Motorola 2200 User Manual To The F69a103e 9bc6 9714 511c 8cb5aec6c52d

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Gas Porcelain
Outdoor Grill

OWNER’S MANUAL
ASSEMBLY AND OPERATING INSTRUCTIONS

SAVE THIS MANUAL FOR FUTURE REFERENCE
WARNING
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.

HAZARDOUS EXPLOSION MAY
RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ
AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO
AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.

IMPORTANT SAFETY

WARNINGS
WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL
IS TO ATTRACT YOUR
ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL
PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

DANGER
FOR YOUR SAFETY:
IF YOU SMELL GAS:
1. Shut off gas to the appliance at the LP cylinder and burners.
2. Extinguish any open flame.
3. Open the Lid.
4. If odor continues, leave the area and immediately call your gas supplier or your fire department.

WARNING
FOR YOUR SAFETY:
1. DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance to avoid the possibility of explosion.

WARNING
•

DO NOT store a spare LP gas cylinder under or near this appliance.

•

Never fill the cylinder beyond 80% full.

•

If the above is not followed exactly, a fire causing death or serious injury may occur.

WARNING
•

Never use natural gas in a unit designed for liquid propane gas.

•

Never use charcoal briquets or lighter fluid in a gas grill.

•

Leak test all connections before first use, even if grill was purchased fully assembled and after
each tank refill.

•

Never check for leaks using a match or open flame.

CAUTION!

Strong odors, colds, sinus congestion, etc. may prevent the detection of
propane. Use caution and common sense when testing for leaks.

•

Always keep gasoline, paint thinner, or other flammable liquids or combustible materials away
from your gas grill.

•

Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this
manual.

•

Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

•

DO NOT leave the grill unattended while in use.

•

DO NOT allow the gas hose to come in contact with hot surfaces.

•

DO NOT allow grease from drain hole to fall on hose or valve regulator assembly.

•

Keep any electrical supply cords away from water or heated surfaces.

•

Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local
authority to determine proper size and type.

•

For household use only. DO NOT use this grill for anything other than its intended purpose.

•

DO NOT use while under the influence of drugs or alcohol.

•

Grill is hot when in use. To avoid burns:
•
•
•
•
•

DO NOT attempt to move the grill.
Lock the wheels so the unit does not accidentally move.
Wear protective gloves or oven mitts.
DO NOT touch any hot grill surfaces.
DO NOT wear loose clothing or allow hair to come in contact with grill.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.
FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS
MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.

WARNING
•

FOR OUTDOOR USE ONLY. DO NOT operate in a building, garage or other enclosed area such
as a shed or breezeway.

•

Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to
prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill
be situated at least 10 feet from buildings.

•

Maintain a minimum clearance of 24 inches (60 cm) between all sides of grill and walls or other
combustible material. Do not use grill under overhead unprotected combustible construction.

•

DO NOT use or install this grill in or on a recreational vehicle and/or boat.

INSTALLATION INFORMATION:
The installation of this appliance must be in accordance with:
All applicable local codes, or in the absence of local codes, either:
• National Fuel Gas Code ANSI Z223.1 NFPA 54
• Natural Gas and Propane Installation Code: CAN/CGA B149.1
To check your local codes, see your local LP gas dealer or natural gas company.
This grill was not intended to be connected to a natural gas supply line. If an external electrical
source is utilized, it must be electrically grounded in accordance with local codes, or in the absence
of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA 22.1.

WARNING
LP GAS CYLINDER
The LP cylinder is available for purchase at the same location grill was purchased
The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must have
a 20 lb. (9.1 kg) capacity incorporating a Type 1 cylinder valve and an over-filling protection
device (OPD).
•

DO NOT connect this grill to an existing #510 POL cylinder valve with Left Hand threads. The
Type 1 valve can be identified with the large external threads on the valve outlet.

•

DO NOT connect to a propane cylinder exceeding this capacity.

•

DO NOT connect to a cylinder that uses any other type of valve connection device.

CYLINDER SPECIFICATIONS:
When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in
accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and Commission, as applicable; and provided with a listed overfilling prevention device (OPD), and provided with a cylinder connection device compatible with the
connection for outdoor cooking appliances.

The cylinder must also be equipped with:
•

A shut-off valve terminating in a Type 1 gas cylinder valve outlet.

•

A Type 1 valve that prevents gas flow until a positive seal is obtained.

•

An arrangement for vapor withdrawal.

•

A collar to protect the cylinder shut-off valve.

•

A safety relief device having direct communication with the vapor space of the cylinder.

