Milnor Kwacsd001R Users Manual
KWACSD001R to the manual 5b2685b9-4c0e-4e1f-9d3a-33c7bb964fa6
2015-02-09
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Published Manual Number/ECN: H000000044/2000493N • Publishing System: TPAS • Access date: 1/30/01 • Document ECN's: Latest Available Kit Instruction— KWACSD001R PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A. Please Read About the Manual Identifying Information on the Cover The front cover displays pertinent identifying information for this manual. Most important, are the published manual number (part number) /ECN (date code). Generally, when a replacement manual is furnished, it will have the same published manual number, but the latest available ECN. This provides the user with the latest information applicable to his machine. Similarly all documents comprising the manual will be the latest available as of the date the manual was printed, even though older ECN dates for those documents may be listed in the table of contents. When communicating with the Milnor factory regarding this manual, please also provide the other identifying information shown on the cover, including the publishing system, access date, and whether the document ECN’s are the latest available or exact. References to Yellow Troubleshooting Pages This manual may contain references to “yellow pages.” Although the pages containing troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of contents. Trademarks of Pellerin Milnor Corporation The following, some of which may be used in this manual, are trademarks of Pellerin Milnor Corporation: Ampsaver® Autolint® Auto-Purge® Autovac CBW® Dye-Extractor® Dyextractor® E-P Express® E-P OneTouch® E-P Plus® Gear Guardian® Hands-Off® Hydro-Cushion® Mildata® Milnet® Milnor® Miltrac Miltron Comments and Suggestions Help us to improve this manual by sending your comments to: Pellerin Milnor Corporation Attn: Technical Publications P. O. Box 400 Kenner, LA 70063-0400 Fax: (504) 469-1849 Staph-Guard® System 4® System 7® Totaltrol® 1 2 MSSM0126AE/9243AV ABOUT THE AUTOMATIC WATER SPRINKLER È Removing Goods Ê At the Control Panel Ë Master switch ON. What To Do First, If the Sprinkler Actuates— I n t h e u nË likely event of a fire in the basket and ensuing sprinkler actuation, the three wire relay drops out, the basket stops rotating and the unload door releases. The sprinkler system (FIGURE 1) must be manually reset and the machine checked for obvious and hidden damages before being returned to service. WAITING FOR LOAD Display= ****************** Move the Dryer Load Allowed switch (FIGURE 3) to NO. This tells the shuttle not to deliver a new load of goods to the dryer. (Although this switch is duplicated on the function switch panel next to the unload door, it is possible for the shuttle to send a new load to the dryer immediately, before an operator could reach the panel). Stopping the Water Spray and Resetting the Sprinkler— Ë Once the fire (if any) is extinguished, pull down the sprinkler reset handle (FIGURE 2) to stop the water spray and reset the sprinkler. Permit the water to drain from the basket housing and base. At the Function Switch Panel Ë ÎFIGURE 1 (MSSM0126AE) ÎLocation of Sprinkler Enclosure Checking for Obvious Damage Ê ÎFIGURE 3 (MSSM0126AE) ÎControl Panel 1. Move the Manual/Automatic switch to MANUAL to fully open the unload door and enable the Jog switch. SHOCK HAZARD—Electrical power can cause death or severe injury. 2. Hold the Jog switch CW or CCW as needed to remove goods, then return the Manual/Automatic switch to AUTOMATIC. Lock OFF and tag out power to the machine main bus at the wall disconnect before checking for obvious damage. Power switches on control panel disable only control circuit power in certain electrical boxes. ÎFIGURE 4 (MSSM0126AE) ÎFunction Switch Panel Checking for Hidden Damage Ê Inspect the interior for damage, especially the basket surface, support shaft seals, T-seal, and support rollers. Also check and dry damp electrical connections. If there is no obvious damage, restore dryer power and remove the goods as explained in “Removing Goods” in this section. With the machine in Manual, check for hidden damage by operating all controls (e.g. Modulating Gas valve, stripper, etc.). See “ACTUATING OUTPUTS, VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE MARK II