Modine Manufacturing Gas Fired Heaters Bd Users Manual Pd Service
2015-02-09
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6-553.3 5H73889A (Rev. D) April, 2002 INSTALLATION AND SERVICE MANUAL gas-fired unit heaters models PD and BD All models approved for use in California by the CEC (when equipped with IPI), in New York by the MEA division, and in Massachusetts. Unit heater is certified for non-residential applications. Contents WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death, and could cause exposure to substances which have been determined by various state agencies to cause cancer, birth defects or other reproductive harm. Read the installation, operating and maintenance instructions throroughly before installing or servicing this equipment. CAUTION To prevent premature heat exchanger failure do not locate ANY gas-fired units in areas where chlorinated, halogenated, or acid vapors are present in the atmosphere. IMPORTANT The use of this manual is specifically intended for a qualified installation and service agency. A qualified installation and service agency must perform all installation and service of these appliances. Pages Inspection on arrival ................................................................1 Installation (including venting)..............................................2-8 Operation ...........................................................................9-10 Checking input rate ...............................................................11 Dimensional data .............................................................12-13 Performance data.............................................................12-19 Service instructions – safety devices..............................20-21 Service instructions – general...............................................22 Troubleshooting................................................................22-24 Motor data........................................................................25-26 Model identification ...............................................................26 Control options ......................................................................27 Warranty ..................................................................Back cover FOR YOUR SAFETY IF YOU SMELL GAS: 1. Open windows. 2. Don’t touch electrical switches. 3. Extinguish any open flame. 4. Immediately call your gas supplier. FOR YOUR SAFETY The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance is hazardous. Inspection on Arrival 1. 2. 3. Inspect unit upon arrival. In case of damage, report immediately to transportation company and your local Modine sales representative. Check rating plate on unit to verify that power supply meets available electric power at the point of installation. Inspect unit received for conformance with description of product ordered (including specifications where applicable). THIS MANUAL IS THE PROPERTY OF THE OWNER. PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB. Heater Parts from ACF Greenhouses INSTALLATION SPECIAL PRECAUTIONS THE INSTALLATION AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL MUST BE FOLLOWED TO PROVIDE SAFE, EFFICIENT AND TROUBLE-FREE OPERATION. IN ADDITION, PARTICULAR CARE MUST BE EXERCISED REGARDING THE SPECIAL PRECAUTIONS LISTED BELOW. FAILURE TO PROPERLY ADDRESS THESE CRITICAL AREAS COULD RESULT IN PROPERTY DAMAGE OR LOSS, PERSONAL INJURY, OR DEATH. 1. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. All units must be wired strictly in accordance with wiring diagram furnished with the unit. 2. Turn off all gas before installing unit heaters. 3. Gas pressure to unit heater controls must never exceed 14” W.C. (1/2 psi). When leak testing the gas supply piping system, the unit and its combination gas control must be isolated during any pressure testing in excess of 14" W.C. (1/2 psi). The unit should be isolated from the gas supply piping system by closing its field installed manual shut-off valve during any pressure testing of the gas supply piping system. 4. Check gas inlet pressure at unit upstream from the combination gas control. The inlet pressure should be 6”-7” W.C. on natural gas or 12”-14” W.C. on propane gas. Purging of gas piping should be performed as described in ANSI Z223.1 Latest Edition, or in Canada in CAN/CGA-B149 codes. 5. All units must be vented to the outside atmosphere. 6. Do not install in potentially explosive or flammable atmospheres laden with grain dust, sawdust, or similar air-borne materials. In such applications a blower type heater installed in a separate room with ducting, including appropriate back flow prevention dampers, to the dust-laden room is recommended. 7. Installation of units in high humidity or salt water atmospheres will cause accelerated corrosion resulting in a reduction of the normal life span of the units. 8. To prevent premature heat exchanger failure do not locate ANY gasfired unit in areas where chlorinated, halogenated or acid vapors are present in the atmosphere. 9. Avoid installing units in extremely drafty locations. Drafts can cause burner flames to impinge on heat exchangers which shortens life. Maintain separation between units so discharge from one unit will not be directed into the inlet of another. 10. Do not locate units in tightly sealed rooms or small compartments without provision for adequate combustion air and venting. Combustion air must have access to the confined space through a minimum of two permanent openings in the enclosure, at least one near the bottom. They should provide a free area of one square inch per 1000 BTU per hour input rating of the unit with a minimum of 100 square inches for each opening, whichever is greater. 11. Do not install unit outdoors. 16. Modine unit heaters are designed for use in heating applications with ambient temperatures between 32° F and 90° F If an application exists where ambient temperatures can be expected to fall outside of this range, contact factory for recommendations. 17. Provide clearance for opening hinged bottom for servicing. See Figure 1. Do not set unit on its bottom. 18. To assure that flames do not impinge on heat exchanger surfaces, the unit must be suspended in a vertical and level position. Failure to suspend unit properly may shorten the life of the unit heater. 19. Do not lift unit heater by gas controls, gas manifold, or power exhauster. 20. Be sure no obstructions block air intake and discharge of unit heater. 21. Do not attach duct work, air filters, or polytubes to any propeller (PD) model unit heaters. 22. In aircraft hangars, keep the bottom of the unit at least 10’ from the highest surface of the wings or engine enclosure of the highest aircraft housed in the hangar and in accordance with the requirements of the enforcing authority and/or NFPA No. 409 – Latest Edition . 23. In garages or other sections of aircraft hangars such as offices and shops which communicate with areas used for servicing or storage, keep the bottom of the unit at least 7’ above the floor. In public garages, the unit must be installed in accordance with the Standard for Parking Structures NFPA #88A and the Standard for Repair Garages NFPA #88B. In Canada, installation of unit heaters in airplane hangars must be in accordance with the requirements of the enforcing authority, and in public garages in accordance with the current CAN/CGA-B149 codes. 24. Consult piping, electrical, and venting instructions in this manual before final installation. 25. All literature shipped with your unit should be kept for future use for servicing or service diagnosis. Do not discard any literature shipped with your unit. 26. Gas-fired heating equipment which has been improperly vented, or which experiences a blocked vent condition may have the flue gases accidentally spilled into the heating space. See page 20 for specific information about the blocked vent safety switch supplied on the unit. 27. When servicing or repairing this equipment, use only Modine approved service replacement parts. A complete replacement parts list may be obtained by contacting Modine Manufacturing Company. Refer to the rating plate on the unit for complete unit model number, serial number and company address. Any substitution of parts or controls not approved by Modine will be at owners risk. Figure 1 Hinged Bottom for Burner Service *(See Dimension "C", page 12) 12. For all sizes, minimum clearance to combustibles from the bottom is 12" and from the sides 18"; for PD sizes 30-50 from the top is 1" and from the flue collar 2"; for PD sizes 75-300 from the top is 2" and from the flue collar is 3"; for PD 350 from the top is 3" and from the flue collar is 4"; for PD 400 from the top is 4" and from the flue collar is 5"; and for all BD sizes from the top and flue collar is 6". 13. Allow at least 6” clearance at the sides and 12” clearance at rear (or 6” beyond end of motor at rear of unit, whichever is greater) to provide ample air for combustion and proper operation of fan. 14. The minimum distance from combustible materials based on the combustible material surface not exceeding 160°F. Clearance from the top of the unit may be required to be greater than 6” if heat damage, other than fire, may occur to materials above the unit heater at the temperature described. 15. Do not install units below 7 feet measured from the bottom of the unit to the floor. WING SCREWS THAT SECURE HINGED BOTTOM THIS IS DIMENSION C, SEE PAGE 12 2 Heater Parts from ACF Greenhouses INSTALLATION In the U.S., the installation of these units must comply with the “National Fuel Gas Code,” ANSI Z223.1, latest edition (also known as NFPA 54) and other applicable local building codes. In Canada, the installation of these units must comply with local plumbing or waste water codes and other applicable codes and with the current code CAN/CGA-B149.1, “Installation Code for Natural Gas Burning Appliances and Equipment” or CAN/CGAB149.2, “Installation Code for Propane Burning Appliances and Equipment.” 1. All installation and service of these units must be performed by a qualified installation and service agency only as defined in ANSI Z223.1, latest edition or in Canada by a licensed gas fitter. 2. This unit is certified by C.S.A., with the controls furnished. For replacement parts, submit the complete model and serial numbers shown on rating plate on the unit. Modine reserves the right to substitute other authorized controls as replacements. 3. Unit is balanced for correct performance. Do not alter fan or operate motors at reduced speed. 4. Information on controls is supplied separately. 5. Modine unit heaters use the same burner for natural and propane gases. Locating Unit Heaters CAUTION Units must not be installed in potentially explosive, flammable, or corrosive atmosphere. To prevent premature heat exchanger failure do not locate ANY gas-fired unit in areas where chlorinated, halogenated or acid vapors are present in the atmosphere. In locating units, consider general space-heating requirements, availability of gas, and proximity to vent locations. Unit heaters should be located so heated air streams wipe exposed walls without blowing directly against them. In multiple unit installations, arrange units so that each supports the air stream from another, setting up circulatory air movement in the area, but maintain separation between units so discharge from one unit will not be directed into the inlet of another. In buildings exposed to prevailing winds, a large portion of the heated air should be directed along the windward wall. Avoid interference of air streams as much as possible. Mounting height (measured from bottom of unit) at which unit heaters are installed is critical. Maximum mounting heights are listed in Table 7 on page 18. Alternate mounting heights for units with deflector hoods or nozzles are shown on pages 14,16 and 17. The maximum mounting height for any unit is that height above which the unit will not deliver heated air to the floor.The maximum mounting heights must not be exceeded in order to assure maximum comfort. Modine unit heaters are designed for use in heating applications with ambient temperatures between 32° F and 90° F. If an application exists where ambient temperatures can be expected to fall outside of this range, contact factory for recommendations. Combustion Air Requirements Units installed in tightly sealed buildings or confined spaces should be provided with two permanent openings, one near the top of the enclosure and one near the bottom. Each opening should have a free area of not less than one square inch per 1,000 BTU per hour of the total input rating of all units in the enclosure, freely communicating with interior areas having, in turn, adequate infiltration from the outside. Unit Suspension The most common method of hanging Modine gas unit heaters is to utilize 3/8" threaded rod. On each piece of threaded rod used, screw a nut a distance of about one inch onto the end of the threaded rods that will be screwed into the unit heater. Then put a washer over the end of the threaded rod and screw the threaded rod into the unit heater weld nuts on the top of the heater at least 5 turns, and no more than 10 turns. Tighten the nut you first installed onto the threaded rod to prevent it from turning. Drill holes into a steel channel or angle iron at the same centerline dimensions as the heater that is being installed. The steel channels or angle iron pieces need to span and be fastened to appropriate structural members. Cut the threaded rods to the preferred length, push them through the holes in the steel channel or angle iron and secure with washers and lock nuts or lock washers and nuts. A double nut arrangement can be used here instead of at the unit heater (a double nut can be used both places but is not necessary). The entire means of suspension must of course be adequate to support the weight of the unit (see page 14 and 15 for unit weights). For proper operation, the unit must be installed in a level horizontal position. Clearances to combustibles as specified above must be strictly maintained. Do not install standard unit heaters above the maximum mounting height shown in Table 7 on page 13, or below seven feet from the bottom of the unit to the floor. CAUTION For all sizes, minimum clearance to combustibles from the bottom is 12" and from the sides 18"; for PD sizes 30-50 from the top is 1" and from the flue collar 2"; for PD sizes 75-300 from the top is 2" and from the flue collar is 3"; for PD 350 from the top is 3" and from the flue collar is 4"; for PD 400 from the top is 4" and from the flue collar is 5"; and for all BD sizes from the top and flue collar is 6". Allow at least 12" at the rear or 6" beyond the end of the motor (whichever is greater), to provide ample air for combustion and for proper operation of fan. Provide clearance for opening at the hinged bottom for servicing - See Figure 1. On all propeller units, except the PD 350 and PD 400, two tapped holes (3/8-16) are located in the top of the unit to receive threaded rods. Units with two point suspension, models PD30 through PD300, incorporate a level hanging feature. Depending on what options and accessories are being used, the heater may not hang level as received from the factory. Do not hang heaters with deflector hoods until referring to the “installation manual for deflector hoods” and making the recommended preliminary adjustments on the heater. These preliminary adjustments need to be made with the heater resting on the floor. PD30 through PD300 units without deflector hoods that do not hang level after being installed, can be corrected in place. Simply remove both outer side panels (screws to remove are on back flange of side panel) and you will see the (adjustable) mounting brackets (Fig. 2). Loosen the set screws holding the mounting brackets in place and using a rubber mallet or something similar, tap the heater into a position where it does hang level. Re-tighten set screws and replace the outer side panels. 