Motorola Solutions 92FT4843 PDR3500 Portable Repeater User Manual 00 93C75 O BOOK
Motorola Solutions, Inc. PDR3500 Portable Repeater 00 93C75 O BOOK
Users Manual
PDR 3500 Transportable Repeater Basic Service Manual 2 Table of Contents 1 - Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Computer Software Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement Parts Ordering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Ordering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motorola Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Related Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-1 1-1 1-1 1-1 1-2 1-2 1-2 1-2 2 - Safety and General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF Operational Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exposure to Radio Frequency Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Interference/Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-1 2-1 2-2 3 - Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compact Mechanical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . State-of-the-Art Electrical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiver Circuitry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Station Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wireline Circuitry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Hardware Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-1 3-1 3-1 3-1 3-1 3-2 3-2 3-2 3-2 4 - System Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Local Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External Duplexer Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repeater RA or Cross Band Repeater Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-1 4-1 5 - Models and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Model Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Maintenance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 6 - Approved Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 A, Motorola, ASTRO, ASTRO CAI, and SECURENET are trademarks of Motorola, Inc. © 2000 Motorola Commercial, Government, Industrial Solutions Sector 8000 W. Sunrise Blvd., Fort Lauderdale, FL 33322 All Rights Reserved. Printed in U. S. A. 12/2000. 68P81093C75-O December 1, 2000 7 - Setup and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Programming with RSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Connecting PC to PDR 3500 RSS Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Using the RSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Channel Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Power Supply Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 RF Cabling Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Separate RX and TX Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Duplexer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 8 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Summary of Switches, Pushbuttons, and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Summary of LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 9 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Recommended Test Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Test Equipment List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Procedure 1: Routine Maintenance Functional Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Procedure 2: Troubleshooting A Reported/Suspected Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 How to Use These Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Interpreting LED Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6 Interpreting Alarm Alert Tones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 Verifying Transmitter Circuitry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11 Required Test Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11 Verifying Transmitter Circuitry Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11 Verifying Receiver Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 Required Test Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 Verifying Receiver Circuitry Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16 Verifying Receiver Circuitry (Digital-Capable Stations) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21 Required Test Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23 Module Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25 General Replacement Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25 Anti-Static Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25 Care of Gold-Plated Connector Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26 Power Down Station Before Removing/Inserting Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26 Validating Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26 Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26 Station Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27 Physical Replacement of the Station Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27 After Installing the New Station Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27 Wireline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28 Physical Replacement of the Wireline Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28 After Installing the New Wireline Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29 ASTRO Modem Card/V.24 Interface Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29 ii December 1, 2000 68P81093C75-O Physical Replacement of the Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . After Installing the New Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical Replacement of the Receiver Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . After Installing the New Receiver Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exciter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frequency Band Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical Replacement of the Exciter Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . After Installing the New Exciter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frequency Band Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical Replacement of the Power Amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . After Installing the New Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical Replacement of the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before Installing the New Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical Replacement of the Backplane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . After Installing the New Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preselector Field Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VHF Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calculating Proper Alignment Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VHF Tuning Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UHF Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calculating Proper Alignment Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29 9-29 9-29 9-29 9-30 9-31 9-31 9-31 9-31 9-32 9-32 9-32 9-33 9-33 9-33 9-34 9-34 9-34 9-35 9-35 9-36 9-36 9-36 9-37 9-38 9-39 9-39 9-40 9-41 10 - Functional Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter Circuitry Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exciter Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Amplifier Module Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiver Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiver Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Station Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Station Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wireline Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wireline Interface Board Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Supply Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-1 10-1 10-2 10-2 10-2 10-2 10-3 10-3 10-3 10-3 10-3 10-3 10-4 11 - Block Diagram, Schematics, Electrical Parts List, and Circuit Board Detail. . . . . . . . . . . . . . . . . . . . . . 11-1 68P81093C75-O December 1, 2000 iii List of Tables Table 1: Model Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Table 2: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Table 3: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Table 4: Specifications, continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Table 5: Switches, Pushbuttons, and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Table 6: Summary of LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Table 7: Switches, Pushbuttons, and LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Table 8: PDR 3500 LED Indicator Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 9: Motherboard DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34 9-6 List of Figures Figure 1. EIA-232 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Figure 2. Switches , Pushbuttons , Connectors, and LED Indicators for PDR 3500 . . . . . . . . . . . . . . . . . . . . . . . 8-2 Figure 3. PDR 3500 Troubleshooting Overview (Procedure 1: Routine Maintenance). . . . . . . . . . . . . . . . . . . . . 9-3 Figure 4. PDR 3500 Troubleshooting Overview (Procedure 2: Reported or Suspected Problem) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 Figure 5. PDR 3500 LED Indicators and Front Panel Buttons and Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9 Figure 6. Test Equipment Setup for Verifying Transmitter Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12 Figure 7. Test Equipment Setup for Verifying Receiver Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17 Figure 8A. Coupled receiver connection. (Top) B. Coupled duplexer connection. (Bottom) . . . . . . . . . . . . . . . . 9-19 Figure 9. Disabling the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20 Figure 10. Interconnect Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24 Figure 11. Chassis Ground Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25 Figure 12. Test Equipment Setup for Preselector Field Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38 Figure 13. Location of Tuning Screws and Cavity Probe Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39 Figure 14. Test Equipment Setup for Preselector Field Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41 Figure 15. Location of Tuning Screws and Cavity Probe Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42 Figure 16. PDR 3500 Functional Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 Figure 17. PDR 3500 Schematic Sheet 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3 Figure 18. PDR 3500 Schematic Sheet 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4 Figure 19. PDR 3500 Backplane Circuit Board Detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6 iv December 1, 2000 68P81093C75-O 1 Foreword General The information contained in this manual supplement relates to all PDR 3500s, unless otherwise specified. This manual provides sufficient information to enable service shop personnel to troubleshoot and repair a PDR 3500 to the module level. Safety Information Before operating a PDR 3500, please read the “Safety Information” section in the front of this manual. Manual Revisions Changes which occur after this manual is printed are described in “FMRs.” These FMRs provide complete information on changes, including pertinent parts list data. Computer Software Copyrights The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty free license to use that arises by operation of law in the sale of a product. Replacement Parts Ordering When ordering replacement parts or equipment information, the complete identification number should be included. This applies to all components, kits, and chassis. If the component part number is not known, the order should include the number of the chassis or kit of which it is a part, and sufficient description of the desired component to identify it. 68P81093C75-O December 1, 2000 1-1 Crystal and channel element orders should specify the crystal or channel element type number, crystal and carrier frequency, and the model number in which the part is used. Parts Ordering 7:00 A. M. to 7:00 P. M. (Central Standard Time) Monday through Friday (Chicago, U. S. A.) Domestic (U. S. A.): 1-800-422-420, or 847-538-8023 1-800-826-1913, or 410-712-6200 (Federal Government) TELEX: 280127 FAX: 1-847-538-8198 FAX: 1-410-712-4991 (Federal Government) Domestic (U. S. A.) after hours or weekends: 1-800-925-4357 International: 1-847-538-8023 Motorola Parts Accessories and Aftermarket Division (United States and Canada) Attention: Order Processing 1313 E. Algonquin Road Schaumburg, IL 60196 Accessories and Aftermarket Division Attention: International Order Processing 1313 E. Algonquin Road Schaumburg, IL 60196 Parts Identification 1-847-538-0021 (Voice) 1-847-538-8194 (FAX) Related Documents Quantar User’s Guide (Motorola part number 68P81095E05) RSS User’s Guide (Motorola part number 68P81085E35) 1-2 December 1, 2000 68P81093C75-O Safety and General Information Important Information IMPORTANT INFORMATION ON SAFE AND EFFICIENT OPERATION. READ THIS INFORMATION BEFORE USING YOUR TRANSPORTABLE REPEATER. RF Operational Characteristics Your transportable Repeater contains a transmitter and a receiver. When it is ON, it receives and transmits radio frequency (RF) energy. Exposure to Radio Frequency Energy Your Motorola transportable Repeater is designed to comply with the following national and international standards and guidelines regarding exposure of human beings to radio frequency electromagnetic energy: • United States Federal Communications Commission, Code of Federal Regulations; 47 CFR part 2 sub-part J • American National Standards Institute (ANSI) / Institute of Electrical and Electronic Engineers (IEEE) C95. 1-1992 • Institute of Electrical and Electronic Engineers (IEEE) C95.11999 Edition • National Council on Radiation Protection and Measurements (NCRP) of the United States, Report 86, 1986 • International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998 • National Radiological Protection Board of the United Kingdom 1995 • Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radiofrequency Electromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999 • Australian Communications Authority Radiocommunications (Electromagnetic Radiation - Human Exposure) Standard 1999 (applicable to wireless phones only) 68P81093C75-O December 1, 2000 2-1 Electromagnetic Interference/ Compatibility NOTE: Nearly every electronic device is susceptible to electromagnetic interference (EMI) if inadequately shielded, designed or otherwise configured for electromagnetic compatibility. • FACILITIES To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility where posted notices instruct you to do so. Hospitals or health care facilities may be using equipment that is sensitive to external RF energy. • FIXED SITE ANTENNAS Transportable Repeater equipment is transported to and then set up at a fixed location and operated as a fixed control station or repeater. The antenna installation must comply with the following requirements in order to assure optimal performance and make sure human exposure to radio frequency electromagnetic energy is within the guidelines set forth in the above standards: • The antenna must be mounted outside the building. • Mount the antenna on a tower if at all possible. The lowest point of the antenna must be elevated a minimum of 10 meters above the ground. This may require the use of a coaxial cable extension for the antenna. • If the antenna is to be mounted on a building, then it must be mounted on the roof. If the antenna supplied with the repeater is used and the repeater cannot be located within the 12 ft. cable length, then a coaxial cable extension should be used. • As with all fixed site antenna installations, it is the responsibility of the licensee to manage the site in accordance with applicable regulatory requirements and may require additional compliance actions such as site survey measurements, signage, and site access restrictions in order to insure that exposure limits are not exceeded. 