Multiquip Staple Gun Mvh 200Gh Users Manual Rev 2.PMD
MVH-200GH to the manual bebbf173-2611-482e-aa34-dd9ca98c4ab0
2015-02-09
: Multiquip Multiquip-Multiquip-Staple-Gun-Mvh-200Gh-Users-Manual-558676 multiquip-multiquip-staple-gun-mvh-200gh-users-manual-558676 multiquip pdf
Open the PDF directly: View PDF 
.
Page Count: 82
OPERATION & PARTS MANUAL
Revision #2 (09/22/06)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
SERIES
MODEL MVH-200GH
REVERSIBLE PLATE COMPACTOR
(HONDA GASOLINE ENGINE)
PAGE 2 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 3
© COPYRIGHT 2006, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without
written permission. All other trademarks are the property of thier respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and
should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the
Mikasa MVH-200GH Plate Compactor.
Illustrations, descriptions, references and technical data contained in this
manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change
specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
ON-HAND
WHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
Carson, CA 90746
FAX:
310-537-3927
Email: mq@multiquip.com
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244
FAX:
800-672-7877
310-537-3700
FAX:
310-637-3284
MAYCO PARTS
800-306-2926
FAX:
800-672-7877
310-537-3700
FAX:
310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX:
310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:
310-631-5032
WARRANTY DEPARTMENT
800-421-1244,
EXT.
279
FAX:
310-537-1173
310-537-3700,
EXT.
279
PAGE 4 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
TABLE OF CONTENTS
MIKASA SERIES MVH-200GH
PLATE COMPACTOR
Proposition 65 Warning ............................................. 2
Help & Copyright ....................................................... 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Specifications ............................................................ 6
Dimensions ............................................................... 7
Safety Message Alert Symbols .............................. 8-9
Rules for Safe Operation .................................... 10-11
Operation and Safety Decals .................................. 12
Features .................................................................. 13
Plate Compactor Components ................................ 14
Engine Components ............................................... 15
Pre-Inspection ......................................................... 16
Operation ........................................................... 17-20
Maintenance ...................................................... 21-25
Troubleshooting ................................................. 26-28
Explanation Of Code In Remarks Column .............. 30
Suggested Spare Parts ........................................... 31
COMPONENT DRAWINGS
Decal Placement ................................................ 32-33
Body Assembly .................................................. 34-35
Vibration Assembly ............................................ 36-39
Control (A-type) Assembly ................................. 40-41
Pump (A-type) Assembly ................................... 42-43
Throttle (A-type) Assembly ................................ 44-47
HONDA GX240K1SMX2
ENGINE
Air Cleaner Assembly......................................... 46-47
Camshaft Assembly ........................................... 48-49
Piston Assembly ................................................. 50-51
Carburetor Assembly ......................................... 52-53
Crankcase Cover Assembly ............................... 54-55
Crankshaft Assembly ......................................... 56-57
Cylinder Barrel Assembly ................................... 58-59
Cylinder Head Assembly .................................... 60-61
Fan Cover Assembly .......................................... 62-63
Flywheel Assembly ............................................ 64-65
Fuel Tank Assembly ........................................... 66-67
Ignition Coil Assembly ........................................ 68-69
Gasket Kit Assembly .......................................... 70-71
Muffler Assembly ............................................... 72-73
Recoil Starter Assembly..................................... 74-75
Control Assembly ............................................... 76-77
Labels Assembly ................................................ 78-79
Terms and Conditions of Sale ................................. 80
Specification and part
number are subject to
change without notice.
NOTE
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 5
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
Choose from three easy options:
WE ACCEPT ALL MAJOR CREDIT CARDS!
When ordering parts, please supply:
❒❒
❒❒
❒
Dealer Account Number
❒❒
❒❒
❒
Dealer Name and Address
❒❒
❒❒
❒
Shipping Address (if different than billing address)
❒❒
❒❒
❒
Return Fax Number
❒❒
❒❒
❒
Applicable Model Number
❒❒
❒❒
❒
Quantity, Part Number and Description of Each Part
❒❒
❒❒
❒
Specify Preferred Method of Shipment:
✓
Fed Ex/UPS
✓ DHL
■
Priority One
✓
Tr u ck
■
Ground
■Next Day
■
Second/Third Day
Unless otherwise indicated by customer, all orders are treated as
Standard Orders
and will ship
within 24 hours. We will make every effort to ship
Air Shipments
the same day the order is received,
if received prior to 2PM PST.
Stock Orders
must be noted on fax or web order form.
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Note: Discounts Are Subject To Change
Goto www.multiquip.com and click on
Order Parts to log in and save!
Use the
internet
and qualify for a 5% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Fax
your order in and qualify for a 3% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Order via Phone: Domestic (US) Dealers Call:
1-800-427-1244
Best Deal!
International Customers
should contact
their local Multiquip Representatives for
Parts Ordering information.
