Mettler Toledo Q2DOSINGUNIT Powder Dosing Unit with RFID reader User Manual
Mettler-Toledo GmbH Powder Dosing Unit with RFID reader
Contents
- 1. user manual Part I
- 2. user manual
user manual
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| Document ID | 3307299 |
| Application ID | D0vpPzAEeRkdt113uD6haw== |
| Document Description | user manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
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| Document Type | User Manual |
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| Filesize | 352.34kB (4404217 bits) |
| Date Submitted | 2017-03-08 00:00:00 |
| Date Available | 2017-03-08 00:00:00 |
| Creation Date | 2016-11-24 09:23:56 |
| Producing Software | PDF-XChange Core API SDK (6.0.318.1) |
| Document Lastmod | 2016-11-24 09:23:56 |
| Document Title | user manual |
| Document Creator | PDF-XChange Editor 6.0.318.1 |
6.5 Disposal In conformance with the European Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE) this device may not be disposed 01 in domestic waste This X also applies to countries outSide the EU, per their specific requirements. Please dispose at this product in accordance With local regulations at the collecting point _ specified for electrical and electronic equipment. It you have any questions, please contact the responSible authority or the distributor lrom which you purchased this dei/ice Should this deVice be passed onto other parties (lor private or protesSional use), the content ol this regulation must also be related Thank you for your contribution to enVIronmentol protection Quantos Automated Dosing Maintenance 29 7.] 7.1.1 7.1.2 30 Troubleshooting Troubleshooting See XPE Operating Instructions tor a list at possrble error messages and remedies. Symptom cauntermensure instrument hangs on startup - SWitch off the high-voltage power adapter ot the AntiStatic Kit - After successful stortup, switch power adapter on again Lid drips - Change teirule, see [installing new terrule on liquid tube > 28] Liquid dosing head drips - Check cap - Moke sure there is not too much air in tubing and check air connector module Liquid dosing does not work - Check filter - Check, that dosing head is installed correctly. It there is just a small gap between dosing head and its support, press it down slightly again. Fault prevention The tollowrng information helps avoiding potential problems With your instrument. Storing dosing heads Protect your dosmg heads by storing them in the delivered plastic container This prevents the powder lrom absorbing too much humidity In case at long-term storage - Check the instructions tor storing o particular powder. - Shake the dosmg head so that the powder tlows back to the powder container - Remove the powder container from the head and screw on the supplied spore cap Preventing electrostatic charge When preparing sample vessels electrostatic charge may build up. Electrostatic charge may make correct dosing impossible or adversely oftect the dosing result Possibilities for electrostatic charge 0 sample vessels mode of plastic - wearing latex gloves AntiStatic Kit We recommend using the AntiStotic Kit to prevent electrostatic charge The tallowmg chapter describes the use at the AntiStatic Kit in the dosing procedure The instrument will be eQUipped With two ioniZing electrodes (AntiStatic Kit) which are activated automatically when installing a new dosing head or tapping [Start]. The two electrodes remove most at the electrostatic charge tram your sample containers