Multiquip Mqpower Whisperwatt Series Dca 300Ssk Users Manual Dca300SSK.rev.4.p65

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OPERATION AND PARTS MANUAL

PARTS LIST NO. C2871300704

SERIAL NO. 3708297~

Revision #4 (03/27/06)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

WHISPERWATTTM SERIES

MODELS:

DCA-300SSK

DCA-300SSK2

DCA-300SSK3

60 Hz GENERATORS

PAGE 2 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 3

MQ Power Inc, Ultra-Silent series, and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used,

reproduced, or altered without written permission. All other trademarks are the property of thier respective owners and used with

permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should

remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are

based on the

DCA-300SSK SERIES WHISPERWATT AC Generators

. Multiquip Inc. reserves the right to discontinue or change

specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

To find the latest revision of this

publication, visit our website at:

www.mqpower.com

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

ON-HAND

WHEN CALLING

MQ POWER CORPORATE OFFICE

18910 Wilmington Ave. 800-421-1244

Carson, CA 90746

FAX:

310-632-2656

Email: mqpower@multiquip.com

Internet: www.mqpower.com

PARTS DEPARTMENT

800-427-1244

FAX:

800-672-7877

310-537-3700

FAX:

310-637-3284

SERVICE DEPARTMENT

800-835-2551

FAX:

310-638-8046

310-537-3700

TECHNICAL ASSISTANCE

800-835-2551

FAX:

310-638-8046

WARRANTY DEPARTMENT

800-835-2551,

EXT.

279

FAX:

310-638-8046

310-537-3700,

EXT.

279

PAGE 4 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

TABLE OF CONTENTS

MQPower DCA-300SSKMQPower DCA-300SSK

MQPower DCA-300SSK

SERIES AC GeneratorSERIES AC Generator

SERIES AC Generator

California Proposition 65 Warning ..................................... 2

Here's How To Get Help .................................................... 3

Table Of Contents ............................................................. 4

Parts Ordering Procedures ............................................... 5

Specifications Generator/Engine ...................................... 6

Dimensions (Top, Side and Front) ..................................... 7

Safety Alert Messages Symbols ................................... 8-9

Rules for Safe Operation ........................................... 10-13

Generator Decals ..................................................... 14-15

Installation ................................................................. 16-17

General Information ........................................................ 18

Major Components ......................................................... 19

Generator Control Panel (S/N 3701673 and Below) ........ 20

Generator Control Panel (S/N 3701674 and Above) ........ 20

Generator Control Panel Description ............................... 21

Engine Operating Panel (S/N 3701673 and Below) ......... 22

Engine Operating Panel (S/N 3701674 and Above) ........ 22

Engine Operating Panel Description ............................... 23

Output Terminal Panel Overview ................................ 24-26

Load Application ............................................................. 27

Generator Outputs .......................................................... 28

Generator Outputs/Gauge Reading ................................. 29

Output Terminal Panel Connections ........................... 30-31

Pre Setup .................................................................. 32-36

Generator Start-up Procedure (Key Switch) .............. 37-39

Generator Start-up Procedure (Manual MPEC) .............. 40

Generator Start-up Procedure (Auto MPEC) .................. 41

Generator Shutdown Procedure ...................................... 42

Maintenance .............................................................. 44-48

Trailer Maintenance .................................................... 49-52

Trailer Wiring Diagram ..................................................... 53

Generator Wiring Diagram ............................................... 54

Engine Wiring Diagram (S/N 3696506 and Below) .......... 55

Engine Wiring Diagram (S/N 3696507 to 3701673) ......... 56

Engine Wiring Diagram (S/N3701674 and Above) ........... 57

Engine Troubleshooting .............................................. 58-59

Generator Troubleshooting .............................................. 60

Engine Contoller Troubleshooting (MPEC) ...................... 61

Explanation of Codes in Remarks Column ..................... 62

Suggested Spare Parts .................................................. 63

COMPONENT DRACOMPONENT DRA

COMPONENT DRAWINGSWINGS

WINGSWINGS

WINGS

Generator Assembly .................................................. 64-67

Control Box Assembly ............................................... 68-73

Engine & Radiator Assy. (S/N 3697258 & Below ) ..... 74-77

Engine & Radiator Assy. (S/N 3708270-3708296) ..... 78-79

Engine & Radiator Assy. (S/N 3708270 & Above) ..... 80-83

Engine Operating Panel Assembly ............................ 84-85

Output Terminal Assembly ......................................... 86-89

Actuator Assembly .................................................... 90-91

Battery Assembly ...................................................... 92-93

Muffler Assembly ...................................................... 94-95

Fuel Tank Assembly .................................................. 96-97

Enclosure Assembly (S/N 3708296 and Below) ...... 98-103

Enclosure Assembly (S/N 3708297 and Above) .... 104-109

Rubber Seal Assembly .......................................... 110-111

Oil Piping Assembly .............................................. 112-113

Name Plate and Decals ......................................... 114-119

Terms and Condition of Sale — Parts .......................... 120

Specification and part

number are subject to

change without notice.

NOTE

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 5

MQPOWER

A Division of Multiquip Inc.

POST OFFICE BOX 6254

CARSON, CA 90749

310-537-3700 • 800-421-1244

FAX: 310-632-2656

E-MAIL: mqpower@multiquip.com

INTERNET: www.mqpower.com

When ordering parts,

please supply the following information:

❒❒

❒Dealer account number

❒❒

❒Dealer name and address

❒❒

❒Shipping address (if different than billing address)

❒❒

❒Return fax number

❒❒

❒Applicable model number

❒❒

❒Quantity, part number and description of each part

❒❒

❒Specify preferred method of shipment:

✓FedEx or UPS Ground

✓FedEx or UPS Second Day or Third Day

✓FedEx or UPS Next Day

✓Federal Express Priority One

✓DHL

✓Tr u ck

Note: Unless otherwise indicated by customer, all

orders are treated as “Standard Orders”, and will

ship within 24 hours. We will make every effort to

ship “Air Shipments” the same day that the order is

received, if prior to 2PM west coast time. “Stock

Orders” must be so noted on fax or web forms.

Extra Discounts!

All parts orders which include complete part numbers and

are received by our automated web parts order system, or

by fax qualify for the following extra discounts:

Ordered Standard Stock orders

via orders ($750 list and above)

Fax 3% 10%

Web 5% 10%

Special freight allowances

when you order 10 or more

line items via Web or Fax!**

FedEx Ground Service

at no charge for freight

No other allowances on freight shipped by any other carrier.

**Common nuts, bolts and washers (all items under $1.00

list price) do not count towards the 10+ line items.

Place Your Parts Order Via Web or Fax

For Even More Savings!

(Domestic USA Dealers Only)

NOTE: DISCOUNTS ARE SUBJECT TO CHANGE

Here’s how to get help...

Please have the model and serial number

on hand when calling.

MQ POWER CORPORATE OFFICE

18910 Wilmington Ave. 800-421-1244

Carson, CA 90746

FAX:

310-632-2656

Email: mqpower@multiquip.com

Internet: www.mqpower.com

PARTS DEPARTMENT

800-427-1244

FAX:

800-672-7877

310-537-3700

FAX:

310-637-3284

SERVICE DEPARTMENT

800-835-2551

FAX:

310-638-8046

310-537-3700

TECHNICAL ASSISTANCE

800-835-2551

FAX:

310-638-8046

WARRANTY DEPARTMENT

800-835-2551,

EXT.

279

FAX:

310-638-8046

310-537-3700,

EXT.

279

Direct TOLL-FREE access

to our Parts Department:

Toll-free nationwide — 800-427-1244

Toll-free FAX — 800-6-PARTS-7 (800/672-7877)

PARTS ORDERING PROCEDURES

PAGE 6 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK SERIES — SPECIFICATIONS

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DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 7

Figure 1. Dimensions

DCA-300SSK SERIES — DIMENSIONS (TOP, SIDE AND FRONT)

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PAGE 8 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

This Owner's Manual has been

developed to provide complete

instructions for the safe and

efficient operation of the

MQ Power

Model DCA-400SSVU

Whisperwatt™ Generator.

Before using this generator, ensure that the operating

individual has read and understands all instructions in

this manual.

Safety precautions should be followed at all times when

operating this equipment. Failure to read and understand the

Safety Messages and Operating Instructions could result in

injury to yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS

Potential hazards associated with the operation of this

equipment will be referenced with "

Hazard Symbols

" which

appear throughout this manual, and will be referenced in

conjunction with Safety "

Message Alert Symbols

NOTE

DCA-300SSK SERIES — SAFETY MESSAGE ALERT SYMBOLS

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you

about potential hazards that could injure you or others. The

Safety Messages specifically address the level of exposure

to the operator, and are preceded by one of three words:

DANGER, WARNING, or CAUTION.

You WILL be KILLED or SERIOUSLY injured if you

do not follow directions.

You COULD be KILLED or SERIOUSLY injured if

you do not follow directions.

You CAN be injured if you do not follow directions

Gasoline engine exhaust gases contain

poisonous carbon monoxide. This gas is

colorless and odorless, and can cause

DEATH

if inhaled. NEVER operate this

equipment in a confined area or enclosed structure that

does not provide ample free flow air.

Gasoline

is extremely flammable, and

its vapors can cause an explosion if

ignited. DO NOT start the engine near

spilled fuel or combustible fluids.

DO NOT fill the fuel tank while the engine

is running or hot.

DO NOT overfill tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or sparks from

the ignition system. Store fuel in approved containers, in

well-ventilated areas and away from sparks and flames.

NEVER use fuel as a cleaning agent.

Engine components can generate extreme

heat. To prevent burns, DO NOT touch these

areas while the engine is running or

immediately after operations. NEVER

operate the engine with heat shields or heat

guards removed.

WARNING

DANGER

CAUTION

WARNING - LETHAL EXHAUST GASES

WARNING - BURN HAZARDS

WARNING - EXPLOSIVE FUEL

During operation of this generator, there

exists the possibility of

electrocution,

electrical shock or burn,

which can cause

severe bodily harm

or even

DEATH!

DANGER - ELECTROCUTION HAZARDS

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 9

DCA-300SSK SERIES — SAFETY MESSAGE ALERT SYMBOLS

ALWAYS place the Engine ON/OFF

switch in the OFF position and remove

the ignition key when the pump is not in

use.

ALWAYS wear approved

respiratory

protection.

ALWAYS wear approved

eye

and

hearing

protection.

Other important messages are provided throughout this

manual to help prevent damage to your generator, other

property, or the surrounding environment.

This generator, other property,

or the surrounding environment

could be damaged if you do not

follow instructions.

NOTE

NEVER tamper with the factory settings

of the engine governor or settings.

Personal injury and damage to the engine

or equipment can result if operating in

speed ranges above maximum allowable.

CAUTION - OVER-SPEED CONDITIONS

CAUTION - ACCIDENTAL STARTING

CAUTION - RESPIRATORY HAZARDS

CAUTION - SIGHT AND HEARING HAZARDS

CAUTION - EQUIPMENT DAMAGE MESSAGES

NEVER operate equipment with covers,

or guards removed. Keep

fingers

hands

hair

and clothing away from all moving

parts to prevent injury.

WARNING - ROTATING PARTS

PAGE 10 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK SERIES — RULES FOR SAFE OPERATION

The following safety guidelines should always be used when

operating the

DCA-400SSVU Whisperwatt™ AC Generator.

General Safety:

■

DO NOT operate or service this

equipment before reading this entire

manual.

The operator MUST BE familiar with proper safety

precautions and operations techniques before using

generator.

■

This equipment should not be operated by persons under

18 years of age.

■

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

■

NEVER operate this equipment when not

feeling well due to fatigue, illness or taking

medicine.

■

NEVER operate this equipment under the influence or

drugs or alcohol.

Failure to follow instructions in this manual may lead to

serious injury

or even

DEATH

! This equipment is to be

operated by trained and qualified personnel only! This

equipment is for industrial use only.

DANGER - READ THIS MANUAL!

■

ALWAYS check the machine for loosened threads or bolts

before starting.

■

NEVER operate the generator in an explosive atmosphere

or near combustible materials. An explosion or fire could

result causing severe

bodily harm or even death.

■

NEVER touch the hot exhaust manifold, muffler

or cylinder. Allow these parts to cool before

servicing engine or generator.

■

High Temperatures – Allow the engine

to cool before performing service and

maintenance functions. Contact with

hot!

components can cause serious

burns.

■

The engine of this generator requires an adequate free

flow of cooling air.

NEVER

operate the generator in any

enclosed or narrow area where free flow of the air is

restricted. If the air flow is

restricted it will cause serious

damage to the generator or

engine and may cause injury

to people. The generator

engine gives off DEADLY

carbon monoxide gas.

■

DO NOT place hands or fingers inside generator engine

compartment when engine is running.

■

NEVER run engine without air filter. Severe engine damage

may occur.

■

DO NOT leave the generator running in the

manual mode

unattended.

■

Refer to the

VOLVO Engine Owner's Manual

for engine

technical questions or information.

■

ALWAYS store equipment properly when it is not being

used. Equipment should be stored in a clean, dry location

out of the reach of children.

■

NEVER use accessories or attachments, which are not

recommended by MQ Power for this equipment. Damage

to the equipment and/or injury to user may result.

■

Manufacturer does not assume responsibility for any

accident due to equipment modifications. Unauthorized

equipment modification will void all warranties.

■

Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 11

DCA-300SSK SERIES — RULES FOR SAFE OPERATION

POWER

CORD

(POWER ON)

WET

HANDS

During operation of this generator, there

exists the possibility of

electrocution,

electrical shock or burn,

which can cause

severe bodily harm

or even

DEATH!

To avoid these hazards:

NEVER use damaged or worn cables when connecting

equipment to the generator. Make sure power connecting

cables are securely connected to the generator’s output

terminals, insufficient tightening of the terminal connections

may cause damage to the generator

and electrical shock.

NEVER grab or touch a live power

cord with wet hands.

NEVER touch output terminals

during operation. This is extremely

dangerous. ALWAYS stop the

machine and place the circuit

breaker in the OFF position when

contact with the output terminals is

required.

Backfeed to a utility system can

cause

electrocution

and or property

damage. DO NOT connect to any

building's electrical system except

through an approved device or after

building main switch is opened.

ALWAYS have a licensed electrician

perform the installation

DANGER - ELECTROCUTION HAZARDS

Generator Grounding

To guard against electrical shock and possible damage to

the equipment, it is important to provide a good EARTH

ground.

Article 250 (Grounding) of the

National Electrical Code

(NEC) provides guide lines for proper grounding and specifies

that the cable ground shall be connected to the grounding

system of the building as close to the point of cable entry

as practical.

The following safety recommendations should also be

followed:

■

ALWAYS make sure generator is properly grounded.

■

NEVER use gas piping as an electrical ground.

■

ALWAYS make sure that electrical circuits are properly

grounded

per the

National Electrical Code

(NEC) and

local codes before operating generator. Severe

injury

DEATH!

by electrocution can result from operating an

ungrounded generator.

■

ALWAYS be sure to use the ground terminal (green wire)

when connecting a load to the U,V, and W output

terminal lugs.

Electrical Safety

■

ALWAYS have a qualified electrician perform the

generator wiring installation.

■

ALWAYS make sure generator installation is accordance

with the

National Electrical Code

(NEC) and local codes

before operating generator.

■

NEVER use a defective or frayed power cable. Check

the cable for cuts in the insulation.

■

NEVER use a extension cord that is frayed or damaged

where the insulation has been cut.

■

ALWAYS make certain that proper extension cord has

been selected for the job. See Table 6.

■

NEVER power cables or cords

lay in wate

■

NEVER

stand in water

while AC power from the generator

is being transfer to a load.

PAGE 12 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-400SSVU — RULES FOR SAFE OPERATION

Battery Safety

Use the following guidelines when handling the battery:

■

The battery contains acids that can

cause injury to the eyes and skin. To

avoid eye irritation,

always

wear safety

glasses.

■

Use well insulated gloves when picking up the battery.

Maintenance Safety

■

The electrical voltage required to operate the generator

can cause severe injury or even death through physical

contact with live circuits.

Turn all circuit breakers OFF

before performing maintenance on the generator.

■

NEVER lubricate components or attempt service on a

running machine.

■

ALWAYS disconnect the

NEGATIVE battery terminal

before performing service on the generator.

■

Follow all Battery Safety Guidelines listed in this manual

when handleing or servicing the generator.

■

ALWAYS allow the machine a proper amount of time to

cool before servicing.

■

Keep the machinery in proper running condition.

■

Fix damage to the machine immediately and always

replace broken parts.

■

ALWAYS service air cleaner frequently to prevent engine

malfunction.

To prevent burns, DO NOT touch or open any of the below

mentioned components while the engine is

running or immediately after operations.

Always allow sufficient time for the engine

and generator to cool before performing

maintenance.

■

Radiator Cap - Removing the radiator cap while the

engine is hot will result in high pressurized, boiling water

to gush out of the radiator, causing severe scalding to

any persons in the general area of the generator.

■

Coolant Drain Plug - Removing the coolant drain plug

while the engine is hot will result in hot coolant gushing

out of the coolant drain plug, therefore causing severe

scalding to any persons in the general area of the

generator.

■

Engine Oil Drain Plug - Removing the engine oil drain

plug while the engine is hot will result in hot oil gushing

out of the oil drain plug, therefore causing severe

scalding to any persons in the general area of the

generator.

WARNING - BURN HAZARDS

■■

■

ALWAYS keep the battery charged. If the battery is not

charged a buildup of combustible gas will occur.

■■

■

ALWAYS keep battery charging and cables in good

working condition. Repair or replace all worn cables.

■■

■

ALWAYS recharge the battery in an vented air

environment, to avoid risk of a dangerous concentration

of combustible gases.

■■

■

In case the battery liquid (dilute sulfuric acid) comes in

contact with

clothing or skin

, rinse skin or clothing

immediately with plenty of water.

■■

■

In case the battery liquid (dilute sulfuric acid) comes in

contact with your

EYES

, rinse eyes immediately with

plenty of water and contact the nearest doctor or hospital

to seek medical attention.

The risk of an explosion exists when performing service

on the battery. To avoid

severe injury

DEATH:

■■

■

DO NOT drop the battery. There

is the possibility of risk that the

battery may explode.

■■

■

DO NOT expose the battery to

open flames, sparks, cigarettes

etc. The battery contains combustible gases and liquids.

If these gases and liquids come in contact with a flame

or spark, an explosion could occur.

DANGER - EXPLOSION HAZARDS

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 13

Emergencies

■

ALWAYS know the location of the

nearest

fire extinguisher

■

ALWAYS know the location of the

nearest and

first aid kit

■

ALWAYS know the location of the

nearest phone or

keep a phone on

the job site,

in case of emergencies.

■

ALWAYS have easy access to the phone

numbers of the nearest

Ambulance

Doctor

and

Fire Department

. This information will

be invaluable in the case of an emergency.

DCA-400SSVU — RULES FOR SAFE OPERATION

Check with your local county or state safety towing

regulations, in addition to meeting

Department of

Transportation

(DOT)

Safety Towing Regulations

, before

towing your generator.

CAUTION - FOLLOW TOWING REGULATIONS

■

The maximum speed for highway towing is 55 MPH

unless posted otherwise. Recommended off-road towing

is not to exceed 15 MPH or less depending on type of

terrain.

■

Place

chock blocks

underneath wheel to prevent rolling,

while parked.

■

Use the trailer’s swivel jack to adjust the trailer height to

a level position while parked.

■

Avoid sudden stops and starts. This can cause skidding,

or jack-knifing. Smooth, gradual starts and stops will

improve towing.

