Mikasa Drums Mt 60Hs Users Manual MT60 HS REV7.p65
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© COPYRIGHT 2001, MULTIQUIP INC.
PARTS AND OPERATION MANUAL
Tamping Rammer
Model MT-60HS
PARTS AND OPERATION MANUAL
MULTIQUIP INC..
..
. PARTS DEPARTMENT:
18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-421-1244 800-478-1244
FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com • www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
Revision #7 (03/02/01)
PAGE 2 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 3
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
PAGE 4 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
TABLE OF CONTENTS
Here's How To Get Help ........................................ 3
Table Of Contents ................................................. 4
Parts Ordering Procedures ................................... 5
Rules For safe Operation ..................................6-7
Operation and Safety Decals ................................ 8
General Information .............................................. 9
MT-60HS
Specification ........................................................ 10
Controls and Components .................................. 11
Operation .......................................................12-14
Maintenance ..................................................15-16
Troubleshooting Guide ...................................17-18
Explanation Of Codes In Remarks Column ........ 20
Suggested Spare Parts ....................................... 21
Name Plate and Decals .................................22-23
Crankcase and Engine Assembly ..................24-25
Guide Cylinder and Foot Assembly ...............26-27
Tank and Handle Assembly ...........................28-31
NOTE
Specification and part number
are subject to change without
notice.
ROBIN EC-08GH ENGINE
Crankcase and Cylinder Assembly ................32-33
Crankshaft and Piston Assembly ...................34-35
Governor Assembly .......................................36-37
Muffler Assembly ...........................................38-39
Carburetor and Oil Pump Assembly ..............40-41
Recoil Starter and Blower Assembly ...........42-43
Air Cleaner Assembly.................................. 44-45
Carburetor Components Assembly ...............46-47
Recoil Starter Components Assembly ...........48-49
Magneto Assembly ........................................50-51
Terms and Condition of Sale — Parts ..................... 52
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 5
PARTS ORDERING PROCEDURES
Get special freight allowances
when you order 10 or more
line items via FAX!**
UPS Ground Service at no charge for freight
PS Third Day Service at one-half of actual freight cost
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
For faxed orders only
UPS
Special
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered Additional Discount
1-9 items 3%
10+ items** 5%
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
800/6-PARTS-7 • 800-672-7877
Dealer account number
Dealer name and address
Shipping address (if different than billing address)
Return fax number
Applicable model number
Quantity, part number and description of each part
Specify preferred method of shipment:
•UPS Ground
•UPS Second Day or Third Day*
•UPS Next Day*
•Federal Express Priority One (please provide us with your Federal
Express account number)*
•Airborne Express*
•Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Extra Fax DiscountExtra Fax Discount
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USAfor Domestic USA
for Domestic USA
Dealers OnlyDealers Only
Dealers OnlyDealers Only
Dealers Only
PAGE 6 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death!
This equipment is to be operated by trained
and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used when
operating the MT-60HS Tamping Rammer:
GENERAL SAFETY
■
DO NOT operate or service this equipment before
reading this entire manual.
■
This equipment should not be operated by persons under 18
years of age.
■
NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steel-toed
boots and other protective devices required by the
job.
■
NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
■
NEVER operate this equipment under the
influence or drugs or alcohol.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to the
equipment and/or injury to user may result.
■
Manufacture does not assume responsibility for any accident
due to equipment modifications.
■
Whenever necessary, replace nameplate, operation and safety
decals when they become difficult read.
■
Always check the machine for loosened threads or bolts before
starting.
■
Always refuel in a well-ventilated area, away from sparks
and open flames.
■
Always use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it
to cool. DO NOT smoke around or near
the machine. Fire or explosion could
result from fuel vapors, or if fuel is spilled
on a hot engine.
■
NEVER operate the rammer in an explosive atmosphere or
near combustible materials. An explosion or fire could result
causing severe
bodily harm or even death.
■
NEVER touch the hot exhaust
manifold, muffler or cylinder.
Allow these parts to cool before
servicing engine or rammer.
■
The engine section of this rammer requires an adequate
free flow of cooling air. Never operate the rammer in any
enclosed or narrow area where free flow of the air is
restricted. If the air flow is
restricted it will cause serious
damage to the rammer or
engine and may cause injury
to people. Remember the
rammer's engine gives off
DEADLY carbon monoxide
gas.
■
High Temperatures – Allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with
hot
components can cause serious
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 7
RULES FOR SAFE OPERATION
■
NEVER Run engine without air filter. Severe engine may
occur.
■
Always service air cleaner frequently to prevent carburetor
malfunction.
■
Always be sure the operator is familiar with proper safety
precautions and operations techniques before using rammer.
■
Always store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
NEVER Run engine without air cleaner. Severe engine
damage may occur.
■
Always read, understand, and follow procedures in Operator’s
Manual before attempting to operate equipment.
■
Always be sure the operator is familiar with proper safety
precautions and operations techniques before using pump.
■
Always store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
■
Refer to the
ROBIN Engine Owner's Manual
for engine
technical questions or information recommended by Multiquip
for this equipment. Damage to the equipment and/or injury to
user may result.
Transporting
■
Always shutdown engine before transporting.
■
Tighten fuel tank cap securly and close fuel cock to prevent
fuel from spilling.
■
Drain fuel when transporting rammer over long distances or
bad roads.
■
When placing the rammer inside a truck-bed for transport,
always tie-down the rammer.
Emergencies
■
Always know the location of the nearest
fire extinguisher
and
first aid kit
. Know the location of the nearest telephone.
Also know the phone numbers of the nearest
ambulance
,
doctor
and
fire department
. This information will be
invaluable in the case of an emergency.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
machine.
■
Always allow the machine a proper amount of time to cool
before servicing.
■
Keep the machinery in proper running condition.
■
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
■
DO NOT use plastic containers to dispose of hazardous
waste.
PAGE 8 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
OPERATION AND SAFETY DECALS
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 9
PAGE 10 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
Definition of Tamping Rammer
The Mikasa MT-60HS Tamping Rammer is a powerful
compacting tool capable of applying a tremendous force in
consecutive impacts to a soil surface. Its applications include
soil compacting for backfilling for gas pipelines, water pipelines
and cable installation work.
The impact force of the MT-60HS levels and uniformly compacts
voids between soil particles to increase dry density.
Circular motion is converted to create impact force. The MT-
60HS tamping rammer develops a powerful compacting force at
the foot of the rammer. To maintain optimum performance, proper
operation and service are essential.
Construction of Tamping Rammer
The Mikasa MT-60HS is equipped with an Robin air cooled, oil-
injected two cycle gasoline engine. Transmission of the power
takes place by increasing the engine speed to engage the
centrifugal clutch.
