Multiquip Sonar Ba Users Manual Series EUR REV2.p65
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2015-02-09
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OPERATION AND PARTS MANUAL BA-SERIES WALK-BEHIND TROWEL © COPYRIGHT 2004, MULTIQUIP INC. EXPORT VERSION ORIGINAL INSTRUCTIONS MODEL # SERIAL # Revision #2 (03/19/04) MULTIQUIP (UK) HANOVER MILL Atlanta • Boise • Newark • Montreal, Canada • Manchester, UK Rio De Janiero, BR • Puebla, MX FITZROY STREET ASHTON-UNDER-LYNE LANCASHIRE, OL7 OTL UNITED KINGDOM PH. 0161-339-2223 FAX. 0161-339-3226 E-MAIL: mq@multiquip.com www.multiquip.com P/N 21618 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. Tel. (800)-421-1244 Carson, CA 90746 Fax (310)-537-3927 Contact: mq@multiquip.com MEXICO MQ CIPSA Carr. Fed. Mexico-Puebla KM 126.5 Tel. (52) 222-225-9900 Momoxpan, Cholula, Puebla 72760 Mexico Fax (52) 222-285-0420 Contact: pmastretta@cipsa.com.mx UNITED KINGDOM MULTIQUIP (UK) LIMITED HEAD OFFICE Hanover Mill, Fitzroy Street, Tel. 0161 339 2223 Ashton-under-Lyne, Fax 0161 339 3226 Lancashire OL7 0TL Contact: kcassell@multiquip.com.uk CANADA MULTIQUIP 4110 Industriel Boul. Tel. (450) 625-2244 Laval, Quebec, Canada H7L 6V3 Fax (450) 625-8664 Contact: jmartin@multiquip.com BRAZIL MULTIQUIP Av. Evandro Lins e Silva, 840 - grupo 505 Tel. 011-55-21-3433-9055 Barra de Tijuca - Rio de Janeiro Fax 011-55-21-3433-9055 RJ CEP 22631-470 Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br Visit our website at: www.multiquip.com Your Local Dealer is: BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 3 BA-SERIES TROWEL— TABLE OF CONTENTS Here's How To Get Help ............................................ 3 Table Of Contents ..................................................... 4 Dimensions ............................................................... 6 Specifications (Engines)............................................ 7 Specifications (Trowel Weights) ................................ 7 Training Checklist ...................................................... 8 Daily Pre-Operation Checklist ................................... 9 Safety Message Alert Symbols .......................... 10-11 Rules For Safe Operation .................................. 12-13 Operation And Safety Decals .................................. 14 General Information ................................................ 15 MQ WHITEMAN — BA-SERIES TROWEL Controls and Components ................................. 16-17 Basic Engine ........................................................... 18 Assembly and Installation .................................. 19-21 Pre-Inspection .................................................... 22-23 Initial Start-Up (Gasoline Engine) ...................... 24-25 Operation ........................................................... 26-27 Options ............................................................... 28-29 Maintenance ...................................................... 30-35 Troubleshooting (Trowel) ................................... 36-37 Troubleshooting (Engine) ........................................ 38 Explanation of Codes in Remarks Column ............. 40 Suggested Spare Parts ........................................... 41 Nameplate and Decals....................................... 42-43 Standard Handle Assy. ....................................... 44-45 Quick Pitch™ Handle Assy. ............................... 46-48 Thrust Bearing Kit Assy. ..................................... 50-51 3 and 4 Blade spider Assy. ................................ 52-53 Gearbox and Engine Mounts ............................. 54-56 Engines, Honda, Robin, & Briggs & Stratton ..... 58-59 Hand Clutch Assy. .............................................. 60-61 Guard Ring Assy. ............................................... 62-63 Stabilizer Ring Assy............................................ 64-65 Blades and Adjustment Fixture Assy. ................ 66-67 Lifting Bale Assy. (Option) .................................. 68-69 HONDA GX-240K1 ENGINE Air Cleaner Assy. ................................................ 70-71 Camshaft Assy. .................................................. 72-73 Carburetor Assy. ................................................ 74-75 Control Assy. ...................................................... 76-77 Crankcase Cover Assy. ...................................... 78-79 Crankshft Assy. .................................................. 80-81 Cylinder Barrel Assy. .......................................... 82-83 Cylinder Head Assy. ........................................... 84-85 Fan Cover Assy. ................................................. 86-87 Flywheel Assy..................................................... 88-89 Fuel Tank Assy. .................................................. 90-91 Gasket Kit ................................................................ 93 Ignition Coil Assy. ............................................... 94-95 Muffler Assy........................................................ 96-97 Piston Assy. ........................................................ 98-99 Recoil Starter Assy. ........................................ 100-101 Tools ...............................................................102-103 Labels ............................................................104-105 ROBIN EH25-2 ENGINE Crankcase Assy. ............................................ 106-107 Crankshaft Assy. ............................................ 108-109 Intake and Exhaust Assy. ............................... 110-111 Governor Assy. .............................................. 112-113 Cooling and Starting Assy. ............................. 114-115 Fuel Tank Assy. .............................................. 116-117 Carburetor Assy. ............................................ 118-119 Recoil Start Assy. ...........................................120-121 Oil Sensor Assy. ............................................. 122-123 Terms and Conditions of Sale — Parts ................. 124 NOTE Specifications and part numbers are subject to change without notice. PAGE 4 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) NOTE PAGE BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 5 BA-SERIES TROWEL— DIMENSIONS Side View Figure 1. BA-Series Trowel Dimensions Table 1. BA-Series Trowel Specifications A– Height (Lifting Hook) 87.62 cm (34.5 in.) B– Height Engagement Lever) 104.4 cm (41.1 in.) 116.84 cm (46.0 in.) C–Width 191.0 cm (75.2 in.) D–Length Weight – Operating See Table 3 Sound Pressure 97 db Vibration (6.3 m/s2) Ring Diameter 117 cm (46 in.) Number of Blades 3 or 4 Blade Tip Speed – FPM (m/s) 1,478 fpm (7.5 m/s) Rotor – RPM (Gasoline) 60 to 125 Path Width – cm (in.) 233 cm (48 in.) NOTE: 1. Sound pressure is a weighted measure. Measured at the operators ear position while the walk-behind trowel is operating at full throttle on concrete in a manner most often experienced in “normal” circumstances. Sound pressure may vary depending upon the condition of the concrete. Hearing protection is always recommended. 2. The vibration level indicated is the maximum RMS (Root Mean Square) value obtained at the handle grip at full throttle on dry concrete, using a QP Handle and manual clutch with the blades slightly pitched. Values were obtained from all three axes of motion. The values shown represent the maximum RMS value from these measurements. PAGE 6 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL— SPECIFICATIONS (ENGINES) Table 2. Specifications (Engines) Engine Model HONDA GX240K1 ROBIN EH-25-2 Type Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Gasoline Engine Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Gasoline Engine Bore X Stroke 73 mm x 58 mm (2.90 in. X 2.30 in.) 75 mm x 57 mm (2.95 in. x 2.24 in.) Displacement 14.81 cc 15.31 cc 5.97kW (8.0 H.P.)/3600 R.P.M. 6.34kW (8.5 H.P.)/4000 R.P.M. Approx. 6 Liters (1.59 U.S. Gallons) Approx. 6 Liters (1.59 U.S. Gallons) Unleaded Automobile Gasoline Unleaded Automobile Gasoline Lube Oil Capacity 1.1 Liters (2-1/3 U.S. pints) .95 Liters (2 U.S. pints) Speed Control Method Centrifugal Fly-weight Type Centrifugal Fly-weight Type Recoil Star t Recoil Star t 355 X 430 X 410 mm (14.0 x 16.9 X 16.1 in.) 366 X 412 X 440 mm (14.40 x 16.20 X 17.32 in.) 25 Kg. (55.1 lbs) 23 Kg. (50.7 lbs) Max Output Fuel Tank Capacity Fuel Star ting Method Dimension (L x W x H) Dry Net Weight Table 3. Specifications (Trowel Weights) MODEL POWER SOURCE OPERATING WEIGHT SHIPPING WEIGHT BA-4-8BS 8 HP Briggs and Stratton 103 kg. (228 lbs.) 126 kg (278 lbs.) BA-4-7R 7.5 HP Robin 107 kg. (237 lbs.) 130 kg. (287 lbs.) BA-4-7RM 7.5 HP Robin, Manual Clutch 107 kg. (237 lbs.) 130 kg. (287 lbs.) BA-4-8H 8.0 HP Honda 110 kg. (242 lbs.) 132 kg. (292 lbs.) BA-4-8HM 8.0 HP Honda, Manual Clutch 110 kg. (242 lbs.) 132 kg. (292 lbs.) BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 7 BA-SERIES TROWEL— TRAINING CHECKLIST TRAINING CHECKLIST This checklist will lists some of the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operator’s. TRAINING CHECKLIST NO. DESCRIPTION 1 Read Operator’s Manual completely. 2 Machine layout, location of components, checking of engine and gearbox fluid level. 3 Fuel system, refueling procedure. 4 Operation of controls (machine not running). 5 Safety controls, Engine-Off Safety Switch operation. 6 Emergency stop procedures. 7 Star tup of machine. 8 Maneuvering. 9 Pitching. 10 Concrete finishing techniques. 11 Shutdown of machine. 12 Lifting of machine (optional equipment). 13 Machine transpor t and storage. OK? DATE Operator _________________________________________ Trainee __________________________________________ COMMENTS: PAGE 8 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL— DAILY PRE-OPERATION CHECKLIST DAILY PRE-OPERATION CHECKLIST DAILY PRE-OPERATION CHECKLIST 1 Engine Oil Level. 2 Gearbox Fluid Level. 3 Condition of Blades. 4 Blade Pitch Operation. 5 Clutch Operation. 6 Engine Shutdown Safety Switch Operation COMMENTS: BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 9 BA-SERIES TROWEL — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand and comply with the Safety Messages and Operating Instructions could result in injury to yourself and others. NOTE This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Whiteman BA SERIES TROWEL. For engine maintenance information, please refer to the engine manufacturers instructions for data relative to its safe operation. Before using this WALK-BEHIND TROWEL, ensure that the operating individual has read and understands all instructions in this manual. SAFETY MESSAGE ALERT SYMBOLS The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION. DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions. WARNING HAZARD SYMBOLS Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air. Explosive Fuel Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent. Burn Hazards Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed. Rotating Parts You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions. CAUTI CAUTION NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury. You CAN be INJURED if you DO NOT follow these directions. Potential hazards associated with BA SERIES TROWEL operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols. PAGE 10 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position, when the trowel is not in use. Over Speed Conditions ALWAYS wear approved respiratory protection. Sight and Hearing hazard NEVER tamper with the factory settings of the engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable. ALWAYS wear approved eye and hearing protection. Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your trowel, other property, or the surrounding environment. CAUTI CAUTION This walk-behind trowel, other property, or the surrounding environment could be damaged if you do not follow instructions. BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 11 BA-SERIES TROWEL — RULES FOR SAFE OPERATION RULES FOR SAFE OPERATION WARNING Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the BA Series. ■ NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine. ■ NEVER operate the trowel under the influence or drugs or alcohol. ■ Replace nameplate, operation and safety decals when they become difficult to read. ■ ALWAYS check the trowel for loosened hardware such as nuts and bolts before starting. SAFETY ■ NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the trowel. ■ DO NOT operate or service this equipment before reading this entire manual. The manual must be kept available and accessible to the operator. ■ High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot! components can cause serious burns. ■ This equipment should not be operated by persons under the minimum statutory age limit. ■ NEVER use this machine for any purpose other than those described in this manual. ■ NEVER operate the trowel without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required for the job. ■ The engine of this trowel requires an adequate free flow of cooling air. NEVER operate the trowel in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the engine and may cause injury to people. Remember the engine gives off DEADLY carbon monoxide gas. ■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ■ ALWAYS use extreme caution when working with flammable liquids. When refueling, STOP the engine and allow it to cool. ■ NEVER use accessories or attachments which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. Any modification which could lead to a change in the original characteristics of the machine should be made only by the manufacturer who shall confirm that the machine is in conformity with appropriate safety regulations. ■ NEVER operate the trowel in an explosive atmosphere where fumes are present, or near combustible materials. An explosion or fire could result in severe bodily harm or even death. ■ NEVER smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot! engine. ■ Topping-off to filler port is dangerous, as it tends to spill fuel. ■ NEVER use fuel as a cleaning agent. PAGE 12 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe engine damage may occur. Service air filter frequently to prevent carburetor malfunction. ■ NEVER place your feet or hands inside the guard rings while starting or operating this equipment. ■ AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts as this can cause a serious injury. ■ ALWAYS keep clear of rotating or moving parts while operating the trowel. ■ Moving Parts – Shut down the engine before performing service or maintenance functions. Contact with moving parts can cause serious injury. ■ When placing the trowel inside a truck-bed for transport, always tie-down the trowel. ■ ALWAYS use proper lifting techniques when moving the trowel. Maintenance Safety ■ NEVER lubricate components or attempt service on a running trowel. ■ ALWAYS allow the trowel a proper amount of time to cool before servicing. ■ Keep the trowel in proper running condition. ■ Fix damage to the trowel immediately and always replace broken parts. ■ ALWAYS check to make sure that the operating area is clear before starting the