3 Heater Parts from ACF Greenhouses INSTALLATION The PD 350 and PD 400 have four mounting holes. On all blower units, except the PD 350 and PD 400, two tapped holes are provided in the top of the unit and two holes in the blower support bracket. The PD 350 and PD 400 have four tapped holes in the top of the unit and two in the blower support bracket for mounting. To assure that flames are directed into the center of heat exchanger tubes, unit must be supported in a vertical position, with suspension hangers “UP.” Check with a level. This is important to the operation and life of unit. NOTE: Pipe hanger adapter kits, are available as accessories from Modine. The hardware allows for pipe caps to be secured into the top of the unit heater with machine screws (machine screws are 3/8 - 16 x 1.75 UNC-2A THD). The pipe caps can then accommodate 3/4" NPT pipe for mounting. NOTE: A vent is the vertical passageway used to convey flue gases from the unit or the flue collar to the outside atmosphere. A flue collar is the pipe which connects the unit to a vent or chimney. Figure 2 Adjustable Mounting Brackets - To Adjust: 1. Remove outer side panels. 2. “Set screws” - loosen and position bracket where needed – then tighten set screws. 3. Re-attach outer side panels. 5. Avoid venting through unheated space when possible. When venting does pass through an unheated space, Modine recommends the use of Type B double wall vent. If single wall vent is used, insulate vent runs greater than 5 feet to minimize condensation. Use insulation that is noncombustible with a rating of not less than 350°F. Install a tee fitting at the low point of the vent system to provide a drip leg with a clean out cap as shown in Figure 3. The drip leg should be cleaned annually. 6. Keep single wall vent pipe at least 6 inches from combustible material. For double wall vent pipe, maintain clearances listed on vent pipe (Category I and II units) (see page 2, section 12 for allowable reductions). The minimum distance from combustible material is based on the combustible material surface not exceeding 160°F. Clearance from the vent connector, vent, or top of unit may be required to be greater than the minimum clearance if heat damage other than fire (such as material distortion or discoloration) may occur. 7. Where the vent passes through a combustible floor or roof, a metal thimble 4 inches greater than the vent diameter is necessary. If there is 6 feet or more of vent pipe in the open space between the unit and where the vent pipe passes through the floor or roof, the thimble need only be 2 inches greater than the diameter of the vent pipe. If a thimble is not used, all combustible material must be cut away to provide the specified clearance to combustibles. Any material used to close the opening must be noncombustible. Table 1 ANSI Unit Heater Venting Requirements Category CAUTION Gas Unit Heaters must be vented – do not operate unvented. A built-in draft hood (diverter) is provided – additional external draft hoods (diverters) are not required or permitted. Gas-fired heating equipment that has been improperly vented or which experiences a blocked vent condition may have flue gases accidentally spilled into the heated space. See page 20 for specific information about the blocked vent safety switch supplied on the unit. Installation must conform with local building codes or in the absence of local codes, with Part 7, Venting of Equipment, of the National Fuel Gas Code, ANSI Z223.1 (NFPA 54) Latest Edition. In Canada installation must be in accordance with CAN/CGA-B149.1 for natural gas units, and CAN/CGA-B149.2 for propane units. Venting Instructions 1. All units with single-stage controls are Category I. 2. All units with two-stage or modulating controls are Category II. The installation of a Category II unit must conform to the requirements from Table 1 in addition to those listed below. 3. Select size of vent pipe to fit vent pipe connection at rear of appliance (see Page 12 and 13, Dimension J). Do not use a vent pipe smaller than the vent pipe connection on the unit. Vent pipe should be galvanized steel or other suitable corrosion-resistant material. Follow the National Fuel Gas Code for minimum thicknesses of vent material; minimum thicknesses for flue collars vary depending on pipe diameter. 4. Limit length of horizontal runs to 75% of vertical height. Install with a minimum upward slope from unit of 1/4 inch per foot and suspend securely from overhead structure at points no greater than 3 feet apart. For best venting, put as much vertical vent as close to the unit as possible. Fasten individual lengths of vent together with at least three corrosion-resistant sheet-metal screws. 4 Description Venting Requirements I Negative vent pressure Non-condensing Follow standard venting requirements. II Negative vent pressure Condensing Condensate must be drained. Positive vent pressure Non-condensing Vent must be gastight. III Positive vent pressure Condensing Vent must be liquid and gastight. Condensate must be drained. IV 8. Top of vertical vent should extend at least two feet above the highest point where it passes through a roof and at least 2 feet higher than any portion of a building within a horizontal distance of 10 feet (see Figure 3). 9. Use a vent terminal to reduce downdrafts and moisture in vent. A vent terminal that is very open will avoid spillage at unit’s diverter relief opening and tripping of the blocked vent safety switch. 10.Check vent system to see that combustion products are being vented properly. Operate unit for several minutes and then pass a lighted match around the edge of the diverter relief opening. If the flame is drawn into the opening, the vent system is drawing properly. If not, make adjustments to provide adequate draft (see page 21). 11.A drip leg with cleanout cap is recomended for all vent systems to reduce the opportunity of damage to unit due to condensation. ADDITIONAL VENTING REQUIREMENTS FOR CATEGORY II UNITS Vent system must provide for drainage of condensate. At the low point of the vent system, install a tee fitting with a connector and attach flexible tubing, minimum 3/8 inch I.D., and run to a drain. Tee fitting and associated condensate disposal system must be periodically cleaned. Heater Parts from ACF Greenhouses INSTALLATION ADDITIONAL VENTING REQUIREMENTS FOR VENTING INTO AN EXISTING MASONRY CHIMNEY OR COMMON VENT (CATEGORY I and II UNITS ONLY) 1. Do not vent a Category I or II unit into a common vent with mechanical draft systems operating under positive pressure (Category III or IV units). 2. When connecting vent to an existing chimney, do not push vent pipe beyond internal surface of chimney. 3. When venting into a common vent, the area of the common vent should be equal to or greater than the area of the largest vent plus 50 percent of the area of all additional vents. 4. When venting into a common vent, the individual vents should enter at different levels. Figure 3 Unit Heater Venting 3. 4. 5. 6. 7. 8. 9. 10. 11. 10' MIN. TO WALL OR ADJOINING BUILDING APPROVED TERMINAL 12. 13. 2' * MIN. ROOF FLASHING 14. USE THIMBLE THROUGH CEILING 1/4" UNIT 1'0" SLOPE 1/4" TO THE FOOT DRIP LEG WITH CLEANOUT CAP 15. After threading and reaming the ends, inspect piping and remove loose dirt and chips. Support piping so that no strains are imposed on unit or controls. Use two wrenches when connecting piping to unit controls. Provide a sediment trap before each unit and in the line where low spots cannot be avoided. (See Figure 4). Take-off to unit should come from top or side of main to avoid trapping condensate. Piping, subject to wide temperature variations, should be insulated. Pitch piping up toward unit at least 1/4” per 15’ of horizontal run. Compounds used on threaded joints of gas piping must be resistant to action of liquefied petroleum gases. Purge air before lighting unit by disconnecting pilot tubing at combination gas control. In no case should line be purged into heat exchanger. After installation, check system for gas leaks, using a soap solution. Install a ground joint union and a manual shut off valve immediately upstream of the unit including a 1/8” NPT plugged tapping accessible for test gage connection. (See Figure 4). Allow at least 5 feet of piping between any pressure regulator and unit control string. When Pressure/Leak testing, pressures above 14'' W.C. (1/2 psi), close the field installed shut-off valve, disconnect the appliance and its combination gas control from the gas supply line, and plug the supply line before testing. When testing pressures 14" W.C. (1/2 psi) or below, close the manual shut-off valve on the appliance before testing. *SIZE ACCORDING TO EXPECTED SNOW DEPTH. Table 2 Specific Gravity Conversion Factors Piping Multiplying factors to be used with Table 3 cubic ft./hr. values when the specific gravity of gas is other than 0.60. CAUTION Gas pressure to unit heater controls must never exceed 14" W.C. (1/2 psi). When leak testing the gas supply piping system, the appliance and its combination gas control must be isolated during any pressure testing in excess of 14" W.C. (1/2 psi). The appliance should be isolated from the gas supply piping system by closing its field installed manual shut-off valve during any pressure testing of the gas supply piping system. 1. Installation of piping must be in accordance with local codes, and ANSI Z223.1, “National Fuel Gas Code,” or CAN/CGA-B149 in Canada. Do not use flexible connectors. 2. Piping to units should conform with local and national requirements for type and volume and gas handled, and pressure drop allowed in the line. Refer to Table 4, to determine the cubic feet per hour (cfh) for the type of gas and size of unit to be installed. Using this cfh value and the length of pipe necessary, determine the pipe diameter from Table 3. Where several units are served by the same main, the total capacity, cfh, and length of main must be considered. Avoid pipe sizes smaller than 1/2”. Table 3 allows for the usual number of fittings with a 0.3” W.C. pressure drop. Where the gas supplied has a specific gravity other than 0.60, apply the multiplying factor as given in Table 2. NATURAL GAS Specific Gravity Factor 0.55 1.04 0.60 1.00 0.65 0.962 PROPANE GAS Specific Gravity Factor 1.50 0.633 1.53 0.626 1.60 0.612 Figure 4 Recommended Piping to Controls GAS SUPPLY LINE GAS SUPPLY LINE MANUAL GROUND SHUT-OFF JOINT UNION VALVE TO CONTROLS PLUGGED 1/8" NPT TEST GAGE CONNECTION 3" MIN. SEDIMENT TRAP 5 Heater Parts from ACF Greenhouses INSTALLATION Table 3 Gas Pipe Capacities In Cu. Ft. per Hour with Pressure Drop pf 0.3 in. W.C. with Specific Gravity 0.60. Length of Pipe in Ft. 15 30 45 60 75 90 105 120 150 180 210 240 270 300 450 600 Diameter of Pipe - Inches 1/2 3/4 1 1 1/4 1 1/2 2 3 4 6 8 76 73 44 50 218 152 124 105 97 88 80 440 285 260 190 200 160 168 158 120 128 750 590 435 400 345 320 285 270 242 225 205 190 178 170 140 119 1220 890 700 610 545 490 450 420 380 350 320 300 285 270 226 192 2480 1650 1475 1150 1120 930 920 860 710 720 660 620 580 545 450 380 6500 4700 3900 3250 3000 2600 2450 2300 2000 1950 1780 1680 1580 1490 1230 1030 13880 9700 7900 6800 6000 5400 5100 4800 4100 4000 3700 3490 3250 3000 2500 2130 38700 27370 23350 19330 17310 15800 14620 13680 12240 11160 10330 9600 9000 8500 7000 6000 79000 55850 45600 39500 35300 32250 29850 27920 25000 22800 21100 19740 18610 17660 14420 12480 Wiring CAUTION Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. ALL UNITS MUST BE WIRED STRICTLY IN ACCORDANCE WITH WIRING DIAGRAM FURNISHED WITH UNIT. ANY WIRING DIFFERENT FROM WIRING DIAGRAM MAY BE HAZARDOUS TO PERSONS AND PROPERTY. Any damage to or failure of Modine units caused by incorrect wiring of the units is not covered by MODINE’S STANDARD WARRANTY (see Back Cover). All field installed wiring must be done in accordance with the National Electrical Code ANSI/NFPA 70 – Latest Edition or Canadian Electrical Code CSA C22.1 Part 1 or local codes. Unit must be electrically grounded according to these codes. See wiring diagram shipped with unit. The power to these unit heaters should be protected with a circuit breaker. Units for use with single-phase electric power, should be provided with a manual motor starter, having properly sized overload protection. Units for use with threephase electric power must be provided with a motor starter having properly sized overload protection. Location of thermostat should be determined by heating requirements and be mounted on an inside wall about 5' above floor level where it will not be affected by heat from the unit or other sources, or drafts from frequently opened doors. See instructions packed with thermostat. Installation of Blower Models (BD UNITS) CAUTION Proper air flow and distribution, across the heat exchanger must be provided to prevent early failure of the blower unit heater. Attachment of Field Installed Ductwork, Blower (BD) Models Only Burned-out heat exchanger as well as shorter equipment life will result from not providing uniform air distribution. When installing heater always follow good duct design practices CAUTION Do not attempt to attach ductwork of any kind to propeller PD models. for even distribution of the air across the heat exchanger. Recommended layouts are shown below. When installing blower units with ductwork the following must be done. 1. Provide uniform air distribution over the heat exchanger. Use turning vanes where required. See figures below. 2. Provide removable access panels in the ductwork on the downstream side of the unit heater. These openings should be large enough to view smoke or reflect light inside the casing to indicate leaks in the heat exchanger and to check for hot spots on exchanger due to poor air distribution or lack of sufficient air. 3. If ductwork is connected to the rear of the unit use Modine blower enclosure kit or if using field designed enclosure maintain dimensions of blower enclosure as shown on page 13. CAUTION Check for red heat exchanger tubes. If bottom of tubes become red while blower unit is in operation, check for proper air volume and air distribution. Adjust blower speed or correct discharge duct design to correct problem. 