Rammer Gearbox and Spring Cylinder
The Mikasa MT-60HS uses an oil bath lubrication system. Always
check the oil level through the oil level sight glass at the rear of
the tamper foot.
Controls
Before starting the MT-60HS Tamping Rammer identify and
understand the function of the controls, see Figure 1 on page 11.
GENERAL INFORMATION
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 11
NOTE
Specifications are general and are subject to change without notice. If exact
measurements are required, equipment should be weighed and measured.
SPECIFICATIONS
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PAGE 12 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
MT-60HS — CONTROLS AND COMPONENTS
Figure 1 shows the location of the controls and components
for the MT-60HS Tamping Rammer. The functions of each
control is described below:
1. Throttle Lever – Controls engine speed and the tamping
action of the rammer.
2. Engine Stop Switch – Controls the starting and stopping
of the engine. Switch must be in the "ON" position when
starting the engine.
3. Choke Lever – Used when starting the engine. Normally
used in cold weather conditions. In cold weather turn the
choke lever to the fully closed position, in warm weather
set choke lever half way or completely open.
4. Fuel Shut-Off Valve – Supplies fuel from the fuel tank to
the engine. To begin fuel flow move the fuel shut-off valve
downward.
5. Oil Bath Fill Plug – Open this plug to add oil to the oil
bath reservoir.
6. Drain Valve – Open this valve to remove oil from the
bellows.
7. Pre- Cleaner – Pre-cleans (first stage) dirt and other
debris from entering the engine.
8. Foot– Laminated wood with tempered steel plate for
superior shock absorption.
8. Foot– Laminated wood with tempered steel plate for
superior shock absorption.
9. Oil Level Sight Glass – Indicates the level of oil in the oil
bath reservoir.
10. Recoil Starting Handle – Used when starting the engine.
Pull starter handle sharply and quickly, then return
starter handle to starter case before releasing.
11. Fuel Tank/Cap – Poly fuel tank to avoid rust and
corrosion, remove this cap to add gasoline.
12. Engine Air Cleaner – Prevents dirt (second stage) and
other debris from entering the engine.
13. Bellows – Reservoir for oil bath.
14. Handle – To operate rammer
GRIP
handle assembly
firmly on both sides.
15. Muffler– Used to reduce noise and emissions.
16. Spark Plug – Provides spark to the ignition system,
replace with engine manufactures recommended type
spark plug.
17. Name Plate – Displays information regarding the rammer.
18. Roller Bar – Used when transporting rammer onto a
truck bed. Place rammer on this roller bar then slide.
19. Oil Tank – Fill oil tank with 2-stroke motor oil.
Figure 1. MT-60HS Rammer
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 13
Failure to understand the operation of the MT-
60HS Tamping Rammer could result in severe
damage to the rammer or personal injury.
Engine
1. Fill the fuel tank (Figure 3 ) with unleaded gasoline. At the
same time, check the engine oil level at the sight gauge
located on the operator's side of the oil tank. Fill the oil tank
to the "H" level using only outboard (2-stroke) oil. Replenish
the oil regularly before the oil level reaches the "L" level of the
oil tank.
MT-60HS — OPERATION
Figure 4. Engine Oil Dipstick
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION:
The oil hose is not to be depressed or
damaged. A sensor detects lack of oil and
shuts down the engine automatically.
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION:
Failure to understand the operation of the MT-
60HS Tamping Rammer could result in severe
damage to the trowel or personal injury.
Rammer Gearbox and Spring Cylinder Oil Bath
This unit uses an oil bath lubrication system. Perform the following:
1. Check the oil level through the oil level sight glass (Figure 2)
at the rear of the tamper foot.
This section is intended to assist the operator with the initial
start-up of the MT-60HS Tamping Rammer. It extremely important
that this section be read carefully before attempting to operate
the rammer.
DO NOT use your rammer until this section is thoroughly
understood.
NOTE
The oil level should be kept at the half
way point of the sight glass.
Figure 2. Foot Housing Sight Glass
2. If oil is not visible, add 10W-30 motor oil into the oil fill plug
opening (Figure 2). The bath contains approximately 1.7
pints (800 cc.)
2.Low levels of oil may result in engine seizure due to high
levels of consumption during operations.
3.Check the engine oil level (Figure 4) and if the oil level is
low, it should be refilled. Use the proper motor oil as
suggested in Table 3 .
Figure 3. Fuel/Oil Tank
PAGE 14 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
MT-60HS — OPERATION
5. If engine fails to start, move the choke lever (Figure 5) to the
half open position to avoid flooding.
6. Repeat steps 1 thru 5.
7. If the engine does not start after repeated attempts,
check the spark plug for excess fuel. Clean and replace
the spark plug as needed.
Figure 6. Engine On/Off Switch
Figure 8. Recoil Starter
2. Set the engine ON/OFF switch (Figure 6) to the "ON"
position (start).
Figure 5. Fuel Cock and Choke Lever
3. Close the choke lever (Figure 5) and move the throttle lever
(Figure 9) to the "Full Open" position. Turning the choke
lever 90 degrees clockwise closes the choke . In cold weather,
start the unit with choke fully closed. In warm weather or when
the engine is warm, the unit can be started with choke halfway
or completely open.
4. Grip the recoil starter (Figure 7) handle and pull it until you
feel a slight resistance. Then pull sharply and quickly. Return
the recoil starter handle to the starter position before releas-
ing.
Inspection
1. Check all nuts, bolts fasteners for tightness. Retighten as
necessary.
2. Clean any dirt from the recoil starter and foot pedestal. Wipe
the entire unit clean before operating.
3. Replace any missing or damaged Safety Operation decals.
4. Adjust height of handle. Adjust handle by loosening nuts and
moving handle to suit operation. Retighten nuts.
Initial Start-up
When starting the MT-60HS Tamping Rammer perform the
following:
1. Open the fuel shut- off valve by moving the
fuel cock
lever
to the
open
position (Figure 5).
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MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 15
Stopping The Engine
Normal Shutdown
1. Move throttle lever quickly from the FULL OPEN to IDLE
position (Figure 10) and run the engine for three minutes at
low speed. After the engine
cools
, turn the engine
start/stop
switch to the “OFF” position (Figure 5) until engine comes
to a complete stop.
2. Close the fuel shut- off valve by moving the fuel cock lever to
the CLOSED position. See Figure 5
Emergency Showdown
1. Move the throttle lever quickly to the
IDLE
position, and turn
the engine start/stop switch (Figure 6) to the
STOP
position.