■

Avoid sharp turns.

■

Trailer should be adjusted to a level position at all times

when towing.

■

Raise and lock trailer wheel stand in up position when

transporting.

■

The maximum speed for highway towing is 55 MPH

unless posted otherwise. Recommended off-road towing

is not to exceed 15 MPH or less depending on type of

terrain.

■

Place

support blocks

underneath the trailer’s bumper to

prevent tipping, while parked.

■

Avoid sharp turns to prevent rolling.

■

DO NOT transport generator with fuel in tank.

Towing & Transporting Safety

To reduce the possibility of an accident while transporting

the generator on public roads, always make sure the trailer

that supports the generator and the towing vehicle are in

good operating condition and both units are mechanically

sound.

The following list of safety precautions should be followed

when towing your generator:

■

ALWAYS shutdown engine before transporting.

■

Tighten both fuel tank caps securely.

■

If generator is mounted on a trailer, make sure trailer

complies with all local and state safety transportation

laws. Follow the listed

Towing & Transporting Safety

guidelines for basic towing techniques.

■

Make sure the hitch and coupling of the towing vehicle

are rated equal to, or greater than the trailer "gross vehicle

weight rating.”

■

ALWAYS inspect the hitch and coupling for wear. NEVER

tow a trailer with defective hitches, couplings, chains etc.

■

Check the tire air pressure on both towing vehicle and

trailer.

Trailer tires should be inflated to 50 psi cold.

Also check the tire tread wear on both vehicles.

■

ALWAYS make sure the trailer is equipped with a "Safety

Chain".

■

ALWAYS attach trailer’s safety chains to towing vehicle

properly.

■

ALWAYS make sure the vehicle and trailer directional,

backup, brake, and trailer lights are connected and

working properly.

■

DOT Requirements include the following:

Connect and test electric brake operation.

Secure portable power cables in cable tray with tie

wraps.

PAGE 14 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

The DCA-300SSK generator is equipped with a number of safety decals (Figures 2 & 3). These decals are provided for

operator safety and maintenance information. The illustration below and on the preceding pages show the decals as they

appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.

DCA-300SSK SERIES — GENERATOR DECALS

Figure 2. Generator Decals

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 15

DCA-300SSK SERIES — GENERATOR DECALS

Figure 3. Generator Decals

PAGE 16 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Figure 4. Typical Generator Grounding Application

DCA-300SSK SERIES — INSTALLATION

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 17

Generator Grounding

To guard against electrical shock and possible damage to

the equipment, it is important to provide a good EARTH

ground.

Article 250 (Grounding) of the National Electrical Code (NEC)

provides guide lines for proper grounding and specifies that

the cable ground shall be connected to the grounding system

of the building as close to the point of cable entry as

practical.

NEC articles 250-64(b) and 250-66 set the following

grounding requirements:

1. Use one of the following wire types to connect the

generator to earth ground.

a. Copper - 10 AWG (5.3 mm2) or larger.

b. Aluminum - 8 AWG (8.4 mm2) or larger.

2. When grounding the generator (Figure 3) connect the

ground cable between the lock washer and the nut on

the generator and tighten the nut fully. Connect the other

end of the ground cable to earth ground.

3. NEC article 250-52(c) specifies that the earth ground

rod should be buried aminimum of 8 ft. into the ground.

When connecting the generator to

any buildings electrical system

ALWAYS consult with a licensed

electrician.

DCA-300SSK SERIES — INSTALLATION

NOTE

Outdoor Installation

Install the generator in a area that is free of debris,

bystanders, and overhead obstructions. Make sure the

generator is on secure level ground so that it cannot slide or

shift around. Also install the generator in a manner so that

the exhaust will not be discharged in the direction of nearby

homes.

The installation site must be relatively free from moisture

and dust. All electrical equipment should be protected from

excessive moisture. Failure to do will result in deterioration

of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive

materials have a tendency to cause excessive wear to

engine and alternator parts.

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous.

Whenever an engine is installed indoors the exhaust fumes

must be vented to the outside. The engine should be installed

at least two feet from any outside wall. Using an exhaust

pipe which is too long or too small can cause excessive

back pressure which will cause the engine to heat excessively

and possibly burn the valves.

Mounting

The generator must be mounted on a solid foundation (such

as concrete) and set firmly on the foundation to isolate

vibration of the generator when it is running. The generator

must set at least 6 inches above the floor or grade level (in

accordance to NFPA 110, Chapter 5-4.1). DO NOT remove

the metal skids on the bottom of the generator. They are to

resist damage to the bottom of the generator and to maintain

alignment.

Pay close attention to ventilation when operating the

generator inside tunnels and caves. The engine exhaust

contains noxious elements. Engine exhaust must be routed

to a ventilated area.

CAUTION - EXHAUST HAZARD

PAGE 18 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK SERIES — GENERAL INFORMATION

DCA-300SSK FAMILIARIZATION

Generator

The MQ Power DCA-300SSK series generators are

240 kW

generators

that are designed as a high quality portable

(requires a trailer for transport) power source for telecom

sites, lighting facilities, power tools, submersible pumps and

other industrial and construction machinery.

Engine Control Panel

The “

Engine Control Panel

” is provided with the following:

Tachometer

Throttle Handle (Up to S/N 3701673)

Water Temperature Gauge

Oil Pressure Gauge

Charging Ammeter Gauge

Engine Warning Display Module

Engine Speed Switch (S/N 3701674~)

Pre-Heat Button

Pre-Heat Lamp

Emergency Stop Button

Battery Switch

Auto On/Off Engine Controller (S/N 3701674~)

Ignition Switch (Up to S/N 3701673)

Generator Control Panel

The “

Generator Control Panel

” is provided with the following:

Output Voltage Adjustment Knob

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Panel Light

Panel Light Switch

Pilot Lamp

Output Terminal Panel

The “

Output Terminal Panel

” is provided with the following:

3 auxiliary 240/139V output receptacles, 50 amp

3 auxiliary circuit breakers 240V @50 amps

2 120V GFCI receptacles, 20 amp

2 GFCI circuit breakers 120V@ 20amps

Control Box

The “

Control Box

” is provided with the following:

Main Circuit Breaker 800 amps

Over-Current Relay

Open Delta Excitation System

The DCA-300SSK series generators are equipped with the

state of the art "

Open-Delta

" excitation system. The open

delta system consist of an electrically independent winding

wound among stationary windings of the AC output section.

There are four leads: A, B, C and D. During light loads, the

power to the

Automatic Voltage Regulator

(AVR) is supplied

from the leads parallel connections of B&C. When loads

increase, the AVR switches and accepts power from leads

A&D. The output of leads A&D increase proportionally with

load. This of adding the voltages to each phase provides

better voltage response during heavy loads.

The connections of the AVR to the AC output windings are

for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation

current, offering maximum motor starting capabilities. The

excitation does not have a "

fixed ceiling

" and responds

according the demands of the required load.

Engine

The DCA-300SSK is powered by a 4 cycle, water cooled,

turbocharged KOMATSU Model SA6D125E-2

diesel

engine.

The DCA-300SSK2 and DCA-300SSK3 are powered by a 4

cycle, water cooled, air to air after cooled, turbocharged

KOMATSU Model SAA6D125E-2

diesel

engine. These

engines are designed to meet every performance requirement

for the generator. Reference Table 2 for engine specifications.

In keeping with Multiquip's policy of constantly improving its

products, the specifications quoted herein are subject to

change without prior notice.

The basic controls and indicators for the DCA-300SSK series

generators are addressed on the following pages.

Electronic Governor System

The DCA300SSK2 is equipped with an electronic governor

system. It is made up of two parts; an electronic controller

that monitors frequency variation as the load increases and

decreases, and an electronic actuator that controls the engine

throttle. Thr frequency is regulated at ±0.25 to help protect

sensitive equipment.

Microprocessor Engine Control (MPEC)

The DCA300SSK3 incorporates the use of a

microprocessor

engine controller

unit (MPEC), which monitors basic engine

functions and also allows the generator to operate in an

unattended mode.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 19

DCA-300SSK SERIES — MAJOR COMPONENTS

Figure 5. Major Components

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PAGE 20 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK — GENERATOR CONTROL PANEL

Figure 6. Generator Control Panel

S/N 3701673 and Below

S/N 3701674 and Above

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 21

The definitions below describe the controls and functions of

the DCA-300SSK

“Control Panel”

(Figure 8).

1. Pilot Lamp – Indicates that the generator is working

properly.

2. Panel Light – Normally used in dark areas or at night

time. When activated, panel lights will illuminate. When

the generator is not in use be sure to turn the panel

light switch to the OFF position.

3. Frequency Meter – Indicates the output frequency in

hertz (Hz). Normally 60 Hz ±1 Hz .

4. AC Ammeter – Indicates the amount of current the

load is drawing from the generator.

5. AC Voltmeter – Indicates the single phase output

voltage present at the UVWO terminals.

6. Ammeter Change-Over Switch – This switch allows

the AC ammeter to indicate the current flowing to the

load connected to any phase of the output terminals,

or to be switched off.

7. Voltmeter Change-Over Switch – This switch allows

the AC voltmeter to indicate phase to phase voltage

between any two phases of the output terminals or to

be switched off.

8. Panel Light Switch – When activated will turn on control

panel light.

9. Voltage Regulator Control – Allows manual

adjustment of the generator’s output voltage.

10. Microprocessor Engine Controller (MPEC S/N 3701674~)

This controller has a vertical row of status LED's (inset),

that when lit, indicate that an

engine malfunction (fault), has

been detected. When a fault

has been detected the engine

controller will evaluate the

fault. Any

major

fault will

cause the controller to

shutdown the generator.

DCA-300SSK — GENERATOR CONTROL PANEL

During

cranking cycle

, The MPEC will attempt to crank the

engine for 10 seconds before disengaging. If the engine

does not engage (start) by the third attempt, the engine will

be shutdown by the engine controller’s " Over Crank

Protection" mode. If the engine engages at a speed (RPM's)

that is not safe, the controller will shutdown the engine by

initializing the "

Over Speed Protection

" mode.

Also the engine controller will shutdown the generator in the

event of low oil pressure, high coolant temperature, low

coolant level, and loss of magnetic pickup. These conditions

can be observed by monitoring the LED status indicators on

the front of the controller module.

A. Off/Manual/Auto Switch – This switch controls the

running of the generator. If this switch is left in the "OFF"

position, the generator will not run. When this switch is

set to the

manual

position, the generator will start

immediately. If the generator is to be connected to a

building's AC power source via a transfer switch

(isolation), place the switch in the

auto

position. In this

position the generator will monitor the AC line output

from the building's power source.

B. Low Oil Pressure – Indicates the engine pressure

has fallen below 15 psi. The oil pressure is detected

using variable resistive values from the oil pressure

sending unit. This is considered a

major

fault.

C. High Coolant Temperature – Indicates the engine

temperature has exceeded 215°F. The engine

temperature is detected using variable resistive values

from the temperature sending unit. This is considered a

major

fault.

D. Overcrank Shutdown – Indicates the unit has

attempted to start a pre- programmed number of times,

and has failed to start. The number of cycles and duration

are programmable. Typical programmable start settings

is 3 cycles with a 10 second duration . This is considered

major

fault.

E. Overspeed Shutdown – Indicates the engine is running

at an unsafe speed. This is considered a

major

fault.

F. Engine Running – Indicates that engine is running at

a safe operating speed.

11. Main Circuit Breaker – This three-pole, 800 amp main

breaker is provided to protect the UVWO voltage output

terminals from overload.

PAGE 22 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK — ENGINE OPERATING PANEL

Figure 7. Engine Operating Panels

S/N 3701673 and Below

S/N 3701674 and Above

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 23

DCA-300SSK — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of

the DCA-300SSK or

DCA-300SSK2

“Engine Operating

Panels”

(Figure 7).

1. Throttle Handle - This handle controls the speed of

the engine (low or high).

2. Tachometer – Indicates engine speed in RPM’s for 60

Hz operation. This meter should indicate 1800 RPM’s

when the rated load is applied. In addition a built in hour

meter will record the number of operational hours that

the generator has been in use.

3. Engine Warning Display Module – This module

display’s the following engine failures:

A. Overheat Lamp – This lamp goes ON when

the cooling water temperature rises

abnormally. If the lamp goes ON during

normal operation of the generator, the

emergency shutdown device will stop the

engine automatically.

B. Low Oil Pressure Lamp – During normal

operation of the generator this lamp should

remain OFF. When the

Auto-OFF/Reset

Manual switch is set to the “Manual”

position to start the engine, the lamp will

be lit. After the oil pressure rises after start-

up the lamp will go OFF. If this lamp is ever lit (ON)

during normal operation of the generator, the emergency

shutdown device will stop the engine automatically.

C. Low Fuel Level Lamp – When this lamp is

ON, it is time to stop the engine and add

fuel. Remember to let the engine cool before

adding fuel.

D. Low Battery Fluid Lamp – This lamp goes

ON when the battery fluid is low. If this lamp

goes ON during normal operation of the

generator, stop the engine and fill the

battery with distilled water to the specified

level.

E. Clogged Air Filter Lamp – This lamp goes

ON when the air filter is clogged. If this lamp

goes ON during normal operation of the

generator, stop the engine and replace the

air filter.

4. Oil Pressure Gauge – During normal operation this

gauge be should read in the “GREEN” zone. When

starting the generator the oil pressure mar read a little

bit higher, but after the engine warms up the oil pressure

should return to the green zone.

5. Water Temperature Gauge – During normal operation

this gauge be should read in the “GREEN” zone.

6. Charging Ammeter Gauge – Indicates the current

being supplied by the engine’s alternator which provides

current for generator’s control circuits and battery

charging system.

7. Fuel Gauge - Indicates amount of diesel fuel available.

8. Pre-Heat Lamp – Indicates that the glow plugs of the

diesel engine are hot and the engine is ready to be

started.

9. Pre-Heat Button – Press and hold this button until the

preheat lamp is lit (ON).

10. Emergency Stop Button – Push this button inward to

stop the engine in the event of an emergency. DO NOT

use this button as a means of stopping the engine.

11. Ignition Switch (Up to S/N3701673) – Four position

switch,

pre-heat

stop

run

and

start

. Insert ignition

key to start and stop engine.

12. Battery Switch – This switch should be set to the ON

position during normal operation. When the engine has

been stop, place this switch in the OFF position. DO

NOT turn this switch during normal operation, it could

cause damage to the electrical equipment.

13. Engine Speed Switch (S/N3701674~) – Changes

the speed of the engine rpm’s (low or high).

PAGE 24 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Figure 8. Output Terminal Panel

DCA-300SSK SERIES — OUTPUT TERMINAL PANEL FAMILIARIZATION

Output Terminal Familiarization

The “

Output Terminal Panel

” (Figure 8) is provided with

the following:

Three 240/139V output receptacles, 50 amp

Three circuit breakers 240V @50 amps

Two 120V GFCI receptacles, 20 amp

Two (2) GFCI circuit breakers 120V@ 20 amps

Eight (8) output terminal lugs

Output Terminal Panel

Shown below (Figure 8) is the

Output Terminal Panel

, lift

up on the cover to gain access to receptacles and terminal

lugs.

NOTE Terminal legs “O” and “Ground”

are considered

bonded grounds

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 25

120 VAC GFCI Receptacles

There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R)

recepacles provided on the output terminal panel. These

receptacles can be accessed in any

voltage change-over

board

position. Each receptacle is protected by a 20 amp

circuit breaker. These breakers are located directly above

the GFCI receptacles. Remember the load output (current)

of both GFCI receptacles is dependent on the load

requirements of the UVWO terminals.

Pressing the

reset

button resets the GFCI receptacle after

being tripped. Pressing the "

Test Button

" (See Figure 9) in

the center of the receptacle will check the GFCI function.

Both receptacles should be tested at least once a month.

Figure 9. G.F.C.I. Receptacle

Each auxiliary receptacle is protected by a 50 amp circuit

breaker. These breakers are located directly above the GFCI

receptacles. Remember the load output (current) on all three

receptacles is dependent on the load requirements of the

UVWO terminals.

Turn the

voltage regulator control knob

(Figure 11) on the

control panel to obtain the desired voltage. Turning the knob

clockwise will

increase

the voltage, turning the knob counter-

clockwise will

decrease

the voltage.

Figure 10. 240/139 VAC Twist-Lock

Auxiliary Receptacles

DCA-300SSK SERIES — OUTPUT TERMINAL PANEL FAMILIARIZATION

Twist Lock Dual Voltage 240/139 VAC Receptacles

There are three 240/139 VAC, 50 amp auxiliary twist-lock

(CS-6369) receptacles (Figure 10) provided on the output

terminal panel. These receptacles can be accessed in any

voltage change-over board

position.

Figure 11. Voltage Regulator Control Knob

PAGE 26 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Figure 12. Connecting Loads

Connecting Loads

Loads can be connected to the generator by the UVWO terminal

lugs or the convenience receptacles. (See Figure 12). Make

sure to read the operation manual before attempting to connect

a load to the generator.

To protect the UVWO output terminals from overload, a 3-

pole, 800 amp,

main

circuit breaker is provided. Make sure

to switch

ALL

circuit breakers to the "OFF" position prior to

starting the engine.

DCA-300SSK SERIES — OUTPUT TERMINAL PANEL FAMILIARIZATION

Over Current Relay

over current relay

(Figure 13) is connected to the main

circuit breaker. In the event of an overload, both the circuit

breaker and the over current relay may trip. If the circuit

breaker can not be reset, the

reset button

on the over cur-

rent relay must be pressed. The over current relay is lo-

cated in the control box.

Figure 13. Over Current Relay

Maximum Power Output (KW)

The entire load connected to the UVWO output terminal lugs,

duplex and auxiliary receptacles must not exceed 264 kw in

standby or 240 kw in prime output.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 27

DCA-300SSK SERIES — LOAD APPLICATION

Single Phase Load

Always be sure to check the nameplate on the generator

and equipment to insure the wattage, amperage and

frequency requirements are satisfactorily supplied by the

generator for operating the equipment.

Generally, the wattage listed on the nameplate of the

equipment is its rated output. Equipment may require 130—

150% more wattage than the rating on the nameplate, as

the wattage is influenced by the efficiency, power factor and

starting system of the equipment.

Motors and motor-driven

equipment draw much greater

current for starting than during

operation.

When connecting ordinary power tools, a capacity of up to

the generating set’s rated output (kW) multiplied by 0.8 can

be used.

If wattage is not given on the equipment's

name plate, approximate wattage may be

determined by multiplying nameplate

voltage by the nameplate amperage.

If 3Ø load (kVA) is not given on

the equipment nameplate,

approximate 3Ø load output

maybe determined by multiplying

voltage by amperage by 1.732.

When connecting a resistance load such as an

incandescent lamp or electric heater, a capacity of up to

the generating set’s rated output (kW) can be used.

When connecting a fluorescent or mercury lamp, a

capacity of up to the generating set’s rated output (kW)

multiplied by 0.6 can be used.

When connecting an electric drill or other power tools,

pay close attention to the required starting current

capacity.

NOTE

WATTS = VOLTAGE x AMPERAGE

The power factor of this generator is 0.8. See Table 5 below

when connecting loads.

Three Phase Load

When calculating the power requirements for 3-phase power

use the following equation:

NOTE

An inadequate size connecting cable which cannot carry the

required load can cause a voltage drop which can burn out

the appliance or tool and overheat the cable. See Table 6.

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Before connecting this generator to any building’s electrical

system, a

licensed

electrician

must install an

isolation

(transfer)

switch

. Serious damage to the building’s

electrical system may occur without this transfer switch.

