Midland Radio SD225U1 UHF DATA RADIO User Manual UG SD225

Midland Radio Corporation UHF DATA RADIO UG SD225

USERS MANUAL

    User Guide
 Contents Introduction 2 Preparing for use  2   Unpacking and inspection  3   Description of modem  3  External Connections 3  Pin Outs 4  Channel Selection 5 Operation  Transmit/Receive Operation  Serial Commands  Status Indicators  Programming 5 Installation 5  Antennas 5  Power sources 6  Cabling 7  Fixing 7 Safety and general information  10 Warranty and repairs  12 Care of the equipment 12 Disposal / Recycling  12
Introduction The SD225 range is a 1 to 5 Watt PMR data modem at VHF and UHF frequencies   The SD225 is housed in a rugged cast-aluminium box sealed to IEC 529 (IP54) making it suitable for a wide range of mobile and fixed applications.  All SD225 modem units meet the essential requirements of the relevant directives. In order to maintain this compliance the installation and safety information must be adhered to at all times.  •  The SD225 modem must only be installed where unintentional contact cannot be made. The surface of the device may be hot to touch under certain transmit conditions. The SD225 is not designed for permanent transmission.  If prolonged transmission periods are used, the unit will become hot and will require an additional heatsink to be fitted.  •  When fitting the modem into a fixed installation, care must be taken in the routing of all cabling such that the insulation cannot become damaged.  •  The recommended supply sources for use with the SD225 are a standard 12V / 2A dc supply, but is capable of operating in the range 9V - 18V.
 Preparing for use  Unpacking and inspection Unpack the modem and check that you have received the following items: •  SD225 modem •  User Guide (this document)    If any of these items are missing, please contact your supplier.
 Description of modem  The SD225 is a network free, point to point data radio that offers great flexibility in varied applications where wireless data or voice communication is needed.    It can be used as a transparent radio, with no internal modem fitted, to allow users to facilitate the use of their own modem and protocol. The correct signal levels need to be used with the use of separate control lines, see the pin out table below.  The SD225 can also be fitted with a Bell 202/V23 modem (1200 baud rate).  The internal modem allows communication with a pc using RS 232 for the data and control lines. For further details, please refer to the modem manual.  SD225 has standard radio features available which are associated with a private radio.  This includes CTCSS and DCS, software controlled squelch, time out timer options and busy channel lockout as listed below (not all available with option modem fitted).  There is a microphone input and speaker output to allow speech to be transmitted and received.
 Features  •  Compact and rugged die cast box •  Resistant to dirt, dust and water ingress (IP54 rated) •  Network free, point to point communication •  1/5 watt programmable output power •  Synthesised operation with 16 channel capability •  SAT when used with Bell 202/V23 modem or speech •  Programmable 12.5 / 25kHz channel spacing •  External modem / Direct FM •  Internal modem options available:     Bell 202/V23  •  ‘Busy’ output (can be set active high or low) •  9 – 18 volt supply input •  Busy Channel lockout  •  Time out timer
 External Connections    1.  HD 9-way d-type (data, control signals and power supply) 2. BNC antenna connector
 PIN Outs     DB-9 PIN OUT table with input and output levels  Pin No.  Function  Description  Signal Type  I/O 1 link option Data modulation IN (used with an ext. modem) A/c coupled signal directly injected to MOD through data low pass filter without pre-emphasis.  Link 409 fitted.  Link 412 not fitted Analogue signal 1KHz audio at 60% peak dev. input level =100 to 120mVrms I/P 1 link option RS 232 data IN   Input to Bell 202/V23 modem Link 409 not fitted and link412 fitted RS232 level  I/P 2 link option Data unfiltered OUT (RX disc) Discriminator audio from the D-200. Unprocessed AF signal (prior to tone filtering and de-emphasis) Link 413 fitted and link 414 not fitted. Analogue signal 1KHz audio at 60% peak dev. produces 200 to 300mVrms O/P 2 link option RS 232 Data OUT  Output from Bell 202/V23 modem Link 413 not fitted and link 414 fitted RS 232 levels  O/P 3 PTT In (Tx Key) / Program:  READ Signal, which keys the transmitter. Is an active low signal with an internal pull up resistor. If required can be converted to active high using link options. Note: If the option modem board is installed, a jumper board can select RS-232 signal levels. See Modem manual Program : READ used for outputting programming data from mode TTL level 0V = Tx open cct = Rx  RS-232 level (option) +12V = Tx -12V = Rx  TTL level (RS 232 converter in cable I/P 4  Ground  Ground connection to chassis of the radio.  0V (Chassis)   5 +Ve  Power connection:   +12 Volts nominal 9v-18v extreme 1/P 6 Busy (CD) Logic level output to indicate presence of a carrier.  (If required, link changes enable the busy line to be active high)  Note: If the option modem board is installed, a jumper board can select RS-232 signal levels. See Modem manual  TTL level 0V = carrier 5V = no carrier RS-232 level (option) +12V = carrier -12V = no carrier O/P 7  MIC IN /  Audio signal that is filtered (high pass and pre- emph) then follows same route as data mod through LPF. Sub-audio tone is mixed with audio after the LPF. 1KHz audio at 60% peak system deviation input level = 6 to 8Vrms I/P 8  Program : WRITE/ Serial command Used for inputting programming data  and use of serial command TTL level (RS232 converter in cable) I/P 9  SPEAKER OUT  Audio output from the audio amplifier. Filtered by tone-filter and de-emphasis circuit. 1KHz audio at 60% peak  dev. produces nominal 1Vrms @ 8Ω O/P