engine. ■ Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters. ■ NEVER leave the machine unattended while running. ■ DO NOT use food or plastic containers to dispose of hazardous waste. ■ ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using trowel. ■ ALWAYS keep the work area well organized. ■ ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the trowel is in operation. WARNING Emergencies ■ ALWAYS know the location of the nearest fire extinguisher. ALWAYS check to make sure that the operating area is clear before starting the engine. ■ No one other than the operator is to be in the working area when the saw is in operation. ■ Always observe all applicable compulsory regulations relevant to environmental protection, especially, fuel storage, the handling of hazardous substances, and the wearing of protective clothing and equipment. Instruct the user as necessary, or, as the user, request this information and training. ■ ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children. ■ ALWAYS know the location of the nearest and first aid kit. ■ In emergencies always know the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information is invaluable in the case of an emergency and could keep a serious situation from becoming a tragic one . Transporting ■ ALWAYS shutdown engine before transporting. ■ Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling. ■ Drain fuel when transporting trowel over long distances or bad roads. BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 13 BA-SERIES TROWEL— OPERATION AND SAFETY DECALS OPERATION AND SAFETY DECALS The BA-Series walk-behind trowel is equipped with a number of operation,safety, and maintenance decals. Should any of these decals become unreadable, replacements can be obtained from your dealer. P/N 11092 P/N 20936 P/N 2942 WHITE TEXT 13” QU ICK ICK QU PITCH™ HAN DLE TE FL OO R CRE ON C FINISHER TCH BOISE, IDAHO USA PO P/N 12405 P/N: 13118 W U. S. PATENT XXXXXXX EL PI ER T R O W CO NC P/N 1848 WARNING To avoid injury, you MUST read and understand operator’s manual before using this machine. This machine to be operated by qualified personnel only. Ask for training as needed. R RETE FINISHE P/N 1758 WARNING! P/N 20527 CAUTION DO NOT LIFT MACHINERY BY GUARD RING. MAY CAUSE DAMAGE TO GUARD RING SHOCK MOUNTS USE LIFT HANDLES ONLY P/N1499 PRELOAD TRIM INDICATOR FINISH P/N 1492 BELT DRIVE CLOCKWISE GEAR DRIVE GEAR DRIVE DO NOT OPERATE HANDLE UNTIL IT IS SECURELY FASTENED TO POWER TROWEL & INSTRUCTIONS HAVE BEEN READ P/N 1940 COMBO A P/N 20526 P/N 35137 J S , I DA H O U WARNING! INJURY COULD RESULT IF FINISHER IS LIFTED WITHOUT PITCH HANDLE FIRMLY ENGAGE P/N 35137 FINISH BO IS E B CHECK CHECK HOT COUNTER CLOCKWISE LIFTING POINT LIFTING POINT P/N: 1261 COMBO P/N 1735 LUBRICATION LUBRICATION P/N 36099 (ISO Blue) WARNING P/N: 21455 LUBRICATION LUBRICATION P/N: 11246 Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfromchemically treatedlumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: ALWAYS work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles. P/N 20525 P/N 1736 ROTATING BLADE HAZARD Keep hands and feet clear of guard rings. Stop engine before servicing. ATTENTION MODEL SERIAL NO. PUSH PITCH CONTROL TO FULL FORWARD POSITION BEFORE FOLDING HANDLE P/N 35168 P/N 35168 CONTACT SERVICE DEPARTMENT P/N 10732 (WHITE TEXT) Figure 2. BA-Series Trowel Decals PAGE 14 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL— GENERAL INFORMATION Intended Use Spider Operate the BA Series Trowel, tools and components in accordance with the manufacturer's instructions. Use of any other tools for stated operation is considered contrary to designated use. The risk of such use lies entirely with the user. The manufacturer cannot be held liable for damages as a result of misuse. The vertical output shaft of the gearbox connects to a cast hub called the spider. The spider has either 3 or 4 arms that extend outward that are used for attachment of blades or other accessories. Remember as the gearbox output shaft rotates so does the spider assembly. BA-Series Trowel Familiarization This walk-behind trowel is designed for the floating and finishing of concrete slabs. Take a walk around the trowel. Take notice of all the major components (see Figure 2, page18) like the engine, blades, quick pitch control, air cleaner, centrifugal stop switch, etc. Check that there is always oil in the engine. Read all the safety instructions carefully. Safety instructions will be found throughout this manual and on the trowel. Keep all safety information in good, readable condition. Operators should be well trained on the operation and maintenance of the trowel. Before using your trowel, test it on a flat watered down section of finished concrete that is free of any debris and other objects. This trial test run will increase your confidence in using the trowel and at the same time it will familiarize you with the trowel’s controls. In addition you will understand how the trowel handles under actual conditions. Engines This trowel is available with a 5.97kW (8.0 HP) HONDA, 6.34 kW (8.5 HP) ROBIN, or a 5.97kW (8.0 HP) Briggs and Stratton gasoline engine. Refer to the engine owner’s manual for instructions regarding the operation and maintenance of your engine. The engine manual is included with your trowel at the time of shipment from Whiteman. Please contact your nearest Multiquip Dealer for a replacement should the original manual disappear. Drive System Power is transferred from the engine to the gearbox input shaft via a V-belt pulley drive system. The pulley engages using a manual clutch. See Parts section of this manual. Blades The blades of the trowel finish the concrete as they are rotated around the surface. Blades are classified as combination (203mm wide [8 in.]), float (254 mm [10 in.]) or (203 mm wide [8 in.] ), and finish (152 mm wide [6 in.]). This trowel comes equipped with either three or four blades per rotor equally spaced in a radial pattern and attached to vertical rotating shaft by means of a spider assembly. Centrifugal Stop Switch In the event of a trowel runaway condition (operator releases the handle), a centrifugal stop switch or manual clutch depending on which trowel you have, will stop the engine and bring the trowel to a halt. CAUTION NEVER attempt to lift the trowel by yourself. ALWAYS get the assistance of another person to help lift the trowel or use a crane or lifting device to move the trowel. Moving the BA-Series Walk-Behind Trowel This walk-behind trowel is designed to be moved and handled in several ways. The easiest way to lift the trowel is to use the auxiliary lifting tube that is attached to the main handle. See page 24, Figure 21. When using the auxiliary tube, always use two persons to lift the trowel. Some models have a lifting bale (option) installed. A strap or chain can be attached to the lifting bale, allowing a forklift or crane to lift the trowel up onto a slab of concrete. Use a lifting device of adequate lifting capacity to lift the trowel. Gearbox The gearbox is located beneath the engine and transfers power to the rotor or spider assembly. The gearbox controls the rotational speed of the trowel and is equipped with two shafts (input and output). Training For proper training, please use the “TRAINING CHECKLIST” located in the front of this manual (Page 8). This checklist will provide an outline for an experienced operator to provide training to a new operator BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 15 BA-SERIES TROWEL— CONTROLS AND COMPONENTS 4 5 3 6 2 1 QUICK PITCH ™ HANDLE 7 8 O R MB O CO T A IC D B IN H IS IM IN R F T O D MB A CO O L E R J 13 P F H IS IN 4 9 W 5 11 3 6 2 20 12 15 Figure 3. BA-Series Walk-Behind Trowels 7 8 STANDARD HANDLE 13 14 W 18 10 16 17 PAGE 16 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL— CONTROLS AND COMPONENTS Figures 3 shows the location of the basic controls or components, for the BA-Series trowel. Listed below is a brief explanation of each control or component 1. Quick Pitch™ Control Handle – To adjust the pitch of the blades, grasp the handle then squeeze and either move the handle forward or backward to achieve the desired blade pitch. 2. Handlebar Adjuster – Change the angle/height of the handle bars by loosening star wheel, adjust handlebars to desired location, tighten starwheel firmly to hold handlebars in that position. 3. 4. Hand Grip/Handle Bar – When operating the trowel, place both hands on each grip to maneuver the trowel. Replace hand grips when they become worn or damaged. Throttle Control Grip – Controls the speed of the engine. Rotate the hand grip away from the operator to increase engine speed (high), toward the operator to decrease engine speed (low). 5. Throttle – Controls engine speed when throttle control grip is rotated. 6. Hand Grip/Handle Bar – When operating the trowel, place both hands on each grip to maneuver the trowel. Replace hand grips when they become worn or damaged. 7. Centrifugal Engine-Off Safety Switch – In the event the operator loses control of the trowel, this switch will shutdown the engine. 8. Auxiliary Lifting Tube - Use this tube to lift the trowel onto a slab. Tube is to be inserted into socket located in front of the gearbox. 9. Weights – The trowel may be equipped with two 4.5 kg (10 lb.) weights. The weights may be removed to reduce the operating weight of the trowel. 15. Engine – This trowel uses Honda, Robin and Briggs and Stratton type gasoline engines. 16. Trowel Arm – NEVER operate the trowel with a bent, broken or out of adjustment trowel arm. If the blades show uneven wear patterns or some blades wear out faster than others, the trowel arm may need to be adjusted. Use the trowel arm adjustment tool P/N 1817 to adjust the trowel arms. 17. Blades – This trowel is equipped with combination blades. These blades are versatile and should take care of most troweling needs. In addition float discs can be attached to the trowel arms that will allow the trowel to float on "wet" concrete. 18. V-Belt Cover – Remove this cover to gain access to the Vbelt. NEVER operate the trowel with this cover removed. 20. Stabilizer Ring – Reduces trowel arm vibration. Helps stabilize trowel arm. 10. Trowel Lifting Point – Insert the auxiliary lifting tube here. See Figure 21. 11. Pitch Control (standard models) - Turn this "Star Wheel" clockwise for increase blade pitch, and counter-clockwise for decrease blade pitch. 12. Clutch Lever - Clutch engagement lever. When this lever is engaged, the blades will begin to rotate. May be used with either Quick Pitch™ or Standard handle. 13. Main Tube - When disassembling components inside the tube exercise extreme CAUTION! Tube is spring-loaded, severe injury could result if not disassembled correctly. 14. Guard Ring- NEVER! put hands or feet inside guard ring. BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 17 BA-SERIES TROWEL— BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat. 1. 5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel. 6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture. 7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill. NOTE DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. 2. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward SLOW, lever back toward operator FAST). 3. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations. 4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly. Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear. 8. Spark Plug – Provides spark to the ignition system. Set spark plug gap according to engine manufacturer's instructions. Clean spark plug once a week. 9. Muffler – Used to reduce noise and emissions. 10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual. 11. Oil Drain Plug – Remove this plug to remove oil from the engine's crankcase. 12. Dipstick/Oil Filler Cap – Remove this cap to determine if the engine oil is low. Add oil through this filler port as recommended in Table 3. PAGE 18 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — ASSEMBLY AND INSTALLATION Assembly and Installation Before the trowel can be put into operation there are some components that must be installed before the trowel can be used. This section provided general instructions on how to install those components. Instruction sheet P/N 20485 provides further details for the handle assembly. Handle Tube Installation (All Models) 1. Install the handle tube to the gearbox as shown in (Figure 5). The mounting hardware should be contained in the shipping container. Figure 6. Handlebar Installation Throttle Cable Installation (Honda and Robin Engines) 1. Set the throttle (Figure 7) to the idle position by rotating the grip toward the operator and away from the engine. Figure 7. Throttle Figure 5. Handle Tube Installation 2. On Quick-Pitch™ models, pivot the T-handle back (full pitch) (Figure 6). This will relax the spring inside the handle tube. On either model, spread the handle bar ends just enough to engage the teeth on the handle tube. Attach the hand wheel assembly, position handlebar to desired location, and tighten hand wheel firmly. 2. Feed the throttle cable through the cable housing. Make sure the throttle indicator is on 25.4mm (1 in.). 3. Connect the throttle cable to the engine. (Figure 8), Honda and (Figure 9), Robin. There should be a piece of wire installed on the trowel to show where to route the throttle cable. When connecting the cable housing, make sure that no more than 6 mm (1/4 in.) of the cable housing protrudes past the housing clamp on the engine. CAUTION THROTTLE CABLE END The Quick-Pitch™ handle is spring loaded, personal injury or damage could result from improper handling or installation. Be careful when installing this component. ENGINE THROTTLE LEVER SWIVEL STOP SCREW NOTE Considerable force may be required when moving the QuickPitch ™ T-handle forward or backward. CABLE HOUSING CLAMP CABLE HOUSING Figure 8. Throttle Cable Connection (HONDA) BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 19 BA-SERIES TROWEL — ASSEMBLY AND INSTALLATION ENGINE-OFF SAFETY SWITCH RED WIRE FROM SWITCH Figure 9. Throttle Cable Connection (ROBIN) 4. Tighten cable clamp screw and swivel stop screw. 5. After the cable has been installed on the engine, adjust and tighten operator position of the handle to lock the throttle cable at the proper length. 6. Adjust cable tension by rotating the barrel adjuster. (Figure 10) RED WIRE FROM ENGINE Figure 11. Engine-Off Safety Switch Wire Connection Pitch Cable Installation 1. Expose the pitch cable to maximum by adjusting the handle pitch to the "no pitch" position. On the standard model turn the pitch control counter-clockwise, (Figure 12). On the Quick-Pitch™ model, pivot the pitch handle forward or no pitch, (Figure 13). BARREL ADJUSTER Figure 10. Barrel Adjuster 7. These are general instructions. Installation of the throttle cable may vary for different engine configurations. Please look for more detailed instructions inside the box containing the handle.These more detailed instructions should provide adequate guidance for installing. Figure 12. "No Pitch" Position (Standard) Handle Height Adjustment If handle height adjustment is desired, a handle wedge kit can be purchased for your trowel by ordering P/N 2576 from your Multiquip dealer. These wedges are placed between the handle and the gearbox to adjust the operating height of the handle. This kit comes complete with wedges, new bolts and installation instructions. This will move your operating handle position up or down approximately 76mm (3 in.). Engine-Off Safety Switch Wire Locate the RED wire protruding from the handle tube (Figure11) and connect it to the RED tail wire on the engine. Test the EngineOff Safety Switch to insure proper operation. Figure 13. "No Pitch" Position (Quick-Pitch™) PAGE 20 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — ASSEMBLY AND INSTALLATION Pre-load Adjustment (Quick-Pitch™ Models Only) 2. 