•

A listed over-filling prevention device (OPD).

WARNING
•

Turn off the cylinder valve when your grill is not in use.

•

Handle the tank with care.

•

Always secure the cylinder in an upright position.

•

Never connect an unregulated LP gas cylinder to your grill.

•

DO NOT expose LP gas cylinders to excessive heat or ignition sources.

•

DO NOT store a spare LP gas cylinder under or near your grill.

•

Allow only qualified LP gas dealers to fill or repair your LP gas cylinder.

•

DO NOT allow the cylinder to be filled beyond 80% capacity.

•

Read and follow all warnings and instructions that are on the cylinder and that accompany this
product.

DANGER
•

Never store a spare LP gas cylinder under or near your grill. This could cause excess pressure
to be expelled through the vapor relief valve resulting in fire, explosion, or severe personal
injury including death.
NOTE: PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS.
PROPER VENTILATION IS EXTREMELY IMPORTANT.

•

Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from
obstructions and debris.

•

DO NOT insert any foreign objects into the valve outlet. Damage to the back-check could
result. A damaged back-check can cause a leak, possibly resulting in explosion, fire, severe
bodily harm, or death.

WARNING
FILLING THE LP GAS CYLINDER:
•

Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.

•

New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank.

•

DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a
dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel
propane gas vapors. The vapor is combustible and if it comes in contact with a spark source or
flame an explosion causing severe burns, bodily harm, or death could occur.

•

Always use a protective cylinder cap when grill is not connected to cylinder.

•

If you exchange a cylinder with a qualified exchange program, be sure the cylinder has
a Type 1 valve and an over-filling prevention device (OPD).

INSTALLING THE LP GAS CYLINDER ONTO THE GRILL:
1. Check that the cylinder valve is closed by turning the
knob clockwise.
2. Place the cylinder into the tank holder in the bottom
of cabinet.
3. Orient the cylinder such that the valve opening faces the
right side of the grill.
4. Fully tighten the wing bolt lock underneath tank holder to
secure tank.

Tank Holder

5. Attach or detach regulator to the LP gas cylinder only
when cylinder is at rest in tank holder.

HOSE AND REGULATOR:
Your grill is equipped with a Type 1 connection device with
the following features:
1. The system will not allow gas flow from the cylinder until
a positive connection to the valve has been made.
NOTE: The cylinder valve must be turned off before any
connection is made or removed.

Wing Bolt

2. A thermal device that will shut off the gas flow if the device
is subject to temperatures above 240°F to 300°F (115°C to
150°C). If this should happen, remove the entire regulator
assembly and dispose of properly. A replacement regulator
assembly can be purchased by contacting Brinkmann at
1-800-527-0717. The cause of the excessive heat should
be determined and corrected before
using your grill again.
3. A flow limiting device, when activated, restricts the flow
of gas to 10 cubic feet per hour.

WARNING
•

Never use your grill without leak testing all gas connections and hoses. See the section on
"Leak Testing" in this manual for proper procedures.

WARNING
The pressure regulator and hose assembly supplied with your gas grill must be used.
•

DO NOT attempt to connect it to any other fuel supply source such as a natural gas line.

•

DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.
Replacement pressure regulator/hose assembly must be Brinkmann No 155-2200-0, which can be
obtained by contacting Brinkmann at 1-800-527-0717.

•

DO NOT attempt to adjust or repair the regulator. The regulator is designed to operate at a
maximum output pressure of 11 inches of water column (2.74 kPa).

During assembly and/or replacement of the gas cylinder, keep the gas supply hose free of kinks and/or
damage.
Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or
deterioration. If found, replace the assembly before using your grill. Only the Brinkmann supplied
replacement should be used.

WARNING
CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER
•

Insure the tank valve is CLOSED prior to connecting the LP gas cylinder to your grill. Turn the
valve knob clockwise to properly close the valve. Read and follow all instructions and warnings
on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe
use of LP gas cylinders and the hose and regulator before connecting cylinder to grill. Read
and follow all warnings on the LP cylinder.

1. Check that the cylinder valve is closed by turning the knob clockwise.
2. Check that the grill’s burner knobs are in the OFF positions.
3. Remove the protective plastic cap from the cylinder valve and the connection device.
4. Insert the nipple of connection device into the valve outlet. Insure that the device is centered properly.
5. Turn the large coupling nut clockwise by hand and tighten to a full stop. Take care not to cross thread
the coupling nut onto the cylinder valve. Do not over-tighten the knob onto the valve. Do not use tools
to tighten connection.
NOTE: If you are unable to make the connection, repeat Steps 4 and 5.
6. Check that the hose does not contain kinks, does not contact sharp edges, and does not contact
surfaces that may become hot during use.
7. Leak check all fittings before lighting your grill. See section on "Leak Testing" in this manual.