2-2 December 1, 2000 68P81093C75-O 3 Introduction General The Motorola PDR 3500 provides conventional analog, ASTRO™, ASTRO CAI™, and SECURENET™ capabilities in a compact, software-controlled design. The station architecture and microprocessor-controlled Station Control Module allow for fast and reliable upgrading. FLASH memory in the Station Control Module allows software updates to be performed locally (using serial port), or remotely via modem. Compact Mechanical Design The entire unit is housed in a lockable rugged, black aluminum extruded case weighing approximately 4l lbs. Internal components are mounted in a custom, removable chassis, designed to fit a 19" rack. State-of-the-Art Electrical Design Transmitter Circuitry The station transmitter circuitry is designed for 50% duty cycle operation at full rated power. Output power is continuously monitored by an internal calibrated wattmeter. The wattmeter output feeds a power control loop, continually adjusting and maintaining the desired output power. All adjustments are electronic, including deviation and output power. Receiver Circuitry The station receive circuitry features multiple bandwidth capability (12.5, 25, or 30 kHz, depending on band), as well as ASTRO digital operation. Injection signals for the 1st and 2nd local mixers are generated by frequency synthesizer circuitry and are electronically controlled by the Station Control Module. All receive signals (analog, SECURENET, ASTRO, and ASTRO CAI) are detected and digitized before being sent to the Station Control Module; this provides improved audio quality, consistent throughout the coverage area. Station Control Module The Station Control Module is microprocessor-based and features extensive use of ASIC and digital signal processing technology. The module serves as the main controller for the station, providing signal processing and operational control for the station modules. 68P81093C75-O December 1, 2000 3-1 Wireline Circuitry The station wireline circuitry provides a wide variety of telephone interfaces, including analog, ASTRO, ASTRO CAI, SECURENET, Tone Remote Control, and DC Remote Control. Telephone line connections are easily made to the wireline circuitry via connectors on the top panel. Switching Power Supply The station features a switching-type power supply, accepting a wide range of AC inputs (85-265 VAC, 49-61 Hz). The power supply generates 13.8 VDC for the station modules. Standard Features • Compact single case design • Extensive Self-Test Diagnostics and Alarm Reporting • FRU maintenance philosophy • Easily programmed via Radio Service Software • Local or Remote Software downloading to FLASH memory • Upgrades performed by module replacement and/or software upgrade • Compatible (with appropriate options) with analog, SECURENET, ASTRO, and ASTRO CAI digital signaling • Versatile and reliable switching-type power supply • Wide operating temperature range: -30˚ C to + 60˚C (-22˚ F to +140˚ F) Optional Hardware Features • Duplexer Option – allows a single antenna to serve for both transmitter and receiver circuitry for repeater applications. • Antenna Relay Option – allows a single antenna to be switched between transmitter and receiver. • ASTRO Modem – allows connection (for ASTRO digital signaling) to a console through a Digital Interface Unit (DIU) in an ASTRO system, also allows connection to another ASTRO Modem for digital Cross-Patch. 3-2 December 1, 2000 68P81093C75-O System Applications Local Control The PDR 3500 is an APCO 25 digital repeater. The station is identical in operation to the Quantar station, hence there is no local control capability. There is no digital-to-audio translation within the station. Local control style operation can be accomplished in several ways: a. A portable radio may be used as an RF control station talking to the repeater. b. The station may be equipped with the wireline and the modem options and routed through a DIU to a tone remote console. The Tone remote console controls the station via wireline through the DIU. The wireline in this case is a local 4-wire cable. External Duplexer Operation The PDR 3500 must be used with an external duplexer when frequency spacing is less than 3 MHz. The duplexer isolation required for proper operation is approximately 60 dB. Doubleshielded coaxial cables must be used from the repeater to the duplexer. Repeater RA or Cross Band Repeater Operation The PDR 3500 can be configured for Repeater RA or cross band repeater operation by adding the wireline card and the Astro modem to the each repeater. The repeaters are connected together using the wireline port on each repeater. The cables are terminated in RJ-45 connectors. 68P81093C75-O Repeater 1 Repeater 2 Wireline A Wireline A Wireline B Wireline B December 1, 2000 4-1 Notes 4-2 December 1, 2000 68P81093C75-O Models and Specifications Model Chart Table 1: Model Structure Model Description P2066A 132-154 MHz P2067A 150-174 MHz P2068A 403-433 MHz P2069A 438-470 MHz P2070A 470-494 MHz P2071A 494-512 MHz Kit Description PLD1177_ Receiver VHF R1 PLD1178_ Exciter VHF R2 PLD1179_ Receiver VHF R2 PLD1180_ Exciter VHF R2 PLE1254 Receiver UHF R1 PLE1255 Exciter UHF R1 PLE1256 Receiver UHF R2 PLE1257 Exciter UHF R2 PLE1258 Receiver UHF R3 PLE1259 Exciter UHF R3 PLE1260 Receiver UHF R4 PLE1261 Exciter UHF R4 PLN1682_ Board, Control PLN1681_ Chassis, main PLN7776_ Case, portable PLN7777_ Board, backplane PPN6026_ Power supply PLD7981_ PA, VHF PLE9367_ PA, UHF R1 PLE9369_ PA, UHF R3 PLE9372_ PA, UHF R4 PFD6060_ Duplexer, VHF PFE6060A Duplexer, UHF PAN6003A Antenna, mag mount PDR7778A Label PBN6048A Packing x = Indicates one of each is required. 68P81093C75-O December 1, 2000 5-1 Table 2: Options OPTION DESIGNATOR DESCRIPTION PURPOSE Q245AL Add: Duplexer, VHF Adds VHF duplexer. Requires customer frequency. Q245AM Add: Duplexer, UHF Adds UHF duplexer. Requires customer frequency. H338AC Add: Transit Case Adds a transit case for increased protection during transport. Maintenance Specifications The following are the PDR 3500 specifications for analog as measured per the revised EIA/TIA 603 Standards and for digital as measured per TIA TSB-102.CAAB: Table 3: Specifications GENERAL VHF UHF Standard model numbers P2066A, P2067A P2068A, P2069A, P2070A, P2071A Channel spacing 12.5, 25, 30 kHz 12.5, 25 kHz Stability 0.0001% 0.0001% Preselector bandwidth (3dB) 7 MHz 7 MHz Squelch Carrier, PL, DPL Carrier, PL, DPL Number of modes TRANSMITTER VHF UHF RF power (without duplexer) 30 watts 30 watts RF power (with duplexer) 20 watts 20 watts Maximum transmit duty cycle 50% 50% TX spurs/harmonics -60 dB -60 dB FM noise (EIA) -45 dB nominal -45 dB nominal Audio response per EIA per EIA TX distortion (1 kHz, clear audio) <5% <5% RECEIVER VHF UHF Sensitivity (20dBQ) 0.35 uV 0.5 uV Sensitivity (12dB SINAD) 0.25 uV 0.35 uV Selectivity (EIA SINAD) 85 dB (25/30 kHz) 85 dB (25 kHz) 75 dB (12.5 kHz) 75 dB (12.5 kHz) Intermod (EIA SINAD) 80 dB (25/30 kHz) 75 dB (12.5 kHz) 75 dB Spurious and image 80 dB 80 dB Note: Specifications are subject to change without notice. 5 -2 December 1, 2000 68P81093C75-O Table 4: Specifications, continued DUPLEXER Repeat frequency spread, TX/TX: 300 kHz VHF minimum duplexer T-R separation 3 MHz: 132-174 MHz UHF minimum duplexer T-R separation 3 MHz: 403-520 MHz AC power voltage range: 80-265 Vac AC power frequency input: 49-61 Hz External DC power: 11-16 Vdc CURRENT DRAIN High power repeat: 10.0 A Standby: 1.9 A DIMENSIONS Size (English): 20.00 x 15 x 7.75 inches Size (metric): 508 X 381 X 197 mm WEIGHT Weight (English): 41 lbs Weight (metric): 18.6 kg Note: Specifications are subject to change without notice. 68P81093C75-O November 30, 2000 5-3 Notes 5-4 December 1, 2000 68P81093C75-O Approved Accessories General The following accessories are recommended by Motorola for use with the PDR 3500. Antenna One of the following antennas should be used: • The magnetic-mount whip antenna (Motorola part number PAN6003A) shipped with the PDR 3500. NOTE: This antenna should be cut to frequency before use per the manufacturer’s instructions enclosed with the antenna. • An aftermarket antenna which meets these requirements: 68P81093C75-O Monopole Unity gain Tuned to the frequency at which the antenna is to be used Minimum input power rating of 60W continuous VSWR of 1.5:1 or less September 27, 2000 6-1 Notes Running H/F 6-# September 27, 2000 68P81093C75-O 7 Setup and Connections Programming with RSS Introduction The PDR 3500 uses the same RSS (Radio Service Software) as the Quantar/Quantro family. Some values shown in RSS screens may not be valid due to hardware differences between the Quantar Station and the PDR 3500. A thorough explanation of the differences will be given in the following sections. Connecting PC to PDR 3500 RSS Port Once the RSS Program has been loaded onto the PC (refer to Quantar RSS User’s Guide, 68P81085E35), the PC must be electrically connected to the PDR 3500 via the RSS port located on the top panel. For this connection, a 9-pin female to 9-pin male EIA232 cable is available (Motorola part number 30-80369E31) from the Accessories and Aftermarket Product Division (AAD, formerly known as Motorola National Parts). A cable can also be made using the wiring diagram in Figure 1. Connects to COM Port on PC 9-Pin D-Type EIA-232 Female 9-Pin D-Type EIA-232 Male TXD TXD RXD RXD RTS RTS CTS CTS GND GND Connects to RSS Port on Top Panel MAEPF-27075-O Figure 1. EIA-232 Wiring Diagram 68P81093C75-O December 1, 2000 7-1 Connect one end of the cable to COM1 on the PC and the other end to the 9-pin connector labeled “RSS” on the top panel of the PDR 3500. Using the RSS For information on starting the RSS, configuring screen colors, setting up the PC serial port, and general RSS use, refer to the Quantar RSS User’s Guide (68P81085E35). Hardware Configuration From the Main Menu, press “F2-Service.” Press F2 again to arrive at the Hardware Configuration Screen. 1. The first field to verify is the Hardware Platform field. The PDR 3500 is designed using the Quantar profile; it will not operate properly in any other mode. 2. The next field to verify is the System Type field. This field should be set to “Conventional.” The PDR 3500 does not operate as an ASTRO-TAC Receiver or DBS Base Station. 3. Next verify that the Rx Freq Band 1 and Tx Freq Band fields list the correct ranges for receiver and transmitter. NOTE: Rx Freq Band 2 should be set to “NONE.” 4. The PA Power Rating field should be set to 25W (low power), and the Power Supply field should show “AC LOW.” The PDR 3500 was designed using a Quantar low power station profile. It will not operate properly using any other configuration. 5. If the unit is equipped with a Wireline Card, verify that the Wireline field under the options is set to 4-wire. Once the Hardware Configuration Screen matches the installed station hardware, press F8 to validate the configuration. A popup message will notify the user of any errors in the configuration. For a complete description of the Hardware Configuration fields, please refer to the Quantar RSS User’s Guide (68P81085E35). Alignment From the Main Menu, press “F2-Service.” Now press “F3” to arrive at the Alignment Menu. From this menu, the user may align the RF Power Out, RSSI, Station Squelch, and BER. For instructions on performing Rx or Tx Wireline Alignment, please refer to the Quantar RSS User’s Guide (68P81085E35). NOTE: Before performing any alignment procedures, first dekey the station and “Access Disable” the repeater as shown in step 1 below. 7-2 December 1, 2000 68P81093C75-O 1. Access Disable: 1. From the main menu, press “F2-Service.” 2. Press “F6-Status Panel/Software Ver/Set Date and Time.” 3. Press F2 to arrive at the Status Panel Display Screen. 4. From this screen, press F6 to activate the Access Disable function. In this mode, the station will not keyup in response to a received signal. To deactivate the Access Disable function, press shift+F6. 2. RSSI Calibrate: 1. In the Alignment Menu Screen, tab over to the RSSI Calibrate field, and press F2 to perform the alignment. 2. Using an R2670 or equivalent Communications System Analyzer, connect the RF out from the Analyzer to the Rx UHF-type connector on the station top panel. 3. Set the RF output level from the Analyzer to –90 dBm with no modulation, and set the frequency to PDR 3500 receive frequency. 4. With the Analyzer RF turned on, make sure the value shown in the RSS screen is –90 dBm. If it is not, type in “–90 dBm.” 5. Press F8 to save the calibration. 3. Power Out: 1. In the Alignment Menu Screen, tab over to the Tx Power field and press F2 to perform the alignment. 2. For this procedure, connect the Tx UHF-type connector on the station top panel to the RF input of either a Motorola R-2670 Communications Analyzer, or to the input of an RF power meter. 3. Press F6 to keyup the station, check the output power level shown on the R2670 or RF power meter, and press F9 to dekey the station. 4. Enter the power from the meter in the field shown in the RSS, then hit F7 for the PDR 3500 to adjust the PA power output level. 5. Once the unit adjusts the power, again keyup the station, read the RF power from the meter, dekey the station, enter the level in the RSS field, and hit F7 again to adjust. 6. Repeat this cycle until the power out is as close to 25 Watts as possible. If the power output will not adjust properly, hit F4 to initialize the PA and restart the alignment procedure. 68P81093C75-O December 1, 2000 7-3 7. Once the power out is aligned, press F8 to save the settings to the station codeplug. 4. Squelch: 1. From the Alignment Menu, tab over to the Squelch Adjust field and press F2 to perform the alignment. The Squelch control bar is shown in the center of the screen. 2. To open the squelch completely, press F2. To close the squelch completely, press F4. To adjust the squelch between fully open and fully closed, use the Pg Up/Pg Dn keys on the PC. 3. Once the squelch is set, press F8 to save the setting to the station codeplug. 