6 Heater Parts from ACF Greenhouses INSTALLATION Recommended Installations Dimension “B” Should Never Be Less than 1/2 of “A” A C B 3" MAX. TURNING VANES 3" MIN. 12" MIN. 3" MIN. B B 12" MIN. 12" A 3" MAX. B 12" MIN. A A TURNING VANES BAFFLE TOP VIEW SIDE VIEW SIDE VIEW D E F 12" MIN. 12" MIN. B B A BAFFLE TURNING VANES A TURNING VANES BAFFLE SIDE VIEW SIDE VIEW Installation of Blower Models (BD UNITS) Determining Blower Speed The drive assembly and motor on all gas-fired blower unit heaters are factory assembled. The adjustable motor sheave has been pre-set to permit operation of this unit under average conditions of air flow and without any external static pressure. The motor sheave should be adjusted as required when the unit is to be operated at other than average air flows and/or with external static pressures. Adjustment must always be within the performance range shown on pages 18 and 19 and the temperature rise range shown on the unit’s rating plate. To determine the proper blower speed and motor sheave turns open, the conditions under which the unit is to operate must be known. If the blower unit is to be used without duct work, nozzles or filters, the only criteria for determining the motor sheave turns open and blower speed is the amount of air to be delivered. The performance tables for blower models are shown on pages 18 and 19. As an example, a model BD 350 unit, operating with no external static pressure, that is, no duct work, nozzles, etc., and is to deliver an air volume of 6481 cfm (cfm = cubic feet of air per minute) requires that the unit be supplied with a 5 hp motor, a C207 drive, and the drive sheave must be set at 2.5 turns open to achieve a blower speed of 960 rpm (see performance table for units with or without blower enclosure, page 18). See "Blower Adjustments" on page 8 for setting of drive pulley turns open. TOP VIEW pressure drop of the nozzles can be found footnoted at the bottom of page 14. If filters, nozzles or ductwork are to be used with the unit, and they are not supplied by Modine, the design engineer or installing contractor must determine the pressure loss for the externally added devices or ductwork to arrive at the total external static pressure under which the unit is to operate. Once the total static pressure and the required air flow are known, the operating speed of the blower can be determined and the correct motor sheave adjustments made. As an example, let's say, a model BD 350 is to be used with a Modine supplied blower enclosure and Modine supplied filters attached to someone else's ductwork. The unit is to move 6481 cfm or air flow against an external static pressure of 0.2" W.C. Also, 0.2" W.C. must be added for the filter pressure drop for a total of 0.4" W.C. total pressure drop. Entering the performance table on page 18 for a BD 350, at 6481 cfm and 0.4" W.C. static pressure, it is seen that the unit will require a 5 hp motor using a C207 drive, and the motor sheave should be set at .5 turns open to achieve a blower speed of 1050 rpm. You can see this example differs from similar conditions in paragraph 2 by the number of turns open and a higher rpm, which is needed to overcome the added external static pressure from the filters. If a blower unit is to be used with ductwork or nozzles, etc., the total external static pressure under which the unit is to operate, and the required air flow must be known before the unit can be properly adjusted. Any device added externally to the unit, and which the air must pass through, causes a resistance to air flow. This resistance is called pressure loss. The total of the pressure losses must be determined before adjusting the blower speed. If Modine filters are used, the expected pressure loss through the filters is included in the performance data on page 19. If Modine supplied discharge nozzles are used, the expected 7 Heater Parts from ACF Greenhouses INSTALLATION To Install (Figure 5) 1. Remove and discard the motor tie down strap and the shipping block beneath the belt tension adjusting screw (Not used on all models.) Figure 5 Blower Model THREADED ROD MOUNTING BRACKETS ON BLOWER ASSEMBLY MOTOR MOUNTING BRACKET BLOWER SHEAVE MOTOR ADJUSTMENT SCREW BLOWER HOUSING MOTOR SHEAVE 2. Adjust motor adjusting screw for a belt deflection of approximately 3/4" with five pounds of force applied midway between the sheaves (refer to Figure 6a). Since the belt tension will decrease dramatically after an initial run-in period, it is necessary to periodically re-check the tension. Excessive tension will cause bearing wear and noise. 3. The blower bearings are lubricated for life; however, before initial unit operation the blower shaft should be lubricated at the bearings with SAE 20 oil. This will reduce initial friction and start the plastic lubricant flowing. 4. Make electrical connections according to the wiring diagram. 5. Check rotation of the blower. Motor should be in clockwise rotation when facing motor pulley. If rotation is incorrect, correction should be made by interchanging wiring within the motor. See wiring diagram on the motor. 6. The actual current draw of the motor should be determined. Under no condition should the current draw exceed that shown on the motor rating plate. 7. It is the installers responsibility to adjust the motor sheave to provide the specified blower performance as listed on pages 18 & 19 for blower settings different from the factory set performance. The drive number on the unit may be identified by referring to the Power Code number on the serial plate of the unit (see page 26 for model number nomenclature) and matching that number with those shown on page 25. From the listing, the drive number can be determined. 8. Blower sheave and motor sheave should be measured to assure correct drive is on unit. Refer to page 26 for drive sizes. adjustable motor sheave is supplied with these units. If blower fan speed changes are required, adjust motor sheave as follows: NOTE: Do not fire unit until blower adjustment has been made or unit may cycle on limit (overheat) control. 1. Shut-off power before making blower speed adjustments. Refer to Determining Blower Speed on page 7 and to Performance Date on pages 18 and 19 to determine proper blower RPM. 2. Loosen belt and take belt off of motor sheave. 3. Loosen set screw on outer side of adjustable motor sheave (see Figure 6). 4. To reduce the speed of the blower, turn outer side of motor sheave counterclockwise. 5. To increase the speed of the blower, turn outer side of motor sheave clockwise. 6. Retighten motor sheave set screw, replace belt and retighten motor base. Adjust motor adjusting screw such that there is 3/4” belt deflection when pressed with 5 pounds of force midway between the blower and motor sheaves (see Figure 6a). Since the belt tension will decrease dramatically after an initial run-in period, it is necessary to periodically re-check the tension to assure continual proper belt adjustment. 7. Check to make certain motor sheave and blower sheave are aligned. Re-align if necessary. 8. Re-check blower speed after adjustment. 9. Check motor amps. Do not exceed amps shown on motor nameplate. Slow blower if necessary. 10. Check air temperature rise across unit. Check temperature rise against values shown in Performance Tables on pages18 and19 to assure actual desired air flow is being achieved. 11. If adjustments are required, recheck motor amps after final blower speed adjustment. Figure 6 Motor Sheave Adjustment SET SCREW TOWARD MOTOR ADJUSTABLE HALF OF SHEAVE Figure 6a Belt Tension Adjustment Blower Adjustments Following electrical connections, check blower rotation to assure blow-through heating. If necessary interchange wiring to reverse blower rotation. Start fan motor and check blower sheave RPM with a hand-held or strobe-type tachometer. RPM should check out with the speeds listed in Performance Data shown on pages 18 and 19. A single-speed motor with an 3/4" DEFLECTION WITH 5# FORCE 8 Heater Parts from ACF Greenhouses OPERATION CAUTION Figure 7 Correct Pilot Flame Start-up and adjustment procedures should be performed by a qualified serviceman. Check the gas inlet pressure at the unit upstream of the combination gas control. The inlet pressure should be 6"-7" W.C. on natural gas or 12"-14" W.C. on propane. If inlet pressure is too high, install an additional pressure regulator upstream of the combination gas control. The pilot flame must be adjusted as described below. Purging of air from gas lines, piping, and lighting the pilot should be performed as described in ANSI Z223.1-latest edition “National Fuel Gas Code” (CAN/CGA-B149 in Canada). Be sure no obstructions block air intake and discharge of unit heater. Prior to Operation Although this unit has been assembled and fire-tested at the factory, the following pre-operational procedures should be performed to assure proper on-site operation: 1. Turn off all electric power to the unit. 2. Check burner to insure proper alignment. 3. Check fan clearance. Fan should not contact casing when spun by hand. 4. Check all electrical connections to be sure they are secure. 5. If you are not familiar with the unit’s controls (i.e. combination gas control), refer to the control manufacturer’s literature supplied with the unit. 6. Check that all horizontal deflector blades are open a minimum of 30° as measured from vertical. Lighting Instructions (also on unit) For Units with Standing Pilot 1. Set thermostat to lowest setting. Move gas control knob (or lever) to off and wait 5 minutes. 2. Move gas control knob to PILOT (or move gas control lever to SET) and depress reset button while lighting the pilot and hold for 1 minute after pilot is lit. 3. Move gas control knob (or lever) to ON. 4. Set thermostat to desired setting. For Units with Intermittent Pilot 1. Set thermostat to lowest setting. Move gas control knob (or lever) to off and wait 5 minutes. Pilot Flame Adjustment The pilot burner is orificed to burn properly with an inlet pressure of 6-7" W.C. on natural gas and 12-14" W.C. on propane gas, but final adjustment must be made after installation. Adjust to have a soft steady flame 3/4" to 1" long and encompassing 3/8"-1/2" of the tip of the thermocouple or flame sensing rod. Normally this flame will produce satisfactory results. To adjust flame use pilot adjustment screw on combination gas control (for location, see the combination gas control literature supplied with unit). If the pilot flame is longer and larger than shown by Figure 7, it is possible that it may cause soot and/or impinge on the heat exchanger causing burnout. If the pilot flame is shorter than shown it may cause poor ignition and result in the controls not opening the combination gas control. A short flame can be caused by a dirty pilot orifice. Pilot flame condition should be observed periodically to assure trouble-free operation. Figure 8 Typical combination gas control GAS CONTROL KNOB PRESSURE REGULATOR ADJUSTMENT SCREW (UNDER CAP SCREW) INLET PRESSURE TAP OUTLET PRESSURE TAP 2. Move gas control knob (or lever) to ON. 3. Set thermostat to desired setting (pilot and main burner will light automatically when thermostat calls for heat). OUTLET INLET Shut Down Instructions Turn off power and close manual gas valve. PILOT TUBING CONNECTION After Initial Start Up 1. Check pilot flame adjustment as discussed below. 2. Check gas piping for leaks with a soap bubble solution to insure safe operation. 3. Check gas input rate to assure proper gas flow and pressure. RESET BUTTON PILOT ADJUSTMENT SCREW Natural Gas Flame Control Control of burner flames on units utilizing natural gas is achieved by moving the gas manifold to either increase or decrease primary combustion air. Prior to flame adjustment, operate unit with casing closed for about five minutes. Operation can be viewed after loosening and pushing aside the blue gas designation disc on rear of unit. 9 Heater Parts from ACF Greenhouses OPERATION Lack of primary air will cause soft yellow-tipped flames. Excess primary air produces short, well-defined flames with a tendency to lift off the burner ports. Proper operation with natural gas provides a soft blue flame with a well-defined inner core. To increase primary air, loosen the manifold mounting screws and tap the manifold away from the mixer tubes until yellowtipped flames disappear. See Figure 14. To decrease primary air move the manifold closer to the mixer tubes until flames no longer lift from burner ports, but being careful not to cause yellow tipping. Retighten manifold mounting screws after adjustment. Propane Gas Flame Control Adjustable primary air shutters are attached to the orifices on the gas manifold for units equipped for propane gas operation. See Figure 15. An optimum flame will show a slightly yellow tip. Prior to flame adjustment, operate unit heater with casing closed for at least five minutes. Then lower hinged bottom and adjust primary air shutters. Loosen wing screws and push shutters forward to reduce primary air until yellow flame tips appear. Then increase primary air until yellow tips diminish to just a slightly yellow tip and a clean blue flame with a welldefined inner cone appears. It may also be necessary to adjust the manifold position in addition to adjusting air shutters to obtain proper flame. Follow the instructions under "Natural Gas Flame Control" for adjusting the manifold. Checking Input Rate CAUTION Check the gas inlet pressure at the unit upstream of the combination gas control. The inlet pressure should be 6"-7" W.C. on natural gas or 12"-14" W.C. on propane. If inlet pressure is too high, install an additional pressure regulator upstream of the combination gas control. Important – Inlet pressure and manifold pressure must be checked with unit in operation when making final adjustments. where: F1 = input to heater, Btuh. F2 = input to heater, cu. ft. per hr. C = heating value of gas, Btu per cu. ft. T = time to consume 1 cu. ft. of gas in sec. The heating value of gas may be determined from the local utility or gas dealer. These are representative values: GAS Btu per cu. ft. Natural 1000-1150 Propane 2500 3. If the seconds for 1 cu. ft. are more (input less) than shown in Table 4 for model being tested, locate the combination gas control and pressure regulator adjustment screw (see Figure 8). Remove the cap screw from the pressure regulator and make one clockwise turn at a time on the adjustment screw until the correct time is obtained. If the seconds are less (input greater) than indicated in the table, follow the same procedure in a counter-clockwise direction. If the correct number of seconds cannot be obtained check orifice size. Correct orifices can be obtained from Modine Manufacturing Company, Buena Vista, Virginia. When requesting orifices, state type of gas, heating value, and its specific gravity. Also give model number of unit. For example, if the input to the heater is 100,000 Btuh and the heating value of the gas is 1000 Btu per cu. ft., then, by the second formula, the input is 100 cu. ft. per hr. Table 4 indicates the time for one revolution of various size meter dials with various input rates. If a 1 cu. ft. meter dial is used, we proceed down the cu. ft. column to 100 cu. ft. per hr. and then horizontally to the left to determine a time of 36 seconds for one revolution of the dial. Similarly, if the 1/2 cu. ft. dial is used, we determine a time of 18 seconds for one revolution at the required input. (B) Pressure Method The pressure method determines input by measuring the pressure of the gas in the manifold in inches of water. Input Adjustments 1. Determine correct manifold pressure from Table 6. The gas pressure regulator (part of the combination gas control) is adjusted at the factory for average gas conditions. It is important that gas be supplied to the heater in accordance with the input rating stamped on the serial plate. Actual input should be checked and necessary adjustments made after the heater is installed. Over-firing, a result of too high an input, reduces the life of the unit, and increases maintenance. Under no circumstances should the input exceed that shown on the rating plate. 