DANGER - ELECTRICAL SYSTEM HAZARDS

PAGE 28 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Generator Output Voltages

A wide range of voltages are available to supply voltage for

many different applications. Voltages are selected by apply-

ing jumpers (6) to the

voltage change-over board

(Figure 14).

To obtain some of the voltages as listed in Table 7 (see

below) will require a fine adjustment using the

voltage regu-

lator

(VR)

control knob

located on the control panel.

Voltage Change-Over Board

The

voltage change-over board

(Figure 14) is located on

the control box, behind the generator control panel. This

board has been provided for ease of voltage selection.

Figure 14. Voltage Change-Over Board

240V Configuration

DCA-300SSK SERIES — GENERATOR OUTPUTS

Generator Amperage

Tables 8 and 9 describe the generator’s current output capa-

bility for both 1Ø-phase and 3Ø phase applications.

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CAUTION - CHANGING VOLTAGES

NEVER attempt to place jumper plates on the

voltage

change-over board

while the generator is in operation.

There exist the possibility of

electrocution, electrical

shock or burn, which can cause severe bodily harm

or even death

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 29

DCA-300SSK SERIES — GENERATOR OUTPUTS/GAUGE READING

How to Read the Output Terminal Gauge.

The AC ammeter and AC voltmeter change-over switches

on the control panel DO NOT effect the generator output.

They are provided to help observe how much power is being

supplied, produced at the UVWO terminals lugs.

When the voltage change-over board is jumpered for 3Ø,

240V operation (See Figure 15), place the

AC Voltmeter

Change-Over

Switch

(Figure 16) to the W-U position and

the

AC Ammeter Change-Over Switch

(Figure 18) to the U

or W position to read the output on the selected leg.

The

ammeter

and

voltmeter

gauges are only active when the

UVWO terminals are in use.

NOTE

Figure 15. Voltage Change-Over Board

240V Configuration

Maximum Amps

Table 10 shows the

maximum

amps the generator can pro-

vide. DO NOT exceed the maximum amps as listed.

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Gauge

(Volt reading on W-U Lug)

Figure 16. AC Voltmeter

Change-Over Switch

40 60

Figure 19. AC Ammeter

(Amp reading on U lug)

Figure 18. AC Ammeter

Change-Over Switch

PAGE 30 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Figure 20. Voltage Change-Over Board

240V Configuration

DCA-300SSK SERIES — OUTPUT TERMINAL PANEL CONNECTIONS

UVWO Terminal Output Voltages

Various output voltages can be obtained using the UVWO

output terminal lugs. The voltages at the terminals are de-

pendent on the placement of the jumpers plates (6) on the

Voltage Change-Over Board

and the adjustment of the

Voltage Regulator Control Knob

Remember the voltage change-over board determines the

range

of the output voltage and can be configured in two

different positions that provide 6 different output voltages at

the UVWO output terminals. The generator is shipped from

the factory in the 240V configuration. The voltage regulator

(VR) allows the user to increase or decrease the selected

voltage.

3Ø-240V UVWO Terminal Output Voltages

1. Jumper the voltage change-over board for 240V operation

as shown in Figure 20.

Figure 21. UVWO Terminal Lugs

3Ø-240V Connections

2. Connect the load wires to the UVWO terminals as shown

in Figure 21.

3. Turn the voltage regulator knob (Figure 22) clockwise to

increase voltage output, turn counterclockwise to

decrease voltage output. Use voltage regulator

adjustment knob whenever fine tuning of the output

voltage is required

Figure 22. Voltage Regulator Knob

1Ø-240V UVWO Terminal Output Voltages

1. Make sure the voltage change-over board is jumpered

for 240V operation as shown in Figure 20 .

2. Connect the load wires to the UVWO terminals as shown

in Figure 23.

Figure 23. UVWO Terminal Lugs

1Ø-240V Connections

Figure 24. UVWO Terminal Lugs

1Ø-139V Connections

1Ø-139V UVWO Terminal Output Voltages

1. Make sure the voltage change-over board is jumpered

for 240V operation as shown in Figure 20.

2. Connect the load wires to the UVWO terminals as shown

in Figure 24.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 31

2. Connect the load wires to the UVWO terminals as shown

in Figure 26.

DCA-300SSK SERIES — OUTPUT TERMINAL PANEL CONNECTIONS

3Ø-480V UVWO Terminal Output Voltages

1. Jumper the voltage change-over board for 480V operation

as shown in Figure 25. This configuration uses 6 jumper

plates in 3 different positions. Remember there are 2

jumper plates at every position. Every jumper plate

must

be used.

Figure 25. Voltage Change-Over Board

480V Configuration

Figure 26. UVWO Terminal Lugs

3Ø-480V Connections

1Ø-480V UVWO Terminal Output Voltages

1. Make sure the voltage change-over board is jumpered

for 480V operation as shown in Figure 25.

2. Connect the load wires to the UVWO terminals as shown

in Figure 27.

1Ø-277V UVWO Terminal Output Voltages

1. Make sure the voltage change-over board is jumpered

for 480V operation as shown in Figure 25.

2. Connect the load wires to the UVWO terminals as shown

in Figure 28.

Figure 28. UVWO Terminal Lugs

1Ø-277V Connections

ALWAYS make sure that the

connections to the UVWO

terminals are

secure

and tight.

The possibility of arcing exists,

that could cause a fire.

NOTE

Figure 27. UVWO Terminal Lugs

1Ø-480V Connections

PAGE 32 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler

hole, but DO NOT overfill. Make sure the generator is level.

Also verify that the oil level is maintained between the two

notches (Figure 29) on the dipstick. See Table 11 for proper

selection of engine oil.

DCA-300SSK SERIES — PRE-SETUP

Figure 29. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is

clean. If the oil is not clean, drain the oil by removing the oil

drain plug, and refill with the specified amount of oil as outlined

in the Komatsu Engine Owner's Manual. Oil should be

warm before draining.

Circuit Breakers

To protect the generator from an overload, a 3-pole, 800 amp,

main

circuit breaker is provided to protect the UVWO output

terminals from overload. In addition two single-pole, 20 amp

GFCI

circuit breakers are provided to protect the GFCI

receptacles from overload. Three 50 amp

load

circuit breakers

have also been provided to protect the auxiliary receptacles

from overload. Make sure to switch

ALL

circuit breakers to

the "OFF" position prior to starting the engine.

API Service Classification CH-4

API Service Classification CG-4

API Service Classification CF-4

ACEA Specification E3

ACEA Specification E2

Other types of motor oils may be substituted if they meet

the following requirements:

Figure 30. Double Fuel Tank System

REFILLING THE FUEL SYSTEM

The DCA300SSK series generators may (if equipped with a

trailer or skid) have a

double fuel tank system

(Figure 30),

which consists of an

internal

generator fuel tank, and a

trailer mounted

fuel tank. It is also possible the generator

can be equipped with a

skid mounted

fuel tank (Figure 31).

The skid type fuel system does not use the internal generator

fuel tank.

Use the instructions in this section that applies to your type

of fuel tank system.

ALWAYS

fill the fuel tank with clean and fresh

#2 diesel

fuel.

DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing

fuel. The fuel tank cap must be closed tightly after filling.

Handle fuel in a safety container. If the container does not

have a spout, use a funnel. Wipe up any spilled fuel

immediately.

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Fuel spillage on a

hot

engine can cause a

fire

explosion

If fuel spillage occurs, wipe up the spilled fuel completely

to prevent fire hazards. NEVER smoke around or near the

generator.

DANGER - EXPLOSION/FIRE HAZARDS

Fuel Check

ONLY properly trained personel who have read and

understand this section should refill the fuel tank system.

CAUTION - REFUELING THE GENERATOR

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 33

DCA-300SSK SERIES — PRE-SETUP

1. Level Tanks – make sure fuel cells are level with the

ground. Failure to do so will cause fuel to spill from the

tank before reaching full capacity. See Figure 32.

2. Trailer Fuel Tank First – The trailer fuel tank is the

primary fuel tank and holds a larger capacity of fuel.

The fuel in the trailer will be filtered and sent to the

engine.

ALWAYS

fill trailer fuel tank (Figure 33) first.

Figure 33. Fuel Tank Filling Order

Figure 32. Only Fill on Level Ground

ONLY! use

#2 diesel fuel

when

refueling.

NOTE

Fuel from the secondary inner

tank will eventually drain into the

primary trailer tank.

Figure 31. Skid Type Fuel Tank System

ALWAYS

place trailer on firm level ground before refueling

to prevent spilling and maximize the amount of fuel that

can be pumped into the tank.

CAUTION - REFUELING THE GENERATOR

Refueling Procedure:

Diesel fuel and its vapors are dangerous

to your health and the surrounding

environment. Avoid skin contact and/or

inhaling fumes.

WARNING - RESPIRATORY HAZARDS

ALWAYS!

fill trailer tank

first

with

#2 diesel

fuel

, before

filling secondary internal tank.

CAUTION - REFUELING TRAILER FUEL TANK

PAGE 34 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK SERIES — PRE-SETUP

3. NEVER overfill trailer fuel tank – It is important to

read the trailer fuel gauge when filling trailer fuel tank.

DO NOT wait for fuel to rise in filler neck. See Figure 34.

Figure 34. Full Trailer Tank

Figure 35. Filling Secondary Internal Fuel Tank

Figure 37. Fuel Expansion

4. Once the trailer tank is full, the

secondary inner tank

can be filled (See Figure 35). Notice how the trailer

filler tube level rises when the internal tank is filled.

5. Figure 36 below reflects a full fuel system.

6. Fuel from the engine return line will drain into the secondary

internal fuel tank. This fuel will eventually drain into the

primary trailer tank in order to return to the engine.

Figure 36. Full Fuel System

DO NOT OVER-FILL fuel system. Leave room for fuel

expansion. Fuel expands when heated.

CAUTION - REFUELING THE GENERATOR

WARNING - REFUELING SECONDARY FUEL TANK

It is recommended to only fill the internal secondary fuel tank to

3/4 full in order to allow for fuel return, fuel expansion, and to

avoid spillage. See Figure 37 for fuel expansion.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 35

Coolant (Ethylane Glycol [Green] / Water — 50/50 mix)

Use only drinkable tap water. If hard water or water with

many impurities is used, the inside of the engine and radiator

may become coated with deposits and cooling efficiency

will be reduced.

An anticorrosion additive added to the water will help prevent

deposits and corrosion in the cooling system. See the engine

manual for further details.

Day-to-day addition of coolant is done from the recovery

tank. When adding coolant to the radiator, DO NOT remove

the radiator cap until the unit has completely cooled. See

Table 11 for engine and radiator, coolant capacities. Make

sure the coolant level in the recovery tank is always between

the "H" and the "L" markings.

Operation Freezing Weather

When operating in freezing weather, be certain the proper

amount of antifreeze (Table 12) has been added.

Cleaning the Radiator

The engine may overheat if the radiator fins become

overloaded with dust or debris. Periodically clean the radiator

fins with compressed air. Cleaning inside the machine is

dangerous, so clean only with the engine turned off and the

negative

battery terminal disconnected.

Air Cleaner

Periodic cleaning/replacement is necessary. Inspect it in

accordance with the Komatsu Engine Owner's Manual.

Fan Belt Tension

A slack fan belt may contribute to overheating, or to

insufficient charging of the battery. Inspect the fan belt for

damage and wear and adjust it in accordance with the

Komatsu Engine Owner's Manual.

The fan belt tension is proper if the fan belt bends 10 to 15

mm (Figure 38) when depressed with the thumb as shown

below.

Figure 38. Fan Belt Tension

DCA-300SSK SERIES — PRE-SETUP

When the antifreeze is mixed with

water, the antifreeze mixing ratio

must be

less than 50%.

NOTE

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If adding coolant/antifreeze mix to the

radiator, DO NOT remove the radiator cap

until the unit has completely cooled. The

possibility of

hot!

coolant exists which

can cause severe burns.

WARNING - BURN HAZARDS

NEVER place hands near

the belts or fan while the

generator set is running.

CAUTION - ROTATING PARTS

PAGE 36 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK SERIES — PRE-SETUP

When connecting battery do the following:

1. NEVER connect the battery cables to the battery

terminals when the

ignition

switch is in either the Pre-

Heat, RUN, or START position. ALWAYS make sure

that the ignition switch is in the STOP position when

connecting the battery.

2. Place a small amount of battery terminal treatment

compound around both battery terminals. This will ensure

a good connection and will help prevent corrosion around

the battery terminals.

Figure 39. Battery Connections

Alternator

The polarity of the alternator is negative grounding type. When

an inverted circuit connection takes place, the circuit will be

in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water

into the alternator leads an electrolyte corrosion causing an

alternator failure.

Before charging the battery with an external electric source,

be sure to disconnect the battery cables.

Wiring

Inspect the entire generator for bad or worn electrical wiring

or connections. If any wiring or connections are exposed

(insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for

wear and tightness. Tighten all hose clamps and check hoses

for leaks.

If any hose (

fuel

oil

) lines are defective replace them

immediately

If the battery cable is connected

incorrectly, electrical damage to

the generator will occur. Pay close

attention to the polarity of the

battery when connecting the

battery.

NOTE

Battery

This unit is of negative ground DO NOT connect in reverse.

Always maintain battery fluid level between the specified

marks. Battery life will be shortened, if the fluid level are not

properly maintained. Add only distilled water when

replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables

are loose. Poor contact may result in poor starting or

malfunctions.

Always

keep the terminals firmly tightened.

Coating the terminals with an approved battery terminal

treatment compound. Replace battery with only

recommended type battery.

The battery is sufficiently charged if the specific gravity of

the battery fluid is 1.28 (at 68° F). If the specific gravity

should fall to 1.245 or lower, it indicates that the battery is

dead and needs to be recharged or replaced.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 39) are properly

connected to the battery terminals as shown below. The

RED

cable is connected to the positive terminal of the battery,

and the BLACK cable is connected to the negative terminal

of the battery.

Inadequate battery connections may cause poor starting

of the generator, and create other malfunctions.

CAUTION - BATTERY SERVICING SAFETY

If applicable perform the following:

■

Apply commercial power to the internal battery charger

receptacle (to ensure good starting) via commercial power.

An external power cord will be required. This capability is an

option

■

Apply commercial power to the jacket water heater

receptacle (not necessary for warm climates) via commercial

power. An external power cord will be required. This capability

is an

option

ALWAYS

disconnect the negative terminal FIRST and

reconnect negative terminal LAST.

CAUTION - BATTERY SERVICING SAFETY

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 37

DCA-300SSK SERIES — GEN. START-UP PROCEDURE (MANUAL)

Figure 42. Engine Enclosure Doors

Steps 1 thru 20 are referenced

for Engine Operating Panel S/N

3701673 and below. See Figure

40 below. This unit has an

igni-

tion

switch

and a

throttle

handle

NOTE

Figure 40. Engine Operating Panel

S/N 3701673 and Below

1. Place the

main, G.F.C.I.

and

aux.

circuit

breakers (Figure 42)

in the “OFF” position prior to starting the engine.

Figure 42. Main, Aux. and GFCI

Circuit Breakers (OFF)

The engine's exhaust contains harmful emissions.

ALWAYS have adequate ventilation when operating

Direct exhaust away from nearby personnel.

CAUTION - LETHAL EXHAUST HAZARD

NEVER!

manually start the engine with the

main

GFCI

auxiliary

circuit breakers in the ON (closed) position.

WARNING - STARTING THE GENERATOR

2. Make sure the the

voltage change-over board

has

been configured for the desired output voltage.

3. Connect the load to the

UVWO

terminals or

auxiliary

receptacles

as shown in Figure 12. These load

connection points can be found on the output terminal

panel. To gain access to the UVWO terminals or other

power receptacles, unlock the access cover and lift the

door.

4. Tighten terminal nuts securely to prevent load wires from

slipping out

5. Close all engine enclosure doors (Figure 42).

BEFORE STARTING (S/N 3701673 and below)

PAGE 38 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Figure 50. Voltage Adjust Control Knob

Figure 51. Ammeter (No Load)

14. The ammeter (Figure 51) will indicate zero amps with no

load applied. When a load is applied, the ammeter will

indicate the amount of current that the load is drawing

from the generator.

13. The generator's AC-voltmeter (Figure 49) will display the

generator’s output in VOLTS. If the voltage is not within

the specified tolerance, use the voltage adjustment

control knob (Figure 50) to increase or decrease the

desired voltage.

Figure 49. Voltmeter

Figure 45. Pre-Heat Button/ Lamp

9. Place the

engine throttle control

in the “LOW” position

(Figure 46).

Figure 48. Frequency Meter (Hz)

Figure 47 Engine Ignition Switch

10. Turn the ignition key to the “START” position (Figure 47)

and listen for the engine to begin cranking. After the

engine starts release the ignition key.

Figure 46. Engine Throttle Control

11. Once the engine has started, let it run for 3-5 minutes,

then turn the throttle handle control (Figure 46) to the

“HIGH” position.

7. When starting the generator in COLD weather conditions,

turn the

ignition key

to the “PREHEAT

” position (Figure 44).

Figure 44. Ignition Switch (Pre-Heat)

12. The generator's frequency meter (Figure 48) should be

displaying the 60 cycle output frequency in HERTZ.

8. Press and hold the engine preheat button (Figure 45)

until the preheat lamp is lit (ON).

6. Set the

battery ON/OFF switch

(Figure 43) to the “ON”

position.

Figure 43. Battery ON/OFF Switch

DCA-300SSK SERIES — GENERATOR START-UP PROCEDURE (MANUAL)

Pre-Heat

Lamp

Pre-Heat

Button

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 39

DCA-300SSK SERIES — GENERATOR START-UP PROCEDURE (MANUAL)

15. The engine oil pressure gauge (Figure 52) will indicate

the oil pressure (kg/ cm2) of the engine. Under normal

operating conditions the oil pressure is approximately

Figure 52. Oil Pressure Gauge

Figure 54. Engine Tachometer Gauge

17. The

tachometer gauge

(Figure 54) will indicate the

speed of the engine when the generator is operating.

Under normal operating conditions this speed is

approximately 1800 RPM’s.

16. The

coolant temperature gauge

(Figure 53) will indicate

the coolant temperature. Under normal operating

conditions the coolant temperature should be between

165 and 215 degrees Fahrenheit (

Green Zone

Figure 53. Coolant Temperature Gauge

WATER TEMP

048

kg/cm2

ENGINE OIL PRESSURE

Figure 55. Main, Aux. and GFCI

Circuit Breakers (ON)

18. Place the

main

GFCI

, and

aux

. circuit breakers in the

“ON” position (Figure 55).

19. Observe the generator's ammeter (Figure 56) and verify

it reads the anticipated amount of current with respect

to the load. The ammeter will only display a current

reading if a load is in use.

20. The generator will run until manually stopped or an

abnormal condition occurs.

Figure 56. Ammeter (Load)

PAGE 40 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Steps 1 thru 8 are referenced

for Engine Operating Panel

S/N 3701674 and above. See

Figure 57 below. This unit does

not have an ignition switch or a

throttle handle. It does have an

“

engine speed switch

” that is

used in conjunction with the

MPEC unit.

NOTE

Figure 57. Engine Operating Panel

S/N 3701674 and Above

DCA-300SSK SERIES — GENERATOR START-UP PROCEDURE (MANUAL)

2. Set the

battery ON/OFF switch

(Figure 58) to the “ON”

position.

Figure 58. Battery ON/OFF Switch

Figure 59. Pre-Heat Button/ Lamp

3. Press and hold the engine preheat button (Figure 59)

until the preheat lamp is lit (ON).