MT-60HS — OPERATION
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION:
Make sure that the throttle lever is moved to the
FULL OPEN position (Figure 9). Operating the
rammer at less than full speeds can result in
damage to the clutch springs or foot
Figure 9. Throttle Lever
2. The MT-60HS Tamping rammer is designed to run at 5,500
rpm. At optimum rpm the foot hits at the rate of 675 impacts
per minute. Increasing throttle speed past factory set rpm
does not increase impacts and may damage unit. The MT-
60HS is designed to advance while tamping. For faster
advance, pull back slightly on the handle so that rear of foot
contacts soil first.
7. If the carburetor is flooded or the crankcase is loaded with
excess fuel, open the drain plug as shown in (Figure 8) and
drain out excess fuel.
Figure 8. Drain Plug
Operation
1. To start the rammer tamping action, move the throttle lever
(Figure 10) quickly from IDLE (close) to the FULL OPEN
position . DO NOT move the throttle lever slowly as this may
cause damage to the clutch or spring.
PAGE 16 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
Maintenance
Perform the scheduled maintenance procedures as indicated:
DAILY
■
Thoroughly remove dirt and oil from the engine and control
area. Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
spring box and bellows for oil leaks. Repair or replace as
needed.
WEEKLY
■
Remove the fuel filter cap and clean the inside of the fuel
tank.
■
Remove or clean the filter at the bottom of the tank.
■
Remove and clean the spark plug, then adjust the spark gap
to 0.02~0.03 inch (0.6~0.7 mm). This unit has electronic
ignition, which requires no adjustments.
■
Clean air cleaner cover.
200 - 300 HOURS (Pre-Cleaner)
■
Remove the element from the pre-cleaner (Figure 10) at the
top of the crankcase (body side) and clean it with cleaning oil
(kerosene).
MT-60HS — MAINTENANCE
■
Lubricate the top element (yellow) with 2~5 cc of engine oil
SAE-30.
■
Lubricate bottom element (gray) with 13 ~15 cc of engine oil
SAE-30 and completely squeeze out the excess oil from the
element before installing.
■
The air cleaner on the engine side will hardly be contaminated,
if it is, however after cleaning the element with kerosene, dip
it in mixed oil consisting of 3 parts of gasoline and 1 part of
engine oil. Then tightly squeeze outer primary element
(sponge) and shake off well the inner secondary element
before installing them.
CLEANING THE OIL TANK
■
Clean the inside of the oil tank regularly, preferably 2 or 3 times
a year.
■
In winter, be sure to clean the inside of oil tank to avoid the
freezing of water that may have accumulated inside the tank.
Figure 10. Pre-Cleaner
YELLOW
GRAY
13 -15 CC
SAE 30
2-5 CC
SAE 30
PRE-CLEANER
Figure 11. Oil Tank
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION:
If water accidently got inside the oil tank, the oil
may appear muddy. If this situation occurs,
simply flush the tank, removing all foreign matter
including water, and fill oil tank with fresh 2-
stroke outboard motor oil.
■
When cleaning the oil tank (Figure 11) perform the following
procedure:
1. Remove the cock holder cover, oil hose, red and black lead
wires from the float sensor.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 17
MT-60HS — MAINTENANCE
2. Remove the bolts that secure the oil tank to the fuel tank, and
drain all oil from the tank.
3. Remove cock holder, then clean strainer and cock holder in
a kerosene solution.
4. Make sure every part is clean and dry, then reassemble oil
tank. Fill oil tank with 2-stroke outboard motor oil (FB class)
to the "H" level.
FUEL AND OIL LINES
■
Check the fuel and oil lines regularly for damage and ensure
that there are no leaks.
■
Replace fuel and oil lines every 2 years to maintain
performance.
■
When replacing the oil hose perform the following procedure:
1. Replace oil hose with manufactures suggested type hose or
equivalent.
2. If necessary, fill oil tank with 2-stroke outboard motor oil.
3. Fill fuel tank with 25:1 fuel mix ratio.
4. Operate rammer with 25:1 fuel mixture until all air is bled from
oil injection line.
5. Once it is certain that all air has been purged from the oil
injection line, regular unleaded gasoline may be used.
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION:
It is normal for a new 2-stroke engine to emit
excess smoke, until moving parts have been
seated to their normal operating specifications.
This excess smoke normally stops after one full
tank of fuel.
CLEANING THE RAMMER
■
If using a high pressure spray washer, be careful not to splash
water directly on the air cleaner, carburetor, muffler, fuel and
oil tank caps. Excessive amounts of water may cause severe
engine damage.
Yearly
■
Check the fuel line and the oil line regularly for damage and
to ensure that there are no leaks.
■
Replace the oil and fuel lines every two years to maintain the
performance and flexibility lines.
Long Term Storage
■
Drain fuel from fuel tank, fuel line and carburetor.
■
Remove spark plug and pour a few drops of motor oil into
cylinder. Crank engine 3 to 4 times so that oil reaches all
internal parts.
■
Clean exterior of rammer with an oil-moistened cloth.
■
Store unit covered with plastic sheet in moisture free and
dust free location out of direct sunlight
■
The air cleaner (Figure 12) on the engine side will hardly be
contaminated, if it is, however after cleaning the element
with kerosene, dip it in mixed oil consisting of 3 parts of
gasoline and 1 part of engine oil. Then tightly squeeze outer
primary element (sponge) and shake off well the inner
secondary element before installing them.
200 - 300 HOURS (Oil Bath)
■
Drain oil reservoir on foot housing (Figure 13). Refill with
approximately 1.7 pt. (800cc) of 10W-30 motor oil. Oil should
be midway in sight glass. Break in oil should be changed
after first 50 hours.
Figure 12. Air Cleaner
Figure 13. Oil Drain Plug
PAGE 18 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
MT-60HS — TROUBLESHOOTING GUIDE
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gulpkrapsdnaelbaliavasileuF noisserpmoc(setingi wol .)
