Morgan And Company Hearthstone 8470 Users Manual

2015-02-09

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Morgan (8470)
Non-Catalytic Wood
Fireplace Insert
OWNER'S MANUAL
INSTALLATION AND OPERATING
INSTRUCTIONS
PLEASE READ THIS ENTIRE OWNER’S MANUAL BEFORE YOU INSTALL AND USE
YOUR NEW Morgan WOOD FIREPLACE INSERT. To reduce the risk of fire, follow the
installation instructions. Failure to follow these instructions may result in property damage,
bodily injury, or even death.
CONTACT LOCAL AUTHORITIES HAVING JURISDICTION (BUILDING
DEPARTMENT or FIRE OFFICIALS) ABOUT PERMITS REQUIRED, RESTRICTIONS
AND INSTALLATION INSPECTION IN YOUR AREA.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE!
Morgan Model# 8470
6400-40445
Revised: 11/21/07
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
1
TABLE OF CONTENTS
INTRODUCING YOUR MORGAN WOOD FIREPLACE INSERT................................................. 3
CODES...................................................................................................................................................... 4
SAFETY INFORMATION ............................................................................................................................. 4
SPECIFICATIONS ....................................................................................................................................... 6
SETTING UP YOUR MORGAN WOOD FIREPLACE INSERT...................................................... 7
UNPACKING ............................................................................................................................................. 7
INSTALLING YOUR FIREPLACE INSERT..................................................................................................... 7
HEARTH REQUIREMENTS AND FLOOR PROTECTION ................................................................................ 7
Venting Components and Configuration ...................................................................................... 10
Connecting to a Prefabricated Metal Chimney............................................................................. 11
Connection To A Masonry Chimney............................................................................................ 13
OPERATING YOUR MORGAN WOOD FIREPLACE INSERT.................................................... 14
CONTROLS AND FEATURES.................................................................................................................... 14
CHOOSING FIREWOOD............................................................................................................................ 14
BUILDING A FIRE................................................................................................................................... 15
BREAKING IN YOUR WOOD FIREPLACE INSERT ..................................................................................... 15
MAINTENANCE ................................................................................................................................. 17
TROUBLESHOOTING........................................................................................................................ 18
REPLACEMENT PARTS............................................................................................................................ 21
SAFETY LABEL....................................................................................................................................... 22
HearthStone’s Thermo-Ceramic Baffle System
To enhance the combustion efficienc
y
and reduce the emissions of the fire in
y
our stove HearthStone QHHP, Inc.
has developed an advanced THERMO-CERAMIC baffle s
y
stem. This s
y
stem uses a li
g
htwei
g
ht, durable ceramic
material above the burner tubes to maintain the high temperatures in the secondar
y
combustion area and
maintain the low emission – hi
g
h efficienc
y
combustion
y
ou desire. This new technolo
gy
will not corrode, rust
dissolve or lose its strength, however it is vulnerable to puncture or cracking due to rough handling.
PLEASE EXERCISE CARE WHEN LOADING WOOD OR CLEANING YOUR STOVE,
NOT TO DAMAGE THE Thermo-Ceramic BAFFLE
Located directl
y
above the burner tubes in the firebox, this white sheet of material will break if wood or cleanin
g
brushes impact it. Be careful when loadin
g
and cleanin
g
y
our stove to not break this material. If this piece has
been fractured or a hole is punctured, it will cause the stove to function improperl
y
. You must replace the board
through a qualified HearthStone dealer.
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
2
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
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Introducing Your
Morgan Wood Fireplace Insert
Congratulations! You have just invested in a most unique
wood burning Fireplace Insert – the Morgan Wood
Burning Fireplace Insert from HearthStone Quality Home
Heating Products Inc®. The Morgan Model –8470 is a
clean burning EPA certified, non-catalytic wood burning
Fireplace Insert. You can be proud to join the
HearthStone family with our Premier Cast Iron Wood
Burning Fireplace Insert. The generous depth and width
allows for loading of wood through the front door up to
18 inches long!
Your purchase insures years of clean, comfortable heat
with minimal maintenance. You will receive the benefits
of the most advanced technology in wood burning without
the cost and maintenance requirements of a catalytic
Fireplace Insert. The Morgan blends modern technology
with the unique beauty and heating qualities of soapstone
and cast iron, long known for its even heat production and
long heat-retaining ability. We trust that you will
appreciate the quality of our handcrafted product.
Please read this manual in its entirety. Its purpose is to
familiarize you with your Fireplace Insert's safe
installation, proper break-in, operation and maintenance.
It contains information that will be useful to you now, and
in years to come, so keep it handy and refer to it as
needed.
Use these instructions as well as national, state, and local
building codes to install your Fireplace Insert. Be sure to
maintain the designated stovepipe and Fireplace Insert
clearances to walls, ceilings, hearth, and other
combustible surfaces. This will help reduce the risk of
fire. Failure to follow these instructions can result in
property damage, bodily injury, and even death.
Keep furniture, drapes, curtains, wood, paper, and other
combustibles far away from the Fireplace Insert. Never
install the Fireplace Insert in a location where gasoline,
kerosene, charcoal lighter fluid or other flammable liquids
are used or stored.
SAFETY NOTICE:
A HOUSE FIRE MAY RESULT IF THIS
FIREPLACE INSERT IS NOT INSTALLED
PROPERLY. FOR YOUR SAFETY,
CAREFULLY FOLLOW THE
INSTALLATION DIRECTIONS.
CONTACT LOCAL BUILDING OR FIRE
OFFICIALS ABOUT RESTRICTIONS
AND INSTALLATION INSPECTION IN
YOUR AREA.
The performance of your Fireplace Insert depends on
many variables. Since all installations are unique, the
general information and operating procedures presented
here can only serve as useful guidelines rather than hard
and fast rules. Should you have any questions, do not
hesitate to contact your dealer for additional information.
Validate your warranty - return your warranty registration
card to HearthStone within 30 days of purchase. Once
your warranty has been validated by returning your
warranty card, contact your dealer for any necessary
warranty service.
This Fireplace Insert is manufactured and warranted by:
HearthStone Quality Home Heating Products Inc®
317 Stafford Ave.
Morrisville, VT. 05661
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
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CODES
When you install your Morgan wood Fireplace Insert, it is
imperative that you adhere to all local codes, which can
be obtained from either of the following two National
sources:
American National Standards Institute, Inc. (ANSI)
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc. (NFPA)
Battery March Park
Quincy, MA 02269
SAFETY INFORMATION
Read and understand this Owner's Manual
thoroughly before installing and using this Fireplace
Insert.
Make sure to install your Fireplace Insert:
According to the manufacturer's recommendations.
In accordance with all applicable codes.
With the proper sized chimney.
When using your Fireplace Insert:
Warn children and others unfamiliar with woodstoves
of the danger of touching hot, radiating surfaces of
your Fireplace Insert. For your additional safety,
obtain hearth and stove guards through your local
dealer.
Follow recommended break-in procedure as outlined
in this manual.
Burn natural wood only. Higher efficiencies and
lower emissions result when burning air-dried,
seasoned wood, as compared to green or freshly cut
wood.
Use caution when loading firewood into a hot stove.
Inspect the stovepipe, chimney connector and
chimney, as recommended.
Follow these safety precautions:
Never modify this Fireplace Insert in any way,
especially the primary air control system.
Never burn kiln dried wood, painted or treated wood,
solvents, trash, plywood, colored or glossy paper,
artificial logs, cardboard, coal, garbage or driftwood.
Especially, do not burn coal in this Fireplace Insert.
Never use gasoline type fuel, kerosene, charcoal
lighter fluid, or other liquid fuels or solid fire starters
to start or invigorate the fire. These fuels can
possibly generate carbon monoxide, which can sap
the supply of oxygen. Keep all such materials away
from the Fireplace Insert.
Never use a wood grate or other device to elevate the
fire.
Do Not allow logs to rest against or otherwise come
in contact with the glass when the door is closed.
Do Not slam the door or use the door to force wood
in to the Fireplace Insert.
Never over-fire your Fireplace Insert
Never put articles of clothing or candles on a hot
Fireplace Insert.
Do Not connect the Fireplace Insert to a flue that is
serving another appliance.
Other safety guidelines
Keep all combustible items such as furniture, drapes,
clothing, and other items, at least 36" (0.92 m) from
the Fireplace Insert
Install a smoke detector, preferably in an area away
from your wood Fireplace Insert.
Keep a fire extinguisher handy. We recommend the
type rated "A B C."
Dispose of ashes properly.
Keep children and pets away from the stove; they
could be burned by touching a hot stove.
Clean your chimney system as needed.
PERIODIC CHECKLIST
Perform each of these tasks at the specified intervals.
At the End of Every Week:
Empty ashes from the firebox (sooner if the firebox
begins to fill up).
At the Beginning of Every Other Month:
A visual inspection of the chimney connector and
chimney for creosote is recommended depending
upon your use of the stove.
