Miller Electric 150Sth Users Manual A DC27 2 Maxstar 150 STH

150STH to the manual 9d58264f-d27e-4ef3-8784-d350414ebf8f

: Miller-Electric Miller-Electric-150Sth-Users-Manual-437140 miller-electric-150sth-users-manual-437140 miller-electric pdf

Open the PDF directly: View PDF .
Page Count: 4

Processes

TIG (GTAW)

Pulsed TIG (GTAW-P)

Stick (SMAW)

Input Power

1-Phase Power

Amperage Range 115 VAC: 5 – 150 A (DC TIG)

20 – 100 A (DC Stick)

230 VAC: 5 – 150 A (DC TIG)

20 – 150 A (DC Stick)

Max. Open-Circuit Voltage 90

Weight 13.7 lb (6.2 kg)

Light Industrial Applications

Process Pipe

Dairy Industry

Food/Beverage Industry

Restaurant/Kitchen Repair

Experimental Aircraft

Shipboard Installation/Repair

Maintenance Repair

Maxstar®150 STH TIG/Stick Welding

Power Source

Issued February 2008 • Index No. DC/27.2

The Power of Blue®

.

Quick

Specs

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920-735-4505

USA FAX: 920-735-4134

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Power source is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

Selectable trigger configuration allows

the operator to choose standard or 2T

trigger method to meet the application.

Built-in pulsing capabilities allow the

operator to select from four fixed pulse

frequencies to satisfy the application.

HF start for non-contact arc starting

that eliminates tungsten or material

contamination.

Portable in the shop or at the job

site — at 13.7 lb the shoulder strap

allows the end user to easily move

from location to location.

Full function remote control for

precise amperage control for critical

welds on thin materials (6-pin fingertip

or foot control available.)

Fan-On-Demand™power source

cooling system operates only when

needed, reducing noise, energy use

and the amount of contaminants

pulled through the machine.

Inverter-based, DC power source has

a simple-to-use operator interface

providing only the necessary

controls in a compact machine.

Lift-Arc™start provides TIG arc starting

without the use of high frequency.

Thermal overload protection with

indicator light helps prevent

machine damage if the duty cycle is

exceeded or airflow is blocked.

Single amperage range allows

operator to accurately set amperage

on both 115 or 230 V primary power.

Adaptive Hot Start™for Stick arc

starts automatically increases the

output amperage at the start of a

weld should the start require it.

Prevents the electrode from

sticking and creating an inclusion.

Low OCV Stick is a simple design

that reduces the open-circuit

voltage to 12–16 volts when the

welding power source is not in use.

This circuit design is now built into

the Maxstar 150 STH eliminating the

need for add-on voltage reducers.

Built-in gas solenoid eliminates the

need for bulky torch with a gas valve.

Auto-Line™provides state-of-the-art

flexibility to the end user. The Auto-

Line circuitry automatically connects

to 115–230 VAC, single-phase power

without removing the covers to relink

the power source. No longer is there a

concern if you have the correct

machine for the shop or job site.

Miller’s exclusive

multi-voltage

plug (MVP™) allows

connection to 115

or 230 V receptacles

without tools —

choose the plug that fits the receptacle

and connect it to the power cord.

TIG/Stick Package (#907 136-01-7) comes complete with:

Maxstar 150 STH

10 ft (3 m) MVP™power cord

MVP™plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)

X-CASE™provides protection in transport and storage

Remote fingertip control

Weldcraft®WP1712RD125 TIG torch with adapter

13 ft (4 m) Stick electrode holder with 25 mm Dinse connector

10 ft (3 m) work clamp with 25 mm Dinse connector

Smith®regulator with gas hose

AK-2C accessory kit

Shoulder strap

Improved!

New Case and

MVP Plugs!

Best in class Stick arc character -

istics for those demanding jobs.

Power Factor Corrected (PFC) for

optimum performance especially

on 115 V — reduces nuisance

breaker tripping.

2

4

1

2

5

3

8

9

10

7

6

1. TIG HF Impulse Selector Light

2. Pulsed TIG Selector Light

3. Amperage Adjustment Control

4. TIG Selector Light

5. Stick Selector Light

6. Process Selector Touch Pad

7. Positive Weld Output Receptacle

8. Ready Light

9. Overtemperature Light

10. Negative Weld Output Receptacle

with Flow Thru

Control Panel

Performance Data

Specifications (Subject to change without notice.)