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
Effective: June 1st, 2005
Note: Discounts Are Subject To Change
NOTE
PAGE 6 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — SPECIFICATIONS
ELBISREVERHG002-HVM.1elbaT SNOITACIFICEPSROTCAPMOCETALP
ecroFlagufirtneC)gk002,3(.sbl650,7
ycneuqerFnoitarbiVmpv002,5
deepSdrawroFmumixaM)nim/m32(nim/tf57
)WxL(eziSetalP)mc15x07(ni02x6.72
thgieWgnitarepO)gk291(.sbl324
yticapaCaerAmumixaM)rh/m.qs896(rh/tf.qs515,7
gnitaRPH)Wk9.5(PHB8
SNOITACIFICEPSENIGNE.2elbaT
enignE
ledoM2XMS1K042XGADNOH
epyT ,VHO,rednilyCelgniS,ekorts4delooc-riA
enignEenilosaGtfahSlatnoziroH
ekortSXeroB .ni03.2X.ni09.2
).mm8
5xmm37(
tnemecalpsiDcc18.41
tuptuOxaM.M.P.R0063/.P.H0.8
yticapaCknaTleuF)sretil6(snollag95.1
leuFenilosaGelib
omotuAdedaelnU
yticapaCliOebuLstnip33.2
dohteMlortnoCdeepSepyTthgiew-ylFlagufirtneC
dohteMgnitratStratSlioceR
noisnemiD
)HxWxL(
.ni1.61X9.61x0.41
).mm014X034X553(
thgieWteNyrD ).gK52(sbl1.55
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 7
MVH-200GH — DIMENSIONS
Figure 1. MVH-200GH Reversible Plate Compactor Dimensions
SNOISNEMID.3ELBAT
ECNEREFER
RETTEL
SNOISNEMID
)MM(.NI
A
).mm5421(.ni94
B
).mm335(.ni12
C
).mm376(.ni5.62
D
).mm9121(.ni84
E
).mm787(.ni13
PAGE 8 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — SAFETY MESSAGE ALERT SYMBOLS
This Owner's Manual has
been developed to provide
complete instructions for the
safe and efficient operation
of the Multiquip Model MVH-
200GH Reversible Plate
Compactor.
Refer to the engine manufacturer’s instructions for data
relative to its safe operation.
Before using this reversible plate compactor, ensure that
the operating individual has read and understands all
instructions in this manual.
HAZARD SYMBOLS
NOTE
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
You WILL be
KILLED
or
SERIOUSLY
injured if you DO
NOT follow directions.
You CAN be
KILLED
or
SERIOUSLY
injured if you DO
NOT follow directions.
You CAN be
INJURED
if you DO NOT follow directions.
DANGER
WARNING
CAUTION
Potential hazards associated with the operation of an
MVH-
200GH Reversible Plate Compactor
will be referenced with
Hazard Symbols which appear throughout this manual, and
will be referenced in conjunction with Safety Message Alert
Symbols.
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
WARNING - Lethan Exhaust Gasses
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
WARNING - Explosive Fuel
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
WARNING - Burn Hazards
ALWAYS wear approved
respiratory
protection when required.
CAUTION - Respiratory Hazard
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 9
MVH-200GH — SAFETY MESSAGE ALERT SYMBOLS
This reversible plate compactor,
other property, or the surrounding
environment could be damaged
if you do not follow instructions.
NOTE
Other important messages are provided throughout this
manual to help prevent damage to your light tower, other
property, or the surrounding environment.
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generator is not in use,
unless connected to transfer switch.
ALWAYS wear approved eye and
hearing protection.
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
CAUTION - Rotating Parts
CAUTION - Accidental Starting
CAUTION - Sight and Hearing Hazards
CAUTION - Equipment Damage Messages
PAGE 10 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — RULES FOR SAFE OPERATION
■
The engine of this reversible plate compactor requires an
adequate free flow of cooling air. NEVER operate the
reversible plate compactor in any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause serious
damage to the reversible plate
compactor or engine and may
cause injury to people and
property. Remember the
vibration roller's engine gives
off DEADLY gases.
WARNING - Read This Manual
Failure to follow instructions in this manual may lead to
Serious Injury
or even
Death
. This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used
when operating the Mikasa MVH-200GH Reversible Plate
Compactor:
Safety:
■
DO NOT operate or service this equipment
before reading this entire manual.
■
This equipment should not be operated
by persons under 18 years of age.
■
NEVER operate this equipment without
proper protective clothing, shatterproof glasses,
steel-toed boots and other protective devices
required by the job.
■
NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
■
NEVER operate the saw under the
influence or drugs or alcohol.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties.
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
ALWAYS check all the bolts on the light tower for tightness.
■
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or
generator.
■
High Temperatures – Allow the engine
to cool before adding fuel or performing service and
maintenance functions. Contact with
hot
components can
cause serious burns.
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT smoke around or near the
machine. Fire or explosion could result
from fuel vapors, or if fuel is spilled on a
hot engine.
■
NEVER operate the reversible plate compactor in an
explosive atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or
even death.
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
■
ALWAYS store the reversible plate compactor in a clean, dry
location out of the reach of children.
■
NEVER run engine without air cleaner. Severe engine
damage may occur.
■
NEVER leave the reversible plate compactor unattended,
turn off engine.
■
CAUTION must always be observed while servicing this
reversible plate compactor. Rotating parts can cause injury if
contacted.