Check door seals using the "dollar bill test." - When
the fire is out and the stove is cool, shut the door on a
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
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dollar bill. If the bill pulls out without any resistance,
then your stove’s door isn't sealed properly. To
tighten the seal, change the door gasket
At the End of Every Season:
Dismantle the chimney connector and clean it
thoroughly. Replace any pieces that show signs of
rust or deterioration.
Inspect and, if necessary, clean your chimney.
Thoroughly clean out the inside of the Fireplace
Insert.
Inspect all door gasket material and replace if worn,
frayed, cracked or extremely hard.
EMERGENCY PROCEDURES
If you have a stovepipe or chimney fire, follow these
instructions:
1. If the fire is too threatening, leave the area and call
the fire department immediately! If not, perform the
next two steps.
2. Close the primary air control.
3. Keep the Fireplace Insert door closed!
WARNING
DO NOT ATTEMPT TO PUT OUT A STOVEPIPE
OR CHIMNEY FIRE BY THROWING WATER
ONTO THE STOVE, STOVEPIPE, OR
CHIMNEY. THE EXTREMELY HIGH
TEMPERATURE ASSOCIATED WITH SUCH
FIRES CAN CAUSE INSTANTANEOUS STEAM
AND SERIOUS BODILY HARM.
Once the chimney fire has expired, leave the primary air
control closed and let the fire in the Fireplace Insert die
out completely. The Fireplace Insert should not be fired
again until the Fireplace Insert, stovepipe, and chimney
are all thoroughly inspected for any sign of damage. You
must correct any damage before using your Fireplace
Insert again.
To remove the Morgan for inspection purposes, simply
disconnect the venting from inside the firebox. Carefully
remove the surround from the insert, and slide the insert
away from the fireplace.
SPECIFICATIONS
Maximum Heat Output. 40,000 BTU per hour of
cordwood (based on
independent laboratory test
results).
Size of Heated Area. 1,000 to 1,200 square feet.
Firebox Capacity. 1.7 cubic feet or 36 pounds of
wood (The amount and weight
of wood contained per cubic
foot of firebox volume can
vary from 15 to 36 lbs. per
cubic foot depending on type
of wood, moisture content,
packing density and other
factors. As a constant for
comparison and test purposes,
we are assuming 20 lbs. of
seasoned hardwood per cubic
foot of firebox volume).
Maximum Log Length. 18” (46cm) - front door
Height 20.69" (52.5 cm)
Width 24.88” (63.2 cm)
Depth 14.25”(36 cm)
Front Door Size 18" wide x 11.25" high
(45.7 x 28.5 cm)
Stovepipe Size 6" (152 mm) diameter
Metal Chimney 6" (152 mm) inside diameter
Masonry Chimney 6” (15.2cm) inside diameter
(round flue)
8” x 8” (20 x 20cm) (square
flue)
Flue Exit Top exit only
Actual Weight 349 pounds
Crate Dimensions H-38” (97cm) w-32”
(81 cm) L-32” (81 cm)
Castings Finish Painted Matte; and Porcelain
Enamel (Blue/Black)
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20.02
40.23
41.84
28.99
23.99
9.04
(COLLAR OUT)
19.26
(SURROUND OUT)
23.8
5.42
(COLLAR IN)
24.84
22.02
20.69
14.16
(SURROUND IN)
Shown with optional Surround Cap accessory kit #94-597051
(matte) 94-5970559 (blue/black)
Figure 1 Morgan Dimensions
Setting up Your Morgan
Wood Fireplace Insert
UNPACKING
HearthStone Stoves packages your Morgan Fireplace
Insert with the greatest care, so that it ships safely. Under
certain circumstances, however, damage can occur during
transit and handling. When you receive your Fireplace
Insert, unpack it carefully, inspecting your Fireplace
Insert and all parts for damage. Also, make sure that all
parts are included in the box. If any parts are damaged or
missing, please contact your dealer immediately.
INSTALLING YOUR FIREPLACE INSERT
When Installing this unit in a fireplace, you must attach
the metal label provided (3300-625) to the fireplace prior
to installing the insert. To install the tag,
Make sure that the Fireplace Insert will have enough
clearance to combustible materials that would surround
the insert. These combustibles can include walls, floor,
ceiling, fireplace, and chimney. You must carefully
consider the clearances to all of these combustibles before
actually connecting your Fireplace Insert.
Read this chapter to obtain a sound understanding of how
to properly install your Fireplace Insert.
If you use a close clearance connector pipe, it must be
tested to UL standards and listed. Check the listing of
your pipe for actual clearances. The diagrams in this
manual represent typical installations, but are specific to
the Simpson Dura-Vent DVL brand. Clearances cannot
be reduced without the use of close clearance connector
pipe and/or by protecting the surfaces per NFPA 211
standards.
National Fire Protection Agency
Batterymarch Park
Quincy, MA 02269
1-800-344-3555
1-617-770-3000
Figure 2 Minimum Fireplace Dimensions
HEARTH REQUIREMENTS AND FLOOR
PROTECTION
Combustible flooring must be protected with a covering
of noncombustible material (slate, marble tiles, other
noncombustible material can be used for this purpose).
The floor protection must extend beyond the body of the
Fireplace Insert at the minimum as follows and have a
minimum “R-Value” of 1.0.
Hearth must be of a
non-combustible material
with an "R-Value" of at
least 1.0
From
fuel
door
opening
Figure 3 Hearth Requirements
* Installations in Canada require 18” (45.72 cm) of floor
protection in the front.
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
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HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
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Floor protector’s come with various types of
specifications. To convert a floor protector’s specification
to an R-value, do one of the following:
If the R-value is given, use that value—no
conversion is needed.
If a K-factor is given with a required thickness
(T) in inches, use this formula: R-value = 1/K x
T
If a C-factor is given, use the formula: R-value =
1/C
To determine the R-value of the proposed alternate floor
protector:
Use either the K-factor or the C-factor formula
explained above to convert specifications not
expressed as R-values.
For multiple layers of floor protectors, simply
add the R-values of each layer to determine the
overall R-value of the layers.
If the overall R-value of your setup is greater than the
R-value of the specified floor protector, then your setup is
acceptable.
Noncombustible Material Thickness R-value
Gypsum or plaster board11/2 0.45
Wallboard, Wonderboard, or
Durock 1/2 0.20
Ceramic board (Fiberfrax or Micor) 1/2 1.10
Nominal solid clay brick 1 0.20
Ceramic wall or floor tile 1/4 0.01
Mineral wool insulation21 3.12
Cement mortar 1 0.20
Horizontal still air * 1/8 0.92
1 According to Intertek Testing Services, Inc.
2 According to ASHRAE Handbook of Fundamentals
1977
INSTALLING THE SURROUND
1
2
3
4
Figure 4 Morgan Surround Assembly
To complete the assembly, you will need a Phillips
screwdriver and a 7/16” wrench. The Morgan surround
assembly will come in four sections, with a hardware
package. The four sections will be:
1- Right section
2- Left section
3- Center Top Outer section
4- Center Top Inner section
The hardware package will include:
2- ¼-20x5/8” Hex Screws
4- 10-24x½” Pan, Phillips Screws
2- 10-24x3/8” Flat Phillips Black Oxide Screws
4- 10-24x3/8” Pan, Phillips Black Oxide Screws
2- Surround Leveling Brackets
USE FIGURE 4 AS A REFERENCE, WHEN
ASSEMBLING THE SURROUND
1. Install the left and right surround brackets.
2. Locate and place the Right section (1) face down
on a soft surface.
3. Locate and place the Center Top Inner (4) and
Center Top Outer (3) sections face down in
position adjoining the right section (1).
1. Position the Center Top Inner and Outer
Sections (3+4) of the surround into position as
illustrated in Figure 4. Secure them to the top
panel using the fasteners provide in the zip lock
bag – proper placement of the screws is called
out in Figure 4
2. Repeat steps 1-4 with the Left section (2)
4. Lift the completely assembled surround close the
front of the insert. Locate the four bushings on
the back of the surround. These four bushings
will slide into the receiving slots on the surround
mounting brackets (located on the insert)
5. Lift the surround and place on the insert. Ensure
that the surround has fully seated into the slots,
as the bottom of the surround should be flush
with the bottom of the insert.
6. Use the leveling brackets if needed to keep the
bottom edges of the surround flush to the hearth.
Install the leveling brackets by bolting them into
the square cutout on the back bottom of the
surround using the 10-24x3/8” bolts provided.
Turn the ¼-20 bolts down into the threaded holes
on the bottom of the leveling brackets. These
bolts can now be turned to raise the surround.
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
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Clearances to NFPA 211 Protected Surfaces
You can reduce the clearances to combustible surfaces by
using any National Fire Protection Agency (NFPA)
approved wall protection system. Please refer to NFPA
211 for specifications and complete details. You can
obtain this information directly from NFPA.
Clearances to combustible surfaces can be reduced by
using any NFPA approved wall protection system.