DANGER
LEAK TESTING:
To prevent fire or explosion hazard:
•

DO NOT smoke or permit ignition sources in the area while conducting a leak test.

•

Perform test OUTDOORS only in a well ventilated area.

•

Never perform a leak test with a match or open flame.

•

Never perform a leak test while the grill is in use or while grill is still hot.

WARNING
WHEN TO PERFORM A LEAK TEST:
•

After assembling your grill and before lighting for the first time, even if purchased fully assembled.

•

Every time the LP gas cylinder is refilled or if any of the gas components are replaced.

•

Any time your grill has been moved.

•

At least once per year or if your grill has not been used for more than 60 days.

CHECKING FOR LEAKS:
1.
2.
3.
4.

Create a mixture of 50% water and 50% liquid dishwashing soap.
Open the lid.
Insure all burner knobs are set to the OFF position.
To turn on the fuel supply, turn the cylinder
valve knob one turn counterclockwise.
5. Apply the soap water mixture to the following:

Supply tank (cylinder) weld

Connection nut to tank valve.

Back side of connection nut to brass
nipple.

Brass nipple connection into regulator.

Regulator connections to gas supply hoses.

Hose connection to gas manifold.

The full length of gas supply hose

Tank valve to cylinder

Watch For Bubbles

G
E

H
D
C
B
A

6. Check each place listed (A - H) for growing bubbles which indicates a leak.
7. Turn OFF gas supply at cylinder valve.
8. Turn on control knobs to release gas pressure in hose.
9. Turn control knobs to OFF position.
10. Tighten any leaking connections.
11. Repeat soapy water test until no leaks are detected. DO NOT use the grill if leaks cannot be stopped.
Contact a qualified gas appliance repair service.
12. Turn OFF gas supply at cylinder valve until you are ready to use your grill.
13. Wash off soapy residue with cold water and towel dry.
14. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.
NOTE: The leak test must be performed in an area that has adequate lighting in order to see if
bubbles are developing. DO NOT use a flashlight to check for bubbles.

WARNING
PRE-START CHECK LIST:
Property damage, bodily harm, severe burns, and death could result from failure to follow these
safety steps. These steps should be performed after the grill has been assembled and prior to each
use. DO NOT operate this grill until you have read and understand ALL of the warnings and
instructions in this manual.
•

Ensure that the grill is properly assembled.

•

Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. If it is
evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior the grill being
used. Replace with hose and regulator, Model No. 155-2200-0, which can be obtained by contacting
Brinkmann at 1-800-527-0717.

•

Leak check all gas connections and hose. See section on "Leak Testing".

•

Ensure that all electrical supply cords are properly grounded. Keep any electrical supply cord and the
fuel supply hose away from any heated surfaces. Hose should be at least 3 inches from hot surfaces.

•

Position your grill on level ground in a well ventilated location, a safe distance from combustible
materials, buildings and overhangs.

•

Properly place the empty grease tray under the grease drain hole in the bottom of the
grill to catch grease during use.

WARNING
Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip
any of the warnings and instructions contained in the preceding sections of this manual.

WARNING
LIGHTING INSTRUCTIONS:
Follow the instructions exactly.
1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside
the grill. An explosion could occur if grill lid is down.
2. Check that all burner control knobs and the cylinder valve are turned to the OFF position.
3. Turn on the fuel supply by rotating the cylinder valve knob counterclockwise to full open.
4. DO NOT stand with head, body, or arms over the grill when lighting.

LIGHTING THE BURNERS:
1. Open lid before lighting burner.
2. Make sure all control knobs are in the OFF position.
3. Select the burner to be lit. Push and turn the control knob of
that burner to the HIGH position.
4. Press the electronic igniter and hold for 3-5 seconds until
burner ignites.
5. If burner does NOT ignite immediately, turn the burner control
knob to OFF, wait 5 minutes for gas to evacuate the grill.
Repeat Steps 1 through 5 until burner ignites.
6. If burner does not ignite using the push button igniter wait
5 minutes, see "Match Lighting the Main Burners" section.
7. Once lit, light adjacent burners in sequence by pressing in
and rotating the control knob to the HIGH position.
Lighting Hole

MATCH LIGHTING THE BURNERS:
1. Open lid before lighting.
2. Turn the burner control knobs to OFF.
3. Place a paper match in the end of the matchlighter. Strike the
match and place through lighting hole in the left hand side of
the grill to approximately 1/2" (2 to 3 cm) from the burner.