3. 4. Lock the spring in the compressed position, by releasing the blade pitch adjustment trigger, (Quick-Pitch™ model). Remove one brass set nut from the blade pitch cable end as shown in (Figure 14). 1. After the Quick-Pitch™ handle has been installed on the trowel, spring pre-load adjustment will be required. 2. Locate the adjustment screw on the underside of the handle tube (Figure 16). Thread the second brass set nut towards the cable as far as possible. Figure 14. Blade Pitch Cable 5. Insert the cable end through the yoke eyelet (Figure 15) Tighten the first brass set nut by hand to remove all the slack from the cable. Figure 16. Pre-load Adjustment 6 Using a wrench, tighten the second brass set nut up against the yoke boss. This will lock the cable in place. 3. A decal has been placed on the side of the handle tube to assist the user in the adjustment of the spring. 7. Use a wrench and finish tightening the first brass set nut up against the yoke boss. 4. Align the arrow on the adjustment screw with the letter "B" COMBO on the decal. The letter "B" stands for BA-Series Walk-Behind trowel. Test the pitch control operation and adjust if necessary. 5. YOKE THREAD CABLE END THROUGH YOKE EYELET TIGHTEN SECOND BRASS SET NUT AGAINST YOKE BOSS USE A WRENCH TO TIGHTEN FIRST BRASS SET NUT AGAINST YOKE BOSS Figure 15. Cable Yoke Attachment BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 21 BA-SERIES TROWEL— PRE-INSPECTION DANGER NEVER operate the trowel in a confined area or enclosed area structure that does not provide ample free flow of air. CAUTION ALWAYS wear approved eye and hearing protection before operating the trowel. NEVER place hands or feet inside the guard rings while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the trowel. It is recommended that the trowel's Engine-Off Safety Switch be used to stop the engine after every use. Doing this will verify that the switch is working properly and presents no danger to the operator. Figure 17. Engine Oil Dipstick (Removal) 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 18), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 400 cc. NOTE Before Starting Reference manufacturer engine manual for specific servicing instructions. 1. Read safety instructions at the beginning of manual. 2. Clean the trowel, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner. 3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required. 4. Check carburetor for external dirt and dust. Clean with dry compressed air. 5. Check fastening nuts and bolts for tightness. Figure 18. Engine Oil Dipstick (Oil Level) Table 4. Oil Type Engine Oil Check 1. To check the engine oil level, place the trowel on secure level ground with the engine stopped. 2. Remove the filler dipstick from the engine oil filler hole (Figure 17) and wipe it clean. Season Temperature Oil Type Summer 25°C or Higher SAE 10W-30 Spring/Fall 25°C~10°C SAE 10W-30/20 Winter 0°C or Lower SAE 10W-10 PAGE 22 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL— PRE-INSPECTION Blade Check DANGER Check for worn or damaged blades. Check to see if one blade is worn out while the others look new. If this is the case there could be a blade pitch problem. Refer to the maintenance section of this manual for blade pitch adjustment procedure. Replace any worn blades. EXPLOSIVE FUEL! Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the trowel if the engine is hot or running. CONTROLS Fuel Check Safety Engine-Off Switches 1. Remove the gasoline cap located on top of fuel tank. This trowel has been equipped with a safety Engine-Off switch or a hand operated clutch. Safety Engine-Off switches or hand clutches should be tested every time the engine is started. 2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel. 3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel. NOTE Gearbox Oil 1. Determine if the gearbox oil is low by removing the oil plug located on the side of the gearbox. This plug will be marked by the "check" decal. See Figure 19. The correct level of the lubrication oil should be to the bottom of the fill plug. GEARBOX NEVER disable or disconnect the Engine-Off Switch. It is provided for operator safety. Injury may result if it is disable, disconnected or improperly maintained. Centrifugal Type Engine-Off Switch (Figure 20) The switching mechanism of this switch should operate freely and should always be kept in this condition. With the switch in the OFF position, the engine should not start or run. The purpose of this switch is to stop the engine in a runaway situation, (i.e.-the operator releasing the handle during operation). OIL SIGHT/ FILL PLUG DRAIN PLUG Figure 19. Gearbox 2. 3. If lubrication oil begins to seep out as the drain plug is being removed, then it can be assumed that the gearbox has a sufficient amount of oil. If lubrication oil does not seep out as the drain plug is being removed, fill with type ISO 680 (Whiteman P/N 10139) gearbox lubricant oil until the oil filler hole overflows. Figure 20. Centrifugal Engine-Off Switch Hand Clutch V-belt Check Some finisher models are equipped with a hand operated clutch. These units are not equipped with an Engine-Off Switch. The unit automatically stops rotating when the clutch lever is released. A worn or damaged V-belt can adversely affect the performance of the trowel. If a V-belt is defective or worn simply replace the Vbelt as outlined in the maintenance section of this manual. DO NOT let the machine sit unused with the engine at high speed for an extended period of time. It will cause premature belt wear or may destroy the belt. Always set the engine speed to idle when the hand clutch is disengaged. BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 23 BA-SERIES TROWEL — INITIAL START-UP CAUTION The trowel is heavy and awkward to move around. Use proper heavy lifting procedures and DO NOT lift the trowel by the guard rings. Lifting the Trowel Onto a Slab. Auxiliary Lifting Tube Remove the auxiliary lifting tube located on top of the main handle. Insert the tube into the socket located on the opposite side of the gearbox (Figure 21) from the handle. Make sure that the hole in the tube engages with the pin in the socket. With one person lifting from the main handle, and another lifting from the auxiliary lifting tube pick up the machine to move onto a slab. This section is intended to assist the operator with the initial start-up of the walk-behind trowel. It is extremely important that this section be read carefully before attempting to use the trowel in the field. DO NOT use your trowel until this section is thoroughly understood. CAUTION DO NOT attempt to operate the trowel until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood. Depending on engine manufacturer, operating steps may vary. See engine manufacturer's operating manual. The following start-up procedure makes reference to a HONDA 5.97 kW (8 HP) Engine (Manual Start). Starting the Engine (HONDA engine) 1. Place the engine fuel valve lever (Figure 22) to the "ON" position. Figure 21. Lifting the Trowel CAUTION The trowel must be stabilized by the person carrying the operator’s handle (Figure 21). If it is not stabilized properly the handle may swing around and flip the trowel, thus causing damage to the trowel and bodily injury. Figure 22. Engine Fuel Valve Lever 2. Rotate the throttle (Figure 23) to the "idle" position. Lifting Bale (Option) The lift bale is optional on new trowels. It provides an optimal lift point for moving the trowel. Lift bales or forklift can be used to lift a trowel up onto a building with a crane. See “Optional Equipment” section in this manual for ordering information. Using a crane to move a machine with a lift bale is highly recommended, and is perfectly safe for the machine. Extra care should be taken when lifting the machine off the ground, though. Serious damage to the machine or personal injury could be caused by dropping a trowel. Figure 23. Throttle (Idle Position) PAGE 24 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — INITIAL START-UP 3. Place the centrifugal Engine-Off switch (Figure 24) in the "ON" position. For models that use this feature. WARNING NEVER disable or disconnect the centrifugal Engine-Off switch. It is provided for the operators’ safety and injury may result if it is disabled, disconnected or improperly maintained. Figure 26. Starter Grip 6. If the engine has started, slowly return the choke lever (Figure 25) to the CLOSED position. If the engine has not started repeat steps 1 through 5. 7. Before the trowel is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose guard ring and/or covers. Figure 24. Centrifugal Engine-Off Switch 4. Place the Choke Lever (Figure 25) in the "OPEN " position 8. To begin troweling, rotate the throttle (Figure 27) toward the "RUN" position. Figure 27. Throttle (Run Position) Figure 25. Engine Choke Lever 5. Grasp the starter grip (Figure 26) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting. BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 25 BA-SERIES TROWEL — OPERATION The following steps are intended as a basic guide to machine operation, and are not to be considered a complete guide to concrete finishing. We suggest that all operators (experienced and novice) read “Slabs on Grade” published by the American Concrete Institute, Detroit, Michigan. Read the “Training” section of this manual for more information. Pitching The Blades Quick Pitch Handle 1. To pitch the blades upwards using the "Quick-Pitch™" T-handle , (Figure 28) simply squeeze the trigger lock and pull the T-handle towards the operator. Pushing the T-handle towards the engine will cause the blades to lay flat. Maneuvering the Trowel 1. Get into the operator’s position behind the handle. With a secure foothold and a firm grasp on the handles slowly increase the engine speed until the desired blade speed is obtained. If your trowel has a hand clutch (Figure 30), set your engine speed with the throttle, then pull on the hand clutch lever to start the blades turning. Adjust the blade speed after the hand clutch is fully engaged. Figure 30. Hand Clutch Lever Figure 28. Quick-Pitch™ T- Handle Standard Handle 1. To pitch the blades upwards using the "Standard" handle, (Figure29) simply turn the star-wheel clockwise.Turning the star wheel counter clockwise will cause the blades to lay flat. 2. To maneuver the trowel, gently lift up on or press down on the main trowel handle. To move the machine to the operator’s left, lift up on the handle, to move machine to the right, push down on the handle. 3. The best method for finishing concrete is to slowly walk backwards (Figure 31) with the trowel, guiding the trowel from side to side. This will cover all footprints on wet concrete. 4. Remember that if you let go of the trowel, just step away and let the trowel come to a complete stop before trying to recover the trowel. Figure 29. Standard Handle PAGE 26 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — OPERATION Figure 32 below illustrates a typical walk-behind trowel application. Practice maneuvering the trowel. The trick is to "let the trowel do the work". Continue to practice maneuvering the trowel. Try to practice as if you were finishing a slab of concrete. Practice edging and covering a large area. Remember a good finishing technique is to work backwards. Be careful when moving backwards so that hazards can be avoided. The best way to get accustomed to the trowel is repeated use. Figure 31. Maneuvering The Trowel CAUTION NEVER place your feet or hands inside the guard rings while starting or operating this equipment. CAUTION ALWAYS keep clear of rotating or moving parts while operating this equipment. BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 27 BA-SERIES TROWEL — OPTIONS Clip-On Float Blades (Optional) Blades Blades should be changed when they fail to finish concrete in a satisfactory manner. NOTE These blades will clip (Figure 34) on to an existing installed blade, allowing your finisher to float on “wet” concrete so that the troweling operation can begin as early as possible. They are easily removable, so that after the floating operation, when the concrete is sufficiently cured, they can be removed to expose the finish blades for continued troweling. Blades are a vital part of finishing concrete. This trowel, or finisher, has been designed to finish concrete and the blades are built to stringent quality standards out of the finest trowel steel. If you need replacement blades, consult your parts list in this manual for part numbers and order them from your Multiquip parts dealer or importer. Figure 34. Clip-On Float Blade Combo Blades This trowel was equipped with combination float/finish (Figure 32) blades as original equipment. These blades have been designed for optimum performance in both the floating and finishing operations. These blades are versatile and should take care of most troweling needs. Float Discs (Optional) These round discs (Figure 35) attach to the spiders and allow the machine to “float” on “wet” concrete. The disc design allows early floating and easy movement from wet to dry areas. They are also very effective in embedding large aggregates and surface hardeners. Figure 32. Combination Blade Finish Blades (Optional) These blades (Figure 33) have been specifically designed for finish operations with this trowel. They will provide a premium surface finishing capability from your trowel. They should only be used after the concrete has set to the point where the trowel does not sink into the concrete when placed on it. Figure 35. Float Disk Figure 33. Finish Blade PAGE 28 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — OPTIONS Grinding Attachments Trowel Arm Adjustment Tool Available grinding attachments are used for grinding surface imperfections or joints. These attachments allow greater utilization of your trowel. Figure 36 illustrates a typical grinding disk assembly, complete with hub and stone mounting plate. If blades show uneven wear patterns or some tend to wear out faster than others, the trowel arms may need to be adjusted. Whiteman makes a special tool (Figure 38) that will adjust all of the trowel arms consistently. The Trowel Arm Fixture P/N is 1817. Figure 38. Trowel Arm Adjustment Fixture Figure 36. Grinding Disk Lifting Bale There is a heavy duty, center balance type lifting bale (Figure 37) made specifically for your trowel. These bales are ideal for lifting and transporting your trowel. They are designed to lift the finisher and balance it on it’s center of gravity, providing great stability while lifting. This option is not available on electric trowel models. Figure 37. Lifting Bale BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 29 BA-SERIES TROWEL — MAINTENANCE NOTE See the engine manual supplied with your machine for appropriate engine maintenance schedule and troubleshooting guide for problems. At the front of the book (Page 7) there is a “Daily Pre-Operation Checklist ”. Make copies of this checklist and use it on a daily basis. WARNING ALWAYS disconnect spark plug and secure away from the engine before performing service or maintenance. CAUTION ALWAYS allow the engine to cool before servicing. NEVER attempt any maintenance work on a hot! engine. MAINTENANCE SCHEDULE Daily (8-10 Hours) 1. Check the oil level in the engine crankcase and gear box, fill as necessary. 