REFER TO NFPA 211 FOR SPECIFIC AND
COMPLETE DETAILS:
National Fire Protection Agency
Battery March Park
Quincy, MA 02269
1-800-344-3555
1-617-770-3000
CLEARANCE TO COMBUSTIBLES
COMBUSTIBLE MANTLE
SIDE WALL
SIDE
TRIM
Figure 5 Clearance to Combustibles
A. side wall = 13”
B. mantle and top trim = 34”
B. mantle/ with mantle shield kit = 22”
C. trim = 3”
REMOVING THE BAFFLE
In order to connect the flue to the Morgan, you will need
to remove and install the baffle. Use Figure 6 to refer to
while removing and replacing the baffle.
BE CAREFUL WHEN HANDLING THE BAFFLE,
NOT TO PUNCTURE THE CERAMIC BOARD
To remove the baffle:
1. Lift the front of the baffle. This relieves the
weight from, and unlocks the shelf tabs.
2. Pull forward to free the baffle.
3. The baffle should now be free to drop down and
pull out of the front door, or rest on the floor of
the insert
Once the baffle is removed from the unit, you will have
direct access to the flue collar, and all venting connections
To install the baffle, reverse the order of removing the
baffle.
Shelf tabs
Baffle
sleeves
Figure 6 Baffle Placement
VENTING COMPONENTS AND CONFIGURATION
It is very important to follow minimum clearances for
chimney connectors to combustibles such as walls and
ceilings when installing the stove near non-
combustible surfaces
Single wall connector is 24 MSG or 25 MSG blued
steel stovepipe.
Double wall connector (close clearance pipe) which
must be used with a listed factory-built “Type HT"
chimney also may be used with a masonry chimney to
reduce clearances, is available from several
manufacturers, your dealer can help you choose.
Some air insulated connector pipe models available
are Simpson Dura Vent DVL and Metalbestos DS.
Security, GSW and Ameritec also have acceptable
close clearance connector pipe.
Chimney connector shall not pass through floor or
ceiling, nor any attic or roof space, closet or similar
concealed space. Where passage through a wall or
partition of combustible construction is desired, the
installation shall conform to NFPA 211 or CAN/CSA
- B365.
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
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It is very important to follow minimum clearances for
chimney connectors to combustibles such as walls and
ceilings when installing the stove near non-
combustible surfaces. Typical chimney connector
clearances are outlined below. The single wall
clearances are generic; the Double wall clearances are
for Simpson Dura Vent DVL, CHECK THE
SPECIFICATIONS FROM THE
MANUFACTURER OF YOUR CONNECTOR.
INSTALLING A VENTING SYSTEM
DO NOT CONNECT THIS UNIT TO ANY AIR
DISTRIBUTION DUCT OR SYSTEM
Secure all joints, including attaching the stovepipe to the
Fireplace Insert's flue collar, with three sheet metal
screws. Install #10 x 1/2" (3 mm x 13 mm) sheet metal
screws into the holes pre-drilled in the flue collar.
Leaving off the screws can cause joints to separate from
the vibration that results from a creosote chimney fire.
Long runs of stovepipe to increase heat dispersal are not
recommended. Using longer lengths of stovepipe or more
connecting elbows than necessary increase the chances of
draft resistance and the accumulation of creosote buildup.
Remember, the NFPA has recommended, minimum
clearances for chimney connectors to combustibles such
as walls and ceilings. Once the Fireplace Insert is
installed at safe distances from these combustible
surfaces, it is important to maintain these connector
clearances for the remainder of the installation.
CONNECTING YOUR WOOD FIREPLACE INSERT
You can install your Morgan to a prefabricated metal
chimney or a masonry chimney. See figure 7 to aid in
connections.
CONNECTING TO A PREFABRICATED METAL
CHIMNEY (A FULL FLUE LINER IS REQUIRED IN CANADA)
IT IS STRONGLY RECOMMENDED THAT THIS
FIREPACE INSERT IS INSTALLED WITH A
CONTINUOUS CHIMNEY LINER WITH A
MINIMUM DIAMETER OF 6” EXTENDING FROM
THE FIREPLACE INSERT TO THE TOP OF THE
CHIMNEY. THE CHIMNEY LINER MUST
CONFORM TO THE CLASS 3 REQUIREMENTS OF
CHIMNEY LINER STANDARDS CAN/ULC-S635 OR
CAN/ULC- S640
You can install the Morgan in a masonry or zero
clearance fireplace. Before installing the stove in a
factory-built fireplace, the fireplace must have the
following characteristics:
1. Listed per UL 127 or ULC S610.
2. Include a full height listed chimney liner meeting
type HT requirements (2100° Fahrenheit) per UL 1777
(United States) or ULC S635 (Canada) standards, or with
a direct flue connector into the first chimney liner section
3. The means to prevent room air passage to the
chimney cavity of the fireplace.
4. Does not disturb the airflow in or within the
fireplace when installed (louvers, or cooling air inlet or
outlet ports must not be blocked).
5. Not be altered in any way, except for the
following:
a. External trim pieces which do not affect
the operation of the fireplace can be removed, providing
they are stored on or within the fireplace for re-assembly
if the insert is removed.
b. The chimney damper can be removed to
install the chimney liner.
6. Must not have blocked circulating chambers (if
available).
7. The means for removing the insert to clean the
chimney flue.
8. Have a permanent metal warning label (provided with
the Morgan—see illustration to the below) attached to the
fireplace by riveting it to the outside wall, stating that the
fireplace must be restored to its original condition for safe
use without the insert.
Remember, you must adhere to all previously described
floor protection requirements when installing into a zero
clearance fireplace.
WARNING:
DO NOT CONNECT THE FIREPLACE INSERT
TO A CHIMNEY FLUE SERVING ANOTHER
APPLIANCE.
Make sure the size of the chimney’s flue is appropriate for
the Morgan. The Morgan requires a 6" (152 mm) inside
diameter flue for new installations. A 6” diameter flue
provides adequate draft and performance. You can use an
8" (203 mm) diameter existing flue with a reducer. An
oversized flue contributes to creosote accumulation. (In
this case, bigger is NOT better.)
When purchasing a prefabricated chimney to install with
your Fireplace Insert, be sure to also purchase from the
same manufacturer the wall pass-through (or ceiling
support package), "T" section package, fire-stops (when
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
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needed), insulation shield, roof flashing, chimney cap,
and any other needed accessories. Follow the
manufacturer’s instructions when installing the chimney
and accessories. In addition, be sure to maintain all
manufacturers’ recommendations for the proper
clearances to the chimney.
There are two ways to install a prefabricated metal
chimney:
An interior installation where the chimney passes
inside the residence through the ceiling and roof.
An exterior installation where the chimney passes
through the wall behind the Fireplace Insert then up
the outside of the residence.
Whenever possible, choose an interior chimney. An
interior chimney heats up more quickly and retains its
heat; thus promotes a better draft and discourages the
formation of creosote. An exterior chimney does not
benefit from the warmth of being surrounded by the
building, so it typically operates at lower flue
temperatures than an interior chimney. An exterior
chimney’s draft is not as strong and may experience
increased creosote accumulation.
REMOVE DAMPER OR WIRE IT OPEN
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
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Typical Installation
Chimney Cap
Storm Collar
Flashing
Masonry Chimney
Adjustable Roof
Clay tile or
other Liner
Flue liner with
required air space
Stainless steel
chimney connector
must extend to
flue liner
Min. 8" masonry
thickness in front
of smoke chamber
Damper plateremoved or fastened inopen position. Seal with non-combustible material.
or other
Min. clearance allowed
with insert listing
Floor protection in accordance
with insert listing
Figure 7 Connecting to a chimney
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
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Surround Caps
Figure 8 Surround Cap Kit # 94-5970510 (matte) or
94-5970559 (blue/black)
Most zero clearance installations will raise the Morgan
approximately 6” off the hearth or floor. In order to finish
the surrounds, HearthStone offers a surround cap kit. See
the illustration in figure 8 to see the placement of the
surround caps .
CONNECTION TO A MASONRY CHIMNEY
Consider two primary elements when connecting your
Fireplace Insert to a masonry chimney: the chimney itself
and the thimble where the stovepipe connects to the
chimney. Use only Code approved masonry chimneys
with a flue liner.
Before connecting to a masonry chimney, hire a
professional to examine the chimney for cracks, loose
mortar, and other signs of deterioration and blockage. If
the chimney needs repair, complete them before installing
and using your Fireplace Insert. Do not install your
Fireplace Insert until the chimney is safe for use.
Make sure the chimney’s cleanout is complete and
working properly. To avoid a loss of draft, the cleanout
must close off completely. If allowed to cool, your
Fireplace Insert will perform poorly and creosote will
build up in the chimney.
Make sure the size of the chimney’s flue is appropriate for
this Fireplace Insert and that it is not too large. Use a
masonry chimney with an 8" x 8" (203 mm x 203 mm)
tile size for best results. An oversized flue will contribute
to the accumulation of creosote.
Use the following checklist to ensure that your masonry
chimney meets these minimum requirements:
Chimney wall construction:
Brick or modular block at least 4" (102 mm) thick.
A rubble or stone wall.
Flue liner:
Minimum thickness of 5/8" (16 mm).