5. ASTRO Bit Error Report: 1. From the Alignment Menu, tab over to the V.52 Rx BER and RSSI Report, or PROJECT 25 Rx BER and RSSI Report. 2. Connect the R2670 Communications System Analyzer RF “OUT” port to the Rx UHF-type connector on the station top panel. 3. Set the generate frequency to the PDR 3500 receive frequency, and the output level to –113 dBm, with modulation either V.52 or Project 25 1011 Pattern generation. 4. Press F2 to perform the alignment. The values for the report will appear on the RSS screen. Channel Information From the Main Menu, press F4. Press F4 again to arrive at the Channel Information Screen. From this screen, the user may configure the TX/RX frequencies, RF power out, modulation type, and the various channel traits for up to 16 channels. 1. In this screen, first set the Rx1 and Tx frequency to the proper values. NOTE: The Rx2 frequency is set to 0.00000 MHz and cannot be edited. This is because the PDR 3500 does not allow for 2 receivers. The station will automatically calculate the Tx Idle Frequency to be the same as the Tx Frequency. In most applications, the Tx Idle Frequency should remain the same as the Tx Frequency. However, in case of portable or mobile radios unsquelching near the PDR 3500, adjust the Tx Idle frequency to Tx Frequency -6.25 kHz. 2. Set the modulation type to either Analog, ASTRO, ASTRO CAI, 7-4 December 1, 2000 68P81093C75-O Analog/ASTRO CAI, or CAI RX WIDE DEV. 3. Move to page 2 of the Channel Information Screen by pressing the Pg Dn key. Set the Tx Power Out to the desired power level. (The Battery Backup field has no effect on station operation since there is no battery option for the PDR 3500.) For a more complete description of the Channel Information fields, please refer to the Quantar RSS User’s Guide. Electrical Connections Power Supply Connections • AC Input Power Connection Each PDR 3500 is shipped with an eight foot, 3-conductor line cord. Attach the receptacle end of the cord to the AC input plug located on the station top panel. Plug the 3-prong plug into a 110 V or 220 V AC grounded outlet. NOTE: The Power Supply module automatically selects between 110 V and 220 V. • DC Input Power Connection An optional six foot, fused 2-conductor DC power cord is available. Attach the alligator clip leads (Red “+”, Black “-”) to an external battery or some other DC source set to +12 V. Plug the molded connector end to the external DC connector on the top panel. NOTE: The top panel external DC connector will not charge an external battery. RF Cabling Connections Introduction The transmit and receive antenna RF connections may be made in one of two fashions depending on the system application. • Separate TX and RX antennas. The PDR 3500 top panel has two UHF-type connectors: one for RX, and one for TX. In this configuration there is a separate antenna for each connector. • Duplexer 68P81093C75-O December 1, 2000 7-5 Using this configuration, only one antenna is required for both transmit and receive. The duplexer is mounted to the station top panel and has a single N-type connector for the antenna. An N-toUHF adapter is provided. Separate RX and TX Connectors In order to use two antennas, first disconnect the duplexer (if equipped). Connect the Rx antenna to the UHF connector labeled “RX” on the top panel, and the Tx antenna to the UHF connector labeled “TX” (Figure 2). Duplexer The duplexer allows the PDR 3500 to use a single antenna for both transmit and receive. 1. Connect the UHF connector labeled “RX” on the station top panel, to the N-type connector labeled “RX” on the duplexer. 2. Connect the top panel UHF connector, labeled “TX,” to the Ntype connector labeled “TX” on the duplexer . 3. Connect the antenna UHF-type connector to the connector labeled “ANT” on the duplexer. NOTE: To assure optimal performance and that human exposure to radio frequency electromagnetic energy is within guidelines, the antenna should be mounted as described in Section 2, Safety and General Information, under Fixed Site Antennas. 7-6 December 1, 2000 68P81093C75-O 8 Operation Description This section describes the switches, pushbuttons, connectors, and LED indicators on the PDR 3500 used during local operation of the station and servicing. Summary of Switches, Pushbuttons, and Connectors The following switches, pushbuttons, and connectors allow the station to be operated or serviced locally. See Figure 2 for the location and function of these controls and connectors. Table 5 Switches, Pushbuttons, and Connectors Top Panel Wireline connectors Transmit UHF connector RSS port connector Receive UHF connector DC connector AC connector Momentary PTT/Reset switch Summary of LED Indicators NOTE: Refer to the Troubleshooting section of this manual for the detailed descriptions and interpretation of the LED indicators. The following LED indicators are provided to show the operating status of the station. See Figure 2 for the location of these indicators. Table 6 Summary of LED Indicators Top Panel Power/Transmit LED Station Control Module Station On Station Fail Intcm/Acc D Control Ch Rx 1 Active Rx2 Active Rx Fail Aux LED 68P81093C75-O December 1, 2000 8-1 Wireline Connections (RJ-45) Duplexer Antenna Receive UHF Jack Transmit UHF Jack MAEPF-27065-O Figure 2 . Switches , Pushbuttons , Connectors, and LED Indicators for PDR 3500 Table 7 Switches, Pushbuttons, and LED Indicators Item 8-2 Name Purpose EIA-232 RSS Port Connector Used to connect an IBM® PC (or compatible PC), running RSS software. Performs station alignment, optimization, and diagnostics. Requires Null Modem Cable (Motorola part number 30-80369E31). DC Connector External DC source (+12 Vdc) AC Connector and Fuses AC Inlet (110/220 Vac, 3 A) Power/Transmit LED The function of this LED indicator is described in the Troubleshooting section of this manual. Momentary PTT/Reset Switch When set to “PTT,” its purpose is to test the station. When set to “RESET,” its purpose is to reset the station. Control Module Status LEDs The function of these LED indicators is described in the Troubleshooting section of this manual. The LED indicators are (from right to left): Station On; Station Fail; Intcm/Acc D; Control Ch; Rx 1 Active; Rx2 Active; Rx Fail; Aux LED. December 1, 2000 68P81093C75-O 9 Troubleshooting Introduction This section provides troubleshooting recommendations and procedures for the PDR 3500 and associated ancillary equipment. Troubleshooting Overview The troubleshooting procedures and supporting diagrams allow the service technician to isolate station faults to the module/assembly level, or to a limited portion of the motherboard circuitry. The following information is included: Recommended Test Equipment Test Equipment List Troubleshooting Procedures 68P81093C75-O • Alarm indicators and their functions • Troubleshooting flow charts • Module replacement procedures • Post-repair procedures: Performing alignment after replacing defective modules Follow this list of recommended test equipment when performing troubleshooting procedures on the PDR 3500 and ancillary equipment: • Motorola R2001 or R2600 Series Communications Analyzer (or equivalent) • PC with RSS program • In-Line Wattmeter (Motorola S-1350, or equivalent) • Dummy Load (50Ω, station wattage or higher) • Handset/Microphone with PTT switch (TMN6164, or equivalent) The troubleshooting and repair philosophy employs Field Replaceable Unit (FRU) substitution. The PDR 3500 is comprised of self-contained modules (FRUs). Replacing faulty modules should bring the station back to normal operation. December 1, 2000 9-1 Many of the troubleshooting procedures require the use of the Motorola-supplied Radio Service Software (RSS) since the PDR 3500 is computer-controlled, employing state-of-the-art signal processing. The RSS operates on a PC (or compatible), with RS-232 communication port capability. The RSS allows the technician to access alarm logs, run diagnostics, and set up the equipment for various audio and RF tests. Complete details on the operation of the RSS are provided in the RSS User’s Guide (manual number 68P81085E35). Troubleshooting Overview Introduction Two procedures are provided for troubleshooting the PDR 3500 and ancillary equipment. Each procedure is designed to quickly identify faulty modules, and replace them with known working modules. Procedure 1: Routine Maintenance Functional Checkout Procedure 1 is a series of non-intrusive tests, performed during a routine maintenance. The technician verifies proper station operation. An overview of the procedure is shown in the flowchart (Figure 3). Procedure 2: Troubleshooting A Reported/Suspected Problem Procedure 2 should be used when an equipment problem has been either reported or is suspected. The procedure includes tests that allow the technician to troubleshoot reported or suspected equipment malfunctions. An overview of the procedure is shown in the flow chart (Figure 4). How to Use These Troubleshooting Procedures Perform the following basic steps in order to efficiently troubleshoot the PDR 3500 equipment. Step 1. Select the appropriate troubleshooting procedure flow chart (Procedure 1 or Procedure 2). Step 2. Perform the selected flow chart tasks. Tasks requiring additional explanation are marked with page references. • Locate the additional information • Perform the tasks (if any) • Return to the flow chart Step 3. Once the faulty module has been identified, proceed to Module Replacement Procedures, beginning on page 25. 9-2 December 1, 2000 68P81093C75-O PROCEDURE 1 ROUTINE MAINTENCE VISIT OBSERVE LED INDICATORS and MONITOR ALARM TONES (PAGES 6 AND 9) • OBSERVE LED INDICATORS ON STATION MODULE FRONT PANELS • MONITOR ALARM ALERT TONES FROM EXTERNAL SPEAKER MODULE SUSPECTED OF BEING FAULTY? YES GO TO TROUBLESHOOTING PROCEDURE 2 FLOW CHART NO INTERPRET STATUS REPORT (RSS USER’S GUIDE–68P81085E35) • USING RSS, ACCESS THE STATUS REPORT SCREEN AND LOOK AT HISTORY OF ALARMS AND TIME STAMPS MODULE SUSPECTED OF BEING FAULTY? YES GO TO TROUBLESHOOTING PROCEDURE 2 FLOW CHART NO RUN STATION DIAGNOSTICS (RSS USER’S GUIDE–68P81085E35) • USING RSS, RUN DIAGNOSTICS ON STATION MODULES MODULE SUSPECTED OF BEING FAULTY? YES GO TO TROUBLESHOOTING PROCEDURE 2 FLOW CHART NO DONE Figure 3 PDR 3500 Troubleshooting Overview (Procedure 1: Routine Maintenance) 68P81093C75-O November 30, 2000 9-3 PROBLEM REPORTED OR SUSPECTED PROCEDURE 2 OBSERVE LED INDICATORS and MONITOR ALARM TONES (PAGES 6 AND 9) • OBSERVE LED INDICATORS ON STATION MODULE FRONT PANELS • MONITOR ALARM ALERT TONES FROM EXTERNAL SPEAKER LED PATTERN INDICATES STATION IN SOFTWARE DOWNLOAD MODE? YES USING RSS, ACCESS THE STATUS REPORT SCREEN. ANALYZE MESSAGES TO DETERMINE IF MODULE FAILURE HAS OCCURRED. NO MODULE SUSPECTED OF BEING FAULTY? NO USING RSS, DOWNLOAD STATION SOFTWARE TO FLASH MEMORY ON STATION CONTROL BOARD YES MODULE SUSPECTED OF BEING FAULTY? YES GO TO MODULE REPLACEMENT PROCEDURES ON page 25 NO RUN STATION DIAGNOSTICS (RSS USER’S GUIDE–68P81085E35) • USING RSS, ACCESS DIAGNOSTICS SCREEN, RUN DIAGNOSTICS, AND INTERPRET RESULTS MODULE SUSPECTED OF BEING FAULTY? YES GO TO MODULE REPLACEMENT PROCEDURES ON page 25 NO GO TO Figure 4 PDR 3500 Troubleshooting Overview (Procedure 2: Reported or Suspected Problem) 9-4 December 1, 2000 68P81093C75-O A PROCEDURE 2 (CONTINUED) CHECK CODE PLUG PROGRAMMING (RSS USER’S GUIDE – 68P81085E35) • USING RSS, READ THE STATION CODE PLUG AND VERIFY THAT PROGRAMMING IS CORRECT (COMPARE TO CODE PLUG FILE ON PC FOR PARTICULAR STATION) • RE-PROGRAM STATION CODE PLUG BY DOWNLOADING CODE CUSTOMER DATA FROM CODE PLUG FILE FOR PLUG NO PARTICULAR STATION (RSS GUIDE – 68P81085E35) PROGRAMMING CORRECT? • IF PROBLEM STILL EXISTS, PROCEED TO INTERPRET STATUS REPORT YES INTERPRET STATUS REPORT (RSS USER’S GUIDE–68P81085E35) • USING RSS, ACCESS THE STATUS REPORT SCREEN AND LOOK AT HISTORY OF ALARMS AND TIME STAMPS MODULE SUSPECTED OF BEING FAULTY? YES GO TO MODULE REPLACEMENT PROCEDURES ON page 25 NO RUN TRANSMITTER AND RECEIVER TESTS: • PERFORM VERIFYING TRANSMITTER CIRCUITRY TESTS (Page 10) TO ISOLATE PROBLEM TO TRANSMITER CIRCUITRY • PERFORM VERIFYING RECEIVER CIRCUITRY TESTS (Page 14) TO ISOLATE PROBLEM TO RECEIVER CIRCUITRY REPLACE FAULTY MODULE AS DESCRIBED IN MODULE RELACEMENT PROCEDURES BEGINNING ON page 25 Figure 4 PDR 3500 Troubleshooting Overview (Procedure 2: Reported or Suspected Problem) (Continued) 68P81093C75-O November 30, 2000 9-5 Interpreting LED Indicators Several LED indicators are provided on the front panels and on the top panel of the chassis. These LEDs give a quick status indication of the station equipment. The Station Control Module LEDs are visible from the station’s top panel. Observing the other LEDs requires the removal of the station’s chassis from the case. See Figure 5 for the location of all LED indicators on the station’s equipment. A listing of each LED indicator, along with a description of the status indicated by each LED, is shown in Table 8. Table 8: PDR 3500 LED Indicator Functions LED Location LED Name Status Definition Tx Lock – GREEN when Exciter synthesizer is locked; module fully functional. – OFF when: synthesizer is out of lock or +5V, +14.2V, or both are absent PA Full – GREEN when transmitter is keyed and PA output power is at expected power level (as set by technician via RSS during station alignment) – OFF when: PA not keyed or PA keyed, but PA output power is not at expected power level (as set by technician via RSS during station alignment) PA Low – YELLOW when transmitter is keyed and PA output power is less than expected power level (as set by technician via RSS during station alignment) but not shut down (for example, during power cutback mode) – OFF when: PA not keyed or PA keyed, and PA output power is at expected power level (as set by technician via RSS during station alignment) PA Fail – RED when: No PA output power (for example, during PA shutdown mode); LED status is latched, thereby indicating status during current key or for previous key EXCITER MODULE NOTE: Any component associated with the PA could cause LED to light. These include the Exciter, PA, and transmitter circuitry on the backplane. – FLASHING when PA is in the Test Mode (activated by technician via RSS; when in Test Mode, power cutback, and open power loop protection are disabled) – OFF when PA output power is either at expected level, or at specific cutback levels (any level other than shutdown); LED status is latched, thereby indicating status during current key, or for previous key. TOP PANEL 9-6 Pwr/Tx – GREEN when AC or DC input power is present – RED when station is transmitting – OFF when AC or DC input power is absent December 1, 2000 68P81093C75-O Table 8: PDR 3500 LED Indicator Functions (Continued) LED Location STATION CONTROL MODULE (SCM) LED Name Status Definition STATION ON – GREEN when SCM fully functional – FLASHING when front panel switch press detected – OFF for SCM failure Station Fail – RED for SCM failure – OFF when SCM fully functional (no failure) Intcm/Acc D –YELLOW when station is in Intercom mode – FLASHING when station is in Access Disable mode – OFF when station is not in Intercom mode Control Ch – GREEN when station is control channel (trunking systems only) – FLASHES each time station decodes IWS (IntelliRepeater systems only) Rx 1 Active – GREEN when Station Control Board is passing audio/data (receive path unmuted) from Receiver #1; The following conditions must be met: Carrier at proper frequency being received Carrier signal level is above threshold set in codeplug Squelch criteria met (carrier, PL, DPL,ASTRO, secure, etc.) (Note that squelch criteria can be manually altered via RSS for testing purposes) – OFF when above conditions are not met for Receiver #1 Rx 2 Active – Unused in PDR 3500 Rx Fail – RED when receiver is non-functional* – BLINKING ONCE PER SECOND when Receiver #1 is non-functional* – BLINKING TWICE PER SECOND when Receiver #2 is non-functional* or when SAM module, or UHSO Module, is non-functional (unused in PDR 3500) – OFF when RECEIVER is functional* (or no receiver module installed) *A receive module is considered non-functional if a failure is detected during diagnostics run at time of power-up, or during normal operation WIRELINE INTERFACE BOARD (WIB) Aux LED – GREEN LED available for special application function All LEDs Flashing On and Off in Unison – Station is in Software download mode, either initiated by the RSS, or due to software failure. LEDs Flashing Up and Down in Sequential Pattern – Station received software files from RSS and is in process of downloading the software to FLASH memory in the Station Control Module WL On – GREEN when WIB fully functional – OFF for WIB failure Both LEDs Blinking Rapidly – WIB is in Software Download mode (operating software is being downloaded into the FLASH memory on WIB from Station Control Module) Notes: 1. All LEDs momentarily light following station reset (Volume Up, Volume Down, and Intercom buttons on SCM front panel pressed simultaneously), or on station power-up. 2. If no LED indicators are on, make sure that AC or DC power to the station power supply is present. If using AC power, check top panel fuses. Check the circuit breaker at the source. Check the AC or DC line cord. If no problem is found and AC power is used, suspect the power supply. 68P81093C75-O November 30, 2000 9-7 9-8 December 1, 2000 68P81093C75-O STATION CONTROL MODULE (Front Panel - Cover Plate Removed) Station On Station Fail Intrem/AccD Control Ch Rx 1 Active Rx 2 Active Rx Fail Aux LED Handset Speaker RSS Port Intercom/Shift CSQ/PL/Off Vol Down/ Access Disable Vol Up/Local PTT TOP PANEL OF STATION PWR/Tx PTT/Reset Switch WL On WL Fail WIRELINE INTERFACE MODULE (Front Panel) Tx Lock PA Full PA Low PA Fail EXCITER MODULE (Front Panel) MAEPF-27030-O Figure 5 PDR 3500 LED Indicators and Front Panel Buttons and Connectors 68P81093C75-O November 30, 2000 9-9 Interpreting Alarm Alert Tones Introduction Four station alarm conditions are reported with audio alert tones which are routed to the external speaker connector (RJ-11) on the front of the control module. (Pin 4 on the RJ-11 is Speaker High; Pin 1 is Speaker Ground.) The alarms are also entered into the alarm log which can be accessed using the RSS. Refer to the RSS User’s Guide, part number 68P81085E35. NOTE: The alarm tones may also be routed to the console (via the wireline) and transmitted over the air. Refer to the RSS User’s Guide (part number 68P81085E35) for details on enabling or disabling these two alarm routing options. The four alarm conditions are represented by a series of alarm tones, from a single beep, to four beeps. Each beep is a 1200 Hz tone, lasting 125 msec. The alarm tones occur during a repeating 10 second window, with two seconds between successive alarms (when more than one alarm is active). The following two examples illustrate the timing of the alarm tones. Example 1: Single Alarm (#3) beep...beep....beep .................................................................................................[repeats] Alarm #3 10 Second Window Example 2: Multiple Alarms (#1 and #4) beep... ........................beep....beep ... beep ....beep................................................[repeats] 2 seconds Alarm #1 Alarm #4 10 Second Window The alarm tone definitions are as follows: Number of Beeps 9-10 Alarm Condition Name Alarm Condition Description Battery Revert Alarm is reported when station loses AC/DC line power and reverts to battery backup. Alarm is cleared when station receives AC/DC power. Should not occur in PDR 3500. PA Fail Alarm is reported when PA fails to keyup to full ouput power. Alarm is cleared upon successful keyup to full power. Synthesizer Alarm is reported when either Tx or Rx synthesizers fail to lock. Alarm is cleared when both sythesizers lock. Overvoltage Alarm is reported when battery charging voltage is above +34.5 V (100 W stations), or +17.25 V (20 W stations). Alarm is cleared when voltage returns to normal range. December 1, 2000 68P81093C75-O Verifying Transmitter Circuitry Introduction While most module faults can be detected by running the station diagnostics provided by the RSS, the following procedure provides a more traditional method of troubleshooting the transmitter circuitry. This procedure is useful in the event that the RSS is not at hand or for some reason cannot be utilized (PC malfunction, etc.) This procedure allows the service technician to make minor adjustments and verify the proper operation of the station transmit circuitry, including: • Exciter Module • Power Amplifier Module • Power Supply Module • 2.1 MHz Reference Oscillator Circuitry • Transmitter-related circuitry on the Station Control Module (SCM) In general, the transmitter circuitry is exercised by injecting and measuring signals using a Motorola R2001 Communications Analyzer (or equivalent). Measured values outside the acceptable range indicate a faulty module; values within range verify proper operation of the above listed modules and circuitry. Required Test Equipment Verifying Transmitter Circuitry Procedure The following test equipment is required to perform the procedure: • Motorola R2001 Communications Analyzer (or equivalent) • Telephone-style handset with PTT switch (TMN6164, or equivalent) • In-line Wattmeter (Motorola Model S-1350, or equivalent) • Dummy Load (50Ω, station wattage or higher) Step 1. Connect test equipment by performing Step 1 through 3 shown in Figure 6. Step 2. Connect handset to RJ-11 connector on SCM front panel, as shown. The cover plate over the SCM side of the chassis must be removed to access this connector. Handset PTT Button MEPF-27031-O 68P81093C75-O November 30, 2000 9-11 2 To Antenna In-line Wattmeter Duplexer or Antenna Relay Antenna Port If duplexer or antenna relay is used, connect N-to-N cable from antenna port to in-line wattmeter, otherwise connect UHF-to-N cable from top panel transmit jack to in-line wattmeter. Connect wattmeter to dummy load. Disconnect cable from antenna port of duplexer or antenna relaly. If duplexer or relay not used, disconnect cable from top panel transmit output port. Dummy Load Antenna Motorola R2001 Communications Analyzer COMMUNICATIONS SYSTEM ANALYZER OSCILLOSCOPE Connect antenna to R2001 antenna input. Be sure to pull RF Port Select Knob out to select antenna rf input. MONITOR RF SECTION RF Port Select Knob (Pull Out) MAEPF-27032-O Figure 6 Test Equipment Setup for Verifying Transmitter Circuitry 9-12 December 1, 2000 68P81093C75-O Step 3. Press the PTT button and observe the LED indicators on the Exciter Module front panel. • • If PA Low or PA Fail LED is lit, suspect the following: Power Amplifier Module failure Exciter Module failure Loose or bad Exciter-to-PA RF cable DIP switches on backplane are set for incorrect station frequency band. DIP switches should be set as described in the backplane portion of the Module Replacement section. Faulty forward voltage, control voltage, or temperature voltage translation circuitry on backplane. If TX Lock LED is off, suspect the following: Faulty Station Control Module Faulty Exciter Module Faulty backplane Step 4. Measure output power by pressing the PTT button and observing the reading on the in-line wattmeter. 68P81093C75-O • If the PA output is not at the proper power (as set for the particular station), adjust the output power as described in the Setup and Connections section of this manual. • If the station will not output the rated power, and the output is being measured through a duplexer or antenna relay, the duplexer could be set for the incorrect frequency, or it could be malfunctioning, or the antenna relay could be faulty. Connect the wattmeter directly to the transmit port (UHF connector) on the station top panel, bypassing the duplexer or antenna relay. If the station generates rated power directly from the PA, suspect the following: Faulty duplexer or transmit frequency mismatch Loose or faulty PA-to-duplexer/antenna relay cable Improperly connected or faulty antenna relay November 30, 2000 9-13 If the station still does not generate rated power, suspect the following: Power Amplifier Module failure Exciter Module failure Loose or faulty Exciter-to-PA RF cable Faulty forward voltage or control voltage translation circuitry on backplane Step 5. If the PA power out is okay, setup R2001 for spectrum analyzer display. Press the PTT button and observe the display. The display should look similar to: • If the display shows multiple carriers, evenly spaced about the station transmit frequency, suspect a faulty PA module. • If the display shows a solid carrier, but off frequency, suspect the following: • Faulty Exciter or Station Control Module If the display shows a single carrier moving erratically, suspect the following: Faulty Station Control Module Faulty Exciter Module Faulty PA Module Step 6. If the display is okay, setup R2001 to display modulation. Using the handset, push the PTT button and speak into the mouthpiece. Verify that the display shows: • If the proper display is not obtained, suspect faulty SCM or Exciter Module Step 7. Set the R2001 for GEN/MON MTR. Press the PTT button and speak loudly into the mouthpiece to cause maximum deviation. Display should read ±5 kHz maximum. • If the proper display is not obtained, suspect faulty SCM or Exciter Module Step 8. This completes the Verifying Transmitter Circuitry test procedure. If all displays and measurements are correct, the transmitter circuitry may be considered to be operating properly. 9-14 December 1, 2000 68P81093C75-O Verifying Receiver Circuitry • Remove test equipment. • Restore the station to normal service. • Return to the trouble shooting flow chart to resume the troubleshooting sequence. Introduction While most module faults can be detected by running the station diagnostics provided by the RSS, the following procedure provides a more traditional method of troubleshooting the receiver circuitry. This procedure is useful in the event that the RSS is not at hand, or, for some reason, cannot be utilized (PC malfunction, etc.) This procedure allows the service technician to make minor adjustments and verify the proper operation of the station receive circuitry, including: • Receiver Module • Power Supply Module • 2.1 MHz Reference Oscillator Circuitry • Receiver-related circuitry in the Station Control Module (SCM) In general, the receiver circuitry is exercised by injecting and measuring signals using a Motorola R2001 Communications Analyzer (or equivalent). Measured values outside the acceptable range indicate a faulty module; values within range verify proper operation of the above listed modules and circuitry. Required Test Equipment IMPORTANT! 68P81093C75-O The following test equipment is required to perform the procedure: • Motorola R2001 Communications Analyzer (or equivalent) • Telephone-style handset with PTT switch (TMN6164, or equivalent) • RJ-11 to BNC cable • Dummy Load (50Ω, station wattage, or higher) If the station operates as a repeater, the transmit output from the station must be connected to a dummy load to prevent overthe-air broadcast during receiver testing. November 30, 2000 9-15 Verifying Receiver Circuitry Procedure Step 1. Connect test equipment by performing Step 1 through 3 shown in Figure 7. NOTE: The cover plate over the SCM side of the chassis must be removed to perform these tests. Step 2. Disable PL and carrier squelch by repeatedly pressing the PL/CSQ/Off button until receiver noise is heard through the handset (or external speaker). Refer to Figure 5 for the location of the PL/CSQ/Off button. If no audio is heard, suspect the following: • Faulty Receiver Module • Faulty Station Control Module • R2001 is outputting a carrier signal Step 3. Set R2001 to generate a 0.5 µV (-13 dBm) FM signal at the PDR 3500 receiver frequency, modulated by a 1 kHz tone at 3 kHz deviation. The 1 kHz tone should be audible through the handset (or external speaker). If no audio is heard, suspect the following: 9-16 • Faulty Station Control Module (2.1 MHz reference) • Faulty Receiver Module • Faulty antenna-to-Receiver preselector RF cable • Faulty R2001-to-station RF cable • Duplexer/station receive frequency mismatch, or faulty duplexer December 1, 2000 68P81093C75-O 1 Disconnect cables from top panel transmit and receive ports. PDR 3500 Top Panel Dummy Load To Antenna Connect UHF-to-N cable from station top panel receive port to R2001 RF in/out. Connect UHF-to-N cable from top panel transmit port to dummy load. Motorola R2001 Communications Analyzer COMMUNICATIONS SYSTEM ANALYZER OSCILLOSCOPE MONITOR RF SECTION RF In/Out Connect handset to RJ-11 jack on front panel of Station Control Module (or External Speaker to RJ-11 jack). Handset PTT Button MAEPF-27033-O Figure 7 Test Equipment Setup for Verifying Receiver Circuitry Step 4. If audio is heard, connect the HANDSET RJ-11 jack to the Oscilloscope input BNC connector, as shown below. COMMUNICATIONS SYSTEM ANALYZER OSCILLOSCOPE MONITOR RF SECTION To Station Receive Connector Oscilloscope Input Station Control Module Front Panel RJ-11 to BNC Test Cable Motorola Part No. 01-82069W01 (Available from Motorola WASPD) Volume Up Button MAEPF-27034-O 68P81093C75-O November 30, 2000 9-17 Step 5. Use the Volume Up button to increase the volume to maximum. Measure the audio level using the R2001. • Audio level should measure approximately 0.75 to 1.5 V p-p. If not, suspect faulty SCM. Step 6. Change R2001 injection signal to • VHF: 0.25 µV (-119 dBm) • UHF: 0.35 µV (-116 dBm). Step 7. Measure the receiver 12 dB SINAD sensitivity. The value should read 12 dB, or greater. If not, tune the preselector (VHF and UHF only) and re-check 12 dB SINAD. If 12 dB SINAD cannot be achieved, suspect the following: • Damaged cable from top panel receive port to preselector • Faulty receiver • Excessive loss in the R2001-to-station RF cable NOTE: To measure 12 dB SINAD, the station must be programmed for mixed mode Analog/Digital operation. Incorrect reading will result if programmed for Digital Only operation. NOTE: For VHF and UHF stations only, refer to 5. Preselector Field Tuning Procedure in this section. Procedures for tuning the receiver preselector are described. Step 8. If the station is configured with a duplexer, continue with Step 9 to test the duplexer’s performance. If the station is not configured with a duplexer, go to Step 16. Step 9. Steps 9 through 13 describe a method of measuring the effect of insertion loss from the duplexer on receiver sensitivity. Connect the dummy load to the station’s top panel receive port through a capacitive coupler (isolated T). Connect the R2001 to the isolated side of the coupler. (See Figure 8.) 