2. Locate combination gas control. Input can be determined by the meter-timing method provided other gas equipment connected to the meter is off during the test. If this is not possible, use the pressure method. (A) Meter Timing Method 1. Shut off all other gas-burning equipment, including other pilot lights served by the gas meter. 2. Start the heater and determine the number of seconds it takes to consume 1 cu. ft. of gas. Two basic formulas are useful: 3. Move gas control knob (or lever) to off. 4. Remove the 1/8" pipe plug in outlet pressure tap in combination gas control (see Figure 9) and attach water manometer or “U” tube which is at least 12" high. 5. Follow lighting instructions and turn thermostat up to get unit to fire. 6. If pressure as indicated by “U” tube is less than 1/2" higher or lower than indicated in Table 6, adjust regulator as described under “Meter-Timing Method,” Step 3. If pressure as indicated by “U” tube is more than 1/2" higher or lower than indicated in Table 6, check inlet pressure at unit. The inlet pressure should be 6"-7" W.C. pressure on natural gas and 12"-14" W.C. on propane gas. After adjustment move gas control knob (or lever) to off and replace 1/8" pipe plug. With the plug in place, follow the lighting instructions to put unit back in service. F1 = 3600 C/T F2 = F1/C 10 Heater Parts from ACF Greenhouses CHECKING INPUT RATE Table 6 Manifold Pressure & Gas Consumption * Figure 9 Major Gas and Electric Components FAN MOTOR FAN GUARD PILOT TUBING Propane 2500 1.53 10.0 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 28.6 – 126 38 12.0 .33 300 52 PD 50 BD 50 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 47.6 – 76 30 20.0 .55 180 45 PD 75 BD 75 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 71.4 – 50 21 30.0 .82 120 39 PD 100 BD 100 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 95.2 – 38 30 40.0 1.15 90 45 PD 125 BD 125 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 119.0 – 30 26 50.0 1.43 72 43 PD 150 BD 150 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 138.1 – 26 21 58.0 1.64 62 39 PD 175 BD 175 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 166.7 – 22 28 70.0 1.86 51 43 PD 200 BD 200 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 190.5 – 19 25 80.0 2.19 45 42 PD 250 BD 250 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 238.1 – 15 18 100.0 2.74 36 36 PD 300 BD 300 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 285.7 – 13 21 120.0 3.29 30 39 PD 350 BD 350 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 333.3 – 11 23 140.0 3.84 26 41 PD 400 BD 400 CFH Gal/Hr. Propane Sec/cu. ft. Orifice Drill Size 381.0 – 9 25 160.0 4.38 23 42 PD 30 COMBINATION GAS CONTROL IGNITION CONTROL CONTROL TRANSFORMER ENTRANCE FOR COMBUSTION AIR TERMINAL BOARD JUNCTION BOX Table 4 Meter-Timing Gas (Time required for one revolution is charted for various size meter dials and various rates of gas input in cu. ft. per hour. To convert to Btuh, multiply by the heating value of the gas used.) Time for 1 Revolution, Sec. Natural 1050 0.60 3.5 BTU/Cu. Ft. Model Specific Gravity Manifold Pressure In. W.C. Input, Cu. Ft. per Hour, When Meter Dial Size is: 1/2 cu. ft. 10 12 14 16 18 20 22 24 26 28 30 35 40 45 50 55 60 70 80 90 100 120 180 150 129 112 100 90 82 75 69 64 60 51 45 40 36 33 30 26 22 20 18 15 1 cu. ft. 360 300 257 225 200 180 164 150 138 129 120 103 90 80 72 65 60 51 45 40 36 30 2 cu. ft. 5 cu. ft. 720 600 514 450 400 360 327 300 277 257 240 206 180 160 144 131 120 103 90 80 72 60 1800 1500 1286 1125 1000 900 818 750 692 643 600 514 450 400 360 327 300 257 225 200 180 150 Drill Size Dia. Decimal Equivalent 18 21 23 25 26 28 30 36 .1695 .1590 .1540 .1495 .1470 .1405 .1285 .1065 Dia. Decimal Equivalent 38 39 41 42 43 45 52 .1015 .0995 .0960 .0935 .0890 .0820 .0635 Pilot Burner Manufacturer Identity No. Natural Gas Identity No. Propane Gas Honeywell BCR-18 BBR-11 Robertshaw 1 ① 8 N Johnson ① 1 1 2 2 2 3 3 3 4 5 6 Figure 10 Dials of Typical Gas Meter Pilot Orifice Identity Numbers Drill Size 1 *Above gases based on average standards. Units can be furnished for gases of different values and specific gravities. (Gal./Hr. based on 60°F. 30" Hg., 91,500 BTU/Gal.) In Canada, refer to rating plate on side of unit for orifices at high altitude. Table 5 Orifice Drill Sizes with Decimal Equivalents Main Burner Orifices No. of Orifices 7715 ① L 1 O P 4710 As number appears on top of pilot orifice. 11 Heater Parts from ACF Greenhouses DIMENSIONS/PERFORMANCE – PD C A H J VENT PIPE F K X W K G AA For clearance to combustibles, see page 3. B E BB EE LL L - Approx D (OPENING) MIN. DISTANCE L TO WALL IS L + 6" (MIN. DISTANCE TO WALL) Dimensions (inches) — PD Dimension Symbol A B C D E F G H AA BB J① K (Mounting Holes) ➂ Gas Connections ➁ W X L➃ LL EE Fan Diameter Approx. Weight ① ➁ ➂ ➃ PD 30 12-7/8 24-1/4 14-3/4 10-7/16 13 9-1/4 2 9-1/4 5 6-1/4 3 3/8-16 1/2 – – 28-1/4 19-1/2 22-1/4 9 58# Do not use propeller units with duct work. PD 50 PD 75 PD 100 PD 125 17-1/4 17-1/4 19-1/4 19-1/4 24-1/4 28-3/4 28-3/4 35-1/4 14-3/4 20 20 22 14-13/16 14-13/16 16-13/16 16-13/16 13 16 16 20 9-1/4 11 11 12 2 2-3/4 2-3/4 3-5/8 13-5/8 13-5/8 15-5/8 15-5/8 5 6-1/4 6-1/4 8 6-1/4 6-1/2 6-1/2 7-1/4 4 5 6 6 3/8-16 3/8-16 3/8-16 3/8-16 1/2 – – 28-1/4 20-1/8 22-1/4 12 72# 1/2 – – 36 30 29 12 102# 1/2 – – 36 30 29 14 116# 1/2 – – 36-1/2 30 30-1/2 14 152# Model Number PD 150 PD 175 PD 200 PD 250 PD 300 PD 350 PD 400 21 35-1/4 22 18-9/16 20 12 3-5/8 17-3/8 8 7-1/4 7 3/8-16 23-1/2 35-1/4 22 21-1/16 20 12 3-5/8 19-7/8 8 7-1/4 7 3/8-16 25-5/8 40-1/4 25 23-3/16 24 13-1/2 4-3/8 22 9 7-1/4 7 3/8-16 25-5/8 40-1/4 25 23-3/16 24 13-1/2 4-3/8 22 9 7-1/4 8 3/8-16 28-5/8 40-1/4 25 26-3/16 24 14 4-3/8 25 9 7-1/4 9 3/8-16 33-5/8 40-1/4 25 31-3/16 24 – 4-1/4 30 9 7-1/4 10 3/8-16 40 40-1/4 25 37-1/2 24 – 4-1/4 36-3/8 9 7-1/4 10 3/8-16 1/2 – – 37-1/8 31-1/8 30-1/2 16 162# 1/2 – – 37-1/8 31-1/8 30-1/2 18 169# 1/2 – – 40-7/8 34-7/8 32-7/8 20 231# 1/2 – – 41 34-7/8 32-7/8 20 231# 1/2 – – 42-1/4 36-1/4 32-7/8 22 261# 3/4 5 16 42-1/4 35-1/2 32-7/8 22 330# 3/4 5 16 47-1/4 40-1/2 32-7/8 24 410# Diameter of round vent pipe to fit oval opening. For natural gas; may vary depending on control availability. PD 30 through PD 300 — 2 holes (and the level hanging adjustment feature). PD 350 through PD 400 — 4 holes. Dimension equals overall plus 6". Performance — PD Inputs and outputs are the same for BD as PD Standard Model Number PD 30 PD 50 PD 75 PD 100 PD 125 PD 150 PD 175 PD 200 PD 250 PD 300 PD 350 PD 400 Btu/Hr. Input 30,000 50,000 75,000 100,000 125,000 150,000 175,000 200,000 250,000 300,000 350,000 400,000 Btu/Hr. Output 24,000 40,000 60,000 80,000 100,000 120,000 140,000 160,000 200,000 240,000 280,000 320,000 Entering Airflow CFM 440 740 1100 1460 1850 2180 2550 2870 3700 4460 4870 5440 Outlet Velocity 515 610 736 860 870 931 959 819 1053 1123 1068 1016 Air Temp. Rise °F 51 50 51 51 50 51 51 52 50 50 53 54 Mounting Hgt. (Max. Ft.) ① 7 9 12 14 14 16 17 15 19 21 20 19 Heat Throw Ft. ① (Max. Mtg. Hgt.) Horsepower Motor RPM Data Type ➁ Unit total Power (amps) 25 33 41 49 51 55 59 51 67 74 70 69 1/40 1550 1/40 1550 1/12 1550 1/12 1550 1/8 1625 1/8 1625 1/6 1075 1/6 1075 1/3 1075 1/2 1075 3/4 1125 3/4 1125 Shaded Pole Shaded Pole Shaded Pole Shaded Pole 1.3 1.3 2.5 2.5 Perm. Perm. Split Cap. Split Cap. 2.6 2.6 Perm. Perm. Perm. Perm. Perm. Perm. Split Cap. Split Cap. Split Cap. Split Cap. Split Cap. Split Cap. 3.1 3.1 5.7 7.8 8.3 8.3 Ratings shown are for elevations up to 2,000 ft. For elevations above 2,000 feet, ratings should be reduced at the rate of 4% for each 1,000 feet above sea level. (In Canada see rating plate.) ① At 65°F ambient and unit fired at full-rated input. Mounting height as measured from bottom of unit, and without deflector hoods. ➁ All single phase motors are totally enclosed and thermal overload protected. Data listed is for standard 115-volt, 60 hertz, single-phase motors. 12 Heater Parts from ACF Greenhouses DIMENSIONS/PERFORMANCE – BD C A F H N EE P X W K J VENT PIPE 4-5/8'' S G AA O For clearance to combustibles, see page 3. QxV K E B RxT BB BLOWER ENCLOSURE (OPTIONAL) M (APPROX.) D (OPENING) FILTER RACK (OPTIONAL) L (MIN. DISTANCE TO WALL) Dimensions (inches) — BD Dimension Symbol A B C D E F G H AA BB J① K ➃ Mounting Holes Gas Connections ➁ W X EE L w/ Blwr Encl & Filt Rk L w/o Blwr Encl & Filt Rk M➂ N➄ O P Q Blower Encl Ht V Blower Encl Width R Inlet Duct Height T Inlet Duct Width Center to Center Blower Mtg. Holes S Std. Mtr. Sheave Dia. ➅ Std. Blower Sheave Dia. Blower Wheel Diameter Approx. Weight ① ➁ ➂ ➃ ➄ ➅ Model Number BD 175 BD 200 BD 50 BD 75 BD 100 BD 125 BD 150 BD 250 BD 300 BD 350 BD 400 17-1/4 24-1/4 14-3/4 14-13/16 13 9-1/4 2 13-5/8 5 6-1/4 4 3/8-16 1/2 – – 41-3/8 47-5/8 38 32 11-3/4 4-1/2 22 14-1/8 17-1/2 15-3/4 16 10-15/16 17-1/4 28-3/4 20 14-13/16 16 11 2-3/4 13-5/8 6-1/4 6-1/2 5 3/8-16 1/2 – – 46-5/8 52-5/8 43-1/8 37-1/8 14-7/8 5-3/4 22 17-1/8 17-1/2 15-3/4 16 13-15/16 19-1/4 28-3/4 20 16-13/16 16 11 2-3/4 15-5/8 6-1/4 6-1/2 6 3/8-16 1/2 – – 49-5/8 55-5/8 45-3/4 39-3/4 17-5/8 5-3/4 25 17-1/8 21-1/4 15-3/4 19-3/4 18-7/16 19-1/4 35-1/4 22 16-13/16 20 12 3-5/8 15-5/8 8 7-1/4 6 3/8-16 1/2 – – 56-5/8 51-5/8 49-7/8 43-7/8 18-5/8 7-1/2 25 21-3/8 21-1/4 20 19-3/4 18-7/16 21 35-1/4 22 18-9/16 20 12 3-5/8 17-3/8 8 7-1/4 7 3/8-16 1/2 – – 56-5/8 62-5/8 53-1/8 47-1/8 21-1/2 7-1/4 30 21-3/8 29 20 27-1/2 17-5/16 23-1/2 35-1/4 22 21-1/16 20 12 3-5/8 19-7/8 8 7-1/4 7 3/8-16 1/2 – – 56-5/8 62-5/8 53-1/8 47-1/8 21-1/2 7-1/4 30 21-3/8 29 20 27-1/2 17-3/8 25-5/8 40-1/4 25 23-3/16 24 13-1/2 4-3/8 22 9 7-1/4 7 3/8-16 1/2 – – 63-5/8 69-5/8 61 55 25-7/16 8-1/2 34 25-1/8 34-1/4 23-3/4 32-3/4 20-3/8 25-5/8 40-1/4 25 23-3/16 24 13-1/2 4-3/8 22 9 7-1/4 8 3/8-16 1/2 – – 63-5/8 69-5/8 61 55 25-7/16 8-1/2 34 25-1/8 34-1/4 23-3/4 32-3/4 20-3/8 28-5/8 40-1/4 25 26-3/16 24 14 4-3/8 25 9 7-1/4 9 3/8-16 1/2 – – 63-5/8 69-5/8 61 55 24-15/16 8-1/2 34 25-1/8 34-1/4 23-3/4 32-3/4 20-3/8 33-5/8 40-1/4 25 31-3/16 24 – 4-1/4 30 9 7-1/4 10 3/8-16 3/4 5 16 63-5/8 69-5/8 61 55 17-15/16 8-1/2 34 25-1/8 44-3/8 23-3/4 42-7/8 20-3/8 40 40-1/4 25 37-1/2 24 – 4-1/4 36-3/8 9 7-1/4 10 3/8-16 3/4 5 16 63-5/8 69-5/8 65 59 22 8-1/2 34 25-1/8 44-3/8 23-3/4 42-7/8 20-3/8 3 8 8 116# 3 10 8 146# 3 8 9 158# 3 7 9 205# 3 11 13 215# 3 7 13 231# 3 14 15 307# 3 10 15 307# 3 7 15 331# 3 6 15 420# 4-1/2 10 15 490# Diameter of round vent pipe to fit oval opening. For natural gas; may vary depending on control availability. This is an approximate dimension for standard motors, allow 3" for sheave and optional motors. BD 50 thru BD 300 — 4 holes (2 on blower and 2 on unit). BD350 and BD 400 — 6 holes (2 on blower and 4 on unit). Distance between mounting hole in unit casing and mounting hole on blower. On the BD 350 and BD 400, the distance is from rear mounting hole in casing to the mounting hole on blower. Motor pulley is adjustable. Note: Mounting heights and throws for BD models, without ductwork or nozzles, and at a cfm yielding a 55° temperature rise are the same as those listed for equivalent size PD units. Standard Blower Motor Data — BD Standard Motor Data Horsepower RPM Type Total Unit Power Amps Model Number BD 175 BD 200 BD 50 BD 75 BD 100 BD 125 BD 150 BD 250 BD 300 BD 350 BD 400 1/4 1725 Split Phase 1/4 1725 Split Phase 1/4 1725 Split Phase 1/4 1725 Split Phase 1/4 1725 Split Phase 1/3 1725 Split Phase 1/4 1725 Split Phase 1/3 1725 Split Phase 3/4 1725 Split Phase 1 1725 Cap. Start 1-1/2 1725 Cap. Start 5.7 5.7 5.7 5.7 5.7 4.9 5.7 4.9 11.3 13.7 15.6 ① Data listed is for standard 115-volt, 60-Hertz, single-phase motors. 13 Heater Parts from ACF Greenhouses PERFORMANCE DATA – NOZZLES A choice of four air discharge nozzles accommodate various heat throw patterns illustrated. Equipped with adjustable louver blades, nozzles are fabricated from galvanized steel and are offered either unpainted or painted to match the finish of the blower unit heaters. Nozzles are flanged for easy attachment over the air discharge opening of the blower unit heater. 90° VERTICAL NOZZLE H H T S S S 40° DOWNWARD NOZZLE 5-WAY NOZZLES T T H S 40° SPLITTER NOZZLE S S Mounting Height, Heat Throw, Heat Spread (in feet) Model Number Nozzle Type 40° Downward Nozzle 90° Vertical Nozzle 40° Splitter Nozzle 5-Way Nozzle BD 50 Max. Mounting Ht. (ft.) H BD 75 BD 100 BD 125 BD 150 BD 175 BD 200 BD 250 BD 300 BD 350 BD 400 16 20 21 24 26 25 27 29 31 32 32 Heat Throw (ft.) T 48 61 64 71 79 76 81 86 94 96 96 Heat Spread (ft.) S 16 20 21 24 26 25 27 29 31 32 32 Max. Mounting Ht. (ft.) H 14 22 23 24 26 26 24 29 31 32 32 Heat Spread (ft.) S 14 22 23 24 26 26 24 29 31 32 32 Max. Mounting Ht. (ft.) H – – – 23 24 24 23 25 28 30 32 Heat Throw (ft.) T – – – 56 60 59 59 62 70 75 80 Heat Spread (ft.) S – – – 113 120 118 117 124 140 151 160 Max. Mounting Ht. (ft.) H – 18 18 23 22 21 20 25 26 23 26 Heat Spread (ft.) S – 25 26 32 31 29 28 35 36 32 36 The above table is based on an inlet air temperature of 70°F and an air temperature rise of 55°F. Air deflectors on, 40° and 90° discharge nozzles set perpendicular to the face of the air discharge opening. On 5-way nozzles all air deflectors set perpendicular to floor. Static pressure measured at 0.1" W.C. for 90° nozzle, 0.2" W.C. for 40° downward and 5-way nozzle, and 0.3" W.C. for 40° splitter nozzle. Outlet velocities are approximately 1750 FPM for the 40° nozzles, 1000 FPM for the 90° nozzle and 1300 FPM for 5-way. For motor size, drive and blower rpm refer to pages 18 and 19. Mounting height measured from bottom of unit. 14 Heater Parts from ACF Greenhouses DIMENSIONAL DATA A A 3 3 /4" /4" B B D D C C 40° Downward Nozzles 40° Splitter Nozzles A A 3 /4" /4" B B D D C C 90° Downward Nozzles 5-Way Nozzle Dimensions (in inches) Nozzle Type 40° Downward Nozzle 90° Vertical Nozzle 40° Splitter Nozzle 5-Way Nozzle Model Number Dimension Symbol BD 50 BD 75 A B C D A B C D A B C D A B C D 14-13/16 13 20 3-1/2 14-13/16 13 15 6 – – – – 14-13/16 13 20-3/4 11 14-13/16 16 24 4 14-13/16 16 15 6 – – – – 14-13/16 16 20-3/4 11 BD 100 BD 125 BD 150 BD 175 BD 200 BD 250 BD 300 BD 350 BD400 16-13/16 16-13/16 16 20 22 26 3 4 16-13/16 16-13/16 16 20 17 22 6 8 – – – – – – – – 16-13/16 16-13/16 16 20 22-3/4 22-3/4 12 12 18-9/16 20 26 4 18-9/16 20 22 8 18-9/16 20 34 10 18-9/16 20 24-1/2 13 21-1/16 20 25 4 21-1/16 20 23 8 21-1/16 20 33 11 21 20 27 14 23-3/16 24 30 4 23-3/16 24 29 10 23-3/16 24 39 12 23-3/16 24 29 15 23-3/16 24 30 4 23-3/16 24 29 10 23-3/16 24 39 12 23-3/16 24 29 15 26-3/16 24 30 6 26-3/16 24 30 10 26-3/16 24 40 14 26-3/16 24 32 16 31-1/8 24 36 11 31-1/8 24 34 14 31-1/8 24 46 19 31-1/8 24 37 18 37-1/2 24 36 11 37-1/2 24 34 14 37-1/2 24 47 20 37-1/2 24 43-1/2 18 15 Heater Parts from ACF Greenhouses PERFORMANCE DATA – HOODS FOR PROPELLER MODELS Performance Data — 30°, 60° and 90° Downward Deflector Hoods Mounting