VOLT/AMP CURVES

AMPS

VOLTS

0

20

40

60

80

100

0 50 100 150 200

115 V TIG/Stick Max

230 V TIG/Stick Max

TIG Min

Stick Min

DUTY CYCLE CHART

10 20 40 60 80 100

% DUTY CYCLE

OUTPUT AMPERES

0

50

100

150

200

250

Stick (230 V)

Stick (115 V 20 A)

TIG/Stick (115 V 15 A)

TIG (115 V 20 A & 230 V)

Input Power

115 VAC Stick 15 A

115 VAC TIG 15 A

115 VAC Stick 20 A

115 VAC TIG 20 A

230 VAC Stick

230 VAC TIG

Rated Welding Output

70 A at 22.8 VDC, 100% Duty Cycle

100 A at 14.0 VDC, 100% Duty Cycle

70 A at 22.8 VDC, 100% Duty Cycle

100 A at 24.0 VDC, 35% Duty Cycle

100 A at 14.0 VDC, 100% Duty Cycle

150 A at 16.0 VDC, 30% Duty Cycle

100 A at 24.0 VDC, 100% Duty Cycle

150 A at 26.0 VDC, 30% Duty Cycle

100 A at 14.0 VDC, 100% Duty Cycle

150 A at 16.0 VDC, 30% Duty Cycle

Welding

Amperage

Range

20 –70 A

5–100 A

20–100 A

5–150 A

20–150 A

5–150 A

Max. Open-

Circuit Voltage

90, 12–16 V*

90, 12–16 V*

90, 12–16 V*

90, 12–16 V*

90, 12–16 V*

90, 12–16 V*

Weight

13.7 lb

(6.2 kg)

Amps Input at

Rated Output, 50/60 Hz

17.4

18.4

17.4

26.4

18.4

28.0

13.1

21.6

8.3

14.2

KVA at

Duty Cycle

2.0

2.1

2.0

3.0

2.1

3.4

3.0

4.9

2.0

3.2

KW

1.9

2.1

1.9

3.0

2.1

3.1

2.8

4.7

1.9

3.1

Dimensions

H: 9 in

(229 mm)

W: 5-1/2 in

(140 mm)

D: 13-1/4 in

(337 mm)

*Sense voltage for Stick and Lift-Arc TIG.

Certified by Canadian Standards Association to both Canadian and U.S. Standards.

3

Maxstar®150 STH Packages

Packages

Standard Package #907 136

Package includes:

Maxstar 150 STH

10 ft (3 m) MVP™power cord

MVP™plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)

13 ft (4 m) Stick electrode holder with 25 mm Dinse connector

10 ft (3 m) work clamp with 25 mm Dinse connector

International flow-thru adapter

Shoulder strap

TIG/Stick Package #907 136-01-7

Package includes:

Maxstar 150 STH

Remote fingertip control (#195 184)

10 ft (3 m) MVP™power cord

MVP™plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)

X-CASE™— provides protection in transport and storage

Weldcraft®WP1712RD125 TIG torch with adapter

13 ft (4 m) Stick electrode holder with 25 mm Dinse connector

10 ft (3 m) work clamp with 25 mm Dinse connector

Smith®regulator with gas hose

AK-2C accessory kit

Shoulder strap

Maxstar Travel Paks™

Travel Pak™with Remote Control and Accessories #907 136-01-6

Package includes:

Maxstar 150 STH

Remote fingertip control (#195 184)

10 ft (3 m) MVP™power cord

MVP™plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)

Softside travel case with wheels, telescoping handle and carrying straps

Weldcraft®WP1712RD125 TIG torch with adapter

13 ft (4 m) Stick electrode holder with 25 mm Dinse connector

10 ft (3 m) work clamp with 25 mm Dinse connector

Smith®regulator with gas hose

AK-2C accessory kit and stick electrode box

Shoulder strap

Travel Pak™with Remote Control, Accessories and Hand Tools #907 136-01-5

Package includes:

Maxstar 150 STH

Remote fingertip control (#195 184)

10 ft (3 m) MVP™power cord

MVP™plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)