?teksagdaehrednilycevitcefeD .teksagdaehecalperrostlobdaehrednilycnethgiT
?nrowrednilyC .rednilycecalpeR
?esoolgulpkrapS .gulpkrapsnehgiT
yrotcafsitastonnoitarepO
elbaliavarewophguonetoN -ssimon,lamronnoisserpmoc( .)gnirif
?deggolcrenaelcriA
?enilleufniriA .enilleufmorf)riaevomer(deelB
taolfrotaerubracnilevelleuF ?reporpmirebmahc taolfrotaerubractsujdA
?rednilycnistisopednobraC rednilycecalperronaelC
elbaliavarewophguonetoN -ssim,lamronnoisserpmoc( .)gnirif
?evitcefedliocnoitingI .leufhserfhtiwecalperdnametysleufhsulF
?strohsnetfogulpnoitingI .noitinginaelc,seriwnoitingiecalpeR
,retaw(etauqedaniesunileuF ?)tsud .leufhserfhtiwecalperdnametysleufhsulF
.staehrevoenignE
siytilauqleufdexiM ?etauqedani .erutximliootleufkcehC
ninoitsopednobracevissecxE ?rebmahcnoitsubmoc .esacknarcecalperronaelC
htiwdeggolcrelffumrotsuahxE .nobrac .relffumecalperronaelC
?tcerrocnieulavtaehgulpkrapS .gulpkrapsepyttcerrochtiwgulpkrapsecalpeR
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 19
MT-60HS — TROUBLESHOOTING GUIDE
ENGINEENGINE
ENGINEENGINE
ENGINE
)deunitnoc(GNITOOHSELBUORTENIGNE.4ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
yrotcafsitastonnoitarepO
.setautculfdeepslanoitatoR
?reporpmitnemtsujdaronrevoG .reveltcerrocotronrevogtsujdA
?evitcefedgnirpsronrevoG .noitingiecalperronaelC
?citarrewolfleuF .enilleufkcehC
noitcushguorhtninekatriA ?enil .enilnoitcuskcehC
gnikrowtonretratslioceR .ylreporp
?trapgnitatornitsuD .ylbmessaretratsliocernaelC
?eruliafgnirpsgnirpS .gnirpslairpsecalpeR
GNITOOHSELBUORTREMMAR.5ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
ediutilpmatubsetatorenignE .ekirtstonseodromrofinuton
revelelttorhtfodeepsgnitarepO ?tesyltcerrocnisi .noitisoptcerrocotrevelelttorhtteS
?ssecxeniliO .leveltcerrocotgnirB.liossecxeniarD
?spilshctulC .hctulctsujdaroecalpeR
?eruliaFgnirpS .gnirpslairpsecalpeR
?reporpmienignefodeepS .gnittesMPRgnitarepotcerrocotdeepsenignetsujdA
PAGE 20 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, *, #, +, %, or
■
, belong to the same assembly or kit.
NOTE
If more than one of the same reference number is
listed, the last one listed indicates newest (or latest)
part available.
NOTE
The contents of this catalog are
subject to change without notice
.
MT-60HS — EXPLANATION OF CODE IN REMARKS COLUMN
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 21
MT-60HS — SUGGESTED SPARE PARTS
NOTE
Part number on this Suggested
Spare Parts List may super cede/
replace the P/N shown in the text
pages of this book.
MT-60HS — SUGGESTED SPARE PARTS
MT-60HS Tamping Rammer
1 to 3 Units
Qty. P/N Description
1 ......... 956300130 .......... THROTTLE LEVER
1 ......... 501302060 .......... THROTTLE WIRE
1 ......... 402010110 .......... SPRING, RETURN
3 ......... 354030030 .......... ELEMENT, YELLOW
3 ......... 354030040 .......... ELEMENT, GRAY
3 ......... 1573620101 ........ ELEMENT SET, ENGINE
3 ......... 0650140031 ........ SPARK PLUG
1 ......... 0430440033 ........ FUEL TANK CAP
3 ......... 954404890 .......... FILTER, FUEL TANK
3 ......... 954405080 .......... STRAINER, FUEL TANK
1 ......... 954300390 .......... FUEL COCK ASSY
3 ......... 353449000 .......... STRAINER, OIL TANK
1 ......... 353030070 .......... OIL TANK CAP, W/STRAP
3 ......... 301419750 .......... FUEL FILTER, IN-LINE
MT-60HS Tamping Rammer
3 to 5 Units
Qty. P/N Description
2 ......... 956300130 .......... THROTTLE LEVER
3 ......... 501302060 .......... THROTTLE WIRE
3 ......... 402010110 .......... SPRING, RETURN
5 ......... 354030030 .......... ELEMENT, YELLOW
5 ......... 354030040 .......... ELEMENT, GRAY
5 ......... 1573620101 ........ ELEMENT SET, ENGINE
5 ......... 0650140031 ........ SPARK PLUG
2 ......... 0430440033 ........ FUEL TANK CAP
5 ......... 954404890 .......... FILTER, FUEL TANK
5 ......... 954405080 .......... STRAINER, FUEL TANK
2 ......... 954300390 .......... FUEL COCK ASSY
5 ......... 353449000 .......... STRAINER, OIL TANK
2 ......... 353030070 .......... OIL TANK CAP, W/STRAP
5 ......... 301419750 .......... FUEL FILTER, IN-LINE
1 ......... 351324300 .......... BELLOWS, ORANGE
MT-60HS Tamping Rammer
5 to 10 Units
Qty. P/N Description
4 ......... 956300130 .................. THROTTLE LEVER
5 ......... 501302060 .................. THROTTLE WIRE
5 ......... 402010110 .................. SPRING, RETURN
10 .......354030030 .................. ELEMENT, YELLOW
10 .......354030040 .................. ELEMENT, GRAY
10 .......1573620101 ................ ELEMENT SET, ENGINE
10 .......0650140031 ................ SPARK PLUG
4 ......... 0430440033 ................ FUEL TANK CAP
10 .......954404890 .................. FILTER, FUEL TANK
10 .......954405080 .................. STRAINER, FUEL TANK
4 ......... 954300390 .................. FUEL COCK ASSY
10 .......353449000 .................. STRAINER, OIL TANK
4 ......... 353030070 .................. OIL TANK CAP, W/STRAP
10 .......301419750 .................. FUEL FILTER, IN-LINE
2 ......... 351324300 .................. BELLOWS, ORANGE
2 ......... 351316870 .................. BELLOWS, CLAMP
1 ......... 050100800 .................. O-RING, UPPER GUIDE CYL.
2 ......... 050100950 .................. O-RING, MIDDLE GUIDE CYL.
1 ......... 050930850 .................. O-RING, LOWER GUIDE CYL.
1 ......... 050100750 .................. O-RING, FOOT PLATE GUIDE CYL.
1 ......... 0660000361 ................ STOP SWITCH ASSY (ON-OFF)
1 ......... KITCARBEC08HS ....... KIT, CARBURETOR EC08HS
1 ......... 5801501800 ................ GASKET, HEAD CYLINDER
2 ......... 0440200020 ................ OIL SEAL
1 ......... 1293500403 ................ GASKET, EXHAUST
MT-60HS Tamping Rammer
10+ Units
Qty. P/N Description
6 ......... 956300130 ............... THROTTLE LEVER
10 .......501302060 ............... THROTTLE WIRE
10 .......402010110 ............... SPRING, RETURN
15 .......354030030 ............... ELEMENT, YELLOW
15 .......354030040 ............... ELEMENT, GRAY
15 .......1573620101 ............. ELEMENT SET, ENGINE
15 .......0650140031 ............. SPARK PLUG
8 ......... 0430440033 ............. FUEL TANK CAP
15 .......954404890 ............... FILTER, FUEL TANK
15 .......954405080 ............... STRAINER, FUEL TANK
8 ......... 954300390 ............... FUEL COCK ASSY
15 .......353449000 ............... STRAINER, OIL TANK
8 ......... 353030070 ............... OIL TANK CAP, W/STRAP
15 .......301419750 ............... FUEL FILTER, IN-LINE
4 ......... 351324300 ............... BELLOWS, ORANGE
6 ......... 351316870 ............... BELLOWS, CLAMP
3 ......... 050100800 ............... O-RING, UPPER GUIDE CYL.