Installed with refractory mortar.
At least 1" (25 mm) air space.
An equivalent flue liner must be a listed chimney
liner system meeting type HT requirements or other
approved material. Interior chimney requirements:
At least 2" (51 mm) clearance to combustible
structure
Fire stops must be installed at the spaces where the
chimney passes through floors and/or ceiling.
Insulation must be 2" (51 mm) from the chimney.
Exterior chimney requirements:
At least 1" (25 mm) clearance to combustible
structure.
Chimney height requirements: (See Illustration)
At least 3 feet (0.9 m) higher than the highest part of
the roof opening through which it passes.
At least 2 feet (0.6 m) higher than any part of the roof
within 10 feet (3 m) measured horizontally from the
top of the chimney. This Fireplace Insert requires a
minimum chimney height of 13 feet (4 m). The
maximum allowable chimney height is 30 feet (9m).
The surround must be sealed to the fireplace front or the
damper area around the chimney liner must be sealed to
prevent room air from entering the chimney cavity of the
fireplace.
WARNING Do not remove bricks or mortar from the
existing fireplace (Exception) Masonry or steel
(including the damper plate) may be removed from the
smoke shelf and adjacent damper frame if necessary to
accommodate a chimney liner, provided their removal
will not weaken the structure of the fireplace and
chimney, and will not reduce protection for clearance to
combustible materials to less then required by the
National Building Code
Operating Your Morgan
Wood Fireplace Insert
WARNING:
HOT WHILE IN OPERATION. KEEP
CHILDREN, CLOTHING AND FURNITURE
AWAY. CONTACT MAY CAUSE SKIN
BURNS.
Please read this entire chapter before lighting your first
fire. It explains the controls and features of your wood
Fireplace Insert, how to choose firewood, and how to
break-in your Fireplace Insert and use it on a daily basis.
CONTROLS AND FEATURES
WARNING: ONLY OPERATE WITH DOOR FULLY
OPEN OR CLOSED. IF DOORS ARE LEFT PARTLY
OPEN, GAS AND FLAME MAY BE DRAWN OUT OF
THE OPENING, CREATING RISKS FROM BOTH
FIRE AND SMOKE
IF OPERATING WITH DOORS FULLY OPEN, YOU
MUST USE THE ACCESSORY SCREEN AVAILIBLE
THROUGH YOUR HEARTHSTONE DEALER
If operating with the door open, some fuels may create
carbon monoxide, which can be hazardous or fatal to your
health. Do not burn anything but clean dry firewood
FRONT DOOR: The front door allows you to load wood
into your Fireplace Insert; a fixed handle allows you to
operate the front door and allows you to latch the front
door closed. The front door can be reversed to open form
either side. To open the door, lift the handle to the 2
o’clock (or 10 o’clock for RH mounted door) position
and pull the door. To latch the doors, push the door
closed tightly then lower the handle to the 4 o’clock (8
o’clock for RH mounted door) position. Pull on the door
handle to make sure it is properly latched.
Reversing the door (Refer to Figure 9)
To switch the door to open from the right, simply remove
the ash lip assembly, and front facade. Remove the two
Phillips head screws holding the door hinges on (A+B in
Figure 9) (use caution, once the last screw is removed
the door will be loose in your hands) Be careful not to
lose the two hinge rivets. Using a Phillips head
screwdriver remove the door catch (C in Figure 9) (There
may be spacer washer behind the catch to provide an
adequate seal. Remove the two screws where the hinges
will go on the left side. Rotate the door 180 degrees, and
put the hinges in place. Reattach the door catch on the
opposite side of the front, using the same screws and
spacer washers if necessary.
Figure 9 Reversing the Door
PRIMARY AIR CONTROL: The handle is located on the
front bottom right of the Fireplace Insert. The primary air
control allows you to regulate the amount of air entering
the firebox. Generally, the more air allowed into the
firebox, the faster and hotter the rate of burn; conversely,
less air creates a slower burn. To fully open the primary
air intake, push the handle as far as it will go to the right
toward the firebox; push the handle as far as it will go to
the left, away from the firebox to close the primary air
control.
INSTALLING AND OPERATING THE OPTIONAL
BLOWER
When using the optional blower, follow the instructions
that are packaged with the blower, to install and operate.
The power cord can be routed to the left or right of the
insert, assuming that you follow the instructions provided.
CHOOSING FIREWOOD
Your Morgan Wood Heater is designed to only burn
firewood-also known as cordwood.
CAUTION:
DO NOT USE CHEMICALS OR FLAMMABLE
FLUIDS SUCH AS GASOLINE, NAPHTHA,
KEROSENE, CHARCOAL LIGHTER FLUID OR
ENGINE OIL TO START A FIRE. DO NOT USE
CHARCOAL, PELLETS, COAL, ARTIFICIAL
LOGS OR ANY OTHER MATERIALS AS FUEL;
THEY ARE NOT SAFE. DO NOT BURN
GARBAGE.
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The quality of your firewood affects heat output, duration
of burn and performance of your Fireplace Insert.
Softwoods generally burn hotter and faster, while
hardwoods burn longer and produce more coals. Density
and moisture content are two critical factors to consider
when purchasing wood for your Fireplace Insert.
The following is a list of wood species and their relative
BTU (British Thermal Unit) content. The higher the BTU
the longer the burn. Firewood with higher BTUs is
generally considered ideal for a wood stove.
HIGH: Apple, Black Birch, Hickory, Locust, White Oak,
Black Beech, Mesquite
MEDIUM HIGH: White Ash, Beech, Yellow Birch,
Sugar Maple, Red Oak
MEDIUM LOW: Black Ash, White Birch, Grey Birch,
Elm, Norway Pine, Pitch Pine, Black Cherry, Soft Maple,
Tamarack
LOW: White Pine, White Cedar, Balsam Fir, Spruce,
Aspen, Basswood, Butternut, Hemlock
Moisture content also plays a key role in the performance
of your stove. Wood freshly cut from a living tree (green
wood) contains a great deal of moisture. As you might
expect, green wood has difficulty burning and should be
seasoned before using it in your wood stove. To properly
season green wood, it should be split, stacked and allowed
to air dry for a period of one year.
Stack the firewood on skids or blocks to keep it off the
ground, cover only the top of the stack. Plastic or tarps
that cover the sides of the woodpile trap moisture and
prevent the wood from drying. As for stacking, an old
Vermonter said, "The spaces between the logs should be
large enough for a mouse to get through, but not for the
cat that's chasing it."
Firewood should not be stored within the Fireplace
Insert's specified clearances to combustible materials.
BUILDING A FIRE
Once you understand the controls of your wood Fireplace
Insert and have chosen the appropriate firewood, you are
ready to start a fire.
BREAKING IN YOUR WOOD FIREPLACE INSERT
It is imperative that your Fireplace Insert be "broken in"
slowly. Cast iron must be "seasoned"; over-firing a new
Fireplace Insert may cause castings to crack or may
damage other Fireplace Insert parts. Moisture in the
soapstone must be driven out slowly to minimize the
“shock” to the stone of its first exposure to high firebox
temperatures. In addition, the asbestos-free furnace
cement must be cured slowly to insure adequate sealing
and bonding.
When you light your first fires, the wood Fireplace Insert
will emit some smoke and fumes. This is normal “off-
gassing” of the paints and oils used when manufacturing
the wood Fireplace Insert. If you find it necessary, open a
few windows to vent your room. The smoke and fumes
will usually subside after 10 to 20 minutes of operation.
The odor and smoke will end once the Fireplace Insert is
“cured”.
The first fires may produce other odors from impurities
that exist in the area immediately surrounding the
Fireplace Insert. Some of these impurities can be
cleaning solvents, paint solvents, cigarettes, smoke, pet
hair, dust, adhesives, a new carpet, and new textiles.
These odors will dissipate over time. You can alleviate
these odors by opening a few windows or otherwise
creating additional ventilation around your Fireplace
Insert. If any odor persists, contact your dealer or an
authorized service technician.
If you adhere to the following break-in procedure, as well
as all other operating procedures in this manual, the cast
iron and soapstone components of your Fireplace Insert
will give you many years of trouble-free use. With use,
the color of the soapstone may change and small fractures
may appear on the surface of the stone. These changes
will only add character and distinction to your Fireplace
Insert.
Avoid the following conditions that can cause the
soapstone or cast iron pieces to break:
Do not throw wood into the Fireplace Insert.
Do not use the door as leverage to force wood into
the Fireplace Insert.
Do not load wood that is encrusted with ice into a
burning stove as the thermal shock can cause
damage.
Do not use a manufactured grate. Burn the fire
directly on the soapstone that lines the bottom of the
firebox.
The bottom layer of soapstone in the firebox is intended
to prevent thermal stress and should remain in place in the
fire box at all times.
BUILDING A BREAK IN FIRE
1) Open the front door and place five or six
double sheets of tightly twisted newspaper
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in the center of the firebox. Arrange
kindling in a crisscross pattern over the
newspaper. Kindling should be
approximately ten pieces, 1/2" (13 mm) in
diameter and 10" to 18" (254 mm to 457
mm) long.
