Multiquip A C Generator Used With Mlt Series Modular Light Towers Kd1800 Users Manual KD 1800 6.p65

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PARTS AND OPERATION MANUAL

Model KD1800/KD6

A.C. GENERATOR

USED WITH MLT SERIES

MODULAR LIGHT TOWERS

MULTIQUIP INC..

. PARTS DEPARTMENT:

18910 WILMINGTON AVE. 800-427-1244

CARSON, CALIFORNIA 90746 FAX: 800-672-7877

310-537-3700

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-421-1244 800-478-1244

FAX: 310-537-3927 FAX: 310-631-5032

E-mail:mq@multiquip.com • www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Montreal, Canada • Manchester, UK

Rio De Janiero, Brazil • Guadalajara, Mexico

Revision #1 (06/16/05)

P/N 29309

PAGE 2 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 3

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER

ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700

FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE

800-478-1244 or 310-537-3700

FAX: 310- 537-4259

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279

FAX: 310- 537-1173

MAIN

800-421-1244 or 310-537-3700

FAX: 310-537-3927

PAGE 4 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

TABLE OF CONTENTS

Here's How To Get Help ............................................ 3

Table Of Contents ..................................................... 4

Parts Ordering Procedures ....................................... 5

Safety Alert Message Symbols .............................. 6-7

Rules For Safe Operation ...................................... 8-9

Operation and Safety Decals ............................. 10-11

Generator Specifications ........................................ 12

Engine Specifications .............................................. 13

General Information ................................................ 14

Multiquip KD1800/KD6

AC Generator

Dimension ............................................................... 15

Controls and Indicators ...................................... 16-17

Installation ............................................................... 18

Pre-Setup (Generator) ....................................... 19-20

Pre-Setup (Engine) ............................................ 21-22

Instrumentation ....................................................... 23

Load Application ..................................................... 24

Engine Operating Instructions ................................ 25

Maintenance (Engine)........................................ 26-27

Maintenance (Generator) ....................................... 30

Preparation For Long Term Storage ....................... 31

Troubleshooting (Generator) .................................. 32

Troubleshooting (Engine) ................................... 33-34

Explanation Of Codes In Remarks Column ............ 36

Suggested Spare Parts ........................................... 37

Nameplate and Decals....................................... 38-39

Enclosure Assy. .................................................. 40-41

Control Box Assy. ............................................... 42-43

Engine Mounting Hardware Assy. ...................... 44-45

Radiator Assy. .................................................... 46-47

Air Cleaner and Muffler Assy. ............................ 48-49

Battery Assy. ...................................................... 50-51

Drain Plug Assy. ................................................. 52-53

Fuel Assy. ........................................................... 54-55

Generator Assy. ................................................. 56-57

Control Box Wiring Diagram .................................... 58

Generator Wiring Diagram ...................................... 59

Engine Wiring Diagram ........................................... 60

Kubota D905EBG-2 Engine

Crankcase Assembly .........................................62-63

Oil Pan Assembly ............................................... 64-65

Cylinder Head Assembly .................................... 66-67

Gear Case Assembly .........................................68-69

Head Cover Assembly .......................................70-71

Oil Filter Assembly .............................................72-73

Dipstick and Guide Assembly ............................74-75

Main Bearing Case Assembly ............................76-77

Camshaft and Idle Gear Shaft Assembly ........... 78-79

Piston and Crankshaft Assembly ....................... 80-81

Flywheel Assembly ............................................82-83

Fuel Camshaft and Governor Shaft Assembly .. 84-85

Engine Stop Lever Assembly .............................86-87

Stop Solenoid Assembly ....................................88-89

Injection Pump Assembly ................................... 90-91

Injection Pump (Component Parts) Assembly ...92-93

Governor ............................................................94-95

Speed Control Plate Assembly ..........................96-97

Nozzle Holder and Glow Plug Assembly ............ 98-99

Nozzle Holder (Component Parts) Assy. ...... 100-101

Fuel Pump Assembly (Mechanical) .............. 102-103

Alternator and Pulley Assembly .................... 104-105

Alternator (Component Parts) Assembly ...... 106-107

Starter Assembly .......................................... 108-109

Starter (Component Parts) Assembly.......... 110-111

Oil Switch/Thermometer and Plug Assembly 112-113

Water Flange and Thermostat Assembly...... 114-115

Water Pump Assembly .................................. 116-117

Water Pipe Assembly .................................... 118-119

Fan Assembly................................................ 120-121

Valve and Rocker Arm Assembly .................. 122-123

Inlet Manifold Assembly ................................ 124-125

Exhaust Manifold Assembly .......................... 126-127

Accessories and Service Parts Assembly ..... 128-129

Label and Operator's Manual ....................... 130-131

Terms and Conditions Of Sale — Parts ................ 132

NOTE

Specification and part

number are subject to

change without notice.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 5

PARTS ORDERING PROCEDURES

Get special freight allowances

when you order 10 or more

line items via FAX!**

■■

■

UPS Ground Service at no charge for freight

■■

■

UPS Third Day Service at one-half of actual freight cost

No other allowances on freight shipped by any other carrier.

**Common nuts, bolts and washers (all items under $1.00 list price)

do not count towards the 10+ line items.

*DISCOUNTS ARE SUBJECT TO CHANGE*

Fax order discount and UPS special programs revised June 1, 1995

Earn Extra Discounts when

you order by FAX!

All parts orders which include complete part numbers

and are received by fax qualify for the following extra

discounts:

Number of

line items ordered Additional Discount

1-9 items 3%

10+ items** 5%

Now! Direct TOLL-FREE access

to our Parts Department!

Toll-free nationwide:

800-421-1244

Toll-free FAX:

800/6-PARTS-7 • 800-672-7877

Extra Fax DiscountExtra Fax Discount

Extra Fax Discount

for Domestic USAfor Domestic USA

for Domestic USA

Dealers OnlyDealers Only

Dealers Only

■■

■Dealer account number

■■

■Dealer name and address

■■

■Shipping address (if different than billing address)

■■

■Return fax number

■■

■Applicable model number

■■

■Quantity, part number and description of each part

■■

■Specify preferred method of shipment:

•UPS Ground

•UPS Second Day or Third Day*

•UPS Next Day*

•Federal Express Priority One (please provide us with your Federal

Express account number)*

•Airborne Express*

•Truck or parcel post

*Normally shipped the same day the order is received, if prior to 2PM west coast time.

PAGE 6 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — SAFETY MESSAGE ALERT SYMBOLS

Safety precautions should be followed at all times when

operating this equipment. Failure to read and understand the

Safety Messages and Operating Instructions could result in

injury to yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

This Owner's Manual has been developed to provide

complete instructions for the safe and efficient operation

of the MQ Whiteman Model KD1800/KD6 6KW

Generator. Please refer to the engine manufacturers

instructions for data relative to its safe operation.

Before using this Generator, ensure that the

operating individual has read and understands all

instructions in this manual.

NOTE

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you

about potential hazards that could injure you or others. The

Safety Messages specifically address the level of exposure to

the operator, and are preceded by one of three words: DANGER,

WARNING, or CAUTION.

DANGER: You WILL be KILLED or

SERIOUSLY injured if you DO NOT follow

directions.

WARNING: You CAN be KILLED or

SERIOUSLY injured if you DO NOT follow

directions.

CAUTION: You CAN be injured if you

DO NOT follow directions.

HAZARD SYMBOLS

Engine exhaust gases contain poisonous

carbon monoxide. This gas is colorless and

odorless, and can cause death if inhaled.

NEVER operate this equipment in a confined

area or enclosed structure that does not

provide ample free flow air.

Potential hazards associated with KD-1800/KD-6 Generator

operation will be referenced with Hazard Symbols which appear

throughout this manual, and will be referenced in conjunction

with Safety Message Alert Symbols.

Diesel fuel

is extremely flammable, and its

vapors can cause an explosion if ignited. DO

NOT start the engine near spilled fuel or

combustible fluids. DO NOT fill the fuel tank

while the engine is running or hot. DO NOT

overfill tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or

sparks from the ignition system. Store fuel in

approved containers, in well-ventilated areas

and away from sparks and flames. NEVER

use diesel fuel as a cleaning agent.

Explosive Fuel

Lethal Exhaust Gases

Burn Hazards

Engine components can generate extreme heat.

To prevent burns, DO NOT touch these areas

while the engine is running or immediately after

operations. NEVER operate the engine with

heat shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or

guards removed. Keep fingers, hands, hair and

clothing away from all moving parts to prevent

injury.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 7

Accidental Starting

KD1800/KD6 — SAFETY MESSAGE ALERT SYMBOLS

ALWAYS place the ignition switch in the OFF

position, remove key when the equipment is

not in use. Store key in a safe place.

Over Speed Conditions

NEVER tamper with the factory settings of the

engine governor or settings. Personal injury

and damage to the engine or equipment can

result if operating in speed ranges above

maximum allowable.

ALWAYS wear approved eye and hearing

protection.

Sight and Hearing hazard

Equipment Damage Messages

Other important messages are provided throughout this manual

to help prevent damage to your generator, other property, or the

surrounding environment.

This generator, other property, or the

surrounding environment could be damaged

if you DO NOT follow instructions.

NOTE

PAGE 8 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — RULES FOR SAFE OPERATION

CAUTION:

Failure to follow instructions in this manual may

lead to serious injury or even death! This

equipment is to be operated by trained and

qualified personnel only! This equipment is

for industrial use only.

The following safety guidelines should always be used when

operating the KD1800/KD6 6 KW AC

Generator:

GENERAL SAFETY

■

DO NOT operate or service this equipment

before reading this entire manual.

■

This equipment should not be operated by persons under 18

years of age.

■

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

■

NEVER operate this equipment when not

feeling well due to fatigue, illness or taking

medicine.

■

NEVER operate this equipment under the

influence or drugs or alcohol.

■

NEVER use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage to

the equipment and/or injury to user may result.

■

Manufacture does not assume responsibility for any accident

due to equipment modifications.

■

Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

■

ALWAYS check the machine for loosened threads or bolts

before starting.

■

ALWAYS use extreme caution when

working with flammable liquids. When

refueling, stop the engine and allow it

to cool.

■

NEVER

smoke

around or near the

machine. Fire or explosion could result from

fuel vapors, or if fuel is spilled on a hot

engine.

■

NEVER operate the generator in an explosive atmosphere or

near combustible materials. An explosion or fire could result

causing severe

bodily harm or even death.

■

Topping-off to filler port is dangerous, as it tends to spill fuel.

■

NEVER touch the hot exhaust

manifold, muffler or cylinder. Allow

these parts to cool before servicing

engine or generator.

■

The engine of this generator requires an adequate free flow

of cooling air. NEVER operate the generator in any enclosed

or narrow area where free

flow of the air is restricted.

If the air flow is restricted it

will cause serious damage

to the generator engine

and may cause injury to

people. Remember the

generator's engine gives

off

DEADLY

carbon

monoxide gas.

■

High Temperatures – Allow the engine to cool before adding

fuel or performing service and maintenance functions. Contact

with

hot

components can cause serious burns.

■

ALWAYS refuel in a well-ventilated area, away from sparks

and open flames.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 9

■

DO NOT operate or service this equipment before reading

this entire manual.

■

This equipment should not be operated by persons under 18

years of age.

■

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

■

This generator is a source of providing LETHAL high voltages.

NEVER permit unqualified personnel-especially children to

operate the generator.

■

ALWAYS refuel in a well-ventilated area, away from sparks

and open flames.

■

ALWAYS use extreme caution when working with flammable

liquids. When refueling, stop the engine and allow it to cool.

DO NOT smoke around or near the machine. Fire or explosion

could result from flames or sparks, or if fuel is spilled on a hot

engine.

■

This generator is equipped with a

ground terminal

for your

protection. ALWAYS complete the grounding path from the

generator to an external grounding source.

■

NEVER operate this generator, or handle any electrical

equipment while standing in

water, while bare foot, while

hands are wet, or in the rain. Dangerous electrical shock

could occur causing severe bodily harm or even death.

■

Keep electrical cords in good condition. Worn, bare or frayed

wiring can cause electrical shock, thus causing

bodily harm

or even death.

■

This generator requires an adequate free flow of cooling air.

NEVER operate the generator in any enclosed or narrow area

where free flow of the air is restricted. If the air flow is restricted

it will cause serious damage to the generator and may cause

injury to people.

■

NEVER touch the hot exhaust manifold, muffler or cylinder.

Allow these parts to cool before servicing generator.

■

Provide adequate ventilation when operating the generator.

DO NOT operate the generator in any enclosed or narrow

space. The gasoline engine that provides power to the

generator gives off DEADLY monoxide gas.

■

NEVER operate the generator in an explosive atmosphere or

near combustible materials. An explosion or fire could result

causing severe

bodily harm or even death.

■

ALWAYS make sure that the generator is secure on level

ground so that it cannot slide or shift around, endangering

workers. Also keep the immediate area free of bystanders.

■

High Temperatures – Allow the machine and engine to cool

before adding fuel or performing service and maintenance

functions. Contact with

hot

components can cause serious

burns.

CAUTION:

Emergencies

■

ALWAYS know the location of the nearest

fire extinguisher

and

first aid kit

. Know the

location of the nearest telephone. Also know

the phone numbers of the nearest

ambulance

doctor

and

fire

department

. This information will be invaluable in the case of

an emergency.