6 ......... 050100950 ............... O-RING, MIDDLE GUIDE CYL.
3 ......... 050930850 ............... O-RING, LOWER GUIDE CYL.
3 ......... 050100750 ............... O-RING, FOOT PLATE GUIDE CYL.
3 ......... 0660000361 ............. STOP SWITCH ASSY (ON-OFF)
3 ......... KITCARBEC08HS .... KIT, CARBURETOR EC08HS
3 ......... 5801501800 ............. GASKET, HEAD CYLINDER
6 ......... 0440200020 ............. OIL SEAL
3 ......... 1293500403 ............. GASKET, EXHAUST
1 ......... 5806111000 ............. CARBURETOR, ASSY
1 ......... 301421363 ............... CLUTCH, ASSY
PAGE 22 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
MT-60HS — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 23
MT-60HS — NAMEPLATE AND DECALS
MT-60HS — NAME PLATES AND DECALS
NAME PLATE AND DECALS
NO. PART NO. PART NAME QTY.REMARKS
1*920106460 DECAL: MIKASA MARK 1
2*920203980 DECAL: ELEMENT SET 1
3*920203290 DECAL: READ OWNER'S MAN. 1
4 PLATE: SERIAL NO. ....................... 1 .....ORDER FROM MQ SER. DEPT. W/MODEL & S/N
5*920107000 DECAL: PRE-CLEANER / MT-W 1
6*920203540 DECAL ENGINE R.P.M 3850 1
7*920203990 DECAL: FUEL COCK 1
8*920203330 DECAL: EAR PROTECTION 1
9*920204370 DECAL: PRE CLEANER 1
10*920201950 DECAL MOTOR OIL 1
11 DCLMT60H2 DECAL KIT MT-60H/ 60H2 .............. 1 .....INCLS. ALL ITEMS W/*
FOR DECAL ILLUSTRATIONS SEE PAGE 8.
PAGE 24 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
MT-60HS — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 25
MT-60HS — CRANKCASE AND ENGINE ASSY.
CRANKCASE AND ENGINE ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 351109060 CRANK CASE 1
2 351324110 CRANK GEAR 1
3 040006305 BEARING 6305 1
4 042506203 BEARING 6203 .................................... 1 ............REPLACES 040006203
5 952401450 WASHER 8.5X22X3 1
6 011208025 BOLT 8X25 T ........................................ 1 ............REPLACES 001220825
7 030208200 WASHER SW M8 1
8 351434563 BEARING COVER 1
9 050100350 O-RING G-35 1
10 011706020 BOLT 6X20 H,SW ................................2 ............REPLACES 002210620
16 303010060 CONNECTING ROD 1
17 040006304 BEARING 6304 1
18 080100520 STOP RING R-52 1
19 952400130 WASHER 9304 1
20 011208025 BOLT 8X25 T ........................................ 1 ............REPLACES 001220825
21 030208200 WASHER SW M8 1
25 353213630 FRONT COVER 1
26 351319880 PACKING, FRONT COVER 1
27 011706020 BOLT 6X20 H,SW ................................9 ............REPLACES 002210620
30 303010084 PINION 1
31 040006007 BEARING 6007 1
32 041006007 BEARING 6007Z 1
33 080200350 STOP RING S-35 1
34 351421900 SPACER, CLUTCH DRUM 1
35 060404010 OIL SEAL TC-40528 1
36 050300900 O-RING S-90 1
39 911100832 ENGINE ASSY ECO8HS 1
40 301421363 CLUTCH ASSY C812E ........................1 ............INCLS. ALL ITEMS W/*
40-1*943020020 CLUTCH SHOE C812 4
40-2*943050050 CLUTCH BOSS C812 1
40-3*943060010 CLUTCH GUIDE/1A 1
40-4*943060020 CLUTCH GUIDE/B 1
40-5*943030020 CLUTCH SPRING C812 2
41 0053204201 WOODRUFF KEY 1
42 0173120010 LOCK NUT 1
43 301010210 LOCK WASHER, CLUTCH 1
44 956300130 THROTTLE LEVER ASSY 1
45 501302060 THROTTLE WIRE 1
46 959401750 WIRE STOPPER ASSY 1
48 402010110 RETURN SPRING ............................... 1 ............REPLACES 301010950
49 959403750 RUBBER, SLIP STOP 1
50 011708030 BOLT 8X30 H,SW ................................4 ............REPLACES 002210830
51 351437750 SPACER 35.4-42.7-11 1
60 353335230 CLEANER STAY 1
61 354211841 AIR CLEANER ASSY ........................... 1 ............INCLS. ALL ITEMS W/#
62 002210815 BOLT 8X15 H,SW 4
63 354330590 INTAKE PIPE 1
64 507010110 CLAMP TC-200 1
65# 354030011 BODY /W-CLEANER 1
66# 354030020 BACK PLATE 1
67# 354030030 ELEMENT, YELLOW 1
68# 354030040 ELEMENT, GRAY 1
69# 354030050 ELEMENT FRAME 1
70 002200815 BOLT 8X15 SW 1
71 0566000170 CLAMP OIL ALERT 1
72 353449210 CLEANER HOLDER 1
PAGE 26 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
MT-60HS — CYLINDER GUIDE AND FOOT ASSY.
EXCLUDES ITEMS 103, 105 & 106
100
CYLINDER GUIDE AND FOOT ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 27
CYLINDER GUIDE AND FOOT ASSY.