2. Check V-belt. NOTE The following procedure should be followed to adjust trowel arms when it becomes apparent that the trowel is finishing poorly or in need of routine maintenance. Trowel Arm Adjustment Procedure A level, clean area to test the trowel prior to and after is essential. Any unlevel spots in the floor or debris under the trowel blades will give an incorrect perception of adjustment. Ideally, a 13 cm x 13 cm (5 x 5 in.), 19 mm (3/4 in.) thick flat steel plate should be used for testing. 1. To determine which blades need adjustment, place the trowel in the test area (three-quarter inch thick plate) and look for the following conditions: ■ Pitch the blades as flat as possible and look at the adjustment bolts. They should all barely make contact with the lower wear plate on the spider. If you can see that one of them is not making contact, some adjustment will be necessary. ■ Is the machine wearing out blades unevenly (i.e. one blade is completely worn out while the others look new)? Figure 39 below illustrates a "worn spider bushings or bent trowel arms". Check to see that adjustment bolt is barely touching (.25 mm [.010 in.] max. clearance) lower wear plate. All alignment bolts should be spaced the same distance from the lower wear plate. Weekly (50-60 Hours) 1. Relube arms, thrust collar and clutch. 2. Replace blades if necessary. 3. Check and clean or replace the engine air filter as necessary. 4. Replace engine oil and filter as necessary, see engine manual. Monthly (200-300 Hours) 1. Remove, clean, reinstall and relube the arms and thrust collar. Adjust the blade arms. 2. Remove, clean, reinstall clutch. Figure 39. Worn Spider Plate Figure 40 below illustrates the "correct alignment " for a spider plate (as shipped from the factory). Yearly (2000-2500 Hours) 1. Check and replace if necessary the arm bushings, thrust collar bushings and shaft seals. 2. Check pitch control cables for wear. 3. Adjust blade speed. Figure 40. Correct Spider Plate Alignment PAGE 30 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — MAINTENANCE 2. Start engine, and bring trowel blades up to full speed and look for the following conditions: ■ Does the trowel have a perceived rolling or bouncing motion when in use? ■ Look at the trowel while it is running, does the guard ring “rock up and down” relative to the ground? Spider Removal b. Loosen the jam nut and cone point square head set screw, and carefully lift the upper trowel assembly off of the spider assembly. A slight tap with a rubber mallet may be necessary to dislodge the spider from the main shaft of the gearbox. c. If the trowel is equipped with an outer stabilizer ring (Figure 42), remove the four bolts at the end of each spider arm. 1. Once it is determined that an adjustment is required, remove the spider assembly from the gearbox shaft as follows: a. Locate the cone point square head set screw (Figure 41) and attached jam nut found on the side of the spider assembly. Figure 42. Stabilizer Ring d. Examine stabilizer ring for out of round or bends. If ring is damaged, replace ring. If ring is found to be correct with no damage, set aside. Trowel Arm Removal 1. Each trowel arm is held in place at the spider plate by a hex head bolt (zerk grease fitting) and a roll pin. Remove both the hex head bolt and the roll pin (Figure 43) from the spider plate. 2. Remove the trowel arm from the spider plate. Figure 41. Spider/Gearbox Removal Figure 43. Removing Roll Pin and Zerk Grease Fitting BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 31 BA-SERIES TROWEL — MAINTENANCE 3. Should the trowel arm inserts (bronze bushing ) come out with the trowel arm, remove the bushing from the trowel arm and set aside in a safe place. If the bushing is retained inside the spider plate, carefully remove the bushing. 4. Examine the bronze trowel arm bushing insert (Figure 44), clean if necessary. Replace bushing if out of round or worn. Trowel Arm Flatness Test 1. Using a piece of 19 mm (3/4 in.) thick steel plate or any surface which is true and flat, check all six sides of each trowel arm for flatness. 2. Check each of the six sides of the trowel arm (hex section only) using a ten thousands of an inch (max.) feeler gauge (Figure 46) between the flat of the trowel arm and an extremely flat test surface. Figure 44. Bronze Bushings Trowel Blade Removal WARNING ALWAYS disconnect spark plug and secure away from the engine before performing service or maintenance. 1. Remove the trowel blades from the trowel arm by removing the three hex head bolts (Figure 45) from the trowel arm. Set blades aside. Figure 46. Trowel Arm Flatness Test 3. If the trowel arm is found to be uneven or bent, replace the trowel arm. A bent trowel will not allow the trowel to operate in a smooth fluid rotation. 4. Next, check each of the six sides of the round machined shaft section of the trowel arm. Each section should have the same clearance between the round of the trowel arm shaft and the test surface. Figure 45. Trowel Blades 2. Wire brush any build-up of concrete from all six sides of the trowel arm. Repeat this for the remaining three arms. NOTE Trowel arms can be damaged by rough handling or by striking exposed plumbing or forms while in operation. ALWAYS look-out for objects which might cause damage to the trowel arms. PAGE 32 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — MAINTENANCE Trowel Arm Adjustment Shown in Figure 47 is the adjustment fixture with a trowel arm inserted. As each trowel arm is locked into the fixture, the arm bolt is adjusted to where it contacts a stop on the fixture. This will consistently adjust all of the trowel arms, keeping the finisher as flat and evenly pitched as possible. 1. Locate the trowel arm adjustment tool P/N 1817. Set the adjustment tool for a clock-wise blade rotation, meaning the fixture arm is in the "UP" position. 3. Un-screw the locking bolts on the adjustment tool, and place the trowel arm into the adjustment fixture channel as shown in Figure 48. A thin shim may be required to cover the blade holes on the trowel arm. Make sure to align the trowel adjustment bolt with the fixture adjustment bolt. 4. Using an allen wrench, tighten the locking bolts on the adjustment tool and securely lock the trowel arm in place. 5. Loosen the locking nut on the trowel arm lever, then turn the trowel arm adjusting bolt until it barely touches (.25 mm [.010in.]) the adjusting bolt on the fixture. 6. After the correct adjustment has been made, tighten lock nut on trowel arm lever to lock in place. 7. Loosen locking bolts on adjustment fixture, and remove trowel arm from fixture. 8. Repeat steps 2-7 for the remaining trowel arms. Re-Assembly 1. Clean and examine the upper/lower wear plates and thrust collar. Examine the entire spider assembly. Wire brush any concrete or rust build-up. If any of the spider components are found to be damaged or out of round, replace them. 2. Make sure that the bronze trowel arm bushing is not damage or out of round. Clean the bushing if necessary. If the bronze bushing is damage or worn, replace it. 3. Reinstall bronze bushing onto trowel arm. 4. Repeat steps 2 -3 for each trowel arm. 5. Make sure that the spring tensioner is in the correct position to exert tension on the trowel arm. 6. Insert all trowel arms with levers into spider plate (with bronze bushing already installed) using care to align grease hole on bronze bushing with grease hole fitting on spider plate. Figure 47. Trowel Arm Adjustment Tool 2. Trowels manufactured prior to June of 1982 require that the distance from the end of the adjusting bolt and the fixture arm must be 22 mm (7/8 in.) (Figure 48). Conversely, trowels manufactured after June of 1982 require that the distance from the end of the adjusting bolt and the fixture arm must be 13 mm (1/2 in.). 7. Lock trowel arms in place by tightening the hex head zerk grease fitting and jam nut. 8. Re-install the blades back onto the trowel arms. 9. Install stabilizer ring onto spider assembly. 10. Reinstall lower wear plate, thrust collar and upper wear ring in the reverse order that they were dis-assembled onto the spider shaft. Make sure that there is little or no lateral movement between the thrust collar and the spider shaft. BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 33 BA-SERIES TROWEL — MAINTENANCE 11. Carefully lift the upper trowel assembly, line up the keyway on gear box main shaft and insert into spider assembly. 12. Reinstall square head cone point into spider plate and tighten in place. Tighten jam nut. Use care in making sure point of set screw engages groove in gear box main shaft. 13. Lubricate all grease points (zerk fittings) with premium "Lithum 12" based grease, conforming to NLG1 Grade #2 consistency. Testing 1. Place trowel in test area, start engine and test trowel for smoothness. Hand Clutch - Optional CE Compliant Trowels CE compliant trowels are equipped with one of two types of handoperated clutches instead of an automatic centrifugal clutch. Both are belt-tightener type clutches and operate by removing slack in the V-belt which then transmits power from the engine to the gearbox. There are two reasons to adjust the hand clutch: 1) operator comfort; 2) initial belt stretch and break-in. The easiest and most simple adjustment is to adjust the clutch cable housing using the adjustment nut (Figure 48) located on the clutch lever. Rotating the nut provides either more or less (depending upon the direction of rotation) clutch engagement. 2. If trowel bounces has excessive vibration or does not run smoothly repeat alignment procedure. Changing a Blade Whiteman recommends that all the blades be changed at the same time. The machine may wobble or bounce if only some of the blades are changed at one time. Figure 48. Hand Clutch Adjustment WARNING ALWAYS disconnect spark plug and secure away from the engine before performing service or maintenance. 1. Place the machine on a flat, level surface. Adjust the blade pitch control to make the blades as flat as possible. Note the blade orientation on the trowel arm. NOTE Before removing the blades, please note the orientation of the blade on the trowel arm. 1. Remove the three bolts and lock washers that secure the blade to the trowel arm. Remove the blade. 2. Using a wire brush, scrape all concrete particles and foreign debris from the trowel arm. 3. Install the new trowel blade onto the trowel arm. Make sure blade is installed correctly, maintaining the proper orientation for direction of rotation. 4. Reinstall the three bolts and lock washers that secure the blade to the trowel arm. Tighten all three bolts securely. 5. Repeat steps 1-4 for all remaining blades. Hand Clutch Disengagement 1. Start the trowel as outlined in the "Initial Start-up" section in this manual. Move the throttle lever so that the engine is running about 1/4 to 1/3 of full speed. 2. Grip the trowel handle firmly and carefully engage the clutch by squeezing the clutch lever toward the handle with your left hand. After the trowel is stabilized and you feel comfortable with its operation, use your right hand to adjust the housing adjustment nut. 3. Rotating the nut so that it backs out of the lever housing increases the engagement and also the squeezing force required to keep it engaged. Too much squeezing force may cause premature hand fatigue. Too little squeezing force may cause belt slippage and premature belt wear. Each operator should experiment with the adjustment to get the optimum combination of squeeze force and belt grip. 4. After initial break-in (approximately 8 hours) the above procedure should be repeated to attain optimum operator comfort and belt wear. 5. After considerable belt wear, the adjustments mentioned above may have a little or no effect on clutch engagement. If this is the case, the belt should be replaced. PAGE 34 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — MAINTENANCE 1. Lower finisher onto pan with blades (item #1) adjacent to ZClips (item #4). Installing Pans Onto Finisher Blades 2. Rotate blades into position under Z-Clips. Ensure that the blades are rotated in the direction of travel when the machine is in operation or use the engine to rotate the blades into position. 3. Attach the blade tie-downs (item #3) to the far side of the ZClip brackets (item #4) with tie-down knobs (item #2) as shown in figure 49. WARNING ALWAYS install pans either on the work area or on an area that is next to and level with the work area. DO NOT lift the trowel when the pans are attached. 4. Check to make certain that the blade edges are secured under the Z-Clips and the tie-downs are secured completely over the edges of the blade bar before the machine is put back into operation. Refer to Figure 49 when installing pans onto finisher blades. 