Maintenance Safety

■

NEVER lubricate components or attempt service on a running

machine.

■

ALWAYS allow the machine a proper amount of time to cool

before servicing.

■

Keep the machinery in proper running condition.

■

Fix damage to the machine immediately and always replace

broken parts.

■

Dispose of hazardous waste properly. Examples of potentially

hazardous waste are used motor oil, fuel and fuel filters.

■

DO NOT use plastic containers to dispose of hazardous

waste.

■

DO NOT pour waste, oil or fuel directly onto the ground,

down a drain or into any water source.

KD1800/KD6 — RULES FOR SAFE OPERATION

PAGE 10 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — OPERATION AND SAFETY DECALS

Machine Safety Decals

The KD1800/KD6 generator is equipped with a number of safety decals. These decals are provided for operator safety and

maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals

become unreadable, replacements can be obtained from your dealer. For a complete decal sheet order P/N 29345.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 11

KD1800/KD6 — OPERATION AND SAFETY DECALS

PAGE 12 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — GENERATOR SPECIFICATIONS

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ledoM3025ASC233nohtaraM

esahPesahPelgniS

tuptuOmumixaMsttaW000,6

tuptuOsuoini

tnoCsttaW000,6

egatloVdetaRstloV042/021

042/021taspmAspmA52/05

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deepSmpr008,1

thgieWyrD

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thgieWyrD

etelpmoC).gK503(sbl207

1. This weight is for the generator

only

. It DOES NOT

include the cabinet.

2. This weight is for a complete generator, which includes

the engine, radiator and cabinet enclosure.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 13

The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient

conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric

reading of 29.92 inches and a temperature of 60 degrees Fahrenheit.

Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10

°°

Fahrenheit above the standard temperature of 60

°°

KD1800/KD6 — GENERATOR SPECIFICATIONS

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ledoME2-GBE-509DATOBUK

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.reliart)TLM(rewoTthgiLraludoMfotrapsiknatleuF*

PAGE 14 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — GENERAL INFORMATION

KD1800/KD6 FAMILIARIZATION

Generator

Housed within the KD1800/KD6 generator package is a

Marathon Model 332, 6,000 watt (6-KW) generator. This

generator can provide up to 50 amps of current. In addition

two voltage output receptacles have been provided on the

generator's

control box

. One receptacle has an output of

120/250 VAC and the other is a 120 VAC, GFCI protected

receptacle.

The Marathon Model 332 generator should only be operated

at a frequency of 60 hertz. The speed should be 1,850 rpm's

(no load) and 1,800 rpm's (full load). A single capacitor is

used to regulate the voltage to within 5% of the rated load.

The engine-generator set must be installed in a protected

environment, with a minimal exposure to fumes, moisture,

dust and dirt.

Remember the following when using the generator:

DO NOT obstruct the generator's intake and outlet

passages.

ALWAYS provide sufficient air circulation around the

generator to remove engine heat and to provide ample

generator cooling.

HOT AIR from the radiator must not enter into the

generator.

Use extreme caution when handling capacitors. A

potential shock condition exist even when the engine

has been shut-off. See maintenance section of this

manual for the proper handling of capacitors.

For operation at

high altitudes

, ratings must be derated

2% for each 1000 feet above sea level.

Frame temperatures above 60

°°

C (104

°°

F) are too high,

indicating a temperature rise in the copper windings of

105

°°

C (122

°°

F) or more.

After running the generator for 30 minutes at full load

check the temperature rise. If the temperature is

excessive, examine the generator for the following:

Engine

The KD1800/KD6 is powered by vertical, water-cooled, 4-

cycle

diesel

engine. This engine is designed to meet every

performance requirement for the generator.

ALWAYS

perform a maintenance

check list before starting the engine.

Reference Tables 1 and 2 for generator and engine

specifications.

Refer to the engine maintenance

section for more information about

the engine.

Figure 2 (page 16) shows the basic components and

indicators for the KD1800/KD6 generator.

When operating the generator, remember the

outside air temperature must not exceed

°°

C (104

°°

F).

NOTE

In keeping with Multiquip's policy of

constantly improving its products, the

specifications quoted herein are subject to

change without prior notice.

NOTE

Control Panel

The

generator's control box

is provided with the following

components:

One Duplex GFCI 120 VAC Receptacle, 15 Amps

One 120/250 VAC receptacle, 30 Amps

Main Circuit Breaker 240 V @30 Amps

GFCI Circuit Breaker 120 V @15 Amps

Pre-Heat Lamp Indicator

Ignition Switch

A. Obstructed air-flow

B. Hot air feeding into the inlet of the generator.

C. By-passed air (air not pulled through

generator)

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 15

Figure 1. KD1800/KD6 Dimensions

KD1800/KD6 — DIMENSIONS

PAGE 16 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

Figure 2. KD1800/KD6 Components

KD1800/KD6 — CONTROLS AND INDICATORS

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 17

Figure 2 shows the location of the controls and indicators of the

KD1800/KD6 generator. The functions of each control or indicator

is described below:

1. Radiator Filler Port – Remove this plate to add coolant

(anti-freeze) to the radiator. NEVER add coolant to the

radiator when the radiator is HOT!. Allow the radiator to

cool before adding coolant. Use a water coolant mixture as

recommended in the maintenance section of this manual.

2. Air Outlet Exhaust Pipe – Allows engine exhaust to exit

the generator into the open air. NEVER block this opening.

3. Muffler– Used to reduce noise and emissions.

4. Lifting Hook – Use this hook to lift the generator.

ALWAYS

use a lifting device of adequate lifting capacity to lift the

generator.

5. Oil Drain Plug – Remove this plug to drain oil from the

engine crankcase. Fill with recommended type oil as

specified in the maintenance section of this manual.

6. Engine Air Cleaner – Prevents dirt and other debris from

entering the fuel system. Lift locking latch on air filter cannister

to gain access to filter element.

7. Marathon Generator – Provides single-phase AC power

for external equipment. See specification table (Table 1)

within this manual.

8. Generator Output Box – Contains the excitation

electronics for the generator.

9. Generator Mounting Hardware – Use this hardware to

install or remove the generator from the trailer frame.

10. Receptacle G.F.C.I. – Provides 120 volts output at 15

amps.

11. Circuit Protector Circuit Breaker – This single pole circuit

breaker provides circuit protection (120V @15 amps) for

the G.F.C.I receptacle.

12. Main Circuit Breaker – This 2-pole circuit breaker provides

circuit protection (120/240V @30 amps) for the load side of

the generator.

13. Hour Meter – Indicates number of hours machine has

been in use or hours engine was run.

14. Ignition Switch – With key inserted turn clockwise to start

engine.

15. Pre-Heat Indicator Light – Lights blue during engine

start-up. Indicates that engine glow plugs are being pre-

heated. Light will go off after approximately 10 seconds.

KD1800/KD6 — CONTROLS AND INDICATORS

16. Battery Terminals – Connect these terminals to the battery.

Always pay close attention to the polarity of the terminals

when connecting to the battery, RED (positive), and BLACK

(negative).

17. Fuel Filter – Prevents dirt and foreign debris from entering

the fuel system. Replace this filter as recommended in the

maintenance section of this manual.

18. Engine Oil Filler Port – Remove this cap to add engine

oil. Use only recommended type oil. See table 3.

19. Battery – Provides +12 VDC power for the generator. When

replacing battery (12V 40 AH) use only recommended type

battery.

20. Air Inlet vent – Allows outside air to enter the generator.

NEVER block this opening.

21. Engine Oil Dipstick – Remove this dipstick to determine

the level of the oil in the engine crankcase. For safe engine

operation always maintain the oil between the two notches

on the dipstick. Add recommended type engine oil as

specified in Table 4.

22. Oil Filter – Provides oil filtering for the engine. Replace

with only recommended type oil filter.

23. Primer Bulb – Removes air from the fuel system in the

event the engine has run out of gas.

24. Overflow Bottle – Supplies coolant to the radiator when

radiator coolant level is low. Fill to indicated level as shown

on bottle

25. Cabinet Latch – Use this latch to keep cabinet door open.

26. Documentation Box – Operation, parts and service

manuals are kept in this box.

27. Cabinet Handle – Turn handle clockwise to release locking

mechanism, then pull cabinet door upward to gain access

to engine compartment.

28. Output Receptacle – Remove cover plate to gain access

to receptacle. To receive power from the generator, plug

external power cable into this receptacle.

29. Frame Ground Lug – Connect a ground strap between

this lug and a ground rod. Make sure that the ground rod is

inserted deep into the ground to provide a good earth

ground. Consult with local Electrical and Safety Codes for

proper connection.

PAGE 18 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — INSTALLATION

Outdoor Installation

Install the generator in a location where it will not be exposed

to rain or sunshine. Make sure that the welder/generator is

on secure level ground so that it cannot slide or shift around.

Also install the generator in a manner so that the exhaust

will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture

and dust. All electrical equipment should be protected from

excessive moisture. Failure to do will result in deterioration

of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive

materials have a tendency to cause excessive wear, not

only to the engine parts, but also to the alternator parts.

CAUTION :

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous.

Whenever an engine is installed indoors the exhaust fumes

must be vented to the outside. The engine should be installed

at least two feet from any outside wall. Using an exhaust

pipe which is too long or too small can cause excessive

back pressure which will cause the engine to heat

excessively and possibly burn the valves.

Eliminate the danger of deadly carbon monoxide gas.

Remember that exhaust fumes from any gasoline engine

are very poisonous if discharged in a closed room, but

harmless if allowed to mix with the outside air. If the generator

is installed indoors, you must make provisions for venting

the engine exhaust to the outside of the building.

Pay close attention to ventilation when

operating the generator inside tunnels and

caves. The engine exhaust contains

noxious elements.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 19

General Inspection Prior to Operation

The KD1800/KD6 utilizes a generator that has been

thoroughly inspected and accepted prior to shipment from

the factory. However, be sure to check for damaged parts or

components, or loose nuts and bolts, which could have

occurred in transit.

Generator Grounding

To guard against electrical shock and possible damage to

the equipment, it is important to provide a good EARTH

ground.

Article 250 (Grounding) of the National Electrical Code (NEC)

provides guide lines for proper grounding and specifies that

the cable ground shall be connected to the grounding system

of the building as close to the point of cable entry as practical.

If a building is not accessible, then the use of a ground rod

is sufficient.

KD1800/KD6 — PRE-SETUP (GENERATOR)

NEC articles 250-91a and 250-95 sets the following

grounding requirements:

1. Use one of the following wire types to connect the

generator to earth ground.

a. Copper - 10 AWG (5.3 mm2) or larger.

b. Aluminum - 8 AWG (8.4 mm2) or larger.

2. The ground terminal on the generator should always be

used to connect the generator to a suitable ground. The

ground ring on the generator (Figure 3) should be able to

accommodate #8 size copper or aluminum wire.

3. Crimp the ground wire to the ground lug on the generator.

Connect the other end of the ground wire to a suitable

building ground or ground rod.

4. NEC article 250-83c specifies that the earth ground rod

should be buried a minimum of 8 ft. into the ground.

When connecting the generator to

any buildings electrical system

ALWAYS consult with a licensed

electrician.

NOTE

Check local city codes for proper

grounding requirements.

NOTE

Figure 3. Generator Grounding

Configuration

PAGE 20 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

Circuit Breakers

To protect the generator from an overload, a 2-pole, 30 amp,

main

circuit breaker is provided. In addition a single pole,

15 amp breaker is provided for the G.F.C.I. receptacle. Make

sure to switch both circuit breakers to the "OFF" position

prior to starting the engine.

Extension Cable

When electric power is to be provided to various tools or

loads at some distance from the generator, extension cords

are normally used. Cables should be sized to allow for

distance in length and amperage so that the voltage drop

between the generator and point of use (load) is held to a

minimum. Use the cable selection chart (Table 3 ) as a guide

for selecting proper cable size.

KD1800/KD6 — PRE-SETUP (GENERATOR)

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KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 21

Lubrication Oil (Engine)

Fill the engine crankcase with lubricating oil through the filler

hole, but do not overfill. Make sure the generator is level.

With the dipstick inserted all the way into its holder. Verify

that the oil level is maintained between the two notches

(Figure 4) on the dipstick. See Table 4 for proper selection of

engine oil.

Fuel

Fill the fuel tank with No. 2

diesel fuel

. DO NOT fill the tank

beyond capacity. Use a strainer when pouring the fuel into

the tank. This will prevent dirt and debris from entering the

fuel system.

Pay attention to the fuel tank capacity when replenishing

fuel. Refer to the fuel tank capacity listed on page 13, Engine

Specification Table 2.

The fuel tank cap must be closed tightly after filling. Handle

fuel in a safety container. If the container does not have a

spout, use a funnel.

CAUTION :

NEVER fill the fuel tank while the engine

is running or in the dark.

Diesel fuel

spillage on a hot engine can cause a fire

or explosion. If diesel fuel spillage occurs,

wipe up the spilled gasoline completely to

prevent fire hazards.

Coolant

Check coolant level as described in the maintenance section of

this manual.

Use distilled water mixed with coolant. If hard water or water

with many impurities is used, the inside of the engine and

radiator may become coated with deposits and cooling

efficiency will be reduced.

