Miller Electric Coolmate 1 Users Manual A AY7 2 Coolant Systems
Coolmate 1 to the manual ad1e1ac4-b48a-44d6-9d65-ca26045e983f
2015-02-02
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Coolmate Series Issued Oct. 2008 • Index No. AY/7.2 ™ Quick Specs Coolant Systems Light/Heavy Industrial Applications Processes Manufacturing Aerospace Automotive Tube Mills Automation TIG (GTAW) MIG (GMAW) Plasma Cutting Resistance Welding Input Power Single-Phase Input Voltage 115 VAC or 230 VAC, 50/60 Hz Max. Cooling Capacity 9,700 –18,000 BTU/hr The Power of Blue . ® Coolant Coolmate 1 Coolmate 3 Coolmate V3 Closed-loop design with radiator reduces coolant temperatures and prevents the system from overheating. Closed-loop design also recirculates the coolant through a fan-cooled heat exchanger. Rustproof coolant reservoir molded of polyethylene for durability and corrosion resistance. Coolmate 4 Coolmate 3.5 Standard inlet/outlet torch fittings are compatible with TIG and MIG torches having standard 5/8-18 left-hand fittings. 10 ft (3 m) power cords with plugs are longer than most power cords in the industry — providing the extra length when required. Compatible with Miller coolants and are ideal for warm and cold weather conditions, while providing HF or corrosion protection. Coolant systems are warranted for 1 year, parts and labor. Miller Electric Mfg. Co. International Headquarters Web Site An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125 www.MillerWelds.com Specifications (Subject to change without notice.) Motor Input Voltage 50/60 Hz Model Maximum Current Draw 50 Hz 60 Hz Maximum Cooling Capacity* Rated Cooling Capacity** Tank Capacity Dimensions 2,850 W 1,210 W 1 gal (9,700 BTU/hr) (4,120 BTU/hr) (3.8 L) 230 VAC, 50/60 Hz 0.65 A 0.55 A 1.8 qt/min (1.7 L/min) 1.1 qt/min (1 L/min) Coolmate 1 Coolmate 1 CE 115 VAC, 60 Hz — 2.1 A Coolmate 3 Coolmate 3 CE 115 VAC 5.9 A 4.7 A 230 VAC 2.5 A 3.0 A Coolmate V3 115 VAC Coolmate V3 CE 5.9 A Coolmate 3.5 115 VAC Coolmate 4 Coolmate 4 CE Coolmate 3X H: 8 in (203 mm) W: 7-1/2 in (191 mm) D: 23-3/4 in (603 mm) Net Shipping Weight 29 lb (13 kg) 3,820 W 1,420 W 3 gal (13,000 BTU/hr) (4,840 BTU/hr) (11.4 L) 4.2 qt/min (4.0 L/min) 1.1 qt/min (1 L/min) H: 13-1/4 in (337 mm) 43 lb W: 12-1/4 in (311 mm) (20 kg) D: 23-1/4 in (584 mm) 4.7 A 3,820 W 1,420 W 3 gal (13,000 BTU/hr) (4,840 BTU/hr) (11.4 L) 4.2 qt/min (4.0 L/min) 1.1 qt/min (1 L/min) H: 33 in (838 mm) W: 9-1/4 in (235 mm) D: 9-1/4 in (235 mm) 5.9 A 4.7 A 4,140 W 1,660 W 3.5 gal (14,000 BTU/hr) (5,660 BTU/hr) (13.2 L) 5.0 qt/min (4.7 L/min) 1.1 qt/min (1 L/min) H: 11-3/4 in (298 mm) 70 lb W: 15-3/4 in (400 mm) (32 kg) D: 26 in (660 mm) 115 VAC 5.9 A 4.7 A 5,500 W 1,780 W 4 gal (18,000 BTU/hr) (6,070 BTU/hr) (15 L) 5.9 qt/min (5.6 L/min) 1.1 qt/min (1 L/min) H: 16-1/4 in (413 mm) 40 lb W: 15-1/4 in (387 mm) (18 kg) D: 18-3/4 in (476 mm) 115 VAC 5.9 A 4.7 A 4.140 W 1,660 W 3 gal (14,000 BTU/hr) (5,660 BTU/hr) (11.4 L) 5.0 qt/min (4.7 L/min) 1.1 qt/min (1 L/min) H: 17 in (432 mm) W: 27 in (686 mm)*** D: 39 in (991 mm) 54 lb (24 kg) 158 lb (72 kg) *Maximum cooling capacity is based on a 25°C (77°F) environment at maximum flow with a 65°C (149°F) coolant temperature rise. **Rated IEC standard cooling capacity is based on a 25°C (77°F) environment at a flow of 1 L/min with a 40°C (104°F) coolant temperature rise. ***Width measurement includes rear wheels and axle. Cooler width without rear wheels and axle is 22-1/4 in (565 mm). All models are certified by Canadian Standards Association to both the Canadian and U.S. Standards. All CE models conform to the applicable parts