Figure 61. Auto-Off/Reset-Manual Switch

5. Place the Auto-Off/Reset-Manual switch in the “

Manual”

position to start the engine (Figure 61). Once the engine

starts, let the engine run for 1-2 minutes. Listen for any

abnormal noises.

Figure 60. Engine Speed Switch (Low)

6. Once the engine is warm and the engine is running properly,

place the engine speed switch in the “

HIGH

” position

(Figure 62).

Figure 62. Engine Speed Switch (High)

7. Verify that the "Engine Running" status LED on the MPEC

unit (Figure 63) is "ON" (lit) after the engine has been started.

Figure 63. Engine Running LED (ON)

BEFORE STARTING (S/N 3701674 and above)

Pre-Heat

Lamp

Pre-Heat

Button 8. Continue operating the generator as outlined in steps 11

thru 20 in the “

Before Starting Section

” for Engine

Operating Panel S/N 3701673 and below.

1. Before attempting to start generator, reference steps

1 thru 5 in the “

Before Starting Section

” for Engine

Operating Panel S/N 3701673 and below.

4. Place the engine speed switch in the “

LOW

” position

(Figure 60).

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 41

DCA-300SSK SERIES — GEN. START-UP PROCEDURE (AUTO MODE)

When starting generator in AUTO mode use the "

Manual

Start-up" procedure except where noted (see below).

1. Before attempting to start generator, reference steps

1 thru 5 in the “

Before Starting Section

” for Engine

Operating Panel S/N 3701673 and below.

2. Set the

battery ON/OFF switch

(Figure 64) to the “ON”

position.

Figure 65. Engine Speed Switch (High)

Figure 66. Off/Manual Auto Switch (AUTO)

4. Place the Off/Manual/Auto switch (Figure 66) on the

MPEC unit to the AUTO position.

Figure 64. Battery ON/OFF Switch

3. Set the engine speed switch (Figure 65) to the “High”

position.

5. Continue operating the generator as outlined in steps 11

thru 19 in the “

Before Starting Section

” for Engine

Operating Panel S/N 3701673 and below.

When the generator is set in the

AUTO mode, the generator will

automically start

in the event of

comercial power falling below a

prescribed level by means of a

contact closure that is generated

automatically by a transfer switch.

NOTE

Starting (Auto Mode)

Before connecting this generator to any

building’s electrical system, a

licensed

electrician

must install an

isolation

(transfer)

switch

. Serious damage to the

building’s electrical system may occur

without this transfer switch.

DANGER - ELECTRICAL SYSTEM HAZARDS

When connecting the generator to a isolation (transfer)

switch, ALWAYS have power applied to the generator's

internal battery charger. This will ensure that the engine

will not fail due to a dead battery.

CAUTION - BACKUP GENERATOR USE

When running the generator in the AUTO mode, remember

the generator can start up at any time without warning.

NEVER attempt to perform any maintenance when the

generator is in the auto mode.

WARNING - AUTO MODE MAINTENANCE

When the MPEC

Control Switch

is placed in the AUTO position,

the engine glow plugs will be

warmed and the engine will start

automatically.

NOTE

CAUTION - ENGINE SPEED SWITCH

The

Engine Speed Switch

must be set to the “High”

position when running in the

Auto-Start

mode. Failing to

set the switch in the proper position can result in damage

to your generator when it turns on.

PAGE 42 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Figure 69. Ignition Key Switch (STOP position)

Engine Shutdown Ignition Key (Up to S/N 3701673)

To shutdown the generator use the following procedure:

1. Place both the MAIN, GFCI and LOAD circuit breakers

(Figure 67) to the "OFF position".

3. Let the engine cool by running it for 3-5 minutes with no

load applied.

5. Remove all loads from the generator.

2. Place the throttle control (Figure 68) in the “LOW” position.

Figure 68. Engine Throttle Control

4. Place the ignition key (Figure 69) in the “STOP” position.

Figure 67. Main, Aux. and GFCI

Circuit Breakers (OFF)

Engine Shutdown Controller (S/N 3701674~)

To shutdown the generator use the following procedure:

1. Place both the MAIN, GFCI and LOAD circuit breakers

as shown in Figure 67 to the "OFF position".

2. Place the engine speed switch in the “

LOW

” position

(Figure 71).

Figure 71. Engine Speed Switch (High)

3. Let the engine cool by running it for 3-5 minutes with no

load applied.

4. Place the Auto-Manual/Off/Reset switch (Figure 72) to

the

OFF/Reset

position.

Figure 72. Auto-Manual Off/Reset Switch

5. Verify that the

all

status LED on the MPEC display are

"OFF" (not lit).

6. Remove all loads from the generator.

Emergency Shutdown Procedure

1. PUSH inward the RED emergency stop button located

on the

engine operating panel

(Figure 70) to turn off

the generator in the event of an emergency. This button

is located on either Engine Operating Panel.

Figure 70. Emergency Stop Button

DCA-300SSK SERIES — GEN. SHUT-DOWN PROCEDURE (MANUAL)

NOTE

To disengage the emergency

stop function, pull the

emergency stop button outward

to its original position. This will

allow the generator to operate

normally. Remember the

generator will not start if the emergency stop button is

engaged.

WARNING -

SHUTTING DOWN THE GENERATOR

NEVER stop the engine suddenly except in an emergency.

DO NOT use the emergency stop switch a as method of

shutting down the generator. This switch is ONLY to be

used in the event of an emergency.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 43

NOTE PAGE

PAGE 44 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Use Table 13 shown below as a general checklist to be

performed on a daily basis.

DCA-300SSK SERIES — MAINTENANCE

ECNANETNIAM/NOITCEPSNI.31ELBAT

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YLIAD srH052 srH005 srH0001

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DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 45

DCA-300SSK SERIES — MAINTENANCE

General Inspection

Prior to each use, the generating set should be cleaned and

inspected for deficiencies. Check for loose, missing or

damaged nuts, bolts or other fasteners. Also check for fuel

or oil leaks.

Air Cleaner

Every

50 hours

: If dust indicator is RED, clean the air cleaner

element.

Outer Element:

1. Loosen wing bolt, remove dust cup, then remove wing

nut and take out element.

2. Clean the inside of the body and cover using a damp

cloth.

3. Blow dry with compressed air (0.69Mpa {7kgf.cm2,

99.4 PSI} maximum) against the side of the element

along the pleats. Then blow dry against outside along

the pleats, then against inside again.

4. Remove one seal each time the element is cleaned.

5. Replace the outer element after cleaning it 6 times or

after one year. Replace the outer element if indicator is

red even after cleaning it.

6. Check the inner cylinder element clamping nut for

looseness, and retighten if necessary.

7. If seal washer is damaged or the threads of wing nut are

damaged, replace.

8. Remove evacuator valve and clean it with compressed

air. Reinstall.

Inner element (if equipped)

1. Remove the cover and outer element, then remove the

inner element.

2. Cover the air connector opening (outer side) with clean

cloth or cloth tape.

3. Clean the inside of the body. Remove air connector

opening protection.

4. Install a new inner cylinder element to the cylinder and

tighten the nut.

5. Install element.

6. After replacing the element, press the button of the dust

indicator to return the red piston to its original position.

Fuel Addition

Add diesel fuel (the grade may vary according to season

and locations). Always pour through the mesh filter.

Removing Water from the Tank

After prolonged use, water and other impurities accumulate

in the bottom of the tank. Occasionally remove the drain

cock and drain the contents. During cold weather, the greater

the empty volume inside the tank, the easier it is for water to

condense. This can be reduced by always keeping the tank

as full as possible.

Air Removal

If air enters the fuel injection system of a diesel engine,

starting becomes impossible. After running out of fuel, or

after disassembling the fuel system, bleed the system

according to the following procedure.

To restart after running out of fuel, turn the key switch to the

“START” position for 15-30 seconds. Try again, if needed.

This unit is equipped with an automatic air bleeding system.

Service Daily

If engine is operating in very dusty and dry grass conditions,

a clogged air cleaner will result in high fuel consumption,

loss of power and excessive carbon buildup in the

combustion chamber.

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove

dust or water in the strainer cap and wash it in diesel. Securely

fasten the fuel strainer cap so that fuel will not leak. Check

the fuel strainer every 200 hours of operation or once a month.

Check Oil Level

Check the crankcase oil level prior to each use, or when the

fuel tank is filled. Insufficient oil may cause severe damage

to the engine. Make sure the generator is level. The oil level

must be between the two notches on the dipstick as shown

in Figure 29.

Check Electric Heater (If equipped)

Before starting in cold weather (once a year), please contact

your Komatsu distributor for inspection. Remove electric

heater from the engine intake manifold and check for

disconnections or dirt. When checking or installing the electric

heater, replace the gasket with a new part.

PAGE 46 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK SERIES — MAINTENANCE

Flushing Out Radiator and Changing Coolant

1. Stop the engine and allow to cool. Tighten valve of the

corrosion resistor (if equipped).

2. Turn water filer cap slowly and remove it.

3. Prepare a container to catch the coolant, then open drain

plug of the radiator or heat exchanger and drain plug of

the engine, and drain the coolant.

4. After draining the coolant, close drain plugs and fill with

tap water.

5. When the water level is near the mouth of the water

filler, open drain plugs and start the engine, and run at

low idling. Keep the engine running at low idling and

flush the radiator for about 10 minutes.

6. Adjust the flow of the water flowing in and draining out to

ensure that the radiator is always full during the flushing

operation. While flushing water through the system,

watch carefully the water inlet hose does not come out

of the radiator filler port.

7. After flushing, stop the engine, open drain plug and drain

the water, then close drain plugs.

8. After draining the water, flush the system with a flushing

agent. See instructions on flushing agent label.

9. After flushing, open drain plugs and drain out all the

water, then close drain plugs and add tap water so the

water level is near the mouth of the water filler.

10. When the water level is near the mouth of the water

filler, open drain plugs and start the engine, run at low

idling and continue to flush the system until clean water

comes out. Adjust the flow of the water flowing in and

draining out to ensure the radiator is always full during

the flushing operation.

11. When clean water comes out, stop the engine, drain all

the water, then close drain plugs.

12. Remove the corrosion resistor (if equipped) and open

valve.

13. Supply water until it flows over the water filler.

14. Drain the water inside reserve tank, clean the inside of

the reserve tank, then fill with coolant/water mixture to

between the full and low lines.

15. Stop the engine, wait for 3 minutes, add tap water until

the water level reaches near the water filer port, then

tighten the radiator cap.

Changing Oil

1. Make sure the oil is cool before changing.

2. Set a container directly under the drain plug of the oil

pan. Loosen the drain plug slowly.

3. Check the drained oil for excessive metal particles or

foreign material. Contact the distributor if there is metal

particles or foreign material.

4. Using a filter wrench, turn filter cartridge to the left to

remove it. If the filter cartridge is filled with a large

amount of oil, wait 10 minutes or so before removing.

Make sure there is no old gasket stuck on the filter holder.

5. Tighten drain plug. Clean the filter holder, fill the new

filter cartridge with clean engine oil, coat the packing

and thread of the new filter cartridge with engine oil,

then install it to the filter holder. Tighten until the gasket

surface contacts the seal surface of the filter holder,

then tighten it a further 3/4 to 1 turn.

6. Add engine oil through oil filler until the oil level is between

the H and L marks on the dipstick.

7. Run the engine at idling for a short time, then stop the

engine. Recheck the oil level and fill as necessary.

Replacing Fuel Filter

1. Set the container under the filter cartridge to catch fuel.

2. Using a filter wrench, turn the filter cartridge to the left

to remove it.

3. Clean the filter holder, fill the new filter cartridge with

fuel, coat the packing surface of the filter cartridge with

engine oil, then install the cartridge to the filter holder.

4. When installing, tighten until the packing surface

contacts the seal surface of the filter holder then tighten

a further 2/3 of a turn. If the filter cartridge is tighten too

much, the packing will be damaged and will cause fuel

leakage. Fuel leakage will occur if the filter cartridge is

not tightened enough. Always tighten to the correct

angle.

Allow engine to

cool

when flushing out

radiator. Flushing the radiator while hot

could cause serious burns from water or

steam.

WARNING - BURN HAZARDS

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 47

Generator Storage:

For storage of the generator for over 30 days, the following

is required:

Fill the fuel tank completely. Treat with fuel stabilizer if

necessary.

Completely drain oil from the crankcase and refill if

necessary with fresh oil.

Clean the entire generator, internal and external.

Disconnect the negative terminals of the battery and

cover it, or remove it from the generator and store it

separately.

If the ambient temperature is expected to drop below

0oC, add antifreeze to the radiator.

Cover the generator set and store in a clean, dry place

Removal From Long Term Storage:

Apply oil to the engine valve and rocker arms, and

examine the operating condition of the valves.

Remove the oil filler pipe from the turbocharger oil inlet

port, add 0.5-1L (0.13-0.26 gal) of oil to the turbocharger,

reinstall the oil filler pipe.

Change the oil in engine oil pan.

Replace all the filters.

Flush the inside of the cooling system.

Drain the water from the fuel tank and bleed the air from

the fuel system.

If the engine has not been started for more than one

year, contact your Komatsu distributor to have engine

overhauled.

5. After replacing filter cartridge, loosen air bleed plug.

6. Loosen the knob of feed pump, and pump it up and down

until no bubbles come out with the fuel from air bleed

plug.

7. After bleeding the air, tighten air bleed plug, then push in

the knob of feed pump and lock it in position.

8. Replace Corrosion resistor cartridge (if equipped)

9. Screw in valves at the top of the corrosion resistor.

10. Using a filter wrench, turn the cartridge to the left to

remove it.

11. Coat the seal surface of the new cartridge with engine

oil and install it to the filter holder.

12. Tighten until he packing surface contacts the seal

surface of the filter holder, then tighten a further 2/3 of a

turn.

13. Open valves.

Cleaning Breather Element

1. Loosen the clamp, then remove the hose and take out

breather. Wipe off the dirt around the breather. Check

the O-ring, and replace if necessary.

2. Wash the breather in diesel fuel or flushing oil, blow dry

with compressed air, then reinstall it.

3. Inspect the hose and if there is any deteriorated oil stuck

inside the hose. Replace hose if necessary.

Greasing

1. Using a grease pump, grease the fan hub (1 place) and

tension pulley (2 places).

DCA-300SSK SERIES — MAINTENANCE

PAGE 48 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Jacket Water Heater and Internal Battery Charger 120

VAC Input Receptacles (OPTIONAL)

This generator is equipped with two 120 VAC, 20 amp input

receptacles located on the output terminal panel.

The purpose of these receptacles is to provide power via

commercial power to the

jacket water heate

r and i

nternal

battery charger

These receptacles will ONLY function when commercial

power has been supplied to them (Figure 73). To apply

commercial power to these receptacles, a power cord of

adequate size will be required (See Table 6).

When using the generator in

hot

climates there is no reason

to apply power to jacket water heater. However, if the

generator will be used in

cold

climates it is always a good

idea to apply power to the jacket water heater at all times. To

apply power to the jacket water heater simply apply power to

the jacket water heater receptacle via commercial power using

an power cord of adequate size.

DCA-300SSK SERIES — MAINTENANCE

If the generator will be used daily, the battery should normally

not require charging. If the generator will be idle (not used)

for long periods of time, apply power to the battery charger

receptacle via commercial power using an power cord of

adequate size.

To ensure adequate starting

capability, always have power

applied to the generator's

internal battery charger

NOTE

Figure 73. Battery Charger/Jacket Water

Heater Power Connections

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 49

DCA-300SSK SERIES —TRAILER MAINTENANCE

Trailer Maintenance

This section is intended to provide the user with generic

trailer service and maintenance information. The service and

maintenance guidelines referenced in this section refer to a

wide range of trailers.

Remember periodic inspection of the trailer will ensure safe

towing of the generator and will prevent personal injury and

damage to the equipment.

The definitions below describe some of the major components

of a typical trailer that would be used with the DCA-400SSVU

Whisperwatt

™

Generator.

1. Fuel Cell - Provides an adequate amount of fuel for the

equipment in use. Fuel cells must be empty when trans-

porting equipment.

2. Braking System - System employed in stopping the

trailer. Typical braking systems are electric, surge, hy-

draulic, hydraulic-surge and air.

3. GVWR- Gross Vehicle Weight Rating (GVWR) is the

maximum number of pounds the trailer can carry, in-

cluding the fuel cell (empty).

4. Frame Length - Measurement is from the ball hitch to

the rear bumper (reflector).

5. Frame Width - Measurement is from fender to fender

6. Jack Stand - Trailer support device with maximum pound

requirement from the tongue of the trailer.

7. Coupler - Type of hitch used on the trailer for towing.

8. Tire Size - Indicates the diameter of the tire in inches

(10,12,14, etc.), and the width in millimeters

(175,185,205, etc.). The tire diameter must match the

diameter of the tire rim.

9. Tire Ply - The tire ply (layers) number is rated in letters;

2-ply,4-ply,6-ply, etc.

10. Wheel Hub - The wheel hub is connected to the trailer’s

axle.

11. Tire Rim - Tires mounted on a tire rim. The tire rim must

match the size of the tire.

12. Lug Nuts - Used to secure the wheel to the wheel hub.

Always use a torque wrench to tighten down the lug

nuts. See Table 18 and Figure 64 for lug nut tightening

and sequence.

13. Axle - Indicates the maximum weight the axle can sup-

port in pounds, and the diameter of the axle expressed

in inches. Please note that some trailers have a double

axle. This will be shown as 2-6000 lbs., meaning two

axles with a total weight capacity of 6000 pounds.

14. Suspension - Protects the trailer chassis from shocks

transmitted through the wheels. Types of suspension

used are leaf, Q-flex, and air ride.

15. Electrical - Electrical connectors (looms) are provided

with the trailer so the brake lights and turn signals can

be connected to the towing vehicle.

16. Application - Indicates which units can be employed

on a particular trailer.

PAGE 50 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Hydraulic Surge Brakes

Hydraulic surge brakes should not require any special

attention with the exception of routine maintenance such as

shoe and lining replacement. Brake lines should be

periodically checked for cracks, kinks, or blockage.

Figure 74. Hydraulic Brake Components

DCA-300SSK SERIES —TRAILER MAINTENANCE

Brake Adjustment

1. Place the trailer on jack stands. Make sure the jack

stands are placed on secure level ground.

2. Check the wheel and drum for free rotation.

3. Remove the adjusting hole cover from the adjusting slot

at the bottom brake backing plate.

4. With a screwdriver or standard adjusting tool, rotate the

star wheel of the adjuster assembly to expand the brake

shoes.

5. Adjust the brake shoes outward until the pressure of the

lining against the wheel drum makes the wheel difficult

to turn.

6. Adjust, rotate the star wheel in the opposite direction

until the wheel rotates freely with slight lining drag.

7. Replace the adjusting hole cover and lower the trailer to

the ground.

8. Repeat steps 1 through 7 on the remaining brakes.

Brakes

Trailer brakes should be inspected the

first 200 miles

operation. This will allow the brake shoes and drums to seat

properly. After the first 200 mile interval, inspect the brakes

every 3,000 miles

. If driving over rough terrain, inspect the

brakes more frequently.

Figure 74 displays the major hydraulic surge brake

components that will require inspection and maintenance.

Use Table 14 as a basic trouble shooting guide when brake

problems occur. Please inspect these components as

required using steps 1 through 6 as listed below:

Actuator

Hydraulic surge braking requires the installation of an actuator

at the tongue of the trailer. Remember the

surge

push

the trailer toward the tow vehicle automatically synchronizes

the trailer brakes with the tow vehicle brakes. As the trailer

pushes against the tow vehicle the actuator telescopes

together and applies force to the master cylinder, supplying

hydraulic pressure to the trailer brakes.