DRYER CONTROL” in the Programming, Operating and Troubleshooting manual. To help determine why a fire occurred, see “HOW TO ACCESS DRY CYCLE DETAILS” in the same section. If the machine has no mechanical damage and all controls work normally, return machine to normal operation. Î 3 FIRE AND BURN HAZARDS— Smoldering goods will fall out when unload door is opened. Stand clear with hoses while unloading. ÎFIGURE 2 (MSSM0126AE) Sprinkler Controls MSSM0126AE/9243AV (1 of 3) ABOUT THE AUTOMATIC WATER SPRINKLER È Removing Goods Ê At the Control Panel Ë Master switch ON. What To Do First, If the Sprinkler Actuates— I n t h e u nË likely event of a fire in the basket and ensuing sprinkler actuation, the three wire relay drops out, the basket stops rotating and the unload door releases. The sprinkler system (FIGURE 1) must be manually reset and the machine checked for obvious and hidden damages before being returned to service. WAITING FOR LOAD Display= ****************** Move the Dryer Load Allowed switch (FIGURE 3) to NO. This tells the shuttle not to deliver a new load of goods to the dryer. (Although this switch is duplicated on the function switch panel next to the unload door, it is possible for the shuttle to send a new load to the dryer immediately, before an operator could reach the panel). Stopping the Water Spray and Resetting the Sprinkler— Ë Once the fire (if any) is extinguished, pull down the sprinkler reset handle (FIGURE 2) to stop the water spray and reset the sprinkler. Permit the water to drain from the basket housing and base. At the Function Switch Panel Ë ÎFIGURE 1 (MSSM0126AE) ÎLocation of Sprinkler Enclosure Checking for Obvious Damage Ê FIRE AND BURN HAZARDS— Smoldering goods will fall out when unload door is opened. Stand clear with hoses while unloading. ÎFIGURE 3 (MSSM0126AE) ÎControl Panel 1. Move the Manual/Automatic switch to MANUAL to fully open the unload door and enable the Jog switch. SHOCK HAZARD—Electrical power can cause death or severe injury. 2. Hold the Jog switch CW or CCW as needed to remove goods, then return the Manual/Automatic switch to AUTOMATIC. Lock OFF and tag out power to the machine main bus at the wall disconnect before checking for obvious damage. Power switches on control panel disable only control circuit power in certain electrical boxes. ÎFIGURE 4 (MSSM0126AE) ÎFunction Switch Panel Checking for Hidden Damage Ê Inspect the interior for damage, especially the basket surface, support shaft seals, T-seal, and support rollers. Also check and dry damp electrical connections. If there is no obvious damage, restore dryer power and remove the goods as explained in “Removing Goods” in this section. With the machine in Manual, check for hidden damage by operating all controls (e.g. Modulating Gas valve, stripper, etc.). See “ACTUATING OUTPUTS, VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE MARK II DRYER CONTROL” in the Programming, Operating and Troubleshooting manual. To help determine why a fire occurred, see “HOW TO ACCESS DRY CYCLE DETAILS” in the same section. If the machine has no mechanical damage and all controls work normally, return machine to normal operation. Î ÎFIGURE 2 (MSSM0126AE) Sprinkler Controls 4 Sprinkler Preventive Maintenance Ê Cancels three wire disable. display returns to , WAITING FOR LOAD ****************** As part of the preventive maintenance program, test automatic actuation (using the procedure described below) and manual actuation during a manually selected drycode every month and/or 200 hours. Testing Sprinkler Manual Operation Ë Testing Sprinkler Automatic Operation Ë See FIGURE 2 during these procedures. See FIGURE 2 during these procedures. Before beginning, turn OFF the water valve. This prevents water from flooding the machine during this test. After the power up sequence, the display shows Test sprinkler by manually running any drycode that calls for heat, then pulling the manual trip handle. Before beginning, turn OFF water valve. This prevents water from flooding the machine during this test. WAITING FOR LOAD ****************** After the power up sequences, the display shows Accesses the Manual Menu. Selects TEST SPRINKLER MENU. , Ë WAITING FOR LOAD ****************** RETURN TO AUTOMATIC 00 TEST SPRINKLER 10 Accesses Manual Load menu. SELECT DRYCODE 00 REDRY For Quick Return to Run Mode from SPRINKLER TEST MENU , or , Display returns to RETURN TO AUTOMATIC 00 Display returns to WAITING FOR LOAD ****************** Enables the sprinkler funtion. 