KD1800/KD6 — PRE-SETUP (ENGINE)

Figure 4. Engine Oil Dipstick

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PAGE 22 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

Fan Belt Tension

A slack fan belt may contribute to overheating, or to

insufficient charging of the battery. Inspect and adjust it in

accordance with the

KUBOTA

engine manual.

The fan belt tension is proper if the fan belt (Figure 5) bends

7 to 9 mm (0.28- to 0.35) when depressed with the thumb as

shown in Figure 8 below.

CAUTION :

When adding coolant or anti-freeze to the

radiator, DO NOT remove the radiator cap

until the unit has completely cooled.

Figure 5. Fan Belt Tension

Radiator

Day-to-day addition of coolant or anti-freeze is done via the

reserve tank. See maintenance section (radiator) of this

manual for filling requirements.

Cleaning the Radiator

The radiator may overheat if the fins become overloaded

with dust or debris. Periodically clean the radiator fins with

compressed air.

KD1800/KD6 — PRE-SETUP (ENGINE)

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 23

KD1800/KD6 — INSTRUMENTATION

Power Outlets

The generator has the following single-phase 60 Hz, 120/

240 volt receptacles.

Single Phase

One Duplex NEMA (GFCI) 5-15R (120V, 15 Amp)

One Twist Lock NEMA L14-30R (120/240V, 30 Amp)

Main Circuit Breaker (2-Pole)

This 2-pole, 30 amp

main breaker

protects the 120/240

output receptacle from short circuiting or overloading.

GFCI Circuit Breaker (Single-Pole)

This single-pole, 15 amp breaker protects the GFCI

receptacle from short circuiting or overloading.

GFCI Receptacle

Before connecting a load to the generator's GFCI receptacle,

push

the "Test Button" on the front of receptacle before

connecting the load, to confirm that the receptacle is

functioning correctly.

Pre-Heat Lamp

Lights blue during engine start-up. Indicates that engine glow

plugs are being pre-heated. Light will go off after

approximately 10 seconds.

CAUTION :

When using a combination of dual

receptacles, total load should not exceed

the rated capacity of the generator set.

PAGE 24 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — LOAD APPLICATION

Single Phase Load

Always be sure to check the nameplate on the generator

and equipment to insure the wattage, amperage and

frequency requirements are satisfactorily supplied by the

generator for operating the equipment.

Generally, the wattage listed on the nameplate of the

equipment is its rated output. Equipment may require 130—

150% more wattage than the rating on the nameplate, as

the wattage is influenced by the efficiency, power factor and

starting system of the equipment.

CAUTION:

Motors and motor-driven equipment draw

much greater current for starting than

during operation.

An inadequate size connecting cable which cannot carry

the required load can cause a voltage drop which can burn

out the appliance or tool and overheat the cable.

CAUTION:

Before connecting this generator to any

building’s electrical system, a licensed

electrician must install an isolation

(transfer) switch. Serious injury or death

may result without this transfer switch.

NOTE

If wattage is not given on the

equipment's name plate, approximate

wattage may be determined by

multiplying nameplate voltage by the

nameplate amperage.

WATTS = VOLTAGE x AMPERAGE

The power factor of this generator is 1.0. See Table 5 below

when connecting loads.

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When connecting ordinary power tools, a capacity of

up to the generating set’s rated output (kW) multiplied

by 0.8 can be used.

When connecting a resistance load such as an

incandescent lamp or electric heater, a capacity of up

to the generating set’s rated output (kW) can be used.

When connecting a fluorescent or mercury lamp, a

capacity of up to the generating set’s rated output (kW)

multiplied by 0.6 can be used.

When connecting an electric drill or other power tools,

pay close attention to the required starting current

capacity.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 25

KD1800/KD6 — ENGINE OPERATING INSTRUCTIONS

WARNING:WARNING:

WARNING:

Before Starting

1. Be sure to disconnect the

electrical load

and switch

the main circuit breaker to the

"OFF"

position prior to

starting the engine. Also switch the GFCI circuit breaker

to the

"OFF"

position.

2. NEVER start the engine with the main or GFCI circuit

breakers in the

“ON”

position.

3. Check the lubricating oil level prior to starting the engine.

Make sure the generator is level. The oil level must be

maintained between two notches on the dipstick.

4. When there is not enough lubricating oil, fill the crankcase

with high grade motor oil. Use a high quality detergent

oil classified CC or higher (See Table 4 on page 21).

5. Check the coolant level in the radiator and subtank.

Replenish with anti-freeze as necessary.

ALWAYS

maintain the coolant level between the FULL and LOW

markings on the coolant container. Be sure that the

radiator cap is fastened securely.

CAUTION:CAUTION:

CAUTION:

Check the fuel source for low fuel level.

When fuel is low, fill the fuel tank with

clean fresh automotive No. 2

diesel fuel

If diesel fuel spillage occurs, completely

wipe up the spilled diesel fuel.

The engine's exhaust contains harmful

emissions.

ALWAYS

ventilate the

exhaust when operating inside tunnels,

excavations or buildings. Direct exhaust

away from nearby personnel.

Engine Starting Procedure (Diesel)

ALWAYS

operate the generator with the doors in the

closed

position. Operation with the doors open may

cause insufficient cooling to the unit, and damage may

result.

2. Insert the key into the ignition switch and turn it counter-

clockwise to the "PRE-HEAT" position.

3. When the "PRE-HEAT" lamp goes off, turn the key to

clockwise to the ”START” position. As soon as the

engine starts, release the key.

4. If the engine does not start within 10 seconds after the

key is turned to the “START” position, wait for about 30

seconds and repeat the procedure as described in steps

1 through 4.

5. Let the engine idle for five minutes with no load

6. If any abnormal vibrations, noises or oil leakages occur,

turn the generator OFF immediately and rectify the

problem.

7. If the generator is running smoothly with no problems

connect the load (output power cable) to the generator.

Engine Shut-down Procedure

1. Remove the load from the generator, then place both

the main and GFCI circuit breakers to the OFF position.

2. Listen for the engine speed to drop. Run at low speed

for 3-5 minutes.

3. Stop the engine by turning the key to the “CENTER”

position and remove the key. Store key in a safe place.

NEVER turn the key to the “

START

”

position while the engine is running.

CAUTION:CAUTION:

CAUTION:

NOTE

During winter or when the surrounding air

temperature is cold, in situations where a

cold start is required, turn the key to the

"HEAT"

position. Remember you must

wait until the preheat light goes off before

turning the key to the start position.

PAGE 26 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

General Inspection

At least daily or prior to each use, the generator should be

cleaned and inspected for deficiencies. Check for loose,

missing or damaged nuts, bolts or other fasteners. Also check

for fuel or oil leaks.

Engine Side:

For a more detail engine maintenance schedule refer to the

KUBOTA

Engine Shop and Operator's Manual

Air Cleaner

Every 50 hours: The air cleaner employed on the KUBOTA

engine Model D905EBG is a dry type, NEVER apply oil to

it.

If the generator will be operating in very dusty and dry grass

conditions, a clogged air cleaner will result in high fuel

consumption, loss of power and excessive carbon buildup

in the combustion chamber. Service air cleaner

daily

1. Open the

evacuator valve

(Figure 6) once a week under

ordinary conditions or daily in dusty conditions. This will

eliminate large particles of dust and dirt within the air

cleaner.

KD1800/KD6 — MAINTENANCE (ENGINE)

Figure 6. Air Cleaner

2. Wipe the inside of the

air cleaner

with a damp cloth

and remove all dust and debris that may have

accumulated inside air cleaner body.

3. Avoid touching the

element

except when cleaning.

4. Use compressed air to clean air filter element. Blow

compressed air from the inside while turning the element.

ALWAYS

keep the pressure of the compressed air below

99 psi.

5. If

carbon

oil

adheres to the element, soak the element

in detergent for 15 minutes, then wash it several times

in water, rinse with clean water and let dry.

CAUTION:CAUTION:

CAUTION:

6. After the element is

fully

dried, inspect the inside of the

element with a light, and check for damage (refer to the

instructions on the label attached to the element).

7. Replace the element once a year or every six cleanings.

Make sure the wing nut for the air cleaner

is tight enough. If is loose, dust and dirt

may be sucked in, wearing down the

cylinder liner and piston ring, and thereby

resulting in poor power output.

DO NOT over service the air cleaner element. Over

servicing may cause dirt to enter the engine causing

premature wear. Use the dust indicator as a guide on

when to service the element.

Oil Change

Every 200 hours: Change the engine oil after the first 50

hours of operation and every 200 hours thereafter.

ALWAYS

check the crankcase oil level prior to each use, or when the

fuel tank is filled. Insufficient oil may cause severe damage

to the engine. Make sure the generator is level when checking

the oil level.

1. Remove the oil dipstick from its holder, wipe it clean

and reinstall it.

2. Remove the oil dipstick again from its holder, and check

the oil level.

3. The oil level must be between the two notches on the

dipstick as shown in Figure 7.

Figure 7. Engine Oil Dipstick

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 27

4. If the engine oil level is too low, remove the engine oil

filler cap Figure 9, and fill to the correct operating level.

Figure 9. Engine Oil Filler Hole

CAUTION:CAUTION:

CAUTION:

Engine oil should be MIL-L2104C or

have properties of API classification

CD grades or higher.

When changing the engine oil, use a oil with a viscosity

appropriate for the atmospheric temperature at the site.

Use SAE-30 oil in the summer, SAE-20 in the winter, or

all season SAE 10W-30 oil which offers stable viscosity

at various ambient temperatures. See Table 4 .

When different type oil brands are used, be sure to drain

all the previous oil before adding the new engine oil.

Oil Cartridge

Every 200 hours: Replace the engine oil filter cartridge

(Figure 10) after every 200 hours of operation.

KD1800/KD6 — MAINTENANCE (ENGINE)

Figure 10. Oil Filter Cartridge

Fuel Lines

Every 50 hours: Check the fuel lines and associated clamp

bands every 50 hours of operation.

1. If the rubber fuel lines and clamp bands become worn,

replace them immediately. Replace all rubber fuel lines

every two years.

Replacing the Fuel Filter

Every 400 hours: Replace the fuel filter (Figure 11) every

400 hours.

Figure 11. Fuel Filter

The fuel tank for this generator is contained

within the trailer section of the Modular

Light Tower (MLT).

NOTE

1. Remove the old oil filter cartridge with a filter wrench.

2. Apply a film of oil to the gasket for the new cartridge.

3. Screw the new cartridge in by hand. DO NOT use the

filter wrench to tighten the new filter.

4. Run the engine for a few minutes, check for leaks. Check

engine oil level, add oil if necessary.

Fuel Addition

When adding diesel fuel to the fuel tank, the grade may vary

according to season and locations. Typically use

No. 2 diesel

fuel

will filling the fuel tank. Always pour through a mesh

filter, this will prevent sand and dirt from entering the fuel

system.

Removing Water (Condensation) from the Fuel Tank

After prolonged use, water and other impurities accumulate

in the bottom of the tank. Occasionally remove the drain

cock and drain the contents. During cold weather, the more

empty area inside the tank, the easier it is for water to

accumulate. This can be reduced by always keeping the

tank as full as possible.

PAGE 28 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — MAINTENANCE (ENGINE)

Air Removal

If air enters the fuel system of a diesel engine, starting

becomes impossible. After running out of fuel, or after

disassembling the fuel system, bleed the system according

to the following procedure.

To restart after running out of fuel, turn the key switch to the

“START”

position for 15-30 seconds. Try again, if needed.

This unit is equipped with an automatic air bleeding system.

Radiator

Check Daily: Coolant will last for one day's work if filled to

the maximum level.

CAUTION:CAUTION:

CAUTION:

NEVER remove the radiator cap while the coolant is

hot!

Let radiator cool before removing cap. Severe burns

and bodily injury could result from removing the radiator

cap when the radiator is hot.

NEVER stop engine suddenly to add coolant, let engine

idle for 3-5 minutes with no load. Then shut-down engine

and let cool.

Checking Coolant Level

1. Remove the radiator cap (Figure 12) only after the engine

has completely

cooled

, and check to see that the coolant

reaches the supply port.

2. Check the coolant level in the reserve tank, (Figure 13),

make sure it is filled to the "FULL" marking with coolant.

The coolant will last for one days work if filled to the

"FULL" mark. Replenish coolant as coolant approaches

"LOW" marking on reserve tank.

3. DO NOT refill the reserve tank with coolant beyond the

"FULL" marking.

Figure 12. Radiator

Figure 13. Reserve Tank

Adding Coolant/Anti-freeze

Day-to-day addition of coolant or antifreeze is done via the

reserve tank. See Table 6 for engine/radiator and reserve

tank coolant capacities and Table 7 for coolant operating

temperatures. Make sure that the coolant level in the reserve

tank is always between the "FULL" and the "LOW" markings.

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KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 29

KD1800/KD6 — MAINTENANCE (ENGINE)

When the anti-freeze is mixed with

water, the anti-freeze mixing ratio

must be less than 50%.

NOTE

Anti-freeze Recommendations

Use rubber gloves when handling anti-freeze.

When anti-freeze comes in contact with the skin or

clothing, wash it off immediately.

DO NOT mix different types of anti-freeze.

Keep fire, children and animals away from anti-freeze.

Check with local safety codes on the proper disposal

techniques of anti-freeze.

The battery is sufficiently charged if the specific gravity of

the battery fluid is 1.28 (at 68° F). If the specific gravity

should fall to 1.245 or lower, it indicates that the battery is

dead and needs to be recharged or replaced.