2) Fully open the primary air control by
pushing the control handle fully to the right,
away from the firebox.
3) Light the paper under the kindling. Leave
the front door slightly ajar momentarily until
the kindling has started to burn and draft
begins to pull.
4) Close the door and allow the fire to burn.
Keep the front door closed while the
Fireplace Insert is in use.
5) KEEP A WATCHFUL EYE ON YOUR
FIREPLACE INSERT to maintain a steady,
low-heat fire. Your first fire should make
the Fireplace Insert warm but not hot to the
touch. At most, a few small chunks of
wood should be added to the fire to reach
safe break-in temperatures.
6) Once the Fireplace Insert is warm but not
hot to the touch, close the primary air
control by pushing it fully to the left to
allow the fire to die out completely.
7) Let the Fireplace Insert return to room
temperature.
Your first fire and first fire each season thereafter should
be built and maintained as outlined above. Your patience
will be rewarded by a properly seasoned Fireplace Insert.
NOTE: Because of the cool flue gas temperatures present
during the break-in procedure, creosote may build up
quickly. Your window may get dirty. A good hot fire will
clean it. We recommend a visual inspection (and cleaning
if necessary) of your stovepipe and chimney once the
break-in procedure is completed.
NORMAL OPERATION
If your Fireplace Insert is not used continuously or has not
been used in quite some time, follow the break-in
procedure at least once to minimize the stress of a hot fire
on a cold Fireplace Insert before proceeding with normal
operation. We recommend one break-in fire at the start of
each heating season.
BUILDING A FIRE FOR EVERYDAY USE
1) Open the front door and place five or six double
sheets of tightly twisted newspaper in the center
of the firebox. Arrange kindling in a crisscross
pattern over the newspaper. Kindling should be
approximately ten pieces, 1/2" (13 mm) in
diameter and 10" to 18" (254 to 457 mm) long.
2) Fully open the primary air control by pushing it
completely to the right, away from the firebox.
3) Light the paper under the kindling. Leave the
front door slightly ajar momentarily until the
kindling has started to burn and draft begins to
pull.
4) Close the door and allow the fire to burn.
5) Once the kindling is burning, open the front door
and add logs, small at first, to build the fire up.
Make sure to keep the logs away from the glass
in front in order for the air-wash system to work
properly. Otherwise, keep the door closed while
the stove is in use.
6) Once the fire is burning well, use the primary air
control to regulate the desired rate of burn.
Pushing the handle to the right opens the
PRIMARY AIR CONTROL for a high rate of
burn or pushing it to the left for a low rate of
burn.
Note: When opening the front door to reload or
re-arrange logs, it is advisable to open the door just
a crack, pause for a moment then open the door
completely. This procedure will allow the firebox
to clear of smoke before the door is opened fully.
Also, reloading on a bed of hot, red coals reduces
smoking time and will bring fresh fuel up to a high
temperature rapidly.
OVER-FIRE CAUTION
Over-firing means the Fireplace Insert is operating at
temperatures above the recommended temperatures
outlined above in the BURN RATE section. Over-firing
should be carefully avoided since it will cause damage to
the Fireplace Insert. Symptoms of over-firing include
short burn times, a roaring sound in the Fireplace Insert or
stovepipe, and discoloration of the stovepipe.
Over-firing can be caused by excessive draft,
inappropriate fuel, and operator error. Correct an over-
fire situation as follows:
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EXCESSIVE DRAFT: Contact your dealer to
have a draft reading taken. Any draft in excess of 0.1 wc
requires a damper in the stovepipe. Some installations
may require more than one damper.
INAPPROPRIATE FUEL: Do not burn coal,
kiln dried lumber, wax logs or anything other than natural
cordwood.
OPERATOR ERROR: Make sure all the gaskets
are in good condition. Replace worn out or compressed
gaskets. Do not burn the Fireplace Insert with the front
door in the open position.
Monitoring the temperature of the surfaces is the best way
to determine if the Fireplace Insert is over-firing. If you
suspect that your Fireplace Insert is over-firing, contact
your dealer immediately. Damage done by over-firing
is not covered by your warranty. Results of over-firing
can include: warped or burned out internal parts, cracked
stones, discolored or warped external parts, and damaged
enamel.
NOTE: ANY SYMPTOMS OF OVER-FIRING
WILL VOID YOUR WARRANTY!!
MAINTENANCE
Do not over-fire the Fireplace Insert. (refer to page 16).
CREOSOTE FORMATION AND NEED FOR
REMOVAL
When wood is burned slowly, it produces tar and other
organic vapors, which combine with expelled moisture to
form creosote. These creosote vapors condense in the
relatively cool chimney flue of a slow-burning fire. As a
result, creosote residue accumulates on the flue lining.
When ignited, this creosote makes an extremely hot fire,
which may damage the chimney or even destroy the
house. When burning wood, the chimney connector and
chimney should be inspected at least once every two
months during the heating season to determine if a
creosote buildup has occurred.
To prevent the buildup of creosote:
1. Burn the Fireplace Insert with the primary air
control fully open for 35 - 45 minutes daily to burn out
creosote deposits from within the Fireplace Insert and the
venting system.
2. After reloading with wood, burn the
Fireplace Insert with the primary air control fully open for
20 to 30 minutes. This manner of operation ensures early
engagement of the secondary combustion system which,
when engaged, minimizes creosote buildup in the
chimney.
The stovepipe connector and chimney should be inspected
at least monthly during the heating season to determine if
a creosote build-up has occurred. If a creosote residue
greater that 1/4" (6 mm) has accumulated, it should be
removed to reduce the risk of a chimney fire.
If your glass is remaining dirty, your operating
temperatures are low; therefore, there is a higher risk of
creosote buildup.
The venting system must be inspected at the Fireplace
Insert connection and at the chimney top. Cooler surfaces
tend to build creosote deposits quicker, so it is important
to check the chimney at the top (where it is coolest) as
well as from the bottom near the Fireplace Insert.
Accumulated creosote should be removed with a cleaning
brush specifically designed for the type of chimney in use.
A certified chimney sweep should be used to perform this
service. Contact your dealer for the name of a certified
chimney sweep in your area (your dealer may be a
certified sweep!).
It is also recommended that before each heating season
the entire system be professionally inspected, cleaned and
repaired, if necessary.
GASKETS
Gasket material should normally be replaced every two to
three seasons, depending on Fireplace Insert use. If the
door seal is loose, a new gasket will assure a tight seal
and improved Fireplace Insert performance. Contact your
dealer for a gasket kit that includes instructions and
gaskets for your Fireplace Insert.
The procedure for replacing gaskets on the glass is
reviewed below under “Glass”.
To replace door gaskets, first remove the old gaskets with
a utility or putty knife. Clean all gasket channels with a
wire brush. Apply gasket cement to the channels and
push the new gasket into place without stretching the
gasket material. The door should be shut immediately to
fully press the gasket into place and assure a positive seal.
GLASS
Do not operate the Fireplace Insert with a broken door
glass. Do not abuse the front door by striking or
slamming.
When necessary, the glass can be cleaned with low
alkaline content commercial stove glass cleaners, which
are available from your local dealer. Never attempt to
clean the glass while the fire is burning or the glass is hot.
Most deposits can be cleaned by following the
instructions provided with the cleaner. To clean heavier
deposits, remove the top hinge and lift the door straight
up and off the Fireplace Insert (take care to save hardware
for reuse). Lay the door face down on a workbench or
table. Apply the cleaner to the glass and allow it to set for
a few minutes. By laying the door flat, it will allow the
cleaner to penetrate rather than running off the surface of
the glass. Wipe the cleaner off with a soft cloth.
Important: scratching or etching the glass will
weaken the integrity of the glass. Do not use a
razor blade, steel wool, or any other abrasive
material to clean the glass. Use low alkaline
content cleaners only.
The front door glass is a ceramic, shock-resistant glass,
made specifically for use in woodstoves. Do not use any
replacement glass other than the ceramic glass
manufactured and supplied for use in this woodstove.
Replacement glass is available through your local dealer.
The door glass should be replaced immediately if broken.
Contact your local dealer for replacement glass, which is
accompanied with instructions and everything needed for
the repair. If you replace the glass yourself, wear work
gloves and safety glasses.
The procedure for glass and glass gasket replacement is as
follows: Refer to Figure 9.
1. Remove the door by removing the top hinge
screw and lifting the door straight up off the
bottom hinge.
2. Place the door face down on a flat, smooth
surface.
3. Apply penetrating oil to the screws.. Remove the
screws to separate the glass from the door.
4. Carefully lift the damaged glass from the door
and discard.
5. Replace the screws.
6. Install the door.
WARNING Do not use substitute materials when
replacing the glass or any door components. Only
authorized HearthStone components should be used.
