Milnor Kwacsd001R Users Manual

KWACSD001R to the manual 5b2685b9-4c0e-4e1f-9d3a-33c7bb964fa6

2015-02-09

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Published Manual Number/ECN: H000000044/2000493N
• Publishing System: TPAS
• Access date: 1/30/01
• Document ECN's: Latest Available

Kit Instruction—
KWACSD001R

PELLERIN MILNOR CORPORATION

POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Please Read
About the Manual Identifying Information on the Cover
The front cover displays pertinent identifying information for this manual. Most important, are
the published manual number (part number) /ECN (date code). Generally, when a replacement
manual is furnished, it will have the same published manual number, but the latest available ECN.
This provides the user with the latest information applicable to his machine. Similarly all
documents comprising the manual will be the latest available as of the date the manual was
printed, even though older ECN dates for those documents may be listed in the table of
contents.
When communicating with the Milnor factory regarding this manual, please also provide the
other identifying information shown on the cover, including the publishing system, access date,
and whether the document ECN’s are the latest available or exact.

References to Yellow Troubleshooting Pages
This manual may contain references to “yellow pages.” Although the pages containing
troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if
any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of
contents.

Trademarks of Pellerin Milnor Corporation
The following, some of which may be used in this manual, are trademarks of Pellerin Milnor
Corporation:
Ampsaver®
Autolint®
Auto-Purge®
Autovac
CBW®

Dye-Extractor®
Dyextractor®
E-P Express®
E-P OneTouch®
E-P Plus®

Gear Guardian®
Hands-Off®
Hydro-Cushion®
Mildata®

Milnet®
Milnor®
Miltrac
Miltron

Comments and Suggestions
Help us to improve this manual by sending your comments to:
Pellerin Milnor Corporation
Attn: Technical Publications
P. O. Box 400
Kenner, LA 70063-0400
Fax: (504) 469-1849

Staph-Guard®
System 4®
System 7®
Totaltrol®

1

2

MSSM0126AE/9243AV

ABOUT THE AUTOMATIC WATER SPRINKLER
È

Removing Goods
Ê
At the Control Panel
Ë
Master switch ON.

What To Do First, If the Sprinkler Actuates— I n t h e u nË
likely event of a fire in the basket and ensuing sprinkler actuation, the three
wire relay drops out, the basket stops rotating and the unload door releases.
The sprinkler system (FIGURE 1) must be manually reset and the machine
checked for obvious and hidden damages before being returned to service.

WAITING FOR LOAD
Display= ******************
Move the Dryer Load Allowed switch (FIGURE
3) to NO. This tells the shuttle not to deliver a new load
of goods to the dryer. (Although this switch is duplicated
on the function switch panel next to the unload door, it is
possible for the shuttle to send a new load to the dryer
immediately, before an operator could reach the panel).

Stopping the Water Spray and Resetting the Sprinkler—
Ë
Once the fire (if any) is extinguished, pull down the sprinkler reset handle
(FIGURE 2) to stop the water spray and reset the sprinkler. Permit the
water to drain from the basket housing and base.

At the Function Switch Panel
Ë
ÎFIGURE 1 (MSSM0126AE)
ÎLocation of Sprinkler Enclosure

Checking for Obvious Damage
Ê

ÎFIGURE 3 (MSSM0126AE)
ÎControl Panel

1. Move the Manual/Automatic switch to MANUAL to fully open the unload door and enable
the Jog switch.

SHOCK HAZARD—Electrical
power can cause death or severe
injury.

2. Hold the Jog switch CW or CCW as needed to remove goods, then return the Manual/Automatic switch to AUTOMATIC.

Lock OFF and tag out power to the machine
main bus at the wall disconnect before checking for obvious damage. Power switches on
control panel disable only control circuit
power in certain electrical boxes.

ÎFIGURE 4 (MSSM0126AE)
ÎFunction Switch Panel

Checking for Hidden Damage
Ê

Inspect the interior for damage, especially the basket
surface, support shaft seals, T-seal, and support rollers.
Also check and dry damp electrical connections. If there is
no obvious damage, restore dryer power and remove the
goods as explained in “Removing Goods” in this section.

With the machine in Manual, check for hidden damage by operating all controls (e.g. Modulating Gas valve,
stripper, etc.). See “ACTUATING OUTPUTS, VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE MARK II DRYER CONTROL” in the Programming, Operating and Troubleshooting manual. To
help determine why a fire occurred, see “HOW TO ACCESS DRY CYCLE DETAILS” in the same section. If the
machine has no mechanical damage and all controls work normally, return machine to normal operation.