Always make sure to install a dosing head betore locating the sample vessel on the weighing pan This way, ianiZing is active when placing the container which constantly removes the electrostatic chorge In addition, we recommend you do not touch the upper edge of the container (close to the opening) when handling the sample vessels Checking the powder container of electrostatic charge 1 Install dosing head => The AntiStatic Kit is active 2 Locate the sample vessel on the weighing pan. 3 Check that the distance between the dosmg head and the vessel is at least 5 cm and the opening at the vessel is aligned with the dosing head exactly 4 Close all GODTS DI the draft SI’IiEld. Quantos Automated Dosrng 5 Press [9T6] to reset the display to zero, this SWilches the AnliSlatic Kil oil 6 Slowly lower the dosing head to about 3 mm above the vessel and Simultaneously watch the weight display. d> lithe displayed value remains stable (almost '0“), there is no electrostatic charge on the sample vessel Discharging the powder container l lnstcll a dostng head or top [Stan] a The AntiStatic Kit is active 2 Grasp the sample vessel by its lower part and locate its upper edge in lront of one at the two electrodes at a distance of about 50 mm for approximately 20 lo 40 seconds. Repeat this procedure as needed 3 Relocate the vessel on the weighing pan not touching its upper part It your powder container is made oi plastic material it may be imposstble to completely remove electrostatic charge and the displayed value fluctuates — ll the opening or the sample vessel is large enough, increase the distance between the dosmg head and the container to more than 3 mm until the weight value in the displayed value remains stable Quantos Automated Dosing Troubleshooting 3t 8.2 32 Technical Data Technical Data Note Also see XPE Operating Instructions for further information General data Use only with a tested AC Adapter With SELV output current Ensure correct polarity e~:9—e Power Supply AC/DC Adapter Balance Power cable; Protection and Standards - Overvoltage category - Degree of pollution - Degree of protection - Standards for safety and EMC - Range of application Environmental conditions - Height above mean sea level - Ambient temperature range I Relative air humidity. Primary: 1007240 VAC, 715%/+t 0%, 50/60 H2, 0 8 A Secondary: 12 VDC 15%, 2 25 A (With electronic overload protection) Power supply to the balance: 12 VDC, 2 25 A max 27 W DeSign. 37core, wrth countryrspecrlic plug || Protected against dust and water See Declaration of Conformity For use only in dry interior rooms up to 4000 m 5 to 40 r’C max 80 % up to 31 ”C, linearly decreasing to 50 % at 40 ”C, nancandensing Explanatory notes for the METTLER TOLEDO AC adapter The certified external power supply which conforms to the requirements for class it double insulated equipment is not proVided with a protective earth connection but with a functional earth connection for FMC purposes This earth connection is NOT a safety feature Further information about conformance of our products can be found in the brochure “Declaration of Conformity" which is coming With each product. In case of testing with regard to the European Directive 2001/95/EC the power supply and the instrument have to be handled as Class ll double insulated equipment. Consequently an earth banding test is not required Similarly it is not necessary to carry out an earth bonding test between the supply earth conductor and any exposed metalwork on the instrument. Quontos Automated