■
DO NOT leave reversible plate compactor with engine
running.
■
NEVER disconnect any
"emergency or safety devices"
.
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 11
MVH-200GH — RULES FOR SAFE OPERATION
Maintenance Safety:
■
NEVER lubricate components or attempt service on a
running machine.
■
ALWAYS allow the machine a proper amount of time to
cool before servicing.
■
Keep the machinery in proper running condition.
■
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
■
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Loading and Unloading (Crane):
■
Before lifting, make sure that machine parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.
■
Always make sure crane or lifting device has been properly
secured to the hook of guard frame on compactor.
■
NEVER lift the machine while the engine is running.
■
Use adequate lifting cable (wire or rope) of sufficient strength.
■
Use one point suspension hook and lift straight upwards.
■
NEVER allow any person or animal to stand underneath the
machine while lifting.
■
Try not to lift machine to unnecessary heights.
TRANSPORTING
■
ALWAYS shutdown engine before transporting.
■
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■
Drain fuel when transporting compactor over long distances
or bad roads.
■
ALWAYS tie down the compactor during transportation by
securing the compactor's guard frame with rope.
Emergencies:
■
ALWAYS know the location of the
nearest
fire extinguisher
.
■
ALWAYS know the location of the
nearest
first aid kit
.
■
In emergencies
always
know the location
of the nearest phone or
keep a phone on
the job site
. Also know the phone numbers of the nearest
ambulance
,
doctor
and
fire department
. This information
will be invaluable in the case of an emergency.
PAGE 12 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — OPERATION AND SAFETY DECALS
Figure 2. Operation and Safety Decals
Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals
become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 13
MVH-200GH — FEATURES
Plate Compactor
The Mikasa MVH-200GH is a walk behind, reversible plate
compactor designed for the compaction of sand, clay and asphalt.
This plate compactor is a powerful compacting tool capable of
applying a tremendous force in consecutive high frequency
vibrations to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVH-200GH produce low amplitude
high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion. The engine and
handle are vibration isolated from the vibrating plate. The heavier
the plate, the more compaction force it generates.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
Frequency/Speed
The compactor's vibrating plate maximum frequency is 5200
vpm (vibrations per minute). The forward and reverse travel speed
of the compactor is approximately 75 ft./minute (23 meters/
minute).
Engine
The Mikasa MVH-200GH Plate Compactor is equipped with an
air-cooled, 4-stroke, single-cylinder HONDA GX240K1SMX2
gasoline engine.
Controls
Before starting the MVH-200GH Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 3.
PAGE 14 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — PLATE COMPACTOR COMPONENTS
Figure 3. MVH-200GH Components
Figure 3 illustrates the location of the major components for the
MVH-200GH Reversible Plate Compactor. The function of each
component is described below:
1. Hand Grip – When operating the compactor use this hand
grip to maneuver the compactor.
2. Forward & Reverse Lever –
Push
the lever forward, the
compactor will move in a forward direction,
pull
the lever
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
3. Handle Bar – When operating the compactor, this handle
is to be in the downward position. When the compactor is
to be
stored
, move the handle bar to the upright position.
4. Guard Hook - Used to lift the machine with crane or other
lifting device.
5. Stopper - Locks the handle in place in the upward position
for stowing.
6. Engine – This plate compactor uses a HONDA
GX240K1SMX2 engine. Refer to the owner’s manual for
engine information and related topics.
7. Belt Cover – Remove this cover to gain access to the V-
belts. NEVER run the compactor without the V-belt cover. If
the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
8. Base Plate – Designed to compact sand, clay, and asphalt.
9. Oil Tank – Fill with proper grade of engine oil.
10. Vibration Case – Encloses the eccentric, gears and
counter weights.
11. Shock Absorber – Protects plate compactor from damage
by absorbing vibration during operation.
12. Throttle Lever – Controls the speed of the plate compactor.
Place straight vertically to start, push fully counterclockwise
for full throttle and fully clockwise to stop plate compactor.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 15
MVH-200GH — ENGINE COMPONENTS
Figure 4. Engine Controls and Components
The engine shown above is a
HONDA GX240K1SMX2
engine
(Figure 4). The engine must be checked for proper lubrication
and filled with fuel prior to operation. Refer to the manufacturers
engine manual for instructions & details of operation and
servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline
to the fuel tank. Make sure cap is tightened securely. DO NOT
over fill.
6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter cannister
to gain access to filter element.
Operating the engine without
an air filter, with a damaged
air filter, or a filter in need of
replacement will allow dirt to
enter the engine, causing
rapid engine wear.
Adding fuel to the tank should be done only
when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine until
the fuel residue has been completely wiped
up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward
SLOW
, lever back toward operator
FAST
).
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the
flow of fuel.
NOTE
CAUTION - Fueling The Engine
8. Spark Plug – Provides spark to the ignition system. Set spark
plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark
plug once a week.
9. Muffler – Used to reduce noise and emissions.
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
CAUTION - Burn Hazard
10. Fuel Tank – Holds unleaded gasoline. For additional
information refer to engine owner's manual.
PAGE 16 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — PRE-INSPECTION
Figure 5. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
hole with the recommended oil type (Table 4). Maximum oil
capacity is 1.16 quarts (1.1 liters).