Î

3

FIRE AND BURN HAZARDS—
Smoldering goods will fall out
when unload door is opened.
Stand clear with hoses while
unloading.

ÎFIGURE 2 (MSSM0126AE)
Sprinkler Controls

MSSM0126AE/9243AV (1 of 3)

ABOUT THE AUTOMATIC WATER SPRINKLER
È

Removing Goods
Ê
At the Control Panel
Ë
Master switch ON.

What To Do First, If the Sprinkler Actuates— I n t h e u nË
likely event of a fire in the basket and ensuing sprinkler actuation, the three
wire relay drops out, the basket stops rotating and the unload door releases.
The sprinkler system (FIGURE 1) must be manually reset and the machine
checked for obvious and hidden damages before being returned to service.

WAITING FOR LOAD
Display= ******************
Move the Dryer Load Allowed switch (FIGURE
3) to NO. This tells the shuttle not to deliver a new load
of goods to the dryer. (Although this switch is duplicated
on the function switch panel next to the unload door, it is
possible for the shuttle to send a new load to the dryer
immediately, before an operator could reach the panel).

Stopping the Water Spray and Resetting the Sprinkler—
Ë
Once the fire (if any) is extinguished, pull down the sprinkler reset handle
(FIGURE 2) to stop the water spray and reset the sprinkler. Permit the
water to drain from the basket housing and base.

At the Function Switch Panel
Ë
ÎFIGURE 1 (MSSM0126AE)
ÎLocation of Sprinkler Enclosure

Checking for Obvious Damage
Ê

FIRE AND BURN HAZARDS—
Smoldering goods will fall out
when unload door is opened.
Stand clear with hoses while
unloading.

ÎFIGURE 3 (MSSM0126AE)
ÎControl Panel

1. Move the Manual/Automatic switch to MANUAL to fully open the unload door and enable
the Jog switch.

SHOCK HAZARD—Electrical
power can cause death or severe
injury.

2. Hold the Jog switch CW or CCW as needed to remove goods, then return the Manual/Automatic switch to AUTOMATIC.

Lock OFF and tag out power to the machine
main bus at the wall disconnect before checking for obvious damage. Power switches on
control panel disable only control circuit
power in certain electrical boxes.

ÎFIGURE 4 (MSSM0126AE)
ÎFunction Switch Panel

Checking for Hidden Damage
Ê

Inspect the interior for damage, especially the basket
surface, support shaft seals, T-seal, and support rollers.
Also check and dry damp electrical connections. If there is
no obvious damage, restore dryer power and remove the
goods as explained in “Removing Goods” in this section.

With the machine in Manual, check for hidden damage by operating all controls (e.g. Modulating Gas valve,
stripper, etc.). See “ACTUATING OUTPUTS, VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE MARK II DRYER CONTROL” in the Programming, Operating and Troubleshooting manual. To
help determine why a fire occurred, see “HOW TO ACCESS DRY CYCLE DETAILS” in the same section. If the
machine has no mechanical damage and all controls work normally, return machine to normal operation.

Î

ÎFIGURE 2 (MSSM0126AE)
Sprinkler Controls

4

Sprinkler Preventive Maintenance
Ê

Cancels three wire disable.
display returns to

,

WAITING FOR LOAD
******************

As part of the preventive maintenance program, test automatic actuation (using the procedure described below)
and manual actuation during a manually selected drycode every month and/or 200 hours.

Testing Sprinkler Manual Operation
Ë

Testing Sprinkler Automatic Operation
Ë

See FIGURE 2 during these procedures.

See FIGURE 2 during these procedures.
Before beginning, turn OFF the water valve. This prevents water from flooding the machine during this test.
After the power up sequence, the display shows

Test sprinkler by manually running any drycode that calls for heat, then pulling the manual trip handle.
Before beginning, turn OFF water valve. This prevents water from flooding the machine during this test.

WAITING FOR LOAD
******************
After the power up sequences, the display shows

Accesses the Manual Menu.

Selects TEST SPRINKLER MENU.

,
Ë

WAITING FOR LOAD
******************

RETURN TO AUTOMATIC
00
TEST SPRINKLER
10

Accesses Manual Load menu.

SELECT DRYCODE
00 REDRY

For Quick Return to Run Mode from SPRINKLER TEST MENU

,
or

,

Display returns to

RETURN TO AUTOMATIC
00

Display returns to

WAITING FOR LOAD
******************

Enables the sprinkler funtion.

1=RELEASE VALVE

Commands sprinkler ON, operator signal
beacon illuminates, alarm sounds and
sprinkler reset handle pops up,verifying
valve open. Momentarily turn ON water valve,
and confirm that water flows from the sprinkler
openings to the basket housing.