Periodically check and test the surge “

actuator

” to make

sure that it is functioning correctly. Never use an undersize

actuator.

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DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 51

stnemeriuqeReuqroTnoisnepsuS.61elbaT

metI ).sbL-.tF(euqroT

TLOB-U"8/353-XAM03-NIM

TLOB-U"61/706-XAM54-NIM

TLOB-U"2/106-XAM54-NIM

SHACKLE BOLT

SPRING EYE BOLT

SNUG FIT ONLY

PARTS MUST ROTATE FREELY

LOCKING NUTS OR COTTER PINS ARE PROVIDED

TO RETAIN NUT

BOLT ASSEMBLY

SHOULDER TYPE

SHACKLE BOLT

05-XAM03-NIM

Tires/Wheels/Lug Nuts

Tires and wheels are a very important and critical

components of the trailer. When specifying or replacing the

trailer wheels it is important the wheels, tires, and axle are

properly matched.

Tire Wear/Inflation

Tire inflation pressure is the most important factor in tire life.

Pressure should be checked cold before operation DO NOT

bleed air from tires when they are

hot!

. Check inflation

pressure weekly during use to insure the maximum tire life

and tread wear.

Table 15 (Tire Wear Troubleshooting) will help pinpoint the

causes and solutions of tire wear problems.

Suspension

The

leaf suspension

springs and associated components

(Figure 75) should be visually inspected

every 6,000

miles

for signs of excessive wear, elongation of bolt holes, and

loosening of fasteners. Replace all damaged parts

(suspension) immediately. Torqued suspension components

as detailed in Table 16.

Figure 75. Major Suspension Components

DCA-300SSK SERIES —TRAILER MAINTENANCE

DO NOT attempt to repair or modify a wheel. DO NOT

install in inner tube to correct a leak through the rim. If the

rim is cracked, the air pressure in the inner

tube may cause pieces of the rim to

explode (break off) with great force and

cause serious eye or bodily injury.

CAUTION - REPAIRING TRAILER WHEELS

ALWAYS

wear safety glasses when

removing or installing force fitted parts.

Failure to comply may result in serious

injury.

CAUTION - EYESIGHT HAZARD

PAGE 52 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Lug Nut Torque Requirements

It is extremely important to apply and maintain proper wheel

mounting torque on the trailer. Be sure to use only the

fasteners matched to the cone angle of the wheel. Proper

procedure for attachment of the wheels is as follows:

1. Start all wheel lug nuts by hand.

2. Torque all lug nuts in sequence. See Figure 77. DO NOT

torque the wheel lug nuts all the way down. Tighten

each lug nut in 3 separate passes as defined by Table 17.

3. After first road use, retorque all lug nuts in sequence.

Check all wheel lug nuts periodically.

Figure 76. Wheel Lug Nuts Tightening Sequence

DCA-300SSK SERIES —TRAILER MAINTENANCE

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SBL-TF

ssaPdnoceS

SBL-TF

ssaPdrihT

SBL-TF

"2152-0204-5356-05

152-0204-5356-05

"4152-0206-05021-09

"5152-0206-05021-09

"6152-0206-05021-09

NOTE

NEVER

use an pneumatic air

gun to tighten wheel lug nuts.

Use a

torque wrench

to tighten

lug nuts.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 53

DCA-300SSK — TRAILER-WIRING DIAGRAM

Figure 77. Trailer/Towing Vehicle Wiring Diagram

PAGE 54 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK — GENERATOR WIRING DIAGRAM

Figure 78. Generator Wiring Diagram

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 55

DCA-300SSK— ENGINE WIRING DIAGRAM (S/N 3696506 AND BELOW)

Figure 79. Engine Wiring Diagram (S/N 3696506 and Below)

PAGE 56 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK — ENGINE WIRING DIAGRAM (S/N3696507 TO 3701673)

Figure 80. Engine Wiring Diagram (S/N 3696507-3701673)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 57

DCA-300SSK — ENGINE WIRING DIAGRAM (S/N 3701674 AND ABOVE)

Figure 81. Engine Wiring Diagram (S/N 3701674 and Above)

PAGE 58 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK — TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a

breakdown, use Table 18 (Engine Troubleshooting) as a basic guideline for troubleshooting the engine. If the problem

cannot be remedied, consult our company's business office or service plant.

GNITOOHSELBUORTENIGNE.81ELBAT

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DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 59

DCA-300SSK — TROUBLESHOOTING (ENGINE)

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PAGE 60 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK — TROUBLESHOOTING (GENERATOR)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a

breakdown, use Table 19 (Generator Troubleshooting) as a basic guideline for troubleshooting the generator. If the problem

cannot be remedied, consult our company's business office or service plant.

GNITOOHSELBUORTROTARENEG.91ELBAT

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DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 61

DCA-300SSK — TROUBLESHOOTING (ENGNE CONTROLLER)

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PAGE 62 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

EXPLANATION OF CODE IN REMARKS COLUMN

NOTE

When ordering a part that has more

than one item number listed, check

the remarks column for help in

determining the proper part to order.

QTY. Column

Numbers Used - Item quantity can be indicated by a number,

a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts

that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold

separately. Other entries will be clarified in the “Remarks”

Column.

REMARKS Column

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to

describe the item can also be shown.

Assembly/Kit

- All items on the parts list with the same unique

symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

- Used to list an effective serial number

range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”

“S/N XXXX AND ABOVE”

“S/N XXXX TO S/N XXX”

Specific Model Number Use

- Indicates that the part is used

only with the specific model number or model number variant

listed. It can also be used to show a part is NOT used on a

specific model or model number variant.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

“Make/Obtain Locally”

- Indicates that the part can be

purchased at any hardware shop or made out of available

items. Examples include battery cables, shims, and certain

washers and nuts.

“Not Sold Separately”

- Indicates that an item cannot be

purchased as a separate item and is either part of an

assembly/kit that can be purchased, or is not available for

sale through Multiquip.

The following section explains the different symbols and remarks

used in the Parts section of this manual. Use the help numbers

found on the back page of the manual if there are any questions.

NO. Column

Unique Symbols - All items with same unique symbol

(*, #, +, %, or >) in the number column belong to the same

assembly or kit, which is indicated by a note in the “Remarks”

column.

Duplicate Item Numbers - Duplicate numbers indicate

multiple part numbers are in effect for the same general item,

such as different size saw blade guards in use or a part that

has been updated on newer versions of the same machine.

PART NO. Column

Numbers Used - Part numbers can be indicated by a number,

a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part

that has not been assigned a formal part number at time of

publication.

A blank entry generally indicates that the item is not sold

separately or is not sold by Multiquip. Other entries will be

clarified in the “Remarks” Column.

Sample Parts List:

NO. PART NO. PART NAME QTY.REMARKS

1 12345 BOLT ....................... 1.... INCLUDES ITEMS W/*

2*WASHER, 1/4 IN. ...........

NOT SOLD SEPARATELY

2*12347 WASHER, 3/8 IN. .... 1....

MQ-45T ONLY

3 12348 HOSE .................... A/R .. MAKE LOCALLY

4 12349 BEARING ................ 1.... S/N 2345B AND ABOVE

The contents and part numbers listed in the parts section are

subject to change

without notice

. Multiquip does not

guarantee the availibility of the parts listed.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 63

DCA-300SSK W/KOMATSU SA6D125E-2/ SAA6D125E-2

DCA-300SSK — SUGGESTED SPARE PARTS

1 to 5 Units

Qty. P/N Description

10 .............. 6125817032 .....................AIR FILTER, INNER & OUTER

10 .............. 6003118321 .....................FUEL FILTER

10 .............. 6002111231 .....................OIL FILTER

5 ................ 6004111151 .....................CARTRIDGE, CORROSION RESISTOR

3 ................ 0810105400 .....................FUEL FILTER, FUEL TANK

2 ................ xxxxxxxxxx .....................ENGINE FAN BELT

1 ................ 6008155390 .....................SWITCH, STARTER................................. UP TO S/N 370163

5 ................ 615 ...................................KEY SET, STARTER SWITCH (2) ........... UP TO S/N 370163

1 ................ 6152611520 .....................RADIATOR HOSE (UPPER) ..................... UP TO S/N 3708296

1 ................ 6152611531 .....................RADIATOR HOSE (LOWER) .................... UP TO S/N 3708296

1 ................ 6152611530 .....................RADIATOR HOSE (UPPER) ..................... S/N 3708297 AND ABOVE

1 ................ 6152621540 .....................RADIATOR HOSE (LOWER) .................... S/N 3708297AND ABOVE

1 ................ 0605505030 .....................FUEL CAP

1 ................ 0601850590 .....................KEY, FUEL CAP

1 ................ 0601820625 .....................AUTOMATIC VOLTAGE REGULATOR

1 ................ 0601810072 .....................PILOT LAMP

2 ................ 0601810261 .....................BULB, PILOT LAMP

1 ................ 23S0311150M ..................CAP, RADIATOR ...................................... UP TO S/N 3708296

1 ................ 0602122200 .....................UNIT, OIL PRESSURE

1 ................ 0602123206 .....................UNIT, WATER TEMPERATURE

1 ................ 0602121052 .....................CHARGING AMMETER

1 ................ 0601804887 .....................CIRCUIT BREAKER, OUTPUT

............................................................TERMINAL,KM51, 265V 20A ................... UP TO S/N 3706720

1 ................ 0601808803 .....................CIRCUIT BREAKER, OUTPUT

............................................................TERMINAL,QOU120B 20A ...................... TO S/N 3706721 ABOVE

1 ................ 0601805840 .....................CIRCUIT BREAKER, OUTPUT

............................................................TERMINAL,KM52, 265V 50A ................... UP TO S/N 3706720

1 ................ 0601808804 .....................CIRCUIT BREAKER, OUTPUT

............................................................TERMINAL,QOU250B 50A ...................... TO S/N 3706721 ABOVE

Part number on this Suggested Spare Parts

list may supercede/replace the P/N shown

in the text pages of this book.

NOTE

PAGE 64 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

GENERATOR ASSY.

DCA-300SSK GENERATOR ASSY.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 65

GENERATOR ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 C2110100302 ROTOR ASSY. ............................................... 1 ......... INCLUDES ITEM W/*

2*FIELD ASSY. 1

3*0601842401 RESISTOR ...................................................... 2 ......... 80W 300K OHM

4*0601823282 RECTIFIER ..................................................... 1 ......... RM50TC-24

5*0018205020 HEX. SOCKET HEAD CAP SCREW 2

5*0040005000 LOCK WASHER 2

5*0041205000 PLAIN WASHER 2

6*8201070002 FAN 1

7*8201611004 COUPLING DISK 12

8*C3164200004 WASHER, COUPLING HUD 1

9*8201015003 BALANCING PLATE ....................................... 1 ......... PURCHASE AS SET OF 1-14

10*0012116045 HEX. HEAD BOLT 10

11*0042616000 LOCK WASHER 10

12*0601000209 BALANCING WEIGHT KIT 1

13*C3112500004 BEARING FLANGE 1

14*0071906315 BEARING ........................................................ 1 ......... 6315DDUC3

15 8201614003 COUPLING RING 1

16 0012116040 HEX. HEAD BOLT 6

17 0042516000 LOCK WASHER 6

18 0012112040 HEX. HEAD BOLT 12

18 0042512000 LOCK WASHER 12

19 C2130100103 STATOR ASSY. 1

20 0226200430 RUBBER SEAL 1

21 8201323004 CLAMPER 1

22 0223300140 RUBBER SEAL 1

23 8201323103 CLAMPER 1

24 0221200350 RUBBER SEAL 1

25 0010110035 HEX. HEAD BOX 2

25 0041210000 PLAIN WASHER 2

26 C2132200003 COVER 1

27 0226000275 RUBBER SEAL 2

28 0225000500 RUBBER SEAL 1

29 0017106016 HEX. HEAD BOLT 6

30 0601850144 GROMMET 1

31 C3154000002 END BRACKET 1

32 C3138000003 FIELD ASSY. EXCITER 1

33 0012110080 HEX. HEAD BOLT 4

33 0042610000 LOCK WASHER 4

33 0041210000 PLAIN WASHER 4

34 0017112045 HEX. HEAD BOLT 8

35 C3154300104 COVER, BEARING 1

36 C3154300004 GASKET, BEARING 1

37 0010106060 HEX. HEAD BOLT 4

37 0040006000 LOCK WASHER 4

37 0041206000 PLAIN WASHER 4

DCA-300SSK GENERATOR ASSY.

PAGE 66 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK GENERATOR ASSY.

GENERATOR ASSY.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 67

GENERATOR ASSY.(CONT)

NO. PART NO. PART NAME QTY.REMARKS

38 C3154400003 SUCTION COVER 1

39 0017106016 HEX. HEAD BOLT 8

40 0012112035 HEX. HEAD BOLT 16

40 0042512000 LOCK WASHER 16

41 C3132300003 COVER, FAN ................................................... 1 ......... S/N3691259 TO 3692208

41 C3132300014 COVER, FAN ................................................... 1 ......... S/N3692209 AND ABOVE

42 0010106030 HEX. HEAD BOLT 1

42 0041206000 PLAIN WASHER 1

42 0600815000 NUT ................................................................. 1 ......... S/N3692209 AND ABOVE

43 0605000012 RUBBER SUSPENSION 2

44 0030020000 HEX. NUT 4

44 0040020000 LOCK WASHER 4

DCA-300SSK GENERATOR ASSY.

PAGE 68 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK CONTROL BOX ASSY.

CONTROL BOX ASSY.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 69

DCA-300SSK CONTROL BOX ASSY.

CONTROL BOX ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 C2214000102 CONTROL BOX .............................................. 1 ............... S/N 3691259 TO 3706720

1 C2214001502 CONTROL BOX .............................................. 1 ............... S/N 3706721 AND ABOVE

2 0601806134 CURRENT TRANSFORMER .......................... 3 ............... CT-5MR500/5A

3 0027106016 MACHINE SCREW 6

4 0601807373 CIRCUIT BREAKER,XS800NS800A .............. 1 ............... UP TO 3706720

4 0601807513 CIRCUIT BREAKER, S6G800A ...................... 1 ............... S/N 3706721AND ABOVE

5 0601802525 HANDLE, CIRCUIT BREAKER ....................... 1 ............... S/N 3691259 TO 3706720

6 C2214600004 BRACKET, CIRCUIT BREAKER .................... 2 ............... S/N 3691259 TO 3706720

6 C2261600204 BRACKET, CIRCUIT BREAKER .................... 1 ............... S/N 3706721AND ABOVE

7 0017108020 HEX. HEAD BOLT 4

8 0021008045 MACHINE SCREW 4

8 0030008000 HEX. NUT ....................................................... 4 ............... S/N 3691259 TO 3706720

8 0040008000 LOCK WASHER .............................................. 4 ............... S/N 3691259 TO 3706720

8 0041208000 PLAIN WASHER ............................................. 4 ............... S/N 3691259 TO 3706720

9 0601820625 AUTOMATIC VOLTAGE REGULATOR ............. 1 ............... NTA-5A-2T

10 0027105016 MACHINE SCREW 4

11 0601820892 OVER CURRENT RELAY ............................... 1 ............... TH-N20HZKP

12 0027104016 MACHINE SCREW 2

13 C2274000103 CHANGE-OVER BOARD VOLTAGE 1

14 8201852104 CHANGE TERMINAL 10

15 0017108030 HEX. HEAD BOLT 20

16 C2277200004 TERMINAL PLATE 3

17 8201853104 CHANGE PLATE 6

18 8201852504 HEX. HEAD BOLT 13

19 0801830704 HEX. HEAD BOLT 13

20 0040012000 LOCK WASHER 26

21 0041412000 PLAIN WASHER 26

22 0017110030 HEX. HEAD BOLT 4

23 C2261500003 SET PANEL, ELECTRIC PARTS .................... 1 ............... S/N 1337508 TO 3691258

23 C2261500013 SET PANEL, ELECTRIC PARTS .................... 1 ............... S/N 3691259 TO 3696506

23 C2261500703 SET PANEL, ELECTRIC PARTS .................... 1 ............... S/N 3696507 TO 3701673

23 C2261500713 SET PANEL, ELECTRIC PARTS .................... 1 ............... S/N 3701674 AND ABOVE

24 0017108020 HEX. HEAD BOLT .......................................... 4

25 6008151252 EMERGENCY RELAY .................................... 1 .............. S/N 3696507 TO 3701673

......................................................................................... REPLACES 0602200446

26 0017106016 HEX. HEAD BOLT .......................................... 4 .............. S/N 3696507 TO 3701673

27 0601824542 RELAY ............................................................ 2 .............. HH62SDC24V

28 0027103010 MACHINE SCREW ......................................... 4

PAGE 70 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK CONTROL BOX ASSY.

CONTROL BOX ASSY. (CONT)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 71

CONTROL BOX ASSY. (CONT)

NO. PART NO. PART NAME QTY.REMARKS

29 0602201911 UNIT, BATTERY SENSOR ..........................1 ........ C7038A-00-00

30 0027106016 MACHINE SCREW 1

31 C2224000503 CONTROL PANEL 1

32 C2224000404 CONTROL PANEL ......................................1 ........ S/N3691259 TO 3706720

32 C2224001504 CONTROL PANEL ......................................1 ........ S/N3706721 AND ABOVE

33 0605011211 PIN 2

34 0601807622 FREQUENCY METER ................................1 ........ RSC-80F 220V 45-65HZ

35 0601806979 AC AMMETER ...........................................1 ........ RSS-80 0-500A 0-1000A

36 0601801040 CHANGE-OVER SWITCH, AMMETER ......1 ........ SL-2AS

37 0601806887 AC VOLTMETER ........................................1 ........ RSR-80 0-600V

38 0601801041 CHANGE-OVER SWITCH, VOLTMETER ...1 ........ SL-2VS

39 0601810072 PILOT LAMP ..............................................1 ........ LP-132DC 220V

39 0601810261 BULB ..........................................................1 ........ CT-13W

40 0601840073 RHEOSTAT (VOLTAGE REGULATOR) ........1 ........ RA20A2SE102BJ 2W 1K OHM

41 0601840121 KNOB 1

42 0601810161 PANEL LIGHT .............................................1 ........ V325070

42 0601810214 BULB 1

43 0207004000 HEX. NUT 2

44 0601830710 SWITCH, PANEL LIGHT 1

45 C2214600104 COVER .......................................................1 ........ S/N3691259 TO 3706720

46 0027105016 MACHINE SCREW .....................................4 ........ S/N3691259 TO 3706720

47 C9221100004 HEX. HEAD BOLT 2

47 0040008000 LOCK WASHER 2

47 0041208000 PLAIN WASHER 2

47 505015300 SNAP RING ................................................2 ........ REPLACES 0080200007

48 0017108040 HEX. HEAD BOLT 4

49 3871824004 STOPPER, CONTROL PANEL 1

50 0041206000 PLAIN WASHER 1

51 0605010502 SNAP PIN 1

52 C2214500004 COVER, CONTROL BOX 1

53 0017108020 HEX. HEAD BOLT 8

54 C2214300004 SIDE PANEL, CONTROL BOX 1

55 0017108020 HEX. HEAD BOLT 4

56 C2214400004 PANEL, CONTROL BOX 1

57 0017108020 HEX. HEAD BOLT 8

58 0017110025 HEX. HEAD BOLT 4

59 0601823861 ENGINE STOP UNIT, MSA9014 .................1 ........ S/N3696507 TO 3701673

60 0027104015 MACHINE SCREW .....................................2 ........ S/N3696507 TO 3701673

DCA-300SSK CONTROL BOX ASSY.