Figure 6. Engine Oil Dipstick (Oil Level)
Before Starting:
1. Read safety instructions at the
beginning of manual.
2. Remove dirt and dust, particularly
in the engine cooling air inlet,
carburetor and air cleaner.
3. Check the air filter for dirt and dust.
If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
5. Check fastening nuts and bolts for tightness.
Fuel Check:
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO NOT
top-off fuel. Wipe up any spilled fuel
immediately!
Explosive Fuel
epyTliO.4elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
CAUTION - General Safety Precautions
ALWAYS wear approved eye and hearing
protection before operating the compactor.
NEVER operate the compactor in a confined
area or enclosed area structure that does not
provide ample
free flow of air
.
Engine Oil Check:
1. To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT smoke while
refueling. DO NOT attempt to refuel the pump
if the engine is
hot!
or
running
.
WARNING - Explosive Fuel
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 17
Starting the Engine (Honda engine):
1. Place the engine
fuel valve lever
(Figure 7) to the "ON"
position.
2. Move the throttle lever to the START position by opening it
to about 20 degrees (Figure 8).
Figure 7. Engine Fuel Valve Lever (ON Position)
Figure 8. Throttle Lever (Start Position)
3. Place the
choke lever
(Figure 9) in the "
OPEN
" position if
starting a
cold
engine.
4. Place the
choke lever
(Figure 10) in the "
CLOSED
" position
if starting a
warm engine
or the
temperature is warm.
Figure 9. Engine Choke Lever (Open)
Figure 10. Engine Choke Lever (Closed)
5. Place the
engine ON/OFF switch
(Figure 11) in the "
ON
"
position.
Figure 11. Engine ON/OFF Switch (ON Position)
This section is intended to assist the operator with the
initial
start-up
of the compactor. It is extremely important that this
section be read carefully before attempting to use the compactor
in the field.
MVH-200GH — START-UP PROCEDURES
6. Grasp the starter grip (Figure 12) and slowly pull it out. The
resistance becomes the hardest at a certain position, corre-
sponding to the compression point. Pull the starter grip
briskly and smoothly for starting.
Figure 12. Starter Grip
PAGE 18 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
Figure 14. Throttle Lever (Stop)
3. Turn the
engine ON/OFF
switch to the OFF position
(Figure 15).
Figure 15. Engine ON/OFF Switch (OFF)
4. Place the
fuel shut-off lever
(Figure 16) in the OFF position.
Emergency Shutdown Proucedure:
1. Move the throttle lever quickly to the STOP
position
(Figure 14).
2. Place the engine ON/OFF switch in the OFF position
(Figure 15).
Figure 16. Fuel Valve Lever (OFF)
MVH-200GH — START-UP/SHUT-DOWN PROCEDURES
7. If the engine has started, slowly return the choke lever
(Figure 13 ) to the
CLOSED
position. If the engine has not
started repeat steps 1 through 6.
8. Before the compactor is placed into operation, run the engine
for several minutes. Check for fuel leaks, and noises that
would be associated with a loose component.
Figure 13. Choke Lever (Closed)
Shut-Down Procedure:
1. Return the throttle lever to the START position. Allow the
machine to cool down for 2 to 3 minutes.
2. Turn the
throttle lever
to the STOP position (Figure 16) to
stop the engine. In a motor start, return the key switch to the
STOP position (Figure 14) as soon as the engine stops.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 19
MVH-200GH — OPERATION
Traveling:
1. Grasp the compactor's hand grip and move the throttle lever
(Figure 17) quickly to the
fast
position. The compactor will not
operate correctly until the engine speed is high enough to
engage the centrifigal clutch (approximately 2300 RPMs)
Always move the throttle lever
quickly without hesitation,
because increasing the engine
speed slowly causes the clutch to
slip.
Figure 18. Travel Lever
Figure 17. Throttle Lever (Fast)
NOTE
2. To make the compactor travel forwards, push the travel lever
forward (Figure 18). To make the compactor travel backward,
pull the travel lever back (Figure 18).
To Turn The Compactor:
1. Move the
travel lever
to the NEUTRAL position.
2. Hold the hand grip firmly and turn the compactor in the desired
direction. DO NOT swing compactor while gripping the travel
lever.
5. Slowly walk behind the compactor and be on the lookout for
any large objects or foreign matter that might cause damage
to the compactor or bodily injury.
6. If travel lever is placed in the neutral position, the machine will
vibrate in place.
Whenever the compactor's vibra-
tion becomes weak or lost during
normal operation regardless of
operation hours, check the V-belt
and clutch immediately.
NOTE
PAGE 20 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
Lifting:
1. Use a crane or lift to load and unload the machine. A skilled
crane operator is required to perform the job.
2. When lifting the machine, check for any damaged or loose
bolts, lifting hooks, and shock mounts.
3. Check any damaged or loose bolts in the guard frame to
avoid machine sliding off.
4. Make sure that the machine is shut off before machine is
lifted.
5. Use reliable cable for lifting.
6. Always lift the machine vertically and keep the machine away
from workers and animals.