Matchlighter

4. Turn on the FAR LEFT burner control knob to the HIGH
position. The burner should light within 5 seconds.
5. If the burner does not light, turn the control knob to OFF and wait 5 minutes for gas to evacuate the
grill. Repeat Steps 1 through 5 until the burner ignites.
6. Once lit, light adjacent burners in sequence by pressing in and rotating the control knob to the
HIGH position.
7. If the burner does not light within the first few attempts of match lighting, there is a problem with the
gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the
problem is found and corrected. See “Trouble Shooting” section of this manual.

NOTE:

Observe flame height when lit: Flame
should be a Blue/Yellow color approximately
1” high when burner is on “High.”

TURNING OFF THE GRILL:

1”
.5”
0”

1. Turn OFF the LP tank valve.
2. Turn all burner control knobs to the OFF position.
NOTE: Turn off LP cylinder first to prevent gas from being left in the system under pressure.

CAUTION!
•

The LP tank valve should always be in the off,
or closed, position when the grill is not in use.

IM
PO
RT
AN
• DO
T SA
NOT
FE
REM
TUR
GU
USI N GAS OVE
AR
THIS
NGV
D
TAG
TAN ALV ON
•
E ONAND
CON K. USE
FLA
OFF
ME TRO
THI L.P. GAS
ADJ L VAL S RED
UST VE
MEN FOR
T ONL
Y.

To turn off the LP tank valve,
turn knob clockwise until it stops.

WARNING
OPERATING THE GRILL:
Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and
instructions contained in the preceding sections of this manual.

BREAKING IN YOUR GRILL:
•

In manufacturing and preserving the components of your grill, oil residue may be present on the
burner and cooking surfaces of your grill.

•

Before cooking on your grill for the first time you should operate it for 15 minutes on HIGH to burn off
residual oils.

PREHEATING THE GRILL:
•

Prior to use, it is recommended that you preheat your grill. This ensures that the grilling surfaces are
at the desired temperatures to sear the food sugars when cooking. After lighting your grill, set the
main burner control knobs to the HIGH position for 10 to 15 minutes. The top cover is to be closed
during the preheat period.

CONTROLLING FLARE-UPS:
•

Flare-ups are a part of cooking meats on a gas grill. This adds to the unique flavor of cooking on a
gas grill. Excessive flare-ups can over-cook your food and cause a dangerous situation for you and
your grill. Excessive flare-ups result from the build-up of grease in the bottom of your grill. If this
should occur, DO NOT pour water onto flames. This can cause the grease to splatter and could result
in serious burns or bodily harm. If grease fire occurs close the lid and turn off the main burners until
the grease burns out. Use caution when re-opening the lid as sudden flare-ups may occur.

WARNING
•

DO NOT leave your grill unattended while in use.

•

DO NOT move grill when in use. Lock wheels in place to stabilize grill.

•

DO NOT use water to extinguish flare-ups.

•

Have fire extinguisher readily accessible suitable for use with gas appliances.

TO MINIMIZE FLARE-UPS:
•

Trim excess fat from meats prior to cooking.

•

Cook meats with high fat contents (chicken or pork) on Low settings or indirectly.

•

Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the
drain hole in the bottom and into drip pan.

INDIRECT COOKING:
•

Indirect cooking is the process of cooking your food without the heat source being directly under your
food. You can sear meats over a high flame on one side of the grill while slow cooking a roast on the
other (unlit) side of the grill.

ROTISSERIE COOKING:
•

Your grill was pre-drilled from factory to include mounting holes for a Brinkmann rotisserie (sold
separately). Do not use a rotisserie not specifically manufactured for this grill.

•

Read and follow all instructions provided with the rotisserie. Save instructions for future reference.

WARNING
•

When using an AC current rotisserie, it must be electrically grounded in accordance with local
codes, or in the absence of local codes:
• In the US: The National Electrical Code – ANSI-NFPA No. 70 – Latest Edition
• In Canada: the Canadian Electrical Code – CSA C22.1

•

Only use a Brinkmann Rotisserie manufactured specifically for use with this grill.

•

The Rotisserie is equipped with a three pronged plug for your protection against electrical
shock. This plug should be plugged directly into a properly grounded 3 prong receptacle. Never
cut or remove the grounding plug. Any extension cord must also have a 3 prong receptacle.