PAGE 72 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK CONTROL BOX ASSY.

CONTROL BOX ASSY. (CONT)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 73

CONTROL BOX ASSY. (CONT)

NO. PART NO. PART NAME QTY.REMARKS

61 0601823240 RECTIFIER, DE4503 ..................... 4 .............. S/N 3696507 TO 3701673

62 0021004030 MACHINE SCREW ........................ 2 .............. S/N 3696507 TO 3701673

62 0040004000 LOCK WASHER ............................. 2 .............. S/N 3696507 TO 3701673

62 0041204000 PLAIN WASHER ............................ 2 .............. S/N 3696507 TO 3701673

63 0601802149 FUSE, 10A ..................................... 1 .............. S/N 3696507 TO 3701673

63 0601802149 FUSE (RIGHT), 10A ...................... 1 .............. S/N 3701674 AND ABOVE

63 0601806671 FUSE (LEFT), 15A ......................... 1 .............. S/N 3701674 AND ABOVE

63 0601802218 HOLDER, FUSE ............................ 1 .............. S/N 3701674 AND ABOVE

64 0027103020 MACHINE SCREW ........................ 2 .............. S/N 3701674 AND ABOVE

65 0601823732 RELAY ........................................... 1 .............. S/N 3696507 TO 3699681

65 0601827655 RELAY ........................................... 1 .............. S/N 3699682 AND ABOVE

65 0601823109 SOCKET ........................................ 1 .............. S/N 3696507 AND ABOVE

65 0601824400 HOLDER ........................................ 1 .............. S/N 3696507 AND ABOVE

66 0027104020 MACHINE SCREW ........................ 2 .............. S/N 3696507 AND ABOVE

67 0601823706 RELAY, HE1ADC24V ..................... 1 .............. S/N 3696507 AND ABOVE

68 0027104015 MACHINE SCREW ........................ 2 .............. S/N 3696507 AND ABOVE

69 0601815402 TERMINAL BOARD, TS144P ......... 1 .............. S/N 3696507 AND ABOVE

70 0027104020 MACHINE SCREW ........................ 2 .............. S/N 3696507 AND ABOVE

71 ECU9988N300/400 CONTROLLER ............................... 1 .............. REPLACES 0601827396 & 0602202545

72 0601831340 SWITCH, 82608DPDT ................... 1 .............. S/N 3696507 TO 3700240

72 0601830765 SWITCH, S303T ............................ 1 .............. S/N 3700241 AND ABOVE

73 DYNT11200 SPEED SENSOR .......................... 1 .............. S/N 3696507 AND ABOVE

73 0602202470 SEALED CABLE ............................ 1 .............. S/N 3696507 AND ABOVE

74 DYN110654000024 CONTROLLER ............................... 1 .............. S/N 3701674~; REPLACES 0602202598

75 0027104020 MACHINE SCREW ........................ 4 .............. S/N 3701674 ABOVE

76 0601840009 RHEOSTAT, RA20A2SE5028 ......... 1 .............. S/N 3701674 ABOVE

77 C3262600004 BRACKET ...................................... 1 .............. S/N 3701674 ABOVE

78 0017106015 HEX. HEAD BOLT ......................... 2 .............. S/N 3701674 ABOVE

DCA-300SSK CONTROL BOX ASSY.

PAGE 74 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3697258 AND BELOW)

ENGINE & RADIATOR ASSY. (S/N 3697258 AND BELOW)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 75

DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3697258 AND BELOW)

ENGINE & RADIATOR ASSY. (S/N 3697258 AND BELOW)

NO. PART NO. PART NAME QTY.REMARKS

1 6155009100 ENGINE, KOMATSU SA6D 125E-2 .............. 1 ..........S/N 3691258 AND BELOW

....................................................................................REPLACES C2924200014

2 6125817032 ELEMENT, AIR CLEANER ............................ 1 ..........REPLACES 0602040156

3 6002111231 CARTRIDGE, OIL FILTER ............................ 1 ..........REPLACES 0602041146

4 6003118293 CARTRIDGE, FUEL FILTER ......................... 1 ..........REPLACES 0602042146

5 6004111151 CARTRIDGE, CORROSION RESISTOR ...... 1 ..........REPLACES 0602045143

6 0602040678 DUST SENSOR ............................................ 1 ..........REX01-8126

7 8185112004 ENGINE FOOT .............................................. 1 ..........S/N 3691258 AND BELOW

8 0010118060 HEX. HEAD BOLT ......................................... 2 ..........S/N 3691258 AND BELOW

9 0030018000 HEX. NUT ..................................................... 2 ..........S/N 3691258 AND BELOW

10 0040018000 LOCK WASHER ............................................ 2 ..........S/N 3691258 AND BELOW

11 0041218000 PLAIN WASHER ........................................... 4 ..........S/N 3691258 AND BELOW

12 0605000011 RUBBER SUSPENSION 2

13 0030016000 HEX. NUT 4

14 0040016000 LOCK WASHER 4

15 6152619720 RADIATOR .................................................... 1 ..........REPLACES 0602011946

16 6152619170 RUBBER SHEET .......................................... 2 ..........REPLACES 0605000490

17 0010012055 HEX. HEAD BOLT 4

18 0030012000 HEX. NUT 4

19 0040012000 LOCK WASHER 4

20 0041212000 PLAIN WASHER 8

21 8195123104 BRACKET, RADIATOR 2

22 0017112025 HEX. HEAD BOLT 2

23 0017110025 HEX. HEAD BOLT 2

24 6152611520 RADIATOR HOSE ......................................... 1 ..........REPLACES 0602014513

25 6152611531 RADIATOR HOSE ......................................... 1 ..........REPLACES 0602014641

26 0726120911 RADIATOR HOSE ......................................... 1 ..........REPLACES 0602014541

27 0728100809 HOSE BAND ................................................. 6 ..........REPLACES 0602014067

28 0728100909 HOSE BAND ................................................. 2 ..........REPLACES 0602014056

29 0728001920 HOSE BAND ................................................. 2 ..........REPLACES 0602014058

30 0802081003C RESERVE TANK ........................................... 1 .......... REPLACES 0802081003

31 0802010900 CAP, RESERVE TANK .................................. 1 ..........REPLACES 0602010900

32 C231710003 BRACKET, RESERVE TANK 1

33 0017108020 HEX. HEAD BOLT 2

34 0199601800 HOSE 1

35 0193601300 HOSE 1

36 0193600500 HOSE 1

37 0194100800 HOSE 1

38 0605515170 HOSE BAND 5

39 C2327100003 BREATHER PIPE 1

40 0017108020 HEX. HEAD BOLT 2

PAGE 76 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK ENGINE & RADIATOR ASSY. (UP TO S/N3697258)

ENGINE & RADIATOR ASSY. (UP TO S/N3697258)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 77

ENGINE & RADIATOR ASSY. (UP TO S/N3697258)

NO. PART NO. PART NAME QTY.REMARKS

41 0603320112 U BOLT 1

42 0038408000 HEX. NUT 2

43 0268200700 HOSE 1

44 0605515132 HOSE BAND 2

45 C2358300103 CLAMPER ROD 1

46 0017110020 HEX. HEAD BOLT 2

47 C2358300003 CLAMPER ROD 1

48 0017108020 HEX. HEAD BOLT 1

49 0010016030 HEX. HEAD BOLT 1

50 0040016000 LOCK WASHER 1

51 0041216000 PLAIN WASHER 1

DCA-300SSK ENGINE & RADIATOR ASSY. (UP TO S/N3697258)

PAGE 78 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3708270 TO 3708296)

ENGINE & RADIATOR ASSY. (S/N3691259 TO S/N 3708296)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 79

ENGINE & RADIATOR ASSY. (S/N3691259 TO S/N 3708296)

NO. PART NO. PART NAME QTY.REMARKS

1 C2924200154 ENGINE ................................................................. 1 .......... REPLACES S/N 3691259 TO 3701673

1 C2925200014 ENGINE ................................................................. 1 .......... S/N3701674 TO 3708269

2 6125817032 ELEMENT, AIR CLEANER, INNER/OUTER 1

3 6002111231 CARTRIDGE, OIL FILTER 1

4 6003118321 CARTRIDGE, FUEL FILTER 1

5 6004111151 CARTRIDGE, CORROSION RESISTOR 1

6 0602040678 DUST SENSOR ..................................................... 1 .......... REX018126

7 0605000011 RUBBER SUSPENSION ....................................... 2 .......... EA1012

8 0030016000 HEX. NUT 4

9 0040016000 LOCK WASHER 4

10 6152619720 RADIATOR ............................................................. 1 .......... REPLACES 0602011946

11 615261970 RUBBER SHEET ................................................... 2 .......... REPLACES 0605000490

12 0010112055 HEX. HEAD BOLT 4

13 0030012000 HEX. NUT 4

14 0040012000 LOCK WASHER 4

15 0041212000 PLAIN WASHER 8

16 8195123104 BRACKET, RADIATOR 2

17 0017112025 HEX. HEAD BOLT 2

18 0017110025 HEX. HEAD BOLT 2

19 0602014549 RADIATOR HOSE ................................................. 1 .......... REPLACES 6152611520

20 6152611531 RADIATOR HOSE ................................................. 1 .......... REPLACES 0602014641

21 0726120911 RADIATOR HOSE ................................................. 1 .......... REPLACES 0602014541

22 0728100809 HOSE BAND .......................................................... 6 .......... REPLACES 0602014056

24 0728100197 HOSE BAND .......................................................... 2 .......... REPLACES 0602014058

25 0802081003 RESERVE TANK 1

26 0602010900 CAP, RESERVE TANK 1

27 C2317100003 BRACKET, RESERVE TANK 1

28 0017108020 HEX. HEAD BOLT 2

29 0199901800 HOSE 1

30 0193601300 HOSE 1

31 0193600500 HOSE 1

32 0194100800 HOSE 1

33 0605515170 HOSE BAND 5

34 C2327100003 BREATHER PIPE ................................................... 1 .......... S/N3691259 TO 3705209

34 C2327100012 BREATHER PIPE ................................................... 1 .......... S/N3705210 TO 3708269

35 0017108020 HEX. HEAD BOLT 2

36 0603320112 U BOLT 1

37 0207008000 HEX. NUT 2

38 0268200700 HOSE 1

39 0605515132 HOSE BAND 2

40 C2358300103 CLAMPER ROD 1

41 0017110020 HEX. HEAD BOLT 2

42 C2358300003 CLAMPER ROD 1

43 0017108020 HEX. HEAD BOLT 1

44 0010016030 HEX. HEAD BOLT 1

45 0040016000 LOCK WASHER 1

46 0041216000 PLAIN WASHER 1

DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3708270 TO 3708296)

PAGE 80 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE)

ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 81

DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE)

ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE)

NO. PART NO. PART NAME QTY.REMARKS

1 C2924200194 ENGINE ............................................................. 1 .......... KOMATSU SAA6D125E-2

1-1 6125817032 ELEMENT, AIR CLEANER ................................. 1 .......... REPLACES 06020 40145

1-2 6002111231 CARTRIDGE, OIL FILTER ................................. 1 .......... REPLACES 06020 41146

1-3 6003118321 CARTRIDGE, FUEL FILTER .............................. 1 .......... REPLACES 06020 42146

1-4 6004111151 CARTRIDGE, COROSION RESISTOR ............. 1 .......... REPLACES 06020 45143

1-5 0602040678 SENSOR, DUST REX01-8126 1

2 0605000011 SUSPENSION, RUBBER EA1012 2

3 0030016000 NUT, HEX 4

4 0040016000 WASHER, SPRING 4

5 6152629101 RADIATOR ........................................................ 1 .......... REPLACES 06020 12706

6 6995619230 SHEET, RUBBER ............................................... 2 .......... REPLACES 06050 00085

7 0010120070 BOLT, HEX HEAD 4

8 0030020000 NUT, HEX 8

9 004002000 WASHER, SPRING 4

10 0041220000 WASHER, PLAIN 8

11 C2311100504 BRACKET, RADIATOR 2

12 0010112025 BOLT, HEX HEAD 2

13 0040012000 WASHER, SPRING 2

14 0041212000 WASHER, PLAIN 2

15 0017110025 BOLT, HEX HEAD 2

16 6152611530 HOSE, RADIATOR ............................................. 1 .......... REPLACES 06020 14539

17 6125621540 HOSE, RADIATOR ............................................. 1 .......... REPLACES 06020 14653

18 0726120911 HOSE, RADIATOR ............................................. 1 .......... REPLACES 06020 14541

19 0728100809 HOSE BAND ...................................................... 6 .......... REPLACES 06020 14067

20 0728100909 HOSE BAND ...................................................... 2 .......... REPLACES 06020 14056

21 0728100197 HOSE BAND ...................................................... 2 .......... REPLACES 06020 14058

22 6152124380 PIPE, RADIATOR ............................................... 1 .......... REPLACES 06020 13257

23 6152124410 HOSE, RADIATOR ............................................. 2 .......... REPLACES 06020 14578

24 6152124420 HOSE, RADIATOR ............................................. 1 .......... REPLACES 06020 14579

25 0602014900 HOSE BAND ...................................................... 8 .......... REPLACES 06020 14900

26 6152124490 HOSE BAND ...................................................... 4 .......... REPLACES 06020 14901

27 0802081003 TANK, RESERVE 1

28 0602010900 CAP, RESERVE TANK 1

29 C2317100304 BRACKET, RESERVE TANK 1

29 02292 00550 CUSHION, RUBBER 1

PAGE 82 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE)

DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 83

ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE)

NO. PART NO. PART NAME QTY.REMARKS

30 00171 06025 BOLT, HEX HEAD 1

31 00171 08020 BOLT, HEX HEAD 2

32 01999 01900 HOSE 1

33 01936 02000 HOSE 1

34 06055 15170 HOSE BAND 2

35 01936 00560 HOSE 1

36 06055 15170 HOSE BAND 1

37 02691 00650 HOSE 1

38 C23271 00103 PIPE, BREATHER 1

39 00171 08020 BOLT, HEX HEAD 2

40 06033 20112 UBOLT 1

41 02070 08000 NUT, HEX HEAD 2

42 02682 00700 HOSE 1

43 06055 15132 HOSE BAND 2

44 C23583 01003 ROD, CLAMPER 1

45 00171 10020 BOLT, HEX HEAD 2

46 C23583 00003 ROD, CLAMPER 1

47 00171 08020 BOLT, HEX HEAD 1

48 00100 16030 BOLT, HEX HEAD 1

49 00400 16000 WASHER, SPRING 1

50 00412 16000 WASHER, PLAIN 1

DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE)

PAGE 84 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK ENGINE OPERATING PANEL ASSY.

ENGINE OPERATING PANEL ASSY.

UP TO S/N3701673

S/N3701674~

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 85

DCA-300SSK ENGINE OPERATING PANEL ASSY.

ENGINE OPERATING PANEL ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 C2352100203 OPERATING PANEL .......................... 1 ......... S/N 3696506 AND BELOW

1 C2352100213 OPERATING PANEL .......................... 1 ......... S/N 3696507 TO 3701673

1 C2352100223 OPERATING PANEL .......................... 1 ......... S/N 3701674 AND ABOVE

2 0017106016 HEX. HEAD BOLT .............................. 8 ......... S/N 3701673 AND BELOW

2 0017106015 HEX. HEAD BOLT .............................. 8 ......... S/N 3701674 AND ABOVE

3 0207006000 HEX. NUT 4

4 0602101000 BATTERY SWITCH 1

5 0021008080 MACHINE SCREW 2

5 0030008000 HEX. NUT 2

5 0040008000 LOCK WASHER 2

5 0041208000 PLAIN WASHER 2

6 0800250300 THROTTLE HANDLE ......................... 1 ......... S/N 3701673 AND BELOW

7 C2484000003 SET FRAME ...................................... 1 ......... S/N 3701674 TO 3708296

7 C2484000303 SET FRAME ...................................... 1 ......... S/N 3708297

8 0017110025 HEX. HEAD BOLT 2

9 8192183004 LINK, GOVERNOR ROD .................... 1 ......... S/N 3701673 AND BELOW

10 0010010035 HEX. HEAD BOLT .............................. 1 ......... S/N 3701673 AND BELOW

11 0030010000 HEX. NUT ........................................... 1 ......... S/N 3701673 AND BELOW

12 0041210000 PLAIN WASHER ................................ 2 ......... S/N 3701673 AND BELOW

13 C2355300404 GOVERNOR ROD .............................. 1 ......... S/N 1337508 TO 3691258

13 C2355300414 GOVERNOR ROD .............................. 1 ......... S/N 3691259 TO 3701673

14 C2355300104 GOVERNOR ROD .............................. 1 ......... S/N 3701673 AND BELOW

15 0602180106 BALL JOINT ....................................... 2 ......... S/N 3701673 AND BELOW

16 0030008000 HEX. NUT ........................................... 2 ......... S/N 3701673 AND BELOW

17 0207006000 HEX. NUT ........................................... 2 ......... S/N 3701673 AND BELOW

18 0041206000 PLAIN WASHER ................................ 2 ......... S/N 3701673 AND BELOW

19 0041206000 PLAIN WASHER ................................ 2 ......... S/N 3701673 AND BELOW

20 505015300 SNAP PIN .......................................... 2 ......... UP TO S/N3701673; REPLACES 0605010502

21 0601830448 PREHEAT BUTTON, AH25FB10 ........ 1 ......... S/N3696507~

22 0601831557 EMERGENCY STOP BUTTON .......... 1 ......... S/N3701674~; AR22V2R01R

23 6008153730 PREHEAT LAMP ................................ 1 ......... REPLACES 0602102055

24 0602120054 TACHOMETER ................................... 1 ......... 25000-KX4110

25 0602120156 CABLE, TACHOMETER ..................... 1 ......... 62500-KA4210L=3000

26 0602122060 OIL PRESSURE GAUGE ................... 1 ......... 42000-KX1410

27 0602122200 UNIT, OIL PRESSURE ....................... 1 ......... 53000-AC0101

28 0602123061 WATER TEMPERATURE GAUGE ...... 1 ......... 40000-KX0910

29 0602123206 UNIT, WATER TEMPERATURE .......... 1 ......... 51400-KS0600

30 0602121052 CHARGING AMMETER ..................... 1 ......... 43000-KV0300

31 0602125060 FUEL GAUGE .................................... 1 ......... 41000-KW0110

32 0602115014 MONITOR ........................................... 1 ......... V337660-0000

33 0601830710 ENGINE SPEED SWITCH, S301T .... 1 ......... S/N3701674~

34 0806410000 STOP BUTTON .................................. 1 ......... UP TO S/N3701673; REPLACES 0602104045

35 6008155390 STARTER SWITCH ............................ 1 ......... UP TO S/N3701673; REPLACES 0602100049

36 615 KEY, STARTER SWITCH ................... 1 ......... UP TO S/N3701673; REPLACES 0602104045

PAGE 86 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK OUTPUT TERMINAL ASSY.

OUTPUT TERMINAL ASSY.

S/N3691259~

UP TO S/N3691258

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 87

DCA-300SSK OUTPUT TERMINAL ASSY.