9-18 December 1, 2000 68P81093C75-O COMMUNICATIONS SYSTEM ANALYZER PDR 3500 Top Panel MONITOR OSCILLOSCOPE RF SECTION Duplexer RF Output RX Motorola R2001 Communications Analyzer TX Capacitive Coupler (Isolated T) Dummy Load MAEPF-27035-O COMMUNICATIONS SYSTEM ANALYZER PDR 3500 Top Panel MONITOR OSCILLOSCOPE RF SECTION Duplexer RF Output RX Motorola R2001 Communications Analyzer TX Capacitive Coupler (Isolated T) Dummy Load MAEPF-27036-O Figure 8 A. Coupled receiver connection. (Top) B. Coupled duplexer connection. (Bottom) Step 10. Disable the transmitter by holding the Shift button and then pressing the Access Disable button on the Station Control Module, as shown in Figure 9. When the transmitter is disabled, the yellow Access disable light on the SCM will flash. This step is very important. With the transmitter disabled, the PA Full LED on the Exciter Module should not light, even when the station is receiving. 68P81093C75-O November 30, 2000 9-19 Station Control Module Press and hold Shift Button. Intcm/Acc D LED should Flash yellow. Press Vol Down/ Access Disable Exciter Module PA Full LED should NOT illuminate. MAEPF-27037-O Figure 9 Disabling the Transmitter Step 11. Measure the 12dB SINAD sensitivity and make a note of the level. This level will serve as a baseline for the receiver sensitivity. If 12 dB SINAD cannot be achieved, suspect the following: • Test configuration used does not match that shown in Figure 8B. • Excessive loss in the coaxial cables or coupler. Step 12. Remove the cable connecting the coupler to the top panel receive port. Connect the coupler to the duplexer’s antenna port. Connect the duplexer’s receive port to the station’s top panel receive port, as in normal station operation. (See Figure 8B.) Step 13. Measure the 12 dB SINAD once again, and note the result. The difference between this 12 dB SINAD level and the level measured in Step 11 reflects the insertion loss of the duplexer. The difference should be no greater than approximately • VHF: 1.3 dB • UHF: 1.6 dB If the difference is greater, suspect the following: 9-20 • Duplexer receive and transmit ports are reversed • Loose or damaged cables between the duplexer and the station • Station receive frequency does not match the duplexer receive frequency. Use a different frequency or replace the duplexer. (Field tuning of duplexers is not recommended.) December 1, 2000 68P81093C75-O Step 14. Steps 14 and 15 will test the effect of duplexer quieting on receive sensitivity. Re-enable the transmitter by holding down the Shift button again and pressing the Access Disable button on the SCM. The following lights should indicate that the station is now operating as a repeater: • Yellow Access Disable light stops flashing • PA Full LED on the Exciter Module lights when the station is receiving. Step 15. Test the 12 dB SINAD sensitivity. Depending on the duplexer frequency spacing, this level should be no more than 1 to 2 dB greater than the Step 13 reading (with the transmitter disabled). If the reading is greater than 1 to 2 dB, the station transmit frequency does not match the duplexer receive frequency. Use a different frequency or replace the duplexer. (Field tuning of duplexers is not recommended.) Step 16. If the station is not digital-capable, the Verifying Receiver Circuitry test procedure is complete. The receiver circuitry is considered to be operating properly if all displays and measurements are correct. 1. Remove the test equipment. 2. Restore the station to normal service. 3. Return to the troubleshooting flow chart to resume the troubleshooting sequence. If the station is digital-capable, continue with the Digital Only portion of the Verifying Receiver Circuitry test procedure. Verifying Receiver Circuitry (DigitalCapable Stations) Introduction While most module faults can be detected by running the station diagnostics provided by the RSS, the following procedure provides a more traditional method of troubleshooting the receiver circuitry. This procedure allows the service technician to make minor adjustments and verify the proper operation of the station receive circuitry, including: 68P81093C75-O • Receiver Module • Power Supply Module • 2.1 MHz Reference Oscillator Circuitry • Receiver-related circuitry in the Station Control Module (SCM) November 30, 2000 9-21 The transmitter circuitry is exercised by injecting and measuring signals using a Motorola R2670 Communications Analyzer (or equivalent), and analyzing the Bit Error Rate using the RSS. Measured values outside the acceptable range indicate a faulty module; values within range verify proper operation of the above modules and circuitry. Required Test Equipment IMPORTANT! The following test equipment is required to perform the procedure: • Motorola R2670 Communications Analyzer with ASTRO CAI Option (or equivalent) • PC running Radio Service Software (RSS) program • Female N-type to Female N-type coaxial cable • Dummy Load (50Ω, station wattage, or higher). Required for repeater stations only. If the station operates as a repeater, the transmit output from the station must be connected to a dummy load to prevent overthe-air broadcast during receiver testing. Step 1. Proceed to ASTRO Bit Error Rate Report (located in Chapter 4 of the RSS User’s Guide, part number 68P81085E35). Follow the instructions for setting up the test equipment and initiating a BER report using the RSS. Step 2. If the BER reading is above 5%, suspect the following: • Faulty Station Control Module (2.1 MHz reference) • Faulty Receiver Module • Faulty antenna-to-receiver preselector RF cable • Faulty top panel-to-preselector RF cable • Faulty R2670-to-station RF cable Step 3. If you are injecting RF directly into the top panel receiver port, change the R2670 injection signal level to: • VHF: 0.25 µV (-119 dBm) • UHF: 0.35 µV (-116 dBm) If you are injecting RF through a duplexer, change the R2670 injection signal level to: 9-22 December 1, 2000 68P81093C75-O • VHF: 0.29 µV (-117.7 dBm) • UHF: 0.43 µV (-114.4 dBm) NOTE: For VHF and UHF stations only, refer to 5. Preselector Field Tuning Procedure in this section, for procedures to tune the receiver preselector. Step 4. Note the receiver BER reading. The BER reading should be 5% or less. If not, and if a duplexer is being used, repeat the BER test, bypassing the duplexer. If the BER is 5% or less after bypassing the duplexer, the station frequencies do not match the duplexer frequencies, or the duplexer-to-top panel cables are faulty. If the BER, as tested straight into the top panel, is greater than 5%, tune the preselector and re-check the BER reading. If a reading of 5%, or less, cannot be achieved, replace the Receiver Module. Step 5. This completes the Verifying Receiver Circuitry test procedure. If all displays and measurements are correct, the receiver circuitry may be considered to be operating properly. 1. Remove test equipment. 2. Restore the station to normal service. 3. Return to the trouble shooting flow chart to resume the troubleshooting sequence. Wiring Diagram Please refer to Figure 10 for a conceptual line drawing of the motherboard, modules, and other components set flat outside of the chassis and properly interconnected. Please refer to Figure 11 on page 25 for a detailed diagram of the connections from the AC inlet connector to the power supply and chassis ground. 68P81093C75-O November 30, 2000 9-23 DC Power Supply AC Jack LED Switch Rx Motherboard Terminal Tabs J20 P10 P9 P5 RSS Tx Fan Receiver Fan Exciter PA MAEPF-27080-O Figure 10 Interconnect Diagram Reference 9-24 From To Description Top panel UHF Receiver mini-UHF Top panel AC connector Power supply terminals H, N, GND 120/240 VAC to power supply Receive RF coaxial cable Power supply terminals POS, NEG Backplane terminals WHT, BLK Top panel DC connector Backplane terminals BLU, BLK 14 VDC input to station Top panel DB-9 connector Backplane connector J20 RSS interface ribbon cable assembly Top panel LED/Switch Backplane Molex P5/P9 LED/Switch assembly 14 VDC from power supply Chassis cooling fans Backplane 3-pin Molex P5 Cooling fan assembly Backplane terminals RED, BLK PA 14 VDC input 14 VDC to PA Backplane connector P10 PA Control/feedback ribbon cable PA mini-UHF Top panel UHF Transmit RF coaxial cable Exciter mini-UHF PA RF drive coaxial cable December 1, 2000 68P81093C75-O AC Inlet (Viewed from Underside) Power Supply Output Input Neg Pos H N Gnd BROWN ORANGE Nuts Lock Washers GRN/YEL Ring Lugs GRN/YEL Chassis Ground Stud MAEPF-27099-O Figure 11 Chassis Ground Wiring Diagram Module Replacement Procedures Station modules suspected of being faulty must be replaced with modules known to be in good condition in order to restore the station to proper operation. The following procedures provide instructions for replacing each of the station modules and performing any required post-replacement adjustments or programming. General Replacement Information WARNING: When wearing a Conductive Wrist Strap, be careful near sources of high voltage. The good ground provided by the wrist strap will also increase the danger of lethal shock from accidentally touching high voltage sources. Anti-Static Precaution The station circuitry contains many C-MOS and other staticsensitive devices. When servicing the equipment, you must take precautionary steps to prevent damage to the modules from static discharge. Complete information on prevention of static protection is provided in Motorola publication number 68P81106E84, available through the Accessories and Aftermarket Division. Some additional precautions are as follows: • A wrist strap (Motorola part number RSX4015A, or equivalent) should be worn while servicing the equipment to minimize static buildup. CAUTION: DO NOT insert or remove station modules with power applied. This may result in damage to the modules. 68P81093C75-O November 30, 2000 9-25 Care of Gold-Plated Connector Contacts • Do not insert or remove modules with power applied. Always turn off the station by unplugging the AC and DC cords from the top panel before inserting or removing modules. • All spare modules should be kept in a conductive bag for storage and transporting. When shipping modules to the repair depot, always pack them in conductive material. The connectors between the modules and the station backplane board are made with gold-plated card edge connector contacts to provide maximum reliability. Gold-plated materials do not form a non-conductive oxide layer and therefore should not require cleaning under normal conditions. When the modules have been subjected to many extraction/insertion cycles, or if the station is operated in a dusty environment, the contacts may require cleaning. Do not use an eraser or any type of abrasive substance to clean either the module card edge connectors, or the backplane connector contacts. If the cleaning of gold-plated contacts is required, use a soft cloth dampened with alcohol to lightly wipe the contacts. Be sure not to touch the contact surfaces with your fingers; finger oils and salts can contaminate the contact surfaces. Power Down Station Before Removing/ Inserting Modules Before removing or inserting a module into the station chassis and engaging the backplane connector, be sure to turn off the station power by unplugging the AC or DC power cord, or both. Validating Repairs After replacing a faulty module with a module that is known to be in good condition, perform the following tests to validate the repair. Module Replacement 9-26 • If the faulty module was detected as the result of running station diagnostics via the RSS, run the diagnostics again after the repair is made to ensure that the replacement module passes all diagnostic tests. • If the faulty module was detected by an operational failure, perform the operation to ensure that the repair corrected the reported or detected failure. This section discusses the replacement of each of the PDR 3500’s modules and related requirements and considerations. December 1, 2000 68P81093C75-O Station Control Before Removing the Old Station Control Module A new SCM contains settings in a codeplug (EEPROM). Those settings can be configured, using the RSS, after the module has been installed. If the old SCM is capable of communicating with the RSS, the old codeplug can be read from the SCM and saved to disk to be programmed into the new SCM. This is described in the Setup and Connections section of this manual, and in the RSS User’s Guide (68P81085E35). If the old SCM is incapable of communicating with the RSS, an archival codeplug (one saved on disk) can be used to program the new SCM. If an archival codeplug is unavailable, the new codeplug will have to be manually configured after installation. Physical Replacement of the Station Control Module 1. Turn off the station’s power by unplugging the AC and DC power cords from the top panel. 2. Remove the 8 Phillips screws from the edges of the station’s top panel and lift the chassis out of the case. 3. Remove the cover plate on the left end of the front of the station by removing two Torx screws from the front of the plate. Remove the four Phillips screws from the side and bottom edges of the plate. 4. Pull out the old Control Module by gripping behind its DB-9, RJ-11, and RJ-45 connectors, distributing pressure equally among the connectors. 5. Insert the new module. Make sure it is in the cardguides; push it firmly into the chassis until it seats into the card-edge connectors on the backplane. (Do not slam the board against the backplane or push any harder than necessary to seat the connectors.) 6. If desired, power up the station while it is still out of the case to make sure the module is securely in place. If the LEDs do not light, are dim, or flash rapidly, one or more modules are not seated properly. Unplug the station before continuing to the next step. 7. Reassemble the station by reversing steps 2 and 3. After Installing the New Station Control Module 68P81093C75-O 1. If the codeplug from the old SCM was saved to disk, or if an archival codeplug exists on disk, it should be programmed into the new SCM. November 30, 2000 9-27 If no preexisting codeplug is available, the new codeplug must be configured manually using the RSS. See the Setup and Connections section of this manual or the RSS User’s Guide (68P81085E35) for details. 