Check to see whether the battery cables are loose. Poor

contact may result in poor starting or malfunctions, always

keep the terminals firmly tightened. Coating the terminals

with a thin film of grease will help to inhibit corrosion.

The battery gradually deteriorates over time. The actual life

span will vary according to operating conditions, but generally

a battery two years or older should be replaced.

1. Make sure each

electrolyte

level (Figure 14) is to the

bottom of the

vent well

. If necessary add

distilled

water

in a well-ventilated area.

Battery

CAUTION:CAUTION:

CAUTION:

NEVER let the battery's electrolyte

contact your body or clothing. ALWAYS

wear gloves when handling the battery.

ALWAYS wear eye protection and

rubber gloves when handling the

battery. Remember the diluted

sulfuric acid solution within the

battery burns skin and eats holes

in clothing.

If any part of your body comes in contact with the

sulfuric acid of the battery, immediately wash it off with

running water and get medical attention.

This unit is of negative ground. DO NOT connect in reverse.

Always maintain battery fluid level between the specified

marks. Battery life will be shortened, if the fluid level is not

properly maintained. Add only distilled water when

replenishment is necessary.

ALWAYS follow safety rules when

handling the battery. NEVER charge the

battery in a flammable environment.

ALWAYS keep open sparks and flames

away from the battery at all the times.

Figure 14. Battery Electrolyte

Level

Direction For Long Term Storage (Battery)

1. Remove the battery from the generator. Adjust the

electrolyte to the correct level, and store in a dry and

dark place.

2. Recharge battery once a month in summer, and every

two months in winter.

PAGE 30 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — MAINTENANCE (GENERATOR)

Generator

Capacitor Regulation

A single capacitor is used to regulate the voltage to within

5% of the rated load.

ALWAYS USE EXTREME CAUTION when handling

capacitors. The capacitor will still contain a high voltage

even after the engine has been shut-down.

ALWAYS discharge the capacitor before handling. Use

a conductor or a screwdriver (Figure 15) with an insulated

handle. Place screwdriver across both capacitor

terminals while holding onto the handle. This will short

out the voltage and discharge the capacitor.

Checking the Charge of the Capacitor

1. Use an

"OHMMETER"

to check the

charge

and

discharge

of the capacitor. Set the ohmmeter to the

RX-1000 scale.

2. Place the ohmmeter leads on the capacitor terminals

one at a time. A meter deflection should be seen

(charging), followed by a slow return to infinity

(discharging).

3. Reverse the ohmmeter leads and repeat the procedure.

The results should be the same. Replace the capacitor

if no meter deflection or continuity has been indicated

by the ohmmeter.

Flashing Rotor Procedure

1. Disconnect all incoming power leads to the generator.

2. Connect the (+) lead of a 12 volt battery to the "R"

connection (Figure 16).

Figure 15. Discharging Capacitor

3. Connect the (-) lead of the battery to the rotor shaft.

4. Re-connect all incoming power leads to the generator

5. Start the generator as outlined in the

"Operating

Section"

of this manual.

6. With a voltmeter check the no load voltage at the 120/

240 output connector located on the control box.

7. The no load should be within 10% of the rated load.

8. If residual voltage is normal, the capacitor is defective

and should be replaced.

Diode Check

1. Check the diode individually by removing the (+)

rotor

lead stud

connection (Figure 16). The diode is good if

the resistance reading is approximately mid -scale on

the lowest ohm scale.

2. Check for leakage in the diode by reversing the polarity.

The diode is good if the resistance reading is

infinite

3. A faulty diode will give a resistance value of

zero

Figure 16. Flashing The Rotor Configuration

DO NOT

run the generator during this

procedure.

NOTE

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 31

Generator Storage

For storage of the generator for over 30 days, the following

is required:

Drain the fuel tank completely.

Completely drain the oil from the crankcase and refill

with fresh oil.

Disconnect the

negative

battery cable from the battery.

Clean all external parts of the generator with a cloth.

Cover the generating set and store in a clean, dry place.

KD1800/KD6 — PREPARATION FOR LONG -TERM STORAGE

PAGE 32 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — TROUBLESHOOTING ( GENERATOR)

Practically all breakdowns can be prevented by proper

handling and maintenance inspections, but in the event of a

breakdown, please take a remedial action following the

diagnosis based on the Generator Troubleshooting (Table 8)

information shown below . If the problem cannot be remedied,

please leave the unit just as it is and consult our company's

business office or service plant.

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?roticapacevitcefeD.ecalpeR

?sedoidevitcefeD.sedoidecalpeR

-daolont

aegatlovlluF

.daollluftaspordegatlov

?sdaeleriwnekorbroesooL ?snoitcennocdnaseriwdaelkcehC

?detrohsronepo

rotoR .sdaelneewtebecnatsisererusaeM

?detrohsrodednuorgrotatS.yrotcaftlusnoC

WOLootegatloV

?msitengamlaudi

serfossoL .erudecorp"rotoRhsalF"mrofreP

?deepsenignewoL .zH06,s'mpr0081otdeepsenigneteS

HGIHootegatloV?dee

psenignetsaF .zH06,s'mpr0081otdeepsenigneteS

egatloVelballortnocnU?tnemtsujdaenignetcerrocnI .srotcejnidn

asenilleuf,deeps,noitarepoenignekcehC

ro"daol-on"taegatlovoN

"daollluf" ?rosserppusytluaF esaercnisuoivbo

nasierehtfI.tiucricmorftcennocsiD

.rosserpusecalper,egatlovni

gniraeppasekipsegatloV

.evawenisni

?sagroop

ro,enilleuf,tnemtsujdaenignetcerrocnI .deepsenignekcehcdnaretlifleufegnahC

?noitcennocesooL .snoitcennoc

llatcepsnI

?noitcennocdnuorgdaB .snoitcennocdnuorgllatcepsnI

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 33

KD1800/KD6 — TROUBLESHOOTING (ENGINE)

GNITOOHSELBUORTENIGNE.9ELBAT

MOTPMYS MELBORPELBISSOP NOITULOS

.tratstonseodenignE

?leufoN .leufhsinelpeR

?metsysleufehtniriA .metsysdeelB

?metsysleufehtniretaW .knatleufmorfretawevomeR

?deggolcepipleuF .epipleufnaelC

?deggolcretlifleuF .retlifleufegnahcronaelC

foytisocsivhgihylevissecxE

woltalioenigneroleuf

?erutarepmet

.lioenigneroleufdeificepsehtesU

?rebmunenatecwolhtiwleuF .leufdeificepsehtesU

noitcejniesooloteudkaelleuF

?tungniniaterepip .tunnethgiT

?gnimitnoitcejnitcerrocnI .tsujdA

?nrowtfahsmacleuF .ecalpeR

?deggolcelzzonnoitcejnI .elzzonnoitcejninaelC

?gninoitcnuflampmupnoitcejnI .ecalperroriapeR

,tfahsmac,tfahsknarcfoeruzieS

?gniraebrorenilrednilyc,notsip .ecalperroriapeR

morfkaelnoisserpmoC

?rednilyc

dnagulpwolg,tlobdaehrednilycnethgit,teksagdaehecalpeR

.redlohelzzon

?gnimitevlavreporpmI .raeggnimitecalperrotcerroC

?nrowrenildnagnirnotsiP .ecalpeR

?ecnaraelcevlavevissecxE .tsujdA

.nurtonseodretratS

?degrahcsidyrettaB .yrettabegrahC

?gninoitcnuflamretratS .ecalperroriapeR

?gninoitcnuflamhctiwsyeK .ecalperroriapeR

?detcennocsidgniriW .gniriwtcennoC

diagnosis based on the Engine Troubleshooting (Table 9)

information shown below and on the proceeding page . If the

problem cannot be remedied, please leave the unit just as it

is and consult our company's business office or service

plant.

Practically all breakdowns can be prevented by proper

handling and maintenance inspections, but in the event of a

breakdown, please take a remedial action following the

PAGE 34 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — TROUBLESHOOTING (ENGINE)

)DEUNITN0C(GNITOOHSELBUORTENIGNE.9ELBAT

MOTPMYS MELBORPELBISSOP NOITULOS

.htoomstonsinoituloverenignE

?ytridrodeggolcretlifleuF .egnahcronaelC

?deggolcrenaelcriA .egnahcronaelC

noitcejniesooloteudkaelleuF

?tungniniaterepip .tunnethgiT

?gninoitcnuflampmupnoitcejnI .ecalperroriapeR

gninepoelzzontcerrocnI

?erusserp .tsujdA

rokcutselzzonnoitcejnI

?deggolc .ecalperroriapeR

?deggolcepipwolfrevoleuF .naelC

?gninoitcnuflamronrevoG .riapeR

sagtsuahxeeulbroetihwrehtiE

.devresbosi

?lioenigneevissecxE .leveldeificepsehtotecudeR

ronrowrenildnagnirnotsiP

?kcuts .ecalperroriapeR

?gnimitnoitcejnitcerrocnI .tsujdA

?noisserpmoctneicifeD .ecnaraelcpottsujdA

yargkradrokcalbrehtiE

.devresbosisagtsuahxe

?daolrevO .daolehtnesseL

?desuleufedargwoL .leufdeificepsehtesU

?deggolcretlifleuF .egnahcronaelC

?deggolcrenaelcriA .egnahcronaelC

?noitcejnielzzontneicifeD .elzzonehtecalperroriapeR

.tuptuotneicifeD

?gnimitnoitcejnitcerrocnI .tsujdA

otmeesstrapgnivoms'enignE

?gnizieseb .ecalperroriapeR

?noitcejnileufnevenU .pmupnoitcejniehtecalperroriapeR

?noitcejnielzzontneicifeD .elzzonehtecalperroriapeR

?kaelnoisserpmoC dnagulpwolg,tlobdaehrednilycnethgit,teksagdaehecalpeR

.redlohelzzon

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 35

NOTE PAGE

PAGE 36 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

How to read the marks and remarks used in this parts book.

Section 1: Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial

number range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the

corresponding part is utilized only with this specific model

number or model number variant.

Section 2: Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial number

range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the

corresponding part is utilized only with this specific model number

or model number variant.

Section 3: Items Found In the “Items Number” Column

All parts with same symbol in the number column, *, #, +, %, or

■

, belong to the same assembly or kit.

Note: If more than one of the same reference number is listed,

the last one listed indicates newest (or latest) part available.

NOTE

The contents of this parts catalog are subject to

change without notice.

KD1800/KD6 — EXPLANATION OF CODES IN REMARKS COLUMN

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 37

KD1800/KD6 W/KUBOTA D905EBG-2

DIESEL ENGINE 1 TO 3 UNITS

Qty. P/N Description

5 ............ 1627132092 .......... OIL FILTER

2 ............ 1491197010 .......... V-BELT

1 ............ 1522443013 .......... FUEL FILTER

5 ............ 29334 .................... OIL PRESSURE SENSOR

5 ............ 29333 .................... WATER TEMPERATURE SENSOR

1 ............ 20511 .................... IGNITION SWITCH

2 ............ 12940 .................... KEYS

1 ............ 29344 .................... TIMER GLOW PLUG

1 ............ 1624173350 .......... BYPASS HOSE

1 ............ 1626672941 .......... UPPER RADIATOR HOSE

1 ............ 1628672851 .......... LOWER RADIATOR HOSE

1 ............ 1661611013 .......... AIR CLEANER

1 ............ 29343 .................... DUPLEX OUTLET

1 ............ 19212 .................... HOUR METER

1 ............ 19223 .................... CIRCUIT BREAKER 30 AMP

1 ............ 2673 ...................... CIRCUIT BREAKER 20 AMP

KD1800/KD6 — SUGGESTED SPARE PARTS

NOTE

Part numbers on this Suggested

Spare Parts List may supercede/

replace the P/N shown in the text

pages of this book.

PAGE 38 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — NAMEPLATE AND DECALS

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 39

KD1800/KD6 — NAMEPLATE AND DECALS

ENCLOSURE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1*DCL103 DECAL: LIFTING HOOK 1

2*DCL117 DECAL: CAUTION SHUT-DOWN GENERATOR 1

3*DCL180 DECAL: WARNING DANGEROUS FUMES 1

4*DCL181 DECAL: CAUTION HOT PARTS, BURN SKIN 1

5*DCL182 DECAL: WARNING MOVING PARTS 2

6*DCL183 DECAL: HOT COOLANT 1

7*DCL184 DECAL: WARNING DIESEL FUEL 1

8*DCL185 DECAL: GROUND 1

9*DCL186 DECAL: GFCI, 120 VAC POWER, 15A OUTPUT 1

10*DCL187 DECAL: DANGER DO NOT TOUCH WIRING 2

11*DCL188 DECAL: OPERATE WITH DOORS CLOSED 2

12*DCL189 DECAL: 240 VAC/30A MAIN BREAKER 1

13*DCL190 DECAL: PRE-HEAT LAMP 1

14*DCL191 DECAL: DANGER EXPLOSIVE GAS 1

15*DCL192 DECAL: OIL DRAIN 1

16*DCL193 DECAL: CAUTION CHECK OIL LEVEL 1

17*DCL194 DECAL: CAUTION CHECK COOLANT LEVEL 1

18*DCL195 DECAL: OPERATING PROCEDURE 1

19*DCL196 DECAL: PLUG IN FLOOD LIGHT CABLE 1

20*DCL197 DECAL: OPERATE 1800 RPM 1

21*DCL198 DECAL: CONTROL PANEL 1

22*DCL199 DECAL: 120 VAC/15A GFCI BREAKER 1

23 29360 DECAL: MQ MULTIQUIP 2

24 29358 DECAL: MQ MULTIQUIP MLT-KD1800 (RIGHT) ................ 1 ....... UP TO S/N FK3000051

24 29358 DECAL: MQ MULTIQUIP MLT-KD6 1800 RPM (RIGHT) 1

25 29359 DECAL: MQ MULTIQUIP MLT-KD1800 (LEFT) .................. 1 ....... UP TO S/N FK3000051

25 29359 DECAL: MQ MULTIQUIP MLT-KD6 1800 RPM (LEFT) 1

26 DECAL: NAMEPLATE ........................................................ 1 ....... CONTACT MQ SERVICE

....................................................................................................... DEPT. W/MODEL AND S/N

27 29345 DECAL: KIT ........................................................................ 1 ....... INCLUDES ITEMS/*

SEE DECAL ILLUSTRATIONS ON PAGES 10 AND 11

PAGE 40 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — ENCLOSURE ASSY.