7. Do not lift the machine higher than the required height.
MVH-200GH — OPERATION
Stowing the Handle:
1. Push up the handle (Figure 20).
2. Pull the stopper grip upward into the hole of the guard frame
to lock the handle.
Figure 20 . Stowing the Handle
Adjusting Handle Height:
The height of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 19).
2. Turn the grip clockwise to raise the handle or counterclockwise
to lower the handle.
3. When the handle is raised to the desired height, tighten the
butterfly screw.
Figure 19. Handle Adjustment
Transporting:
1. Always make sure that the machine is shut off while being
transported.
2. Check that the fuel cap is properly closed and tightened.
3. When traveling long distances or on rugged terrain, drain the
fuel of the machine before transporting.
4. Tie down the machine securely on the transportation so that
it will not move or topple over.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 21
MVH-200GH — MAINTENANCE
Inspection and Maintenance Service Tables.
To make sure your plate compactor is always in good working
condition before using, carry out the maintenance inspection in
accordance with Tables 5 through 7.
Daily Service
z
Check for leakage of fuel or oil.
z
Check for loose screws including tightness. See Table 6
below (tightening torque ), for retightening:
z
Remove soil and clean the bottom of compaction plate.
z
Check hydraulic pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for
tightness.
z
Check engine oil.
.7ELBAT
retemaiD)mc/gk.ni(EUQROTGNINETHGIT
lairetaM mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
* 001 ~003
053
~056
007
)munimulafositrap-retnuocesacnI(*
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
.wercsdna,tlobhcaenode
kramsilairetamfoytilauqdnalairetaM
HG002-HVM.5ELBATNOITCEPSNIENIHCAM
METI FOSRUOH
NOITAREPO SKRAMER
gnissiMroesooL
swercS
sruoh8yrevE
)yadyreve(
straPdegamaD sruoh8yrevE
)yadyreve(
gnillortnoCfonoitcnuF
traPmetsyS
sruoh8yrevE
)yadyreve(
kaeLmetsySciluardyHsruoh001yrevE
kcehCliOrotarbiVsru
oh001yrevE32egapeeS
liOrotarbiV
tnemecalpeR sruoh003yrevE32egapeeS
kcehCliOciluardyHsruoh001yrevE32egapeeS
liO
ciluardyH
tnemecalpeR
002retfatsriF
yreveneht,sruoh
sruoh000,1
42egapeeS
kcehC)hctulc(tleb-Vsruoh002yrevE32eg
apeeS
kcehCyrettaBsruoh001yrevE52egapeeS
HG002-HVM.6ELBATKCEHCENIGNE
METINOITAREPOFOSRUOH
kcehCgulPkrapS)keewyreve(sruoh04yrevE
kaeLleuFroliO)yadyreve(sruoh8yrevE
gninetsaFfoss
enthgiT
sdaerhT )yadyreve(sruoh8yrevE
dnakcehCliOenignE
tnemhsinelpeR
)yadyreve(sruoh8yrevE
mumixamdeificep
sothsinelpeR(
)level
tnemecalpeRliOenignE ot05yrevenehtsruoh52tsrifretfA
sruoh001
gninaelCretliFriAsruoh001
yrevE
.kcehcenignenosliatedroflaunamenigneetarapeseeS
These inspection intervals are for
operation under normal conditions.
Adjust your inspection intervals
based on the number hours plate
compactor is in use, and particular
working conditions. Fuel piping and
connections should be replaced
every 2 years.
Inspection and other services should
always
be carried out
on hard and level ground with the engine shutdown.
CAUTION - General Maintenance Safety
NOTE
PAGE 22 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
Hydraulic Oil
1. Check hydraulic oil in every 100 hours of operation. With
handle bar positioned vertically (storage position), remove
oil level check plug (Figure 23) from the top of hydraulic
pump and check for proper oil level.
2. Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
Figure 23. Oil Level Check Plug
MVH-200GH — MAINTENANCE
Engine Oil Replacement:
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
2. Drain the engine oil when the oil is
warm
as shown in
Figure 22.
3. Remove the oil drain bolt and sealing washer and allow the
oil to drain into a suitable container.
4. Replace engine oil with recommended type oil as listed in
Table 3. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT overfill.
5. Install drain bolt with sealing washer and tighten securely.
Air Filter:
1. Remove the air cleaner cover and foam filter element as
shown in Figure 23.
2. Tap the paper filter element (Figure 23) several times on a hard
surface to remove dirt, or blow compressed air [not exceeding
30 psi (207 kPa, 2.1 kgf/cm2)] through the filter element from the
air cleaner case side.
Figure 23. Engine Air Filter
Figure 22. Engine Oil (Draining)
Spark Plug:
1. Remove and clean the spark plug (Figure 21).
2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This
unit has electronic ignition, which requires no adjustments.
Figure 21. Spark Plug Gap
NEVER brush off dirt. Brushing will force dirt into the fibers and
cause poor performance in your air filter. Replace the paper filter
element if it is excessively dirty.
3. Clean foam element in warm, soapy water or nonflammable
solvent. Rinse and dry thoroughly. Dip the element in clean
engine oil and completely squeeze out the excess oil from the
element before installing.