2. Perform the following alignment procedures as described in the RSS User’s Guide (68P81085E35) or the Setup and Connections section of this manual, or both. • Reference Oscillator Calibration • Squelch Adjust • Power Output • Tx Deviation Gain Adjust • Reference Modulation • RSSI Calibrate For Wireline-equipped stations only: • Tx Wireline • Rx Wireline For ASTRO stations only: • Simulcast/ASTRO Launch Time Offset For 6809 Trunking stations only: • TDATA Wireline Physical Replacement of the Wireline Module 1. Turn off the station’s power by unplugging the AC and DC power cords from the top panel. 2. Remove the eight Phillips screws from the edges of the station’s top panel and lift the chassis out of the case. 3. Remove the cover plate on the left end of the front of the station by removing two Torx screws from the front of the plate. Remove the four Phillips screws from the side and bottom edges of the plate. 4. Pull out the old Wireline Module by gripping its front, right corner (where there are no parts on the board). 5. Set all jumpers on the replacement board to match those on the faulty board. These include the following: • 9-28 Input/ouput impedance matching jumpers December 1, 2000 68P81093C75-O • Two-wire/four-wire select jumper • DC remote control selection jumpers 6. Insert the new module. Make sure it is in the cardguides; push it firmly into the chassis until it seats into the card-edge connectors on the backplane. (Do not slam the board against the backplane or push any harder than necessary to seat the connectors.) 7. If desired, power up the station while it is still out of the case to make sure the module is securely in place. The LEDs on the Wireline should blink rapidly, indicating that firmware is transferring from the SCM to the Wireline Module. When the blinking stops, the transfer is complete. If any of the LEDs do not light or are dim, one or more of the modules are not seated properly. Unplug the station before continuing to the next step. 8. Reassemble the station by reversing Steps 2 and 3. After Installing the New Wireline Module Perform the following alignment procedures as described in the RSS User’s Guide (part number 68P81085E35): • Rx Wireline • Tx Wireline ASTRO Modem Card/ V.24 Interface Card Physical Replacement of the Card 1. Remove the Wireline Module as described above. 2. Unplug the faulty ASTRO Modem Card or the V.24 Interface Card from the Wireline board by pressing the mounting posts through the back of the board. Install the replacement card by pressing it onto the Wireline board and locking all mounting posts and connectors. 3. Re-install the Wireline Module as described above. After Installing the New Card No alignments or adjustments are required. The card is configured by the Station Control Module on power-up. Receiver Physical Replacement of the Receiver Module 1. Turn off the station’s power by unplugging the AC and DC power cords from the top panel. 2. Remove the eight Phillips screws from the edges of the station’s top panel and lift the chassis out of the case. 68P81093C75-O November 30, 2000 9-29 3. Remove the cover plate on the left end of the front of the station by removing two Torx screws from the front of the plate. Remove the four Phillips screws from the side and bottom edges of the plate. Remove two more Phillips screws from the bottom of the chassis under the preselector. 4. A coaxial cable runs from the receiver’s preselector, through the center wall of the chassis, and to the top panel UHF connector. Disconnect the cable from the preselector and push the loose end of the cable through the center wall so that it is completely clear of the receiver. 5. Pull the old receiver out by gripping the tabs protruding past each end of the preselector. 6. Insert the new module. Make sure it fits under the metal rails inside the chassis. Push it firmly into the chassis until it seats into the card-edge connectors on the backplane. (Do not slam the board against the backplane or push any harder than necessary to seat the connectors.) 7. If desired, power up the station while it is still out of the case to make sure the module is securely in place. If any of the LEDs do not light, are dim, or flash rapidly, one or more of the modules are not seated properly. 8. For VHF and UHF stations, tune the preselector using the procedure in the Maintenance subsection, Preselector Field Tuning Procedure. Before continuing to the next step, be sure to unplug the station. 9. Feed the coaxial cable detached in Step 3 back through the opening in the center wall of the chassis and reconnect it to the mini-UHF connector on the preselector. 10. Reassemble the station by reversing Steps 2 and 3. After Installing the New Receiver Module Perform the following alignment procedures as described in the RSS User’s Guide (part number 68P81085E35), or in the RSS section of this manual, or in both: • Squelch Adjust • RSSI Calibrate Preselector tuning is required for proper performance of the Receiver Module and it should have been performed when installing the module, as described under “Physical Replacement of the Receiver Module.” If the tuning was not performed when the module was installed, perform it now. 9-30 December 1, 2000 68P81093C75-O Exciter Frequency Band Considerations When replacing the Exciter Module, it is important to remember the frequency-sensitive nature of the Exciter/Power Amplifier combination. The Exciter and the PA must match according to the model breakdown table in this manual. If an Exciter with a new frequency band is being installed, the corresponding PA must be installed, as described in the Power Amplifier subsection of “Module Replacement.” Physical Replacement of the Exciter Module 1. Turn off the station’s power by unplugging the AC and DC power cords from the top panel. 2. Remove the eight Phillips screws from the edges of the station’s top panel and lift the chassis out of the case. 3. Disconnect the coaxial cable running to a mini-UHF connector at the front of the Exciter. 4. Tilt the chassis up on its back edge; then, from the bottom of the chassis, remove the six Phillips screws holding the Exciter’s mounting plate. Slide the mounting plate out of the front of the chassis. 5. Pull out the old Exciter Module by gripping behind the miniUHF connector and pulling gently. 6. Insert the new module. Make sure it is flat on the bottom of the chassis. Push it firmly into the chassis until it seats into the cardedge connectors on the backplane. (Do not slam the board against the backplane or push any harder than necessary to seat the connectors.) 7. If desired, power up the station while it is still out of the case to make sure the module is securely in place. If the LEDs do not light, are dim, or flash rapidly, one or more modules are not seated properly. Unplug the station before continuing to the next step. 8. Reassemble the station by reversing Steps 2 through 4. After Installing the New Exciter Module Perform the following alignment procedures as described in the RSS User’s Guide (part number 68P81085E35): • Tx Deviation Gain Adjust • Reference Modulation For ASTRO Simulcast systems only: • 68P81093C75-O ASTRO/Simulcast Launch Time Offset November 30, 2000 9-31 Power Amplifier Frequency Band Considerations When replacing the Power Amplifier, it is important to remember the frequency-sensitive nature of the Exciter/Power Amplifier combination. The Exciter and the PA must match according to the model breakdown table in this manual. If a PA with a new frequency band is being installed, the corresponding Exciter must be installed, as described in the Exciter subsection of “Module Replacement.” Of equal importance, the PDR 3500 motherboard contains circuitry which translates between the Exciter from the original Quantar and the PA from the Spectra™ mobile radio. Since the translations depend upon the frequency band of the Exciter and the PA, this circuitry is also frequency-sensitive. The DIP switches on the motherboard must be set according to the frequency of the station in order for the proper translation path to be selected. The DIP switch settings can remain intact if • The band of the new PA matches the one being replaced, and • The Exciter is not being changed. If the PA band or the Exciter band is being changed, the DIP switches must be configured to match the new frequency of the PA and Exciter. Detach the motherboard from the chassis and set the switches as described in the Backplane subsection of “Module Replacement.” Physical Replacement of the Power Amplifier 1. Turn off the station’s power by unplugging the AC and DC power cords from the top panel. 2. Remove the eight Phillips screws from the edges of the station’s top panel and lift the chassis out of the case. 3. Remove the four Phillips screws from the front, right quadrant of the top panel to release the PA. When removing the fourth screw, support the PA inside the chassis to prevent it from falling. 4. Disconnect all four cables between the PA and the station: a. Unplug the red and black power cable from the PA. b. Unscrew the mini-UHF connector from the PA. c. To remove the PA ribbon cable connector, remove the two Torx screws holding the metal clip over the connector. Pull the connector loose from the PA. d. Unscrew the mini-UHF connector on the remaining cable from the front of the Exciter. 9-32 December 1, 2000 68P81093C75-O 5. Reconnect all four cables removed in Step 4. The ribbon cable connector is keyed so it cannot be attached incorrectly. Remember to reattach the metal clip over the ribbon cable connector. 6. Take the sheet of black thermal conductive film that was between the old PA and the chassis and place it on the new PA. 7. Place the PA in the chassis and line up the screw holes in the PA and the thermal film with the holes in the top panel of the chassis. (It may be useful to insert a pencil, pen, or small screwdriver through the screw holes in the top panel to aid in aligning the holes in the conductive film with those in the PA.) 8. While holding the PA with one hand, start two or more Phillips screws in the top panel to hold the PA in place. Insert the remaining screws and tighten all four. 9. Place the chassis back in the case and secure it with the eight Phillips screws around the top panel. After Installing the New Power Amplifier Perform the following alignment procedures as described in the RSS User’s Guide (part number 68P81085E35), or the Setup and Connections section of this manual, or both. • Power Output Power Supply Physical Replacement of the Power Supply 1. Turn off the station’s power by unplugging the AC and DC power cords from the top panel. 2. Detach the backplane from the chassis as described in Steps 1 through 7 of the Backplane subsection of “Module Replacement.” 3. Remove the four Phillips screws holding the Power Supply to the top panel of the chassis. Pull the PS out of the chassis. 4. Disconnect all five wires from the Power Supply. 5. Reconnect the wires to the new Power Supply as follows: • Green to GND • Orange to the “H” INPUT • Brown to the “N” INPUT • White to the “POS” OUTPUT • Black to the “NEG” OUTPUT. 6. While holding the PS with one hand, start two or more Phillips screws in the top panel to hold the Power Supply in place. Insert the remaining screws and tighten all four. 68P81093C75-O November 30, 2000 9-33 7. Finish reassembling the station as described in Steps 8 through 12 of the Backplane subsection of “Module Replacement.” Backplane Before Installing the New Backplane The PDR 3500 motherboard contains circuitry which translates between the Exciter from the original Quantar and the PA from the Spectra™ mobile radio. Since the translations depend upon the frequency band of the Exciter and the PA, this circuitry is also frequency-sensitive. For the proper translation path to be selected, the DIP switches located on the motherboard must be set based on the frequency band of the station. Before installing the new Backplane, set its DIP switches according to Table 9. Table 9 Motherboard DIP Switch Settings Exciter Frequency Band Physical Replacement of the Backplane PA Model Switch 1 Switch 2 VHF Range 1 PLD7981 OFF OFF VHF Range 2 PLD7981 ON OFF UHF Range 1 PLE9367 OFF ON UHF Range 2 PLE9369 ON ON 1. Turn off the station’s power by unplugging the AC and DC power cords from the top panel. 2. Remove the eight Phillips screws from the edges of the station’s top panel and lift the chassis out of the case. 3. Remove the cover plate on the left end of the front of the station by removing two Torx screws from the front of the plate and four Phillips screws from the side and bottom edges of the plate. 4. Pull the Station Control Module and Wireline Module until they disengage from their respective backplane connectors. The modules need not be completely removed from the chassis. 5. On the back of the chassis, remove the six Phillips screws holding the backplane in place. 6. Slowly, but firmly, pull the bottom edge of the backplane away from the chassis. Continue pulling until the 80-pin card edge connectors dislodge from the Receiver and Exciter modules. Then pull the backplane down and away from the top panel of the chassis. 7. Lay the backplane flat behind the station, and remove all the attached wires. 8. If the dip switches on the new backplane have not been set to match the PA/Exciter combination of the station, set them now according to Table 9. 9-34 December 1, 2000 68P81093C75-O 9. Lay the new backplane behind the station, and attach all the wires as shown in Figure 10: Interconnect Diagram. 10. Hold the backplane in position behind the chassis. Ensure the wires from the backplane do not bind against the Power Supply. Slide the top of the board toward the chassis top panel, making sure the two RJ-45 connectors fit into their cutouts. 11. Hold the Receiver Module from the front of the chassis, and press the bottom center of the backplane into place against the chassis. Snap the 80-pin connectors onto the Receiver and Exciter. 12. While holding the top right portion of the backplane against the chassis, press the Control Module, and then the Wireline Module, into the chassis from the front, until they snap into the backplane. 13. Using the six Phillips screws with lock washers, secure the backplane to the chassis. 14. Finish reassembling the station by reversing Steps 2 and 3. After Installing the New Power Amplifier Perform the following alignment procedures as described in the RSS User’s Guide (68P81085E35), or the Setup and Connections section of this manual, or both: • Power Output Using the RSS, run a complete battery of diagnostics to exercise all boards and modules. Preselector Field Tuning Procedure The VHF and UHF Receiver Modules comprise a circuit board and a preselector assembly. Both are secured in a slide-in module housing. The preselector assembly is a 3-pole (UHF) or a 5-pole (VHF) bandpass filter, equipped with tuning slugs to adjust the passband corresponding to the operating frequencies of the station. The preselector assembly must be field-tuned if replaced in the field, or if the station operating frequency (or frequencies) is (are) modified. The tuning procedure follows. IMPORTANT! 