeand'durin
carefullyinspectedand packagedat the factory.The
toastersarefactory
& TC24OM
The ModelTC2OSM
for its sale
freightcarderhas dssuniedresponsibil'rty
and
cord
with
equipped
lf
equipment
is
received
in
damand
delivery.
transft
Plug.
agedcondition,eitherapparentor concealed,a claim
mustbe madewith the deliveringcanier.
1. ApparentDamageor Loss - lf damageor loss is
apparentit mustbe notedonthefreightbillor express
receiptat thetimeof delivery,andit mustbe signedby
the canie/s agent (driver).lf this is not done, the
cardermay refusetheclaim.Thecanierwillsupplythe
necessaryctaimforms
2. ConcealedDamageor Loss- lf damageor lossis
NOT apparentuntil after equipmentis unpacked,a
requestfor inspectionof concealeddamagemustbe
madewith carrierwithin15 days.Thecarrierwill make
an inspectionand will supplyneoessaryclaimforms.
Be certain to retain all contentsplus extemal and
internalpackagingmatedalsfor inspection.

B. UnpackingToaster
1. Removestaplesfromcarlon.
2. Litt out foam packingand poly bag frorn around
toaster.
3. Carefullylift toasterout of carton.
4. Removeall loosepartsandthe informationpacket
fromthe carton.Be sureall loosepartsare removed
fromthe bottomof the carton.
5. Removethetoaster:fromthecartonandremoveany
parts or packing materialsfrom inside the toaster
chamber.Checkfor any damageto the unit or the
looseparts.
6. Instatlthe 4' legs shownin Figure 1 and place
conveyortoasterin desiredlocation.
7. Install the retum crumbtray by positioningthe
bracketson the sideof thetray againstthe frontlegs
of the toasteras shownin Figure1.
8. Installtheentryraclgslide-outcrumbtrayandexit
rackas shownin Figure1.

D. Checkingthe Installation

supplysourceoON".
1.Turnmainelectrical
SeeFigure1.
Switeh'ON".
PowerON/OFF
2. Fr,rsh
is movingforwardintotoaster.
3.Checkthatconveyor
areheating
checkthatall heatingelements
4.Visually
red.SeeFigure1.
andglowing
conveyor
LOADButton.Checkthat
5. PushPARTIAL
speedsup for 20 +/-5 secondsandthen retumsto
originalspeed.
Switch'OFF'.
6. PushPowerOIVOFF
7. Visuallyeheckthat all heatingelementsare no
longeron.
8. Checkthatconveyorhasstopped.

l=leatiqgEle^mentS
Locate.d
Aboveand
BeloWC6nveygr

Slideiout
Crgrnb
Tiai
Retum
Crumb
fray

Figure1

PARTSIDENTIFICATION
AND FUNCTION
ITEM

PART NO.

DESCRIPTION

'l

Encloses K

2

E!
t0 support
topheater
Attachesto
sidewall

UIIJE

o
4

3005r-

FANEI. T,OP.I-IEATER SU PPORT

/t,UU] /U

t,9I

5
U
7
I

:a74794rutJ4 FATT(iruLL
70"0704/.
EELTING

'l

irt 0121c

TJELI UNKU

3

30067

FFIONI FIgLLER WELDMENT

I

,/ti'1(,64

BEARINGS,FRONTASSEMBLY

10

/uu6l
31fft262
ijgotru
70059ttit
7006964
79o7045

I.IEAF{ HL,LLETT WELUM tsN I
t'EAIiINCi, F{EAFi,LEFT

1

tsbATtING, REAR FIIGHT
['FROCKETS

2

7007tr05

UNAIN

31Q7212

MASTER UNK
RAOK, ELEMENTGUARD

2

tt

1Z
13
14
15
16
IU

'19

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2Q

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EO]UU
3156?