Glass specifications 18-1/2” x 12” x5mm neoceram
DOOR, INNER FRAME (5470-040)
GLASS (3030-039)
DOOR, OUTER FRAME (5470-042)
TAPE GASKET (3160-080)
#8-32 x 3/8 S-TAP SCREW (8x)
( 2 PER SIDE)
Figure 10 Glass Replacement
CAST IRON
Exterior cast iron parts are either painted with black, high-
temperature stove paint or porcelainized with an enamel
finish in various colors.
Use black, high-temperature stove paint (satin black by
Stovebright) to touch up and maintain the original
appearance of painted cast iron. Use a damp sponge to
wipe clean. Dry the cast iron thoroughly to prevent
rusting.
Enamel castings can be cleaned with a standard glass
cleaner. With time and use, a very fine, subtle network of
crazed lines may appear seemingly beneath the surface of
the enamel. Crazing is a natural predictable process and
does not represent a flaw.
TROUBLESHOOTING
Your Heating Needs
Virtually all woodstove operators experience basic
common problems at one time or another. Most are
correctable and generally require only a minor adjustment
of the stove, installation, or operating technique. In cases
where weather conditions dramatically affect stove
performance, the problems are typically temporary and
solve themselves once the weather changes.
If you question whether your Fireplace Insert is producing
adequate heat, the best way to troubleshoot the problem is
to monitor the temperature of the stack. A 400 degree F
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(200 degree C) stovepipe confirms the Fireplace Insert is
supplying sufficient heat. Keep in mind that your house
itself will regulate room/house temperatures. How well
the walls, floors and ceilings are insulated, the number
and size of glass windows, the tightness of outside doors,
and the construction or style of your house (vaulted
ceilings or other open spaces which collect large
percentages of heat, ceiling fans, etc.) all are determining
factors of room temperature.
Your Fireplace Insert's performance is also dependant on
its installation. One common cause of poor performance
is an oversized chimney flue. Oversized chimney flues
result in decreased pressure, which prevents the smoke
from rising out the chimney. Oversized flues are also
more difficult to heat effectively, especially when burning
a high efficiency Fireplace Insert. Cool flue temperatures
inhibit the establishment of a strong draft (and encourage
the accumulation of creosote). The lack of a strong draft
will cause the fire to die down and may even force the
smoke to pour into the room. If your chimney is the
proper size and a strong draft is not easily established,
there is the possibility of the chimney being too cold.
Again, hot chimneys promote a stronger draft.
Other draft guidelines are as follows:
AN "AIRTIGHT" HOUSE: If your home is super-
insulated or especially well sealed, the (infiltration) air
supply to the interior of the house may be inadequate.
This phenomenon of air starvation within the building can
be exacerbated if exhaust fans, such as clothes dryers,
bathroom fans or cookstove exhaust fans, are in operation
within the home.
TALL TREES OR BUILDINGS: These obstructions,
when located in proximity to the top of the chimney can
cause chronic or occasional downdrafts. When selecting
a site for a new chimney, take care to consider the
placement of other objects near the proposed chimney
location.
WIND VELOCITY: Generally, the stronger and
steadier a wind, the stronger (better) the draft. However,
"gusty" wind conditions may cause erratic downdrafts.
BAROMETRIC PRESSURE: Chimney drafts are
typically sluggish on balmy, wet or muggy days. This is a
weather-related phenomenon, which generally is self-
correcting as the weather changes.
BRISKNESS OF FIRE: The hotter the fire in your
Fireplace Insert, the hotter your chimney and, therefore,
the stronger the draft.
BREAKS IN THE VENTING SYSTEM: An unsealed
clean-out door at the bottom of the chimney, leaky
stovepipe joints, a poor stovepipe-to-thimble connection,
or a leaky chimney may cause inadequate draft.
SEASONAL FACTORS: Early fall and late spring are
generally difficult seasons in which to establish proper
drafts. The colder the outside air is (relative to room
temperatures) the stronger the draft.
Operating the Fireplace Insert
There are days when a draft is not easily established. As
outlined above, seasonal factors or a cold chimney may be
the cause. Try starting the fire by using small kindling
and fuel to obtain a quick, hot fire. Tend the fire
frequently with small fuel until the chimney is hot and the
draft is well established.
DISPOSAL OF ASHES
Ashes should be placed in a metal container with a
tight fitting lid. The closed container of ashes should
be placed on a non-combustible floor or on the
ground, well away from all combustible materials,
pending final disposal. If ashes are disposed of by
burial in soil or otherwise locally dispersed, they
should be retained in the closed container until all
cinders have thoroughly cooled.
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TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSE SOLUTIONS
STOVE SMOKES Operating Technique Fully open the primary air control one minute before opening doors.
Cold Chimney Preheat the chimney when first starting a fire.
Blocked Chimney Examine the chimney and stovepipe for blockage or creosote
accumulations.
Oversized Chimney Reline the chimney to the appropriate diameter
Undersized Chimney Install a draft inducer or replace the chimney.
Chimney Too Short Lengthen the chimney.
Air Infiltration Into The
Chimney
Seal chimney connections and openings in clean-out doors.
More Than One Appliance
Connected to the Flue
Disconnect all other appliances and seal openings.
BACK-PUFFING OR
GAS EXPLOSIONS
Operating Technique Fully open the primary air control one minute before opening the
door and keep it fully open for a few minutes after reloading.
Extra Low Burn Rate Burn the Fireplace Insert at a higher burn rate.
Chimney Down-draft Install a chimney cap.
Excessive Ash Build-up Empty ashes more frequently.
UNCONTROLLED
OR SHORT BURN
Unsealed or Open Door
Close the door tightly or replace the gaskets.
Excessive Draft Check the installation. Operate at LOW BURN. Install stovepipe
damper.
Deteriorated Cement Seals Reseal the Fireplace Insert with furnace cement.
Extra Long Chimney Shorten the chimney. Install stovepipe damper.
Oversized Chimney Reline the chimney to the proper diameter.
High Winds or Hilltop
Location:
Install a chimney cap.
Excessive Draft Draft in excess of 0.1 wc should be corrected with a stovepipe
damper
INSUFFICIENT HEAT Poor Quality or Green
Wood
Use only air-dried wood, preferably dried at least one year.
Low Burn Rate Operate the Fireplace Insert at a higher burn rate.
Air Insulated Chimney Replace with a pre-fabricated insulated chimney system or a
properly sized masonry chimney.
Cold Exterior Chimney Reline or insulate the chimney.
Leaky Stovepipe or
Chimney
Check the installation.
Too Much Heat Loss From
House
Caulk windows, seal openings in home.
BLISTERING OF
ENAMEL CASTING
Operating Technique Do not over-fire the Fireplace Insert. Monitor Fireplace Insert
temperatures. Use seasoned wood only.
Excessive Draft Check the DRAFT. A damper may be required. Operate the
Fireplace Insert at a LOW BURN range.
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REPLACEMENT PARTS & OPTIONAL ACCESSORIES
PART NUMBER: DESCRIPTION: PART NUMBER: DESCRIPTION:
CASTINGS:
STEEL PARTS:
2410-700
BOTTOM (REAR SECTION) 5470-005
5470-010 LEVELING SKID
LEVELING CHANNEL
2410-705 BOTTOM (FRONT SECTION) 5470-015 BOTTOM AIR SHROUD
2410-710 PRIMARY AIR SLIDER 5470-020 PRIMARY AIR HANDLE
2410-715 BACK
2410-720 LEFT SIDE 5470-025 LOWER SURR. BRACKET, LEFT
2410-725 RIGHT SIDE 5470-027 LOWER SURR. BRACKET, RT
2410-730 ASH LIP/BLOWER, LEFT 5470-028
5470-030 FRONT ASH LIP BRKT, LEFT
FRONT ASH LIP BRKT, RT
2410-732 ASH LIP/BLOWER, RIGHT 5470-032 WINDOW SILL BRACKET
2410-735 ASH LIP/BLOWER, FRONT
2410-740 ASH LIP/BLOWER, TOP 5470-034 ASH LIP SCREEN
2410-750 PRIMARY AIR MANIFOLD 5470-035 REAR AIR SHROUD
2410-760 FRONT 5470-040 DOOR INNER FRAME
2410-765 FRONT FAÇADE 5470-042 DOOR, OUTER FRAME
2410-770 SECONDARY AIR MANIFOLD 5470-045 HINGE
2410-780 TOP (REAR SECTION) 5470-049 SURR. CONNECTOR PLATE
2410-785 TOP (FRONT SECTION) 5470-050 DOOR CATCH
2410-790 FLUE COLLAR 5470-055 FIRE BRICK CLIP, REAR
5470-057 FIRE BRICK CLIP, SIDE
SOAPSTONE: 5470-060 SECONDARY AIR SUPPORT, L
0000-101 SOAPSTONE 4-1/2” X 9” 5470-062 SECONDARY AIR SUPPORT, R
0400-700 SOAPSTONE 4” X 9” 5470-065 SECONDARY AIR COLLAR
0400-701 SOAPSTONE 1-1/2” X 8-1/2” 5470-070 SECONDARY AIR CAP, LEFT
MISC: 5470-072 SECONDARY AIR CAP, RIGHT
5470-052 DOOR HANDLE 5470-081 SECONDARY AIR TUBE #1
3900-177 WOODEN DOOR HANDLE 5470-082 SECONDARY AIR TUBE #2
5470-083 SECONDARY AIR TUBE #3
3120-470 BAFFLE FIBERBOARD 5470-084 BAFFLE BRACKET
3030-039 FRONT DOOR GLASS 5470-085 BAFFLE SUPPORT S.S.