 Operation  Channel Selection  Channels are selected by the use of internal switches and can be set as shown below.  The top 4 screws will need to be removed to gain access to the switches, care must be taken to avoid any damage which could invalidate the warranty.  The channel can also be changed by a serial command inputted from the external control system.    Figure: Setting of channel selector switch for each channel
 Transmit/Receive Operation  The SD225 is put into transmit/receive either by using TTL levels, RS 232 levels or serial command, depending on the application and modem set up.    When the radio is used with no internal modem, TTL levels (pin 3 on DB9) can be used.  The default condition is active low for transmit, and active high, or not connected, for receive.  It is possible to alter the polarity of this control signal by adding components, refer to the pin out table for details.  If an internal modem is fitted the levels used need to be RS232 and a jumper board needs to be incorporated in the correct position to allow correct operation, see modem manual.  The TX serial command (see later for further details) can also put the radio into transmit, until the rx serial command is received (pin 8 of DB9).     Serial Commands  The modem can be controlled by using the serial command (pin 8) , sending commands to the radio such as PTT or change channel  The format for these commands (asynchronous) are: •  baud rate: 4800 bit/sec •  Data Bit: 8 bit, non parity •  Stop Bit: 1 bit •  MSB first transmission  Each serial command consists of 3 bytes.  The first byte is the command, the second is data required by the command and the third is the check sum to validate contents  Byte0 ST    1st Byte (command)    SP    Byte1 ST    2nd Byte (data)          SP      Byte2 ST    3rd Byte (check Sum)    SP
 Transmit command and data (To SD225)   Mode  Transmit command (byte0)  Transmit Data (byte1)  Check sum (byte2) Transmit command + data 1.  Channel Change  0 x 64  0x??*: required channel  (0x64 + channel) 2.  RTX Mode Send  0 x 61  R(0x72) : Rx mode T(0x74) : Tx mode (0x61+0x72) (0x61+0x74)                         4  Modem test mode  0x75  0x78 : enable test data 0x79 : disable test data (0x75 + 0x78) (0x75 + 0x79)                  *?? = number of required channel
 Receive Command and data (response from SD225)   Mode  Transmit Command (byte0) Transmit data (byte1) Check sum (byte2): Transmit command + data 1 Process Complete commands 0xaa 0x55 ACK NACK    If byte2 and the sum of byte0 and byte1 are the same, the SD225 will send ACK (acknowledge) and execute command.  If this is not the case, then the SD225 sends NACK (not acknowledge). User would go into next step if receives ACK data. If user receives Nack data, user should send command again.  Example)  To change from 1st Channel to 2nd Channel,  the change command is:  ( 0x64,0x02 , ( 0x64 + 0x2 ))  to Radio.  If Byte2 and sum of Byte0 and Byte1 among received data are same, radio sends ACK and changes to 2nd channel. If not, radio would send Nack data
 Status indicators   The LED indicates the current status of the radio and if an external speaker is connected to pin 9 of the DB-15, audible tones can be heard under certain fault conditions.  The details are shown below:   STATUS  DESCRIPTION  LED COLOUR  AUDIBLE TONE POWER ON  Green-Orange-Red   Busy Channel  Orange   Correct Call (with SAT)  Green   Transmit Red   NORMAL Transmit Not Allowed      Busy Channel lockout  Two Green flashes  Single Beep Tone  Time out Time  One Green flash   Before 5S T-O-T  One Green flash  Single Beep Tone  EEPROM Error  One Orange flash   Out of lock  Four Yellow flashes   Communication error with Modem MCU Green LED flash   Transmit Hang on time   -  Single Beep Tone  WARNING     Read Mode  Red LED flashes    PROGRAM  Write Mode  Green LED flashes    Initial data load  Green-orange-red   Open Squelch Mode  Three Green flashes   Close Squelch Mode  Two Green flashes   SQUELCH PROGRAM MODE Save Squelch Mode  One Green flash
 Programming  The data modem is a pc programmable modem.  The parameters available for programming include: •  Frequency, channel spacing and sub-audible tones on a per channel basis •  Standard radio settings such as power save mode, scan, tx lockout, tx timeout •  Squelch enable •  Modem options when the Bell 202/V23 is fitted, such as data settings (flow control, block size etc) and timings. The pc program also allows for squelch adjustments and calibration