20

315CiJ

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'4t
24

25

I\.T

A|\trL WtrLL'MtrNI
FANEL

IUM TANEL

EtAH|NGS, F.tic)NI
SPRINGS

2

z
I

1
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I 9I' FIEAI INCi. ELEMtsN I ASlitsMtsLY

| 9r. FrtsArrNu tsLbMEN t ASS_EM9LY24OV

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z0u6l6i:,

trr-trMtrN I Durr(Jrl

I ItFUl(,t\E I

i,

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7004775

uuFitrw, a-,52x 1t+.,uLt HE
I'AT.TELTOF HEATER SUPPOFT

4

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D\.rr r Lrvr nEAr Ert Durr\rnl,

ntr':n I

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29

30u54
315E5

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30

sl567
3B20A8SO1

tsL)| I(JM HtsATING ELEMENT 2O8V
EOTTOM TIEATING ELEMENT.[;240V
SCREW WASH HE)( HD 8.32 X 3/8'

iJl

it05rc

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Ert UUrrLrFil,

SNAI'

)vt

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Mf,z.r.:f,rr > LLLg

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il1zlztt4xruI
3()ul2;.6

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30tro

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sl'EEu sdlN ! H9|-LEH KNQts .,_ili:1ij..
(j()NTf,tgLLEFl

Sl'EbD

GUABD Ti

DYYI I L'N
'l

r!I
OE

I r l/\.r\JLlll1:

'l

f't|I

MgUN

I ING

t'lN & SLEEVE{re€d h u.S.A
I WIS I LOgK{s€d h U.St
l'lN at ttLEEVE-Non/t .S-A& G€man}
I WIIJT LgGK{'lqdlJ.S-A e cflrgny
rlN at l'LEEVE{rs€d h G€rriar

1

1
1
'l

Drervl\tr,l,

I

49

i{EIAY A( ;tstis uooH
I EITMINAL ELOGK
ENTRY FACK

50

/tru9u56

EXr I tlAgK

1

51

i'UUT I

52
c5

7610645
152388301
c'tw556
co6til
321049
31616

Hts I UFTNUHUMts I }tAY
t'UDts, IN gftUME TBAY

59

EiturAu6S5

{ot shown

30664

{o1snown 30696

cools air in botl9mcompanment
Lonnec6 ran wfin Iermtnat DtocK

useo to mounttan

c0llu
27011-OO17
7008180

{ol snown /uu595/
{ol snown grg'rzb4

compEtescrpunto crmponenb

DnuIs oII curTer[ ro m9tor |I cullem

i'UU/l'

301z,2

Elementtoastsbo-tqmoJrteql
Elementtoasts bouomol nem
)d to atiach parts
rns toaster otf whenoverheatecl

1
1

47
I

55
56
57
5U

ll:

igtspFments electrlcal
hsuFlon Detvveen
neafng ebments and metal parts
Attacheselements
suppolb and attachesheaunoelements
Afaches elemenE
Attaohesto sldewallto supporttop heater
Attacttesto ilght std€wellto supportbottom heater

4

NUt, ntrru 1(}-itz
PUSHEUTTON SWTTCHWUGHT€BEEN
TIME DELAY RELAY
wl'lL

r"9

tvgs.meconveyor
ilitl,romrc|sspeeo or agnveyor
I UmSSpeeooornror|er
to a setspeeo
lhob ouad

'''l:ii.:

30075
30074

b4

TOASls.top
0f ltem
item

"-:(i0llV€[S nOm i|06 Ot 24UV lO IZOV l0r COnrOl C|rcUn

._....- ,,::i-,

. ...:,."::.;,.i

4
45
46

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Alrqcneslo.lqEts'^{flLlg€qppq4,Dllqrn n9ar9!

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32

35

Bearingand springassemb
ACCeptsennereno oI nont conveyorsnan
Apply pressureto conveyor
Rearshaft of convEyor
ACCepls|en eno 0t rear @nveyorsnan
Acceotsr m eno ot rear convevorsnan
Engagewiul Dourenos ol cnarnIo dnve conveyor
yor
qnajn fink usedto dt€lssemDle
chain

it
U
U
it

zwogzs

Encloseselectncalcomponents
Protestionfrom tan blades
'temsnrcUgn toaster
Eenwnicn Cronveys
unl(s u/hichmal(eup rle conveyorDelt

Frontsnanot conveyor

z

I()F FttsAIIN(i ELEMENT Z4OV
BUS BATI
u I Ffirir MruA FttsAH
NU I nErU b-3i.