OUTPUT TERMINAL ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 C2231700203 SET BOARD, OUTPUT TERMINAL ................ 1 ......... S/N 3708296 AND BELOW

1 8221860203 SET BOARD, OUTPUT TERMINAL ................ 1 ......... S/N 3708297 AND ABOVE

2 0801830404 OUTPUT TERMINAL 8

3 0801830904 HEX. HEAD BOLT 8

4 0039320000 HEX. NUT 16

5 0040020000 LOCK WASHER 24

6 0041420000 PLAIN WASHER 32

7 3501860604 TERMINAL PLATE 3

8 0019108040 HEX. HEAD BOLT ........................................... 5 ......... S/N 3708296 AND BELOW

8 0042308000 LOCK WASHER .............................................. 5 ......... S/N 3708296 AND BELOW

8 0042408000 PLAIN WASHER ............................................. 5 ......... S/N 3708296 AND BELOW

8 0019110050 BOLT, HEX HEAD ........................................... 5 ......... S/N 3708297 AND ABOVE

8 004231000 WASHER SPRING .......................................... 5 ......... S/N 3708297 AND ABOVE

8 004241000 WASHER PLAIN ............................................. 5 ......... S/N 3708297 AND ABOVE

9 0601804887 CIRCUIT BREAKER, KM-51 265V 20A .......... 2 ......... S/N 3691259 TO 3706720

9 0601808803 CIRCUIT BREAKER, QOU120B 20A ............. 2 ......... S/N 3706721~; REPL. 0601805313

10 0601805840 CIRCUIT BREAKER,KM-52 265V 50A ........... 3 ......... S/N 3691259 TO 3706720

10 0601808804 CIRCUIT BREAKER,QOU250B 50A ............... 3 ......... S/N 3706721 AND ABOVE

11 C1261600204 BRACKET, CIRCUIT BREAKER ..................... 1 ......... S/N 3691259 TO 3706720

11 C3261600704 BRACKET, CIRCUIT BREAKER ..................... 1 ......... S/N 3706721AND ABOVE

12 0223300200 RUBBER CUSHION ........................................ 1 ......... S/N 3691259 TO 3706720

12 0221200150 RUBBER CUSHION ........................................ 1 ......... S/N 3706721AND ABOVE

13 0017106020 HEX. HEAD BOLT 2

14 0601812597 RECEPTACLE, 125 V, 20 AMP ....................... 2 ......... S/N 1337508 TO 3691258

14 0601812598 RECEPTACLE, 125 V, 20 AMP ....................... 2 ......... S/N 3691259 AND ABOVE

15 0601811034 RECEPTACLE ................................................. 3 ......... REPLACES 0601812565

16 0027104015 MACHINE SCREW 10

16 0030004000 HEX. NUT 10

16 0041204000 PLAIN WASHER 10

17 C2237100403 COVER, OUTPUT TERMINAL ........................ 1 ......... S/N 1337508 TO 3691258

17 C2237101103 COVER, OUTPUT TERMINAL ........................ 1 ......... S/N 3691259 AND ABOVE

17 C2237101103 COVER, OUTPUT TERMINAL ........................ 1 ......... S/N 3708297 AND ABOVE

18 0019112045 HEX. HEAD BOLT 2

19 0042412000 PLAIN WASHER 2

20 0805009804 RUBBER WASHER 2

20 0805015604 RUBBER WASHER ......................................... 2 ......... S/N 3708297 AND ABOVE

PAGE 88 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK OUTPUT TERMINAL ASSY.

OUTPUT TERMINAL ASSY.

S/N3691259~

UP TO S/N3691258

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 89

OUTPUT TERMINAL ASSY.

NO. PART NO. PART NAME QTY.REMARKS

21 020501200 HEX. NUT 2

22 0845043704 SPRING 2

23 C2237100504 COVER ............................................................ 1 ......... S/N 1337508 TO 3691258

23 C2237100514 COVER ............................................................ 1 ......... S/N 3691259 AND ABOVE

23 C2237101204 COVER ............................................................ 1 ......... S/N 3708297 AND ABOVE

24 0017108020 HEX. HEAD BOLT 9

25 C0237101504 COVER, OUTPUT TERMINAL ........................ 1 ......... S/N 3691259 AND ABOVE

26 0805015604 RUBBER WASHER ......................................... 1 ......... S/N 3691259 AND ABOVE

27 0845054204 COLLER .......................................................... 2 ......... S/N 3691259 AND ABOVE

28 0017110040 HEX. HEAD BOLT ........................................... 2 ......... S/N 3691259 AND ABOVE

29 0601815324 TERMINAL BOARD, TS22P ............................ 1 ......... S/N3696507 AND ABOVE

30 0027104020 MACHINE SCREW ......................................... 2 ......... S/N3696507 AND ABOVE

31 0601850275 GROMMET ..................................................... 1 ......... S/N3696507 AND ABOVE

32 0601851780 GROMMET ..................................................... 2 ......... S/N3700674 AND ABOVE

34 C2237101504 COVER ............................................................ 1 ......... S/N 3708297 AND ABOVE

35 C2237400104 BRACKET 1

36 0017106020 BOLT, HEX HEAD ........................................... 2 ......... S/N 3708297 AND ABOVE

DCA-300SSK OUTPUT TERMINAL ASSY.

PAGE 90 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300 SSK ACTUATOR ASSY.

ACTUATOR ASSY. (S/N3701674~)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 91

DCA-300 SSK ACTUATOR ASSY.

ACTUATOR ASSY. (S/N 3701674~)

NO. PART NO. PART NAME QTY.REMARKS

1 DYNC110240000024 ACTUATOR ....................................... 1 ............. REPLACES 0602150091

2 DYNC182 LEVER ............................................. 1 ............. REPLACES 0602211090

3 C1356200004 BRACKET, ACTUATOR 1

4 0012310030 HEX. HEAD BOLT 4

5 0010306035 HEX. HEAD BOLT 4

5 0207006000 HEX. NUT 4

5 0040006000 LOCK WASHER 4

5 0041206000 PLAIN WASHER 4

6 0602211091 ROD 1

7 0602180190 BALL JOINT 2

8 0602211092 HEX. NUT 2

9 0010106025 HEX. HEAD BOLT 1

9 0207006000 HEX. NUT 1

9 0041206000 PLAIN WASHER 1

10 0010106025 HEX.HEAD BOLT 1

10 0207006000 HEX. NUT 1

10 0041206000 PLAIN WASHER 4

PAGE 92 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300 SSK BATTERY ASSY.

BATTERY ASSY.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 93

DCA-300 SSK BATTERY ASSY.

BATTERY ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 0168614551 BATTERY 2

2 0805000804 BATTERY SHEET 2

3 3972250004 BATTERY BAND 1

4 0805002904 BATTERY BOLT 2

5 0037808000 WING NUT 2

6 0040008000 LOCK WASHER 2

7 0041208000 PLAIN WASHER 2

8 C2347600404 BATTERY CABLE 1

9 C2347600104 BATTERY CABLE 1

10 C2347600204 BATTERY CABLE 1

11 C2347600304 BATTERY CABLE 1

12 C2347200004 EARTH CABLE 1

13 0010010030 HEX. HEAD BOLT 4

14 0030010000 HEX. NUT 4

15 0845040414 TERMINAL CAP + 2

16 0845041304 TERMINAL CAP - 2

17 0602220204 BATTERY SENSOR 1

PAGE 94 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK MUFFLER ASSY.

MUFFLER ASSY.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 95

DCA-300SSK MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 C2331100002 MUFFLER 1

2 0019210025 HEX. HEAD BOLT 4

3 C2334000003 EXHAUST PIPE .............................................. 1 ......... UP TO S/N 3708296

3 C2234000503 EXHAUST PIPE .............................................. 1 ......... S/N 3708297 AND ABOVE

4 6150115751 GASKET ......................................................... 1 ......... REPLACES 0602320142

5 7502356004 GASKET ......................................................... 1 ......... S/N 1337508 TO 3691258

5 C1334200304 GASKET ......................................................... 1 ......... S/N 3691259 TO S/N 3708296

5 6150115751 GASKET ......................................................... 1 ......... S/N 3708297 ABOVE

6 0010312050 HEX. HEAD BOLT 4

6 0030312000 HEX. NUT 4

6 0040012000 LOCK WASHER 4

6 0041212000 PLAIN WASHER 8

7 0010112055 HEX. HEAD BOLT 4

7 0030012000 HEX. NUT 4

7 0040012000 LOCK WASHER 4

7 0041212000 PLAIN WASHER 8

8 C2331300004 COVER 2

9 0017108020 HEX. HEAD BOLT 4

PAGE 96 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK FUEL TANK ASSY.

FUEL TANK ASSY.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 97

DCA-300SSK FUEL TANK ASSY.

FUEL TANK ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 C2364000303 FUEL TANK ..................................................... 1 ......... S/N 1337508 TO 2691258

1 C2364000313 FUEL TANK ..................................................... 1 ......... S/N 2691259 AND ABOVE

2 0605505030 CAP, FUEL TANK ............................................ 1 ......... REPLACES 0605505005

2 0601850590 KEY, FUEL TANK ............................................ 1 ......... REPLACES 0601850505

3 0810105400 FUEL FILTER 1

4 0264100485 HOSE, FUEL GAUGE 1

4 0264100525 HOSE, FUEL GAUGE ..................................... 1 ......... S/N 3708297 AND ABOVE

5 0605515079 HOSE BAND 2

6 0605503023 FUEL SENSOR ............................................... 1 ......... FF-9

7 0802120604 PACKING 1

8 0605501050 UNIT FUEL ...................................................... 1 ......... 52000-KA9810

9 0602021155 PACKING ........................................................ 1 ......... 52391-KW3700

10 0027104010 MACHINE SCREW ......................................... 5 ......... S/N 3691259 AND ABOVE

10 0022905015 MACHINE SCREW ......................................... 5 ......... S/N 1337508 TO 2691258

11 8195523104 TANK BAND 2

12 0805003414 PAD, TANK BAND 4

13 0017108020 HEX. HEAD BOLT 2

14 0037908000 HEX. NUT 2

15 0222100300 TANK SHEET 6

16 0130206000 STREET ELBOW 1

17 3515512014 DRAIN PIPE 1

18 0603325011 VALVE ............................................................. 1 ......... BBS-77-15 PT1/2

19 0132006000 PLUG 1

20 0845039604 RUBBER SEAL 1

21 0191302000 SUCTION HOSE ............................................. 1 ......... UP TO S/N 1337973

21 0191302300 SUCTION HOSE ............................................. 1 ......... FROM S/N 1337974

22 0191302240 RETURN HOSE .............................................. 1 ......... UP TO S/N 1337973

22 0191302800 RETURN HOSE .............................................. 1 ......... FROM S/N 1337974

23 0605515109 HOSE BAND 4

PAGE 98 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK ENCLOSURE ASSY. (UP TO S/N 3708296)

ENCLOSURE ASSY. (UP TO S/N 3708296)

THE SERIAL NUMBER MAY BE REQUIRED.

THE PART NUMBER ABOVE INDICATES DEFAULT COLOR

OF ORANGE. TO ORDER WITH DIFFERENT COLOR,

PLEASE ADD THE FOLLOWING LETTERS WITH THE PART

NUMBER:

MQGR-GRAY

MQGRN-GREEN

MQW-WHITE

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 99

ENCLOSURE ASSY. (UP TO S/N 3708296)

NO. PART NO. PART NAME QTY.REMARKS

1 C2414000002 BASE .............................................................. 1 ......... S/N 1337508 TO 3691258

1 C2414000402 BASE .............................................................. 1 ......... S/N 3691259 TO 3701673

1 C2415000002 BASE .............................................................. 1 ......... S/N 3701674 TO 3708296

2 C3414100104 FLOOR PANEL 1

3 C2414100004 FLOOR PANEL 1

4 0019208020 HEX. HEAD BOLT 14

5 C2414600004 DUCT 1

5 C2494000004 LINING ............................................................ 1 ......... TO S/N 3708296

6 0017108020 HEX. HEAD BOLT 4

7 C2424000402 FRONT FRAME .............................................. 1 ......... S/N3691259 TO 3701673

7 C2425000202 FRONT FRAME .............................................. 1 ......... S/N3701674 TO 3705209

7 C2425000212 FRONT FRAME .............................................. 1 ......... S/N3705210 TO 3708296

7 C2494100003 LINING ............................................................ 1 ......... TO S/N 3708296

8 0019210025 HEX. HEAD BOLT 8

9 C2424200003 COVER, FRONT FRAME 1

10 C2424200104 COVER, FRONT FRAME 1

10 C2494100104 LINING 1

11 0019208020 HEX. HEAD BOLT 26

12 0845042703 FILLER BRACKET 1

13 0019208020 HEX. HEAD BOLT 4

14 C2424200203 COVER, FRONT FRAME 1

15 0019208020 HEX. HEAD BOLT 14

16 C2434000102 CENTER FRAME ............................................ 1 ......... UP TO S/N 1337973

16 C2434000112 CENTER FRAME ............................................ 1 ......... S/N 1337974 TO 3708296

17 0010114050 HEX. HEAD BOLT 4

17 0030014000 HEX. NUT 4

17 0040014000 LOCK WASHER 4

17 0041214000 PLAIN WASHER 8

18 0010114040 HEX. HEAD BOLT 8

18 0030014000 HEX. NUT 8

18 0040014000 LOCK WASHER 8

18 0041214000 PLAIN WASHER 16

19 C2444000302 REAR FRAME 1

19 C2494300204 LINING 1

20 0019210025 HEX. HEAD BOLT 4

21 0017110025 HEX. HEAD BOLT 3

22 C2444300004 COVER, REAR FRAME 1

22 C2494300004 LINING 1

23 C2444300203 DUCT .............................................................. 1 ......... TO S/N 3708296

23 C2494300304 LINING ............................................................ 1 ......... TO S/N 3708296

24 0207008000 HEX. NUT 15

25 C2444300104 PANEL 1

25 C2494300104 LINING 1

26 0017108020 HEX. HEAD BOLT 6

27 0019208020 HEX. HEAD BOLT 14

DCA-300SSK ENCLOSURE ASSY. (UP TO S/N 3708296)

PAGE 100 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

THE SERIAL NUMBER MAY BE REQUIRED.

THE PART NUMBER ABOVE INDICATES DEFAULT COLOR

OF ORANGE. TO ORDER WITH DIFFERENT COLOR,

PLEASE ADD THE FOLLOWING LETTERS WITH THE PART

NUMBER:

MQGR-GRAY

MQGRN-GREEN

MQW-WHITE

DCA-300SSK ENCLOSURE ASSY. (UP TO S/N 3708296)

ENCLOSURE ASSY. (UP TO S/N 3708296)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 101

ENCLOSURE ASSY. (UP TO S/N 3708296)

NO. PART NO. PART NAME QTY.REMARKS

28 C2444200003 DOOR, REAR FRAME 1

29 C2444200103 DOOR, REAR FRAME 1

30 8225147004 WINDOW PLATE 2

31 0037906000 HEX. NUT 12

32 B9114500104 DOOR POCKET 1

33 0207006000 HEX. NUT 4

34 B9114000102 DOOR HANDLE 1

35 0021806016 MACHINE SCREW 4

35 0030006000 HEX. NUT 4

36 C3444700004 DOOR ROD 1

37 8195146304 DOOR ROD 1

38 0845050704 STAY 4

39 0207006000 HEX. NUT 8

40 0805011304 STOPPER, DOOR 1

41 0805011204 STOPPER, DOOR 1

42 0207006000 HEX. NUT 4

43 M9110100304 HINGE ............................................................. 2 ......... REPLACES 0845047104

43 0845045004 WASHER 2

44 M9110100304 HINGE ............................................................. 2 ......... REPLACES 0845047204

44 0845045004 WASHER 2

45 0019208020 HEX. HEAD BOLT 6

46 0601850097 STOPPER 2

47 0025008025 MACHINE SCREW 2

48 C2464100002 ROOF PANEL.................................................. 1 ......... TO S/N 3708296

48 C2494500004 LINING ............................................................ 1 ......... TO S/N 3708296

49 0800251701 FILLER COVER 1

50 0025006016 MACHINE SCREW 2

50 0042306000 LOCK WASHER 2

50 0042406000 PLAIN WASHER 2

51 C2464200002 ROOF PANEL.................................................. 1 ......... TO S/N 3708296

51 C2494500104 LINING ............................................................ 1 ......... TO S/N 3708296

52 0019208020 HEX. HEAD BOLT 32

53 C2454200402 SPLASHER PANEL ......................................... 1 ......... UP TO S/N 1337973

53 C2454200412 SPLASHER PANEL ......................................... 1 ......... FROM S/N 1337974 TO 3691258

53 C2454200422 SPLASHER PANEL ......................................... 1 ......... S/N 3691259 TO 3696506

53 C2454200432 SPLASHER PANEL ......................................... 1 ......... S/N3696507 TO 3700673

53 C2454200442 SPLASHER PANEL ......................................... 1 ......... S/N3700674 TO 3706720

53 C2454200452 SPLASHER PANEL ......................................... 1 ......... S/N3706721 TO 3708296

54 0019108065 HEX. HEAD BOLT 6

54 0042308000 LOCK WASHER 6

54 0042408000 PLAIN WASHER 6

55 C2454000203 SIDE DOOR .................................................... 1 ......... TO S/N 3708296

55 C2494400404 LINING ............................................................ 1 ......... TO S/N 3708296

56 C2454000303 SIDE DOOR .................................................... 1 ......... TO S/N 3708296

56 C2494400604 LINING ............................................................ 1 ......... TO S/N 3708296

DCA-300SSK ENCLOSURE ASSY. (UP TO S/N 3708296)

PAGE 102 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

THE SERIAL NUMBER MAY BE REQUIRED.

THE PART NUMBER ABOVE INDICATES DEFAULT COLOR

OF ORANGE. TO ORDER WITH DIFFERENT COLOR,

PLEASE ADD THE FOLLOWING LETTERS WITH THE PART

NUMBER:

MQGR-GRAY

MQGRN-GREEN

MQW-WHITE

DCA-300SSK ENCLOSURE ASSY. (UP TO S/N 3708296)

ENCLOSURE ASSY. (UP TO S/N 3708296)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 103

ENCLOSURE ASSY. (UP TO S/N 3708296)

NO. PART NO. PART NAME QTY.REMARKS

57 C2454000003 SIDE DOOR .................................................... 1 ......... TO S/N 3708296

57 C2494400004 LINING ............................................................ 1 ......... TO S/N 3708296

58 C2454000103 SIDE DOOR .................................................... 1 ......... TO S/N 3708296

58 C2494400204 LINING ............................................................ 1 ......... TO S/N 3708296

59 C2494400504 DUCT .............................................................. 1 ......... TO S/N 3708296

59 C2494400504 LINING ............................................................ 1 ......... TO S/N 3708296

60 C2454300304 DUCT .............................................................. 1 ......... TO S/N 3708296

60 C2494400704 LINING ............................................................ 1 ......... TO S/N 3708296

61 C2454300004 DUCT .............................................................. 1 ......... TO S/N 3708296

61 C2494400104 LINING ............................................................ 1 ......... TO S/N 3708296

62 C2454300104 DUCT .............................................................. 1 ......... TO S/N 3708296

62 C2494400304 LINING ............................................................ 1 ......... TO S/N 3708296

63 0207008000 HEX. NUT 28

64 B9114000002 DOOR HANDLE 4

65 0825007362 DOOR HANDLE 3

66 0021806016 MACHINE SCREW 28

66 0030006000 HEX. NUT 28

67 0845046904 HINGE 6

67 0845045004 WASHER 6

68 0845047004 HINGE 5

68 0845045004 WASHER 5

69 0019208020 HEX. HEAD BOLT 25

70 0601850097 STOPPER 8

71 0021008025 MACHINE SCREW 8

72 0845031504 CAP 14

73 0600500090 EMBLEM 2

74 0021106016 MACHINE SCREW 4

75 C2464500604 GUTTER ......................................................... 2 ......... S/N3707481 TO S/N3708296

76 C2464500704 GUTTER ......................................................... 2 ......... S/N3707481 TO S/N3708296

DCA-300SSK ENCLOSURE ASSY. (UP TO S/N 3708296)

PAGE 104 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK ENCLOSURE ASSY. (S/N 3708297~)

ENCLOSURE ASSY. (S/N 3708297~)

THE SERIAL NUMBER MAY BE REQUIRED.