CAUTION - Cleaning the Engine Air Filter
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 23
Figure 26. Vibrator Oil Maintenance
MVH-200GH — MAINTENANCE
Vibrator Oil Level Check
1. In every 100 hours of operation, with the machine positioned
horizontally, remove vibrator oil level check plug
(Figure 26) off vibrator (19 mm wrench) and see if oil is up to
filler port. Be sure to clean area around check hole to prevent
dirt and dust from entering.
2. In every 300 hours of operation, replace oil (capacity 1,500
cc). For draining oil through level check hole, have the
machine inclined with a sleeper or the like placed under the
compaction plate on opposite side.
* Use engine oil 10W-30 for this lubrication.
Always clean the area around the vibrator oil level check hole
before removing oil check plug. This will prevent dirt and debris
from entering the system.
Checking and Replacing the V-Belt and Clutch:
After 200 hours of operation, remove the belt cover to check the
V-belt tension (Figure 24).
Figure 24. V-Belt Check
CAUTION - Checking and Replacing the V-Belt
NEVER attempt to check the V-belt with
the engine running. Severe injury can
occur if your hand gets caught between
the V-belt and the clutch. Always use
safety gloves.
Checking the Clutch
1. With belt cover removed, visually check outer drum of the
clutch for seizure and "V" groove for wear or damage.
2. Clean the "V" groove as necessary.
3. Check the clutch lining and shoe for signs of wear. If the shoe
is worn, replace the clutch to prevent deficient power
transmission and slippage.
Replacing the Clutch
1. Remove V-belt.
2. Remove bolt at engine power output by giving a shock to an
engaged wrench (e.g. tapping with hammer) and rotate the
bolt counterclockwise.
3. Remove clutch with a pulley extractor.
4. To install a new clutch, reverse steps 1-3.
Checking the V-belt
1. Tension is proper if the belt bends about 10 mm when
depressed strongly with finger between shafts. Loose or worn
V-belts reduces power transmission efficiency, causing weak
compaction and reduces the life of the belt itself.
Replacing the V-belt
1. Remove the belt cover.
2. Engage an offset wrench (19 mm) or the like to vibrator pulley
(lower) fastening bolt.
3. Engage waste cloth or the like at midway of V-belt on the left
side and while pulling it back strongly, rotate the offset wrench
clockwise so that the V-belt will come off.
4. Check the clutch and replace as necessary, following the
procedures listed in
Checking the Clutch
.
5. Engage V-belt to lower vibrator pulley and push the V-belt to
the left side of the upper clutch and the rotate offset wrench
clockwise so that the V-belt moves onto the pulley.
CAUTION - Checking and Replacing the V-Belt
PAGE 24 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — MAINTENANCE
Replacing Hydraulic Oil
1. Remove the hydraulic hoses (left and right) which enters the
cylinder of the vibrator from the hydraulic pump (Figure 28)
and move the travel lever back and forth to drain the hydraulic
oil from the pump.
Make sure hydraulic oil i is at a normal safe operating level.
DO NOT over fill. Over filling (excessive oil) will cause excess
oil to blow out of breather plug.
Figure 28. Hydraulic Oil Maintenance
When removing the bleed valve, NEVER loosen the M8 nut on
its end. A copper packing is used underneath the bleed valve,
therefore care should be taken not to drop it into the pump. Make
sure to remove it together with the bleed valve. DO NOT allow
dust or trash to enter the hand pump.
b. Moving it about 10 times causes the forward resistance
to increase. When the resistance has considerably
increased, with the travel lever remaining on the reverse
side, install the bleed valve assembly loosely inside the
pump to prevent oil splash.
c. Push the travel lever forward all the way. The valve inside
the spool will activate to push out the aerated oil reverse
circuit.
d. With the bleed valve assembly removed, repeat step c,
two to three times.
Figure 29. Hydraulic System
2. After draining, reinstall the hydraulic hoses and lock the travel
lever to the sub-handle at reverse side (at MAXIMUM position)
using a rope and with the reservoir cover at the top of the and
pump removed.
3. Remove the bleed valve assembly within the pump using a
17 mm box wrench.
3. Remove bleed plug at the cylinder of the vibrator (right belt
cover side, forward travel circuit) (Figure 29). After a while, oil
will flow out of the bleed plug. When aeration disappears,
reinstall the plug, tightening it securely.
CAUTION - Filling the Hydraulic Oil Reservoir
CAUTION - Removing the Bleed Valve
4.
Filling the forward travel circuit with oil
.
a. With the rope removed from the travel lever, move the
lever slowly up and down while adding oil into the hand
pump. Use Shell Tellus Oil #46 or equivalent.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 25
Figure 30. Battery Maintenance
Battery Cable Connection
1. Take off the battery cover by removing the M6 nuts
(Figure 30).
2. When removing cable, disconnect the ground side (normally
negative) first (Figure 30).
3. When installing cable connect the ground side (normally
negative) last.
Battery Maitenance
MVH-200GH — MAINTENANCE
Make sure that hand pump is filled with hydraulic oil to the
specified level. Excessive oil may hinder bleed valve function,
resulting in poor reverse performance.