•

All electrical supply cords should be kept away from water and any hot surfaces of the grill.

WARNING
TRANSPORTING AND STORAGE:
•

Never move a grill when it is hot or when objects are on the cooking surfaces.

•

Make sure that cylinder valve is shut off. After moving the grill check that all gas connections
are free of leaks. Refer to instructions for leak test on Page 7 of this manual.

•

DO NOT store a spare LP gas cylinder (filled or empty) under or near the grill.

•

Never store flammable liquids or spray canisters under or near the grill.

•

DO NOT extinguish grease fires using water.

•

If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply
cylinder.

•

Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is
disconnected and removed from the outdoor cooking gas appliance.

•

Cylinders must be stored outdoors out of reach of children and must not be stored in a
building, garage or any other enclosed area.

BEFORE STORING YOUR GRILL:
•

Ensure that the fuel supply tank valve is fully closed.

•

Clean all surfaces.

•

Lightly coat the burners with cooking oil to prevent excess rusting.

•

If storing the grill indoors, disconnect the LP tank and leave the LP tank OUTDOORS.

•

Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out
of direct sunlight.

•

If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill
cover can be purchased by contacting: The Brinkmann Corporation at 1-800-527-0717.

CLEANING AND MAINTENANCE:
•
•
•
•
•
•

Keep grill area clear and free from combustible materials, gasoline or other flammable vapors
and liquids.
Keep the ventilation openings of the cylinder enclosure free and clear from debris.
Visually check burner flames for proper operation (see pictoral on Page 14).
For safe grilling and peak performance of your grill, perform these checks at least twice per year or
after extended periods of storage.
Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.
Remove the cooking grills, heat shields, and burners from inside your grill. Use a brush with hot water
and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse completely
with water. Towel dry and replace all components as described in the assembly instructions.

BURNER ASSEMBLY/MAINTENANCE
•

Although your burners are constructed of cast iron, they may rust as a result of the extreme heat and
acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs
of corrosion damage. If found, replace the burner.

•

DO NOT obstruct the flow of combustion and ventilation air. Burner tubes can become blocked
by spiders and other insects building their nests. Blocked burner tubes can prevent gas flow to the
burners and could result in a burner tube fire or fire beneath the grill. To clean the Burner Assembly
follow these instructions to clean and/or replace parts of burner assembly or if you have trouble
igniting the grill.

1.
2.
3.
4.
5.

Turn gas off at control knobs and LP cylinder tank valve.
Remove cooking grills and heat shields.
Remove cotter pins from beneath each burner "foot" using a screwdriver or needle nose pliers.
Carefully lift each burner up and away from valve openings.
Use a narrow bottle brush or a stiff wire bent into a small hook to run through each burner tube and
flame port several times
NOTE: Wear eye protection when performing procedure 6.

6. Use compressed air to blow into burner tube and out the flame ports. Check each port to make sure
air comes out each hole.
7. Wire brush entire outer surface of burner to remove food residue and dirt.
8. Check burner for damage, if any large cracks or holes are found replace burner.
IMPORTANT: Burner opening must slide over valve nozzle.
9. Carefully replace burners.
10. Replace cotter pin beneath each burner.
Follow instructions on Page 9 and
relight burners to verify proper operation.
11. Replace heat shields and cooking grills.

PROPER BURNER OPERATION

COOKING GRILLS
•

Clean with mild soap detergent and water. Do not use steel wire bristles to clean the porcelain coated
cooking grills. Steel can cause the finish to chip or crack. DO NOT use a commercial oven cleaner.

TROUBLE SHOOTING:

Problem:

Possible Causes:

•

Burner will not light

1. Check LP cylinder fuel level.
2. Bad electrode spark.
Check to see if the grill will “match light.” (See Page 9)
Electrode or collector may need adjustment.
3. Burner may not be properly seated.
4. Burner may be obstructed.
5. The cylinder valve may be closed.
6. Regulator is not properly seated on cylinder valve.

•

Fire at control knobs

1. Burner holes may be obstructed. See section on
Cleaning and Maintenance of the Burner holes.
2. Burner is improperly seated on control valve.
3. Gas connections may be loose.
Leak Check and tighten all connections.

•

Yellow Flames at burner

1. Burner is obstructed. See section on
Cleaning and Maintenance of the Burner.

•

Flame blows out on “LOW”

1. Burner holes may be obstructed. See section on
Cleaning and Maintenance of Burners.
2. Grill is not sufficiently preheated.
3. Burner is improperly seated on control valve.