of the IEC 60974 series of standards. Product Descriptions Coolmate 1 Coolmate 3 ™ ™ #300 360 #300 360-00-1 #300 459 #300 459-00-1 115 VAC, 60 Hz 115 VAC, 60 Hz CE 230 VAC, 50/60 Hz 230 VAC, 50/60 Hz CE Light industrial, 1-gallon cooler designed for water-cooled torches on power sources rated up to 200 A*. • Designed to integrate with smaller Dynasty and Maxstar models and Syncrowave 200 • Compact horizontal design allows stacking and convenient mounting • Lightweight at 25 lb (11 kg) dry • Equipped with lighted on/off power switch on front panel • Filter and coolant filling spout are conveniently located for easy access • Fluid level sight window • Polyethylene-molded coolant tank and filler spout are rustproof • Thermally protected piston pump guards against overheating • Stainless steel oscillating piston pump provides consistent coolant flow and pressure rating with long pump-life expectancy #043 007 #043 007-01-2 #043 008 #043 008-01-2 115 VAC, 50/60 Hz 115 VAC, 50/60 Hz CE 230 VAC, 50/60 Hz 230 VAC, 50/60 Hz CE Economical, 3-gallon cooler designed for water-cooled torches rated up to 500 A*. • Compact horizontal design allows stacking and convenient mounting • Midsize cooler weighs 40 lb (18 kg) dry • On/off power switch, “paddle wheel” coolant flow indicator, filter and coolant filling spout are all conveniently located on front panel • Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof • Factory-set pressure relief valve (55 PSI) maintains consistent pressure during operation • Thermally protected 1/4 HP motor guards against overheating • Efficient fin and tube heat exchanger • Brass-body, positive displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy *May vary with torch design and cable length. 2 Product Descriptions Coolmate V3 Coolmate 4 ™ ™ #043 009 115 VAC, 50/60 Hz #043 009-01-2 115 VAC, 50/60 Hz CE Vertical, 3-gallon cooler designed for water-cooled torches rated up to 500 A*. • Distinct, vertical design allows mounting onto a power source running gear or gas cylinder rack •Weighs only 48 lb (22 kg) dry • On/off power switch, “paddle wheel” coolant flow indicator, filter and coolant filling spout are all conveniently located on front panel • Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof • Factory-set pressure relief valve (55 PSI) maintains consistent pressure during operation • Thermally protected 1/4 HP motor guards against overheating • Efficient fin and tube heat exchanger • Brass-body, positive displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy Coolmate 3.5 ™ #042 288 115 VAC, 50/60 Hz #042 288-01-5 115 VAC, 50/60 Hz CE The best performer in its class — industrial, 4-gallon cooler designed for water-cooled torches rated up to 600 A*. • Patented circular design available only from Miller • Weighs only 38 lb (17 kg) dry • Tough, one-piece case is portable and rustproof • Convenient carrying handle and filler spout are molded into case • Easily accessible coolant filter • Factory-set pressure relief valve (60 PSI) maintains consistent pressure during operation • Thermally protected 1/4 HP motor guards against overheating • Efficient fin and tube heat exchanger • Coolant system has a constant flow of coolant inside to keep the pump primed and to reduce algae buildup in the tank • Brass-body, positive displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy Coolmate 3X ™ #300 245 115 VAC, 50/60 Hz Industrial, 3.5-gallon cooler designed for water-cooled torches rated up to 600 A*. • Designed to integrate with Dynasty 350/700 and Maxstar 350/700 • Horizontal design allows stacking or convenient mounting onto a