Height to Bottom of Heater Models 8' 10' 12' 14' 16' 18' 20' 22' 24' 30° Downward Hood For Propeller Units ➀ PD 50 X Y Z 8 19 26 6 15 22 4 12 17 PD 75 X Y Z 11 25 34 9 23 22 7 20 28 5 14 21 PD 100 X Y Z 14 31 43 13 30 41 11 28 39 10 25 35 5 17 25 Mounting Height to Bottom of Heater Models 8' 10' 12' 14' 16' 18' 20' 22' 24' 8' 10' 12' 14' 16' 18' 20' 22' 24' 26' 28' 30' PD 150 X Y Z 16 36 49 15 34 47 14 33 45 12 30 42 10 27 38 6 20 29 PD 175 X Y Z 18 38 52 17 37 51 15 35 49 14 33 46 12 31 43 9 26 37 PD 200 X Y Z 15 33 45 14 31 43 12 30 41 11 27 37 8 22 31 6 18 26 PD 250 X Y Z 21 44 60 20 43 59 19 42 58 17 40 56 16 38 53 14 36 50 12 32 45 8 24 35 PD 300 X Y Z 24 49 67 23 48 66 21 47 65 20 46 63 19 44 61 17 42 58 15 39 54 13 35 49 8 26 38 PD 350 X Y Z 22 46 63 21 45 62 20 44 61 19 43 59 17 41 56 15 38 53 13 35 49 10 29 42 8 24 36 PD 400 X Y Z 22 45 62 21 44 61 19 43 59 18 42 57 16 40 55 15 37 52 13 33 47 8 25 37 8 24 35 PD 300 X Y Z 0 52 72 0 51 70 0 50 68 0 48 65 0 45 62 0 42 58 0 38 52 0 32 45 0 19 28 PD 350 X Y Z 0 49 68 0 48 66 0 46 64 0 44 61 0 41 57 0 38 52 0 33 46 0 25 35 0 16 24 PD 400 X Y Z 0 48 66 0 47 64 0 45 62 0 43 59 0 40 55 0 36 50 0 31 43 0 21 30 0 16 23 PD 300 S 62 56 51 47 44 42 40 38 36 35 33 32 PD 350 S 58 52 47 44 41 38 36 35 33 32 31 30 PD 400 S 56 50 46 42 39 37 35 34 32 31 30 29 60° Downward Hood For Propeller Units ➀ PD 50 X Y Z 0 19 26 0 14 19 PD 75 X Y Z 0 26 36 0 23 32 0 18 25 0 10 14 PD 100 X Y Z 0 33 45 0 31 42 0 28 38 0 23 33 0 13 19 Mounting Height to Bottom of Heater Models PD 125 X Y Z 15 32 44 14 31 43 12 29 40 10 26 37 7 21 30 6 18 26 PD 125 X Y Z 0 34 47 0 32 44 0 29 40 0 25 35 0 18 25 0 12 17 PD 150 X Y Z 0 38 52 0 36 49 0 33 46 0 30 41 0 25 35 0 13 19 PD 175 X Y Z 0 40 55 0 39 53 0 36 50 0 33 46 0 29 41 0 23 32 PD 200 X Y Z 0 35 47 0 33 45 0 30 41 0 26 36 0 19 27 0 12 17 PD 250 X Y Z 0 47 65 0 46 63 0 44 60 0 41 57 0 38 53 0 35 48 0 29 40 0 16 23 90° Downward Hood For Propeller Units ➀ PD 50 S 10 11 12 PD 75 S 23 20 19 17 16 PD 100 S 30 27 24 23 21 20 19 PD 125 S 34 30 27 25 24 22 21 PD 150 S 38 34 31 29 27 25 24 23 PD 175 S 42 37 34 32 29 28 26 25 PD 200 S 36 32 29 27 25 24 23 22 PD 250 S 54 48 44 41 38 36 34 33 31 30 29 ➀ Data Based on units fired at full rated input with an entering air temperature of 60°-80°F. Maximum mounting heights higher versus units without outlet devices. NOTE: X = FEED FROM HEATER TO START OF FLOOR COVERAGE. Y = FEET TO END OF FLOOR COVERAGE. Z = FEET TO END OF THROW. THROW-FLOOR COVERAGE 30 DOWNTURN NOZZLE 60 DOWNTURN NOZZLE 30 60 OUNTING HEIGHT 30° HOOD 60° HOOD X 60 NOZZLE X Y Z 30 NOZZLE Y Z 16 Heater Parts from ACF Greenhouses PERFORMANCE DATA – HOODS FOR BLOWER MODELS Performance Data — 30°, 60° and 90° Downward Deflector Hoods Mounting Height to Bottom of Heater Models 8' 10' 12' 14' 16' 18' 20' 22' 24' 26' 28' 30' 30° Downward Hood For Blower Units ➁ BD 50 X Y Z 13 29 40 12 28 38 10 25 35 8 21 30 BD 75 X Y Z 18 38 52 16 37 50 15 35 48 14 33 46 12 30 42 9 25 36 BD 100 X Y Z 22 47 64 21 46 63 20 45 61 19 43 59 17 41 57 16 39 54 14 35 50 11 30 43 Mounting Height to Bottom of Heater Models 8' 10' 12' 14' 16' 18' 20' 22' 24' 26' 28' 30' 8' 10' 12' 14' 16' 18' 20' 22' 24' 26' 28' 30' 32' 34' 36' 38' 40' 42' ➁ BD 150 X Y Z 26 53 72 25 52 71 23 51 70 22 50 68 21 48 66 19 46 64 18 44 61 16 41 57 13 36 51 BD 175 X Y Z 28 56 76 26 55 75 25 54 74 24 53 73 23 52 71 21 50 69 20 48 66 18 45 63 16 42 59 BD 200 X Y Z 24 50 68 23 49 67 22 48 66 21 47 64 19 45 62 18 43 59 16 40 56 14 36 51 10 29 42 BD 250 X Y Z 31 63 86 30 62 85 29 62 84 28 61 83 27 59 81 25 58 80 24 56 77 22 54 75 21 52 72 19 48 68 16 44 62 12 36 52 BD 300 X Y Z 35 69 94 34 69 94 33 68 93 31 67 92 30 66 90 29 65 89 28 63 87 26 62 85 25 59 82 23 57 79 21 54 75 19 50 70 BD 350 X Y Z 37 73 99 36 72 98 34 71 97 33 71 96 32 69 95 31 68 93 30 67 92 28 65 90 27 63 87 25 61 85 23 58 81 21 55 77 BD 400 X Y Z 30 61 84 29 61 83 28 60 82 27 59 80 26 57 79 24 56 77 23 54 75 21 52 72 20 49 69 18 46 64 15 41 58 10 32 47 BD 250 BD 300 X Y Z X Y Z 0 68 93 0 74 102 0 67 91 0 74 101 0 65 90 0 72 99 0 64 88 0 71 97 0 62 85 0 69 95 0 60 82 0 68 93 0 58 79 0 65 90 0 55 75 0 63 86 0 51 70 0 60 82 0 46 64 0 56 78 0 40 56 0 52 72 0 30 43 0 46 65 BD 350 X Y Z 0 78 107 0 77 106 0 76 104 0 75 102 0 73 100 0 72 98 0 70 95 0 67 92 0 64 89 0 61 84 0 57 79 0 53 73 BD 400 X Y Z 0 66 90 0 65 88 0 63 87 0 62 85 0 60 82 0 58 79 0 55 76 0 52 72 0 48 66 0 43 60 0 36 50 0 22 31 BD 350 S 121 108 99 91 85 81 76 73 70 67 65 62 60 59 57 55 54 53 BD 400 S 94 84 77 71 67 63 60 57 55 52 50 49 47 46 45 43 42 41 60° Downward Hood For Blower Units ➁ BD 50 X Y Z 0 31 42 0 28 39 0 25 34 0 19 27 0 11 16 BD 75 X Y Z 0 40 55 0 38 52 0 36 49 0 33 45 0 29 40 0 22 31 BD 100 X Y Z 0 50 68 0 48 66 0 47 64 0 44 61 0 42 57 0 38 53 0 33 46 0 26 36 Mounting Height to Bottom of Heater Models BD 125 X Y Z 23 47 64 21 46 63 20 45 62 19 43 60 17 42 57 16 39 54 14 36 50 11 31 44 BD 125 X Y Z 0 50 69 0 49 67 0 47 65 0 45 62 0 42 58 0 39 53 0 34 47 0 27 38 0 16 24 BD 150 X Y Z 0 56 77 0 55 76 0 54 74 0 52 71 0 50 68 0 47 64 0 43 60 0 39 54 0 33 45 BD 175 X Y Z 0 60 82 0 59 81 0 57 79 0 56 76 0 54 74 0 51 70 0 48 66 0 44 61 0 39 54 BD 200 X Y Z 0 53 73 0 52 71 0 50 69 0 48 67 0 46 63 0 43 59 0 39 54 0 34 47 0 24 34 90° Downward Hood For Blower Units ➁ BD 50 S 29 26 24 22 21 19 BD 75 S 42 38 35 32 30 28 27 26 24 BD 100 S 56 50 46 43 40 38 36 34 33 31 30 29 BD 125 S 61 55 50 46 43 41 39 37 35 34 33 32 31 BD 150 S 72 65 59 55 51 48 46 44 42 40 39 37 36 35 BD 175 S 79 70 64 60 56 53 50 48 45 44 42 41 39 38 BD 200 S 70 63 58 53 50 47 45 42 41 39 38 36 35 34 BD 250 S 98 88 80 74 70 66 62 59 57 55 53 51 49 48 46 45 44 43 BD 300 S 113 101 92 85 80 75 71 68 65 63 60 58 56 55 53 52 50 49 Data Based on unit fired at full rated input, 60°-80°F entering air temperature, and a 40°F temperature rise through unit. Maximum mounting heights higher versus units without outlet devises. H 90° HOOD S S 17 Heater Parts from ACF Greenhouses PERFORMANCE DATA - BLOWER UNIT HEATERS Models With or Without Blower Enclosure ➀ ➁ ➂ ➃ ➄ 0.0 Static Air Pressure Temp Model Rise Airflow No. (°F) (cfm) RPM HP 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 720 640 575 525 480 445 410 585 520 470 425 390 360 335 795 710 640 580 530 490 455 840 745 670 610 560 520 480 515 455 410 375 345 315 295 805 715 645 585 540 495 460 420 375 335 305 280 260 240 605 535 485 440 405 370 345 825 735 660 600 550 510 470 960 850 765 695 640 590 550 885 800 725 665 615 570 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/2 1/3 1/4 1/4 1/4 1/4 1/4 1/4 1/2 1/3 1/4 1/4 1/4 1/4 1/4 1/4 3/4 1/2 1/2 1/2 1/3 1/4 1/4 1/4 1/4 1/2 1/3 1/4 1/4 1/4 1/4 1/4 1/4 1-1/2 1 3/4 1/2 1/3 1/3 1/3 1/3 3/4 1/2 1/3 1/4 1/4 1/4 1/4 1/4 1-1/2 1 3/4 1/2 1/2 1/2 1/3 1/3 1/3 3 2 1-1/2 1 3/4 3/4 3/4 3/4 5 3 2 1-1/2 1-1/2 1-1/2 1 1 1 5 3 2 1-1/2 1-1/2 1-1/2 1-1/2 BD 50 BD 75 BD 100 BD 125 BD 150 BD 175 BD 200 BD 250 BD 300 BD 350 BD 400 926 823 741 673 617 570 529 1389 1235 1111 1010 926 855 794 1852 1646 1481 1347 1235 1140 1058 2315 2058 1852 1684 1543 1425 1323 2778 2469 2222 2020 1852 1709 1587 3241 2881 2593 2357 2160 1994 1852 3704 3292 2963 2694 2469 2279 2116 4630 4115 3704 3367 3086 2849 2646 5556 4938 4444 4040 3704 3419 3175 6481 5761 5185 4714 4321 3989 3704 6584 5926 5387 4938 4558 4233 0.1 Static Air Pressure Sheave Drive Turns RPM No. Open C183 C183 C182 C182 C182 C182 C182 C186 C185 C184 C184 C184 C184 C184 C92 C90 C90 C90 C200 C200 C200 C200 C200 C199 C211 C211 C211 C188 C188 C188 C188 C96 C191 C191 C191 C191 C191 C191 C193 C192 C192 C192 C96 C95 C95 C95 C16 C101 C212 C212 C212 C212 C212 C212 C105 C205 C205 C205 C204 C204 C204 C203 C203 C203 C111 C108 C106 C205 C205 C205 C205 C207 C111 C210 C105 C105 C105 C107 C107 C107 C207 C111 C210 C105 C105 C105 2 3.5 1 2.5 3.5 4.5 5 2.5 4 1 2 3 4 5 0.5 2.0 3.5 1.0 2.0 3.0 4.0 5.0 3.5 5.0 2.0 3.0 4.0 5.0 4.0 0.0 1.5 2.5 3.5 4.5 5.0 3.5 4.0 5.0 2.5 3.5 4.5 5.0 5.0 5.0 1.0 2.0 3.0 4.0 5.0 4.5 3.5 4.5 2.0 3.0 4.0 4.5 3.0 3.0 5.0 2.5 3.5 4.0 5.0 2.5 2.5 4.5 2.0 3.5 4.5 5.0 4.0 3.5 5.0 2.5 4.0 4.5 800 730 675 630 595 565 545 670 615 575 540 510 490 470 860 780 720 670 625 595 565 890 805 735 680 635 600 570 565 515 475 445 420 400 380 840 755 690 635 590 550 520 465 420 390 365 345 325 310 635 570 520 480 450 420 395 850 760 690 635 590 550 515 980 880 795 730 675 630 590 915 825 760 700 650 610 HP 1/3 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/2 1/2 1/2 1/3 1/4 1/4 1/4 1/4 1/4 1/4 3/4 1/2 1/3 1/4 1/4 1/4 1/4 1 3/4 1/2 1/3 1/3 1/3 1/4 1/4 1/4 3/4 1/2 1/3 1/4 1/4 1/4 1/4 1/4 1-1/2 1 3/4 1/2 1/2 1/2 1/3 1/3 1/3 3/4 1/2 1/2 1/2 1/3 1/4 1/4 1/4 1-1/2 1 3/4 3/4 3/4 1/2 1/2 1/2 1/3 3 2 1-1/2 1-1/2 1 3/4 3/4 3/4 5 3 3 3 2 1-1/2 1 1 1 5 3 3 3 2 1-1/2 1-1/2 1-1/2 For 575V selections, please see chart on page 19. Sheave Drive Turns RPM No. Open C1 C183 C183 C183 C182 C182 C182 C182 C182 C186 C186 C186 C185 C185 C185 C184 C184 C184 C91 C92 C90 C90 C90 C200 C200 C200 C190 C199 C211 C188 C188 C188 C188 C188 C188 C38 C96 C95 C191 C191 C191 C191 C191 C193 C192 C192 C192 C96 C96 C96 C95 C95 C95 C16 C101 C101 C101 C102 C212 C212 C212 C105 C205 C205 C205 C204 C204 C204 C203 C111 C108 C106 C106 C205 C205 C205 C205 C207 C111 C111 C111 C210 C105 C107 C107 C107 C207 C111 C111 C111 C210 C105 C105 C105 0.4 Static Pressure 0.3 Static Air Pressure Sheave Sheave Sheave HP Drive Turns Drive Turns RPM HP Drive Turns RPM No. Open No. Open No. Open 0.2 Static Air Pressure 5 2 3 0 0.5 1.5 2 1.0 2.0 3.0 3.5 4.0 0.5 1.0 4.5 1.0 2.0 3.0 0.0 1.0 1.5 4.0 5.0 4.0 0.5 1.5 2.5 3.0 4.5 4.0 5.0 0.5 1.0 2.0 2.5 2.5 3.5 4.5 1.5 2.5 3.5 4.0 4.0 3.5 4.5 5.0 0.5 1.5 2.0 3.5 3.0 4.0 5.0 1.5 2.5 3.0 2.5 2.0 4.0 5.0 2.5 3.5 4.0 2.0 1.5 3.5 5.0 2.5 3.5 4.5 3.5 3.0 4.5 6.0 3.0 4.5 875 810 760 725 695 670 650 745 700 665 635 615 595 585 925 850 790 750 710 680 660 940 860 795 745 705 675 645 615 570 535 505 485 470 455 875 795 730 680 640 605 575 505 465 440 415 400 385 375 665 605 555 520 490 465 445 875 790 720 665 625 585 555 1005 905 825 760 710 665 625 940 855 790 735 685 650 HP 1/2 C61 1/3 C1 1/4 C183 1/4 C183 1/4 C183 1/4 C183 1/4 C183 1/4 C183 3/4 C187 1/2 C186 1/3 C185 1/3 1/3 C185 1/4 C185 1/4 C185 1/4 C185 3/4 C91 C91 1/2 C91 1/2 1/2 C92 1/3 C90 1/4 C90 C90 1/4 C90 1/4 C90 1 C190 3/4 C199 1/2 C211 1/2 C211 1/2 C211 1/3 C188 1/3 C188 1/3 C188 1/4 C188 3/4 C38 1/2 C96 C96 1/2 1/2 C96 1/3 C95 1/3 C95 1/3 C95 1/4 C191 1-1/2 C193 1 C192 3/4 C192 3/4 3/4 C96 1/2 C96 C96 1/2 1/2 C96 1/3 C95 1 C16 3/4 C16 1/2 C101 1/2 C101 1/2 C101 1/3 C102 1/3 C102 1/3 C102 1-1/2 C105 1-1/2 C105 1-1/2 C105 1 C205 3/4 3/4 C205 3/4 C205 1/2 C204 1/2 C204 1/2 C204 3 C111 2 C108 1-1/2 C106 1-1/2 C106 1 C205 3/4 C205 3/4 C205 3/4 C205 5 C207 3 C111 C111 3 3 C111 2 C210 1-1/2 C105 1-1/2 C105 1-1/2 C105 1 C107 5 2C07 3 C111 3 C111 3 C111 2 C210 1-1/2 C105 1-1/2 C105 1-1/2 C105 4.5 5 1.5 2 2.5 3 3 3.5 0.5 1.0 1.5 2.0 2.5 2.5 4.0 4.5 0.5 1.5 2.0 2.5 3.0 3.5 4.5 3.0 3.5 0.0 1.0 1.5 4.0 3.0 3.5 4.0 4.5 5.0 0.0 2.0 3.0 4.0 4.5 1.5 2.5 3.0 3.0 3.5 3.0 3.5 4.0 4.5 5.0 3.0 4.5 3.0 4.0 4.5 1.0 1.5 2.0 1.5 3.0 4.5 2.0 2.5 3.5 1.5 1.0 3.0 4.5 1.5 3.0 3.5 3.0 2.0 4.0 5.0 2.0 3.5 945 885 845 810 785 760 745 820 775 745 725 705 695 680 985 915 860 820 790 765 740 990 915 855 810 770 740 715 665 620 590 565 545 530 520 910 830 770 720 685 655 630 540 510 485 465 450 440 430 690 635 590 555 530 510 490 900 815 750 700 655 620 595 1030 930 850 790 740 695 660 965 880 815 765 720 680 1/2 1/3 1/3 1/3 1/4 1/4 1/4 1/4 1/4 3/4 1/2 1/2 1/2 1/2 1/3 1/3 1/3 1/4 3/4 3/4 3/4 1/2 1/2 1/2 1/3 1/3 1/3 1/4 1 3/4 3/4 3/4 1/2 1/2 1/2 1/3 1/3 1/3 3/4 3/4 3/4 1/2 1/2 1/2 1/2 1/3 1/3 1/3 1-1/2 1-1/2 1-1/2 1 3/4 3/4 3/4 1/2 1/2 1/2 1 3/4 3/4 3/4 1/2 1/2 1/2 1/2 1/3 2 1-1/2 1 3/4 3/4 3/4 3/4 1/2 3 3 2 1-1/2 1-1/2 1-1/2 1 3/4 5 5 5 3 2 1-1/2 1-1/2 1-1/2 1 5 5 3 2 2 2 1-1/2 C61 C1 C1 C1 C183 C183 C183 C183 C183 C187 C187 C187 C186 C185 C185 C185 C91 C91 C91 C92 C90 C90 C90 C190 C199 C199 C199 C211 C211 C211 C202 C188 C38 C38 C38 C96 C96 C96 C95 C95 C95 C193 C193 C193 C192 C192 C192 C96 C96 C96 C16 C16 C16 C101 C101 C101 C102 C108 C105 C205 C205 C205 C205 C205 C204 C111 C111 C111 C108 C106 C106 C106 C205 C205 C207 C207 C111 C111 C210 C105 C105 C105 C107 C207 C207 C207 C111 C210 C210 C210 C105 3.5 4 4.5 0.5 1 1.5 1.5 2.5 3.5 3.5 0.0 0.0 0.5 0.5 3.0 4.0 4.5 0.5 1.0 1.5 1.5 3.0 4.0 4.5 3.0 3.5 4.0 0.0 3.0 3.5 2.5 3.0 3.5 4.0 4.0 1.0 3.0 3.5 4.0 4.5 1.5 2.0 2.0 2.5 3.5 2.5 3.0 3.0 3.5 4.0 3.5 2.5 3.0 4.0 4.0 0.5 1.0 3.0 2.5 4.0 5.0 2.0 2.5 1.0 3.0 2.5 3.5 0.5 2.0 3.0 2.5 4.0 3.0 4.5 5.0 2.5 1010 955 915 885 860 840 825 890 850 825 805 790 775 770 1040 975 925 890 860 835 820 1035 965 910 865 830 805 785 705 670 640 615 600 585 575 940 865 810 765 730 700 680 3580 550 525 510 500 490 485 720 665 625 595 570 550 535 840 780 730 690 655 630 1050 955 880 820 770 730 695 985 910 845 795 750 715 1/2 1/2 1/2 1/3 1/3 1/3 1/4 1/4 1/4 3/4 3/4 3/4 1/2 1/2 1/2 1/2 1/2 1 3/4 1/2 1/2 1/2 1/3 1/3 1/3 1-1/2 1 3/4 1/2 1/2 1/2 1/3 1 3/4 3/4 1/2 1/2 1/2 1/3 1-1/2 1-1/2 1-1/2 1 3/4 3/4 1/2 1/2 1/2 1 1 3/4 3/4 3/4 1/2 1/2 1/2 2 1-1/2 1-1/2 1-1/2 1 3/4 3/4 3/4 3 2 1-1/2 1-1/2 1-1/2 1 1 1 5 5 5 3 2 2 2 1-1/2 1-1/2 1-1/2 5 5 5 3 3 3 2 1-1/2 C61 C61 C61 C1 C1 C1 C183 C183 C183 C187 C187 C187 C187 C187 C187 C187 C91 C91 C91 C91 C91 C90 C90 C90 C201 C190 C199 C211 C211 C211 C202 C38 C38 C38 C96 C96 C96 C95 C193 C193 C193 C192 C192 C192 C96 C96 C96 C16 C16 C16 C16 C16 C101 C101 C101 C108 C105 C105 C105 C205 C205 C205 C205 C205 C111 C108 C106 C106 C106 C205 C205 C205 C207 C207 C111 C111 C210 C210 C210 C105 C105 C105 C207 C207 C207 C111 C111 C111 C210 C105 3 3.5 4 4.5 4.5 0 0 1.5 2.0 2.5 3.0 3.0 3.5 3.5 2.5 3.0 4.0 4.0 4.5 0.0 0.5 4.0 3.5 4.0 2.0 2.5 3.0 3.0 2.0 3.0 3.5 2.0 2.5 2.5 3.0 0.0 2.0 3.0 3.5 4.0 0.5 1.0 1.0 2.0 2.5 2.5 1.5 2.0 2.0 3.0 2.5 4.0 2.5 3.0 3.5 3.5 2.5 1.5 3.0 4.0 1.0 2.0 0.5 2.5 1.5 3.0 4.0 1.0 2.0 2.0 3.5 2.5 3.5 4.5 1.5 18 Heater Parts from ACF Greenhouses PERFORMANCE DATA - CONTINUED Models With or Without Blower Enclosure ➀ ➁ ➂ ➃ ➄ Data for use with filters only 0.5 Static Air Pressure Model No. BD 50 BD 75 BD 100 BD 125 BD 150 BD 175 BD 200 BD 250 BD 300 BD 350 BD 400 Temp Rise Airflow RPM (°F) (cfm) 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 40 45 50 55 60 65 70 926 823 741 673 617 570 529 1389 1235 1111 1010 926 855 794 1852 1646 1481 1347 1235 1140 1058 2315 2058 1852 1684 1543 1425 1323 2778 2469 2222 2020 1852 1709 1587 3241 2881 2593 2357 2160 1994 1852 3704 3292 2963 2694 2469 2279 2116 4630 4115 3704 3367 3086 2849 2646 – 4938 4444 4040 3704 3419 3175 6481 5761 5185 4714 4321 3989 3704 6584 5926 5387 4938 4558 4233 1070 1020 985 955 935 915 905 955 920 895 880 865 855 850 1095 1035 985 955 925 905 890 1080 1010 960 920 890 865 845 750 715 685 665 650 640 630 970 900 845 805 770 745 725 615 590 570 555 545 540 535 750 695 660 630 605 590 575 – 865 805 760 720 690 660 1070 975 905 845 800 760 725 1010 935 870 820 780 745 HP 3/4 1/2 1/2 1/2 1/3 1/3 1/3 1 3/4 3/4 3/4 1/2 1/2 1/2 1C 3/4 3/4 3/4 1/2 1/2 1/2 1/2 1/2 1 1/2 1 3/4 3/4 3/4 1/2 1/2 1/2 1 1 1 3/4 3/4 3/4 1/2 1/2 1/2 2 1 1/2 1 1 1 3/4 3/4 3/4 1/2 1-1/2 1 3/4 3/4 3/4 3/4 3/4 1/2 2 1 1/2 1-1/2 1 1/2 1 1 1 3/4 3/4 3/4 – 3 2 1 1/2 1 1/2 1-1/2 1 1/2 1 5 5 5 3 3 3 2 1 1/2 1-1/2 1 1/2 5 5 5 3 3 3 2 1 1/2 Sheave Drive Turns No. Open C61 C61 C61 C61 C61 C1 C1 C1 C1 C91 C187 C187 C187 C187 C187 C187 C187 C91 C91 