Softside travel case with wheels, telescoping handle and carrying straps

Weldcraft®WP1712RD125 TIG torch with adapter

13 ft (4 m) Stick electrode holder with 25 mm Dinse connector

10 ft (3 m) work clamp with 25 mm Dinse connector

Smith®regulator with gas hose

AK-2C accessory kit and stick electrode box

Shoulder strap

Kline 9-in side cutter, Nicholson 10-in half-round file, and Weiler SS brushes

Mini MagLite flashlight, and 1-in diameter inspection mirror

Ordering Information

Litho in USA

Distributed by:

Power Source and Options Stock No. Description Qty. Price

Maxstar®150 STH Standard Package #907 136 Maxstar 150 STH with electrode holder, work clamp, and MVP cord and plugs

Maxstar®150 STH TIG/Stick Package #907 136-01-7 Includes #907 136 PLUS X-CASE™, TIG torch, gas regulator with hose,

with Remote Fingertip Control AK-2C accessory kit, and remote fingertip control

Maxstar®150 STH Travel Pak™#907 136-01-6 Includes #907 136 PLUS Travel Pak™case, TIG torch, gas regulator with hose,

AK-2C accessory kit, and remote fingertip control

#907 136-01-5 Includes #907 136-01-6 PLUS side cutter, file, brushes, and flashlight

Accessories

X-CASE™(only) #300 184 Carrying case for Maxstar 150 STL

Travel Pak™Case (only) #300 249 Softside travel case with wheels, telescoping handle and carrying straps

RCCS-6M #195 184 13.25 ft (4 m) remote fingertip control

#195 503 26.5 ft (8 m), remote fingertip control

RMS-6M #195 269 26.5 ft (8 m) remote on/off control

RFCS-6M #195 183 13.25 ft (4 m) remote foot control

#195 504 20 ft (6 m) remote foot control

Weldcraft TIG Torch See Accessories section above

International-Style Flow Thru Adapter #195 234 25 mm adapter for TIG torch connection

Adapter Cord, Full KVA #300 158 Adapts engine drive 120/240 V plug to Maxstar 240 V plug

MVP™Adapter Plugs See Accessories section above

Date: Total Quoted Price:

X-CASE™#300 184

Sturdy case provides

ultimate protection for

transport and storage.

Also features

convenient top carrying handle and side

recessed hand grips. Store the Maxstar 150,

accessories and gear in this generous case

to be ready to go at any time. Dimensions:

13 in H x 10-1/2 in W x 30-5/8 in D

(330 x 267 x 778 mm).

Travel Pak™Case

#300 249

If you are already using

the Maxstar 150 and

want the portability and

convenience to take

everything you need — purchase the bag

and customize with your own tools.

Adapter Cord, Full KVA #300 158 Field

NEMA 14-50P to NEMA 6-50R. Adapts

engine drive 120/240 V plug to Maxstar

240 V plug.

Remote Controls

RCCS-6M (6-pin plug)

#195 184 13.25 ft (4 m) cord

#195 503 26.5 ft (8 m) cord

North/south rotary-motion fingertip

current/contactor control fastens to TIG

torch using two Velcro®straps. Great for

applications that require a finer amperage

control. Includes cord and plug.

RFCS-6M (6-pin plug)

#195 183 13.25 ft (4 m) cord

#195 504 20 ft (6 m) cord

Foot pedal current/contactor

control. Includes cord and plug.

RMS-6M (6-pin plug) #195 269

Momentary-contact switch for contactor

control. Rubber-covered pushbutton

dome switch ideal for repetitive on-off

applications. Includes 26.5 ft (8 m) cord

and plug.

TIG (GTAW) Torch Packages

The Weldcraft line

of TIG torches

complements the most popular TIG power

source line available today. The Weldcraft

torch line includes both air-cooled and

water-cooled models. Available with genuine

Weldcraft parts.

Air-Cooled Torches

#WP1712RDI25

150 A, 12 ft (3.7 m)

air-cooled torch with flow-thru adapter

#WP1725RDI25

150 A, 25 ft (7.6 m)

air-cooled torch with flow-thru adapter

MVP™Adapter Plugs

Order from Miller Service Parts.

#219 258 For Power Cable 6-50P

(230 V/50 A). Included with machine.

#219 261 For Power Cable 5-15P

(115 V/15 A). Included with machine.

#219 259 For Power Cable 5-20P

(115 V/20 A). Optional.

Genuine Miller Accessories

Female

Receptacle