1=RELEASE VALVE

Returns to TEST SPRINKLER MENU.
Pull down sprinkler reset handle until it
resets. (NOTE: Operator signals remain on)
Turn ON water valve.

TEST SPRINKLER
10

Returns to AUTOMATIC MENU.

5

RETURN TO AUTOMATIC
00

Ë

For Quick Return to Run Mode from SPRINKLER TEST

,

, etc.,

returns to automatic

WAITING FOR LOAD
******************

Accepts the default Drycode 00 and prompts
for load size (if machine configured for more
than one cake).

ENTER LOAD SIZE
0 FULL LOAD

Accepts the default load size (full load)
and prompts the operator to load dryer.
Ignore this prompt.

LOAD DRYER WITH
REDRY

Starts the cycle. When loading sequence
ends, display appears as shown below.

LOADING

00F TIF TOF 000 VP
XX XXXAXXX XXX XXX

alternates
with

00F TIF TOF 000 AIR
XXX XXXDXXX XXX XXX

Sprinkler Preventive Maintenance
Ê

Cancels three wire disable.
display returns to

,

WAITING FOR LOAD
******************

As part of the preventive maintenance program, test automatic actuation (using the procedure described below)
and manual actuation during a manually selected drycode every month and/or 200 hours.

Testing Sprinkler Manual Operation
Ë

Testing Sprinkler Automatic Operation
Ë

See FIGURE 2 during these procedures.

See FIGURE 2 during these procedures.
Before beginning, turn OFF the water valve. This prevents water from flooding the machine during this test.
After the power up sequence, the display shows

Test sprinkler by manually running any drycode that calls for heat, then pulling the manual trip handle.
Before beginning, turn OFF water valve. This prevents water from flooding the machine during this test.

WAITING FOR LOAD
******************
After the power up sequences, the display shows

Accesses the Manual Menu.

Selects TEST SPRINKLER MENU.

,
Ë

WAITING FOR LOAD
******************

RETURN TO AUTOMATIC
00
TEST SPRINKLER
10

Accesses Manual Load menu.

SELECT DRYCODE
00 REDRY

For Quick Return to Run Mode from SPRINKLER TEST MENU

,
or

,

Display returns to

RETURN TO AUTOMATIC
00

Display returns to

WAITING FOR LOAD
******************

Enables the sprinkler funtion.

1=RELEASE VALVE

Commands sprinkler ON, operator signal
beacon illuminates, alarm sounds and
sprinkler reset handle pops up,verifying
valve open. Momentarily turn ON water valve,
and confirm that water flows from the sprinkler
openings to the basket housing.

1=RELEASE VALVE

Returns to TEST SPRINKLER MENU.
Pull down sprinkler reset handle until it
resets. (NOTE: Operator signals remain on)
Turn ON water valve.

TEST SPRINKLER
10

Returns to AUTOMATIC MENU.

RETURN TO AUTOMATIC
00

Ë

For Quick Return to Run Mode from SPRINKLER TEST

,

, etc.,

returns to automatic

WAITING FOR LOAD
******************

Accepts the default Drycode 00 and prompts
for load size (if machine configured for more
than one cake).

ENTER LOAD SIZE
0 FULL LOAD

Accepts the default load size (full load)
and prompts the operator to load dryer.
Ignore this prompt.

LOAD DRYER WITH
REDRY

Starts the cycle. When loading sequence
ends, display appears as shown below.

LOADING

00F TIF TOF 000 VP
XX XXXAXXX XXX XXX

alternates
with

6

00F TIF TOF 000 AIR
XXX XXXDXXX XXX XXX

Pull down manual trip handle. Operator signal beacon
illuminates, alarm sounds, and sprinkler reset handle
pops up, verifying that the sprinkler valve is open.

THREE WIRE DISABLED
******************

Momentarily turn ON water valve, and confirm that water flows from the sprinkler openings in basket.
Reset the sprinkler reset handle to reset the system. Turn ON water valve.
Clears the three wire disable error.
Display shows

ROTATIONAL FAILURE

Clears the rotational failure error.
Display shows

CHECK ERROR LIGHTS

Clears the check error lights message.
The machine resumes current dry code.
00F TIF TOF 000 VP
XX XXXAXXX XXX XXX

+

alternates
with

Cancels drycode in progress.

00F TIF TOF 021 AIR
XXX XXXDXXX XXX XXX

UNLOADING
*****************

7

THIS SPACE
INTENTIONALLY
BLANK



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