•

Burner does not get hot enough

1. Flow control device has been activated in regulator.
2. Turn off grill and the fuel supply. Disconnect
grill from cylinder valve. Reconnect grill to
cylinder and light grill. See section on
Connection to the LP Cylinder.

•

Grill is Too Hot

1. Excess grease build-up causing grease fires.
2. Damaged or faulty regulator.
Replace with Brinkmann parts.
3. Cook on a lower temperature setting.

PROPER CARE & MAINTENANCE
•

To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in
use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717.

•

Wash cooking grills and heat shields with hot, soapy water, rinse well and dry. Lightly coat cooking grill
with vegetable oil or vegetable oil spray.

•

Clean inside and outside of grill by wiping off with a damp cloth. Apply a light coat of vegetable oil or
vegetable oil spray to the interior surface to prevent rusting.

•

If rust appears on the exterior surface of your grill, clean and buff the affected area with steel wool or fine
grit emery cloth. Touch-up with a good quality high-temperature resistant paint.

•

Never apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned, then
lightly coated with vegetable oil or vegetable oil spray to minimize rusting.

GRILL COOKING TIPS
CLEANLINESS
•

Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw
meat, un-cooked poultry or seafood.

•

When using a platter to carry raw meat, un-cooked poultry or seafood to the grill, make sure to wash the
platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different
platters for raw and cooked foods.

•

Never use the same utensils when handling raw meat, un-cooked poultry or seafood unless you wash the
utensils thoroughly with soap and hot water.

•

Never re-use marinade from raw meat or un-cooked poultry on foods that have been cooked and are
ready to be served.

GRILLING TO PROPER TEMPERATURE
•

Use a meat thermometer to be sure food has reached a safe internal temperature. You may order a
Commercial-quality thermometer from Brinkmann. For more information on this product and other
Brinkmann accessories, please refer to the accessory Pages at the end of this manual.

•

The US Department of Agriculture recommends the minimum temperature be reached for the
following food items:
Chops . . . . . . . . . . . . . . . . . . . .145 degrees F
Ground Meat . . . . . . . . . . . . . . .160 degrees F
Pork . . . . . . . . . . . . . . . . . . . . . .160 degrees F
Poultry . . . . . . . . . . . . . . . . . . .180 degrees F
Roasts . . . . . . . . . . . . . . . . . . . .145 degrees F

HELPFUL HINTS
•

If you pre-cook meat or poultry, do so immediately before grilling.

•

Never defrost meat at room temperature or on a countertop.

•

Refrigerate leftovers within 2 hours of taking food off the grill.

•

For additional information, please phone the USDA’s toll free Meat & Poultry Hotline at 1-800-535-4555.

ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING OR OPERATING YOUR GRILL.
WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.
The following provided tools are required to assemble this Brinkmann Pro Series 2200 Grill:
• Flathead Screwdriver
• Hex Nut Wrench

PARTS LIST:
1
1
Grill Body Assembly
2
1
Electronic Igniter Button
3
1
Electronic Igniter Spring
4
1
Warming Rack
5
2
Cooking Grills
6
2
Heat Tents
7
1
Grill Bottom
8
1
Left Side Table
9
1
Right Side Table

10
11
12
13
14
15
16
17

1
1
1
1
2
2
2
1

Grease Cup
Tank Heat Shield
Heat Shield Plate
Cart Assembly
Locking Casters
Hubcaps
Wheels
Hose Heat Shield

3
4

7
9

12
13

FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717.
(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.

PARTS BAG CONTENTS
Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before
you begin the installation process.
Your Parts Bag will include:

Qty.
4
6
1
4
6

Qty.
2
2
1
1
6

M8 X 15mm bolts
M6 X 12mm bolts
AA /1.5V Alkaline battery
Large Star Washers
Small Star Washers

Wheel washers
Wheel axle bolts
Screwdriver
Hex Nut Wrench
#8 Self-Tapping Screws

Hex nut wrench

M6 X 12mm bolts

AA /1.5V Alkaline battery

#8 Self-Tapping Screws
M8 X 15mm bolts

Wheel axle bolts

Small Star Washers
Large Star Washers

Wheel washers

Screwdriver

Choose a good, cleared assembly
area and get a friend to help you put
your grill together. Lay cardboard
down to protect grill finish and
assembly area.

Step 1
With the help of a friend, turn the
preassembled cart over. Try to
minimize the stress to the bottom
plate.