CAUTION -
Overfilling the Hydraulic Oil Resevoir
5.
Filling the reverse travel circuit with oil
.
a. With the travel lever pushed forward (hydraulic circuit is
connected with reverse travel circuit), add oil into pump
and remove bleed plug of vibrator cylinder (opposite of
belt cover side). In a few seconds, oil will come out of
bleed plug.
b. When aeration disappears, reinstall the plug tightly.
c. Move the travel lever slowly until aeration in the hand
pump disappears (about 10 to 15 times).
6. When the aeration in the pump disappears, with the travel
lever pushed forward, reinstall the valve. Be careful not to
drop the packing into pump. The bleeding valve tightening
torque is 450 to 500 kg-gm.
7. After installing the bleed valve, moving the travel lever all the
way to reverse causes excess oil to be discharged into pump.
If valve fails to activate, aeration still remains in the circuit.
With the bleed valve removed, operate travel lever again to
bleed. If valve is activated, move the travel lever forward to
activate the valve inside spool before moving it to reverse to
activate the bleed valve. Repeat 3 to 4 times.
8. After making sure that the hydraulic oil in the pump is at the
specified level, reinstall the reservoir cover. Coat both sides
of packing with liquid packing (such as Threebond #1215).
9. After adding oil and reinstalling the reservoir cover, operate
the travel lever to make sure of the following:
a.
spool valve:
when pushed forward, resistance is felt in
two-stage motion.
CAUTION -
Battery Maintenance Safety
1. Check the battery terminals periodically to ensure
that they are in good condition.
2. Use wire brush or sand paper to clean the battery
terminals.
3. Check battery for cracks or any other damage. If white
pattern appears inside the battery or paste has
accumulated at the bottom, replace the battery.
4. If the machine will not be in operation for a long
period of time, store in cool dry place and check the
battery charge level every month to maintain the
performance of the battery.
Wear
safety glasses
or
face mask, protective
clothes
, and
rubber gloves
when working with
battery.
PAGE 26 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
ontub,elbaliavasileuf",tratsottluciffiD
."gulpkrapstaKRAPS
?gnigdirbgulpkrapS ecalperronoitalusni,pagkcehC
.gulpkraps
?gulpkrapsnotisopednobraC .gulpkrapsecalperronaelC
gulpkrapstneic
ifedoteudtiucrictrohS
?noitalusni
,noitalusnigulpkrapskcehC
.nrowfiecalper
?paggulpkrapsreporpmI.pagreporp
otteS
dna,elbaliavasileuf",tratsottluciffiD
."gulpkrapsehttatneserpsiKRAPS
?detrohssihctiwsFFO/NO ecalper
,gniriwhctiwskcehC
.hctiws
?evitcefedliocnoitingI.liocnoitingiecalpeR
?yrtridstniop,pagkrapsreporpmI naelc
dnapagkrapstcerrocteS
.stniop
trohsronrownoitalusniresnednoC
?gnitiucric .resnednocecalpeR
?gnitiucrictroh
sronekorberiwgulpkrapS gulpkrapsevitcefedecalpeR
.gniriw
kraps,elbaliavasileuf",tratsottluciffiD
"lamrons
inoisserpmocdnatneserpsi
?epytleufgnorW ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
?metsysleufnits
udroretaW.metsysleufhsulF
?ytridrenaelcriA .renaelcriaecalperronaelC
kraps,elbaliavasileuf",tratsottlucif
fiD
"wolsinoisserpmocdnatneserpsi
?dedurtorprokcutsevlavtsuahxe/noitcuS.sevlavtaes-eR
?nrowrednilycro/dna
gnirnotsiP rodnasgnirnotsipecalpeR
.notsip
tongulpkrapsro/dnadaehrednilyC
?ylreporpdenethgit
dnastlobdaehr
ednilyceuqroT
.gulpkraps
teksaggulpkrapsro/dnateksagdaeH
?degamad
gulpkrapsdnadaehecalpeR
.steksag
.roterub
ractatneserpleufoN
?knatleufnielbaliavatonleuF.leuffoepyttcerrochtiwlliF
?ylreporpnepotonseodkcocleuF leu
fnesoolottnacirbulylppA
.yrassecenfiecalper,revelkcoc
?deggolcretlifleuF.retlifleufecalpeR
?deggolcelohre
htaerbpacknatleuF .packnatleufecalperronaelC
?enilleufniriA.enilleufdeelB
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8)
information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is
and consult Multiquip’s business office or service plant.