NO. PART NO. PART NAME QTY.REMARKS
61 351420390 PISTON PIN 1
62 080100120 STOP RING R-12 2
63 351324120 PISTON ROD 1
64 351420400 PISTON END 1
65 020316130 NUT M16, P1.5..................................... 1 ............REPLACES 020116130
66 351434200 STOPPER, UPPER 1
67 351434211 STOPPER, LOWER............................. 1 ............REPLACES 351434210
68 351324140 MAIN SPRING A,B 2
69 351324130 SPRING CYLINDER 1
70 351209600 FOOT PLATE 1
71 351109020 PROTECTION SLEEVE 1
73 050100750 O-RING G-75 1
74 050930850 O-RING JASO3085 1
75 014210020 SOCKET HEAD BOLT 10X20 T ..........4 ............REPLACES 001521020
76 014210035 SOCKET HEAD BOLT 10X35 T ..........4 ............REPLACES 001521035
77 953405270 PLUG 1/4X14 13L 2
78 953405260 PACKING 1/4 (CU) 2
82 351209590 GUIDE CYLINDER 1
83 351324300 BELLOWS,(ORANGE) 1
84 050100950 O-RING G-95 2
85 351316870 BELLOWS CLAMP 2
86 351433250 BAND GUIDE/BELLOWS 2
87 011008040 BOLT 8X40 T ........................................ 2 ............REPLACES 001220840
011208035 BOLT 8X35 T ........................................ 2 ............REPLACES 001220835
88 020108060 NUT M8 ................................................ 2 ............REPLACES 020308060
89 050100800 O-RING G-80 1
90 012710040 BOLT 10X40 H,SW .............................. 4 ............REPLACES 002211040
100 351910130 FOOT ASSY 265W-215P .................... 1 ............INCLUDES ITEMS W/* REPLACES 050100800
101*351109030 FOOT, 265W-215P 1
102*351109040 METAL SHEET 265W-215P-4.5 1
103 015112075 SUNK HEAD BOLT 12X70 H ............... 4 ............REPLACES 001611253 & 015112060
104*015110055 SUNK HEAD BOLT 10X55 H ...............7 ............REPLACES 001611051
105 021112140 NYLON NUT M12 ................................4 ............REPLACES 022711214
106 030212300 WASHER SW M12 4
107*021110120 NYLON NUT M10 ................................ 7 ............REPLACES 022711012
108*030210250 WASHER SW M10 7
109*352322581 FOOT FITTING 38B-3T 2
110*506404060 WASHER 11X34X3.2 ........................... 1 ............REPLACES 301010540
112 959010150 LEVEL GUAGE, PLUG TYPE 1
113 953404670 COPPER PACKING 17X25.5X1 1
MT-60HS — CYLINDER GUIDE AND FOOT ASSY.
PAGE 28 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
MT-60HS — TANK AND HANDLE ASSY.
21
21-
1
TANK AND HANDLE ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 29
MT-60HS — TANK AND HANDLE ASSY.
TANK AND HANDLE ASSY.
NO. PART NO. PART NAME QTY.REMARKS
A 353213710CPL OIL TANK ASSY W/CAP ...................... 1 .......... REPLACES 353910030
1 353113591 HANDLE 289B 1
1 353115080 HANDLE (FOR ROLLER) 1
2 351319900 SHOCK ABSORBER 100D-45B 2
3 001521020 SOCKET HEAD BOLT 10 x 20 4
4 033121009 TOOTHED LOCK WASHER B M10 4
5 002211020 BOLT 10 x 20 H, SW 4
11 355113610 FUEL TANK 1
12 954404890 FILTER, TANK 1
13 361910020 TANK CAP ASSY (ORANGE) 1
14 351437785 HOLDER, COCK 1
15 953405640 PACKING, COCK HOLDER 1
15 954406020 PACKING, FUEL TANK 1
16 954405080 STRAINER (100) 1
16 954406010 STRAINER (110) 1
17 001220830 BOLT 8 x 30 2
18 952401450 WASHER 8, 5 x 22 x 3 2
19 030208200 SW M8 2
20 022710809 NYLON NUT M8 2
21 954300390 FUEL COCK ASSY 1 .......... INCLUDES ITEMS W/#
21-1# 0642001410 BOWL FUEL FILTER 1
21-2# 0642001420 STRAINER SCREEN 1
21-3# 0642001430 PACKING 1
22 351435160 FUEL HOSE B-150 1
23 954404590 HOSE BAND 9.5D 2
24 351436350 FUEL HOSE R-150 1
25 954403030 HOSE BAND (8) 2
30 301419750 FUEL FILTER CP, MQ75MIC 1
31 *OIL TANK 1 .......... *MUST ORDER NEW OIL TANK ASSY.
31-1 353213710 OIL TANK 1
32 *OIL TANK CAP 1
32-1 353030070 OIL TANK CAP CP (YELLOW) 1
35 *STRAINER, OIL TANK 1 .......... NO LONGER USED
36 355448071 COVER, COCK HOLDER 1 .......... REPLACES 355448070
37 009110011 SOCKET HEAD SCREW 8 x 20 2
38 030208200 SW M8 2
39 952401450 WASHER 8.5 x 22 x 3 2
40 001200610 BOLT 6 x 10 1
41 030206150 SW M6 1
42 2267510103 CLAMP 1
45 353448490 WIRE CP/MT-50, 60 HS 1
47 5806113020 OIL HOSE 1
PAGE 30 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
MT-60HS — TANK AND HANDLE ASSY.
21
21-
1
TANK AND HANDLE ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 31
TANK AND HANDLE ASSY.
NO. PART NO. PART NAME QTY.REMARKS
53 353448990 PACKING, OIL TANK CAP 1
54 353449001 STRAINER, OIL TANK 1 ................ REPLACES 353449000
55 353449010 STRAP, OIL TANK 2
58 353030080 WELL NUT 1
59 091005015 SCREW 5x 5 1
60 031105080 PW M5 1
60 952405970 WASHER 6. 4D-20D 1
62 353449240 OUTER HOSE 6 x 9 x 65 1
62-1 353450220 GUARD, OIL HOUSE 1
63 954403030 HOSE BAND 1
64 1616391008 CLIP EC12HS 1
65 1616391608 CLIP 1
66 5806113040 PROTECTOR 1
67 353910020 OIL SENSOR ASSY 1
68 355450600 OUTER LINER 525L 1
69 361910040 ROLLER ASSY., W/PINS ........................ 2 ................ REPLACES 955200051
70 091005025 SCREW 5 x 25 4
71 031105080 WASHER PW M5 4
72 022610505 FLANGE NUT M5 H 4
MT-60HS — TANK AND HANDLE ASSY.
PAGE 32 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
115
CRANKCASE AND CYLINDER ASSY.
ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 33
CRANKCASE AND CYLINDER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
10 5801056000 CRANK CASE CP ................................1 ............INCLUDES ITEMS W/*
30*0440200020 OIL SEAL 1
35*0440200020 OIL SEAL 1
36*0440060010 OIL SEAL 1
40*0600200010 BALL BEARING 6004C3 1
41*0600200020 BALL BEARING 6204C3 1
50*0052606140 DOWEL PIN 2
95 0011406450 BOLT ASSY 4
105*0105060050 STUD 1
115*0105064940 STUD 4
140 0643109980 DRAIN COCK 1
145 5809011000 PROTECTOR COMPL. 1
146 0011308180 BOLT AND WASHER ASSY 3
170 5801501800 GASKET,CYLINDER 1
180 0021706000 NUT ...................................................... 4 ............REPLACES 0021806000
190 0030206150 SPRING WASHER ............................... 4 ............REPLACES 003200600
200 0031006000 WASHER 4
510 5801501400 CYLINDER CP 1
850 1507520103 CLAMP ................................................. 1 ............REPLACES 0566099950
ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY.