 Installation  Antennas It is important that any antennas are installed in a suitable location with an adequate ground plane. Ideally, multiple antennas should be separated by a minimum of a wavelength (at the lowest frequency), whilst still retaining a good ground plane for each antenna. Therefore, for a 400MHz system, the ideal separation should be a minimum of 0.75m, and for 150MHz system the minimum should be 2.5m.  Warning: If installing an antenna near people it is necessary to ensure the minimum separation is maintained. This particularly important where prolonged exposure is likely.   Power sources It is important that a “clean” source of power is used for the 12V supply to the modem
 Cabling If possible, run RF cables separately from other cables and keep RF cables apart from one another to avoid interference / coupling.  When fitting the modem into a fixed installation care must be taken in the routing of all cabling such that the insulation cannot become damaged.  Fixing We recommend that the SD225 is securely fixed to a surface, either directly, or with a suitable bracket. The fixing hole centre dimensions are as shown.  The modem can be attached to any surface by using suitable size screws through the M3 holes in the mounting flanges.    Note: We do not recommend that the SD225 is fixed by cable ties to any wiring looms.
 Safety and general information  Important information on safe and efficient use of your Radio device   Exposure to radio frequency energy Your modem is a high power radio transceiver. When it is on, it receives and also sends out radio frequency (RF) signals. To help minimise human exposure to RF electromagnetic energy, keep transmission time to 50% or less.   As with all radio devices, holding the antenna affects transmission quality and may cause the radio to operate at a higher power level than required. Do not hold the antenna when the radio is in use. Do not use radios with damaged or modified antenna, this may violate compliance with relevant international standards.  Where prolonged human exposure is likely, the minimum separation from the antenna should be 0.8m.   Electromagnetic interference/compatibility Most modern electronic equipment is shielded from RF energy. However certain electronic equipment may not be shielded against RF signals.  The modem needs to be switched off in any facility where posted notices instruct you to do so to avoid electromagnetic interference or compatibility conflicts. Special care should be taken near facilities such as hospitals or health care centres may be using equipment that is sensitive to external RF energy.    Medical devices (Pacemakers) If you use any personal medical device, consult the manufacturer of your device to determine it is adequately shielded from RF energy. Your physician may be able to assist you in obtaining this information.
 Vehicles with airbags Air bags inflate with great force. Do not place a radio in the area over an airbag or in the airbag deployment area, any radio may be propelled with great force and cause serious injury to the occupant of the vehicle.    Potentially explosive atmospheres Turn off your modem prior to entering any area with a potentially explosive atmosphere, unless it is a radio type especially qualified for use in such areas. Do not remove install or charge batteries in such areas. Sparks in potentially explosive atmospheres can cause an explosion or fire resulting in bodily injury or death. Potentially explosive atmospheres include fuelling areas such as petrol stations, below decks on boats, fuel or chemical transfer or storage facilities, vehicles using liquid petroleum gas (such as propane or butane); areas where the air contains chemicals or particles such as grain, dust or metal powders, and any other area where you would normally be advised to turn off your vehicle engine. Areas with potentially explosive atmospheres are often but not always posted.
 Warranty and repairs The SD225 is a low maintenance device. Once installed it requires no ongoing maintenance.   In the event that your SD225 modem needs repair, return your radio to an authorised Midland Radio supplier. Do not disassemble, modify or repair the unit unless the work is carried out by a Midland Radio approved supplier. Incorrect assembly, modification or repair may cause irreparable damage to your unit and will invalidate any warranty.   Care of the equipment Do not immerse the SD225 modem in water or other fluids. Do not use solvents or spirits for cleaning as this may cause damage to the case materials. Do not over tighten connection to the modem.   Disposal / Recycling The SD225 is a Class 3 product in accordance with the Waste of Electrical and Electronic Equipment (WEEE) Directive. Disposal of this class of equipment must be carried out through an authorised recycling centre or contact your supplier.  FCC warnings:
 Published by Midland Radio Corp. Any queries regarding information in this manual, please contact the Technical Services Group Leader at the above address. Information provided in this document is believed correct at time of printing but is subject to change without notice. Midland Radio will not accept liability for any loss, damage or costs howsoever caused as a result of the information provided.

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