Miller Electric Thunderbolt Xl Ac Dc Users Manual A AD8 0 ACDC
XL ACDC to the manual bf167141-f05d-43f6-9bfd-2e16729f5ded
2015-02-02
: Miller-Electric Miller-Electric-Thunderbolt-Xl-Ac-Dc-Users-Manual-437318 miller-electric-thunderbolt-xl-ac-dc-users-manual-437318 miller-electric pdf
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Thunderbolt XL AC/DC Issued May 2008 • Index No. AD/8.0 ® Quick Specs Stick Welding Power Source Light Industrial Applications Processes Amperage Range Garage/Job Shops Plant Fabrication/Maintenance Vocational Training Light Production-line Work Stick (SMAW) 225 AC/150 DC: HIGH 40 – 235 A (AC), LOW 30 – 150 A (AC) 30 – 160 (DC) 300 AC/200 DC: HIGH 65 – 300 A (AC), LOW 40 – 200 A (AC) 30 – 200 (DC) Input Power 1-Phase Power Max. Open-Circuit Voltage 80 The Power of Blue . ® Comes Complete With: Power source with 15 ft (4.5 m) electrode cable, electrode holder, 10 ft (3 m) work cable with clamp, and power cord (without plug). Infinite current control allows the operator to adjust output by as little as 1-amp increments. Users can always get the exact heat they need, unlike the step control design on competitive products. Note: Thunderbolt XL 225 AC/150 DC (#903 642) includes 230 V plug. Models do not include wall receptacle. High 100% duty cycle rating: 100 amps AC/65 amps DC for the 225 AC/150 DC amp model. 130 amps AC/90 amps DC for the 300 AC/200 DC amp model. Output selector switch allows you to quickly select AC, DCEP or DCEN without adjusting the output leads. The exclusive patented Accu-Set™ provides precise heat control with infinite amperage control. Fully varnished magnetic coils: varnish protects and lengthens the life of the coils inside. High DC weld output: up to 150 amps for the 225 AC/150 DC model, and up to 200 amps for the 300 AC/200 DC model, available at 20% duty cycle. Thunderbolt XL 225 AC/150 DC model has 20% more DC output than competitive products. Specifications Model Forced-draft cooling fan runs continuously and helps to extend the life of the power source. (Subject to change without notice.) Rated Output at 20% Duty Cycle Welding Amperage Range High Low Max. OpenCircuit Voltage Amps Input at Rated Output, 50 or 60 Hz 220 V 230 V 40–235 80 — 47.5 70 — Thunderbolt XL 225 AC/ 150 DC AC 225 A at 25 VAC, 60 Hz (15% Duty Cycle at 50 Hz) DC 150 A at 25 VDC, 60 Hz (15% Duty Cycle at 50 Hz) Thunderbolt XL 300 AC/ 200 DC AC 300 A at 30 VAC, 50/60 Hz DC 200 A at 25 VDC, 50/60 Hz 30–150 30 – 160 65–300 40–200 Dimensions H: 18-3/4 in (476 mm) W: 12-3/4 in (323 mm) D: 17-1/2 in (445 mm) 30 – 200 Power source is warranted for 3 years, parts and labor. Original main power rectifiers are warranted for 5 years. Miller Electric Mfg. Co. International Headquarters Web Site An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125 www.MillerWelds.com Net Weight 104 lb (47 kg) 134 lb (61 kg) Electrode Charts ELECTRODE/AMPERAGE CHART 7018 EP GENERAL LOW LOW HYDROGEN, STRONG ✓ HORIZ. LOW SMOOTH, EASY, FASTER ✓ ALL FLAT 7024 EP, EN FILLET Ni-Cl EP 308L EP ✓ ✓ ALL LOW CAST IRON ALL LOW STAINLESS 6013 7014 7018 *EP = ELECTRODE POSITIVE (REVERSE POLARITY) EN = ELECTRODE NEGATIVE (STRAIGHT POLARITY) 7024 Ni-Cl 1.Power Switch 2.Selector Switch 3.Amperage Adjustment Control 3 3 308L Performance Data DUTY CYCLE – FOR 225 AC/150 DC MODELS RATED OUTPUT WELD AMPERES 3 Typical Installation 300 250 200 150 AC 100 75 50 0 10 DC 15 20 25 30 40 50 60 70 80 90 100 % DUTY CYCLE DUTY CYCLE – FOR 300 AC/200 DC MODELS Stick (SMAW) Basic Equipment Stick Electrode RATED OUTPUT WELD AMPERES Power Source 300 250 200 150 DC 75 50 0 10 Work Clamp AC 100 15 20 25 30 40 50 60 70 80 90 100 % DUTY CYCLE Ordering Information Power Source Stock No. Description Qty. ® Thunderbolt XL 225 AC/150 DC #903 642* 230 V, 50/60 Hz. Includes 5 ft (1.5 m) power cord w/230 V plug Thunderbolt ® XL 300 AC/200 DC #903 686 220 V, 50/60 Hz. Includes 7 ft (2.1 m) power cord Running Gear #043 927 Mounts easily to unit and provides convenient portability. Includes two wheels, two feet and handle. Miscellaneous Stick Electrodes Helmet/Gloves/Scratch Brush Chipping Slag Hammer Wall Receptacle See charts above Date: * Total Quoted Price: Certified to both the Canadian and U.S. Standards for welding equipment. Distributed by: Litho in USA Price MAX. MED. SMOOTH, EASY, FAST MM 2.4 3.2 4.0 4.8 1.6 2.0 2.4 3.2 4.0 4.8 2.4 3.2 4.0 2.4 3.2 4.0 2.4 3.2 4.0 2.4 3.2 4.0 4.8 2.4 3.2 4.0 200A ALL IN 3/32 1/8 5/32 3/16 1/16 5/64 3/32 1/8 5/32 3/16 3/32 1/8 5/32 3/32 1/8 5/32 3/32 1/8 5/32 3/32 1/8 5/32 3/16 3/32 1/8 5/32 150A ✓ AMPERAGE RANGE DIAMETER 100A PENETRATION ELECTRODE POSITION DEEP DEEP LOW DC* ALL ALL ALL 7014 EP, EN 2 MIN. PREP, ROUGH, HIGH SPATTER AC 1 6010 & 6011 6010 EP — 6011 EP ✓ 6013 EP, EN ✓ ELECTRODE 3 USAGE ELECTRODE POLARITY CHART MIN. 50A Control Panel
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