C91 C91 C91 C91 C91 C91 C201 C190 C199 C199 C199 C211 C211 C211 C211 C38 C38 C38 C38 C38 C96 C96 C96 C96 C80 C193 C192 C192 C192 C192 C192 C96 C105 C16 C16 C16 C16 C16 C16 C101 C108 C105 C105 C105 C205 C205 C205 C205 C205 – C111 C108 C106 C106 C106 C106 C205 C207 C207 C207 C111 C111 C111 C210 C105 C105 C105 C207 C207 C207 C111 C111 C111 C210 C105 2.0 2.5 3.0 3.5 3.5 4.0 4.0 3.5 1.0 1.5 2.0 2.0 2.0 2.0 2.0 2.5 3.0 3.5 4.0 4.0 4.0 3.0 3.0 3.5 4.0 1.5 2.0 2.5 1.5 2.0 2.5 3.0 1.5 1.5 2.0 2.5 1.0 2.5 3.0 3.5 3.5 0.0 4.0 1.0 1.5 1.5 2.0 2.0 0.5 2.5 2.0 3.0 2.0 2.0 2.5 3.0 – 2.0 1.0 2.5 3.5 4.0 1.0 0.5 2.0 1.0 2.5 3.5 0.0 1.0 1.5 3.0 2.0 3.0 4.0 0.5 Filters 0.6 Static Air Pressure 0.7 Static Air Pressure Sheave Sheave RPM HP Drive Turns RPM HP Drive Turns No. Open No. Open 1130 1085 1050 1025 1000 985 975 1010 985 960 945 940 930 925 1145 1090 1045 1015 990 970 955 1125 1060 1010 970 940 920 900 – 755 730 715 700 690 680 1005 935 885 845 815 790 770 650 625 610 595 590 585 580 775 725 690 665 645 630 615 – 890 830 785 750 720 695 1095 1000 930 870 825 790 755 1035 955 895 850 805 775 3/4 3/4 3/4 1/2 1/2 1/2 1/2 1/3 1/3 1/3 1 1 1 3/4 3/4 3/4 3/4 3/4 3/4 1 1 1 3/4 3/4 3/4 3/4 1/2 1/2 1/2 1 1/2 1 3/4 3/4 3/4 3/4 1/2 1/2 1/2 – 1 3/4 3/4 3/4 3/4 3/4 1/2 2 1 1/2 1-1/2 1 1/2 1 3/4 3/4 3/4 3/4 1 1/2 11-1/2 1/2 1 1 1 3/4 3/4 3/4 3/4 2 2 2 1 1/2 11-1/2 1/2 1 1 1 3/4 – 3 2 2 2 1 1/2 1-1/2 1 1/2 1 5 5 5 3 3 3 2 1 1/2 1-1/2 1 1/2 5 5 5 3 3 3 2 2 2 C61 C61 C61 C61 C61 C61 C1 C1 C1 C91 C91 C91 C187 C187 C187 C187 C187 C187 C91 C91 C91 C91 C91 C91 C91 C91 C201 C190 C199 C199 C199 C199 C211 C211 C211 – C38 C38 C38 C38 C38 C38 C96 C80 C193 C193 C193 C192 C192 C192 C192 C192 C105 C105 C105 C16 C16 C16 C16 C16 C16 C108 C108 C108 C105 C105 C105 C205 C205 C205 C205 – C111 C108 C108 C108 C106 C106 C106 C205 C207 C207 C207 C111 C111 C111 C210 C100 C105 C207 C207 C207 C111 C111 C111 C210 C210 C210 1.5 2.0 2.5 2.5 3.0 3.0 3.0 3.0 3.0 0.5 1.0 1.0 1.0 1.0 1.0 2.0 2.5 3.0 3.0 3.5 3.5 2.5 2.0 3.0 3.0 3.5 1.0 1.5 – 1.5 2.0 2.0 2.5 2.5 1.0 1.5 0.5 1.5 2.5 2.5 3.0 3.5 3 4 0.5 0.5 1 1 1 2 3 2 3 0.5 2 2.0 – 1.5 0.5 1.5 2.5 3.5 0.5 0.0 1.5 0.5 2.0 3.0 4.0 0.0 1.0 2.5 1.0 2.5 3.5 4.0 – – – – – – – – 1045 1025 1010 1005 1000 995 – 1140 1100 1070 1050 1030 1020 1165 1105 1055 1020 995 970 955 – – – – – – – 1035 970 920 880 855 830 815 685 660 645 635 630 625 625 – 755 720 695 680 665 655 – 915 860 815 780 750 725 – 1025 955 900 855 815 785 1055 980 920 875 835 800 – – – – – – – – 1 1 1 3/4 3/4 3/4 3/4 3/4 – 1 3/4 3/4 3/4 3/4 3/4 1/2 1-1/2 1 1 1 3/4 3/4 3/4 3/4 1/2 – – – – – – – 2 2 2 1-1/2 1 1 1 3/4 3/4 3/4 – – – – – – – – 2 1 1/2 1-1/2 1 1/2 1 11 1 – 3 3 3 2 1 1/2 11-1/2 1/2 1 1/2 – 5 3 3 3 2 2 2 1-1/2 5 5 5 3 3 3 2 2 2 – – – – – – – – C91 C91 C91 C187 C187 C187 C187 C187 – C91 C91 C91 C91 C91 C91 C91 C201 C190 C190 C190 C199 C199 C199 C199 C211 – – – – – – – C80 C80 C80 C193 C192 C192 C192 C192 C192 – – – – – – – – C108 C105 C105 C105 C205 C205 C205 C205 – C111 C111 C111 C108 C106 C106 C106 C106 – C207 C111 C111 C111 C210 C210 C210 C100 C207 C207 C207 C111 C111 C111 C210 C210 C210 – – – – – – – – 2.5 2.5 0.0 0.0 0.0 0.0 – 1.5 2.0 2.0 2.5 2.5 2.5 1.5 1.5 2.5 2.5 3.0 3.0 0.5 – – – – – – – 1.0 2.5 0.5 1.5 2.0 2.5 2.5 – – – – – – – – 2.5 1.0 2.0 1.0 1.0 1.0 – 1.0 2.0 1.0 1.5 2.5 3.0 – 1.5 0.0 1.0 2.5 3.0 4.0 0.5 2.0 0.5 2.0 2.5 3.5 For blower units with enclosure and filter, add the following static pressures to the static pressure determined by the system designer for total external static pressure. BD 50 BD 75 BD 100 BD 125 BD 150 BD 175 BD 200 BD 250 BD 300 BD 350 BD 400 0.1" W.C. 0.2" W.C. 0.2" W.C. 0.3" W.C. 0.1" W.C. 0.2" W.C. 0.1" W.C. 0.2" W.C. 0.2" W.C. 0.2" W.C. 0.2" W.C. ➀ Shaded area indicates the unit’s standard motor & ➁ ➂ ➃ ➄ standard drive arrangement. For operation outside the shaded area, specify motor Hp and drive number. Outputs shown are for elevations up to 2000'. For elevations over 2000’, output needs to be reduced 4% for each 1000' above sea level. (Does not apply in Canada - see rating plate) Sheave turns open are approximate. For proper operation, check blower rpm. Mounting height and throw for BD models (w/o ductwork or nozzles and at an airflow yielding a 55° temperature rise), are the same as those listed on page 12 for equivalent PD models. Rpm setting shown in bold type indicate factory settings and standard drives. Important: Note for 575V Only HP & Drive from this Catalog BD 50 BD75 BD100 BD125 BD150 BD175 BD200 BD250 BD300 BD350 BD400 ➀ HP & Drive to ORDER from Price List ➀ 1/4 - C182 = 1/4 - C194 1/4 - C183 = 1/4 - C195 1/3 - C1 = 1/3 - C61 1/4 - C184 = 1/4 - C196 1/4 - C185 = 1/4 - C186 1/3 - C185 = 1/3 - C186 1/4 - C200 = 1/4 - C208 1/4 - C90 = 1/4 - C92 1/3 - C90 = 1/3 - C92 1/4 - C188 = 1/4 - C189 1/3 - C188 = 1/3 - C189 1/3 - C202 = 1/3 - C211 1 1/2 - C201 = 1 1/2 - C209 1/4 - C191 = 1/4 - C197 1/3 - C197 = 1/3 - C197 1/3 - C95 = 1/3 - C96 1/3 - C95 = 1/3 - C96 1 1/2 - C193 = 1 1/2 - C198 1/4 - C212 = 1/4 - C213 1/3 - C212 = 1/3 - C213 1/3 - C102 = 1/3 - C101 1 1/2 - C105 = 1 1/2 - C180 1/3 - C203 = 1/3 - C204 1 1/2 - C105 = 1 1/2 - C180 1 1/2 - C106 = 1 1/2 - C108 1 1/2 - C105 = 1 1/2 - C180 1 1/2 - C100 = 1 1/2 - C210 1 1/2 - C105 = 1 1/2 - C180 Performance is the same; motor sheave can just accomodate larger shaft. 19 Heater Parts from ACF Greenhouses SERVICE INSTRUCTIONS – SAFETY DEVICES (FRONT, TOP VIEW) Figure 13 Service, Safety, and Other Major Unit Heater Components LIMIT CONTROL LOCATED UNDER LEFT SIDE PANEL VENT VENT PIPE CONNECTION RELIEF OPENING BLOCKED VENT SAFETY SWITCH DIMPLED HEAT EXCHANGER FOR SERVICE, REMOVE LEFT SIDE PANEL FAN MOTOR LOUVERS PILOT TUBING COMBUSTION AIR INLETS & BURNER Limit Control (Overheat Switch) The limit control, mounted on the left inner side panel (when facing front of unit), will shut off the gas supply to the main burner in the event of overheating. It is a single pole single throw switch. The contacts open to shut the electric gas valve off in the event the unit should overheat. This limit control should operate only when something is seriously wrong with the unit. Anytime this control operates, correct the difficulty immediately or serious damage may result. If the limit control cuts off the gas supply during normal operation: 1. Make sure deflector blades are open and that there are not any obstructions in the air inlet or discharge outlet. 2. Check actual input to unit against rated input. 3. Check to be sure motor is operating. 4. On propeller units, check that fan is not loose on motor shaft. On blower units, check belt and sheave for tightness or damage. 5. On propeller units, check fan speed against speed on motor nameplate. On blower units check blower speed against Performance Data on pages 18 or 19, check for restriction in ducts and for dirty filters. 6. Check to make sure the venting system is not damaged or blocked. Also check to be sure unit is venting normally and that there is not negative pressure in the building adversely affecting draft. 7. Clean heat exchanger tubes inside and out if necessary. 8. If items 1-7 do not solve the problem, check limit control and replace if necessary. The control is accessible by removing TERMINAL BOARD COMBINATION GAS CONTROL JUNCTION BOX the left outer side panel, held in place by screws at the rear of the unit. IMPORTANT NOTE: The limit control (overheat switch) on this unit heater will shut off the gas should excessive discharge temperatures occur. Do not attempt to control the fan with the limit control. Any change in wiring to attempt to control the fan with the limit control will result in hazardous conditions and void the warranty. Blocked Vent Safety Switch (BVSS) A BVSS is supplied on all gravity-vented unit heaters and is designed to prevent operation of the main burner if the venting system is blocked. If the BVSS has tripped, turn off the gas and electric supply to the unit heater. Check the entire vent system connected to the unit heater for blockage or damage. In the case of a restricted vent, there may not be enough dilution air to carry away the heat radiating off the heat exchanger top (and surrounding area), the BVSS may exceed the temperature setting and trip. Spillage will also cause the BVSS to trip. If spillage exceeds five minutes, even though the vent is in compliance with the NFGC, some type of change must be made in the vent system to stop the spillage. These changes (improvements) could be lengthening the vertical vent run, reducing the horizontal vent run, insulating the vent pipe, using a larger diameter vent pipe, or using a less restrictive vent terminal. 20 Heater Parts from ACF Greenhouses SERVICE INSTRUCTIONS – SAFETY DEVICES With the switch reset, turn on the electric and gas supply to the unit heater and restart the unit. Carefully observe the operation of the unit to assure that it is operating correctly. If the block vent switch does not allow the unit to function, or trips after the unit has operated for a period of time, call a qualified service agency to service the equipment. Do not attempt to bypass the blocked vent safety switch with a switch. Do not attempt to replace a defective blocked vent safety switch with a switch other than that supplied by the unit heater manufacturer. If these changes do not stop the spillage or the installer chooses not to make changes, a power exhauster is really the only recommended fix (see bulletin 6-530). Low ambient installations can also be a cause for extended spillage. Be aware that in these installations for freeze protection and/or condensate protection, there is a good chance that a power exhauster will be necessary. In instances where the blocked vent safety switch trips repeatedly, refer to Figure 14. After the vent system has been changed, or if no blockage or damage is found in the vent system, the blocked vent switch may be reset. To reset the blocked vent switch, depress the reset button located on the switch in the top of the unit. Figure 14 BVSS - Troubleshooting Flow Chart Is vent blocked or restricted? NO YES Remove restriction Is there spillage after 5 minutes? (see note 1) NO YES Is there a negative pressure in building? (see note 2) NO YES Can negative pressure be corrected? YES Correct negative pressure Replace blocked vent switch; Does switch still trip? NO NO YES Is vent in compliance with NFGC? OK NO YES Install power vent accessory Correct vent Is unit overfired? NO YES Can one or more of the following be done? • Lengthen vertical vent run • Insulate vent • Use larger diameter vent • Use less restrictive weather cap Reduce input Note 1: To determine spillage, place lit match stick (6" - 8" match stick if possible) 2" - 3" into diverter relief opening and determine direction of the flame (or direction of smoke if flame goes out). If flame or smoke comes back at you, there is spillage. The flame or smoke should be pulled in. Note 2: One indication of negative pressure is that outside doors tend to swing toward inside of building. NO YES Does unit still trip? YES Install power exhauster accessory Install power vent accessory NO OK 21 Heater Parts from ACF Greenhouses SERVICE INSTRUCTIONS – GENERAL ONLY PEOPLE TRAINED AND FAMILIAR WITH THE OPERATION OF UNIT HEATERS AND THEIR CONTROLS SHOULD SERVICE THIS UNIT. c. Primary air shutters (when used). d. Clean heat exchanger tubes from bottom with stiff brush after removing burner (Do not use wire brush). General Maintenance e. Bottom pan. 1. Service air moving components annually. f. Fan blade. a. b. On propeller units this includes checking motor for lubrication if motor is not the permanently lubricated type and check fan for fit on motor shaft and for damage to blades. 3. Check wiring for possible loose connections. 4. Controls – See control instruction sheets furnished separately with the unit heater. On blower units this should include: (1) Checking motor and blower bearings for lubrication. To Remove Main Burner (2) Checking belt and sheaves for proper alignment and adjustment. 1. Turn off all electricity and gas to unit. (3) Checking cleanliness of blower wheel and filters. 2. Keep unit free from dust, dirt, grease, and foreign matter, paying particular attention to: a. Combustion air inlets. b. Burner ports, pilot burner, and main burner orifices (avoid use of hard, sharp instruments capable of damaging surfaces, for cleaning these ports.) If air pressure is available, use air hose to blow dirt and other foreign matter from within the burner. Also main burner orifices should be checked for blockage due to spider webs, etc. 2. Lower bottom pan to expose burner and manifold. See Figure 1, Page 2. 3. Disconnect pilot tubing and thermocouple lead (or ignition cable) at the combination gas control (and ignition control.) 4. Remove the two burner retaining pins holding the burner in place. The burner can then be easily lowered from the unit. In replacing the burner, be certain that the slots at the front of the burner are located properly on their shoulder rivets and that the burner retaining pins are put back into their proper locations. Troubleshooting Guide Figure 15 Manifold Adjustment, Natural Gas Figure 16 Air Shutter Adjustment, Propane Gas MANIFOLD MANIFOLD AIR SHUTTER MAIN BURNER ORIFICES MAIN BURNER ORIFICES MANIFOLD MOUNTING SCREW AND PIN MIXER TUBES MIXER TUBES BURNER RETAINING PIN Combustion Problem Symptoms and Diagnosis To realize full gas heating value requires periodic inspections with proper combustion control corrections as outlined and illustrated here. Figure 17 Lifting Flame Condition 1. Lifting Flames Lifting flames rise unevenly above the burner port and may occur on few or all the ports. Sometimes the flames drop and lift intermittently. Lifting can be eliminated by reducing primary air. If flame cannot be adjusted properly, check input rate to heater and manifold gas pressure; reduce if necessary. Check the orifice size with those listed in Table 5 to be sure the unit is not operating over rated input. 22 Heater Parts from ACF Greenhouses TROUBLESHOOTING GUIDE 2. Yellow Tipping 6. Flame Rollout Yellow tipping of a normally blue flame is caused by insufficient primary air, and indicated incomplete combustion producing carbon monoxide, aldehydes, and free carbon (soot). A dirty orifice or one that is out of line, can also reduce primary air and cause yellow tipping. Check orifice, clean realign, or replace if necessary. With propane gas, some yellow tipping is always present, but is not objectionable. 3. Flashback Flashback occurs when air-gas mixture ignites inside the burner to burn near the orifice. Flashback on ignition or during burner operation usually can be eliminated by reducing primary air. The burner may also be operating below its rated capacity. Check input rate and adjust to correct value by increasing orifice size or manifold gas pressure. Flames rolling out of the combustion air inlets when the burner is turned on can create a fire hazard, scorch unit finish, burn wires, or damage controls. Gas in the burner mixer may be ignited, producing flashback. Flame rollout is a variation of floating flames, with flames reaching for air outside the combustion chamber. Basic cause is lack of combustion air that may be due to overfiring, poor venting, or flue blockage. Figure 20 Flame Rollout Appearance 4. Wavering Flames Drafts across burners may cause flames to waver or appear unstable. Wavering flames can lead to incomplete combustion if flames impinge on cool surfaces. Wavering can be caused by air drafts into the burner compartment or by misalignment of the burner. Draft-blown flames may indicate a cracked heat exchanger. Figure 18 Wavering Flame or Misalignment GOOD BAD Standing Pilot Problem Symptoms and Diagnosis 1. If pilot does not light: POSSIBLE CAUSES AND REMEDIES 1a. Check that manual gas control (knob or lever) on combination gas control is in the pilot position. 