2410-795 INNER SURR. STRAIGHT 5470-095 TOP AIR SHROUD
2410-797 INNER SURR. CORNER 5470-097 INNER SURR. CONN. PLATE
2410-798 OUTER SURR. STRAIGHT 5947-020 OUTER SURR. CONN. PLATE
2410-799 OUTER SURR. CORNER
Morgan Accessories:
94-57700 Blower Assembly
94-5970510 Matte Surround Caps
94-5970559 Blue/black Surround Caps
94-79700 Mantle Shield
94-69700 Screen Kit
94-5970010 Surround Extension
94-5970710 Matte Double Surround Caps
94-5970759 Blue/black Double Surround Caps
SAFETY LABEL
CONTACT YOUR LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS
Listed Room Heater, Solid Fuel Type
Intertek Testing
Services NA, inc.
Manufactured by:
317 Stafford Ave.
Morrisville VT 05661
SERIAL #
MODEL NAME: MORGAN 8470
TESTED TO: UL 1482, ULC S628, UL 737
Do not use grate or elevate fire. Build
wood fire directly on stone.
Risk of smoke and flame spillage,
operate only with doors fully open
or fully closed.
:WARNINGS
PREVENT HOUSE FIRES
Clearance to Combustible Materials*
Date of Manufacture
2003 2004 2005 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
DO NOT REMOVE OR COVER THIS LABEL MADE IN USA 3300-615
U.S. ENVIRONMENTAL PROTECTION AGENCY
Certified to comply with July 1, 1990 particulate emissions standards
* Refer to the Installation Manual for
additional clearance information.
Kit # 94-79700
Screen Kit # 94-69700
Blower Kit # 94-57700
Surround Caps Kit # 94-597051
Surround Extension Kit # 94-5970010
Mantle Shield Kit
OPTIONAL KITS:
WN 04380
INSPECTION IN YOUR AREA AND INSTALLATION
TYPE OF FUEL: Solid Wood Only
CAUTION: HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP
CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY
CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS.
INSPECT AND CLEAN CHIMNEY AND CONNECTOR
FREQUENTLY. UNDER CERTAIN CONDITIONS OF USE,
CREOSOTE BUILDUP MAY OCCUR RAPIDLY.
When installed on a combustible floor,
non-combustible floor protection, with a
R value of 1.0 or greater, is required to
cover the area beneath the heater, 16” in
front of, and 8” beyond both sides of the
glass opening. (See “Top View” diagram
Do not obstruct space under heater.
Do not overfire. If the heater or
chimney connector glows, you are
overfiring.
STOVE
D
Install and use only in accordance with
manufacture’s installation instructions and
your local building codes.
Connect to a code-approved masonry chimney
or listed factory-built fireplace chimney with a
direct flue connector into the first chimney liner
section.
CAUTION: Special methods are required when
passing chimney through a wall or ceiling, refer
to local building codes. Do not connect this unit
to a chimney flue serving another appliance.
NOTE: Replace glass only with 5mm CERAMIC
or NEOCERAM glass.
STOVE
SIDEWALL
A
C
B
TRIM
Front View
Top View
E
HEARTH
TRIM is defined as any combustible
protruding 1/2” or less from the wall.
A - 34” (87cm)
A - 22” (56cm) with Mantle Shield
B - 13 (33cm)
C - 3 (8cm)
D - 34 (87cm)
E - 16” (41cm)
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
22
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
23
HEARTHSTONE WOODSTOVE LIMITED WARRANTIES
These warranties give you specific legal rights. You may also have other rights which vary from State to State.
HearthStone Quality Home Heating Products, Inc. (HearthStone) warrants to the original purchaser only (the
“Original Purchaser”) the new woodstove manufactured by HearthStone and purchased by the Original Purchaser
(the “Woodstove”) against any of the occurrences listed in this document that result from defects in material or
workmanship. All obligations of HearthStone under this document commence on the date the Original Purchaser
purchases the Woodstove (the “Purchase Date”).
LIMITED LIFETIME WARRANTY
HearthStone warrants the following parts of the Woodstove against the following occurrences that result from
defects in material and workmanship:
All cast iron parts – against breakage, cracking or burn-through.
All stones – against cracking or breakage due to thermal stress, excluding surface and hairline cracks and
scratches that do not affect the operation or safety of the Woodstove.
Primary and secondary air supply systems, including riser tubes, air wash system, secondary air manifold and
stainless steel secondary air supply tubes – against breakage, cracking or burn-through.
Glass – against breakage due to thermal shock.
LIMITED FIVE-YEAR WARRANTY
HearthStone warrants the following parts of the Woodstove against the following occurrences that result from
defects in material and workmanship:
Refractory brick – against breakage and deterioration not resulting from physical damage or over-loading of
the Woodstove.
Firebox baffle (the baffle above the secondary air tubes) – against breakage, cracking or burn-through.
Door handles and latch mechanisms – against breakage.
This warranty expires on the fifth (5th) anniversary of the Purchase Date.
LIMITED ONE-YEAR WARRANTY
HearthStone warrants the following parts of the Woodstove against the following occurrences that result from
defects in material and workmanship:
Enamel Finish – against peeling or fading, excluding chipping, mechanical abrasion, chemical abrasion or
crazing.
Stove cement and all gaskets – against breakage or deterioration.
Accessories and electrical components such as blowers, switches and thermo discs, excluding venting
components, hearth components, electrical components and other components or accessories used in
conjunction with the installation of the Woodstove not manufactured or supplied by HearthStone – against
breakage or malfunction.
This warranty expires on the first (1st) anniversary of the Purchase Date.
EXCLUSIONS
The warranties contained in this document do not cover, nor is HearthStone responsible for:
1. Damage resulting from installation or operation of the Woodstove in a manner contrary to the owner’s
manual.
2. Damage to the Woodstove or cracking of stones due to improper break-in firing procedures.
3. Damage or non-performance resulting from faulty or incomplete setup, installation and start-up or
mishandling, abuse, or misuse of the Woodstove, including but not limited to over-firing.
4. Damage resulting from installation, modification, alteration, repair or service of the Woodstove by any
party other than HearthStone or an authorized HearthStone dealer (a “Dealer”).
5. Damage resulting from the use as fuel of driftwood, treated wood, wax, artificial or manufactured logs,
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
24
coal or other material other than natural wood.
6. Damage due to water or due to installation of the Woodstove in a damp or high condensation area.
7. Damage due to installation of the Woodstove in an atmosphere contaminated by damaging chemicals,
including but not limited to chlorine, fluorine or salts.
8. Scratches on glass, enameled surfaces or stones due to mechanical abrasion.
9. Standard wear and tear of the Woodstove resulting from normal usage over time.
10. Damage resulting from operational-related problems such as over-firing, downdrafts, smoke spillage, or
use of corrosive driftwood.
11. Damage or inadequate performance caused by site, installation or environmental conditions beyond
HearthStone’s control, including but not limited to nearby trees, rooftops, buildings, wind, hills,
mountains, inadequate or excessive venting, insufficient make up air, or negative air pressure whether or
not caused by mechanical systems such as furnaces, exhaust fans, clothes dryers, etc.
12. A defect in any part of the Woodstove if the Original Purchaser fails to comply with HearthStone’s or a
Dealer’s request to ship the part or the Woodstove to HearthStone or a Dealer, as the case may be.
THE WARRANTIES CONTAINED IN THIS DOCUMENT ARE EXCLUSIVE AND ARE GIVEN BY
HEARTHSTONE AND ACCEPTED BY THE ORIGINAL PURCHASER IN LIEU OF ALL OTHER
EXPRESS WARRANTIES AND ANY OBLIGATIONS, LIABILITIES, RIGHTS, CLAIMS, OR REMEDIES
IN CONTRACT OR TORT, WHETHER OR NOT ARISING FROM HEARTHSTONE’S NEGLIGENCE,
ACTUAL OR IMPUTED. ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE GIVEN ONLY TO THE
EXTENT REQUIRED BY FEDERAL OR STATE LAW. EXCEPT AS OTHERWISE REQUIRED BY STATE
LAW, UPON THE EXPIRATION OF THE EXPRESS LIMITED WARRANTIES CONTAINED HEREIN, NO
IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, SHALL APPLY TO THE SUBJECT WOODSTOVE. SOME
STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO
THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
THE WARRANTIES CONTAINED IN THIS DOCUMENT EXTEND ONLY TO THE ORIGINAL
PURCHASER OF THE WOODSTOVE WARRANTED HEREUNDER. THEY DO NOT EXTEND TO ANY
SUBSEQUENT OWNERS.