PAGE 34 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
ROBIN EC-08GH ENGINE — CRANKSHAFT AND PISTON ASSY.
CRANKSHAFT AND PISTON ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 35
CRANKSHAFT AND PISTON ASSY.
NO. PART NO. PART NAME QTY.REMARKS
10 5802028000 CRANK SHAFT 1
30 0323049950 WOODRUFF KEY 1
40 1292500103 SPACER 2
50 0039310000 NUT ...................................................... 1 ............REPLACES 0021810000
60 0030210250 SPRING WASHER ............................... 1 ............REPLACES 0032010000
65 0030206150 WASHER .............................................. 1 ............REPLACES 0031010000
70 0323049950 WOODRUFF KEY 1
130 5804010000 PLATE,GOVERNOR 1
131 0043105080 SCREW (PAN HEAD) 3
132 0032005000 SPRING WASHER 3
140 5514500100 GOVERNOR SLEEVE 1
160 0230230020 SPACER 1
170 0173120010 LOCK NUT 1
350 5802500400 PISTON PIN 1
360 5802500600 PISTON 1
370 5000008100 PISTON RING SET 1
380 0565119990 CLIP 2
390 0610120010 NEEDLE BEARING 1
ROBIN EC-08GH ENGINE — CRANKSHAFT AND PISTON ASSY.
PAGE 36 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
GOVERNOR ASSY.
ROBIN EC-08GH ENGINE — GOVERNOR ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 37
GOVERNOR ASSY.
NO. PART NO. PART NAME QTY.REMARKS
10 5804005000 GOVERNOR LEVER 1
15 5804500900 BUSH 2
16 2266255008 BUSH, NYLON ..................................... 1 ............REPLACES 5806083060
20 1294220103 GOVERNOR SHAFT 1
30 1054270111 GOVERNOR ROD 1
40 1064280113 ROD SPRING ......................................1 ............REPLACES 1064280111
80 1294250111 GOVERNOR SPRING 1
90 1294210113 GOVERNOR YOKE 1
100 0140039980 SCREW ASSY 2
120 0021706000 NUT 1
130 0032061500 SPRING WASHER ............................... 1 ............REPLACES 0032006000
305 0217060020 FRICTION WASHER 1
310 5804500800 CONTROL LEVER 1
340 5804500600 STOP PLATE 1
341 0230060090 SPACER 1
342 0105050616 BOLT .................................................... 1 ............REPLACES 6202500400
350 0200070010 WASHER 1
360 0016506400 BOLT 1
370 0021706000 NUT 1
380 0170069960 U NUT 1
400 1294500103 CLIP 1
480 402010110 COIL SPRING ......................................1 ............REPLACES 0830000010
610 0149060040 ADJUSTING SCREW .......................... 1 ............REPLACES 0149069981
620 0020106050 NUT ...................................................... 1 ............REPLACES 0022706000
ROBIN EC-08GH ENGINE — GOVERNOR ASSY.
PAGE 38 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
MUFFLER ASSY.
ROBIN EC-08GH ENGINE — MUFFLER ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 39
MUFFLER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
310 5803032000 MUFFLER 1
330 5803033000 MUFFLER BRACKET A 1
331 5803034000 MUFFLER BRACKET B 1
340 1293500403 GASKET (MUFFLER) 1
350 0170069960 U NUT 2
355 0030206150 SPRING WASHER ............................... 6 ............REPLACES 0032006000
356 0031006000 WASHER 4
361 00167061960 BOLT (MUFFLER) 4
362 0031006000 WASHER 2
ROBIN EC-08GH ENGINE — MUFFLER ASSY.
PAGE 40 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
CARBURETOR AND OIL PUMP ASSY.
ROBIN EC-08GH ENGINE — CARBURETOR AND OIL PUMP ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 41
CARBURETOR AND OIL PUMP ASSY.
NO. PART NO. PART NAME QTY.REMARKS
210 5806111000 CARBURETOR ASSY .........................1 ............SEE CARBURETOR FIG. FOR COMPONENTS
250 1616235308 HOSE 1
700 5806113000 OIL PUMP ASSY 1
705 5806502300 WORM GEAR 1
706 0323039980 WOODRUFF KEY 1
710 0011306250 BOLT AND WASHER ASSY 2
716 0031520000 SNAP RING, OUTER 2
720 1616350101 COLLAR CP (OIL INJ.) 1
730 5806501900 OIL PUMP HOUSING 1
731 0119089970 SOCKET HEAD BOLT 4
732 0030208200 SPRING WASHER ............................... 4 ............REPLACES 0032008000
733 0031008000 WASHER 4
740 5806502000 GROMMET 1
745 5806502100 SEAL 1
750 5806502200 PLATE 1
760 0566059980 CLAMP 1
765 0119059610 SOCKET HEAD BOLT 1
ROBIN EC-08GH ENGINE — CARBURETOR AND OIL PUMP ASSY.
PAGE 42 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
RECOIL STARTER AND BLOWER ASSY.
ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 43
RECOIL STARTER AND BLOWER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
10 5805501200 FAN COVER 1
15 5515500200 GUIDE RUBBER 1
20 920100240 DECAL, (M-MARK) 1
25 5809500701 LABEL, MODEL 1
40 0011106200 BOLT ASSY 4
50 5805022000 CYLINDER COVER CP 1
51 0016706200 BOLT (CYLINDER) 2
52 0031206000 WASHER 2
53 0030206150 SPRING WASHER ............................... 2 ............REPLACES 0032006000
210 5805001000 RECOIL STARTER ASSY .................... 1 ............SEE RECOIL STARTER FIG. FOR COMPONENTS’
REPLACES 5805011001
220 0011006100 BOLT AND WASHER ASSY 3
230 0011006140 BOLT ASSY 2
850 0566000250 CLAMP 2
ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY.
PAGE 44 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
526
AIR CLEANER ASSY.