Dosmg Because the instruments are sensilive In static Charges a ieakage resistor, typicaliy 10 k0, is connected Delweeri the earth connector and the power supply oulput terminais. The arrangemenl is shown in Itie eauivaient circuit diagram. This reststor is not part oi the eiectrical safety arrangement and does not require testing at reguiar intervuis. Fins'c Hausi'ifl Duuhieinwiunun in is; counting 'Esigin' mi Biec'rns'ai c a schcrgs Equivaie'ii circuit diagram 8.3 Powder module DIMBMIMIS Max neignursumpte Vessei we nm Min neigntoisuniple vessei 3i mm Minimum opening a‘ sampie vessel (dimmer) 6 mm Usable heigh‘ at mar snieid tau 'rtrrt Heignt at instrument (Witn open «uni (100') 675 WWW" Number at samaie vesseis i Weignt at i'iSVlumertt (without ‘eiminuD i5 5 kg Enquirafl Sum Depin wnnout term nut and iiont doc! 400 min Daptn Witnuut term nai nut With "or" am): 600 Tim Deptn Witn 'eiminui 545 nin Hsignt 650 Tim Wiutn 330 Tim Quantos Automated Dosing Technical Data 33 34 Powder module 316 496 261 m, lg 8.4 Liquid module Tested solvents 1,47m0xane, irbutanol, aaetta acid, acetone, aaetonttnte, benzene, cntoroiorm, dicntormetnane, ethanot, ethyt acetate, formic acid 98 %, hexane, tsoprapanat, methanol, pentane, totuene, water (H10) chhntcul Data Quantos Automated Dosmg Dulng llond «moon Dnslnu prapenles LimiI vnlues Dosmg quumty oflss' (hand, quumw) 20 mg (H10, 5 g) Dosmg quun‘ny chcu‘ummy (5d) (mum, quanmy) 10 mg (H10, 5 g) Dosmg nme (humd, quumw) 35 s (Hp, 5 g) Typhml values Dusmg quumvy DfiSe' (mm, quumw) 1 mg (H70 5 g) Dusmg quumvy Repeu‘uhmy (5d) (mum, quamiw) 1 "‘9 (H20. 5 a) Dosmg Mme (humd, gummy) 30 $0110, 5 g) Tublnu oulel nlumeler Inner nlumeler mum quud cosmg wand > Cup 3 2 mm \nslde We bo‘fle 16mm 700 mm 220 mm Pump mudule > BONE 4 0 mm 24mm 660 mm Illllne Frll Flllel’ Lmng Omar D umefiev 32mm Huey pave sue mm Materials: Walled puns lollle Illllnl Ffll Lllluld ml: Flmr up mum my nl dailng Mud Mloro o-llnn dlspomlnn valve Bumsmcu'e g‘uss X p3 PE Smmless stem PEEK Scpum'e Runy ><><><>< FFMK (DUPDNm Ka‘rezffiz} FEP ‘ Quontos Automated Dosing Technical D010 35 Pump module wllh home 36 chhmcul Dam 152 160 104 160 Quumos Automated Dosmg 8.5 Materials 8.5.] Dosing head Nr. Designation Muieriul l Seuiing washer POM (0326 Uiimfnrm N2320 Copoiymer) 2 insen POM Bushing POM 4 Scyuper STuiniesS Sieel (XiOCrNi 1878 (i 4310)) 5 indenfed pin Siminiess steel (XZCrNiMu 1771272 (I 4404)) 6 Adapter cop PP (6660 / Med Bormed HE7541 PH nemmi) 7 Boeing head wnh flange XXX (0604 TPX RT 18 (XM) iranspurenf) 8 Cone Sminiess steel (XZCiNiMD 1771272 (1 4404)) Quunios Automated Dosing Technical Duh] 37 8.5.2 Manual dosing head 38 chhmcul Dam Nr. Designulian Mmeliul 1 Bodv PPR 2 C‘nsmg cup PF 3 Dosing pin PP 4 Cone body PP Quumos Automated Dosmg 9 Accessories and Spare Parts 9.1 Accessories Description Part No. Dosing heads QHOO27CNMW Sompie dosing head tor smail dosing 9 amounts (2 ml). ouik at 30 30083440 ' buik 0t 60 30098264 buik of 500 30244518 QH01OVCNMW standard dosing head tor smali Vials 10 ml #6] 10 pas. 30132790 _ / 40 pcs 30132791 K/ QHOOB-BNMW standard dosing head tor smali Vials 16 ml, 11141533 10 pos. QH012-LNMW standard doSing head for targe viois 120 m1, 11141532 }? 