Milwaukee 7120 21 Users Manual

A87A 54-43-0030

7120-21 to the manual 9a558a2d-701f-4284-8279-9ec28e743382

2015-02-02

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PAGE 1 OF 2

BULLETIN NO.

SERVICE PARTS LIST

54-43-0030

REVISED BULLETIN

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

COIL ROOFING NAILER
CATALOG NO. 7120-21

STARTING
SERIAL NUMBER

WIRING INSTRUCTION

A87A

1

46

47

DATE

Mar. 2006

48

49

45
2
16

3
4

00

44

5
17

106

41
38

18

37

6
43

19

7

82
20

83

21

84

8

85

9

86
22

10

88
23

89
90

12

91

24

13

25

14

92

15
93

		 1	
		 2	
		 3	
		 4	
		 5	
		 6	
		 7	
		 8	
		 9	
		10	
		11	
		12	
		13	
		14	
		15	
		16	
		17	
		18	
		19	
		20	
		21	

PART NO. 	
05-84-0805	
31-05-0400	
43-31-0355	
45-88-1720	
05-84-0925	
44-66-1355	
42-38-0370	
42-92-1425	
45-06-0945	
40-50-3120	
34-40-3195	
44-62-0265	
34-40-3245	
42-76-0815	
45-06-0915	
44-90-0700	
44-90-0730	
34-40-3180	
43-12-0255	
42-98-0355	
34-40-3135	

DESCRIPTION OF PART 	
Deflector Bolt	
Deflector	
Muffler	
Deflector Pad 	
Socket Hex Head Screw	
Wear Plate	
Wear Pad	
Top Cap	
Seal	
Upper Valve Spring 	
O-Ring	
Head Valve Piston 	
O-Ring	
Valve Collar	
Seal	
Press Ring	
Piston Ring	
O-Ring	
Driver Assembly	
Cylinder	
O-Ring	

37

	 FIG. 	

87

11

	 FIG. 	

EXAMPLE:
Component Parts
(Small #) Are Included
When Ordering The
Assembly (Large #).

0

NO. REQ.
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

		22	
		23	
		24	
		25	
		26	
		27	
		28	
		29	
		30	
		31	
		32	
		33	
		34	
		35	
		36	
		37	
		38	
		39	
		40	
		41	
		42	
		43	
		44	
		45	
		46	
		47	
		48	
		49	
		50	
		51	
		52	
		53	
		54	
		55	
		56	
		82	
		83	
		84	
		85	
		86	
		87	
		88	
		89	
		90	
		91	
		92	
		93	

42

26
27
40
28
39 29
30
31
32
33
34
35

PART NO. 	
45-36-1655	
34-40-3200	
44-90-0805	
42-38-0315	
34-40-3295	
34-40-3300	
42-52-0410	
44-70-0250	
34-40-3285	
34-40-3280	
40-50-3195	
44-70-0255	
34-40-3290	
43-64-0150	
06-65-1465	
06-65-1440	
06-65-1425	
31-92-0200	
40-50-3160	
44-86-0710	
44-10-0650	
40-50-3095	
44-90-0825	
28-50-0805	
44-90-0750	
43-31-0370	
42-92-1355	
34-40-3250	
30-61-0200	
34-40-3165	
34-40-3265	
44-55-0250	
05-84-0915	
44-62-0260	
44-60-1905	
43-56-0865	
06-65-1405	
40-50-3050	
42-36-1970	
43-98-0755	
42-92-1500	
44-94-0580	
34-40-3170	
42-36-1985	
44-90-0770	
42-36-1960	
05-85-0050	

26 27 28 29 30 31

36

111 32 33 34 35 36 44

DESCRIPTION OF PART 	
Cylinder Spacer	
O-Ring	
Cylinder Ring	
Bumper	
O-Ring	
O-Ring	
Plunger Cap	
Valve Plunger	
O-Ring	
O-Ring	
Spring	
Trigger Valve Plunger	
O-Ring	
Trigger Valve Head	
Spring Pin	
Spring Pin	
Spring Pin	
Trigger Assembly	
Spring	
Retainer	
Selector	
Selector Spring 	
Ring	
Tool Body	
Retaining Ring	
Filter	
End Cap 	
O-Ring	
Nose Piece	
O-Ring	
O-Ring	
Feed Finger 	
Bolt Assembly	
Feed Piston	
Feed Piston Pin	
Work Contact Element Guide	
Spring Pin	
Adjustment Spring	
Contact Bracket B	
Depth Adjustment Knob 	
Work Contact Element Cover	
Adjustment Rod Assembly	
O-Ring	
Contact Element Bracket	
E-Ring	
Contact Element Bracket A	
Flat Head Hex Bolt	