MIGRunner ™ cart • Weighs only 64 lb (29 kg) dry • Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof • Factory-set pressure relief valve (55 PSI) maintains consistent pressure during operation • Thermally protected 1/4 HP motor guards against overheating • Efficient fin and tube heat exchanger • Equipped with internal check valves to prevent coolant flow when torch is disconnected • Brass-body, positive displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy Includes wheels and handles. #300 419 115 VAC, 50/60 Hz Industrial, 3-gallon cooler designed for water-cooled torches rated up to 500 A*. • Includes easy load dual cylinder rack, running gear and handles for Syncrowave 250 DX/350 LX • “Paddle wheel” coolant flow indicator, filter and coolant filling spout are all conveniently located on front panel • Polyethylene-molded coolant tank, fan shroud and filler spout are rustproof • Factory-set pressure relief valve (55 PSI) maintains consistent pressure during operation • Thermally protected 1/4 HP motor guards against overheating • Efficient fin and tube heat exchanger • Brass-body, positive displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy *May vary with torch design and cable length. 3 Genuine Miller Accessories Water-Cooled TIG Torch Adapters 50 mm International with Water Return Line #195 377 For Maxstar 200, 300 and 350, Dynasty 200, 300 and 350, and Syncrowave 250 and 350. Used with (WP125, WP24W, WP25, WP20, WP18, WP12, CS310, CS410, WP22, WP27) water-cooled torch. Order from Miller Service Parts. Water-Cooled TIG Block Adapter #45V11 For Miller power sources with stud-type output terminals. Order from Miller Service Parts. Replacement Water Hose for Dinse Adapter #222 809 18 in (457 mm). Order from Miller Service Parts. Water Hoses and Connectors Aluminum-Protecting Coolant (Green, Pre-Mixed) #043 809 Primarily used in push-pull systems where aluminum is in coolant path/circuit and high frequency is NOT used. Water Hose Extension #40V83R-3 3 ft (0.9 m) #40V76R6 6 ft (1.8 m) #40V76R 12-1/2 ft (3.8 m) Hose with two male 5/8 in 18 LH thread connections. Order from Miller Service Parts. 4 Replacement Filter Assemblies #166 564 Filter Water Coupler #057 020 Brass hose fitting with 5/8 in 18 LH thread. Order from Miller Service Parts. 50 mm Thread Lock-Style #225 028 For Dynasty 700 and Maxstar 700. Used with (WP125, WP24W, WP25, WP20, WP18, WP12, CS310, CS410, WP22, WP27) water-cooled torch. Order from Miller Service Parts. Sold in multiples of four in 1-gallon recyclable plastic bottles. Miller coolants contain a base of ethylene glycol and deionized water to protect against freezing to -37°F (-38°C) or boiling to 227°F (108°C). Low-Conductivity Coolant (Clear, Pre-Mixed) #043 810 For TIG and MIG applications. NOT for use in push-pull systems or systems where aluminum is in coolant path/circuit. With gas and water return line 50 mm International Flow Thru #195 380 For Econotig and Syncrowave 180 and 200. Used with (WP125, WP24W, WP25, WP20) water-cooled torch. Order from Miller Service Parts. Coolants #215 667 Filter Filter Assemblies #166 564 For Coolmate 1, 3, V3 and 3X #215 667 For Coolmate 3.5 Order from Miller Service Parts. Filter Strainer #146 249 For Coolmate 4 Located inside pump assembly. See owner’s manual. Order from Miller Service Parts. Genuine Miller Accessories Torch Kits 250 A with WP20 Water-Cooled Torch #300 185 25 ft (7.6 m) Weldcraft® WP20 torch Torch cable cover AK4C torch accessory kit includes shielding cups, collets, collet bodies and 2% cerium tungsten electrodes (1/16, 3/32 and 1/8 in) Smith® regulator/flowmeter