THE PART NUMBER ABOVE INDICATES DEFAULT COLOR

OF ORANGE. TO ORDER WITH DIFFERENT COLOR,

PLEASE ADD THE FOLLOWING LETTERS WITH THE PART

NUMBER:

MQGR-GRAY

MQGRN-GREEN

MQW-WHITE

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 105

DCA-300SSK ENCLOSURE ASSY. (S/N 3708297~)

ENCLOSURE ASSY. (S/N 3708297~)

NO. PART NO. PART NAME QTY.REMARKS

1 C24140 01002 BASE 1

2 C34141 00104 PANEL, FLOOR 1

3 C241410004 PANEL, FLOOR 1

4 00192 08020 BOLT, HEX HEAD 14

5 C24145 00204 DUCT 1

5 C24940 00004 LINING 1

6 00171 08020 BOLT, HEX HEAD 4

7 C24240 01702 FRONT, FRAME 1

7 C24941 00703 LINING 1

8 00192 10025 BOLT, HEX HEAD 8

9 C24242 00003 COVER, FRONT FRAME 1

10 C24242 00104 COVER, FRONT FRAME 1

10 C24941 00104 LINING 1

11 00192 08020 BOLT, HEX HEAD 26

12 08450 42703 BRACKET, FILLER 1

13 00192 08020 BOLT, HEX HEAD 4

14 C24242 00203 COVER, FRONT FRAME 1

15 00192 08020 BOLT, HEX HEAD 14

16 C24340 01002 FRAME, CENTER 1

17 00101 14050 BOLT, HEX HEAD 4

17 00300 14000 NUT, HEX 4

17 00400 14000 WASHER, SPRING 4

17 00412 14000 WASHER, PLAIN 8

18 00101 14040 BOLT, HEX HEAD 8

18 00300 14000 NUT, HEX 8

18 00400 14000 WASHER, SPRING 8

18 00412 14000 WASHER, PLAIN 16

19 C24440 00302 FRAME, REAR 1

19 C24943 00204 LINING 1

20 00192 10025 BOLT, HEX HEAD 4

21 00171 10025 BOLT, HEX HEAD 3

22 C24443 00004 COVER, REAR FRAME 1

22 C24943 00904 LINING 1

23 C24443 00803 DUCT 1

23 C24943 00904 LINING 1

24 02070 08000 NUT, HEX 15

25 C24443 00104 PANEL 1

25 C24943 00104 LINING 1

26 00171 08020 BOLT, HEX HEAD 6

27 00192 08020 BOLT, HEX HEAD 14

28 C24442 00003 DOOR, REAR FRAME 1

29 C24442 00103 DOOR, REAR FRAME 1

30 82251 47004 PLATE, WINDOW 2

31 00379 06000 NUT, HEX 12

32 B91145 00104 POCKET, DOOR 1

33 02070 06000 NUT, HEX 4

PAGE 106 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

ENCLOSURE ASSY. (S/N 3708297~

DCA-300SSK ENCLOSURE ASSY. (S/N 3708297~)

THE SERIAL NUMBER MAY BE REQUIRED.

THE PART NUMBER ABOVE INDICATES DEFAULT COLOR

OF ORANGE. TO ORDER WITH DIFFERENT COLOR,

PLEASE ADD THE FOLLOWING LETTERS WITH THE PART

NUMBER:

MQGR-GRAY

MQGRN-GREEN

MQW-WHITE

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 107

DCA-300SSK ENCLOSURE ASSY. (S/N 3708297~)

ENCLOSURE ASSY. (S/N 3708297~)

NO. PART NO. PART NAME QTY.REMARKS

34 B91140 00102 HANDLE, DOOR 1

35 00218 06016 SCREW, MACHINE 4

35 00300 06000 NUT, HEX 4

36 C34447 00004 ROD, DOOR 1

37 81951 46304 ROD, DOOR 1

38 08450 50704 STAY 4

39 02070 06000 NUT, HEX 8

40 08050 11304 STOPPER, DOOR 1

41 08050 11204 STOPPER, DOOR 1

42 02070 06000 NUT, HEX 4

43 08450 47104 HINGE 2

43 08450 45004 WASHER 2

44 08450 47204 HINGE 2

44 08450 45004 WASHER 2

45 00192 08020 BOLT, HEX HEAD 6

46 06018 50097 STOPPER 2

47 00254 08025 SCREW, MACHINE 2

48 C24641 00402 PANEL, ROOF 1

48 C24945 00804 LINING 1

49 08002 51701 COVER, FILLER 1

50 00250 06015 SCREW, MACHINE 2

50 00423 06000 WASHER, SPRING 2

50 00424 06000 WASHER, PLAIN 2

51 C24642 00502 PANEL, ROOF 1

51 C24945 00904 LINING 1

52 00192 08020 BOLT, HEX HEAD 32

53 C24542 01402 PANEL, SPLASHER 1

54 00191 08065 BOLT, HEX HEAD 6

54 00423 08000 WASHER, SPRING 6

54 00424 08000 WASHER, PLAIN 6

55 C24540 02603 DOOR, SIDE 1

55 C24944 06004 LINING 1

56 C24540 02703 DOOR, SIDE 1

56 C24944 06204 LINING 1

57 C24540 02803 DOOR, SIDE 1

57 C24944 05504 LINING 1

58 C24540 03003 DOOR, SIDE 1

58 C24944 05804 LINING 1

59 C24543 02704 DUCT 1

59 C24944 06104 LINING 1

60 C24543 02704 DUCT 1

60 C24944 06104 LINING 1

61 C24543 02704 DUCT 2

61 C24944 06104 LINING 2

62 C24543 02704 DUCT 1

62 C24944 06104 LINING 1

PAGE 108 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK ENCLOSURE ASSY. (S/N 3708297~)

THE SERIAL NUMBER MAY BE REQUIRED.

THE PART NUMBER ABOVE INDICATES DEFAULT COLOR

OF ORANGE. TO ORDER WITH DIFFERENT COLOR,

PLEASE ADD THE FOLLOWING LETTERS WITH THE PART

NUMBER:

MQGR-GRAY

MQGRN-GREEN

MQW-WHITE

ENCLOSURE ASSY. (S/N 3708297~)

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 109

ENCLOSURE ASSY. (S/N 3708297~)

NO. PART NO. PART NAME QTY.REMARKS

63 02070 08000 NUT, HEX 28

64 B91140 00002 HANDLE, DOOR 4

65 08250 07362 HANDLE, DOOR 3

66 00218 06016 SCREW, MACHINE 28

66 00300 06000 NUT, HEX 16

67 08450 46904 HINGE 6

67 08450 45004 WASHER 6

68 08450 47004 HINGE 5

68 08450 45004 WASHER 5

69 00192 08020 BOLT, HEX HEAD 25

70 06018 50097 STOPPER 8

71 00254 08025 SCREW, MACHINE 8

72 08450 31504 CAP 15

73 06005 00090 EMBLEM 2

74 00211 06016 SCREW, MACHINE 4

75 C24645 00204 GUTTER 2

77 0019208020 HEX. HEAD BOLT 4

78 C1425700004 RADIATOR PANEL 1

79 0019206015 HEX. HEAD BOLT 4

DCA-300SSK ENCLOSURE ASSY. (S/N 3708297~)

PAGE 110 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK RUBBER SEAL ASSY.

RUBBER SEAL ASSY.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 111

RUBBER SEAL ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 0228901250 RUBBER SEAL 6

2 0228901090 RUBBER SEAL 4

3 0228900650 RUBBER SEAL 2

4 0228901030 RUBBER SEAL 4

5 0229201400 RUBBER SEAL 4

6 0229201300 RUBBER SEAL 1

7 0228800705 RUBBER SEAL ............................................... 2 ......... S/N3691259 TO 3701673

7 0221200705 RUBBER SEAL ............................................... 2 ......... S/N3701674 AND ABOVE

8 0228801200 RUBBER SEAL 2

9 0228100120 RUBBER SEAL 4

10 0228100510 RUBBER SEAL 4

DCA-300SSK RUBBER SEAL ASSY.

PAGE 112 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

OIL PIPING ASSY.

DCA-300SSK OIL PIPING ASSY.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 113

OIL PIPING ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 0602023040 PUMP 1

2 C2324400004 BRACKET, PUMP 1

3 0017110025 HEX., HEAD BOLT 2

4 0017106025 HEX., HEAD BOLT 5

5 7522054204 BUSHING 1

6 0131506000 NIPPLE 1

7 0120006005 VALVE 1

8 3972027104 HOSE JOINT 2

9 0191600900 HOSE 1

10 0605515074 HOSE BAND 2

11 0193301200 HOSE 1

12 0605515004 HOSE BAND 1

DCA-300SSK OIL PIPING ASSY.

PAGE 114 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 115

DCA-300SSK NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

NO. PART NO. PART NAME QTY.REMARKS

1 0800655603 DECAL; HANDLING PROCED.; S2763A 1 S/N3691259 TO 3696506

1 C155100503 DECAL; HANDLING PROCED.; C1510050 1 S/N3696507 TO 3701673

1 C155200403 DECAL; HANDLING PROCED.; C1520040 1 S/N3701674~

2 B155200103 DECAL; CAUTION; B15200010 2 S/N3696507 TO 3701673

2 C952210003 DECAL; CAUTION; C92210000 2 S/N3701674~

CONTROL BOX GROUP

3 0800520100 PLATE; ON-OFF .............................................. 1 ......... AT-202

4 0800520904 PLATE; AMMETER CHNG.-OVR SWITCH ..... 1 ......... N-2438

5 0800520814 PLATE; VOLTMETER CHNG.-OVR SWITCH .. 1 ......... N-2439

6 0840624504 DECAL; CIRCUIT BREAKER .......................... 1 ......... S-3031

7 0840624704 DECAL; PILOT LAMP ..................................... 1 ......... S-3033

8 0840624604 DECAL; PANEL LIGHT SWITCH ..................... 1 ......... S-3032

9 0840624804 DECAL; VOLTAGE REGULATOR ..................... 1 ......... S-3034

10 B9531100604 DECAL; WARNING .......................................... 1 ......... B93110060

11 C0551000903 DECAL; SETTING FOR OUTPUT VOLTAGE. . 1 ......... C0510009

12 C2551000004 DECAL; SAFETY INSTRUCTIONS ................. 1 ......... C25100000

13 C2561101903 DECAL; WHISPERWATT 300 .......................... 1 ......... C26110190

14 C9502400004 DECAL; HIGH IDLE SPEED, C90240000 ........ 1 ......... S/N3701674~

15 0600500091 DECAL; ENGINE CONTROLLER .................... 1 ......... S/N3696507~

ENGINE OPERATING PANEL GROUP

19 0840625004 DECAL; PREHEAT LAMP, S-3036 .................. 1 ......... S/N3691259 TO 3701673

19 C155200013 DECAL; OPERATING PANEL, C15200001 ...... 1 ......... S/N3701674~

20 0840625104 DECAL; STARTER SWITCH, S-3037 .............. 1 ......... S/N3691259 TO 3696506

20 C9501400304 DECAL; PREHEAT BUTTON, C90140030 ....... 1 ......... S/N3696507 TO 3701673

21 C0551000504 DECAL; BATTERY SWITCH ........................... 1 ......... C05100050

22 C0551000704 DECAL; LOW-HIGH, C05100070 ..................... 1 ......... S/N3691259 TO 3701673

23 C0551000804 DECAL; STOP BUTTON, C05100080 .............. 1 ......... S/N3691259 TO 3696506

23 0840647804 DECAL; EMERGENCY STOP, S4100 ............. 1 ......... S/N3696507 TO 3701673

5-1 0840614104 DECAL; GROUND 1 S-2635

5-2 0840619904 DECAL; DANGER 1 S-2731

5-3 B4551000103 DECAL; RECEPT. & CIRCT. BREAKER 1 B45100010

5-4 B9511100304 DECAL; WARNING 1 B91110030

5-5 B9511100404 DECAL; WARNING 1 B91110040

5-6 B9531100504 DECAL; WARNING 1 B93110050

5-7 C0551000404 DECAL; 3-PHASE OUTPUT TERMINAL 1 C05100040

5-8 C1551000404 DECAL; 240/139 VOLT 2 C15100040

PAGE 116 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 117

DCA-300SSK NAME PLATE AND DECALS

NAMEPLATE AND DECALS

NO. PART NO. PART NAME QTY.REMARKS

ENGINE & RADIATOR GROUP

16 6360610304 DECAL; WATER ......................................................... 1............ S-1880

17 B9504000404 DECAL; WARNING .................................................... 2............ B90400040

18 B9504100104 DECAL; WARNING .................................................... 1............ B90410010

OUTPUT TERMINAL GROUP

24 0840614104 DECAL; GROUND ..................................................... 1............ S-2635

25 0840619904 DECAL; DANGER ...................................................... 1............ S-2731

26 B4551000103 DECAL; RECEPT. & CIRCT. BREAKER,B45100010 . 1............ S/N3691259 TO 3706720

26 C1551000803 DECAL; RECEPT. & CIRCT. BREAKER,C15100080 . 1............ S/N3706721AND ABOVE

27 B9511100304 DECAL; WARNING .................................................... 1............ B91110030

28 B9511100404 DECAL; WARNING .................................................... 1............ B91110040

29 B9531100504 DECAL; WARNING .................................................... 1............ B93110050

30 C0551000404 DECAL; 3-PHASE OUTPUT TERMINAL ................... 1............ C05100040

31 C1551000404 DECAL; 240/139 VOLT, C15100040 ........................... 2............ UP TO S/N3696506

31 9039209064 DECAL; START CONTACT, S4468 ............................ 1............ S/N3696507 AND ABOVE

BATTERY GROUP

32 0800689404 DECAL; + .................................................................. 1............ S-2090

33 0800689504 DECAL; - ................................................................... 1............ S-2091

34 C9505300004 DECAL; CAUTION ..................................................... 1............ C90530000

MUFFLER GROUP

35 B9504200004 DECAL; WARNING .................................................... 1............ B90420000

FUEL TANK GROUP

36 1320620904 DECAL; DIESEL FUEL ............................................. 1............ S-1756

37 6360620004 DECAL; FUEL DRAIN PLUG ..................................... 1............ S-1883

38 B9504500004 DECAL; WARNING .................................................... 1............ B90450000

PAGE 118 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

DCA-300SSK NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 119

NAMEPLATE AND DECALS

NO. PART NO. PART NAME QTY.REMARKS

ENCLOSURE GROUP

39 1320610603 DECAL; WATER-OIL .................................................. 1............ S-1760

40 1320621504 DECAL; SUPPORT HOOK ........................................ 2............ S-2257

41 0840625902 DECAL; MQ ............................................................... 1............ S-3057

42 B9504000304 DECAL; CAUTION ..................................................... 1............ B90400030

43 B9531100604 DECAL; WARNING .................................................... 1............ B93110060

44 C2561101003 STRIPE 1

45 C2561101603 STRIPE 1

46 C2561101303 STRIPE ..................................................................... 1............ TO S/N 3708296

46 C2561102003 STRIPE ..................................................................... 1............ S/N 3708297 AND ABOVE

47 C2561101404 STRIPE ..................................................................... 1............ TO S/N 3708296

47 C2561102103 STRIPE ..................................................................... 2............ S/N 3708297AND ABOVE

48 C2561101204 STRIPE 2

49 C2561101803 STRIPE 1

50 C2561101503 STRIPE ..................................................................... 1............ TO S/N 3708296

50 C2561102203 STRIPE ..................................................................... 1............ S/N 3708297 AND ABOVE

51 C2561101703 STRIPE ..................................................................... 1............ TO S/N 3708296

DCA-300SSK NAMEPLATE AND DECALS

PAGE 120 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or

prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed

manifest has been obtained from the carrier,

and any claim for shortage or damage must be

settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip

is $15.00 net. Customers will be asked for

instructions regarding handling of orders not

meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit

will be allowed, subject to the following provi-

sions:

1. A Returned Material Authorization must

be approved by Multiquip prior to ship-

ment.

2. To obtain a Return Material Authorization,

a list must be provided to Multiquip Parts

Sales that defines item numbers, quanti-

ties, and descriptions of the items to be

returned.

a. The parts numbers and descriptions

must match the current parts price

list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which the

items were originally purchased.

e. The list must include the name and

phone number of the person request-

ing the RMA.

3. A copy of the Return Material Authoriza-

tion must accompany the return shipment.

4. Freight is at the sender’s expense. All

parts must be returned freight prepaid to

Multiquip’s designated receiving point.

5. Parts must be in new and resalable

condition, in the original Multiquip pack-

age (if any), and with Multiquip part

numbers clearly marked.

6. The following items are not returnable:

a. Obsolete parts. (If an item is in the

price book and shows as being

replaced by another item, it is

obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,

and other rubber parts) that were

purchased more than six months

prior to the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items.

e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7. The sender will be notified of any

material received that is not acceptable.

8. Such material will be held for five

working days from notification, pending

instructions. If a reply is not received

within five days, the material will be

returned to the sender at his expense.

9. Credit on returned parts will be issued at

dealer net price at time of the original

purchase, less a 15% restocking charge.

10. In cases where an item is accepted, for

which the original purchase document

can not be determined, the price will be

based on the list price that was effective

twelve months prior to the RMA date.

11. Credit issued will be applied to future

purchases only.

PRICING AND REBATES

Prices are subject to change without prior

notice. Price changes are effective on a spe-

cific date and all orders received on or after

that date will be billed at the revised price.

Rebates for price declines and added charges

for price increases will not be made for stock

on hand at the time of any price change.

Multiquip reserves the right to quote and sell

direct to Government agencies, and to Original

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable here under for

damages in excess of the purchase price of the

item with respect to which damages are claimed,

and in no event shall Multiquip be liable for loss

of profit or good will or for any other special,

consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in

connection with the sale of parts or trade acces-

sories nor as to any engine not manufactured

by Multiquip. Such warranties made in connec-

tion with the sale of new, complete units are

made exclusively by a statement of warranty

packaged with such units, and Multiquip nei-

ther assumes not authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 121

NOTE PAGE

OPERATION AND PARTS MANUAL

Manufactured for Multiquip Inc.

DENYO CO., LTD, JAPAN

MULTIQUIP INC.

POST OFFICE BOX 6254

CARSON, CA 90749

310-537-3700 • 800-421-1244

FAX: 310-537-3927

E-MAIL: mq@multiquip.com

WWW: multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700

FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT

800-421-1244

FAX: 310- 537-4259

TECHNICAL ASSISTANCE

800-478-1244

FAX: 310- 631-5032

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279

FAX: 310- 537-1173

Multiquip Mqpower Whisperwatt Series Dca 300Ssk Users Manual Dca300SSK.rev.4.p65

MQPower Whisperwatt Series DCA-300SSK Generators_portable_whisperwatt_DCA300SSK_rev_4_std_manual_DataId_19104_Version_1

DCA-300SSK to the manual 47614f37-1577-4dd6-8172-969384df3f54

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