10 pas k/ QH0127LNLW Dosmg head for high target amounts, 10 pcs 11150145 if i @/ K/ QH0127LNMX DOSing head 10V high denSity iost iiowihg 30112276 }? powders, 10 oas ‘ / i / \_/ 7 QH0127LNCT Dasmg head for high target amounts at diflicuit 11150171 2“ ‘ to dose powders, 10 pcs K; QH0127LNLX DOSihg head for bead and flux dispensmg, 11150155 iii 1 f“ 10 pcs. r3" / \1/ Quantos Automated Dosing Accessories and Spare Parts 39 QHOOBVBNMP Dosmg nead tar smail target containers, 11150120 A V 10 pcs QH0127LNLT dasing head for darnpdating pawders, 10 pas 11150170 0A000-M Manudi dosing head (set 01 5) 30303382 transponder tor the information of oiten used salids Transport bax Witti vials 30036965 Viais 120 ml, Idrge dosing head (QHO | 2) transport containers Transpart bax Witn vials 301398211 Viais 16 m1, srndii dosing tread (QHOOB) transpori containers. QA075-PNMW Special dasmg nead for powder test 11141506 titted with test powder for 75 daSings, automatic repetition at 10 dosings QAOOOVW Speaiut dosmg head iar "MinWeign" test 11141507 Starterkit 30132792 I Set 01 10 difierentdasmg heads. 1'» . . 'II - Primers CLS’631 Label printer for Quantas (RSZSZC/USBVA) 1 1141820 Quantos Iaaei and ink rinnon Kit 30004309 - NetCam Kit needed 40 Accessories and Spare Parts Quantas Automated Dosmg Power supplies Oplionul inlerloces Quanros Automated Dosing resins prrnler ror Quonlos 0252320) Ink ribbon (set ol 2) Standard paper (5 rolls) Sell-adhesive paper (3 rolls) - NelCom Krr heededr RSZSZC Burcode Reader The lollowrrig accessories are needed for operation (hol included) RS232 F cable Null modern adopter Plus one 01 The followrngr AC ooapier 5 V for EU AC coupler 5 V for US AC odopler 5 V lor CB AC oaapier 5 V for AU Ac/Dc adopter (wrrhoui power cable) ioty24o v AC, 0 8 A, 50/60 Hz, lZVDCZ 5A Counrry-specifrc 3-Pin power cable wrih grounding conducior Power cable AU Power cable BR Power cable CH Power cable CN Power cable DK Power cable EU Power cable GB Power cable lL Power cable lN Power cable lT Power cable JP Power cable TH, PE Power cable US Power cable ZA Elhernel lrrrerloce for connection lo on Erherner nerwork l l M] 834 00065975 00072456 1 l 600388 2'l901297 2l90l305 2l900924 2l90l370 2l901372 2l90137l 2l901370 7l209966 lll07909 00088751 300l5268 00087920 30047293 00087452 00087925 00089405 00225297 ll600569 00087457 lllO7881 lllO7880 00088668 00089728 ll1325l5 Accessories and Spore Paris 4l Ergncllps 42 Accessories and Spare Parts ErguChp Quunfus ErgoChp V101 Vial aduplers (POM) for magazine 5910 24 mm 103mmx25mm(5pcs) 12 mmx 17 mm (Spas) 15mmx24mm<5pcs) 162mmx20mm(5pcs) 21mm><25mm(5pcs) capsule uduplers(stum1ess steel) tor magazme set 024mm size 000 size 00 SIZE 0 size 1 size 2 size 3 size 4 1megrable antistanc kn mm paw of mu1tip1e pomtre1ectrode and power supply N9100m K11 Game Box 11141570 30260822 11141571 11141575 11141572 11141573 11141574 30006416 30006417 30006418 30006419 30006430 30006431 30006432 11141829 11141832 11141845 Quumos Automated Dosmg Grey drip imy 3003874] Special Accessories The foiiowing Accessories musi be mounted and insiulied by 0 Wm FR TOi FDO serVice engineer Auiusomplei 0530 i i 141300 LiqUid moduie Pump module QLZ 30008317 Liquid dosing head and home QLLi 000 30008318 Quunios Auiomoied Dosing Accessories and Spare Paris 43 9.2 Spare puns Spare pans powder module (02) Druwlng Pos Descrlpllon Pan No. 1 From duur powder modu1e (02) 11141855 From dour XPESGQ 30079864 7 S109 wmdow1efi 30303176 37 $109 wmdow 09111 30303177 4 S100 doors (conducflve) 11106283 5 Termma1comp1ele with firmware 30087553 Descrip’rion 670010 CAN 0001a Length 60 cm Spare puns liquid dosinn (001000) Descrimion quuid dnsmg head 0L001 44 Accessories and Spare Parts quuid mudu1e spare part kit Tubmg Tefl0n® FEP 0D 4, 1D 2 4 (2m) Tubmg Tefl0n® FEP 0D 3 2,10 1 6 (3m) Ferrule,110nge1ess 