ENCLOSURE ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 41

KD-1800 /KD-6 — ENCLOSURE ASSY.

ENCLOSURE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 0131A SCREW, HHC 1/4-20 3

2 0447 WASHER, FLAT 1/2 SAE 4

3 0948 WASHER FLAT, 1/4 SAE 11

4 10024 NUT, NYLOC 1/4-20 17

5 10031 WASHER, EXT SHKP 1/4 1

6 10176 NUT, NYLOC 1/2-13 4

7 10981 TERMINAL, RING 12 GA. X .312 INS 1

8 12287 SCREW, THP 1/4-20 X 3/4 SS 42

9 19266 RIVNUT 1/4-20 29

10 2691 SCREW, HHC 1/2-13 X1 4

11 29057 DOCUMENT BOX, (CP90007-07) 1

12 29258 COVER, POWER CORD 1

13 29260 SUPPORT, RIGHT-LEG 1

14 29262 SUPPORT, LEFT-LEG 1

15 29281 HOLD BACK, DOOR AUSTIN 5601-4 2

16 29282 HANDLE, DOOR T-LOCKING 2

17 29284 CAM, DOOR HANDLE 2

18 29285 SPACER, DOOR HANDLE 2

19 29291 COVER, RADIATOR CAP ACCESS 1

20 29297 BASE, GEN SET W/A 1

21 29298 PANEL, FRONT CABINET KD, W/A 1

22 29299 PANEL. CABINET REAR, W/A 1

23 29300 TOP, CABINET KD W/A 1

24 29316 DOOR, KD1800 LEFT W/A 1

25 29324 BRACKET, RADIATOR LEFT 1

26 29340 DOOR, KD1800 RIGHT W/A 1

27 29341 RIVET, POP 3/16" DIA X 1/4-3/8 SS 16

28 29342 WASHER, 3/16" SS (POP RIVET SS 16

29 29438 KEY, CABINET KD1800/KD6 2

31 3214 SCREW, HHC 1/2-13 X 1-1/4 4

32 4514 SCREW, HHC 1/4-20 X 5/8 3

33 5054A WASHER, LOCK, 1/2 MED 4

34 0181B WASHER, LOCK MED 2

PAGE 42 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — CONTROL BOX ASSY.

CONTROL BOX ASSY.

AC INPUT

WIRING

BACK VIEW

FRONT

VIEW

CABINET

TOP

4 1 3

NOTES:

INCLUDED WITH ITEM 25

INCLUDED WITH ITEM 7

INCLUDED WITH ITEM 14

24 13

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 43

KD1800/KD6 — CONTROL BOX ASSY.

CONTROL BOX ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 0948 WASHER, FLAT, 1/4 SAE 2

2 10019 NUT, NYLOC 10- 32 4

3 10024 NUT, NYLOC 1/4- 20 2

4 10031 WASHER, EXT. SHKP 1/4 1

5 26560 NUT, LOCKING 3/4 NPT CONDUIT 1

6 12307 +12 DCV BULB ASSY. 1

7 29363 LIGHT, BLUE INDICATOR .75 DIA. 1

8 12287 SCREW, THP 1/4- 20 X 3/4 SS 9

9 1450 WASHER, FLAT # 6 SAE 6

10 19212 HOUR METER ISSPRO R8861HV 1

11 19223 CIRCUIT BREAKER, 30A 277V 2

12 29376 CIRCUIT BREAKER, 15A, 277 VAC 1

13 19266 RIVNUT 1/4- 20 9

14 19695 CONN. STRAIN RELIEF, .625 TO .750 1

15 6900446 SEAL RING .755 ID 1

16 6900447 STRAIN RELIEF 1

17 19819 SCREW, PAN HEAD 6- 32 X 1/4 6

18 2673 CIRCUIT BREAKER (RE-SETTABLE), 30A, 12V 1

19 29276 RECEPTACLE, 30A, 120/250 VAC 1

20 29277 PANEL, CONTROL 1

21 29325 SHROUD, CONTROL PANEL ASSEMBLY 1

22 29343 DUPLEX OUTLET, 15A 120V GFCI 1

23 4514 SCREW, HHC 1/4-20 X 5/8 2

24 5065B SCREW, RHM 10- 32 X 1/2 6

25 20511 SWITCH, IGNITION W KEYS 1

26 12940 KEY SET (KUBOTA) 1

27 20486 DECAL, START 1

28 29344 TIMER, GLOW PLUG (B905 KUBOTA) 1

PAGE 44 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — ENGINE MOUNTING HARDWARE ASSY.

ENGINE MOUNTING HARDWARE ASSY.

NOTES:

ROUTEENGINE CABLEHARNESS

THROUGHCLAMPS.

USEDWITHSERIAL NUMBERS

UP TO S/N FK30000051

BASEAND CRADLE

SHOWNP/N 29297

CRADLE

P/N 29263 3

ENGINE CRADLECANNOT BE

PURCHASEDSEPARATELY.

ORDERP/N 29297 FOR ENGINE

CRADLEAND BASE.

CRADLEIS

WELDED

TO BASE

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 45

KD1800/KD6 — ENGINE MOUNTING HARDWARE ASSY.

ENGINE MOUNTING HARDWARE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 10133 NUT, NYLOC 3/8"-16 5

2 29336 WASHER SNUBBING, 2.00 O.D. x .45 I.D. 4

3 29297 BASE ENG. SET W/A ....................................................... 1 ........... CRADLE P/N 29263 IS

........................................................................................................ WELDED TO BASE

4 29269 MOUNT, VIBRATORY ENGINE 4

5 4370 SCREW, HHC 3/8"-16 x 2-1/4 4

6 4001 WASHER, FLAT 3/8" PLTD, STD. USS 8

7 0655 SCREW, HHC 5/16" x 18 x 1 8

8 0161C WASHER, LOCK, 5/16 MED 8

9 29270 BRACKET, GENERATOR MOUNT 1

10 29292 MOUNT, ENGINE (D905BG) 2

11 0205 SCREW, HHC 3/8" x 16 x 1 4

12 0166A WASHER, LOCK 7

14 8126 CLAMP, HOSE SUPPORT, 1/2" 2

15 4196 SCREW, HHC 3/8"-16 x 3/4 3

16 1162 HHC, SCREW M10 1.25 x 25 MM 8

17 2955 WASHER, LOCK 7/16" 8

18 10136 WASHER, FLAT 3/8 8

19 29318 SHROUD, LARGE BOX MARATHON ................................ 1........... UP TO S/N fk3000051

19 29319 SHROUD, SMALL BOX MARATHON 1

20 19623 ENGINE ASSY. KUBOTA D905BG 12 HP 1

PAGE 46 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — RADIATOR ASSY.

RADIATOR ASSY.

NOTES:

RADIATOR SUPPORT BRACKETIS

WELDED TO RADIATOR.SUPPORT

BRACKETISNOT USEDIN THIS

APPLICATION.

UPPERRADIATOR

HOSE

LOWERRADIATOR

HOSE

FULL

LOW

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 47

KD1800/KD6 — RADIATOR ASSY.

RADIATOR ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 0931889039 CLAMP, HOSE 4

2 1628672851 HOSE, RADIATOR (LOWER) 27 MM I.D. 1

3 1941672251 NET, RADIATOR 1

4 1661372062 RADIATOR ASSY. 1

5 1626672941 HOSE, RADIATOR (LOWER) 1

6 0205650060 NUT 4

7 0105350614 BOLT 4

8 0451250060 WASHER, LOCK 4

9 0401450060 WASHER, PLAIN 4

10 0102350612 BOLT 6

11 0401550060 WASHER, SPLIT 6

12 0948 WASHER, FLAT, 1/4 SAE 6

13 11983 BOTTLE, OVERFLOW RADIATOR 1

14 19473 CLAMP 2

15 60013 HOSE .25 ID 4 FT.

16 1944972502 OVERFLOW BOTTLE SUPPORT BRACKET 1

17 10133 NUT, NYLOC 3/8"-18 2

18 4001 WASHER, FLAT 3/8" PLTD STD. USS 2

19 0166 SCREW, HHC 3/8"-16 x 7/8 2

20 1661374121 COVER, FAN 380 MM BOLT CIRCLE 1

21 1527272020 CAP, RADIATOR 1

PAGE 48 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — AIR CLEANER AND MUFFLER ASSY.

AIR CLEANER AND MUFFLER ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 49

KD1800/KD6 — AIR CLEANER AND MUFFLER ASSY.

AIR CLEANER AND MUFFLER ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 1661611621 PIPE INLET 1

2 1540111721 CLAMP, PIPE 1

3 1661611013 AIR CLEANER 1

4 1500036931 BAND, AIR CLEANER 1

5 0112350835 BOLT 1

6 0175450610 FLANGE BOLT 3

7 7663058110 COVER, MUFFLER 1

8 6795058510 MUFFLER ASSY 1

9 1661611571 STAY, AIR CLEANER` 1

10 0112350820 BOLT 1

11 0112350816 BOLT 1

12 0112350814 BOLT 2

13 1627191010 NUT 6

14 1626191510 STUD (SHORT) 3

15 1626191520 STUD (LONG) 3

16 29275 CLAMP, MUFFLER 1-3/8" 1

17 29290 EXHAUST PIPE 1

18 29397 EXHAUST, RAIN CAP 1-3/8 O.D. 1

19 1522111722 CLAMP, PIPE 1

20 29334 OIL PRESSURE SENSOR 1

21 29333 WATER TEMP. SENSOR 1

PAGE 50 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — BATTERY ASSY.

BATTERY ASSY.

BATTERY

NEGATIVE

BLACK

POSITIVE

RED

NOTES:

BATTERYTRAYISWELDED

TO PANELANDCANNOT BE

PURCHASEDSEPART ELY.

CONNECT TO

STARTER

CONNECT TO

ENGINE

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 51

KD1800/KD6 — BATTERY ASSY.

BATTERY ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 10024 NUT, NYLOC 1/4-20 1

2 0948 WASHER, FLAT 1/4 SAE 1

3 29311 HOLD-DOWN, BATTERY 1

4 10315 BATTERY (WET) 12V GR22 1

5 10313 CABLE, NEG BATTERY BLK 20" 1

6 19303 CABLE, POS BATTERY RED 48" (POST) 1

7 0205 SCREW, HHC 3/8-16 x 1 1

8 29299 PANEL CABINET REAR W/A 1

PAGE 52 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — DRAIN PLUG ASSY.

DRAIN PLUG ASSY.

CONNECT TO ENGINE

CRANKCASEDRAIN

HOLE

19 IN.

(483 MM.)

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 53

KD1800/KD6 — DRAIN PLUG ASSY.

DRAIN PLUG ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 29304 FITTING 12 x 1.25 MM TO 3/8" HOSE BEAD 1

2 29274 BLOCK, REMOTE FLUID DRAIN 1

3 0948 WASHER, FLAT 1/4" SAE 8

4 0181B WASHER, LOCK 2

5 4514 SCREW, HHC 1/4"-20 x 5/8 2

6 29272 FITTING, 8 MO PLUG 1

7 29303 FITTING, 3/8-18 NPT TO 3/8" HOSE BEAD 1

8 19473 CLAMP, WORM HOSE (1/4"-5/8") 2

9 60028 HOSE .312 I.D. 19" 1

PAGE 54 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — FUEL ASSY.

FUEL ASSY.

SUPPLYRETURN

FUELINLET

PORT LINE

FUEL

PUMP

PRIMER

BULB

FUEL

FILTER

TO ENGINE FUEL

RETURNLINE

FUELTANK

FUEL OUTLET

PORT LINE

CONNECT TO FUEL

INJECTOR PUMP

3IN.

(76 MM.)

23 IN.

(584MM.)

24.5IN.

(622 MM.)

NOTES:

SEE MLT OPERATIONAND

PARTS MANUAL FOR PART

NUMBERS.

INCLUDEDWITHENGINE.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 55

KD1800/KD6 — FUEL ASSY.

