Miller Electric Maxstar 150 Stl Users Manual A DC27 1 150STL

150 STL to the manual 94ba3b44-0a95-45e9-8eb4-0251df03fa6d

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Maxstar 150 STL

Issued February 2008 • Index No. DC/27.1

®

Quick
Specs

Light Industrial Applications

Processes

Process Piping
Dairy Industry
Food/Beverage Industry
Restaurant/Kitchen Repair
Experimental Aircraft
Shipboard Installation/Repair
Maintenance Repair

Lift-Arc TIG (GTAW)
Stick (SMAW)

TIG/Stick Welding
Power Source
Amperage Range

™

Input Power
1-Phase Power

The Power of Blue .

Max. Open-Circuit Voltage
Weight

®

Improved!

New Case and
MVP Plugs!
Single amperage range allows
operator to accurately set amperage
on both 115 or 230 V primary power.
Inverter-based, DC power source has
a simple-to-use operator interface
providing only the necessary
controls in a compact machine.
Adaptive Hot Start™ for Stick arc
starts automatically increases the
output amperage at the start of a
weld should the start require it.
Prevents the electrode from
sticking and creating an inclusion.

Miller’s exclusive
multi-voltage plug
(MVP™) allows
connection to 115
or 230 V receptacles
without tools —
choose the plug that fits the receptacle
and connect it to the power cord.

Lift-Arc™ start provides TIG arc starting
without the use of high frequency.
Built-in gas solenoid eliminates the
need for bulky torch with a gas valve.
Full function remote control for
precise amperage control for critical
welds on thin materials (6-pin fingertip
or foot control available.)

90

13.7 lb (6.2 kg)

Auto-Line™ provides state-of-the-art
flexibility to the end user. The AutoLine circuitry automatically connects
to 115–230 VAC, single-phase power
without removing the covers to relink
the power source. No longer is there
a concern if you have the correct
machine for the shop or job site.

Portable in the shop or at the job
site — at 13.7 lb the shoulder strap
allows the end user to easily move
from location to location.

115 VAC: 5 – 150 A (DC TIG)
20 – 100 A (DC Stick)
230 VAC: 5 – 150 A (DC TIG)
20 – 150 A (DC Stick)

TIG/Stick Package (#907 135-01-7) comes complete with:
Maxstar 150 STL
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
X-CASE™ provides protection in transport and storage
Remote fingertip control
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit
Shoulder strap

Thermal overload protection with
indicator light helps prevent machine
damage if the duty cycle is exceeded
or airflow is blocked.

Low OCV Stick is a simple design
that reduces the open-circuit
voltage to 12–16 V when the
welding power source is not in use.
This circuit design is now built into
the Maxstar 150 STL eliminating
the need for add-on voltage reducers.
Best in class Stick arc characteristics for those demanding jobs.
Power Factor Corrected (PFC) for
optimum performance especially
on 115 V — reduces nuisance
breaker tripping.
Fan-On-Demand™ power source
cooling system operates only when
needed, reducing noise, energy use
and the amount of contaminants
pulled through the machine.

Power source is warranted for 3 years, parts and labor.
Original main power rectifiers are warranted for 5 years.

Miller Electric Mfg. Co.

International Headquarters

Web Site

An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA

Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125

www.MillerWelds.com

Specifications

(Subject to change without notice.)

Input Power

Welding
Amperage
Range

Rated Welding Output

Amps Input at
Rated Output, 50/60 Hz

KVA at
Duty Cycle

KW

Max. OpenCircuit Voltage

115 VAC Stick 15 A

20 –70 A

70 A at 22.8 VDC, 100% Duty Cycle

17.4

2.0

1.9

90, 12 –16 V*

115 VAC TIG 15 A

5–100 A

100 A at 14.0 VDC, 100% Duty Cycle

18.4

2.1

2.1

90, 12 –16 V*

115 VAC Stick 20 A

20–100 A

70 A at 22.8 VDC, 100% Duty Cycle

17.4

2.0

1.9

90, 12 –16 V*

100 A at 24.0 VDC, 35% Duty Cycle

26.4

3.0

3.0

100 A at 14.0 VDC, 100% Duty Cycle

18.4

2.1

2.1

150 A at 16.0 VDC, 30% Duty Cycle

28.0

3.4

3.1

100 A at 24.0 VDC, 100% Duty Cycle

13.1

3.0

2.8

150 A at 26.0 VDC, 30% Duty Cycle

21.6

4.9

4.7

100 A at 14.0 VDC, 100% Duty Cycle

8.3

2.0

1.9

150 A at 16.0 VDC, 30% Duty Cycle

14.2

3.2

3.1

115 VAC TIG 20 A
230 VAC Stick
230 VAC TIG

5–150 A
20–150 A
5–150 A

90, 12 –16 V*

Dimensions

Weight

H: 9 in
(229 mm)
W: 5-1/2 in
(140 mm)
D: 13-1/4 in
(337 mm)

13.7 lb
(6.2 kg)

90, 12 –16 V*
90, 12 –16 V*

*Sense voltage for Stick and Lift-Arc TIG.

Certified by Canadian Standards Association to both Canadian and U.S. Standards.

Control Panel
7
1
2
8

1.
2.
3.
4.
5.
6.
7.
8.
9.