UNDER NO CIRCUMSTANCES SHALL HEARTHSTONE BE LIABLE TO THE ORIGINAL PURCHASER
OR ANY OTHER PERSON FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING
BUT NOT LIMITED TO DAMAGE TO PROPERTY OR PERSONAL INJURIES, WHETHER ARISING OUT
OF BREACH OF WARRANTY, TORT, OR OTHERWISE, EVEN IF HEARTHSTONE HAS BEEN
APPRAISED OF THE POSSIBILITY OF SUCH DAMAGES. SOME STATES DO NOT ALLOW THE
EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE
ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
QUALIFYING FOR WARRANTY COVERAGE
To obtain performance of any obligation under this document, the Original Purchaser must, within the applicable
warranty time period, contact HearthStone, at the address listed in the Warranty Registration section below or at
(802) 888-5235, or a Dealer for instructions regarding the return of defective parts for repair, the return of the
Woodstove for repair, or a Dealer service call. The Original Purchaser should refer to the Dealer network search
engine contained on HearthStone’s Web site (www.hearthstonestoves.com), or call HearthStone at (802) 888-
5235, to find a Dealer nearest the Original Purchaser’s location.
REMEDY
The remedy for any breach of the foregoing warranties will consist of repair or replacement, at HearthStone’s
option, of any covered defect in the Woodstove. When the Original Purchaser contacts HearthStone or a Dealer,
HearthStone or the Dealer, as the case may be, will instruct the Original Purchaser to either return the defective
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
25
part, or the entire Woodstove (if needed), with shipping prepaid, to HearthStone or a Dealer or allow a Dealer to
make a service call at the place where the Woodstove is located. In the event the Original Purchaser refuses to
allow a Dealer to make a service call, HearthStone or a Dealer, as the case may be, will request that the Original
Owner return the defective part, or the entire Woodstove (if needed), with shipping prepaid, to HearthStone or a
Dealer. Notwithstanding any other provision of this document, the Original Purchaser shall pay for any
travel fees and service charges related to a Dealer’s service call.
Parts: HearthStone will replace defective parts covered by the foregoing warranties at no charge.
Labor: Within the first (1st) year after the Purchase Date, HearthStone will pay for warranty labor performed by
a Dealer at HearthStone’s published labor rates in effect at the time the labor is performed. Thereafter, the
Original Purchaser is responsible for the cost of labor.
Shipping cost for parts: Within the first ninety (90) days after the Purchase Date, HearthStone will pay for the
shipping of Woodstove parts covered by any of the foregoing warranties to and from HearthStone or a Dealer, as
the case may be. Thereafter, the Original Purchaser is responsible for all shipping costs related to shipping
Woodstove parts to and from HearthStone or a Dealer, as the case may be.
Shipping cost for the Woodstove: Within the first (1st) year after the Purchase Date, if the Original Purchaser is
instructed to return the Woodstove to HearthStone or a Dealer for repair, HearthStone will pay fifty percent (50%)
and the Original Purchaser will pay fifty percent (50%) of the shipping costs related to shipping the Woodstove to
and from HearthStone or a Dealer, as the case may be. Thereafter, the Original Purchaser is responsible for one
hundred percent (100%) of all of the shipping costs related to shipping the Woodstove to and from HearthStone or
a Dealer, as the case may be. Notwithstanding any other provision of this document, in no event will HearthStone
pay for any Dealer fees or other fees for pick up or delivery of the Woodstove returned for repair; the Original
Purchaser shall be responsible for any such fees.
WARRANTY REGISTRATION
The Original Purchaser may send a completed and signed Warranty Registration Form, which is enclosed in the
Woodstove warranty packet, to the following address:
HearthStone Quality Home Heating Products, Inc.
Warranty Department
317 Stafford Avenue
Morrisville, VT 05661
NOTE: SENDING IN THE SIGNED WARRANTY REGISTRATION FORM IS NOT A CONDITION OF
WARRANTY COVERAGE OR HEARTHSTONE’S PERFORMANCE.
Preparing the Morgan Wood Insert for installation
(Refer to Owner’s Manual for the complete installation instructions)
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
26
1. Remove the contents within the firebox (owner’s manual, baffle and soapstone refractory box)
Remove the hang tag on the front door and place in the owners manual)
2. Using a ½” and 7/16” wrench, remove the left
and right pallet mounting clips. (Keep the ¼-20
bolt with a 7/16” head, as it will be used to
install the surround bracket) discard the pallet
3. Using a Phillips head screwdriver remove the four screws
holding the top heat shield on. Pull the heat shield away from the
unit and remove the flue collar.
Heat Shield
4. Remove the ash lip assembly by
loosening (NOT REMOVING) the
forward Phillips head screw on both
sides of the assembly and pulling
away from the unit
Ash lip
clamping bolt
5.Remove the front façade by lifting and pulling away from the unit.
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
27
Forward position Aft position
6. Open the large cardboard box
containing the surround kit. Locate
the left and right surround brackets.
Start the ¼-20 bolt through the
slotted opening on the surround
brackets, and attach to the sides of
the unit. Set the surround brackets in
the a
pp
roximate
p
osition that the
Surround bracket
(Right)
7. Determine the forward/aft position of the flue collar and remove the circle on the top heat shield that will
allow the flue collar to connect to the liner. (TIP Ensure that the connector you are using will fit through the
o
p
enin
g
in the to
p
heat shield before installin
g
the insert
)
8. Reinstall the top heat shield
9. Place the unit in position, within the fireplace
Front facade
Flue collar shown in the aft position (you will
install it later
10. Level the unit using a 9/16” and 7/16” wrench or ratchet on the three leveling bolts. (To level the rear
b
olt
,
y
ou must first loosen the
j
am nut at the base of the bolt
)
Leveling bolts
11. Attach the liner (See Owner’s Manual for complete instructions)
a. Pull the flue liner into the firebox through the flue opening on top of the insert and attach to the flue
collar.
b. Locate the hardware kit in the owner’s manual envelope. Once attached to the liner, push the flue
collar up and attach to the under side of the top castings. Mount the flue collar with the four ¼-20 nuts
and washers provided in the hardware kit.
Reversable Flue
(Front-Back)
This end up !
3/8"
Medium
density
gasket
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
28
12. Attach the surround to the unit. (The Owner’s Manual contains full instructions on how to install)
1
2
3
4
13. Mount the baffle in place
Note: The baffle material is a high temperature ceramic. It will last for years under normal use,
however it can be easily damaged by impact or force. BE CAREFUL IN HANDLING, TO
APPLY PRESSURE TO THE TUBES AND CAST IRON ONLY!
a. Place the baffle inside the stove with the ceramic board facing up, and the stainless steel shelf tabs
forward.
b. Lift the baffle and slide the baffle sleeves, on the rear of the baffle, into the slots on the rear of the unit.
c. Push in until the sleeves are completely in the slots.
d. Gently lower the front of the baffle until the shelf tabs are resting on the side wall.
e. To verify that the baffle is in correct position, gently tug down on the front of the baffle. If it does not
come down. It is in the place.
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
29
Shelf tabs
Baffle
sleeves
14. Locate and mount the front door handle using the 3” bolt and lock washers provided.
15. Install the soapstone firebrick
a. BEFORE INSTALLING ANY SOAPSTONE, USE A 7/16” WRENCH TO REMOVE THE
THREE STONE RETAINER CLIPS. (The rear clip is not shown below)
b. Put the four side stones in place and reattach the retainer clips.
c. Put the three rear stones and reattach the long rear retainer clip.
d. Place the remaining stones on the floor of the unit referring to the figure below.
Stone retainer
clips
1 1 1
2 2
3 3
2
1 1 2
2
1
Reference# Qty Size___
1 6 9” x 4-1 /2”
2 5 9” x 4”
3 2 8-1/2” x 1-1/2”
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
30
NOTE: If you plan on installing a blower, now is the time to install it, prior to reassembling the unit.
16. The door to the Morgan is reversible. It can be opened from the left hand side, or the right. It will be shipped from
HearthStone opening on the left hand side. To switch the door to open from the right, simply remove the ash lip assembly,
and front facade. Remove the two Phillips head screws holding the door hinges on (use caution, once the last screw is
removed the door will be loose in your hands) Be careful not to lose the two hinge rivets. Using a Phillips head
screwdriver remove the door catch (There may be spacer washer behind the catch to provide an adequate seal. Remove the
two screws where the hinges will go on the left side. Rotate the door 180 degrees, and put the hinges in place and mount
Reattach the door catch on the opposite side of the front, using the same screws and spacer washers if necessary.
17.Replace the front façade by simply lifting it over the opened door and ash lip and setting it back in place.
HearthStone Quality Home Heating Products, Inc. ® Morgan Model 8470
31
18. Replace the ash lip
assembly (NOTE: Prior to
replacing the ash lip assembly,
you must first ensure that the
air control handle. is centered i
n
its motion.) Lift and slide the
assembly back on to the ash lip
clamping bolts. The ash lip is
on when the back is tight to the
front façade. Once on, tighten
the ash lip clamping bolts.
Air control handle

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