FUEL ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 5283 NUT, NYLOC 5/16"-18 2

2 0300B WASHER, FLAT 5/16" 2

3 0202 SCREW, HHC 5/16" x 18 x 1 2

4 19473 CLAMP, WORM HOSE (1/4-5/8) 6

5 60013 HOSE, .25 I.D. RUBBER FUEL LINE 4 FT

6 60028 HOSE, .312 I.D. RUBBER FUEL LINE 3" 1

7 29338 PRIMER BULB, 5/16" BARB ENDS 1

8 1522443013 FUEL FILTER 1

PAGE 56 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — GENERATOR ASSY.

GENERATOR ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 57

KD1800/KD6 — GENERATOR ASSY.

GENERATOR ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1#70611501 FRAME 1

2#7820010A MAIN STATOR 1

3#7865000A MAIN ROTOR 1

4#71600201 FAN 1

5#80986517 KEY, 0.380 X 0.380 X 2.380 1

6#DRIVE DISCS ......................................................... 2............ SEE ADAPTION KIT FOR P/N

7#HEX SOC. HD. CAP SCREW 3/8- 24 ...................... 6 ............ SEE ADAPTION KIT FOR P/N

8#72533301 HARDENED SPACER DISC 1

9#72062501 SCREEN ASSEMBLY 1

10#9608925 EXTENSION SPRING 1

11#80100407 HEX HD. CAP SCREW, 3/8- 16 X 1.5 GR5 ZN 2

12#71802601 FOOT PLATE ........................................................... 1 ............ OPTIONAL

13#70300401 BEARING BRACKET 1

14#70164401 SHAFT 1

15#A90006R35 BEARING 1

16#83282456 RETAINING RING 1

17#86586901 O RING 1

18#80100212 SCREW, HEX HD. CAP 5/16- 18 X 2.75 GR5 ZN 4

19#80106506 WASHER, SPLIT LOCK 5/16 4

20#7238360A TOP MOUNTED CONNECTION BOX ASSY. .......... 1 ........... INCLUDES ITEMS W/*

21*#78980604 CAPACITOR, 440V, 60UF 1

22*#95053 TERMINAL BLOCK, 3 POLE 1

23*#7292670A GROUNDING LEAD ASSEMBLY 1

24*#84686801 DECAL, GROUND SYMBOL 1

25*#76510402 CAPACITOR CLAMP 2

26*#80106617 WASHER, LOCK EXTERNAL TOOTH 3/8 1

27#72063501 POT COVER 1

28#80102804 SCREW, SLOTTED PAN HD. 1/4- 20 X 5/8 ZN 3

29#80106505 WASHER, SPLIT LOCK 1/4 3

30V 74489101 NAMEPLATE 1

31#72386001 CONNECTION BOX BASE 1

32#A65856BX CONNECTION BOX COVER 1

33#A7672437 SCREW, HEX WRS. HD. 10- 32 X .50 4

34#80111801 SCREW, PAN HD. #10- 32 X .75 2

35#80105903 NUT, HEX #10- 32 2

36#80106607 WASHER, INTERNAL LOCK TOOTH #10 2

37#80100003 SCREW, HEX HD. CAP 1/4- 20 X 3/4 2

38#80106005 NUT, HEX 1/4- 20 2

39#80106505 WASHER, SPLIT LOCK 1/4 2

40#80104201 SCREW, HEX SOC. HD CAP 3/8- 16 X 1/2 3

41#80106424 WASHER, FLAT 3/8 2

42#72582501 DIODE, STUD MOUNTED IN1190R 1

43#76167001 SURGE SUPPRESSOR, 80 K OHM. 1

44#80111811 SCREW, PAN HD. #10- 32 X 0.38 1

45 29399 GENERATOR MARATHON MODEL 332 ................. 1 ............ INCLUDES ITEMS W/#

PAGE 58 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — CONTROL BOX WIRING DIAGRAM

Control Box Wiring Diagram

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 59

KD1800/KD6 —GENERATOR WIRING DIAGRAM

Generator Wiring Diagram

PAGE 60 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KD1800/KD6 — ENGINE WIRING DIAGRAM

Engine Wiring Diagram

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 61

NOTE PAGE

PAGE 62 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KUBOTA D905-EBG2 — CRANKCASE ASSY.

CRANKCASE ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 63

KUBOTA D905-EBG2 — CRANKCASE ASSY.

CRANKCASE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1622701010 COMPLETE CRANKCASE 1

020 1545196270 CAP, SEALING 4

030 1522103490 CAP, SEALING 1

040 1526196010 PLUG 3

050 1668396020 PLUG 1

060 1624196010 PLUG 3

070 1552196020 PLUG 2

080 1739196160 PLUG, EXPANSION 3

090 1627196160 PLUG, EXPANSION 1

100 0501200508 PIN, STRAIGHT 2

110 0501200814 PIN, STRAIGHT 2

120 0501200610 PIN, STRAIGHT 2

130 1523133960 PIN, PIP E 2

140 1624133650 PIN, PIPE 1

150 1624196262 PLUG, FUEL CAMSHAFT 1

160 1626156280 PIN, START SPRING 1

170 1628296010 PLUG 1

180 1627155350 BUSH, GOVERNOR GEAR 1

190 1522133610 PLUG 1

200 1502133660 GASKET 1

210 1522133700 O RING 1

220 1584173020 ASSEMBLY COCK, DRAIN 1

PAGE 64 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

OIL PAN ASSY.

KUBOTA D905-EBG2 — OIL PAN ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 65

OIL PAN ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1661301500 COMPLETE OIL PAN 1

030 0102350612 BOLT 22

040 1654133750 PLUG, DRAIN 1

050 1545196670 GASKET 1

060 1522133750 PLUG 1

070 6C09058960 GASKET 1

080 1624132114 FILTER, OIL 1

090 0112350816 BOLT 1

100 0481400160 O RING 1

KUBOTA D905-EBG2 — OIL PAN ASSY.

PAGE 66 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

CYLINDER HEAD ASSY.

KUBOTA D905-EBG2 — CYLINDER HEAD ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 67

CYLINDER HEAD ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1624101750 HOOK, ENGINE 1

020 1624101770 HOOK, ENGINE 1

030 0112350814 BOLT 2

040 1602203040 COMPLETE CYLINDER HEAD 1

050 1532196260 CAP, SEALING 1

060 1526196010 PLUG 2

070 1624113540 GUIDE, INLET VALVE 3

080 1624113560 GUIDE, EXHAUST VALVE 3

090 1526103370 CAP, SEALING 2

100 1624103450 BOLT, CYLINDER HEAD 14

110 1622103310 GASKET, CYLINDER HEAD 1

130 1522133700 O RING 1

KUBOTA D905-EBG2 — CYLINDER HEAD ASSY.

PAGE 68 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

GEAR CASE ASSY.

KUBOTA D905-EBG2 — GEAR CASE ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 69

GEAR CASE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1625904020 COMPLETE CASE, GEAR 1

020 1624196020 PLUG 5

030 1524132290 JOINT, PIPE 1

040 1624136950 SPRING 1

050 1624136930 SEAT, VALVE 1

060 0771500201 BALL 1

070 1625932882 COVER 1

080 1625932900 BOLT 1

090 0481450600 O RING 1

100 0481400150 O RING 1

110 1624135070 ASSEMBLY ROTOR, OIL PUMP 1

120 1625935132 COVER, OIL PUMP 1

130 1624193120 SCREW, CSK- HD 5

140 1626404130 GASKET, GEAR CASE 1

150 0102350645 BOLT 3

160 0102360650 BOLT 4

170 0102350655 BOLT 2

180 1584191040 BOLT 1

190 1624191040 BOLT 2

200 1625991040 BOLT 1

210 1624591530 STUD 1

220 0205650060 NUT 1

230 0451250060 WASHER, SPRING 1

240 1625904210 SEAL, OIL 1

250 0481406100 ORING 2

260 0481400150 O RING 2

270 1624591540 STUD 2

280 1626483342 COVER, GEAR CASE 1

290 1585233140 PLUG, OIL FILLER 1

300 0481450300 O RING 1

KUBOTA D905-EBG2 — GEAR CASE ASSY.

PAGE 70 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KUBOTA D905-EBG2 — GEAR CASE ASSY.

HEAD COVER ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 71

HEAD COVER ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1626114503 ASSEMBLY COVER, CYLINDER HEAD 1

020 1626114520 GASKET, HEAD COVER 1

030 1624105550 JOINT, BREATHER PIPE 1

040 1624105140 PLATE, B/THER ELEMENT 1

050 1624105150 PLATE, B/THER ELEMENT 1

060 1624105670 ELEMENT, BREATHER 1

070 1624105370 OIL SHIELD, BREATHER 1

080 0302450510 SCREW, WITH WASHER 2

090 1595292330 NUT, CAP 3

100 1595196660 GASKET 3

110 1585233140 PLUG, OIL FILLER 1

120 0481450300 O RING 1

130 1624105510 PIPE, BREATHER 1

KUBOTA D905-EBG2 — GEAR CASE ASSY.

PAGE 72 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

OIL FILTER ASSY.

KUBOTA D905-EBG2 — OIL FILTER ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 73

OIL FILTER ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1627132092 ASSEMBLY CARTRIDGE, OIL 1

KUBOTA D905-EBG2 — OIL FILTER ASSY.

PAGE 74 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

DIPSTICK AND GUIDE ASSY.

KUBOTA D905-EBG2 — DIPSTICK AND GUIDE ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 75

DIPSTICK AND GUIDE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1625936410 GAUGE, OIL 1

PAGE 76 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

MAIN BEARING CASE ASSY.

KUBOTA D905-EBG2 — MAIN BEARING CASE ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 77

MAIN BEARING CASE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1624104092 ASSEMBLY CASE, MAIN BRG. 1

020 1624104540 BOLT, BEARING CASE 6

030 1626404360 GASKET, BRG. CASE 1

040 1624104813 COVER, BEARLING CASE 1

050 1624104460 SEAL, OIL 1

060 1626404820 GASKET 1

070 0102350625 BOLT 8

080 0102350620 BOLT 9

090 1627104040 ASSEMBLY CASE, MAIN BRG. 1

100 1624104560 BOLT, BEARING CASE 2

110 1627104050 ASSEMBLY CASE, MAIN BRG. 1

KUBOTA D905-EBG2 — MAIN BEARING CASE ASSY.

PAGE 78 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

CAMSHAFT AND IDLE GEAR SHAFT ASSY.

KUBOTA D905-EBG2 — CAMSHAFT AND IDLER GEAR SHAFT ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 79

CAMSHAFT AND IDLE GEAR SHAFT ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1626115550 TAPPET 6

020 1624115110 PUSH ROD 6

030 1626116010 ASSEMBLY CAMSHAFT 1

040 1552193610 SCREW, SET 1

050 1624116510 GEAR, CAM 1

060 0571200518 KEY, FEATHER 1

070 1624116270 STOPPER, CAMSHAFT 1

080 0102350614 BOLT 2

090 1627124010 COMPLETE GEAR, IDLE 1

100 1627124980 BUSH, IDLE GEAR 1

110 1624124360 COLLAR, IDLE GEAR 1

120 1624124370 COLLAR, IDLE GEAR 1

130 1624124320 CIR CLIP, IDLE GEAR 1

140 1624124250 SHAFT, IDLE GEAR 1

150 0102350616 BOLT 3

KUBOTA D905-EBG2 — CAMSHAFT AND IDLER GEAR SHAFT ASSY.

PAGE 80 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

PISTON AND CRANKSHAFT ASSY.

KUBOTA D905-EBG2 — PISTON AND CRANKSHAFT ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 81

PISTON AND CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1622421110 PISTON .....................................................3 ..................... STD.

010 1622421910 PISTON .....................................................3 ..................... +0. 50MM

020 1590121050 ASSEMBLY PISTON RING .......................3 ..................... STD.

020 1590121090 ASSEMBLY PISTON RING .......................3 ..................... +0. 50MM

030 1624121310 PIN, PISTON 3

040 1624121330 CIR CLIP, PISTON PIN 6

050 1624122012 ASSEMBLY ROD, CONNECTING 3

060 1624121980 BUSH, PISTON PIN 3

070 1624122140 BOLT, CONNECTING ROD 6

080 1624122310 METAL, CRANKPIN .................................. 3 ..................... STD. SET

080 1624122970 METAL, CRANKPIN .................................. 3 ..................... - 0. 20MM SET

080 1624122980 METAL, CRANKPIN .................................. 3 ..................... - 0. 40MM SET

090 1623523013 COMPLETE CRANKSHAFT 1

100 0771500401 BALL 3

110 1624124110 GEAR, CRANK 1

120 1627195230 KEY 1

130 1624135630 GEAR, OIL PUMP DRIVE 1

140 1624123280 SLEEVE, CRANKSHAFT 1

150 1624123250 COLLAR, CRANKSHAFT 1

160 0481410280 O RING 1

170 1624123470 METAL, CRANKSHAFT .............................1 ..................... STD.

170 1624123910 METAL, CRANKSHAFT .............................1 ..................... - 0. 20MM

170 1624123920 METAL, CRANKSHAFT .............................1 ..................... - 0. 40MM

180 1624123480 METAL, CRANKSHAFT .............................2 ..................... STD. SET

180 1624123930 METAL, CRANKSHAFT .............................2 ..................... - 0. 20MM SET

180 1624123940 METAL, CRANKSHAFT .............................2 ..................... - 0. 40MM SET

190 1629223490 METAL, CRANKSHAFT .............................1 ..................... STD. SET

190 1624123860 METAL, CRANKSHAFT .............................1 ..................... - 0. 20MM SET

190 1624123870 METAL, CRANKSHAFT .............................1 ..................... - 0. 40MM SET

200 1552123530 METAL, SIDE ............................................ 2 ..................... STD.