2 3 1 4 1 2 3 4 BLADE ASSEMBLY KNOB, TIE DOWN Z-CLIP PANS TIED OWN, BLADE Z-CLIP, PAN Figure 49. Pan Installation BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 35 BA-SERIES TROWEL — TROUBLESHOOTING (TROWEL) TABLE 6. TROUBLESHOOTING SYMPTOM Engine running rough or not at all. Safety Engine-Offl switch not functioning. If trowel “bounces, rolls concrete, or makes uneven swirls in concrete”. Machine has a perceptible rolling motion while running. POSSIBLE PROBLEM SOLUTION Engine-Off switch malfunction? Make sure that the Engine-Off switch is ON or replace switch if necessary. Fuel? Look at the fuel system. Make sure there is fuel being supplied to the engine. Check to ensure that the fuel filter is not clogged. Ignition? Check to ensure that the ignition switch has power and is functioning correctly. Other problems? Consult engine manufacturer’s manual. Loose wire connections? Check wiring. Replace as necessary. Bad contacts? Replace switch. Blades? Make cer tain blades are in good condition, not excessively worn. Finish blades should measure no less than 2" (50mm) from the blade bar to the trailing edge, combo blades should measure no less that 3.5" (89mm). Trailing edge of blade should be straight and parallel to the blade bar. Spider? Check that all blades are set at the same pitch angle as measured at the spider. A field adjustment tool is available for height adjustment of the trowel arms (see Optional Equipment). Bent trowel arms? Check the spider assembly for bent trowel arms. If one of the arms is even slightly bent, replace it immediately. Trowel arm bushings? Check the trowel arm bushings for tightness. This can be done by moving the trowel arms up and down. If there is more than 1/8" (3.2 mm) of travel at the tip of the arm, the bushings should be replaced. All bushings should be replaced at the same time. Thrust collar? Check the flatness of the thrust collar by rotating it on the spider. If it varies by more than 0.02" (0.5 mm) replace the thrust collar. Thrust collar bushing? Check the thrust collar by rocking it on the spider. If it can tilt more than 3/32" (2.4 mm) [as measured at the thrust collar O.D.], replace the bushing in the thrust collar. Thrust bearing worn? Check the thrust bearing to see that it is spinning free. Note: Thrust cap, replace if necessary. Main shaft? The main output shaft of the gearbox assembly should be checked for straightness. The main shaft must run straight and cannot be more than 0.003" (0.08 mm) out of round at the spider attachment point. Yoke? Check to make sure that both fingers of the yoke press evenly on the wear cap. Replace yoke as necessary. Blade Pitch? Check to ensure that each blade is adjusted to have the same pitch as all other blades. Adjust per maintenance section in manual. PAGE 36 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — TROUBLESHOOTING (TROWEL) TABLE 6. TROUBLESHOOTING (CONTINUED) SYMPTOM Clutch slipping or sluggish response to engine speed change. POSSIBLE PROBLEM SOLUTION Worn V-belts? Replace V-belt. Dir ty centrifugal clutch? Disassemble and clean clutch. Defective or worn out centrifugal clutch? Replace entire clutch. Hand clutch out of adjustment? Adjust per instructions in maintenance section of this manual. Worn or defective hand clutch par ts? Replace par ts as necessary. Worn bearings in gearbox? Rotate input shaft by hand. If shaft rotates with difficulty, check the input and output shaft bearings. Replace as necessary. Worn or broken gears in gearbox? Verify that the gearbox shaft rotates when the input shaft is rotated. Replace both the worm and worm gear as a set. BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 37 BA-SERIES TROWEL — TROUBLESHOOTING (ENGINE) TABLE 7. TROUBLESHOOTING (ENGINE) SYMPTOM Difficult to star t, "fuel is available, but no SPARK at spark plug". Difficult to star t, "fuel is available, and SPARK is present at the spark plug". Difficult to star t, "fuel is available, spark is present and compression is normal". Difficult to star t, "fuel is available, spark is present and compression is low". POSSIBLE CAUSE SOLUTION Spark plug bridging? Check gap, insulation or replace spark plug. Carbon deposit on spark plug? Clean or replace spark plug. Shor t circuit due to deficient spark plug insulation? Check spark plug insulation, replace if worn. Improper spark plug gap? Set to proper gap. ON/OFF switch is shor ted? Check switch wiring, replace switch. Ignition coil defective? Replace ignition coil. Improper spark gap, points dir ty? Set correct spark gap and clean points. Condenser insulation worn or shor t circuiting? Replace condenser. Spark plug wire broken or shor t circuiting? R e p l a c e d e fe c t i ve s p a r k p l u g wiring. Wrong fuel type? Flush fuel system, and replace with correct type of fuel. Water or dust in fuel system? Flush fuel system. Air cleaner dir ty? Clean or replace air cleaner. Choke Open? Close Choke. Suction/exhaust valve stuck or protruded? Re-seat valves. Piston ring and/or cylinder worn? Replace piston rings and or piston. Cylinder head and/or spark plug not tightened properly? Torque cylinder head bolts and spark plug. Head gasket and/or spark plug gasket damaged? Replace head and spar k plug gaskets. Fuel not available in fuel tank? Fill with correct type of fuel. Fuel filter clogged? Replace fuel filter. Fuel tank cap breather hole clogged? Clean or replace fuel tank cap. Air in fuel line? Bleed fuel line. No fuel present inside priming bulb. PAGE 38 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) NOTE PAGE BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 39 BA-SERIES TROWEL — EXPLANATION OF CODES IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant. All parts with same symbol in the number column, , #, +, %, or ■, belong to the same assembly or kit. * NOTE NOTE If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. The contents of this parts catalog are subject to change without notice. PAGE 40 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — SUGGESTED SPARE PARTS BA-SERIES TROWEL 1 TO 3 UNITS WITH HONDA GX-240K1 ENGINE. 1 to 3 Units Qty. ........ P/N .............................. Description 3 ............ 20478 .................... GRIP 2 ............ 20856 .................... SAFETY SWITCH 1 ............ 20285 .................... CABLE STANDARD HANDLE 1 ............ 20297 .................... CABLE QUICK-PITCH™ 1 ............ 20435 .................... THROTTLE CABLE 4 ............ 1157 A .................. BUSHING 1 ............ 2828 ...................... ARM (298 mm [11-3/4 in.]) 4 ............ 1162 A .................. LUBE CAP 4 ............ 1167 A .................. SCREW 4 ............ 1456 ...................... NUT 4 ............ 1875 ...................... WASHER 4 ............ 1322 ...................... SCREW 1 ............ 21046 .................... GASKET KIT 1 ............ 21047 .................... BEARING KIT 4 ............ 1247 ...................... RUBBER GROMMET 4 ............ 1245 ...................... SPACER 1 ............ 2827 ...................... ARM (419 mm [16-1/2 in.]) 2 ............ 0261 ...................... BELT (A-31) HONDA 2 ............ 0262 ...................... BELT (A-33) HONDA W/HANDCLUTCH 1 ............ 10968 .................... THRUST COLLAR KIT 2 ............ 9807955846 .......... SPARK PLUG HONDA 2 ............ 17620ZH7023 ....... TANK CAP (HONDA) 2 ............ 17210ZE2505 ....... AIR CLEANER ELEMENT (HONDA) 2 ............ 17218ZE2505 ....... FILTER OUTER (HONDA) BA-SERIES TROWEL 1 TO 3 UNITS WITH ROBIN EH25-2 ENGINE. 1 to 3 Units Qty. ........ P/N .............................. Description 3 ............ 20478 .................... GRIP 2 ............ 20856 .................... SAFETY SWITCH 1 ............ 20285 .................... CABLE STANDARD HANDLE 1 ............ 20297 .................... CABLE QUICK-PITCH™ 1 ............ 20435 .................... THROTTLE CABLE 4 ............ 1157 A .................. BUSHING 1 ............ 2828 ...................... ARM (298 mm [11-3/4 in.]) 4 ............ 1162 A .................. LUBE CAP 4 ............ 1167 A .................. SCREW 4 ............ 1456 ...................... NUT 4 ............ 1875 ...................... WASHER 4 ............ 1322 ...................... SCREW 1 ............ 21046 .................... GASKET KIT 1 ............ 21047 .................... BEARING KIT 4 ............ 1247 ...................... RUBBER GROMMET 4 ............ 1245 ...................... SPACER 1 ............ 2827 ...................... ARM (419 mm [16-1/2 in.]) 2 ............ 0152 1 ................... BELT (A-30) (ROBIN) 1 ............ 10968 .................... THRUST COLLAR KIT 2 ............ 0650140031 .......... SPARK PLUG (ROBIN) 2 ............ 0430430015 .......... TANK CAP (ROBIN) 2 ............ 2703261008 .......... AIR CLEANER ELEMENT (ROBIN) BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 41 BA-SERIES TROWEL — NAMEPLATE AND DECALS NAMEPLATES AND DECALS 3 2 4 1 QUICK PITCH ™ HANDLE 5 O 9 R MB O CO T A IC D B IN H 8 IS IM IN R F T O D MB A CO O L E R J P F 6 H IS IN 7 W 12 10 STANDARD HANDLE 11 13 14 15 16 W 19 17 18 PAGE 42 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO. 1 2 3 4 5 6 7 8 9 PART NO. 1758 12405 20527 20526 2942 1736 1735 11246 10 11 12 1940 11092 11246 13 14 1492 1147 15 11246 16 17 18 19 1261 1848 2938 11246 20 21 22 35137 35168 21455 PART NAME QTY. REMARKS DECAL: QUICK-PITCH™ HANDLE 1 DECAL: QUICK-PITCH™ HANDLE INSERT 2 DECAL: QUICK-PITCH™ WARNING ................. 1 ....... SAFETY ITEM DECAL: QUICK-PITCH™ LATCH WARNING ....... 1 ....... SAFETY ITEM DECAL: MQ WHITEMAN 13" 1 DECAL: ARROWS 1 DECAL: PRE-LOAD INDICATOR 1 DECAL: OIL CHECK ............................................. 1 ....... PART OF DECAL KIT P/N 12620 NAMEPLATE .......................................................... 1 ....... CONTACT MULTIQUIP .......................................................................................... SERVICE DEPT. DECAL: MQ WHITEMAN (SMALL) 1 DECAL: CE 1 DECAL: GEAR DRIVE .......................................... 1 ....... SAFETY ITEM, .......................................................................................... PART OF DECAL KIT P/N 12620 DECAL: STANDARD HANDLE (FINISHER) 1 DECAL: HELMET, FOOT AND GLOVE ................. 1 ....... SAFETY ITEM, .......................................................................................... PART OF DECAL KIT P/N 12620 DECAL: HOT ......................................................... 1 ....... SAFETY ITEM, .......................................................................................... PART OF DECAL KIT P/N 12620 DECAL: DO NOT LIFT .......................................... 1 ....... SAFETY ITEM DECAL: POWER TROWEL 1 DECAL: METRIC 1 DECAL: BELT DRIVE ........................................... 1 ....... SAFETY ITEM, .......................................................................................... PART OF DECAL KIT P/N 12620 DECAL: WARNING, READ MANUAL .................... 1 ....... SAFETY ITEM DECAL: WARNING, ROTATING BLADE HAZ ........ 1 ....... SAFETY ITEM DECAL: WARNING, LIFTING/CRUSH HAZ ........... 1 ....... SAFETY ITEM SEE DECAL ILLUSTRATIONS ON PAGE 12 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 43 BA-SERIES TROWEL — STANDARD HANDLE STANDARD HANDLE 40 3 21 5 7 4 8 6 9 10 22 18 DETAIL “A” 17 43 16 11 14 42 15 19 2 20 44 SEE DETAIL “B” 21 22 SEE DETAIL “A” 1 12 3 13 24 23 39 27 30 31 25 26 41 ASM 32 38 12 3 37 33 2 36 28 1 35 29 DETAIL “B” 34 1 APPLY THREAD LOCK (LOCTITE 242 BLUE OR EQUIVALENT). 2 PART OF ENGINE ASSEMBLY. 3 CABLE IS ATTACHED TO THROTTLE AND SEALED AT THE FACTORY. ORDERABLE AS A UNIT ONLY. PAGE 44 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — STANDARD HANDLE STANDARD HANDLE NO. 1 2 3 4* 5* 6* 7* 8* 9* 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. 20463 20774 20818 20817 0281 20282 0122 C 3615 1478 20478 12556 20435 20439 1492 20438 0786 0786 A 20287 20285 20856 1602 22 23 24 25# 26# 27# 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 20988 20514 1662 20275 1118 20279 21017 1493 12567 2942 20434 20845 1116 10133 20392 20471 1261 20280 20819 20299 20301 20421 A8638 PART NAME QTY. REMARKS GRIP, HANDLE RIGHT 1 COVER, PAD HANDLE 1 DECAL, STD PITCH............................................1...OBSOLETE ON LATER MODELS WHEEL, HAND J-B HANDLE 1 BEARING, THRUST, NICE 607 1 BEARING, TROWEL CONTROL 1 SCREW, SHS 3/8-16 X 1/2 1 COLLAR, SET 3/4 ID 1 SHAFT, TROWEL CONTROL 1 GRIP, HANDLE LEFT 1 HANDLE, ADJUSTABLE 1 THROTTLE, J-B 1 WHEEL ASSY, HAND 1 DECAL, CUSTOM 2 1/2 CHROME 1 SCREW, HHC 3/8-16 X 5.00 1 SCREW, BHC 1/4- 20 X 3/8 NYL PATCH, NP 1 SPACER, .360 X 17/64 X 1/8L 1 SLIDE BLOCK TROWEL CONTROL 1 CABLE ASSY, LENGTH 1.227m (48.29” )STD FIN. 1 SWITCH ASSY, ENGINE-STOP SAFETY ............. 1 .................. SAFETY ITEM SCREW, RHM 10-24 X 3/8....................................1 ................. COMES WITH #20 .................................................................................................... SWITCH ASSY SCREW, FHSC PHILLIPS 8-32 X 1 1/4 1 WIRE ASSY, ENGINE-OFF SAFETY SWITCH 1 TIE, CABLE TY-RAP, BLACK 1 BLOCK, SUPPORT 1 PULLEY, SUPPORT BLOCK 1 PIN, SUPPORT BLOCK 3/8 X 1.59 1 SCREW, HHC 3/8-16 X 3 1/2 FULL THREAD 1 SCREW, HHC 3/8-16 X 3 1/4 1 HANDLE, J/B STD 1 DECAL, MQ WHITEMAN, 330 mm (13”) 1 HOUSING, CABLE 1.88 m (74”) 1 SWIVEL, THROTTLE CABLE 1 NUT, BRASS JAM 5/16-18 2 NUT, NYLOC 3/8-16 1 BRACKET, LIFT TUBE 1 HANDLE, LIFT ASSY 1 DECAL, CAUTION, LIFT HANDLE 1 BLOCK, CABLE ASSY.........................................1.........INCLUDES ITEMS W/ # HAND WHEEL ASSY, PITCH CONTROL................1.........INCLUDES ITEMS W/ * HANDLE ASSY, STD FINISHERS..........................1.........CONTACT SALES DEPT. CABLE, CNTL 5/32 GALV AIRCRFT 1.17m (46") 1 CLEVIS, BALL END CONTROL CABLE 1 END-BOLT, CNTL CABLE 1 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 45 BA-SERIES TROWEL — QUICK-PITCH™ HANDLE QUICK-PITCH ™ T-HANDLE 2 3 25 55 4 1 20 19 5 18 26 21 14 DETAIL “A” 22 58 3 6 10 24 25 17 SEE DETAIL “A” 7 8 26 16 9 10 60 23 59 27 15 11 SEE DETAIL “B” 28 11 ASM 54 46 12 48 13 49 ASM 50 30 45 29 57 31 3 6 51 47 2 32 43 44 33 1 34 52 42 38 DETAIL “B” 40 41 39 37 36 35 56 53 1 APPLY THREAD LOCK (LOCTITE 242 BLUE OR EQUIVALENT). 2 PART OF ENGINE ASSEMBLY. 3 CABLE IS ATTACHED TO THROTTLE AND SEALED AT THE FACTORY. ORDERABLE AS A UNIT ONLY. PAGE 46 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — QUICK-PITCH™ HANDLE QUICK-PITCH HANDLE NO. 1 2 3 4 5 6 7 8* 9* 10* 11 12* 13* 14 15 16 17 18 19+ 20+ 21+ 22+ 23+ 24 25 26 27 28 29 30 31 32 33 34 35# 36# 37# 38 39 40 PART NO. 20463 20774 20478 12556 20526 20435 20527 20389 1746 12405 1729 1706 20437 4568 1711 1719 20439 20438 1731 20443 1709 20269 20276 20856 1602 20988 20514 20297 2942 1715 20270 1735 21017 1662 20275 1118 20279 1493 1737 1733 PART NAME QTY. REMARKS GRIP, HANDLE RIGHT 1 COVER, PAD HANDLE 1 GRIP, HANDLE LEFT 1 HANDLE, ADJUSTABLE 1 DECAL, LATCH WARNING ..................................... 1 .................. SAFETY ITEM THROTTLE, J-B 1 DECAL, Q.P. WARNING ......................................... 1 .................. SAFETY ITEM HANDLE, QUICK-PITCH™ 1 TRIGGER, QP CHROMED 1 DECAL, WHITEMAN QUICK-PITCH™ 2 PIN, ROLL 3/16 X 1 1/4 3 SPRING, ENCLOSED QP CLAMP 1 PIN, QP LATCH 1 PIN, ROLL 3/16 X 1 1 SHAFT, CONTROL QP 1 BUSHING, PIVOT PLATE 1 WHEEL ASSY, HAND 1 SCREW, HHC 3/8-16 X 5.00 1 PIN, ROLL 1/4 X 3/4 1 ARM, SLIDE CONTROL 1 CONNECTOR, QP CONTROL ARM 1 LINKAGE, QP CONTROL 1 PIN, ROLL 1/4 X 1 3/4 1 SWITCH ASSY, ENGINE-OFF SAFETY ................ 1 .................. SAFETY ITEM SCREW, RHM 10-24 X 3/8....................................1...COMES W/ #24 SWITCH ASSY SCREW, FHSC PHILLIPS 8-32 X 1 1/4 1 WIRE ASSY, ENGINE-OFF SAFETY SWITCH ..... 1 .................. SAFETY ITEM CABLE ASSY, QP CONTROL, 1.143 m (45”) 1 DECAL, MQ WHITEMAN, 330 mm (13”) 1 SPRING, COUNTER BALANCE 1 BLOCK, QP ADJUSTMENT 1 DECAL, PRELOAD TRIM INDICATOR 1 SCREW, HHC 3/8-16 X 3 1/2 FULL THREAD 1 TIE, CABLE, TY-RAP BLACK 1 BLOCK, SUPPORT 1 PULLEY, SUPPORT BLOCK 1 PIN, SUPPORT BLOCK 3/8 X 1.59 1 SCREW, HHC 3/8-16 X 3 1/4 1 SNAP RING, TRUARC #5100-50 1 WASHER, 1/2 X 1/32, HARDENED 2 CONTINUED NEXT PAGE BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 47 BA-SERIES TROWEL — QUICK PITCH™ HANDLE QUICK PITCH HANDLE NO. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 PART NO. 1736 1718 1732 1717 12642 1758 20845 20434 1261 20471 20392 10133 1116 20390 20293 20280 12645 20421 A8638 20271 PART NAME QTY. REMARKS DECAL, ARROW 1 NUT, QP TRIM CTRL ADJ 1 BOLT, STRIPPER 3/8 X 1/2 1 SCREW, QP TRIM ADJUSTMENT 1 TUBE, MAIN HANDLE 1 DECAL, PATENT QP 1 SWIVEL, ENGINE THROTTLE CABLE 1 HOUSING, THROTTLE CABLE 1.88 m (74”) 1 DECAL, CAUTION, LIFT HANDLE ......................... 