HM2051A-580 12 ft (3.7 m) rubber gas hose (regulator to machine) Water-cooled Dinse torch adapter 15 ft (4.6 m) 1/0 work cable with clamp and Dinse connector 300 A with CS310 Water-Cooled Torch #300 183 25 ft (7.6 m) Weldcraft® CS310 torch Torch cable cover CS310AKC torch accessory kit includes shielding cups, collets, collet bodies and 2% cerium tungsten electrodes (1/16, 3/32 and 1/8 in) Smith® regulator/flowmeter HM2051A-580 12 ft (3.7 m) rubber gas hose (regulator to machine) Water-cooled Dinse torch adapter 15 ft (4.6 m) 1/0 work cable with clamp and Dinse connector 400 A with WP18SC Water-Cooled Torch #300 186 25 ft (7.6 m) Weldcraft® WP18SC torch Torch cable cover AK18C torch accessory kit includes shielding cups, collets, collet bodies and 2% cerium tungsten electrodes (3/32, 1/8 and 5/32 in) Smith® regulator/flowmeter H1954D-580 12 ft (3.7 m) rubber gas hose (regulator to machine) Water-cooled thread lock torch adapters 12 ft (3.7 m) 4/0 work cable with clamp Typical Coolmate Connections ™ TIG (GTAW) Connections MIG (GMAW) Connections Coolant In Coolant Out Water Coupler Coolant In Coolant Out Coolant In Water Coupler 5 Typical Coolmate Usages ™ Coolmate 1 shown with Maxstar® 200 DX TIGRunner® Coolmate 3.5 shown with Dynasty® 350 and 700 TIGRunners® Coolmate 1 shown with Syncrowave® 200 Runner 6 Coolmate 3X shown with Syncrowave® 250 DX TIGRunner® Typical Coolmate Usages ™ Coolmate 3 shown with XMT® 350 MIGRunner™ Coolmate 3.5 shown with XMT® 350 MIGRunner™ Coolmate V3 shown with stationary spot welder Coolmate 4 shown with 70 Series Swingarc™ 7 Ordering Information Equipment and Options Stock No. Description Coolmate 1 #300 360 #300 360-00-1 #300 459 #300 459-00-1 115 VAC, 60 Hz 115 VAC, 60 Hz with CE 230 VAC, 50/60 Hz 230 VAC, 50/60 Hz with CE Coolmate™ 3 #043 007 #043 007-01-2 #043 008 #043 008-01-2 115 VAC, 50/60 Hz 115 VAC, 50/60 Hz with CE 230 VAC, 50/60 Hz 230 VAC, 50/60 Hz with CE Coolmate™ V3 #043 009 #043 009-01-2 115 VAC, 50/60 Hz 115 VAC, 50/60 Hz with CE Coolmate™ 3.5 #300 245 115 VAC, 50/60 Hz with CE Coolmate™ 4 #042 288 #042 288-01-5 115 VAC, 50/60 Hz 115 VAC, 50/60 Hz with CE Coolmate™ 3X #300 419 115 VAC, 50/60 Hz Water-Cooled TIG Torch Adapters Order from Miller Service Parts #195 377 #195 380 #225 028 #45V11 #222 809 50 mm International with water return line 50 mm International flow thru with gas and water return line 50 mm thread lock-style Water-cooled TIG block 18 in (457 mm) replacement water hose Water Hose Extensions Order from Miller Service Parts #40V83R-3 #40V76R6 #40V76R 3 ft (0.9 m) hose with two male 5/8 in 18 LH thread connections 6 ft (1.8 m) hose with two male 5/8 in 18 LH thread connections 12-1/2 ft (3.8 m) hose with two male 5/8 in 18 LH thread connections Water Coupler #057 020 Brass hose fitting with 5/8 in 18 LH thread Low-Conductivity Coolant (Clear, Pre-Mixed) #043 810 For TIG and MIG applications. NOT for push-pull systems or where aluminum is in coolant path/circuit. Aluminum-Protecting Coolant (Green, Pre-Mixed) #043 809 For push-pull systems where aluminum is in coolant path/circuit and high frequency is NOT used. Filter Assemblies Order from Miller Service Parts #166 564 #215 667 For use with Coolmate 1, 3, V3 and 3X For use with Coolmate 3.5 Filter Strainer #146 249 For use with Coolmate 4. Order from Miller Service Parts Torch Kits #300 185 #300 183 #300 186 250 A with WP20 water-cooled torch 300 A with CS310 water-cooled torch 400 A with WP18SC water-cooled torch ™ Qty. Accessories Date: Total Quoted Price: Distributed by: Litho in USA Price
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