200 1552123950 METAL, SIDE ............................................ 2 ..................... +0. 20MM

200 1552123960 METAL, SIDE ............................................ 2 ..................... +0. 40MM

210 1920223540 METAL, SIDE ............................................ 2 ..................... STD.

210 1920223970 METAL, SIDE ............................................ 2 ..................... +0. 20MM

210 1920223980 METAL, SIDE ............................................ 2 ..................... +0. 40MM

KUBOTA D905-EBG2 — PISTON AND CRANKSHAFT ASSY.

PAGE 82 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

FLYWHEEL ASSY.

KUBOTA D905-EBG2 — FLYWHEEL ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 83

FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1668325014 COMPLETE FLYWHEEL 1

020 1626163820 GEAR, RING 1

030 1624125160 BOLT, FLYWHEEL 6

040 1668304610 HOUSING, FLYWHEEL 1

050 1526191190 BOLT 8

060 3122014170 COVER 1

070 0112350814 BOLT 1

080 0401350080 WASHER, PLAIN 1

KUBOTA D905-EBG2 — FLYWHEEL ASSY.

PAGE 84 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY.

KUBOTA D905-EBG2 — FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 85

FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1602016170 CAMSHAFT, FUEL 1

020 0810306202 BEARING, BALL 1

030 0810306204 BEARING, BALL 1

040 1627251150 GEAR, INJECTION PUMP 1

050 1624151113 CAM, FUEL 1

060 1624151190 WASHER 1

070 1624192330 NUT, CAP 1

080 1624195230 KEY, WOODRUFF 1

090 0102350618 BOLT 3

100 1624116320 STOPPER, FUEL. C/SHAFT 1

110 0102350612 BOLT 2

120 1668355010 ASSEMBLY SHAFT, GOVERNOR 1

130 1668355310 SHAFT, GOVERNOR 1

140 1669555390 HOLDER, GOVERNOR GEAR 1

150 1668355320 GEAR, GOVERNOR 1

160 1668355510 COLLAR, GOVERNOR WEIGHT 1

170 1668355060 COMP. WEIGHT, GOVERNOR 2

180 1981855340 WASHER 2

190 1981855600 BEARING 2

200 1668355260 WASHER, GOVERNOR WEIGHT 4

210 1624155260 SHAFT, GOVERNOR WEIGHT 2

220 1668355450 SLEEVE, GOVERNOR 1

230 0810206304 BEARING, BALL 1

240 1668355410 CIR- CLIP, GOVERNOR SHAFT 1

250 1624155554 SCREW, SET 1

KUBOTA D905-EBG2 — FUEL CAMSHAFT AND GOVERNOR SHAFT ASSY.

PAGE 86 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

KUBOTA D905-EBG2 — ENGINE STOP LEVER ASSY.

ENGINE STOP LEVER ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 87

ENGINE STOP LEVER ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1625954090 ASSEMBLY APPARATUS, IDLE 1

020 1625954102 ASSEMBLY BOLT, ADJUSTING 1

030 1584192020 NUT 1

040 1584192330 NUT, CAP 1

050 1560196650 GASKET 2

060 1622154420 CAP 1

070 1624154120 BOLT, ADJUSTING 1

080 1G03154210 NUT, LOCK 1

090 1584192330 NUT, CAP 1

100 1560196650 GASKET 1

110 BLANK

120 1626483152 COVER, HYDRAULIC PUMP 1

130 1G03196650 GASKET 1

KUBOTA D905-EBG2 — ENGINE STOP LEVER ASSY.

PAGE 88 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

STOP SOLENOID ASSY.

KUBOTA D905-EBG2 — STOP SOLENOID ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 89

STOP SOLENOID ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1745460010 SOLENOID, STOP 1

020 1629960150 GASKET 1

030 0131110614 BOLT, HEX- SOC- HD 2

040 0451250060 WASHER, SPRING 2

KUBOTA D905-EBG2 — STOP SOLENOID ASSY.

PAGE 90 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

INJECTION PUMP ASSY.

KUBOTA D905-EBG2 — INJECTION PUMP ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 91

INJECTION PUMP ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1624195690 JOINT, EYE 1

020 1603242010 ASSEMBLY TUBE, FUEL 1

030 0966180075 TUBE, FUEL 1

040 1491142750 CLIP, PIPE 2

050 1603051010 ASSEMBLY PUMP, INJECTION 1

060 1600652092 SHIM, INJECTION PUMP ......................... 1 ..................... 0. 20MM

060 1600652112 SHIM, INJECTION PUMP ......................... 1 ..................... 0. 25MM

070 1600652122 SHIM, INJECTION PUMP ......................... 1 ..................... 0. 30MM

080 0131110620 BOLT, HEX- SOC- HD 2

090 1584191500 STUD 2

100 1584192320 NUT, CAP 2

110 0451250060 WASHER, SPRING 4

KUBOTA D905-EBG2 — INJECTION PUMP ASSY.

PAGE 92 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

INJECTION PUMP (COMPONENT PARTS) ASSY.

KUBOTA D905-EBG2 — INJECTION PUMP (COMPONENT PARTS) ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 93

INJECTION PUMP( COMPONENT PARTS) ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1603051010 ASSEMBLY PUMP, INJECTION 1

020 1603051052 PLUNGER, PUMP 3

030 1584151030 VALVE, DELIVERY 3

040 1584151230 SPRING, DELIVERY VALVE 3

050 1584151240 GASKET, DELIVERY VALVE 3

060 1627151220 HOLDER, DELIVERY VALVE 3

070 1584196760 O RING 3

080 1584151560 FLANGE, SLEEVE 3

090 1584194570 PIN, JOINT 3

100 1584151200 O RING 6

110 1586291430 SCREW 6

120 1584151070 ASSEMBLY TAPPET 3

130 1584151250 PIN, TAPPET GUIDE 3

140 1586151430 PIN, CLAMP 1

150 1584151280 SPRING, PLUNGER 3

160 1584151270 SEAT, SPRING UPPER 3

170 1584151290 SEAT, SPRING LOWER 3

180 1584151490 SHIM 3

190 1603051060 RACK, CONTROL 1

200 1603051540 PLATE 1

210 1584193110 SCREW, CSK- HD 4

220 1584151380 SLEEVE, CONTROL 3

230 1603051320 BOLT, JOINT 1

240 1584196650 GASKET 2

250 1584151350 SCREW 1

260 1584196660 GASKET 1

270 1603096010 PLUG 1

280 1586196650 GASKET 1

KUBOTA D905-EBG2 — INJECTION PUMP (COMPONENT PARTS) ASSY.

PAGE 94 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

GOVERNOR ASSY.

KUBOTA D905-EBG2 — GOVERNOR ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 95

GOVERNOR ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1626556480 SPRING, START 1

020 1668456410 SPRING, GOVERNOR 1

030 1668356052 ASSEMBLY LEVER, FORK 1

040 1668356042 COMPLETE LEVER, FORK 1

050 1981855600 BEARING 2

060 1981855340 WASHER 2

070 1668356130 LEVER, FORK 1

080 1624156153 SHAFT, FORK LEVER 1

090 1624194010 WASHER, PLAIN 1

100 1624156330 BEARING, MINIATURIZE 1

110 0461200090 CIR CLIP, EXTERNAL 1

120 1624156250 COVER, FORK LEVER SHAFT 1

130 1629956260 GASKET 1

140 0102350614 BOLT 2

150 1624156210 COLLAR 1

160 1624156340 BEARING, MINIATURIZE 1

KUBOTA D905-EBG2 — GOVERNOR ASSY.

PAGE 96 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

SPEED CONTROL PLATE ASSY.

KUBOTA D905-EBG2 — SPEED CONTROL PLATE ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 97

SPEED CONTROL PLATE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1668357014 ASSEMBLY PLATE, CONTROL 1

020 1627157150 LEVER, SPEED CONTROL 1

030 1624157160 LEVER, SPEED CONTROL 1

040 1668357162 LEVER, SPEED CONTROL 1

050 0481400100 O RING 1

060 0541100420 PIN, SPRING 2

070 1624194020 WASHER, PLAIN 2

080 1624192020 NUT 2

090 1668356020 COMPLETE LEVER, GOVERNOR 1

100 1627157720 LEVER, ENGINE STOP 1

110 1547157980 SEAL, OIL 1

120 1622257510 SPRING, RETURN 1

130 1627157740 SHAFT, STOP LEVER 1

140 1626457210 GASKET 1

150 0102350616 BOLT 1

160 0105350618 BOLT 1

170 1560196650 GASKET 1

180 1624591540 STUD 2

190 0205650060 NUT 2

200 0451250060 WASHER, SPRING 2

KUBOTA D905-EBG2 — SPEED CONTROL PLATE ASSY.

PAGE 98 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

NOZZLE HOLDER AND GLOW PLUG ASSY.

KUBOTA D905-EBG2 — NOZZLE HOLDER AND GLOW PLUG ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 99

NOZZLE HOLDER AND GLOW PLUG ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1626142502 ASSEMBLY PIPE, OVER FLOW 1

020 1584151360 SCREW, AIR BREEDER 1

030 1560196650 GASKET 1

040 1584142500 ASSEMBLY PIPE, OVER FLOW 1

050 1497142750 CLIP, PIPE 2

060 1603253000 ASSEMBLY HOLDER, NOZZLE 3

070 1584153622 GASKET 3

080 1907753650 SEAL, HEAT 3

090 1627153712 PIPE, INJECTION 1

100 1627153722 PIPE, INJECTION 1

110 1627153732 PIPE, INJECTION 1

120 1584153850 CLAMP, PIPE 2

130 1584153860 CLAMP, PIPE 2

140 0302450520 SCREW, WITH WASHER 2

150 1685165510 GLOW PLUG 3

160 1626165560 CORD, GLOW PLUG 1

KUBOTA D905-EBG2 — NOZZLE HOLDER AND GLOW PLUG ASSY.

PAGE 100 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

NOZZLE HOLDER (COMPONENT PARTS) ASSY.

KUBOTA D905-EBG2 — NOZZLE HOLDER (COMPONENTS) ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 101

NOZZLE HOLDER (COMPONENT PARTS) ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1603253000 ASSEMBLY HOLDER, NOZZLE 3

020 1603292030 NUT 3

030 1603253230 WASHER, ADJUSTING 3

040 1603253170 SPRING, NOZZLE 3

050 1603253350 SPACER, DISTANCE 3

060 1603253160 PUSH ROD 3

070 1603253280 NUT, NOZZLE 3

080 1603294040 WASHER, PLAIN 3

090 1603253610 PIECE, NOZZLE 3

100 1603298100 ASSEMBLY WASHER, ADJUST ...............3 ..................... OPTION

110 1603298500 WASHER, ADJUSTING ............................. 3 ..................... 0. 10MM

110 1603298510 WASHER, ADJUSTING ............................. 3 ..................... 0. 20MM

110 1603298520 WASHER, ADJUSTING ............................. 3 ..................... 0. 30MM

110 1603298530 WASHER, ADJUSTING ............................. 3 ..................... 0. 40MM

110 1603298540 WASHER, ADJUSTING ............................. 3 ..................... 0. 50MM

110 1603298550 WASHER, ADJUSTING ............................. 3 ..................... 0. 52MM

110 1603298560 WASHER, ADJUSTING ............................. 3 ..................... 0. 54MM

110 16103298570 WASHER, ADJUSTING ............................. 3 ..................... 0. 56MM

110 1603298580 WASHER, ADJUSTING ............................. 3 ..................... 0. 58MM

110 1603298590 WASHER, ADJUSTING ............................. 3 ..................... 0.80MM

KUBOTA D905-EBG2 — NOZZLE HOLDER (COMPONENTS) ASSY.

PAGE 102 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

FUEL PUMP (MECHANICAL) ASSY.

KUBOTA D905-EBG2 — FUEL PUMP (MECHANICAL) ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 103

FUEL PUMP (MECHANICAL) ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1628552032 ASSEMBLY PUMP, FUEL 1

020 1626452140 GASKET, FUEL PUMP 1

030 0205650060 NUT 2

040 0451250060 WASHER, SPRING 2

KUBOTA D905-EBG2 — FUEL PUMP (MECHANICAL) ASSY.

PAGE 104 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

ALTERNATOR AND PULLEY ASSY.

KUBOTA D905-EBG2 — ALTERNATOR AND PULLEY ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 105

ALTERNATOR AND PULLEY ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1623164010 ASSEMBLY ALTERNATOR ....................... 1 ..................... 12V 30A

020 1624164420 STAY, DYNAMO 1

030 0112350830 BOLT 1

040 0117351085 BOLT 1

050 0401150100 WASHER, PLAIN 1

060 0451250100 WASHER, SPRING 1

070 0401550080 WASHER, PLAIN 1

080 0102350616 BOLT 1

090 1661613860 COVER, BELT 1

100 1624174250 PULLEY, FAN 1

110 1626174280 PULLEY, FAN DRIVE 1

120 1624191020 BOLT, FAN DRIVE 1

130 1491197010 V BELT ...................................................... 1 ..................... 37. 6IN

140 1988365830 ASSEMBLY COUPLER 1

150 1987265840 CONNECTOR 1

160 1987265880 CONNECTOR 1

170 1923765910 TERMINAL 7

180 1926865780 ASSEMBLY TERMINAL 1

190 6827165910 TERMINAL 1

200 6827165920 SLEEVE 1

210 1926865930 TERMINAL 1

220 1926865870 SLEEVE 1

230 1625965830 ASSEMBLY COUPLER, LOCK 1

KUBOTA D905-EBG2 — ALTERNATOR AND PULLEY ASSY.