1 ......... SAFETY ITEM HANDLE, LIFT ASSY 1 BRACKET, LIFT TUBE 1 NUT, NYLOC 3/8-16 1 NUT, BRASS JAM 5/16-18 2 TRIGGER, QP ASSY .............................................1 ........ INCLUDES ITEMS W/ * LINKAGE, QP CONTROL ASSY............................1.........INCLUDES ITEMS W/ + BLOCK, CABLE ASSY..........................................1.........INCLUDES ITEMS W/ # HANDLE ASSY, MAIN ............................................ 1 ........ CONTACT SALES DEPT. CLEVIS, BALL END CONTROL CABLE 1 END-BOLT, CNTRL CABLE 1 CABLE, CNTL 5/32 GALV AIRCRFT 1.1m (43.19") 1 PAGE 48 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) NOTE PAGE BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 49 BA-SERIES TROWEL — THRUST BEARING KIT ASSY THRUST BEARING KIT ASSEMBLY. PAGE 50 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — THRUST BEARING KIT ASSY THRUST BEARING KIT ASSEMBLY. NO. 1 * 2 * 3 * 4 * 5 * 6 PART NO. 12208 12778 10793 1471 1154 A 10968 PART NAME WEAR RING FLANGE BEARING THRUST COLLAR W/BUSHING BUSHING LOWER WEAR PLATE THRUST BEARING KIT QTY. 1 1 1 1 1 1 REMARKS INCLUDES ITEM W/ * BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 51 BA-SERIES TROWEL — 3 AND 4-BLADE SPIDER ASSY 3 AND 4 BLADE SPIDER ASSY PAGE 52 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — 3 AND 4-BLADE SPIDER ASSY 3 AND 4 BLADE SPIDER ASSY NO. 1 * 2 * 3 * 4 * 5% 6% 7% 8% 9% 10% 11% 12% 12% 13% 14% 15% 16% 17% 18% 19% 20% 21 21 22 23 24 # * PART NO. 12208 12778 10793 1154 A 1157 A 0164 B 1875 1876 0105 0161 C 1156 2827 2828 1163 4164 1316 1161 1322 1456 1167 A 0166 A 1210 1215 1162 A 10968 1471 PART NAME QTY. REMARKS WEAR RING 1 FLANGE BEARING 1 THRUST COLLAR ............................................................. 1 ........... INCLUDES ITEMS W/# WEAR PLATE 1 BEARING INSERT 3,4 RADIUS HEAD 3/8- 16 x 1-1/4” ..................................... 3,4 ........... FULL THREAD INT. SHKP. WASHER 3/8” 3,4 JAM NUT 3/8- 16 ........................................................... 3,4 ........... CLASS 2B HHCS 5/16- 18 x 1-1/2” 6,8 LOCK WASHER 5/16” 6,8 SPIDER PLATE ONLY ...................................................... 1 ........... 3 BLADE ONLY TROWEL ARM EXTENDED, 16-1/2" 3,4 TROWEL ARM 11-3/4 TROWEL ARM LEVER 3,4 ROLL PIN 5/16 x 1-3/4” 3,4 SPRING (RIGHT HAND) 3,4 SPIDER PLATE ONLY ...................................................... 1 ........... 4 BLADE ONLY RETAINING SCREW ASSY 3,4 HEX NUT 3/8-16 1 SHSS 3/8-16 x 1-1/2” CONE POINT 1 LOCK WASHER 3/8” 3,4 SPIDER PLATE ASSY (3 BLADE) 1 INCLUDES ITEMS W/% SPIDER PLATE ASSY (4 BLADE) 1 INCLUDES ITEMS W/% LUBRA- CAP 3,4 THRUST BEARING KIT .................................................... 1 ........... INCLUDES ITEMS W/ * THRUST COLLAR BUSHING 1 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 53 BA-SERIES TROWEL — GEARBOX AND ENGINE MOUNTS ASSY GEARBOX AND ENGINE MOUNTS ASSY 1 2 1 36 37 35 3 12 13 8 4 39 5 4 6 34 7 38 11 9 7 6 14 2 10 15 17 31 32 16 18 30 6 19 GEARBOX OIL 20 QTY. 1 19 33 40 GEARBOX ASSEMBLY 41 GASKET/SEAL KIT 42 BEARING KIT GEARBOX REQUIRES 283 g (22 U.S.OZ.) OF LUBRICATING OIL FOR OPERATION. 18 32 31 22 1 APPLY THREAD LOCK (LOCTITE 242 BLUE OR EQUIVALENT). 2 APPLY SEALANT (LOCTITE 572 OR EQUIVALENT). 3 TORQUE TO 20.3 N.m (15 LB/FT.) 4 SHIM AS NECESSARY FOR .127 - .254 mm (0.005 - 0.010in.) INPUT SHAFT END PLAY. 5 SHIM AS NECESSARY FOR 0 -.076 mm (0.000 - 0.003) OUTPUT SHAFT END PLAY. 6 USE SPECIALLY FORMULATED WHITEMAN GEARBOX LUBRICANT P/N 10139 OR ISO OIL. 21 23 5 24 25 26 27 29 3 28 PAGE 54 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — GEARBOX AND ENGINE MOUNTS ASSY GEARBOX AND ENGINE MOUNTS ASSY NO. 1%* 2% 3% 4%* 5%* 6%# 7%# 8% 9% 10% 11% 12 13 14% 15% 16% 17% 18%# 19%# 20% 21% 22% 23 24%* 25%* 26% 27% 28% 29%* 30 31 32 33 34 35 PART NO. 0753 0131 A 12876 20395 20397 20398 20399 20400 20401 20466 20465 0627 1851 12874 1132 0655 0300 B 20476 21033 0121 A 1138 20475 20474 1140 20470 1139 1238 20402 20403 20404 20405 20406 20396 12875 10235 1146 0254 1150 20802 20803 20801 20811 1810 PART NAME SEAL, OIL NATIONAL #470954 SCREW, HHC 1/4-20 X 3/4 FLANGE, INPUT SHAFT RING, O -139 BUNA N SHIM, INPUT 0.002 THICK SHIM, INPUT 0.003 THICK SHIM, INPUT 0.005 THICK SHIM, INPUT 0.010 THICK SHIM, INPUT 0.020 THICK BEARING, CUP, TIMKEN #LM11910 BEARING, CONE, TIMKEN #LM11949 KEY, SQUARE 3/16 X 1 1/4 GEAR, WORM & SHAFT ASSY CASE, GEAR, J, B FINISHER VENT, AIR SCREW, HHC 5/16-18 X 3/4 WASHER, FLAT 5/16 SAE SCREW, HHC 1/4-28 X 3/8 SIGHT GLASS, 3/4 M PIPE STEEL FITTING, PLUG 3/8 MP SQ HEAD RING, SNAP, TRUARC 5100-112 BEARING, CUP TIMKEN #M86610 BEARING, CONE TIMKEN #M86647 GEAR, WORM, BRONZE SHAFT, OUTPUT J/B FIN KEY, WOODRUFF #21 HARDENED KEY, WOODRUFF #25 SHIM, OUTPUT 0.002 THICK SHIM, OUTPUT 0.003 THICK SHIM, OUTPUT 0.005 THICK SHIM, OUTPUT 0.010 THICK SHIM, OUTPUT 0.020 THICK RING, O -257 BUNA N COVER, GEARBOX WASHER, C/S EXT. SHKP SCREW, FHSC 5/16-18 X 1, NYLOC NP SEAL, OIL, NATIONAL #470712 ARM, YOKE RING, SNAP, TRUARC 5100-37 OR EQUIV. SPACER, .50 OD X .40 ID X 0.25L PIN, YOKE STATIONARY GUARD RING WEIGHT QTY. 1 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 3 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 2 2 1 1 2 REMARKS CONTINUED NEXT PAGE BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 55 BA-SERIES TROWEL — GEARBOX AND ENGINE MOUNTS ASSY GEARBOX AND ENGINE MOUNTS ASSY NO. 36 36 36 37 37 37 37 38 39 40 41 42 PART NO. 1958 1965 20536 1964 20954 20545 20558 1247 1245 20407 21046 21047 PART NAME QTY. REMARKS FRONT ENGINE MOUNT (HONDA) 1 FRONT ENGINE MOUNT (ROBIN) 1 FRONT ENGINE MOUNT (BRIGGS) 1 REAR ENGINE MOUNT (HONDA 8HP) 1 REAR ENGINE MNT. (HONDA W/HAND CLUTCH) 1 REAR ENGINE MOUNT (ROBIN) 1 REAR ENGINE MOUNT (BRIGGS) 1 GROMMET 1/4 X .875 ID X 1-5/8 OD 4 BUSHING, GUARD RING 4 GEARBOX ASSY.................................................1.........INCLUDES ITEMS W/ % GASKET/SEAL KIT..............................................1.........INCLUDES ITEMS W/ * BEARING KIT......................................................1.........INCLUDES ITEMS W/ # PAGE 56 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) NOTE PAGE BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 57 BA-SERIES TROWEL — ENGINES, HONDA, ROBIN, BRIGGS & STRATTON ENGINES, 5.96 Kw HONDA, 5.96 Kw ROBIN, & 5.96 Kw HP BRIGGS AND STRATTON ENGINES, 8 HP HONDA, 8 HP ROBIN, & 8 HP BRIGGS AND STRATTON PAGE 58 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — ENGINES, HONDA, ROBIN, BRIGGS & STRATTON ENGINES, 5.96 Kw HONDA, 5.96 Kw ROBIN, & 5.96 Kw HP BRIGGS AND STRATTON ENGINES, 8 HP HONDA, 8 HP ROBIN, & 8 HP BRIGGS AND STRATTON NO. 1 1 1 2 3 4* 5* 6* 7* 8* 9* 10* 11* 12 13 14 15 16 17 18 19 20 21 PART NO. 1387 20469 1256 0310 0250 0252 0251 0458 0454 0855 0253 0457 0456 0261 1127 1335 0181 B 2577 0300 B 0161 C 10181 1391 28 0152 1 PART NAME QTY. REMARKS ENGINE 5.96 kW HONDA 1 ENGINE 5.96 kW B & S 1 ENGINE 5.96 kW ROBIN 1 SQUARE KEY 1/4X1/4X1.1/2" 1 AUTOMATIC CLUTCH 1" BORE ..... 1 .......... INCLS. ALL ITEMS W/* SPINDLE 1" BORE 1 CLUTCH HOUSING DRUM 1 CLUTCH HSNG DRUM BUSHING 1 WEIGHT SET (INCL 4 WEIGHTS) 1 SPRING 1 CLUTCH EXPANSION PLATE 1 HSSS 3/8-24X1/2" 1 BELT RUNNER (BEARING) 1 BELT (A31)(HONDA,B&S) 1 PULLEY 1 BELT GUARD .................................. 1 .......... SAFETY ITEM LOCK WASHER 1/4" 2 T-BOLT 1/4-20 2 FLAT WASHER 5/16" 4 LOCK WASHER 5/16" 4 HHCS 5/16-24 x 1-1/4" 4 HHCS 5/16-24 x 1-1/2" 4 LIFT STRAP ................................... 1 .......... CONTACT UNIT SALES DEPT. ...................................................................... ACCESSORY ITEM BELT (A30) GATES (ROBIN) 1 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 59 BA-SERIES TROWEL — MANUAL CLUTCH ASSY CE COMPLIANT OPTION MANUAL CLUTCH ASSY- CE COMPLIANT OPTION 1 2 13 4 3 4 6 10 5 9 25 24 12 26 23 7 22 21 14 4 20 19 11 1 8 8 16 17 16 18 15 SEE GEARBOX AND ENGINE 1 MOUNTS ITEM 36 PAGE 52. PAGE 60 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — MANUAL CLUTCH ASSY CE COMPLIANT OPTION MANUAL CLUTCH ASSY- CE COMPLIANT OPTION NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. PART NAME QTY. REMARKS 1387 ENGINE DR ASSY 5.96kW HONDA 1 10036 CLUTCH ASSIST HANDLE ASSY 1 6014 C HEX FINISH NUT 5/16-24 1 0300 B FLAT WASHER 5/16” 5 10181 SCREW, HHC 5/16-24X1.1/4” 1 10450 SHSS 10-32X1/4” 1 0310 KEY, CLUTCH 1/4 x 1/4 x 1.1/2" 1 0181 B LOCK WASHER 1/4” 4 1672 SCREW, HHC 3/8-24 x 1” 1 10936 HAND CLUTCH CABLE ASSY 1 10971 SHOULDER BOLT 5/16X1.1/2” 1 2469 PULLEY,ENGINE 1 1512 HAND CLUTCH CONTROL LEVER 1 ................. SAFETY ITEM 10831 BELT GUARD MOUNT 1 10833 BELT GUARD .................................. 1 ................. SAFETY ITEM 0730 HHCS 1/4-20X1” 4 0262 BELT,(A33)(HONDA) 1 1127 PULLEY,DRIVEN(HONDA) 1 10229 HHCS 5/16-24X1” 2 0161 C LOCK WASHER 5/16” 2 10898 CLUTCH BRKT. 1 10281 BOLT, SHOULDER 3/8-x 1.1/2” 1 10935 PULLEY,IDLER 1 20981 SHOE, BELT HAND CLUTCH 1 13351 WASHER, FLAT 3/8 USS ........................ EXT THK HI STR 1 10822 CLUTCH IDLER LEVER 1 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 61 BA-SERIES TROWEL — GUARD RING ASSY GUARD RING ASSY PAGE 62 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — GUARD RING ASSY GUARD RING ASSY NO. 1 PART NO. 2273 2 2 1489 1490 PART NAME QTY. REMARKS STATIONARY GUARD RING ................................ 1 ......... SAFETY ITEM, .......................................................................................... REPLACES P/N 1244 SPIDER PLATE ASSY 16-1/2" ARM (EXT) ........ 1 ......... 3-BLADE MODEL SPIDER PLATE ASSY 16 1/2" ARM (EXT) ........ 1 ......... 4-BLADE MODEL BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 63 BA-SERIES TROWEL — STABILIZER RING ASSY STABILIZER RING ASSY SEE DETAIL “A” 5 4 DETAIL “A” 1 4 3 1 1 2 1 APPLY LOCTITE 242 BLUE OR EQUIVALENT. PAGE 64 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — STABILIZER RING ASSY STABILIZER RING ASSY NO PART NO 1 0161 C 2 1237 3 1723 4 6014 C 5 1482 5 1483 PART NAME QTY. REMARKS WASHER, LOCK, 5/16 MED 4 SCREW, SCH 5/16-18 X 7/8 ........... 4 .......... NYL, NP ROD END, 5/16-24 MALE 4 NUT, HEX FINISH 5/16-24 8 RING, STABILIZER, ........................ 1 .......... 368 mm/14-1/2" ARM ...................................................................... 3-BLADE MODEL, REPLACES P/N 1234 RING, STABILIZER, ........................ 1 .......... 368 mm/14-1/2" ARM ...................................................................... 4-BLADE MODEL, REPLACES P/N 1235 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 65 BA-SERIES TROWEL — BLADES & ADJUSTMENT FIXTURE ASSY (OPTIONS) BLADES & ADJUSTMENT FIXTURE ASSY PAGE 66 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — BLADES & ADJUSTMENT FIXTURE ASSY BLADES & ADJUSTMENT FIXTURE ASSY NO. PART NO. PART NAME QTY. REMARKS 20 COMBO FLOAT & FINISH BLADE ........... 3,4 .... CONTACT UNIT SALES DEPT./ACC. ITEM 20 ENDURO COMBO FLOAT &FINISH BLD . 3,4 .... CONTACT UNIT SALES DEPT./ACC. ITEM 21 FLOAT BLADE .......................................... 3,4 .... CONTACT UNIT SALES DEPT./ACC. ITEM 22 FINISH BLADE ......................................... 3,4 .... CONTACT UNIT SALES DEPT./ACC. ITEM 22 ENDURO FINISH BLADE W/ROTATING ... 3,4 .... CONTACT UNIT SALES DEPT./ACC. ITEM 23 0202 HHCS 5/16-18X1" RING 3,4 24 0201 GUARD RING LUG RING 3,4 26 1434 TROWEL LUG (FINISH BLADE ONLY) 3,4 27 1162 A LUBRA-CAP 3,4 28 1482 STABILIZER RING 368.3 mm (14.5") ARM 1 ....... (B-3 MODEL) 28 1483 STABILIZER RING 368.3 mm (14.5") ARM 1 ....... (B-4 MODEL) 29 6014 C HEX NUT 5/16-24 6,8 30 1237 HHCS 5/16-18X7/8" NY-LOC 3,4 31 0490 SHCS 7/16-14X1" 3 32 0487 SHCS 3/8-16X1/2" 20 33 0489 GRINDING DISC HUB 1 34 0488 STONE MOUNT PLATE 1 35 GRINDING DISC STONE ONLY ................ 1 ....... CONTACT UNIT SALES DEPT./ACC. ITEM 36 GRINDING DISC ASSY ............................ 1 ....... CONTACT UNIT SALES DEPT./ACC. ITEM 39 UNIVERSAL COMBO BLADE .................. 3,4 .... CONTACT UNIT SALES DEPT./ACC. ITEM 39 ENDURO UNIVERSAL COMBO BLADE .. 3,4 .... CONTACT UNIT SALES DEPT./ACC. ITEM 40 UNIVERSAL FINISH BLADE .................... 3,4 .... CONTACT UNIT SALES DEPT./ACC. ITEM 40 ENDURO UNIVERSAL FINISH BLADE .... 3,4 .... CONTACT UNIT SALES DEPT./ACC. ITEM 41 UNIVERSAL MOUNTING BAR ................. 3,4 .... CONTACT UNIT SALES DEPT./ACC. ITEM 42 SNAP PIN 1/4"X1.3/4" .............................. 6,8 .... CONTACT UNIT SALES DEPT./ACC. ITEM 44 0166 A LOCK WASHER 3/8" 3,4 46 TROWEL ARM ADJ. FIXTURE ASSY ...... 1 ....... CONTACT UNIT SALES DEPT./ACC. ITEM 47 REVERSIBLE COMBO BLADE ................ 3,4 .... CONTACT UNIT SALES DEPT./ACC. ITEM 48 1723 MALE R.H. ROD END 5/16" 1 49 FLOAT DISC ............................................. 1 ....... CONTACT UNIT SALES DEPT./ACC. ITEM 50 FLOAT DISC LATCH PIN .......................... 4 ....... CONTACT UNIT SALES DEPT./ACC. ITEM BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 67 BA-SERIES TROWEL — LIFTING BALE ASSY (OPTION) LIFTING BALE ASSY (OPTION) PAGE 68 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) BA-SERIES TROWEL — LIFTING BALE ASSY (OPTION) LIFTING BALE ASSY (OPTION) NO. PART NO. PART NAME QTY. REMARKS 1 LIFTING BALE ASSY ..................... 1 .......... SAFETY ITEM ...................................................................... CONTACT UNIT SALES DEPT./ACC. ITEM 2 10229 HHCS 5/16-24X1" 4 3 0161 C LOCK WASHER 5/16" 4 4 LIFTING BALE ASSY ..................... 1 .......... SAFETY ITEM ...................................................................... CONTACT UNIT SALES DEPT. /ACC. ITEM 5 0205 HHCS 3/8-16X1" 3 6 1394 FHSCS 3/8-16X1" 1 7 0166 A LOCK WASHER 3/8" 3 8 1897 SPACER (ROBIN ENGINE) 4 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 69 HONDA GX-240K1 ENGINE — AIR CLEANER ASSY AIR CLEANER ASSY PAGE 70 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — AIR CLEANER ASSY AIR CLEANER ASSY NO. 1 2 2 3 3 5 6 8 9 10 12 13 14 15 PART NO. 16271ZE2000 17210ZE2505 17210ZE2822 17218ZE2505 17218ZE2821 17231ZH9820 17232891000 17238ZE2310 17239ZE1000 17410ZE2020 90203ZA0800 90325044000 90009ZE2003 9405006000 PART NAME GASKET, ELBOW ELEMENT, AIR CLEANER, DUAL ELEMENT, AIR CLEANER, DUAL FILTER, OUTER FILTER, OUTER COVER, AIR CLEANER GROMMET, AIR CLEANER COLLAR, AIR CLEANER COLLAR B, AIR CLEANER ELBOW COMP., AIR CLEANER WINGNUT 6MM WINGNUT, TOOL BOX SETTING BOLT- WASHER 6 X 22 NUT, FLANGE 6MM QTY. 1 1 1 1 1 1 1 2 1 1 1 2 1 2 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 71 HONDA GX-240K1 ENGINE — CAMSHAFT ASSY CAMSHAFT ASSY PAGE 72 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — CAMSHAFT ASSY CAMSHAFT ASSY NO. 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 14100ZE2W00 14100ZE2W01 14100ZE2306 14410ZE2013 14431ZE2010 14441ZE2000 14451ZE1013 14568ZE1000 14711ZE2000 14721ZE2000 14751ZE2003 14771ZE2000 14773ZE2000 14781ZE2000 14791ZE2010 90012ZE0010 90206ZE1000 PART NAME CAMSHAFT ASSY CAMSHAFT ASSY CAMSHAFT ROD PUSH ARM VALVE ROCKER LIFTER VALVE PIVOT ROCKER ARM SPRING, WEIGHT RETURN VALVE, IN. VALVE, EX. SPRING, VALVE RETAINER, IN. VALVE SPRING RETAINER, EX. VALVE SPRING ROTATOR, VALVE PLATE, PUSH ROD GUIDE BOLT, PIVOT 8MM NUT, PIVOT ADJ. QTY. 1 1 1 2 2 2 2 1 1 1 2 1 1 1 1 2 2 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 73 HONDA GX-240K1 ENGINE — CARBURETOR ASSY CARBURETOR ASSY PAGE 74 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — CARBURETOR ASSY CARBURETOR ASSY NO. 