68P81093C75-O Tuning for best SINAD response DOES NOT result in optimum tuning of the preselector assembly. You must use this fieldtuning procedure to obtain optimum preselector performance. November 30, 2000 9-35 Required Test Equipment The following test equipment is required to properly tune the preselector assembly: • RF Signal Generator: Motorola R2600 Communications Analyzer, R2001 Communications Analyzer (see note), or HP8656A signal generator (or equivalent) • Dip/Peak Monitor: HP435B Power Meter (or equivalent) with HP8484A sensitive power head, Boonton Model 92E with BNC input, or R2001/ R2600, using the spectrum analyzer function. • Torque Driver, capable of delivering 12 in. – lb. of torque, and 10 mm deep well socket. • Tuning probe: Motorola Part number 0180763D22, part of TRN7799A tuning kit. • Flat-blade screwdriver NOTE: The R2600 Communications Analyzer can both generate and measure simultaneously. The R2001 may be used for either the generator or monitor function, but not both simultaneously. When using the R2001 as a signal generator, RF signal must be taken from the antenna port. VHF Tuning Procedure Calculating Proper Alignment Frequency Use one of the following two methods to calculate the alignment frequency to be generated by the signal generator. For stations with a single receive frequency, calculate the frequency of the alignment signal as follows: Step 1. From the site documentation or the RSS, determine the station receive frequency. Step 2. If the frequency is ≤ 148 MHz (Range 1) or ≤ 156 MHz (Range 2), subtract 250 kHz. Otherwise, note the actual frequency. Example: If the station receive frequency is 134.575 MHz (Range 2), subtract 250 kHz, since the frequency is less than 143 MHz. 134.575 MHz - 250 MHz = 134.325 MHz 9-36 December 1, 2000 68P81093C75-O Step 3. If Receiver Module is Range 1, determine the alignment frequency as follows: If the frequency (from Step 2) is < 134 MHz, then the alignment frequency = 133.75 MHz. If the frequency (from Step 2) is > 152 MHz, then the alignment frequency = 152 MHz. Otherwise, use the actual frequency from Step 2. Step 4. If the Receiver Module is Range 2, determine the alignment frequency as follows: If the frequency (from Step 2) is < 152 MHz, then the alignment frequency = 151.75 MHz. If the frequency (from Step 2) is > 172 MHz, then the alignment frequency = 172 MHz. Otherwise, use the actual frequency from Step 2. For stations with multiple receive frequencies, calculate the frequencies of the alignment signal as follows: Step 1. From the site documentation, or the RSS, note the receive frequency for each channel supported by the station. Step 2. Calculate a midpoint frequency as follows: Fmid = (Fhighest + Flowest) ÷ 2 Step 3. Using Fmid in place of the station receive frequency, perform Step 2 through Step 4 above. Preparing Equipment Step 1. Make sure the Receiver Module (with the Preselector Assembly) is installed in a functional PDR 3500. Step 2. Remove the chassis from its case by removing the eight Phillips screws from the edges of the station’s top panel. Step 3. Remove the two Torx screws from the Receiver Module front panel and remove the four Phillips screws. Remove the panel. Step 4. De-tune the preselector as follows: 68P81093C75-O November 30, 2000 9-37 If the alignment frequency (calculated in the previous section) is greater than 148 MHz (Range 1), or greater than 156 MHz (Range 2), turn the five tuning screws in (clockwise) until 1/8" protrudes past each of the tension nuts. If the alignment frequency is less than, or equal to 148 MHz (Range 1), or 156 MHz (Range 2), back out (counterclockwise) the five tuning screws until 3/4" protrudes past each of the tension nuts. Step 5. Using the torque driver and deep-well socket, tighten the five tension nuts on the adjustment screws to 6 in. – lb. Step 6. Connect the test equipment as shown in Figure 12. From Signal Generator RX TX Preselector Assembly Tension Nut To RX Connector on Top Panel Tuning Screw To Receiver Board To Dip/Peak Monitor (RF Millivoltmeter or Power Meter) Tuning Probe MAEPF-27038-O Figure 12 Test Equipment Setup for Preselector Field Tuning VHF Tuning Procedure Step 1. Provide power to the PDR 3500 through either DC or AC (to provide the active 50 Ω termination). Step 2. Adjust the signal generator to the frequency calculated on page 36. Set the level to +5 dBm. 9-38 December 1, 2000 68P81093C75-O Step 3. Insert the tuning probe into the cavity “H1” and adjust tuning screw 1 for a PEAK. Step 4. Leave the tuning probe in cavity “H1” and adjust tuning screw 2 for a DIP. Step 5. Insert the tuning probe into cavity “H2” and adjust tuning screw 3 for a DIP. Step 6. Insert the tuning probe into cavity “H3” and adjust tuning screw 4 for a DIP. Step 7. Insert the tuning probe into cavity “H4” and decrease the output from the signal generator to -5 dBm. Step 8. Adjust tuning screw 5 for a DIP. Then turn tuning screw 5 one-quarter turn counterclockwise. NOTE: The DIP will not be as sharp for screw 5 as it was for screws 2 through 4. Preselector Assembly TUNING SCREW 1 TUNING SCREW 2 TUNING SCREW 3 TUNING SCREW 4 H1 H2 To Station Receive Antenna Port To Receiver Board H3 H4 H5 TUNING SCREW 5 MAEPF-27039-O Figure 13 Location of Tuning Screws and Cavity Probe Holes UHF Tuning Procedure Calculating Proper Alignment Frequency Use one of the following two methods to calculate the alignment frequency to be generated by the signal generator. For stations with a single receive frequency, calculate the frequency of the alignment signal as follows: Step 1. From the site documentation, or the RSS, determine the station receive frequency. Add 200 kHz. Step 2. If the Receiver Module is Range 1, determine the alignment frequency as follows: 68P81093C75-O November 30, 2000 9-39 If the frequency (from Step 1) is > 431 MHz, then the alignment frequency = 431 MHz. If the frequency (from Step 1) is < 405 MHz, then the alignment frequency = 405 MHz. Otherwise, use the actual frequency from Step 1. Step 3. If Receiver Module is Range 2, determine the alignment frequency as follows: If the frequency (from Step 1) is > 468 MHz, then the alignment frequency = 468 MHz. If the frequency (from Step 1) is < 440 MHz, then the alignment frequency = 440 MHz. Otherwise, use the actual frequency from Step 1. Step 4. If the Receiver Module is Range 3 or 4, determine the alignment frequency as follows: If the frequency (from Step 1) is > 518 MHz, then the alignment frequency = 518 MHz. If the frequency (from Step 1) is < 472 MHz, then the alignment frequency = 472 MHz. Otherwise, use the actual frequency from Step 1. For stations with multiple receive frequencies, calculate the frequencies of the alignment signal as follows: Step 1. From the site documentation, or the RSS, note the receive frequency for each channel supported by the station. Step 2. Calculate a midpoint frequency as follows: Fmid = (Fhighest + Flowest) ÷ 2 Step 3. Using Fmid in place of the station receive frequency, perform Step 1 through Step 4 above. Preparing Equipment 9-40 Step 1. Make sure the Receiver Module (with the Preselector Assembly) is installed in a functional PDR 3500. December 1, 2000 68P81093C75-O Step 2. Remove the chassis from its case by removing the eight Phillips screws from the edges of the station’s top panel. Step 3. Remove the two Torx screws from the Receiver Module front panel and remove the four Phillips screws. Remove the panel. Step 4. Using the torque driver and deep-well socket, loosen the three tension nuts on the adjustment screws. Step 5. De-tune the preselector as follows: Turn tuning screws 3 and 4 clockwise until they bottom out. Be careful not to apply more than 3 in. – lb. of torque to prevent warping the preselector cover and housing. Step 6. Connect the test equipment as shown in Figure 14. From Signal Generator RX TX Preselector Assembly To RX Connector on Top Panel Tension Nut To Receiver Board Tuning Screw To Dip/Peak Monitor (RF Millivoltmeter or Power Meter) Tuning Probe MAEPF-27040-O Figure 14 Test Equipment Setup for Preselector Field Tuning Tuning Procedure Step 1. Turn the station power supply ON (to provide the active 50 Ω termination). Step 2. Adjust the signal generator to the frequency calculated on page 39. Set the level to +5 dBm. 68P81093C75-O November 30, 2000 9-41 Step 3. Insert the tuning probe into the cavity “U2” and adjust tuning screw 2 for a PEAK. Step 4. Tighten tension nut on tuning screw 2 to at least 12 in. – lb. and fine tune tuning screw 2 for a PEAK. Step 5. Keep the tuning probe in cavity “U2” and adjust tuning screw 3 for a DIP. Step 6. Tighten tension nut on tuning screw 3 to at least 12 in. – lb. and fine tune tuning screw 3 for a DIP. Step 7. Insert the tuning probe into cavity “U3” and decrease the output from the signal generator to -5 dBm. Step 8. Adjust tuning screw 4 for a DIP. Step 9. Tighten tension nut on tuning screw 4 to at least 12 in. – lb. and fine tune tuning screw 4 for a DIP. Preselector Assembly U2 TUNING SCREW 2 U3 To Station Receive Antenna Port To Receiver Board TUNING SCREW 3 U4 TUNING SCREW 4 MAEPF-27041-O Figure 15 Location of Tuning Screws and Cavity Probe Holes 9-42 December 1, 2000 68P81093C75-O Functional Theory of Operation 10 The following functional theory of operation provides an overview of the station circuitry. For a more thorough functional description of a particular module, refer to the appropriate section of the Quantar User’s Guide (68P81095E05). Refer to the block diagram in Figure 16. for the following functional theory of operation. Transmitter Circuitry Operation Introduction The Transmitter Circuitry consists of the following: • Exciter Module • Power Amplifier (PA) Module These modules combine to produce the modulated, amplified RF signal. The RF signal is transmitted via the station transmit antenna. Exciter Module Operation The Exciter Module is a microprocessor-controlled module, generating a modulated RF signal at the desired transmit frequency. It sends this signal to the Power Amplifier for amplification. The circuitry operates as follows: 1. The Synthesizer/Voltage-Control Oscillator (VCO) accepts frequency programming data from the Station Control Module (SCM) via the Serial Peripheral Interface (SPI) bus and generates an RF carrier signal at the specified frequency. The modulation audio signal from the SCM modulates the carrier, resulting in a modulated RF signal at approximately +13dBm. The modulated signal is routed to the Power Amplifier. 2. The TX Power Control Circuitry accepts an output power detect voltage from the Power Amplifier and compares this signal to a reference voltage representing the desired output power. Based on the comparison, a power control voltage is generated to control the output power from the PA. This feedback and control loop continually monitors the output power. It adjusts the control voltage to maintain the proper output power from the PA. 68P81093C75-O December 1, 2000 10-1 Power Amplifier Module Operation The PDR 3500 uses the mid-power Spectra RF power amplifier (RF PA) board, housed in a heavy-duty, shielded, aluminum heat sink. The gain of the RF PA board is controlled by the power control voltage from the Exciter Module. The modulated RF signal is amplified by the RF PA and sent to the site transmit antenna. The transmit path inside the RF PA contains a directional coupler (calibrated at setup), which feeds a DC voltage (proportional to the output power) to the TX Power Control Circuitry in the Exciter Module. This signal serves as the feedback signal in the power control loop. Receiver Circuitry Introduction The Receiver Circuitry performs the following functions: • Accepts receive RF signals from the site receive antenna • Filters and dual conversion • Outputs a digitized receive signal to the Station Control Module. Receiver Module Operation The receive signal is generated from the site receive antenna to a multi-pole, preselector filter which provides highly selective bandpass filtering. The filtered signal is then amplified and fed to the RF input of the 1st mixer. The 1st mixer combines the filtered signal with an injection signal generated by the Synthesizer/VCO. This results in a 21.45 MHz (VHF), or 73.35 MHz (UHF) 1st IF (intermediate frequency) signal. (The injection signal is determined by frequency programming data from the Station Control Module via the SPI bus.) The 21.45 or 73.35 MHz 1st IF is filtered and routed to a custom receiver IC. This component contains the following circuitry: • 2nd injection and mixing • Amplification • A/D (analog to digital) conversion This results in a digitized receive signal. This signal is routed to the Station Control Module as differential data. 10-2 December 1, 2000 68P81093C75-O Station Control Module Introduction The Station Control Module (SCM) is the microprocessor-based controller for the station. Major components include the following: • MC68360 microprocessor, • 56002 Digital Signal Processor (DSP) • Two Application Specific Integrated Circuit (ASIC) devices (host and DSP). Station Control Module Operation The Host Microprocessor (µP) serves as the controller for the SCM, operating from the station software stored in FLASH memory. This software determines the system capabilities of the station (analog, ASTRO, SECURENET, etc.). The Host µP communicates with the station modules and the SCM circuitry via address and data buses, a High-Level Data Link Control (HDLC) bus, and a Serial Peripheral Interface (SPI) bus. External communications is accomplished using a serial port on the top panel. The DSP and DSP ASIC perform the necessary digital signal processing for the station audio and data signals. The DSP circuitry interfaces with the Receiver Module (receive audio), the Exciter Module (modulation signal), and the Wireline Interface Board (wireline audio). The 2.1 MHz Reference Oscillator generates the reference signal used by the Receiver and Exciter Modules. Wireline Interface Board Introduction The Wireline Interface Board (WIB) serves as the interface between the customer telephone lines and the station. In general, the WIB processes and routes all wireline audio signals between the station and the landline equipment (such as consoles, modems, etc.). Landline-to-station and station-to-landline audio signals are connected to the WIB via RJ-45 connectors on the top panel of the station. Wireline Interface Board Operation The WIB contains the following: • A microprocessor 68P81093C75-O December 1, 2000 10-3 • Two FLASH memory ICs (which contain the WIB operating software downloaded by the SCM) • An ASIC device to process and route the various audio signals Analog, SECURENET, and ASTRO