PAGE 106 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

ALTERNATOR (COMPONENT PARTS) ASSY.

KUBOTA D905-EBG2 — ALTERNATOR (COMPONENT PARTS) ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 107

ALTERNATOR (COMPONENT PARTS) ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1623164010 ASSEMBLY ALTERNATOR 1

020 1588164110 PULLEY, DYNAMO 1

030 1588192010 NUT 1

040 1588164150 COLLAR 1

050 1588164040 ROTOR 1

060 1588164800 COVER, BEARING 1

070 1588164770 BEARING, BALL 1

080 1588164810 WASHER, THRUST 1

090 1623164020 FRAME, DRIVE END 1

100 1588164710 PLATE, RETAINER 1

110 1588193010 SCREW, ROUND HEAD 4

120 1588164260 BOLT, THROUGH 2

130 1588164780 BEARING, BALL 1

140 1624164060 FRAME, END 1

150 1624164230 COVER, END 1

160 1623164850 ASSEMBLY RECTIFIER 1

170 1624164900 BUSH, INSULATION 1

180 1588164310 HOLDER, BRUSH 1

190 1588164090 BRUSH 2

200 1588164330 SPRING, BRUSH 2

210 1588193020 SCREW, ROUND HEAD 2

220 1588193030 SCREW, ROUND HEAD 6

230 1588193040 SCREW, ROUND HEAD 1

240 1588191040 BOLT 3

250 1588192020 NUT 2

260 1588191050 BOLT 2

270 1418292030 NUT 1

280 1588164600 ASSEMBLY REGULATOR 1

KUBOTA D905-EBG2 — ALTERNATOR (COMPONENT PARTS) ASSY.

PAGE 108 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

STARTER ASSY.

KUBOTA D905-EBG2 — STARTER ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 109

STARTER ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1661263010 ASSEMBLY STARTER ............................. 1 ..................... 12V 1. OKW

020 0112350830 BOLT 2

KUBOTA D905-EBG2 — STARTER ASSY.

PAGE 110 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

STARTER (COMPONENT PARTS) ASSY.

KUBOTA D905-EBG2 — STARTER (COMPONENT PARTS) ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 111

STARTER (COMPONENT PARTS) ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1651263010 ASSEMBLY STARTER 1

020 1661263080 ASSEMBLY YOKE 1

030 1550163370 BRUSH 2

040 1550163070 ARMATURE 1

050 1550463500 BEARING, BALL 1

060 1550463530 BEARING BALL 1

070 1550463040 CLUTCH 1

080 1550463030 HOUSING 1

090 1661263020 ASSEMBLY SWITCH, MAGNETIC 1

100 1550163380 HOLDER, BRUSH 1

110 1540163390 SPRING, BRUSH 4

120 1627163200 FRAME, END 1

130 1123363280 GEAR 1

140 1921263100 ROLLER 5

150 1921263110 RETAINER 1

160 1921297130 BALL 1

170 1921263120 SPRING 1

180 1550196670 WASHER, FELT 1

190 1550193310 SCREW, PAN- HEAD 2

200 1550163320 BOLT, THROUGH 2

210 1550191020 BOLT 2

220 6795559230 NUT 1

230 6795559240 COVER 1

240 1661163660 CORD, STOP SOLENOID 1

250 1661263100 BAND, COVER 1

KUBOTA D905-EBG2 — STARTER (COMPONENT PARTS) ASSY.

PAGE 112 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

OIL SWITCH/ THERMOMETER AND PLUG ASSY.

KUBOTA D905-EBG2 — OIL SWITCH/THERMOMETER AND PLUG ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 113

OIL SWITCH/ THERMOMETER AND PLUG ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 SWITCH, OIL ............................................ 1 ..................... SEE PAGE 49, ITEM 20

020 1584196020 PLUG 1

KUBOTA D905-EBG2 — OIL SWITCH/THERMOMETER AND PLUG ASSY.

PAGE 114 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

WATER FLANGE AND THERMOSTAT ASSY.

KUBOTA D905-EBG2 — WATER FLANGE AND THERMOSTAT ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 115

WATER FLANGE AND THERMOSTAT ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1661372700 COMPLETE FLANGE, WATER 1

020 1624173370 PIPE, WATER RETURN 1

030 1929896020 PLUG 2

040 1626472920 GASKET, WATER FLANGE 1

050 0102350616 BOLT 3

060 0102350655 BOLT 1

070 1624173350 PIPE, WATER RETURN 1

080 1624173360 BAND, PIPE 2

090 1943473010 ASSEMBLY THERMOSTAT 1

100 1621973260 COVER, THERMOSTAT 1

110 1531373270 GASKET, THERMOSTAT 1

120 0112350835 BOLT 2

KUBOTA D905-EBG2 — WATER FLANGE AND THERMOSTAT ASSY.

PAGE 116 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

WATER PUMP ASSY.

KUBOTA D905-EBG2 — WATER PUMP ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 117

WATER PUMP ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1625973032 ASSEMBLY PUMP, WATER 1

020 1625973520 FLANGE, WATER PUMP 1

030 1625973550 BEARING 1

040 1548173050 ASSEMBLY SEAL, MECHANICAL 1

050 1625973510 IMPELLER, WATER PUMP 1

060 1624173340 PIPE, WATER RETURN 1

070 1623973430 GASKET, WATER PUMP 1

080 0102350630 BOLT 4

090 0102350680 BOLT 2

KUBOTA D905-EBG2 — WATER PUMP ASSY.

PAGE 118 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

WATER PIPE ASSY.

KUBOTA D905-EBG2 — WATER PIPE ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 119

WATER PIPE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1628572860 PIPE, WATER 1

020 1624172870 PIPE, WATER 1

030 3620082720 CLAMP 2

KUBOTA D905-EBG2 — WATER PIPE ASSY.

PAGE 120 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

FAN ASSY.

KUBOTA D905-EBG2 — FAN ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 121

FAN ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1554774112 FAN 1

020 0175450620 BOLT, FLANGE 4

030 1587674150 COLLAR, FAN 1

KUBOTA D905-EBG2 — FAN ASSY.

PAGE 122 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

VALVE AND ROCKER ARM ASSY.

KUBOTA D905-EBG2 — VALVE AND ROCKER ARM ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 123

VALVE AND ROCKER ARM ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1624113110 VALVE, INLET 3

020 0624113120 VALVE, EXHAUST 3

030 1627113240 SPRING, VALVE 6

040 1624113330 RETAINER, VALVE SP. 6

050 1526113360 COLLET, VALVE SPRING .........................6 ..................... SET

060 1C01013150 SEAL, VALVE STEM 6

070 1624113280 CAP, VALVE 6

080 1626114264 SHAFT, ROCKER ARM 1

090 0102350610 BOLT 2

100 1624114350 BRACKET, ROCKER ARM 3

110 0541100428 PIN, SPRING 1

120 1624114430 WASHER, R- ARM. SHAFT 2

130 1584194022 WASHER, PLAIN 2

140 1624114319 SPRING, ROCKER ARM 2

160 1624114032 ASSEMBLY ROCKER ARM 6

170 1624114230 SCREW, ADJUSTING 6

180 1624114240 NUT 6

190 1624114410 STUD 3

200 1526192010 NUT 3

210 1526194010 WASHER, PLAIN 3

KUBOTA D905-EBG2 — VALVE AND ROCKER ARM ASSY.

PAGE 124 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

INLET MANIFOLD ASSY.

KUBOTA D905-EBG2 — INLET MANIFOLD ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 125

INLET MANIFOLD ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1626111770 ASSEMBLY MANIFOLD, INLET 1

020 1626111822 GASKET, IN- MANIFOLD 1

030 0102350618 BOLT 3

040 0102350630 BOLT 1

050 0102360650 BOLT 2

KUBOTA D905-EBG2 — INLET MANIFOLD ASSY.

PAGE 126 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

EXHAUST MANIFOLD ASSY.

KUBOTA D905-EBG2 — EXHAUST MANIFOLD ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 127

EXHAUST MANIFOLD ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1721312312 MANIFOLD, EXHAUST 1

020 1626112350 GASKET, EX- MANIFOLD 1

030 1624191490 STUD 6

040 1627192010 NUT 6

KUBOTA D905-EBG2 — EXHAUST MANIFOLD ASSY.

PAGE 128 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

ACCESSORIES AND SERVICE PARTS ASSY.

KUBOTA D905-EBG2 — ACCESSORIES AND SERVICE PARTS ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 129

ACCESSORIES AND SERVICE PARTS ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1526312370 GASKET, MUFFLER NA 1

020 0112350822 BOLT 4

KUBOTA D905-EBG2 — ACCESSORIES AND SERVICE PARTS ASSY.

PAGE 130 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

LABEL AND OPERATOR’S MANUAL ASSY.

KUBOTA D905-EBG2 — LABEL AND OPERATOR'S MANUAL ASSY.

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 131

LABEL AND OPERATOR’S MANUAL ASSY.

NO. PART NO. PART NAME QTY.REMARKS

010 1668389166 MANUAL, INSTRUCTION 1

020 1622587114 NAME PLATE, ENGINE 1

030 1942687903 LABEL 1

040 1942687880 LABEL, INSTRUCTION 1

050 1668388690 LABEL 1

KUBOTA D905-EBG2 — LABEL AND OPERATOR'S MANUAL ASSY.

PAGE 132 —KD1800/KD6 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #1 (06/16/05)

PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect or

prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed

manifest has been obtained from the carrier,

and any claim for shortage or damage must be

settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip

is $15.00 net. Customers will be asked for

instructions regarding handling of orders not

meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit

will be allowed, subject to the following

provisions:

1. A Returned Material Authorization must

be approved by Multiquip prior to shipment.

2. To obtain a Return Material Authorization,

a list must be provided to Multiquip Parts

Sales that defines item numbers,

quantities, and descriptions of the items to

be returned.

a. The parts numbers and descriptions

must match the current parts price

list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which

the items were originally purchased.

e. The list must include the name and

phone number of the person

requesting the RMA.

3. A copy of the Return Material

Authorization must accompany the return

shipment.

PRICING AND REBATES

Prices are subject to change without prior

notice. Price changes are effective on a specific

date and all orders received on or after that date

will be billed at the revised price. Rebates for

price declines and added charges for price

increases will not be made for stock on hand at

the time of any price change.

Multiquip reserves the right to quote and sell

direct to Government agencies, and to Original

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $20.00 to $50.00 surcharge will be added to

the invoice for special handling including bus

shipments, insured parcel post or in cases

where Multiquip must personally deliver the

parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable here under for

damages in excess of the purchase price of the

item with respect to which damages are claimed,

and in no event shall Multiquip be liable for loss

of profit or good will or for any other special,

consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in

connection with the sale of parts or trade

accessories nor as to any engine not

manufactured by Multiquip. Such warranties

made in connection with the sale of new,

complete units are made exclusively by a

statement of warranty packaged with such

units, and Multiquip neither assumes not

authorizes any person to assume for it any

other obligation or liability whatever in

connection with the sale of its products. A part

from such written statement of warranty, there

are no warranties, express, implied or statutory,

which extend beyond the description of the

products on the face hereof.

4. Freight is at the sender’s expense. All

parts must be returned freight prepaid to

Multiquip’s designated receiving point.

5. Parts must be in new and resalable

condition, in the original Multiquip package

(if any), and with Muiltiquip part numbers

clearly marked.

6. The following items are not returnable:

a. Obsolete parts. (If an item is listed

in the parts price book as being

replaced by another item, it is

obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,

and other rubber parts) that were

purchased more than six months

prior to the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items.

e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7. The sender will be notified of any material

received that is not acceptable.

8. Such material will be held for 5 working

days from notification, pending

instructions. If a reply is not received

within 5 days, the material will be returned

to the sender at his expense.

9. Credit on returned parts will be issued at

dealer net price at time of the original

purchase, less a 15% restocking charge.

10. In cases where an item is accepted for

which the original purchase document

can not be determined, the price will be

based on the list price that was effective

twelve months prior to the RMA date.

11. Credit issued will be applied to future

purchases only.

Effective: July 1, 2000 TERMS AND CONDITIONS OF SALE — PARTS

KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 133

NOTE PAGE

PARTS AND OPERATION MANUAL

MULTIQUIP INC.

POST OFFICE BOX 6254

CARSON, CA 90749

310-537-3700 • 800-421-1244

FAX: 310-537-3927

E-MAIL: mq@multiquip.com

WWW: multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER

ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700

FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE

800-478-1244 or 310-537-3700

FAX: 310- 537-4259

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279

FAX: 310- 537-1173

MAIN

800-421-1244 or 310-537-3700

FAX: 310-537-3927

Multiquip A C Generator Used With Mlt Series Modular Light Towers Kd1800 Users Manual KD 1800 6.p65

A.C. Generator Used with MLT Series Modular Light Towers KD6 Generators_high_cycle_KD1800_KD6_rev_1_manual_DataId_18203_Version_1

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