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 20 20 21 22 23 24 24 25 26 26 26 27 28 PART NO. 16010ZE2812 16011ZA0931 16013ZA0931 16015ZE2005 16015ZE8005 16016ZHW01 16024ZE1811 16028ZE0005 16028ZE2005 16100ZE2W71 16124ZE0005 16166ZE2W70 16172ZE3W10 16173001004 16211ZE2000 16220ZA0702 16221ZA0800 16223ZA0800 16610ZE1000 16953ZE1406 16953ZE1811 16953ZE1812 16954ZE1811 16954ZE1812 16956ZE1811 16957ZE1812 16967ZE0811 93500030060H 93500030080G 9430520122 99101ZH80820 99101ZH80850 99101ZH80880 99204ZE20400 16015ZE8005 PART NAME GASKET SET VALVE SET, FLOAT FLOAT SET CHAMBER SET, FLOAT CHAMBER SET, FLOAT SCREW SET SCREW SET, DRAIN SCREW SET B CHOKE SET CARBURETOR ASSY SCREW, THROTTLE STOP NOZZLE, MAIN COLLAR, SET O-RING INSULATOR, CARBURETOR SPACER COMP., CARBURETOR GASKET, CARBURETOR GASKET, INSULATOR LEVER COMP., CHOKE, STD. LEVER, VALVE LEVER, VALVE LEVER, VALVE PLATE, LEVER SETTING PLATE, LEVER SETTING SPRING, VALVE LEVER GASKET, VALVE CUP, FUEL STRAINER SCREW, PAN 3 X 6 SCREW, PAN 3 X 8 PIN, SPRING 2 X 12 JET, MAIN #82, OPTIONAL JET, MAIN #85, OPTIONAL JET, MAIN #88 JET SET, PILOT #40 CHAMBER SET, FLOAT QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 REMARKS 1 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 75 HONDA GX-240K1 ENGINE — CONTROL ASSY CONTROL ASSY PAGE 76 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — CONTROL ASSY CONTROL ASSY NO. 2 3 4 5 8 10 11 12 13 14 15 16 17 19 20 21 24 26 27 PART NO. 16551ZE2000 16555ZE2000 16561ZE2000 16562ZE2000 16570ZE2W20 16571ZE2W00 16574ZE1000 16575ZE2W00 16576891000 16578ZE1000 16581ZE2W00 16584883300 16592883310 90013883000 90015ZE5010 90114SA0000 93500050280A 93500050160A 9405006000 PART NAME ARM, GOVERNOR ROD, GOVERNOR SPRING, GOVERNOR SPRING, THROTTLE RETURN CONTROL ASSY, REMOTE LEVER, CONTROL SPRING, LEVER WASHER, CONTROL LEVER HOLDER, CABLE SPACER, CONTROL LEVER BASE COMP., CONTROL SPRING, CONTROL ADJUSTING SPRING, CABLE RETURN BOLT, FLANGE 6 X 12 CT200 BOLT, GOVERNOR ARM NUT, SELF-LOCK 6MM SCREW, PAN 5 X 28 SCREW, PAN 5 X 16 NUT, FLANGE 6MM QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 77 HONDA GX-240K1 ENGINE — CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 78 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — CRANKCASE COVER ASSY CRANKCASE COVER ASSY NO. 2 3 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO. 11400ZE2601 11381ZE2800 11381ZE2801 15600ZG4003 15600735003 156000735700 15620ZG4910 15621896010 15625ZE1000 15625ZE1003 16510ZE2811 16511ZE2000 16512ZE2811 16513ZE2000 16531ZE2000 90473147000 90602ZE1000 90701HC4000 91201890003 9410106800 957010803500 961006202000 961006206000 PART NAME COVER ASSY, CRANKCASE GASKET, CASE COVER GASKET, CASE COVER CAP ASSY, OIL FILLER CAP ASSY, OIL FILLER CAP ASSY, OIL FILLER CAP, OIL FILLER GASKET, OIL FILLER CAP GASKET, OIL FILLER CAP GASKET, OIL FILLER CAP GOVERNOR ASSY, BALANCER WEIGHT, GOVERNOR HOLDER, GOVERNOR WEIGHT PIN, GOVERNOR WEIGHT SLIDER, GOVERNOR WASHER 6 X 16 CLIP, GOVERNOR HOLDER PIN, DOWEL 8 X 12 OIL SEAL 30 X 46 X 8 WASHER, PLAIN 6MM BOLT, FLANGE 8 X 35 BEARING, RADIAL BALL 6202 BEARING, RADIAL BALL 6206 QTY. 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 7 1 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 79 HONDA GX-240K1 ENGINE — CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 80 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — CRANKSHAFT ASSY CRANKSHAFT ASSY NO. 2 8 10 12 PART NO. 13320ZE2601 13351ZE2010 90745ZE2600 961006206000 PART NAME CRANKSHAFT COMP., Q- TYPE WEIGHT, BALANCER KEY 6.3 X 6.3 X 43 BEARING, RADIAL BALL 6206 QTY. 1 1 1 1 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 81 HONDA GX-240K1 ENGINE — CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 82 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO. 1 2 2 2 3 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 PART NO. 12000ZE2834 15510ZE2023 15510ZE2033 15510ZE2043 16541ZE2000 16541ZE2010 32197ZE2003 90013883000 90131896650 90446KE1000 91201890003 91353671003 9405010000 9410912000 9425108000 9425110000 957010601200 961006202000 90013883000 34150ZH7003 PART NAME CYLINDER ASSY, BALANCER + OIL ALERT SWITCH ASSY, OIL LEVEL SWITCH ASSY, OIL LEVEL SWITCH ASSY, OIL LEVEL SHAFT, GOVERNOR ARM SHAFT, GOVERNOR ARM SUB- HARNESS BOLT, FLANGE 6 X12 CT200 BOLT, DRAIN PLUG WASHER 8.2 X17X0.8 OIL SEAL 30X46X8 O-RING 14MM ARAI NUT FLANGE 10MM WASHER, DRAIN PLUG 12MM PIN, LOCK 8MM PIN, LOCK 10MM BOLT, FLANGE 6X12 BEARING, RADIAL BALL 6202 BOLT, FLANGE 6X12 CT200 ALERT UNIT, OIL QTY. 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 1 1 1 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 83 HONDA GX-240K1 ENGINE — CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 84 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO. 1 2 3 4 5 6 7 8 10 11 12 12 13 14 15 16 17 17 17 17 PART NO. 12200ZH9000 12204ZE2306 12205ZE2305 12216ZE2300 12251ZE2800 12310ZE2020 12391ZE2020 14775ZE2010 90014ZE2000 90042ZE2000 90047ZE2000 92900080320E 90441ZE2010 9430112200 950051100130M 957011008000 9807955846 9807955855 9807956846 9807956855 PART NAME QTY. CYLINDER HEAD COMP. 1 GUIDE, VALVE, OS, OPTIONAL 1 GUIDE, EX. VALVE, OS, OPTIONAL 1 CLIP, VALVE GUIDE 1 GASKET, CYLINDER HEAD 1 COVER COMP., HEAD 1 GASKET, CYLINDER HEAD COVER 1 SEAT, VALVE SPRING 1 BOLT, HEAD COVER 1 BOLT, STUD 8X123 2 BOLT, STUD 8X47 2 BOLT 2, STUD 8X32 2 WASHER COMP., HEAD COVER 1 PIN A, DOWEL 12X20 2 BULK HOSE, VACUUM 11X1000, 11X100 1 BOLT, FLANGE 10X80 4 SPARK PLUG, BPR5ES, NGK 1 SPARK PLUG, W16EPR-U, DENSO, OPTIONAL 1 SPARK PLUG, BPR6ES, NGK 1 SPARK PLUG, W20EPR-U, DENSO 1 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 85 HONDA GX-240K1 ENGINE — FAN COVER ASSY FAN COVER ASSY PAGE 86 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — FAN COVER ASSY FAN COVER ASSY NO. 1 2 2 3 4 5 5 7 9 PART NO. 16731ZE2003 19610ZE2010ZA 19610ZE2010ZC 19631ZE2D00 32197ZH8003 36100ZE1015 36100ZH7003 90013883000 90684ZA0601 PART NAME CLIP, TUBE COVER COMP., FAN *R8* BRIGHT RED COVER COMP., FAN *NH1* BLACK SHROUD SUB-HARNESS SWITCH ASSY, ENGINE STOP SWITCH ASSY, ENGINE STOP BOLT, FLANGE 6X12, CT200 CLIP, WIRE HARNESS QTY. 1 1 1 1 1 1 1 6 1 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 87 HONDA GX-240K1 ENGINE — FLYWHEEL ASSY FLYWHEEL ASSY PAGE 88 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — FLYWHEEL ASSY FLYWHEEL ASSY NO. 1 2 4 7 8 PART NO. 19511ZE2000 28450ZE2W11 31100ZE2010 90201ZE3V00 90741ZE2000 PART NAME FAN, COOLING PULLEY COMP., STARTER, SCREEN GRID FLYWHEEL COMP. NUT, SPECIAL 16MM KEY, SPECIAL WOODRUFF 25X18 QTY. 1 1 1 1 1 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 89 HONDA GX-240K1 ENGINE — FUEL TANK ASSY FUEL TANK ASSY PAGE 90 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — FUEL TANK ASSY FUEL TANK ASSY NO. 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 16854ZH8000 16955ZE1000 17510ZE2010ZA 17510ZE2020ZD 17620ZE2W00 17620ZH7023 17631ZH7003 17631329003 17672ZE2W01 17672880000 17673893000 91353671003 9405008000 950014500360M 9500202080 957010802500 PART NAME QTY. RUBBER SUPPORTER 107MM 1 JOINT, FUEL TANK 1 TANK COMP., FUEL *NH31*, MCKINLEY WHITE 1 TANK COMP., FUEL *NH1*, BLACK 1 CAP COMP., FUEL FILLER 1 CAP COMP., FUEL FILLER 1 GASKET, FUEL FILLER CAP 1 GASKET, FUEL FILLER CAP 1 FILTER, FUEL 1 FILTER, FUEL 1 HOLDER, FUEL FILTER 1 O-RING 14MM, ARAI 1 NUT, FLANGE 8MM 2 BULK HOSE, FUEL 4.5X3000, 4.5X222 1 CLIP, TUBE, B8 2 BOLT, FLANGE 8X25 2 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 91 NOTE PAGE PAGE 92 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — GASKET KIT GASKET KIT ASSY NO. 1 1 2 3 4 5 6 6 PART NO. 06111ZE2408 11381ZE2800 11381ZE2801 12251ZE2800 12391ZE2020 16221ZA0800 16223ZA0800 18333ZE3800 18333ZK6Y00 PART NAME GASKET KIT GASKET, CASE COVER GASKET, CASE COVER GASKET, CYLINDER HEAD GASKET, CYLINDER HEAD COVER GASKET, CARBURETOR GASKET, INSULATOR GASKET, EX. PIPE GASKET, EX. PIPE, WACKER QTY. 1 1 1 1 1 1 1 1 1 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 93 HONDA GX-240K1 ENGINE — IGNITION COIL ASSY IGNITION COIL ASSY PAGE 94 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — IGNITION COIL ASSY IGNITION COIL ASSY NO. 1 2 6 8 11 PART NO. 30500ZE2023 30700ZE1013 31512ZE2000 36101ZE1010 90015883000 PART NAME COIL ASSY, IGNITION CAP ASSY, NOISE SUPPRESSOR GROMMET, WIRE WIRE, STOP SWITCH 370MM BOLT, FLANGE 6X28 QTY. 1 1 1 1 2 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 95 HONDA GX-240K1 ENGINE — MUFFLER ASSY MUFFLER ASSY PAGE 96 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — MUFFLER ASSY MUFFLER ASSY NO. 1 2 3 4 5 6 6 7 8 10 11 12 13 14 PART NO. 18310ZE2W00 18320ZE2W01 18323ZE2W00 18330ZE2W00 18331ZE2810 18333ZE3800 18333ZK6Y00 18355ZE2010 18381ZE2W10 90013883000 90050ZE1000 90055ZE1000 90050ZE1000 9405008000 PART NAME MUFFLER COMP. PROTECTOR COMP., MUFFLER PROTECTOR, EX. PIPE PIPE, EX. CAP, MUFFLER GASKET, EX. PIPE GASKET, EX. PIPE, WACKER ARRESTER, SPARK GASKET, MUFFLER, ARRESTER BOLT, FLANGE 6X12 CT200 SCREW, TAPPING 5X8 SCREW, TAPPING 4X6 SCREW, TAPPING 5X8 NUT, FLANGE 8MM QTY. 1 1 1 1 1 1 1 1 1 1 6 3 1 5 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 97 HONDA GX-240K1 ENGINE — PISTON ASSY PISTON ASSY PAGE 98 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — PISTON ASSY PISTON ASSY NO. 1 1 1 1 1 2 2 2 2 3 4 4 5 6 PART NO. 13010ZE2013 13011ZE2013 13011ZE2014 13012ZE2013 13013ZE2013 13101ZE2W00 13102ZE2W00 13103ZE2W00 13104ZE2W00 13111ZE2000 13200ZE2000 13200ZE2305 90001ZE8000 90551ZE1000 PART NAME RING SET, PISTON, STD. RING SET, PISTON, OS 0.25, OPTIONAL RING SET, PISTON, OS 0.25, OPTIONAL RING SET, PISTON, OS 0.50, OPTIONAL RING SET, PISTON, 0.75, OPTIONAL PISTON, STANDARD PISTON, OS 0.25, OPTIONAL PISTON, OS 0.50, OPTIONAL PISTON, 0.75, OPTIONAL PIN, PISTON ROD ASSY, CONNECTING STANDARD ROD ASSY, CONNECTING, US 0.25, OPT. BOLT, CONNECTING ROD CLIP, PISTON PIN 18MM QTY. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 99 HONDA GX-240K1 ENGINE — RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 100 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — RECOIL STARTER ASSY RECOIL STARTER ASSY NO. 1 1 2 2 3 4 5 6 7 8 10 11 PART NO. 28400ZE2W01ZA 28400ZE2W01ZB 28410ZE2W01ZA 28410ZE2W01ZB 28421ZE2W01 28422ZE2W01 28441ZE2W01 28442ZE2W01 28443ZE2W01 28444ZE2W01 28461ZE2W02 28462ZE2W01 11 12 13 14 28462ZE2W11 28469ZE2W01 90004ZE2W01 90008ZE2003 PART NAME STARTER ASSY, RECOIL *R8* BRIGHT RED STARTER ASSY, RECOIL *NH1*, BLACK CASE COMP., RECOIL STARTER *R8* BRT. RED CASE COMP., RECOIL STARTER *NH1*, BLACK PULLEY, RECOIL STARTER RATCHET, STARTER SPRING, FRICTION SPRING, STARTER RETURN SPRING RATCHET RETAINER, SPRING GRIP, STARTER ROPE, RECOIL STARTER , NA USE ALT:08550ZG921-11 ROPE, RECOIL STARTER GRIP, REINFORCEMENT SCREW, CENTER BOLT, FLANGE 6X10 QTY. 1 1 1 1 1 2 1 1 2 1 1 1 REMARKS 1 1 1 3 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 101 HONDA GX-240K1 ENGINE — TOOLS TOOLS ASSY PAGE 102 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — TOOLS TOOLS ASSY NO. 4 PART NO. 89218ZE1000 PART NAME WRENCH COMP., SPARK PLUG QTY. 1 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 103 HONDA GX-240K1 ENGINE — LABELS LABELS ASSY PAGE 104 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) HONDA GX-240K1 ENGINE — LABELS LABELS ASSY NO. 1 2 3 5 8 8 15 16 PART NO. 87521ZE2W01 87522ZE1810 87522ZH9000 87528ZE2810 87532ZB4G60 87532ZB4H50 87586ZH7W00 87532ZH8810 PART NAME EMBLEM, INTERNAL MARK, CAUTION, EXTERNAL LABEL, CAUTION MARK, CHOKE, EXTERNAL MARK, OIL ALERT, GERMAN MARK, OIL ALERT, FRENCH LABEL, FUEL CAUTION MARK, OIL ALERT, E QTY. 1 1 1 1 1 1 1 1 REMARKS BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 105 ROBIN EH25-2 ENGINE — CRANKCASE ASSY CRANKCASE ASSY PAGE 106 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) ROBIN EH25-2 ENGINE — CRANKCASE ASSY CRANKCASE ASSY NO. 10 20 30 40 45 50 55 60 80 90 210 220 230 235 250 260 270 -280 290 300 330 340 610 620 630 680 690 700 710 810 820 830 840 850 960 PART NO. 2541010131 2541010231 13212AA080 0440300030 0600300020 0600150010 0310060020 1425560103 0105080290 0401140030 0211140020 2541100301 0440300030 0600300020 0600150010 1600280010 2344500101 2054190103 2276360107 2276360107 0213160020 0213160020 2541600103 0011308300 2541750213 0043505100 2701300101 2541500113 0110100040 2701550303 2701600403 0310060020 0110060020 2541430101 2541440111 2461600603 2461600713 0851080000 0851080000 2549900107 PART NAME QTY. REMARKS CRANKCASE CP 1 CRANKCASE CP ........................................ 1 .................. ELECTRIC START TYPE VALVE GUIDE ............................................ 2 .................. STANDARD OIL SEAL .................................................... 1 .................. 30 X 45 X 8 BALL BEARING .......................................... 1 .................. BB-6206C3 060-03002-20 BALL BEARING .......................................... 1 .................. BB-6202C3 DOWEL PIN 2 PIPE .......................................................... 2................... ELECTRIC START TYPE STUD 2 PLUG 2 GASKET 2 MAIN BEARING COVER CP ..................... 1................... METRIC OIL SEAL ................................................... 1................... 30 X45 X 8 BALL BEARING ......................................... 1................... BB-6206C3 060-03002-20 BALL BEARING ......................................... 1................... D,DS TYPE BB-6202C3 BALL BEARING ......................................... 1................... BB-62/28C3 GOVERNOR GEAR CP 1 GOVERNOR SLEEVE 1 OIL GAUGE ASSY 2 OIL GAUGE ASSY ..................................... 1................... W/OIL SENSOR GASKET 2 GASKET .................................................... 1................... W/OIL SENSOR GASKET, BEARING COVER 1 BOLT AND WASHER ASSY 8 OIL SHELTER (SENSOR) .......................... 1................... W/OIL SENSOR SCREW AND WASHER ASSY .................. 3................... W/OIL SENSOR CYLINDER HEAD CP 1 GASKET, HEAD 1 FLANGE BOLT 4 ROCKER COVER 1 GASKET, ROCKER COVER 1 DOWEL PIN 2 FLANGE BOLT 6 BREATHER COVER CP 1 BREATHER PLATE CP 1 GASKET, BREATHER COVER 1 GASKET, BREATHER PLATE 1 RUBBER PIPE ........................................... 1................... 8 X11 X 60 RUBBER PIPE ........................................... 1................... CYCLONE TYPE 8 X 11 X 75 GASKET SET 1 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 107 ROBIN EH25-2 ENGINE — CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 108 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) ROBIN EH25-2 ENGINE — CRANKSHAFT ASSY CRANKSHAFT ASSY NO. 10 40 50 60 70 210 310 320 350 360 370 380 PART NO. 2542090101 2542100101 2542120101 2542020101 2542030101 2542070101 0230300170 0230300180 0230300190 0021808000 0032018000 0323030010 2542410103 2542250100 2462300103 2702330103 2702340103 2702340203 2702340303 2542350107 2542350207 2542350307 0565180010 PART NAME QTY. REMARKS CRANKSHAFT CP ..................................... 1................... SAE 1” KEYED SHAFT CRANKSHAFT CP ..................................... 1................... SAE PUMP SHAFT CRANKSHAFT CP ..................................... 1................... SAE TAPER SHAFT CRANKSHAFT CP ..................................... 