Step 2
Attach locking casters to the bottom
of the left side cart panel. Tighten
caster bolts securely using hex nut
wrench provided in parts pack.

Locking Caster

Step 3
Tire

Leg

Hubcap
Wheel axle
bolt

Washer

Install the wheels as illustrated, by
inserting the wheel axle bolts
through the wheels, washers and
right side panel axle holes. Tighten
axle bolts securely using hex nut
wrench provided in parts pack.

Step 4
Snap wheel hub caps onto the
outside of wheels as illustrated.

Hubcap

Step 5
With the help of a friend, turn the
cart to its upright position.

Step 6
Attach tank heat shield to heat
shield plate using one
#8 self-tapping screw.

Tank
Heat Shield

Heat Shield
Plate

Step 7
Heat Shield Plate

Heat Shield Plate

Attach heat shield plate to back
panel using two M6 X 12mm bolts
with small star washers.

Step 8
Attach heat shield plate to front
panel using three #8 self-tapping
screws.

Grease Cup

Heat
Shield
Plate

Step 9
Place grease cup in middle of hole
in heat shield plate.

Note: When performing Step 10,
Lift grill body from front and
rear panels to avoid injury to
hands and fingers. Be sure
to pass hose/regulator
assembly above cart frame
crossbar.

Step 10
With the help of a friend, place grill
body assembly on preassembled
cart frame. Grill body will rest on
angled top of vertical supports.
Align bolt holes located on the
outside of the grill body assembly.
Secure using four M6 X12mm bolts
with small star washers.

Grill Body
Assembly

Step 11
Attach left side table assembly to
left side of cart frame assembly.
Slide side table assembly onto
preattached shoulder bolts. Attach
two M8 X 15 mm bolts with large
star washers as illustrated and
secure.

Step 12
Attach right side table assembly to
right side of cart frame assembly.
Slide side table assembly onto
preattached shoulder bolts. Attach
two M8 X 15 mm bolts with large
star washers as illustrated and
secure.

Step 13
Attach the hose heat shield to the
right side of the cart frame using
two #8 self-tapping screws.

Tank
Heat Shield

Step 14
Insert grease tray into opening on
backside of grill. Make sure to slide
tray onto tracks as illustrated.

Grease Tray

Warming Rack

Cooking Grills

Porcelain Heat
Tents

Step 15
Place the porcelain coated heat
tents on lower level of grill body
assembly directly above burners.

Step 16
Place porcelain cast iron cooking
grills on support ribs directly
above porcelain heat tents.

Step 17
Brackets

Place warming rack in brackets so
that it sits above the cooking grills.

Step 18
Remove igniter cap and insert
battery with positive end of battery
toward igniter cap. Replace igniter
cap and make sure the igniter is
working properly.

Igniter Cap

Battery

ProSeries 2200 (Assembled)

ACCESSORIES

RIB RACK

PROFESSIONAL SHISH-KABOB SKEWERS

Chrome-plated rack can greatly increase the cooking
capacity of your grill. Holds ribs, chicken halves,
potatoes and corn vertically to triple cooking capacity.
Allows smoke, steam and heat to penetrate food evenly.

These heavy-duty, 18" shish-kabob skewers are extra-long for fabulous
restaurant style kabobs. Made of rust resistant stainless
steel to last for years.

812-3310-0

SET OF 12
812-2904-0

MEATLOAF BASKET

SMOKER BASKET

The unique basket weave prevents meatloaf from falling
through the grill while allowing smoke, steam and heat to
flow into the food. Also, provides a convenient method for
lifting your meatloaf in and out of the smoker.

The unique basket weave prevents food from falling through the grill while
allowing smoke, steam and heat to flow into the food. Great for fish, shrimp,
vegetables and hors d’oeuvres.
812-3333-0

400-0073-0

CHICKEN AND TURKEY RACKS
These chromed steel racks hold chicken, cornish hen, duck or
turkey upright and are ideal for smoking, grilling or oven roasting
poultry. The rack allows the meat to cook from the inside as well
as from the outside. This speeds up cooking time, seals in flavorful juices and promotes even browning of skin. It’s a low fat way
to cook poultry because excess fat drips off the meat. When oven
roasting, place poultry on rack in a shallow pan of water to steam
baste to tender perfection. When grilling or smoking, simply place
poultry on rack atop the grill. Makes carving easier, too.
CHICKEN RACKS (SET OF TWO)
885-9015-0
TURKEY RACK
885-9025-0