ROBIN EC-08GH ENGINE — AIR CLEANER ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 45
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
510 1063273110 AIR CLEANER ASSY ........................... 1 ............INCLS. ALL ITEMS W/*
520*1573620101 ELEMENT SET .................................... 1 ............REPLACES 1573260007
521*1613261008 ELEMENT 1
522*2263272008 GASKET (AIR CLEANER) 1
526 0736439980 LABEL 1
540 1293290103 INSULATOR 1
550 1063500103 GASKET (INSULATOR) 2
560 2363590303 GASKET 2 (INSULATOR) 1
580 0011306800 BOLT 2
600 0030206150 SPRING WASHER ............................... 2 ............REPLACES 0032006000
ROBIN EC-08GH ENGINE — AIR CLEANER ASSY.
PAGE 46 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
CARBURETOR COMPONENTS ASSY.
ROBIN EC-08GH ENGINE — CARBURETOR COMPONENTS ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 47
CARBURETOR COMPONENTS ASSY.
NO. PART NO. PART NAME QTY.REMARKS
A 5806111000 CARBURETOR ASSY ......................... 1 ............INCLUDES ITEMS W/*
1*1616253508 THROTTLE VALVE .............................. 1 ............REPLACES 5806083110
2*5806111010 SCREW AND WASHER ASSY 2
3*5806083310 CHOKE VALVE 1
4*5806111010 SCREW AND WASHER ASSY 2
5*# 2076242008 PILOT JET ............................................ 1 ............REPLACES 5606003020
6*# 2136239008 PILOT SCREW .................................... 1 ............REPLACES 5416002150
7*# 2096244508 SPRING ................................................ 1 ............REPLACES 8046001230
8*5806083040 CHOKE LEVER 1
9*5806083050 RING 1
1*5806083030 THROTTLE SHAFT ASSY 1
12*# 5806083020 BOLT 1
13*5806083360 RING 1
14*# 5806083400 NEEDLE 1
15*# 2146251508 PIN ........................................................1 ............REPLACES 5416002050
16*5806083010 FLOAT BODY ASSY 1
17*# 5806083330 PACKING 1
18*# 2366254008 PACKING.............................................. 1 ............REPLACES 5806083340
19*# 5806083350 FLOAT 1
20*5806083260 MAIN NOZZLE 1
22*# 5306011010 MAIN JET 1
28*5806083150 SCREW 1
40*# 5416002230 SCREW 1
41*# 2096244508 SPRING ................................................ 1 ............REPLACES 8046001230
60*5806083230 PACKING 1
62*5806083210 SEAL 1
63*5806083230 SCREW 1
82*# 2366244508 SPRING ................................................ 1 ............REPLACES 5806083240
104*2366254108 PACKING.............................................. 1 ............REPLACES 5806083320
106*5806083140 SPRING 1
107*5806083120 RING 1
108*5806083370 FLOAT STOPPER 1
# KITCARBEC08HS KIT, CARBURETOR EC08HS ........... 1 ............INCLUDES ITEMS W/#
ROBIN EC-08GH ENGINE — CARBURETOR COMPONENTS ASSY.
PAGE 48 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
RECOIL STARTER COMPONENTS ASSY.
ROBIN EC-08GH ENGINE — RECOIL STARTER COMPONENTS ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 49
RECOIL STARTER COMPONENTS ASSY.
NO. PART NO. PART NAME QTY.REMARKS
A 5805001000 RECOIL STARTER ASSY....................1 ............INCLS. ALL ITEMS W/*
1*5805004020 SPIRAL SPRING 1
2*5805004030 REEL 1
3*5805011040 STARTER ROPE 1
4*5805001030 STARTER HANDLE 1
5*5805004040 RATCHET 1
6*5805004110 FRICTION SPRING 1
7*5805004050 RETURN SPRING 1
11*EC08A050311 STARTER PULLEY .............................. 1 ............REPLACES 5805004140
13*5515005160 ROPE STOPPER 1
35*EC08A05038 FRICTION PLATE ................................ 1 ............REPLACES 5805004120
49*5805011020 CENTER SCREW 1
ROBIN EC-08GH ENGINE — RECOIL STARTER COMPONENTS ASSY.
PAGE 50 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
MAGNETO ASSY.
ROBIN EC-08GH ENGINE — MAGNETO ASSY.
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 51
MAGNETO ASSY.
NO. PART NO. PART NAME QTY.REMARKS
10 5807005010 FLYWHEEL 1
11 5807007020 IGNITION COIL 1
18 0851029960 VINYL PIPE 1
30 0011105250 BOLT AND WASHER ASSY 2
40 1507520103 CLAMP ................................................. 1 ............REPLACES 0566099950
60 0660000361 STOP SWITCH ASSY (ON-OFF) 1
70 0043304100 SCREW 4X10 2
81 0241069980 GROMMET 1
95 0659000010 SPARK PLUG CLIP .............................. 1 ............REPLACES 0655000100
100 0650140031 SPARK PLUG ....................................... 1 ............REPLACES 00650149730
110 0655000140 SPARK PLUG CAP 1
ROBIN EC-08GH ENGINE — MAGNETO ASSY.
PAGE 52 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following
provisions:
1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers,
quantities, and descriptions of the items to
be returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which
the items were originally purchased.
e. The list must include the name and
phone number of the person
requesting the RMA.
3. A copy of the Return Material
Authorization must accompany the return
shipment.
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific
date and all orders received on or after that date
will be billed at the revised price. Rebates for
price declines and added charges for price
increases will not be made for stock on hand at
the time of any price change.
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $20.00 to $50.00 surcharge will be added to
the invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable here under for
damages in excess of the purchase price of the
item with respect to which damages are claimed,
and in no event shall Multiquip be liable for loss
of profit or good will or for any other special,
consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in
connection with the sale of parts or trade
accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes not
authorizes any person to assume for it any
other obligation or liability whatever in
connection with the sale of its products. A part
from such written statement of warranty, there
are no warranties, express, implied or statutory,
which extend beyond the description of the
products on the face hereof.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5. Parts must be in new and resalable
condition, in the original Multiquip package
(if any), and with Muiltiquip part numbers
clearly marked.
6. The following items are not returnable:
a. Obsolete parts. (If an item is listed
in the parts price book as being
replaced by another item, it is
obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
7. The sender will be notified of any material
received that is not acceptable.
8. Such material will be held for 5 working
days from notification, pending
instructions. If a reply is not received
within 5 days, the material will be returned
to the sender at his expense.
9. Credit on returned parts will be issued at
dealer net price at time of the original
purchase, less a 15% restocking charge.
10. In cases where an item is accepted for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
11. Credit issued will be applied to future
purchases only
Effective: July 1, 2000 TERMS AND CONDITIONS OF SALE — PARTS
MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 53
NOTE PAGE
PARTS AND OPERATION MANUAL
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: mq@multiquip.com
WWW: multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
manufactured for Multiquip Inc.
by
MIKASA SANGYO CO., LTD. Tokyo, Japan
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