1................... METRIC DS TYPE CRANKSHAFT CP ..................................... 1................... METRIC PUMP TYPE CRANKSHAFT CP ..................................... 1................... METRIC GENERATOR TYPE SPACER T=0.6 ........................................... 1................... SELECT 1 SPACER ONLY SPACER T=0.8 ........................................... 1................... SELECT 1 SPACER ONLY SPACER T=1.0 ........................................... 1................... SELECT 1 SPACER ONLY NUT 1 SPRING WASHER 1 WOODRUFF KEY 1 BALANCER SHAFT 1 CONNECTING ROD ASSY 1 CONNECTING ROD BOLT 2 PISTON PIN 1 PISTON ..................................................... 1 ................... STANDARD PISTON ..................................................... 1 ................... OVERSIZE 0.25 MM PISTON ..................................................... 1 ................... OVERSIZE 0.50 MM PISTON RING SET ................................... 1 ................... STANDARD PISTON RING SET ................................... 1 ................... OVERSIZE 0.25 MM PISTON RING SET ................................... 1 ................... OVERSIZE 0.50 MM CLIP 2 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 109 ROBIN EH25-2 ENGINE — INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST ASSY PAGE 110 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) ROBIN EH25-2 ENGINE — INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST ASSY NO. 10 35 36 37 50 60 70 80 90 95 210 220 230 240 260 310 320 340 350 360 363 365 430 440 445 500 505 510 -2 -3 510 -2 -13 -520 520 540 555 556 560 570 580 650 PART NO. 2543170141 2543640113 0051904100 0031522000 2393330113 2463361103 2463371103 2703340103 2703350103 2463550103 2703530103 26136001A3 2693580103 0170060090 2703650103 2703010101 2543420111 2463520103 0170080030 0152006090 0152060100 0011008160 2703480103 2463700107 0150040060 2543300101 0105060191 2543261310 2343600308 2073269008 2703260100 2343600308 2703265008 2703261008 2343260407 2343290103 2463600113 0011308280 2343590203 2263921200 0023806000 0011006120 2304390101 PART NAME QTY. REMARKS CAMSHAFT CP 1 RELEASE LEVER 1 SPRING PIN 1 SNAP RING 1 TAPPET 2 VALVE SPRING 2 SPRING RETAINER 2 INTAKE VALVE 1 EXHAUST VALVE 1 COLLET VALVE 4 PUSH ROD 2 ROCKER ARM 2 BOLT, PIVOT 2 NUT 2 GUIDE PLATE 1 MUFFLER CP 1 MUFFLER COVER 1 GASKET, MUFFLER 1 NUT 2 TAPPING BOLT 4 TAPPING BOLT 1 BOLT AND WASHER ASSY 1 EXHAUST PIPE COVER 1 DEFLECTOR ASSY 1 TAPPING SCREW 3 INTAKE PIPE CP 1 STUD 2 AIR CLEANER ASSY ................................ 1................... CYCLONE, TOP INLET TYPE PACKING ................................................... 1................... CYCLONE, TOP INLET TYPE GROMMET ................................................ 1................... CYCLONE, TOP INLET TYPE AIR CLEANER ASSY ................................ 1................... FOAM AIR CLEANER TYPE PACKING ................................................... 1................... FOAM AIR CLEANER TYPE PLATE ........................................................ 1................... FOAM AIR CLEANER TYPE CLEANER ELEMENT ................................ 1................... FOAM AIR CLEANER TYPE ELEMENT SET .......................................... 1................... CYCLONE TYPE INSULATOR 1 GASKET, INTAKE PIPE 1 BOLT AND WASHER ASSY 3 GASKET 2, INSULATOR 2 NUT AND WASHER ASSY ........................ 2................... CYCLONE, TOP INLET TYPE FLANGE NUT ............................................. 2................... FOAM AIR CLEANER TYPE BOLT AND WASHER ASSY ...................... 2................... CYCLONE, TOP INLET TYPE CHOKE KNOB ........................................... 1................... CYCLONE, TOP INLET TYPE BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 111 ROBIN EH25-2 ENGINE — GOVERNOR ASSY GOVERNOR ASSY PAGE 112 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) ROBIN EH25-2 ENGINE — GOVERNOR ASSY GOVERNOR ASSY NO. 10 20 30 40 50 60 70 80 310 320 330 340 345 346 350 360 370 380 410 440 450 PART NO. 2544230123 2464220123 2544270101 2544280103 0031306000 0011406300 0186060020 2544250113 2704330200 2704330100 2704330201 2704330101 2274360103 2704350103 0043104250 2694550303 2274500203 0043106300 0022706000 0110060050 0110060030 2544420123 0043104080 0022706000 PART NAME QTY. REMARKS GOVERNOR LEVER 1 GOVERNOR SHAFT 1 GOVERNOR ROD CP 1 ROD SPRING 1 CLIP 2 BOLT AND WASHER ASSY 1 NUT 1 GOVERNOR SPRING 1 SPEED CONTROL ASSY ..................... 1 ............. MANUAL W/REMOTE CABLE OPT. SPEED CONTROL ASSY ..................... 1 ............. MANUAL ONLY CONTROL SPEED CONTROL CP .......................... 1 ............. MANUAL W/REMOTE CABLE OPT. SPEED CONTROL ................................ 1 ............. MANUAL ONLY CONTROL KNOB 1 STOP PLATE 1 SCREW 1 IDLE SET SPRING 1 SPRING WASHER 1 SCREW 1 NUT 1 FLANGE-BOLT ...................................... 1 ............. MANUAL W/REMOTE CABLE OPT. FLANGE BOLT ...................................... 1 ............. MANUAL ONLY CONTROL WIRE BRACKET ................................... 1 ............. MANUAL W/REMOTE CABLE OPT. SCREW ................................................. 1 ............. MANUAL W/REMOTE CABLE OPT. NUT ....................................................... 1 ............. MANUAL W/REMOTE CABLE OPT. BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 113 ROBIN EH25-2 ENGINE — COOLING AND STARTING ASSY COOLING AND STARTING ASSY PAGE 114 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) ROBIN EH25-2 ENGINE — COOLING AND STARTING ASSY COOLING AND STARTING ASSY NO. 10 20 40 45 90 210 -1 -2 -3 -4 -5 -6 -11 -35 -49 220 PART NO. 2545345001 2545355011 2709170303 0110060020 0732004950 2545270103 2705020100 2705011508 2705012008 2705011008 2615010008 2705012508 2275013108 2705014508 2705026108 2275015208 0110060010 PART NAME QTY. REMARKS BLOWER HOUSING CP ....................... 1 ............. BLACK BLOWER HOUSING CP ....................... 1 ............. BLACK, ELECTRIC START TYPE LABEL, TRADE MARK ......................... 1 ............. ROBIN/SUBARU FLANGE BOLT 5 LABEL, RECOIL OHV 1 HEAD COVER 1 RECOIL STARTER ASSY ..................... 1 ............. D TYPE SPIRAL SPRING 1 REEL 1 STARTER ROPE 1 STARTER KNOB 1 RATCHET 2 FRICTION SPRING 1 STARTER PULLEY 1 RATCHET GUIDE.................................. 1 ............. D TYPE SET SCREW 1 FLANGE BOLT 4 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 115 ROBIN EH25-2 ENGINE — FUEL TANK ASSY FUEL TANK ASSY PAGE 116 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) ROBIN EH25-2 ENGINE — FUEL TANK ASSY FUEL TANK ASSY NO. 10 20 30 40 50 -1 -2 -3 -4 -8 -15 70 80 90 105 PART NO. 2546105011 0732003900 0430430015 0641360010 0642008600 0642004110 0642001430 0642001410 0642002360 0642002790 0642003230 2346260101 0851060000 0561110020 0011308200 PART NAME QTY. REMARKS FUEL TANK CP ..................................... 1 ............. BLACK LABEL, CAUTION 1 FUEL TANK CAP CP 1 FUEL FILTER CP 1 FUEL STRAINER ASSY 1 FILTER 1 RUBBER PACKING 1 CLIP 1 LOCK NUT 1 LOCK BOLT 1 SPRING 1 FUEL PIPE CP 1 RUBBER PIPE ...................................... 1 ............. 6 X 12 X 75 HOSE CLAMP 2 BOLT AND WASHER ASSY 4 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 117 ROBIN EH25-2 ENGINE — CARBURETOR ASSY CARBURETOR ASSY PAGE 118 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) ROBIN EH25-2 ENGINE — CARBURETOR ASSY CARBURETOR ASSY NO. 210 -1 -2 -3 -4 -5 -6 -7 -8 -9 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -22 -23 -24 -32 -40 -41 -61 -62 -89 -101 -121 PART NO. 2546252300 2546256010 2396253508 2096235108 2546252508 2376245108 2546242008 2466243608 2306244808 2346252108 2346252008 2396256008 2346255008 2546253108 2546253008 2246254408 2266255008 2246231208 2146251508 2246255208 2076234508 2066254008 2346250608 2546244008 2546240308 2546240208 2466245508 2246256918 2266270118 1066239208 2466243508 2306244608 2476255008 2366268008 2466242508 1566235108 2466255108 PART NAME QTY. REMARKS CARBURETOR ASSY ........................... 1 ............. CYCLONE, TOP INLET TYPE CARBURETOR ASSY ........................... 1 ............. FOAM AIR CLEANER TYPE THROTTLE VALVE 1 SCREW 2 VALVE, CHOKE 1 SCREW, PANHEAD 2 PILOT JET 1 ADJUSTER 1 SPRING 1 CHOKE LEVER ASSY .......................... 1 ............. CYCLONE, TOP INLET TYPE CHOKE LEVER ASSY .......................... 1 ............. FOAM AIR CLEANER TYPE RING ..................................................... 1 ............. CYCLONE, TOP INLET TYPE RING ..................................................... 1 ............. FOAM AIR CLEANER TYPE SHAFT ASSY, THROTTLE .................... 1 ............. CYCLONE, TOP INLET TYPE SHAFT ASSY, THROTTLE .................... 1 ............. FOAM AIR CLENAER TYPE BOLT 1 RING 1 NEEDLE VALVE ASSY 1 FLOAT PIN 1 FLOAT CHAMBER BODY1 INSERT WASHER 1 PACKING, CHAMBER 1 FLOAT ASSY 1 MAIN NOZZLE 1 MAIN JET ............................................. 1 ............. CYCLONE, TOP INLET TYPE MAIN JET ............................................. 1 ............. FOAM AIR CLEANER TYPE BOLT ..................................................... 1 ............. CYCLONE,TOP INLET TYPE CLIP ...................................................... 1 ............. CYCLONE, TOP INLET TYPE CLIP ...................................................... 1 ............. FOAM AIR CLEANER TYPE SEAL ..................................................... 1 ............. CYCLONE, TOP INLET TYPE ADJUST SCREW 1 SPRING 1 CAP ....................................................... 1 ............. CYCLONE, TOP INLET TYPE SEAL ..................................................... 1 ............. CYCLONE, TOP INLET TYPE GUIDE HOLDER 1 PACKING .............................................. 1 ............. CYCLONE, TOP INLET TYPE CAP BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 119 ROBIN EH25-2 ENGINE — RECOIL START ASSY RECOIL START ASSY PAGE 120 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) ROBIN EH25-2 ENGINE — RECOIL START ASSY RECOIL START ASSY NO. 10 11 30 60 70 90 100 110 PART NO. 2347020111 2547943021 0011406250 0660000361 0150040090 0566000190 0566120050 0650140031 0650140150 0650141030 RL86C 0655000051 PART NAME QTY. REMARKS FLYWHEEL CP 1 IGNITION COIL CP 1 BOLT AND WASHER ASSY 2 SWITCH ASSY 1 TAPPING SCREW 2 CLAMP 1 CLAMP .................................................. 1 ............. W/OIL SENSOR SPARK PLUG ........................................ 1 ............. NGK B-6HS SPARK PLUG ........................................ 1 ............. EXPORT (CE) NGK (BR-6HS) SPARK PLUG ........................................ 1 ............. CHAMPION (L86C) SPARK PLUG ........................................ 1 ............. EXPORT (CE) CHAMPION SPARK PLUG CAP 1 BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 121 ROBIN EH25-2 ENGINE — OIL SENSOR ASSY OIL SENSOR ASSY PAGE 122 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) ROBIN EH25-2 ENGINE — OIL SENSOR ASSY OIL SENSOR ASSY NO. 700 760 790 PART NO. KS31102801 2147312201 2147900301 PART NAME QTY. REMARKS OIL SENSOR CP 19 ............................. 1 ............. W/OIL SENSOR WIRE 22 CP .......................................... 1 ............. W/OIL SENSOR CLAMP CP ............................................ 1 ............. W/OIL SENSOR BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 123 TERMS AND CONDITIONS OF SALE — PARTS Effective: October 1, 2002 PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Muiltiquip part numbers clearly marked. PRICING AND REBATES a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change. b. The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement. Any parts with a limited shelf life (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date. Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer (OEM) accounts who use our products as integral parts of their own products. c. Any line item with an extended dealer net price of less than $5.00. SPECIAL EXPEDITING SERVICE RETURNED GOODS POLICY d. Special order items. Return shipments will be accepted and credit will be allowed, subject to the following provisions: e. Electrical components. A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier. f. Paint, chemicals, and lubricants. LIMITATIONS OF SELLER’S LIABILITY g. Decals and paper products. 1. h. Items purchased in kits. Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages. Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. 6. The following items are not returnable: MINIMUM ORDER 2. A Returned Material Authorization (RMA) must be approved by Multiquip prior to shipment. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned. a. The parts numbers and descriptions must match the current parts price list. b. The list must be typed or computer generated. c. The list must state the reason(s) for the return. d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased. e. The list must include the name and phone number of the person requesting the RMA. 3. A copy of the Return Material Authorization must accompany the return shipment. 4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point. 7. The sender will be notified of any material received that is not acceptable. 8. Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense. 9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge. 10. In cases where an item is accepted for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date. 11. Credit issued will be applied to future purchases only. PRICING AND REBATES LIMITATION OFWARRANTIES No warranties, expressed or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, expressed, implied or statutory, which extend beyond the description of the products on the face hereof. Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change. PAGE 124 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04) NOTE PAGE BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 125 OPERATION & PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. Tel. (800)-421-1244 Carson, CA 90746 Fax (310)-537-3927 Contact: mq@multiquip.com MEXICO MQ CIPSA Carr. Fed. Mexico-Puebla KM 126.5 Tel. (52) 222-225-9900 Momoxpan, Cholula, Puebla 72760 Mexico Fax (52) 222-285-0420 Contact: pmastretta@cipsa.com.mx UNITED KINGDOM MULTIQUIP (UK) LIMITED HEAD OFFICE Hanover Mill, Fitzroy Street, Tel. 0161 339 2223 Ashton-under-Lyne, Fax 0161 339 3226 Lancashire OL7 0TL Contact: kcassell@multiquip.com.uk CANADA MULTIQUIP 4110 Industriel Boul. Tel. (450) 625-2244 Laval, Quebec, Canada H7L 6V3 Fax (450) 625-8664 Contact: jmartin@multiquip.com BRAZIL MULTIQUIP Av. Evandro Lins e Silva, 840 - grupo 505 Tel. 011-55-21-3433-9055 Barra de Tijuca - Rio de Janeiro Fax 011-55-21-3433-9055 RJ CEP 22631-470 Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br Visit our website at: www.multiquip.com MULTIQUIP (UK) HANOVER MILL Atlanta • Boise • Newark • Montreal, Canada • Manchester, UK Rio De Janiero, BR • Puebla, MX FITZROY STREET ASHTON-UNDER-LYNE LANCASHIRE, OL7 OTL UNITED KINGDOM PH. 0161-339-2223 FAX. 0161-339-3226 E-MAIL: mq@multiquip.com www.multiquip.com
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