3102634

FUNCTION
of toaster

OTY

761UU,{tz
7008168

4
1
'l

qrErw rs roo nlgn

Toastercord& pin plug
Toaster@rd & twist lock plug
Toastercord& pin plug
Toalsfer
G6id&,lwrgtlspfiptug
-Toaster
cord&Tin plg$
Ataches too heateaauDoort
Danel
Momenraryswncnpusneolor parBattoaos
iMqU.Ft
tor time delayrelay

rltru\I

relay
/\ccessfoaedjusting

1

Loadsrtemsontoconveyor
Deliversitemsto retumcrumbtrav beneatn toaster
Fleceivesftemstrom conveyorand oatches crumDs
cabhes crumbsfiom nemsinsidetoaster

LE\iU, 3- E r_ALit\ rLAU t lV
UAl.LELi N{JN I'KIU

4
4

LAUtsL
[-AEEL, CAUTION HOT

Cautionlabel
Cautionlabel
spaceDetweenloaslerand wa[
Marntarns
LllsstDates
neatbetweentoa$er and rear panel
Attachessiclepanel
16
Toasfnasterlogo
4
Useclto holcl insulation in place
-Providesconnecfi
onbeiw6eleffi icafcomoonents
and maintenance
ToasteroDeration

rANtrL

HEAI1

INSIDE PANEL
D\ TTEYY

NAMEI'I.AIh
INSULAI ION GLIPS
WITtb, FIAfINESS
U9NVEY9H
I OASTER MANUAL

6

AOJU$aDle|egs USeOlO SUppOnne toaster
Non sKiclc€ D O N | e q

Figure2

EQUIPMENT
SET-UP
ANDCLOSEPROCEDURES
Set-Up:
1. Insertthe powercoid intoa propgi20 Amp.electrical
receptacle.

Close:
WARN[NG: Alwaysdisconneetelectrical poweror
unplug toaster and allow to cool before cleaning
or performing any service.

2. InstAtltheretum cruihbtrayby positioning
thebrackets
on the side of the tray againstthe front legs of the 1. Withthe conveyorrunningbnrshany crumbsoff the
oonveyorand ontothe crumbpan below.
toasteras shownin Figure4.
3. Installtheehtryrapk,slide-outcrurnbtrayandexitrack 2. Tum offthetoasteranddiseonnectelectricalpoweror
unplugtoaster.Thenallowtoasterto cool;
as shownin Figurd4.
4. Tum toasteron by pushingPowerOIVOFFSwitch 3. Cleanthe toaster exterior by wiping with a clean,
sanitizedtoweldampehedwith a hotsolutionof McD
oN.
All Purpose Goncenbate (APC) (HCS) as drawn
from the sink propoitioper.Rinse by wiping with a
5. Allow20 minutesfor warmup.
clean,dampsanitizedtowel.DO NOT uge abrasive
padsof scoudngcleansers.
Theywillscratchanddull
6. AdjustDARKER/LIGHTER
Knobto approximately'S"
the
finish.
tor toastinga normalbatchof 7 to 12 mutfinhalves.
4. Crumbtrays and racks:
7. Loadingmutfinsintotoaster:
NOTE:Muffinsare placed in toastercut sideup. .
WARNING:Hot Surface€ - DO NOT TOUCHHOT
Batch LoadingSURFACESOR REACI.IINTOTOASTERWHENIT
For batchloadingstagemuffinson bun spatulaand
ts HoT.
thenplacemtrffinson entryrackwith rackin lowered
position.Raiseentry rack to feed muffinsonto eonAfter the toaster has cooled, remove the slide-out
veyor.
crumbtray and the retumcrumbtray by slidingthem
ContinuousLoading.
out of the toaster.
Forpartialbata.hloading stagemuffinsdirectlyonentry
rackwith rackin raisedposition.
CAUTION:Do not remove slide-out crumb tray
while conveyor i3 moving.
8. Pressthe PARTIALLOAD Buttonfor a batch of 6
RempVethe entryrackand exit rackfrom toaster.
mutfinhalvesor less andthe conveyorwillspeedup.
It will resetto normalspeedautomatically
when the
partialloadhas beentoasted.
5. Wagtrthg S1ide.gut
crumbtray,retumcrumbtrayand
racK in ahot -s-olution
of McD All Purpose Concentrate (APG)(HCS).Removeany gold discoloration
WARNING: Always discon4gctelectricalpower or
f romthe f rorit of the slide-outcrumb tray by scrubunplug toaster before cl6aning or performingany
bing with a McD No Scratch Pad.
service.
9. Clearing
Jams:Usee:

o

6

FG

=
b9
6>

tr2e

o*

FO9
>b
L

18

E,-l,,8 |eEF?
E
ot
OE

el

kl

>l
tul
EI

8l

E:,

o
=
Et
ll

'i

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l
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