1b. Bleed air from pilot line. (Use special care in bleeding propane units.) 1c. If pilot sputters, check pilot line for condensate or other obstruction. 1d. If pilot flame is feeble or short, check pilot orifice for cleanliness. Replace if necessary. See page 9 for pilot flame adjustment. 5. Floating Flames Floating flames are long – do not have well-defined cones, roll around in the combustion chamber, sometimes completely off the ports. Usually an aldehyde odor is present to indicate incomplete combustion. If combustion air supply is reduced too far, burner flames will float. Often the pilot flame near the port smothers and goes out. Lack of combustion air causes burner flames to float. The unit may be overfired so its flue outlet area may be too small for the increased firing rate. Check input rate and reduce if necessary. Soot or dust may be blocking the flue. Check flue and clear any blockage. Adjust primary air to get rid of yellow tipping that may produce soot to block flueways. Make sure combustion air inlets are not blocked. Figure 19 Floating Flame Condition 1e. Be sure thermocouple contact point is clean. If problem persists, replace thermocouple. 1f. If the above steps do not correct the condition, consult your local qualified installation and service contractor or appropriate utility company. 2. If standing pilot does not stay lit: POSSIBLE CAUSES AND REMEDIES 2a. Check inlet pressure with all units operating, making certain that there is proper pressure. 2b. Check pipe or tubing size to unit. See Table 2. 2c. Be sure all pilot connections are tight. 2d. Check for excessive drafts. 2e. Check for clogged pilot orifice or pilot line. 2f. Check for leaks around pilot fittings. If leaks cause flame impingement on thermocouple lead, thermocouple may become inoperative. 23 Heater Parts from ACF Greenhouses TROUBLESHOOTING GUIDE 3. Effect of pilot operation on safety controls: POSSIBLE CAUSES AND REMEDIES 3a. A short pilot flame may cause poor ignition and result in the controls not opening the combination gas control or reduce heat on thermocouple to the point where the automatic controls become inoperative, thereby shutting off gas supply to main burners. This may result from a plugged orifice. 3b. Check electrical connection from the thermocouple element to the safety valve to assure good electrical contact. Also check location of pilot flame in relation to thermocouple element. 4. If main burners do not light: POSSIBLE CAUSES AND REMEDIES 2. Pilot lights, main burner will not light: POSSIBLE CAUSE POSSIBLE REMEDY 2a. Gas valve in off position. 2b. System in lock-out mode. 2c. Cracked or broken sensor ceramic. 2d. Defective or loose connections to flame sensor or flame sensor lead. 2e. Incorrect gas pressure. 2a. Turn to on position. 2b. Reset system. 2c. Replace sensor. 2d. Correct or replace. 2f. Insufficient current signal from flame sensor. 2e. Check and adjsut if necessary to manufacturer’s recommendations. 2f. Check current according to manufacturer’s recommendations and replace if necessary. 2g. Check wiring. 2h. Check grounding means. 4d. If unit is equipped with an ECO (energy cut-off device located on rear panel of unit) check fuse in ECO and make sure it has not blown and is operating correctly. Caution: The ECO fuse should blow only if excessive unit temperatures are experienced. If fuse is blown make sure the cause of the unit overheating is found and corrected before replacing the fuse and placing the unit back into operation. 2g. Incorrect or loose wiring. 2h. Poor ground to ignition controller. 2i. No power to ignition controller or gas valve 2j. Loose limit control connections or defective limit. 2k. Defective or plugged gas valve regulator. 2l. Defective thermostat or thermostat out of calibration. 2m.Thermostat heat anticipator incorrectly set. 2n. Defective ignition controller. 2p. Blocked vent safety switch tripped. 4e. If the above does not correct the condition, consult your local gas company or local Modine representative. 3. Burner shuts down before thermostat is satisfied: 4a. Check that manual valve on combination gas control is in ON position. 4b. Be sure pilot is lit, correctly positioned and strong enough to ignite burner ports. 4c. Check wiring (electrical power supply) to combination gas control. Intermittent Pilot Problem Symptoms and Diagnosis POSSIBLE CAUSE POSSIBLE REMEDY 3a. Flame sensing circuit failure. 1. Pilot will not light or stay lit: POSSIBLE CAUSE 1a. No spark at ignitor. 1b. Dirty or defective flame sensor or loose connections to flame sensor. 1c. Pilot valve electrical connections loose. 1d. Defective pilot valve. 1e. Poor ground connections. 1f. No power from control transformer. 1g. Spark not located in pilot gas stream. 1h. Dirty or plugged pilot orifice. 1i. Pilot line kinked or obstructed. 1j. Pilot flame too low. 1k. Flame sensor out of position. 1l. Defective ignition controller. POSSIBLE REMEDY 1a. Check connections. Check for proper spark gap, cracked or broken electrode ceramic, blown controller fuse or brittle, cracked or loose high tension cable. Check power exhauster pressure switch. Replace if defective. 1b. Check milli-amps of sensor. Tighten loose connections. Clean sensor with steel wool. Replace flame sensor if necessary. 1c. Tighten connections. 1d. Replace. 1e. Check grounding means. 1f. Check transformer voltage on secondary side for 25v. 1g. Correct or replace pilot. 1h. Clean or replace. 1i. Correct or replace pilot line. 1j. Check pilot flame and adjust per valve manufacturer’s recommendations. 1k. Reposition. 1l. Replace. 3b. Soot on sensing rod. 3c. Blockage in heat exchanger. 3d. Blockage in main burner orifice. 2i. Check voltage to controller and gas valve. 2j. Check connections. Replace limit control if necessary. 2k. Inspect gas valve regulator. Replace if necessary. 2l. Calibrate thermostat or replace if necessary. 2m.Check anticipator setting and correct if necessary. 2n. Replace. 2p. Refer to page 20 for instructions 3a. Check flame sensing rod, sensor ceramic, sensor lead and connections for damage or loss of continuity; Replace defective elements. 3b. Clean off soot and adjust pilot to smaller size. 3c. Clean heat exchanger. Determine cause and correct. 3d. Clean or replace orifice. 4. Burner fails to shut off after thermostat is satisfied: POSSIBLE CAUSE 4a. Faulty thermostat or improper heat anticipator setting. 4b. Defective ignition controller. 4c. Defective gas control. POSSIBLE REMEDY 4a. Check thermostat and anticipator setting. Replace if defective. 4b. Replace 4c. Replace. If a qualified service person cannot solve the problem, consult your local gas company or Modine representative. When servicing, repairing or replacing parts on these units always give the complete Model Number (which includes power code and control code) and Serial Number from the unit rating plate. See page 26 for Model Number and Serial Number Designations. CAUTION Do not attempt to reuse ignition controllers which have been wet. Replace defective controller. 24 Heater Parts from ACF Greenhouses MOTOR DATA ➀ ➁ ➂ Power Code Description — Propeller PD Models Pwr. Code Electric Power PD 30 PD 50 PD 75 PD 100 PD 125 01 02 04 05 115/60/1 230/60/1 200/60/3 230/460/60/3 1/40 1/40 – – 1/40 1/40 – – 1/12 1/8 1/4 1/4 1/12 1/8 1/4 1/4 1/8 1/8 1/4 1/4 PD 150 PD 175 Horsepower 1/8 1/8 1/4 1/4 1/6 1/6 1/3 1/3 PD 200 PD 250 PD 300 PD 350 PD 400 1/6 1/6 1/3 1/3 1/3 1/3 1/3 1/3 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 Motor Data and Total Unit Power Requirements — Propeller PD Models Voltage HP Mtr. Amps 1/40 1/12 1/8 1/6 1/4 1/3 1/2 3/4 1.0 1.6 2.3 2.8 – 5.4 7.5 8.0 115/60/1 Mtr. Total Rpm Amps 1550 1625 1625 1075 – 1075 1075 1125 1.3 1.9 2.6 3.1 – 5.7 7.8 8.3 Total Watts Mtr. Amps 110 200 300 310 – 490 690 840 0.4 – 1.0 1.5 – 2.2 3.5 4.0 230/60/1 Mtr. Total Rpm Amps 1550 – 1725 1075 – 1075 1075 1125 0.6 – 1.2 1.7 – 2.8 3.7 4.2 Total Watts Mtr. Amps 110 – 300 310 – 490 690 840 – – – – 1.3 1.9 2.4 3.6 200/60/3 Mtr. Total Rpm Amps Total Watts Mtr. Amps 230/460/60/3 Mtr. Total Rpm Amps Total Watts – – – – 1725 1140 1140 1140 – – – – 380 490 740 1040 – – – – 1.3/.7 2.1/1.1 2.6/1.3 3.4/1.7 – – – – 1725 1140 1140 1140 – – – – 380 490 740 1040 – – – – 1.7 2.1 2.8 3.8 – – – – 1.6/0.8 2.4/1.2 3.2/1.6 3.6/1.8 Power Code Description — Blower BD Models Power Code 01 02 04 05 07 09 10 12 13 15 17 18 20 21 23 25 26 28 29 31 33 34 36 37 39 41 42 44 45 47 49 50 52 53 55 BD50 Electric Power 115/60/1 230/60/1 200/60/3 230/460/60/3 575/60/3 115/60/1 230/60/1 200/60/3 230/460/60/3 575/60/3 115/60/1 230/60/1 200/60/3 230/460/60/3 575/60/3 115/60/1 230/60/1 200/60/3 230/460/60/3 575/60/3 115/60/1 230/60/1 200/60/3 230/460/60/3 575/60/3 115/60/1 230/60/1 200/60/3 230/460/60/3 575/60/3 115/60/1 230/60/1 200/60/3 230/460/60/3 575/60/3 HP 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/3 1/3 1/3 1/3 1/3 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 – – – – – – – – – – Drive 182 182 182 182 194 183 183 183 183 195 1 1 1 1 61 61 61 61 61 61 61 61 61 61 61 – – – – – – – – – – BD75 HP 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/3 1/3 1/3 1/3 1/3 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 1 1 1 1 1 Drive 184 184 184 184 196 185 185 185 185 186 185 185 185 185 186 186 186 186 186 186 187 187 187 187 187 187 187 187 187 187 91 91 91 91 91 BD100 BD125 BD150 BD175 BD200 BD250 BD300 BD350 BD400 HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP 1/4 200 1/4 188 1/4 191 – – 1/4 212 – – – – – – – 1/4 200 1/4 188 1/4 191 – – 1/4 212 – – – – – – – 1/4 200 1/4 188 1/4 191 – – 1/4 212 – – – – – – – 1/4 200 1/4 188 1/4 191 – – 1/4 212 – – – – – – – 1/4 208 1/4 189 1/4 197 – – 1/4 213 – – – – – – – 1/4 90 1/3 188 1/3 191 1/3 95 1/3 212 1/3 203 3/4 205 1 107 1-1/2 1/4 90 1/3 188 1/3 191 1/3 95 1/3 212 1/3 203 3/4 205 1 107 1-1/2 1/4 90 1/3 188 1/3 191 1/3 95 1/3 212 1/3 203 3/4 205 1 107 1-1/2 1/4 90 1/3 188 1/3 191 1/3 95 1/3 212 1/3 203 3/4 205 1 107 1-1/2 1/4 92 1/3 189 1/3 197 1/3 96 1/3 213 1/3 204 3/4 205 1 107 1-1/2 1/3 90 1/3 202 1/3 95 1/2 96 1/3 102 1/2 204 1 205 1-1/2 105 – 1/3 90 1/3 202 1/3 95 1/2 96 1/3 102 1/2 204 1 205 1-1/2 105 – 1/3 90 1/3 202 1/3 95 1/2 96 1/3 102 1/2 204 1 205 1-1/2 105 2 1/3 90 1/3 202 1/3 95 1/2 96 1/3 102 1/2 204 1 205 1-1/2 105 2 1/3 92 1/3 211 1/3 96 1/2 96 1/3 101 1/2 204 1 205 1-1/2 180 2 1/2 92 1/2 211 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 106 1-1/2 100 – 1/2 92 1/2 211 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 106 1-1/2 100 – 1/2 92 1/2 211 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 106 1-1/2 100 3 1/2 92 1/2 211 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 106 1-1/2 100 3 1/2 92 1/2 211 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 108 1-1/2 210 3 1/2 91 3/4 199 3/4 38 1 192 3/4 16 1 205 – – – – – 1/2 91 3/4 199 3/4 38 1 192 3/4 16 1 205 – – – – – 1/2 91 3/4 199 3/4 38 1 192 3/4 16 1 205 2 108 2 210 5 1/2 91 3/4 199 3/4 38 1 192 3/4 16 1 205 2 108 2 210 5 1/2 91 3/4 199 3/4 38 1 192 3/4 16 1 205 2 108 2 210 5 3/4 91 1 190 1 38 1-1/2 193 1 16 1-1/2 105 – – – – – 3/4 91 1 190 1 38 1-1/2 193 1 16 1-1/2 105 – – – – – 3/4 91 1 190 1 38 1-1/2 193 1 16 1-1/2 105 3 111 3 111 – 3/4 91 1 190 1 38 1-1/2 193 1 16 1-1/2 105 3 111 3 111 – 3/4 91 1 190 1 38 1-1/2 198 1 16 1-1/2 180 3 111 3 111 – 1 91 1-1/2 201 – – – – 1-1/2 105 – – – – – – – 1 91 1-1/2 201 – – – – 1-1/2 105 – – – – – – – 1 91 1-1/2 201 – – 2 80 1-1/2 105 2 108 – – 5 207 – 1 91 1- 1/2 201 – – 2 80 1-1/2 105 2 108 – – 5 207 – 1 91 1-1/2 209 – – 2 80 1-1/2 180 2 108 – – 5 207 – Drive – – – – – 105 105 105 105 180 – – 210 210 210 – – 111 111 111 – – 207 207 207 – – – – – – – – – – ➀ Whenever 200V/1φ, 230V/1φ, 200V3φ, or 230V/3φ is used, it is necessary to specify 200V/230V controls. Whenever 460V (or 575V) 3φ power is used, it is necessary to choose between 200V/230V or 460V (or 575V) controls. The 200V/230V controls will require the installer to provide a 460V (or 575V) to 230V (or 200V), 75VA step-down transformer [if the power exhauster accessory is used, the step-down transformer needs to be 250VA] with the motor starter coil voltage being 230V (or 200V). The 460V (or 575V) controls require no additional transformer (unless the power exhauster accessory is used, then a 460V (or 575V) to 230V, 250VA step-down transformer is needed) with the motor starter coil voltage 24V. ➁ PD units with 460V/3φ power supply are not listed by C.G.A. ➂ All motors used are produced, rated and tested by reputable manufacturers in accordance with NEMA standards and carry the standard warranty of both the motor manufacturer and Modine. All motors are totally enclosed and all single phase motors have built-in thermal overload protection. 