signals are processed as follows: • Analog signals are converted to digital signals and routed to the Station Control Module via the Time Division Multiplex (TDM) bus. • ASTRO and ASTRO CAI data signals are processed by an ASTRO modem card (the daughter board is plugged into the WIB) and sent to/from the SCM via the HDLC bus. (The station operates in transparent mode only, and does not perform encryption or decryption of the ASTRO or ASTRO CAI signal.) • SECURENET encoded signals are processed by the ASIC, sent to/from the microprocessor via the data bus, and sent to/from the Station Control Module microprocessor via the HDLC bus. (The station operates in transparent mode only, and does not perform encryption or decryption of the SECURENET signal.) NOTE: The WIB is offered in the 4-wire configuration only. Power Supply Module Operation The Power Supply Module is a switching-type power supply which accepts an AC input (85-265 VAC, 49-61 Hz) and generates the 13.8 VDC for the station modules and the power regulation circuitry on the motherboard. The Power Supply Module is capable of 12 A continuous load and 18 A maximum load. 10-4 December 1, 2000 68P81093C75-O Block Diagram, Schematics, Electrical Parts List, and Circuit Board Detail 68P81093C75-O December 1, 2000 11 11-1 Receive Antenna WIRELINE INTERFACE BOARD Wireline Audio From Landline To Station RF Input/Output (Top Panel) Wireline Audio From Station To Landline 4 - Wire Audio Circuit RECEIVER MODULE Address 1st Mixer Preselector Filter 3-Pole (UHF) 5-Pole (VHF) 7-Pole (800/900) SPI Bus To/From Station Control Module 21.45 MHz (VHF) 73.35 MHz (UHF) Custom Receiver IC Bandpass Filtering Synthesizer/ VCO ASTRO Modem Differential Data (2nd Injection, Amplification, A/D Conversion) Peripheral ASIC DSP ASIC Interface 2.1 MHz Ref Data Address Address Data Data HDLC Bus HDLC Bus Host Microprocessor Data Memory STATION CONTROL MODULE RSS Terminal (Laptop Typical) Microprocessor Host ASIC Digital Signal Processor (DSP) Data Address DSP ASIC TDM Bus Audio Interface Bus SPI Bus To/From Station Modules External Speaker Handset Audio Interface Circuitry Memory RSS Host Interface POWER SUPPLY MODULE AC Input (Top Panel) Switching Circuitry +13.8 V VCO & Ref Mod Audio Memory 2.1 MHz Ref 2.1 MHz Ref 2.1 MHz Ref 2.1 MHz Ref 2.1 MHz Reference Oscillator VCO & Ref Mod Audio DC Input (Top Panel) Transmit Antenna TX Forward Power Detect +9.6 V Regulator Circuitry EXCITER MODULE SW +5 V POWER AMPLIFIER MODULE LN +5 V PA Key SPI Bus To/From Station Control Module Power Control Circuitry Microprocessor TX Enable Amplifier VCO & Ref Mod Audio 2.1 MHz Ref Synthesizer/ VCO RF Switch Circuitry Coupler Modulated RF +13 DBM MAEPF-27042-O Figure 16. PDR 3500 Functional Block Diagram 11-2 December 1, 2000 68P81093C75-O LN+5 LN+5 LN+5 SPICLK R62 10K R27 A0-CS1 MC74HC86 13 A1-CS2 C68 P1010 6.2K MC33074 P1 1 POWER SUPPLY + P1 2 R32 5.62K 1% A+ 20K VFINALFORWARD Y3 C45 470pF R35 LN+5 P7 2 14 FAN P5 1 P8 2 P5 3 P8 3 ANTENNA RELAY P8 1 P9 2 LED_GREEN P9 3 LED_RED P9 4 PTT_SWITCH P9 5 RESET_SWITCH P9 1 10K 1% R40 16.2K 1% C69 100pF U3 R36 10K 1% C70 100pF 13 R21 16.2K 1% U3 R19 18.2K 1% C71 14 12 MC33074 100pF R22 10.5K 1% 10 VCC VTEMP_FROM_PA 13 14 15 X2 11 Y2 MC33074 R37 10.5K 1% 11 Y0 4 Y3 470pF 10 Y2MUX X1 220nH 13 C23 100pF C64 0.22uF Y2 4 Y3 C61 470pF C62 470pF Y0 5 Y1 B 9 U1 X3 X2MUX 220nH L5 15 X2 U13 X3 5 Y1 MC33074 C24 100pF 10 B 9 L11 220nH L12 220nH C65 100pF C66 100pF LN+5 LN+5 LN+5 L3 R47 LN+5 P8 4 R41 10.5K 1% C22 470pF C44 10K 1% U3 12 X0 X1 R39 VCC 16 P7 1 18.2K 1% C19 100pF C47 470pF C46 0.1uF R20 10K 1% LN+5 C43 0.22uF C21 0.1uF C42 470pF ENABLE* P6 2 PA POWER ANTRYKREYEDA+ C18 100pF P4 1 J9 31 BMUXCTRL 220nH LN+5 LN+5 P5 2 L9 LN+5 R34 P6 1 10K 1% L4 EXTERNAL DC + P3 2 A+ Y3 A 10 P3 1 R38 AMUXCTRL C40 100pF 12 X0 P4 2 L8 220nH A+ EXTERNAL DC - C17 100pF 220nH Y1 L10 VFWD_FROM_PA C16 100pF A 10 Y3MUX Y1 R33 22.6K 1% R45 10K 100pF L13 Y 3 U12 Y0 2.8V D2 P2 1 POWER SUPPLY P2 2 X2 2 Y2 VR5 R44 Y0 2 Y2 220nH 11 X3 C60 100pF VCC 16 R31 10K R51 10K C67 100pF 15 VCONTROL 220nH 16 X 13 14 X1 MC33074 L2 R52 U2 L7 220nH X2 R50 15K U15 10 VEE VFWD_FROM_PA 12 X0 GND VTEMP_FROM_PA 20K 1% C39 470pF C41 P10 6 P10 4 VR2 2.8V U15 ENABLE* LN+5 R18 20K 1% R17 R61 3.9K C38 0.1uF 100pF R16 390 PTT_REQ_INV P10 8 16 C59 39pF GND LN+5 Q5 R60 10K 15 X 13 11 X3 VEE C58 39pF C57 39pF X3MUX 14 X1 C37 470pF C36 470pF L6 220nH LN+5 A2 12 X0 R28 1K 9.6V P10 2 R13 5.62K 1% B 9 MC74HC32A Q4 Y3 VEE 10 12 16 A 10 Y1 2 Y2 GND U4 11 9.6V R26 MC74HC32A R4 22.1K 1% R25 LED_GREEN R9 10K LED_RED A3 C15 470pF C14 0.1uF R12 16.2K 1% U5 10 39pF Y 3 U11 Y0 GND 9.6V C56 MC74HC32A X2 11 X3 R14 100 ENABLE* U4 15 R59 100 A4 MC74HC32A X 13 A+ 39pF MC74HC86 U5 MC74HC86 LN+5 14 X1 VCC 12 X0 U9 LN+5 R11 32.4K 1% MC74HC32A 100pF R10 5.62K 1% R24 33.2K 1% VEE 20 10 LN+5 VDD LN+5 R3 5.62K 1% U4 AN0 EOC 19 18 AN1 SCLK 17 AN2 U8 DIN AN3 DOUT 16 15 AN4 CS* 14 AN5 VREF AN6 VAG 13 AN10 12 AN7 11 AN8 AN9 VSS U5 Q2 ENABLE* C55 Q1 MC33074 R2 10K 1% C79 LN+5 VCC U4 1K C54 15pF VEE C53 15pF U15 A5 C52 15pF C2 470pF C1 0.1uF C35 470pF Q3 GND R1 22.1K 1% C34 0.1uF LN+5 LN+5 R5 11.5K 1% R6 SPIMISO ENABLE* SPIMOSI LN+5 A+ 10K 1% R48 R46 10K 1% 10K 1% C72 100pF R49 10.5K 1% S1 SETTINGS FOR S1 U3 MC33074 BAND VHF R1 VHF R2 UHF R1 UHF R2 S1 220nH C63 100pF R54 10K PATEMP PTT_REQ_INV R42 20K R43 20K R55 10K PTT_REQ_EX U16 MC74HC00 U16 PTT_REQ_SC PTT_SWITCH MC74HC00 C80 100pF C81 100pF MAEPF-27076-O Figure 17. PDR 3500 Schematic Sheet 1 68P81093C75-O December 1, 2000 11-3 J2 43 HDLCCLK J8 53 RTS1 M21 A+ SW+5 A+ SW+5 A+ SW+5 A+ SW+5 A0-CS1 J8 52 J2 53 J2 22 J5 22 J7 5 J7 31 VR10 J2 41 J2 23 J5 23 J7 6 J8 6 J9 5 J6 53 J2 24 J5 24 J7 7 J8 13 J9 6 J6 79 J7 41 J2 26 J2 27 J5 25 J8 14 J9 7 J5 26 J7 9 J8 26 J9 8 J5 27 J7 10 J8 27 J9 9 J2 78 J5 28 J8 28 J7 11 J6 80 J2 29 J5 29 J7 12 J8 29 J9 11 J2 30 J5 30 J7 13 J8 30 J9 12 J2 77 J5 54 M16 J8 31 J9 48 AMUXCTRL J2 32 J5 32 J7 15 J8 38 J9 49 BMUXCTRL J8 21 A2 M18 J7 14 DATA1 J6 1 DATAPTT-GCC J5 33 J8 45 J7 16 J9 20 J8 22 J7 17 J8 46 J9 19 VFINALFORWARD J2 1 J5 1 J7 18 J8 47 J9 44 X2MUX DATARX-GCC J6 2 M20 J7 47 J5 2 J7 19 J8 48 J9 46 X3MUX J5 3 J7 20 J8 55 J9 45 Y2MUX J2 4 J5 4 J7 21 J8 65 J9 47 Y3MUX J2 18 J5 18 J7 22 J8 66 J9 66 PTT_REQ_EX J2 19 J5 19 J7 49 PTT_REQ_SCJ8 70 J9 1 J2 20 J5 20 J7 1 J8 71 J9 2 J2 21 J5 21 J7 2 J8 72 J9 13 J2 35 J5 35 J7 3 J8 73 J9 14 J2 36 J5 36 J7 4 J8 75 J9 23 J2 59 J5 57 J7 23 J8 77 J9 24 J8 23 J8 54 J5 59 J7 24 J5 63 J7 51 J8 79 J2 5 J5 5 J2 14 J5 58 J5 14 LN+5 J7 45 J2 15 A5 J5 15 J2 56 J2 16 J2 67 J5 67 J7 53 J9 40 J2 68 J5 68 J7 54 J2 71 J5 71 J7 57 J7 44 VR6 5.6V J22 8 J2 74 J2 6 AGC1 J2 72 J5 72 J7 58 U10 2 DATA NC1 4 NC2 GND NC3 NC J2 7 ASYNC+ J2 8 ASYNC- M14 J2 9 J20 2 J8 61 AUXCARRIER J2 10 J6 48 J5 73 J7 61 J9 68 J5 79 J7 62 J9 69 J2 80 J5 80 J7 65 J9 71 J7 66 J9 72 VR17 J6 35 J7 73 J9 74 J2 11 EXTPTT- J6 52 J9 75 J7 80 J9 76 J9 79 VR26 J8 64 J2 12 J2 13 VR19 J2 42 68P81093C75-O J2 75 EXTSPARE#3 M11 J8 17 MONDET-GCC SBI1 VR38 J7 76 J2 47 MUTE-PLSTRIP ODC1 VR32 VR33 J7 59 J5 37 J9 16 J7 25 J9 17 J9 52 J9 18 SPIMOSI J7 48 J2 38 SEIZERELSEGC J9 65 REFAUDIO VR31 VR30 VR39 9.6V LN+5 J7 34 J2 45 SPARE#2 J7 33 J7 36 J2 44 J9 57 J5 44 SPARE#3 M12 C74 470pF C73 0.1uF POWER U15 11 J9 58 J9 55 J8 49 J2 50 RINGINDICATOR J5 66 SPARE#4 J5 50 M6 VR40 J8 24 RSSI-GCC J8 63 MC74HC32A U9 C50 330UF U15 13 U16 10 C51 330UF 10 MC74HC32A MC33074 12 U9 11 14 12 MC74HC00 U14 U16 13 12 11 13 MC74HC00 SW+5 TDMDATA MC74HC32A D1 A+ C10 0.27uF TDMFRAMESYNC L1 BOOST IN VSW U6 C8 330UF C48 330UF C9 470pF SHDN* TSTAT-RXCAIE 4.7UH SENSE GND TAB VC C12 330UF TX16.8MHZREF C13 470pF C49 330UF VR1 RESET_SWITCH C11 1500pF C77 100pF A+ SCHOTTKY MBRS330T3 9.6V J9 70 J8 51 J9 60 J20 5 TXD1 IN OUT U7 J2 51 SPARE#5 VR16 J8 67 TXDATA+_TXAIO VR34 M25 U9 LN+5 J7 56 J7 38 J5 51 HDLCBUSY MC74HC86 C76 470pF VR14 RSTAT-PAHINH U16 MC78M05ACDT J20 8 EXTSPARE#9 C75 0.1uF POWER XMITSPIREQ TDMCLOCK J7 32 J8 59 13 14 J5 45 J5 48 12 11 A+ J2 46 J9 56 J2 49 RESET SPARE#1 J7 28 EXTSPARE#8 C33 470pF VCOAUDIO J5 40 EXTSPARE#7 U9 J7 26 J5 49 EXTSPARE#6 POWER J5 38 J7 35 J9 77 J2 40 C31 470pF VCONTROL J9 15 J5 46 J2 48 PTT EXTSPARE#4 EXTSPARE#5 C32 0.1uF 14 C30 0.1uF J9 78 J2 37 J5 47 J7 75 J8 60 14 U5 J7 60 J5 42 VR20 Figure 18. PDR 3500 Schematic Sheet 2 December 1, 2000 SPIGRANT J7 39 J7 30 11-4 J8 62 J5 13 CCI-MONITOR M24 J2 76 VR24 EXTSPARE#2 J5 12 RDSTAT+ J9 80 VR43 POWER J9 53 J5 11 RDSTAT- J21 6 LINEPTTDTGCC M23 VR18 J21 7 J7 79 RXPLDET EXTSPARE#12 J5 10 J21 8 J9 73 J7 63 SPIMISO VR37 M15 M8 J8 20 C29 470pF LN+5 J7 37 EXTPTT+ J22 7 VR25 J6 39 J7 72 LINE2- M4 J5 9 VR9 J9 51 J8 16 C28 0.1uF U5 EXTSPARE#11 J5 8 J9 50 J2 73 RXMUTE-GCC VR23 J21 4 M10 J5 7 VR8 J9 41 J2 79 J9 54 TXWIDEBANDAIO J22 2 J5 6 J7 74 J8 56 J8 58 J6 8 J5 16 J20 7 J9 39 J5 69 J21 3 EXTSPARE#1 J21 5 J8 57 J7 52 J8 19 LINE2+ EXTSPARE#10 J9 30 J5 64 J2 69 J7 27 J9 59 M3 J22 1 VR11 U4 VR13 J8 25 A4 J2 58 J9 29 J2 64 DCD1 J20 1 VR29 J20 9 J22 6 J2 63 J5 39 J20 3 J22 4 J6 7 J5 56 J2 61 LINE1- R57 DATATX-GCC VR28 J7 46 J2 3 VR22 J21 2 M1 J5 60 J2 2 J8 50 RXD1 POWER LN+5 J7 43 J5 62 J2 60 J5 34 C27 470pF TXPLINHITGCC J8 15 SPICLK VR36 J2 39 J8 68 LINE1+ J22 3 PATEMP J2 34 M22 C26 0.1uF U3 11 M5 J5 17 J21 1 M7 J2 62 J7 40 RXAUDIO 14 POWER VR42 J9 62 J9 67 A3 J2 33 J2 17 VR21 HST_REQ R56 M19 J5 31 J7 50 J7 77 M2 J7 42 M17 J2 31 SPARE#6 J7 55 J7 29 VR27 M9 J9 10 DATA*1 J7 78 J2 54 J2 28 VR12 J2 52 J5 41 A1-CS2 J7 8 RX16.8MHZREF J5 65 J5 52 J5 53 J2 25 J2 65 HDLCDATA J6 38 J9 3 J8 5 CTS1 J20 6 LN+5 9.6V TXDATA- J8 69 J20 4 J5 43 C3 470pF C4 10uF SHDN* ADJ GND TAB R8 16.2K 1% C5 470pF R7 10.5K 1% C6 10uF C7 470pF J9 61 VR15 M13 VR41 MAEPF-27077-O Electrical Parts List: Backplane Circuit Board Reference Motorola Part Number Description C1 C2, C3 C4 C5 C6 C7 C8 C9 C10 2113741B69 2113740F67 2311049A19 2113740F67 2311049A19 2113740F67 2313748R01 2113740F67 2113743B22 CAPACITOR, Fixed: pF±5%; 50V Unless otherwise stated 0.1uF 470 10 uF 470 10uF 470 330uF 470 0.27uF C11 C12 2113741F29 2313748R01 1500 330uF C13 C14 2113740F67 2113741B69 470 0.1uF C15 C16 thru C19 2113740F67 2113741F01 470 100 C21 C22 C23, C24 C26 2113741B69 2113740F67 2113741F01 2113741B69 0.1uF 470 100 0.1uF C27 C28 2113740F67 2113741B69 470 0.1uF C29 C30 C31 C32 2113740F67 2113741B69 2113740F67 2113741B69 470 0.1uF 470 0.1uF C33 C34 C35 thru C37 C38 2113740F67 2113741B69 2113740F67 2113741B69 470 0.1uF 470 0.1uF C39 C40, C41 C42 C43 C44, C45 C46 2113740F67 2113741F01 2113740F67 2113741D28 2113740F67 2113741B69 470 100 470 0.22uF 470 0.1uF C47 C48 thru C51 C52 thru C54 C55 thru C59 2113740F67 2313748R01 2113740F31 2113740F41 470 330uF 15 39 Electrical Parts List: Backplane Circuit Board Reference Motorola Part Number Description C60 C61, C62 C63 C64 C65 thru C72 C73 C74 C75 C76 C77 C80 C81 2113741F01 2113740F67 2113741F01 2113741D28 2113741F01 2113741B69 2113740F67 2113741B69 2113740F67 2113741F01 2113741F01 2113928E01 100 470 100 0.22uF 100 0.1uF 470 0.1uF 470 100 100 1uF C82 2113741F01 D1 D2 Description 0662057P22 0662057P10 0662057P66 0662057P22 0662057Z35 0662057A49 0662057P12 0662057P16 0662057A73 100 R10 R11 0662057P66 0662057Y16 5.62k; 1% 32.4k; 1% DIODE: See Note. R12 R13 0662057P16 0662057P66 16.2k; 1% 5.62k; 1% R14 R16 R17, R18 R19 0662057A25 0662057A39 0662057P20 0662057P18 100 390 20k; 1% 18.2k; 1% R20 R21 0662057P10 0662057P16 10k; 1% 16.2k; 1% R22 R24 0662057P12 0662057T73 10.5k; 1% 33.2k; 1% R25 thru R27 R28 0662057B47 0662057A49 1k R31 R32 R33 R34 thru R36 0662057A73 0662057P66 0662057Z26 0662057P10 10k 5.62k; 1% 22.6k; 1% 10k; 1% R37 R38 R39 R40 R41 R42 thru R44 0662057P12 0662057P10 0662057P18 0662057P16 0662057P12 0662057A80 10.5k; 1% 10k; 1% 18.2k; 1% 16.2k; 1% 10.5k; 1% 20k R45 R46 thru R48 R49 R50 0662057A73 0662057P10 0662057P12 0662057A77 10K 10k; 1% 10.5k; 1% 15k R51 R52 0662057A73 0662057A68 10k 6.2k J2 J5 thru J9 J20 0982407W01 0982407W01 2880007R05 JACK: connector, 80-pin connector, 80-pin connector, 10-pin J21, J22 0960113B01 connector, RJ-45 2485721C01 2462587T19 COIL, RF: unless otherwise stated 4.7uH 220nH P1 thru P4 P5 P6, P7 P8 P9 2985762C01 2884324M08 2985762C01 2884324M09 2884324M10 PLUG: terminal, power header, 3-pin terminal, power header, 4-pin header, 5-pin P10 2885761C01 connector, 12-pin TRANSISTOR: See Note. 4813821A47 4813823A13 Motorola Part Number R1 R2 R3 R4 R5 R6 R7 R8 R9 Silicon Silicon Q1 thru Q4 Q5 Reference RESISTOR, Fixed: Ω±5%; 1/8W unless otherwise stated 22.1k; 1% 10k; 1% 5.62k; 1% 22.1k; 1% 11.5k; 1% 1k 10.5k; 1% 16.2k; 1% 10K 4805129M76 4813833A12 L1 L2 thru L13 Electrical Parts List: Backplane Circuit Board mosfet mosfet_gsd 68P81093C75-O Electrical Parts List: Backplane Circuit Board Reference Motorola Part Number Description 0662057A73 0662057A80 0662057B47 0662057A25 0662057A73 0662057A63 0662057A73 10k 20k 100 10k 3.9k 10k 4080564C02 SWITCH: dip U1, U2 U3 5113805A84 5113819A05 MODULE: multiplexer Op-amp, quad U4 U5 U6 U7 5113805A13 5113805A22 5185130C93 5105109Z13 OR gate, quad XOR gate, quad Regulator, switching Regulator, linear U8 U9 5185368C03 5113805A13 A/D converter OR gate, quad U10 5185130C99 Silicon serial number R54 R55 R56, R57 R59 R60 R61 R62 S1 U11 thru U13 5113805A84 multiplexer U14 U15 5113816A53 5113819A05 Regulator, 5V Op-amp, quad U16 5113805A27 NAND Schmitt trigger DIODE: See Note. VR1 4813833B02 Zener VR2 4813830A73 Zener, 2.8V VR5 4813830A73 Zener, 2.8V VR6 4813830A15 Zener, 5.6V VR8 thru VR43 4813830A71 Zener, 15V NOTE: For optimum performance, order replacement diodes, transistors, and circuit modules by Motorola part number only. December 1, 2000 11-5 D VR27 Q4 R62 R21 R22 R19 C77 C11 C8 C7 R7 R42 S1 C49 C6 C45 C42 R35 D1 C10 C9 VR2 C68 VR5 C82 L13 VR1 R43 D2 C5 R8 R33 C40 R17 R18 R31 C39 C46 L10 16 U12 L1 C38 R16 C73 C74 C67 C34 C35 C44 C71 C70 R34 7 8 C72 R6 C61 C12 U6 C48 U7 C3 C4 R49 R48 BLK U14 P6 P1 P7 P2 P4 C50 BLU P3 C64 R36 R37 R39 C69 U3 R32 R26 R27 R28 C15 L8 VR12 R47 14 U15 C41 C62 14 R5 10 G S WHT C51 RED Q5 G S R14 R61 VR36 P10 12 11 P5 P9 M22 Q1 Q2 SGG R9 J20 R38 R44 VR13 U16 P8 R40 C26 VR9 14 L3 C63 R46 U5 VR10 R55 C81 C76 C80 C22 C21 L11 L4 14 R60 C75 VR33 VR28 VR8 R54 VR31 U1 VR11 U13 VR16 C55 C24 C19 16 11 10 C36 C47 16 C13 R45 L2 R50 R52 R24 R51 R11 R10 R25 C37 U11 L9 L12 C65 C23 L5 C28 16 R41 C16 C33 C58 C57 U4 C56 VR43 C29 14 C18 M16 M25 VR40 M5 M7 VR30 M11 M12 VR34 M10 M8 VR39 M6 M4 M2 C43 C32 VR23 VR24 VR6 C1 C2 VR37 VR42 M23 C60 L6 U2 C66 58 56 M17 U8 C31 J5 M15 M21 M24 C17 16 U9 C52 C53 C54 VR14 77 79 78 80 20 1 14 C30 58 56 57 55 M19 M20 VR32 J6 M9 L7 C59 VR41 VR25 77 79 78 80 VR26 VR38 57 55 R56 R57 U10 M14 M13 J22 VR17 VR22 J21 M1 M3 VR19 C27 VR21 J8 55 57 VR20 56 58 R3 R1 80 78 79 77 R4 R2 J7 VR15 M18 56 58 55 57 VR29 VR18 80 78 79 77 R12 R13 C14 VIEWED FROM SIDE 1 Q3 R59 80 78 79 77 J2 57 55 77 79 58 56 78 80 J9 24 26 23 25 MAEPF-27078-O Figure 19. PDR 3500 Backplane Circuit Board Detail 11-6 December 1, 2000 68P81093C75-O *6881093C75* 68P81093C75-O Motorola 8000 West Sunrise Boulevard Fort Lauderdale, Florida 33322
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