NO. REQ.
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2		

MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. Lisbon Road, Brookfield, WI 53005
Drwg.2

95

104
96
97
98
64
58
80

57
56

79
81

51

53

61

78
50
52
54
58
50
77
76
74

58

59

60

75
77

99
104
105

63

94 95 96 97

79
106

55
102
101

69
68

68

62

107 108 109 110

94
100

72
71

103
107

73

65
66
67

98 99 100 101

112 102 103 104 105

70
58

108
109
110

107 108

113 109

115

	 FIG. 	
		57	
		58	
		59	
		60	
		61	
		62	
		63	
		64	
		65	
		66	
		67	
		68	
		69	
		70	
		71	
		72	
		73	
		74	
		75	
		76	
		77	

PART NO. 	
40-50-3005	
44-86-0705	
34-40-3235	
34-40-3205	
40-50-3085	
42-38-0345	
42-92-1415	
05-84-0820	
44-55-0260	
44-55-0255	
40-50-3010	
40-50-3080	
44-60-1895	
42-92-1410	
40-50-3015	
44-20-0860	
06-65-1415	
44-50-0205	
43-56-0890	
44-60-1860	
34-40-3190	

DESCRIPTION OF PART 	
Feed Finger Spring	
Retainer Ring	
O-Ring	
O-Ring	
Feed Piston Spring	
Feed Bumper	
Feed Piston Cap	
Bolt Assembly	
First Stopper Finger 	
Second Stopper Finger 	
Spring	
Stopper Finger Spring	
Nail Stop Pin	
Door	
Latch Spring	
Door Latch	
Spring Pin	
Door Shaft Pin	
Guide Block	
Fixed Pin	
O-Ring	

NO. REQ.
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2

110

	 FIG. 	

PART NO. 	

		78	
		79	
		80	
		81	
		94	
		95	
		96	
		97	
		98	
		99	
		100	
		101	
		102	
		103	
		104	
		105	
		106	
		107	
		108	
		109	
		110	
		111	
		112	
		113	
		115	
			
			
	

42-92-1480	
45-88-1760	
05-84-0895	
44-26-0100	
44-60-1885	
42-38-0355	
43-78-0165	
40-50-3040	
45-36-1660	
44-55-0265	
05-78-0815	
42-98-0375	
34-40-3130	
44-86-0715	
42-38-0365	
42-98-0380	
05-84-0845	
44-66-1335	
40-50-3055	
44-66-1330	
44-66-1325	
31-94-0110	
45-24-0020	
43-56-0565	
12-98-0310	
14-70-0140	
14-70-0160	

DESCRIPTION OF PART 	
Work Contact Element Cover	
Flat Washer	
Bolt, M5 x 0.8-08	
Magnet	
Pin	
Magazine Cover	
Spring Base A	
Pull Spring 	
Spacer	
Nail Tray Adjustor	
Tap Bolt	
Magazine Base	
O-Ring	
Spring Retainer	
Magazine Wear Pad B	
Magazine Wear Pad A	
Bolt Assembly	
Positional Plate	
Work Contact Element Spring	
Adjusting Plate A	
Adjusting Plate B	
Trigger Valve Assembly	
Magazine Coil Assembly	
Shingle Guide Assembly 	
Service Nameplate/Warning Label	
Overhaul Kit (Not Shown)	
Driver Maintenance Kit (Not Shown)	

NO. REQ.
1
1
1
1
2
1
1
1
1
1
3
1
1
1
2
1
1
1
1
1
1		
1
1
1
1
1
1

BULLETIN NO. 54-43-0030 Mar. 2006

PAGE 2 OF 2

Disassembly:
1, 2, 3, 4, 8

Remove bolt (1) from top cap (8) using a 4 mm hex key and remove assembly (2, 3, 4)

5, 8

Remove four screws (5) from top cap (8) using a 4 mm hex key.

8, 9, 10, 11, 12,
13, 14

Using a 1/8 in. punch, gently push valve assembly (9, 10, 11, 12, 13, and 14) out of top cap (8) through the holes in the cover.

16, 17, 18, 19, 20,
21, 22, 23, 24,
25, 45

Remove press ring (16) from top of cylinder (20), turn tool body (45) over and tap outside edge of tool body against a piece of
wood to separate assembly (17-25) from tool body.