25 Heater Parts from ACF Greenhouses MOTOR DATA ➀ ➂ (see page 25) Motor Data and Total Unit Power Requirements – Blower BD Models Voltage HP 1/4 1/3 1/2 3/4 1 1-1/2 2 3 5 115/60/1 Mtr. Mtr. Total Total Mtr. Amps Rpm Amps Watts Amps 230/60/1 200/60/3 230/460/60/3 Mtr. Total Total Mtr. Mtr. Total Total Mtr. Mtr. Total Total Mtr. Rpm Amps Watts Amps Rpm Amps Watts Amps Rpm Amps Watts Amps 575/60/3 Mtr. Total Total Rpm Amps Watts 5.4 5.0 8.5 11.0 13.4 15.4 - 1725 1725 1725 1725 1725 1725 - 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 - 5.7 5.3 8.8 11.3 13.7 15.7 - 390 410 600 870 1080 1490 - 2.7 2.5 3.8 5.5 6.7 7.7 - 2.9 2.7 4.0 5.7 6.9 7.9 - 390 410 600 870 1080 1490 - 1.2 1.9 2.3 2.9 4.0 5.2 6.8 10.6 14.3 1725 1725 1725 1725 1725 1725 1725 1725 1725 1.4 2.1 2.5 3.1 4.2 5.4 7.1 10.8 14.5 370 400 600 840 1100 1500 1950 3300 4400 1.3/0.7 1.6/0.8 2.6/1.3 3.0/1.5 3.8/1.9 5.2/2.6 6.6/3.3 8.8/4.4 13.2/6.6 1725 1725 1725 1725 1725 1725 1725 1725 1725 1.6/0.8 1.8/0.9 2.8/1.4 3.2/1.6 4.0/2.0 5.4/2.7 6.8/3.4 9.0/4.5 13.4/6.7 370 400 600 840 1100 1500 1950 3300 4400 0.6 0.6 0.9 1.1 1.5 1.9 2.3 4.0 5.2 0.7 0.7 1.0 1.2 1.6 2.0 2.4 4.1 5.3 370 400 600 840 1100 1500 1950 3300 4400 Blower Drive Numbers Drive No. C1 C16 C38 C61 C80 C90 C91 C92 C95 C96 C100 C101 C102 C105 C106 C107 C108 C111 C180 C182 C183 C184 C185 C186 C187 Blower Sheave Belt No. Browning Pitch Dia. A29 A48 A41 A30 A45 A35 A33 A36 A42 A43 A50 A50 A49 A54 A52 A45 A52 A52 A54 A36 A33 A43 A37 A38 A35 4 8 6 4 7 6 4 6 7 7 8 9 9 10 9 6 9 8 10 8 6 10 7 7 5 Motor Sheave Max. Pitch Dia. Bore Bore 3/4 1 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 1 1 1 1 1 1 1 1 1 3/4 3/4 3/4 3/4 3/4 3/4 2.9 2.9 2.9 2.9 4.4 2.9 2.9 2.9 2.9 2.9 4.4 2.9 2.9 4.4 4.4 2.9 4.4 4.4 4.4 2.9 2.9 2.9 2.9 2.9 2.9 1/2 5/8 5/8 5/8 7/8 1/2 5/8 5/8 1/2 5/8 5/8 5/8 1/2 5/8 5/8 5/8 7/8 1-1/8 7/8 1/2 1/2 1/2 1/2 5/8 5/8 Drive No. C188 C189 C190 C191 C192 C193 C194 C195 C196 C197 C198 C199 C200 C201 C202 C203 C204 C205 C207 C208 C209 C210 C211 C212 C213 Blower Sheave Belt No. Browning Pitch Dia. A38 A39 A35 A49 A40 A47 A37 A33 A44 A50 A47 A34 A39 A40 A35 A51 A52 A46 A51 A40 A40 A51 A36 A58 A59 7 7 4 11 5 8 8 6 10 11 8 4 8 6 5 10 10 7 7 8 6 8 5 14 14 Bore 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 1 1 1 1 3/4 3/4 1 3/4 1 1 Motor Sheave Max. Pitch Dia. Bore 2.9 2.9 2.9 2.9 2.9 4.4 2.9 2.9 2.9 2.9 4.4 2.9 2.9 4.4 2.9 2.9 2.9 2.9 4.4 2.9 4.4 4.4 2.9 2.9 2.9 1/2 5/8 5/8 1/2 5/8 5/8 5/8 5/8 5/8 5/8 7/8 5/8 1/2 5/8 1/2 1/2 5/8 5/8 1-1/8 5/8 7/8 7/8 5/8 1/2 5/8 Rating Plate Identification Model Number Designations MODEL IDENTIFICATION PLATE POWER CODE CONTROL CODE SERIAL NUMBER 01121010692 PD 150AE 01 12 101 10 97 FAN OR BLOWER SUPPLIER CODE 01 Revcor 08 Brookside etc. SERIES IDENTITY NUMBER Identifies which series of controls were furnished on the unit. 150 A E M 01 30 30 01 Serial Number Designations MOTOR SUPPLIER CODE 01 Century 05 Universal etc. PD MODEL NUMBER YEAR OF MANUFACTURE 97 1997 98 1998 etc. WEEK OF MANUFACTURE 10 10th week of 1997 25 25th week of 1997 etc. PD - Propeller Unit BD - Blower Unit Input 150 - 150,000 Btu/hr input 175 - 175,000 Btu/hr input 250 - 250,000 Btu/hr input etc. Heat Exchanger A - Aluminized S - Stainless Steel Control Code 30 - Complete Control Code descriptions are shown on page 27 Power Code 01 - Complete Power Code descriptions 02 - are shown on page 25 etc. M - Unit is equipped with 2-stage or mechanical modulation Ignition Type A – Standing Pilot E – Intermittent Pilot 26 Heater Parts from ACF Greenhouses CONTROL OPTIONS Propeller and Blower Unit Heaters – PD and BD Models ➀ ➁ ➂ ➃ Control Thermostat Service Voltage Code No. Voltage Control System Description Single-Stage, Standing Pilot, 100% Shut-Off – Utilizes a single-stage combination gas control and thermocouple. Pilot needs to be manually lit initially and stays lit. Two-Stage, Standing Pilot, 100% Shut-Off – Utilizes a two-stage gas control (which fires at 50% or 100% of full rated input) and thermocouple. Pilot needs to be manually lit initially and stays lit. Single-Stage, Intermittent Pilot Ignition, 100% Shut-Off with Continuous Retry – Utilizes a single-stage combination gas control and an ignition control (continuous retry). Pilot is automatically lit on call for heat. Mechanical Modulation with Automatic Pilot Ignition, 100% Shut-Off with Continuous Retry – Utilizes a modulating combination gas control and an ignition control (continuous retry). Pilot is automatically lit whenever there is power to the unit. Modulation range is between 50% and 100% fire; gas control shuts off below 50% fire. Available on BD models only. Two-Stage, Intermittent Pilot Ignition, 100% Shut-Off with Continuous Retry – Utilizes a two-stage combination gas control (which fires at 50% or 100% of full rated input) and an ignition control (continuous retry). Pilot is automatically lit only on call for heat. ➀ ➁ ➂ ➃ Type of Gas 11 12 13 14 81 82 91 92 25 26 83 84 30 31 32 33 85 86 93 94 59 60 89 90 115V 200/230V 460V 575V 115V 200/230V 460V 575V 115V 200/230V 115V 200/230V 115V 200/230V 460V 575V 115V 200/230V 460V 575V 115V 200/230V 115V 200/230V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V 25V natural natural natural natural propane propane propane propane natural natural propane propane natural natural natural natural propane propane propane propane natural natural propane propane 63 64 87 88 115V 200/230V 115V 200/230V 25V 25V 25V 25V natural natural propane propane CGA approved 460V and 575V available on blower units only. All PD and BD models with two-stage or modulating gas controls require a Category II vent system. For units with control systems having fan timer, fan starts 30 seconds (max.) after ignition and shuts down approximately 60 seconds after main burner shuts down. Available on units with up to 1 hp motors or 14 amps @ 115V A.C. Contact factory for applications with units having motors with horsepower ratings above 1 hp or 14 amps @ 115V A.C. Whenever 200V/1φ, 230V/1φ, 200V3φ, or 230V/3φ is used, it is necessary to specify 200V/230V controls. Whenever 460V (or 575V) 3φ power is used, it is necessary to choose between 200V/230V or 460V (or 575V) controls. The 200V/230V controls will require the installer to provide a 460V (or 575V) to 230V (or 200V), 75VA step-down transformer [if the power exhauster accessory is used, the step-down transformer needs to be 250VA] with the motor starter coil voltage being 230V (or 200V). The 460V (or 575V) controls require no additional transformer (unless the power exhauster accessory is used, then a 460V (or 575V) to 230V, 250VA step-down transformer is needed) with the motor starter coil voltage 24V. Electrical Details Supply Voltage Transformer by Modine 115V 200V 230V 460V X X X X 575V X Transformer by Others X X ➀ Control Voltage 115V 200/230V 200/230V 460V 200/230V 575V 200/230V Optional Controls required by others Transformer Motor Starter Gravity Vented Power Exhausted Coil Voltage – – – – 460V/230V,75VA ➀ – 575V/230V,75VA ➀ – – – 460V/230V,250VA 460V/230V,250VA 575V/230V,250VA 575V/230V,250VA – 200V 230V 24V 230V ➀ 24V 230V ➀ 460V(575V)/200V transformer as an alternative is okay. Motor starter coil then needs to be 200V also. Control Operating Sequence For Standing Pilot (with Pilot Lit) Upon a call for heat from thermostat, power is supplied to the combination gas control and at the same time power is supplied to the fan timer. The main burner should light immediately. The fan motor will start in 15 to 45 seconds. When the thermostat has been satisfied, power is turned off to the combination gas control and fan timer. The main burner will go out but the pilot will continue to burn. The fan motor will continue to operate for 45 to 75 seconds to allow the heat exchanger to cool down. For Intermittent Pilot Upon a call for heat from the thermostat, power is supplied to the ignition control and at the same time power is supplied to the fan timer. Sparking will start at the pilot immediately and at the same time the first operator of the combination gas control opens to allow gas to flow to the pilot burner. The pilot flame should light and be sensed (proven) in a few seconds. As soon as the pilot flame is sensed the sparking will stop and the second operator of the combination gas control will open allowing gas to flow to the main burner. In 15 to 45 seconds from the time the thermostat called for heat the fan motor will start. On systems utilizing control codes 30-33, 85, 86, 93 or 94, the system will attempt to light the pilot for 70 seconds once there is a demand for heat. If the pilot is not sensed for any reason, the ignition control will wait for a predetermined time with the combination gas control closed and no spark. After the predetermined time lapses, the cycle will begin again. The time that lapses between cycles is at pre-programmed intervals (approximately 6 minutes). This will continue indefinitely until the pilot flame is sensed or until power is interrupted to the system. When the thermostat has been satisfied, power is turned off to the ignition control and the combination gas control, so both the main gas and pilot gas are turned off. The fan will continue to operate for 45 to 75 seconds to allow the heat exchanger to cool down. Two-Stage Control Systems The thermostat will start the unit with the combination gas control in the first stage (50% of normal input). If the thermostat senses a further drop in temperature the second stage (100% of normal input) of the combination gas control will be energized. When the thermostat senses an increase in temperature the combination gas control will be returned to the first stage operation. Mechanical Modulation Systems When power is turned on the pilot is automatically lit. When the sensing bulb attached to the combination gas control senses a drop in temperature the valve will open at 50% of normal input. If the temperature drops further the valve will open further. As the temperature rises the valve will return to 50% of normal input. If the temperature rises further the valve will close. 27 Heater Parts from ACF Greenhouses Warranty Seller warrants its products to be free from defects in material and workmanship, EXCLUSIVE, HOWEVER, of failures attributable to the use of materials substituted under emergency conditions for materials normally employed. This warranty covers replacement of any parts furnished from the factory of Seller, but does not cover labor of any kind and materials not furnished by Seller, or any charges for any such labor or materials, whether such labor, materials or charges thereon are due to replacement of parts, adjustments, repairs, or any other work done. This warranty does not apply to any equipment which shall have been repaired or altered outside the factory of Seller in any way so as, in the judgment of Seller, to affect its stability, nor which has been subjected to misuse, negligence, or operating conditions in excess of those for which such equipment was designed. This warranty does not cover the effects of physical or chemical properties of water or steam or other liquids or gases used in the equipment. BUYER AGREES THAT SELLER’S WARRANTY OF ITS PRODUCTS TO BE FREE FROM DEFECT IN MATERIAL AND WORKMANSHIP, AS LIMITED HEREIN, SHALL BE IN LIEU OF AND EXCLUSIVE OF ALL OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WHETHER ARISING FROM LAW, COURSE OF DEALING, USAGE OF TRADE, OR OTHERWISE, THERE ARE NO OTHER WARRANTIES, INCLUDING WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE, WHICH EXTEND BEYOND THE PRODUCT DESCRIPTION CONFIRMED BY BUYER AND SELLER AS OF THE DATE OF FINAL AGREEMENT. This warranty is void if the input to the product exceeds the rated input as indicated on the product serial plate by more than 5% on gas-fired and oil-fired units, or if the product in the judgment of SELLER has been installed in a corrosive atmosphere, or subjected to corrosive fluids or gases, been subjected to misuse, negligence, accident, excessive thermal shock, excessive humidity, physical damage, impact, abrasion, unauthorized alterations, or operation contrary to SELLER’S printed instructions, or if the serial number has been altered, defaced or removed. Heat Exchangers For Seller’s non-separated combustion gas-fired unit heaters and packaged rooftop units BUYER’S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY HEAT EXCHANGER WHICH SHALL, WITHIN TEN YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN TEN YEARS FROM DATE OF RESALE BY BUYER OR ANY OTHER USER, WITHIN TEN YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN ONE HUNDRED TWENTY-SIX MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. FOR GAS-FIRED PRODUCTS INSTALLED IN HIGH HUMIDITY APPLICATIONS AND UTILIZING STAINLESS STEEL HEAT EXCHANGERS, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO TEN YEARS FROM DATE OF SHIPMENT FROM SELLER. For Seller's Low Intensity Gas-Fired Infrared Heaters BUYER'S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY HEAT EXCHANGER WHICH SHALL, WITHIN FIVE YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN FIVE YEARS FROM DATE OF RESALE BY BUYER OR ANY OTHER USER, WITHIN FIVE YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN 66 MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER'S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. Heat Exchanger (Condensers) for all Seller’s products except non-separated combustion gas-fired unit heaters and infrared heaters, and Burners and Sheet Metal for all products. BUYER’S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY HEAT EXCHANGER (CONDENSER) OR BURNER WHICH SHALL, WITHIN ONE YEAR FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN ONE YEAR FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. All Other Components Excluding Heat Exchanger (Condenser), Burner, and Sheet Metal All Seller Heating Products except St. Paul Produced products, Packaged Rooftop Units, and High Intensity Gas-Fired Infrared Heaters BUYER’S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY PART OR PARTS WHICH SHALL, WITHIN TWO YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN TWO YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN THIRTY MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. St. Paul Produced Products, Packaged Rooftop Units, and High Intensity GasFired Infrared Heaters BUYER’S REMEDY FOR BREACH OF WARRANTY EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW IS LIMITED TO REPAIR OR REPLACEMENT AT THE SELLER’S OPTION ANY PART OR PARTS WHICH SHALL WITHIN A PERIOD OF ONE YEAR FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN ONE YEAR FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN 18 MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF THE SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE. BUYER AGREES THAT IN NO EVENT WILL SELLER BE LIABLE FOR COSTS OF PROCESSING, LOST PROFITS, INJURY TO GOODWILL, OR ANY OTHER CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY KIND RESULTING FROM THE ORDER OR USE OF ITS PRODUCT, WHETHER ARISING FROM BREACH OF WARRANTY, NONCONFORMITY TO ORDERED SPECIFICATIONS, DELAY IN DELIVERY, OR ANY LOSS SUSTAINED BY THE BUYER. Cancellation – Inspection – Rejection Orders for material or equipment are not cancelable, either in whole or part, nor is material returnable for credit. Seller will replace any material or equipment not conforming to the product description as agreed upon by Buyer and Seller as of the data of shipment only if the Buyer notifies Seller, at the address on the Seller’s INVOICE, of the particular details of non-conformance or defect of such material of equipment, by written or electronic notice, either before or immediately upon delivery, and only if such nonconforming material or equipment is returned, sold, or otherwise disposed of in accordance with instructions of Seller. Buyer agrees to inspect all of the ordered material or equipment either before or upon delivery and waives all his rights to reject or refuse to accept any non-conforming material or equipment unless notice is given to Seller in the aforesaid time and manner. Buyer may inspect the ordered material at Seller’s plant in an area designated by Seller. Buyer agrees that the right of rejection of non-conforming material or equipment, as limited herein, and the right to replacement by Seller with material or equipment, as limited herein, and the right to replacement be Seller with material or equipment conforming to the ordered specifications, are exclusive of all other remedies provided by law. Written authorization must be issued by Seller before any material is returned to its plant. Governing Law It is agreed that the parties hereto intend that all questions as to validity, interpretation, and required performance arising out of this contract are to be governed by the laws of the State of Wisconsin (Uniform Commercial Code). As Modine Manufacturing Company has a continuous product improvement program, it reserves the right to change design and specifications without notice. Commercial HVAC&R Division Modine Manufacturing Company 1221 Magnolia Avenue Buena Vista, Virginia 24416 Phone: 1.800.828.4328 (HEAT) Fax: 540.261.1903 (Service & Parts) www.modine.com © Modine Manufacturing Company 2002 3/02 - 24M Litho in USA Heater Parts from ACF Greenhouses
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