3
4

5

6

Amperage Adjustment Control
Remote TIG Selector Light
TIG Selector Light
Stick Selector Light
Process Selector Touch Pad
Positive Weld Output Receptacle
Ready Light
Overtemperature Light
Negative Weld Output Receptacle
with Flow Thru

9

Performance Data
VOLT/AMP CURVES

DUTY CYCLE CHART
100
80

200
Stick (230 V)

TIG (115 V 20 A & 230 V)

230 V TIG/Stick Max

150

VOLTS

OUTPUT AMPERES

250

Stick (115 V 20 A)
100

60
115 V TIG/Stick Max
40
TIG Min
20

50
TIG/Stick (115 V 15 A)
0
10

Stick Min
0

20

40

% DUTY CYCLE

2

60

80

100

0

50

100

AMPS

150

200

Maxstar 150 STL Packages
®

Packages
Standard Package #907 135
Package includes:
Maxstar 150 STL
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
International flow-thru adapter
Shoulder strap
TIG/Stick Package #907 135-01-6
TIG/Stick Package with Remote Fingertip Control #907 135-01-7
Package includes:
Maxstar 150 STL
Remote fingertip control (#195 184) (#907 135-01-7 Package only)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
X-CASE™ — provides protection in transport and storage
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit
Shoulder strap

Maxstar Travel Paks™
Travel Pak™ with Accessories #907 135-01-5
Travel Pak™ with Remote Control and Accessories #907 135-01-4
Package includes:
Maxstar 150 STL
Remote fingertip control (#195 184) (#907 135-01-4 Package only)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and Stick electrode box
Shoulder strap
Travel Pak™ with Remote Control, Accessories and Hand Tools #907 135-01-3
Package includes:
Maxstar 150 STL
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and stick electrode box
Shoulder strap
Kline 9-in side cutter, Nicholson 10-in half-round file, and Weiler SS brushes
Mini MagLite flashlight, and 1-in diameter inspection mirror
3

Genuine Miller Accessories
X-CASE™ #300 184
Sturdy case provides
ultimate protection for
transport and storage.
Also features
convenient top carrying handle and side
recessed hand grips. Store the Maxstar 150,
accessories and gear in this generous case
to be ready to go at any time. Dimensions:
13 in H x 10-1/2 in W x 30-5/8 in D
(330 x 267 x 778 mm).
Travel Pak™ Case
#300 249
If you are already using
the Maxstar 150 and
want the portability and
convenience to take
everything you need — purchase the bag
and customize with your own tools.

Female
Receptacle

Adapter Cord, Full KVA #300 158 Field
NEMA 14-50P to NEMA 6-50R. Adapts
engine drive 120/240 V plug to Maxstar
240 V plug.

Remote Controls

TIG (GTAW) Torch Packages

RCCS-6M (6-pin plug)
#195 184 13.25 ft (4 m) cord
#195 503 26.5 ft (8 m) cord
North/south rotary-motion fingertip
current/contactor control fastens to TIG
torch using two Velcro straps. Great for
applications that require a finer amperage
control. Includes cord and plug.
®

RFCS-6M (6-pin plug)
#195 183 13.25 ft (4 m) cord
#195 504 20 ft (6 m) cord
Foot pedal current/contactor
control. Includes cord and plug.

The Weldcraft line
of TIG torches
complements the most popular TIG power
source line available today. The Weldcraft
torch line includes both air-cooled and
water-cooled models. Available with genuine
Weldcraft parts.
Air-Cooled Torches
#WP1712RDI25 150 A, 12 ft (3.7 m)
air-cooled torch with flow-thru adapter
#WP1725RDI25 150 A, 25 ft (7.6 m)
air-cooled torch with flow-thru adapter

MVP™ Adapter Plugs
Order from Miller Service Parts.
#219 258 For Power Cable 6-50P
(230 V/50 A). Included with machine.

RMS-6M (6-pin plug) #195 269
Momentary-contact switch for contactor
control. Rubber-covered pushbutton
dome switch ideal for repetitive on-off
applications. Includes 26.5 ft (8 m) cord
and plug.

#219 261 For Power Cable 5-15P
(115 V/15 A). Included with machine.
#219 259 For Power Cable 5-20P
(115 V/20 A). Optional.

Ordering Information
Power Source and Options

Stock No.

Description

Maxstar 150 STL Standard Package
Maxstar® STL TIG/Stick Package

#907 135
#907 135-01-6

Maxstar® 150 STL Travel Pak™

#907 135-01-7
#907 135-01-5

Maxstar 150 STL with electrode holder, work clamp, and MVP cord and plugs
Includes #907 135 PLUS X-CASE™, TIG torch, gas regulator with hose, and
AK-2C accessory kit
Includes #907 135-01-6 PLUS remote fingertip control
Includes #907 135 PLUS Travel Pak™ case, TIG torch, gas regulator with hose,
and AK-2C accessory kit
Includes #907 135-01-5 PLUS remote fingertip control
Includes #907 135-01-4 PLUS side cutter, file, brushes, and flashlight

®

#907 135-01-4
#907 135-01-3
Accessories
X-CASE™ (only)
Travel Pak™ Case (only)
RCCS-6M
RMS-6M
RFCS-6M
Weldcraft TIG Torch
International-Style Flow Thru Adapter
Adapter Cord, Full KVA
MVP™ Adapter Plugs

#300 184
#300 249
#195 184
#195 503
#195 269
#195 183
#195 504
#195 234
#300 158

Date:

Carrying case for Maxstar 150 STL
Softside travel case with wheels, telescoping handle and carrying straps
13.25 ft (4 m) remote fingertip control
26.5 ft (8 m), remote fingertip control
26.5 ft (8 m) remote on/off control
13.25 ft (4 m) remote foot control
20 ft (6 m) remote foot control
See Accessories section above
25 mm adapter for TIG torch connection
Adapts engine drive 120/240 V plug to Maxstar 240 V plug
See Accessories section above
Total Quoted Price:

Distributed by:

Litho in USA

Qty.

Price



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