20, 22, 23, 24

Remove cylinder ring (24) from cylinder (20) prior to removing cylinder spacer assembly (22, 23).

45,50,79, 106,112

Remove screw (106) and washer (79) from tool body (45) to lift magazine coil assembly (112) off nose piece (50).

37, 38, 39, 40, 41,
42, 43, 44, 45, 111

Remove trigger valve assembly (111) from tool body (45) by placing a 3/32 in. (2.5mm) punch inside half-moon slot of retainer
(41) and gently tapping shaft of selector (42). Remove spring (43), retainer (41), and ring (44). Remove trigger and spring (39,40)
from tool body and push pins (37, 38) out of tool body (45) just far enough to remove valve assembly. Note: Once pins (37, 38)
have been moved, trigger valve assembly (111) can be gently pushed out of the tool body from the inside handle area of the
tool body using a flat blade screwdriver.
Note: Use service fixture #61-60-0005 to move spring pins (42, 43), or use a 1/8" punch.

Reassembly:
50, 63, 64

Apply Blue Loctite®, 242, onto threads of screws (64) prior to installing feed piston cap (63) onto nose assembly (50).

50, 78, 80

Apply Blue Loctite® onto threads of screw (80) prior to installing work contact element cover (78) onto nose assembly (50).

90, 92, 93

Apply Red Loctite® onto threads of screws (93) when securing contact element bracket (90) to contact element bracket A
(92).

37, 38, 45, 111

Reinstall trigger valve assembly (111) into tool body (45) by aligning the grooves in the valve assembly with the two holes for
spring pins (37, 38). Drive spring pins into tool body until they are flush with the casting surface.
Use service fixture #61-60-0005 to reinstall pins (37, 38).

39, 40, 41, 42, 43,
44, 45

Reinstall selection lever assembly (41, 42, 43, 44,) and trigger assembly (39, 40) by doing the following.
• Place spring (43) onto shaft of selection lever (42)
• Position spring (40) and trigger (39) over plunger of trigger valve assembly (111)
• Insert selection lever assembly (42, 43) into tool body (45) and align half-moon slot of retainer (41) with half-moon
shaft of selection lever (42) and snap retainer assembly (41, 44) onto the shaft

20, 21, 22, 23

Install o-ring (21) onto cylinder (20) prior to installing cylinder spacer assembly (22, 23).

20, 22, 23, 24

Install cylinder ring (24) onto cylinder (20) only after cylinder ring assembly (22, 23) have been installed.
Note: Large flanged end of cylinder ring (24) must facing the top of cylinder (20) when installed.

17, 18, 19, 20, 21,
22, 23, 24, 25,
45, 50

Install preassembled driver assembly (17, 18, and 19) into preassembled cylinder assembly (20, 21, 22, 23, 24, and 25) and
install assembled components into tool body (45). Note: Orientation of driver assembly (19) must match orientation in nose
assembly (50).

8, 16, 20

Install press ring (16) onto top of cylinder (20) with wide edge facing toward top cap (8).

2, 6, 7

Install bumper band pad (7) into bumper band (6) with the word ‘TOP’ facing toward deflector (2).

47, 48

Install smooth side of filter (47) toward end cap (48).

1, 8

Apply Blue Loctite® onto threads of screw (1) if removed from top cap (8).

Lubrication:
Type I Grease 49-08-7100
Clean all parts with a dry clean cloth.
8, 9, 10, 11, 12,
13, 14,

Place a thin coating of grease into internal bore of top cap (8), coat parts (9-14) and reassemble in order shown.

18, 17, 19

Coat o-ring (18) and piston ring (17) prior to installing into groove of driver assembly (19).

20, 21, 22, 23, 24

Coat cylinder o-ring (21), cylinder spacer (22), o-ring (23) and cylinder ring (24) prior to installing onto cylinder (20).

26, 27 28, 29, 30,
31, 32, 33, 34,
35, 36

Coat all parts of the trigger valve assembly if being replaced individually. Components cleaned in any type of solvent or
water solution will require new lubrication. Note: A new trigger valve assembly will be pre-lubricated and will not require any
additional lubrication.

50, 55, 56, 57, 59,
60, 61, 62

Place a thin coating of grease into pocket of feed piston located on nose (50). Once pocket area has been coated, coat
additional components (55, 56, 57, 59, 60, 61, and 62).



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