1=RELEASE VALVE Commands sprinkler ON, operator signal beacon illuminates, alarm sounds and sprinkler reset handle pops up,verifying valve open. Momentarily turn ON water valve, and confirm that water flows from the sprinkler openings to the basket housing. 1=RELEASE VALVE Returns to TEST SPRINKLER MENU. Pull down sprinkler reset handle until it resets. (NOTE: Operator signals remain on) Turn ON water valve. TEST SPRINKLER 10 Returns to AUTOMATIC MENU. 5 RETURN TO AUTOMATIC 00 Ë For Quick Return to Run Mode from SPRINKLER TEST , , etc., returns to automatic WAITING FOR LOAD ****************** Accepts the default Drycode 00 and prompts for load size (if machine configured for more than one cake). ENTER LOAD SIZE 0 FULL LOAD Accepts the default load size (full load) and prompts the operator to load dryer. Ignore this prompt. LOAD DRYER WITH REDRY Starts the cycle. When loading sequence ends, display appears as shown below. LOADING 00F TIF TOF 000 VP XX XXXAXXX XXX XXX alternates with 00F TIF TOF 000 AIR XXX XXXDXXX XXX XXX Sprinkler Preventive Maintenance Ê Cancels three wire disable. display returns to , WAITING FOR LOAD ****************** As part of the preventive maintenance program, test automatic actuation (using the procedure described below) and manual actuation during a manually selected drycode every month and/or 200 hours. Testing Sprinkler Manual Operation Ë Testing Sprinkler Automatic Operation Ë See FIGURE 2 during these procedures. See FIGURE 2 during these procedures. Before beginning, turn OFF the water valve. This prevents water from flooding the machine during this test. After the power up sequence, the display shows Test sprinkler by manually running any drycode that calls for heat, then pulling the manual trip handle. Before beginning, turn OFF water valve. This prevents water from flooding the machine during this test. WAITING FOR LOAD ****************** After the power up sequences, the display shows Accesses the Manual Menu. Selects TEST SPRINKLER MENU. , Ë WAITING FOR LOAD ****************** RETURN TO AUTOMATIC 00 TEST SPRINKLER 10 Accesses Manual Load menu. SELECT DRYCODE 00 REDRY For Quick Return to Run Mode from SPRINKLER TEST MENU , or , Display returns to RETURN TO AUTOMATIC 00 Display returns to WAITING FOR LOAD ****************** Enables the sprinkler funtion. 1=RELEASE VALVE Commands sprinkler ON, operator signal beacon illuminates, alarm sounds and sprinkler reset handle pops up,verifying valve open. Momentarily turn ON water valve, and confirm that water flows from the sprinkler openings to the basket housing. 1=RELEASE VALVE Returns to TEST SPRINKLER MENU. Pull down sprinkler reset handle until it resets. (NOTE: Operator signals remain on) Turn ON water valve. TEST SPRINKLER 10 Returns to AUTOMATIC MENU. RETURN TO AUTOMATIC 00 Ë For Quick Return to Run Mode from SPRINKLER TEST , , etc., returns to automatic WAITING FOR LOAD ****************** Accepts the default Drycode 00 and prompts for load size (if machine configured for more than one cake). ENTER LOAD SIZE 0 FULL LOAD Accepts the default load size (full load) and prompts the operator to load dryer. Ignore this prompt. LOAD DRYER WITH REDRY Starts the cycle. When loading sequence ends, display appears as shown below. LOADING 00F TIF TOF 000 VP XX XXXAXXX XXX XXX alternates with 6 00F TIF TOF 000 AIR XXX XXXDXXX XXX XXX Pull down manual trip handle. Operator signal beacon illuminates, alarm sounds, and sprinkler reset handle pops up, verifying that the sprinkler valve is open. THREE WIRE DISABLED ****************** Momentarily turn ON water valve, and confirm that water flows from the sprinkler openings in basket. Reset the sprinkler reset handle to reset the system. Turn ON water valve. Clears the three wire disable error. Display shows ROTATIONAL FAILURE Clears the rotational failure error. Display shows CHECK ERROR LIGHTS Clears the check error lights message. The machine resumes current dry code. 00F TIF TOF 000 VP XX XXXAXXX XXX XXX + alternates with Cancels drycode in progress. 00F TIF TOF 021 AIR XXX XXXDXXX XXX XXX UNLOADING ***************** 7 THIS SPACE INTENTIONALLY BLANK
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