COMMERCIAL-QUALITY MEAT THERMOMETER
An essential tool when cooking all types of meat. Get perfectly smoked
roasts, briskets and turkeys without cutting into the meat. Commercialquality thermostat features an easy-to-read 2 3/4"
wide dial with a 5 1/4" stem. Features Fahrenheit
and Centigrade readings and
National Livestock and Meat
Board recommended
temperatures. Also features the newly
recommended 170°F internal temperature for
fresh pork. Stainless steel construction and
dishwasher safe.
812-4100-0

ACCESSORIES
2-GALLON PAN & BASKET SET
Restaurant-style aluminum fry pan with nickel plated wire straining basket is an essential tool for
frying fish, chicken, french fries, onion rings and more. Strainer basket holder helps drain
excess oil. Use outdoors with the Brinkmann Backyard Kitchen and avoid the mess and odor of
frying indoors.
815-3610-0

MULTI-PURPOSE
SPATULA
If you could have only one BBQ
tool, this multi-purpose spatula is it!
Aside from being a great spatula, it
features a serrated edge for cutting, a
bottle opener, and special grooved edges for
cleaning grills. Made of heavy-gauge stainless
steel to last for years. Beautiful rosewood
handles are slotted and riveted for maximum
strength and durability. Includes leather hanging
straps for convenient storage.

THE ULTIMATE 5-PIECE BBQ TOOL SET
You’ll be the envy of your fellow outdoor chefs with
this ultimate BBQ tool set. It’s sleek ergonomic
design combined with durable, heavygauge stainless steel construction is
truly impressive. Extra-wide, polished
utensils provide precise handling and
control when flipping, basting and turning
your food on the grill. Beautifully crafted,
smooth rosewood handles are oval-shaped
to fit comfortably in your hand and are extralong to keep your hands safely away from the
fire. The five-piece set includes tongs, spatula,
fork, basting brush, and a grill brush. Includes
leather hanging straps for convenient storage.

812-5047-0

SMOKE’N SPICE SEASONING
These custom blended spices are a delicious
marinade seasoning for smoke cooking and
grilling. Contains no MSG. Available in red and
white meat varieties in a money-saving 2-pack.

812-5045-0

812-3322-0

STAINLESS STEEL
WOOD CHIP SMOKING BOX
Rugged stainless steel smoking box allows wood chips to
burn longer for richer smoke flavor and provides easy
cleanup of ashes. Ideal
for charcoal, electric, gas
smokers and grills.
812-3311-0

MARINADE INJECTOR
This quick and easy marinade injector marinates meat
in 5 minutes, not hours! Mix your favorite marinade
and spices into a liquid and inject into turkey, roast,
chicken or steak for a naturally tenderized and
flavorful delight. The reusable Marinade Injector
includes a heavy-duty stainless steel needle and
heavy-gauge plastic syringe to last for years.
812-5059-0

LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER
WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING

1-800-468-5252.

WARRANTY
The Brinkmann Corporation warrants to the original purchaser that the Brinkmann ProSeries 2200TM is free from defects
due to workmanship or materials for:
Die cast parts - Lifetime
Electronic ignition and burners - 10 Years
Remaining parts - 1 Year
The Brinkmann Corporation’s obligations under this warranty are limited to the following guidelines:
• This warranty does not cover grills that have been altered or damaged due to: normal wear, rust, abuse,
improper maintenance, improper use, disassembly of parts and/or attempted repair by anyone other than an
authorized employee of The Brinkmann Corporation.
• This warranty does not cover surface scratches, rust or heat damage to the finish, which is considered normal
wear.
• The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty.
• This warranty extends to the original purchaser only and is not transferable or assignable to subsequent
purchasers.
The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain
your sales receipt or invoice. To obtain replacement parts for your Brinkmann ProSeries 2200TM under the terms of this
warranty, please call Customer Service Department at 1-800-527-0717. A receipt will be required. The Brinkmann
Corporation will not be responsible for any grills forwarded to us without prior authorization. Brinkmann
ProSeries 2200TM must be returned to the original place of purchase for replacement of the unit.
EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY.
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
LIMITED IN DURATION TO THOSE LISTED ABOVE FROM THE DATE OF PURCHASE. SOME STATES DO NOT
ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT
APPLY TO YOU.
ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF
THE BRINKMANN PROSERIES 2200TM TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS
EXCLUDED. CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE
LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE. SOME STATES DO NOT ALLOW THE
EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY
ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

9/03
140-2200-2

Owner’s Manual for Models
810-2200-0, 810-2200-1

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