1/8” ETFE gb P3OOX (10 p05.) Fming, T10nge1ess PEEK P347X (5 pcs.) Pm ISO 2338 4H8 x 20, A1 (5 pcs) 1001 mmm 005mg v01ve Sucflon filter PP for 1/8" 0D 1 Pan Nu. 30005904 PM No. 30080473 30025649 Quunms Automated Dosmg Sucnon filter PP 101 1/8“ OD. 30007832 \\ $ VJ Slde Windows (for homo dosmg) L811 11141854 Righf 11141853 Quomos Automated Dosing Accessories and Spare Pans 45 Index Aboding dosing AC Adopler Accessories Adjusling lranl door Adjuslmenl handle Ambient condilions Anlislalia kil Assembling Dosing neod Pump module Aulamaric sample counting Change liquid Changing Bollle Ferrule Liquid Suclion liller Cleaning Liquid dosing head Side Window Suclion liller Concenlralian Connecling Tubes Conneolors Connectors ol pump module Conlainer Plaslic Convenlions and symbols Copying dale Counler dosing avoles Counling samples Customizable field Dala slored in dosing nead Density DimenSion Powder module Pump module Disposal Quanios Automated Dosing 14, 16 32, 33 39 28 3O 11 1O 22 19 18 28 19 27 26 27 27 27 17 12 11 31 22 22 21 19 22 3/1 36 29 Dosing Aboning process Liquid Manually Powder manually solulion wilh prerprepared solid Dosing cycle Dosing head copying dola Displaying inlorrnalion nanafing manual MinWeign Powder lesl preparing new dosmg head DaSIng neod infarmalian wrile on dosing nead Dosing powder manually Drive unil Elealrode Eleolroslalio charge Emplv Dome Explosive liquids Ferrule Filling oonle Flammable liouids Franldoor odyusling Grawmelria Handling dosmg heads Head informalion 14 14,16 16 23 17 17 17 22 19 19 19 19 23 31 30 I8 12 28 18 12 28 22 19 19 IHUOX 47 48 lnstdllatian dosmg head lnstalling Daslng head Ferrule Tubes lnlertaces lonize Liquid dosing OverView LiqUid dosing head Cleaning Technical data Lacation Locking dosing head Maintenance Manual dosing Manual dosing head MinWeigh Mounting Dosmg head Tubes Maunting dosmg head Nome allhe substance New liquid Opening liauid dosing head Operation Options Overview Dosmg head Liquid dosing PEEK nut Powder container Powder dosmg Powder dosing head Powder test head Prepared samples Preparing new dosmg head Il'ldCX 23, 26 23 24 ll l2 lo 20 l9 27 guano» 28 l4 l7 l9 Pressure release Protective gas Pump module Purge Purging liquid dosing head Q2 QHOOS-BNMW oLooi Rear at pump module Recommended options Release dasmg head Release pressure Remavmg dosing head Requirements Resolution ot result RFlD RFlD data RSZSZC interlace SafePos Safety precautions Sample counter Scope at delivery Selecting the location Settings Solution dosmg Solvent SOP Spare cap Suction tilter SWitching 0ft Symbols and convenlions Technical data Liquid dosing head Powder module Technical data general Toxic liquids Tubes Unlocking dasmg neod l8 l2 27 27 ll 22 l8 l0 l4 23 l9 34 33 32 l2 l2 10, 22 Quantos Automated Dosing VOH Volumefric Wefled pan ering Wrmng dam on head Quomos Automated Dosing 20 22 35 19 IHUOX 49 GWP® Goad Weighing Practice” GWP‘a is the global weighing standard, ensuring consistent accuracy at weighing processes, applicable to all equipment from any manufacturer It helps to: - Choose the appropriate balance or scale - Calibrale and operate your weighing equipment with security 0 Comply with quality and compliance standards in laboratory and manufacturing } www.mt.com/GWP www.mt.com/quantos For more inloimatian Menlertoleno GIIIDH Irn LungucherM 8606 Greltensee, Switzerland www mt cam/contact Subject to technical changes © MettlerrToieac GmbH 0mm 6 302593073 en *302593u7a
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