MVH-200GH — ENGINE TROUBLESHOOTING
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 27
MVH-200GH — ENGINE TROUBLESHOOTING
)DEUNITNOC(GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
reporpsinoisserpmoc"rewopnikaeW"
.erifsimtonseoddna
?naelctonrenaelcriArenaelc
riaecalperronaelC
?roterubracnilevelreporpmI dliub-er,tnemtsujdataolfkcehC
.rotaerubrac
?gulpkrapSevitcef
eD .gulpkrapsecalperronaelC
?gulpkrapSevitcefeD
reporpsinoisserpmoc"rewopnikaeW"
.serifsimtub
?metsysleufn
iretaW ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
?gulpkrapsytriD .gulpkrapsecalperronaelC
?evitcef
edliocnoitingI.liocnoitingiecalpeR
.staehrevoenignE
?reporpmieulavtaehgulpkrapS foepyttcerrochtiwecalpeR
.
gulpkraps
?leuffoepyttcerroC leuffoepyttcerrochtiwecalpeR
?ytridsnifgnilooC.snifgniloocnaelC
.setautculfde
epslanoitatoR
?yltcerrocdetsujdaronrevoG.ronrevogtsujdA
?evitcefedgnirpsronrevoG.gnirpsronrevogecalpeR
?de
tcirtserwolfleuF skaelrofmetsysleuferitnekcehC
.sgolcro
.noitcnuflamretratslioceR
dnatsudhtiwdeggolcmsina
hcemlioceR
?trid
paoshtiwylbmessaliocernaelC
.retawdna
?esoolgnirpslairpS.gnirpslairpsecalpeR
PAGE 28 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
GNITOOHSELBUORTROTCAPMOCETALP.9ELBAT
MOTPMYSESUACELBISSOPNOITULOS
sinoitarbivdna,wolootdeepslevarT
.kaew
?wolootdeepsenignE .MPRtcerrocotdeepsen
igneteS
?spilshctulC.hctulcecalperrokcehC
?spilstleb-V.tleb-VecalperrotsujdA
?rotarbivnilioevissecxE .level
reporpotllifdnaliossecxeniarD
?gnisuohrotarbivninoitcnuflaM retnuocdnasraeg,cirtneccekcehC
.sthgiew
tub,e
sreverrodrawrofslevarT
.noitceridhctiwsotelbissopmi
?evitcefedstnenopmoclanoitceriD stnenopmoclanoitceri
dllakcehC
?tnemtsujdarevelgnisreveR .revelgnisreverriaperrotsujdA
?nekorbesohliociluardyH .esohliociluard
yhecalperroriapeR
?metsysgnisreverrofliociluardyhninoitareA .metsysliociluardyhdeelB
?tsudhtiwdeggolcpmu
pdnahnievlavkcehC kcehcpmupdnahecalperronaelC
.evlav
si).yssarotarbiv(rednilycnigniraebronotsiP
?evitcefe
d
ronotsiprednilycecalper,nrowfI
.gniraeb
rodrawrofrehtielevarttonseoD
.esrever
?spilstleb-V.tleb-VecalpeR
?
spilshctulC .seohsdnasgnirpshctulckcehC
?dekcolrotarbiV ,cirtnecce(gnisuohrotarbivkcehC
)sthgiewretnuocdn
asraeg
?evitcefedrednilycnigniraebronotsiP ronotsiprednilycecalper,nrowfI
.gniraeb
.taergecnatsisergnitar
eporevellevarT
?enilciluardyhniriA .metsysliociluardrhdeelB
?evitcefedrednilycnigniraebronotsiP ronotsipr
ednilycecalper,nrowfI
.gniraeb
MVH-200GH — PLATE COMPACTOR TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table
(Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s
business office or service plant.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 29
NOTE PAGE
PAGE 30 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number
range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model number
or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, *, #, +, %, or
>
, belong to the same assembly or kit.
The contents of this parts catalog
are subject to change without
notice.
NOTE
NOTE
If more than one of the same
reference number is listed, the last
one listed indicates newest (or
latest) part available.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 31
SUGGESTED SPARE PARTS
MQ MIKASA MVH-200GH
1 to 3 Units
W/HONDA GX240K1SMX2
Qty.P/N Description
2 ......... 070200322 ....... V-BELTS
2 ......... 956100016 ....... THROTTLE WIRE
3 ......... 17210ZE2515 .. ELEMENT, A/C
3 ......... 9807956846 ..... SPARK PLUG
1 ......... 17620ZH7023 .. CAP, FUEL TANK
1 ......... 28462ZE2W11 . ROPE, RECOIL STARTER
PAGE 32 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — DECAL PLACEMENT
BODY ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 33
MVH-200GH — DECALS PLACEMENT
BODY ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 920203260 DECAL, OIL TANK 1
2 920204230 DECAL, TRAVEL LEVER OP. 1
3 920203330 DECAL, EAR PROTECTION 1
4 920202220 DECAL, FORWARD/REVERSE 1
5 920204580 DECAL, FULL THROTTLE 1
6 920204040 DECAL, LIFTING CAUTION 1
7 920203290 DECAL, CAUTION OPERATION 1
8 920203560 DECAL, ENGINE MAX SPEED 1
9 920206280 DECAL, PINCH POINT DANGER 1
10 920206290 DECAL, READ MANUAL CAUTION 1
11 TBD DECAL, MULTIQUIP CARSON 1
12 920206880 DECAL, V-BELT 1
13 PLATE, SERIAL NO. ........................ 1 ............. CONTACT PARTS DEPARTMENT
PAGE 34 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — BODY ASSY.
BODY ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 35
BODY ASSY.
NO PART NO PART NAME QTY.REMARKS
1 455109250 VIBRATING PLATE 1
2 455109260 BASE 1
3 939010050 SHOCK ABSORBER 75 4
4 020312100 NUT M12 4
5 030212300 SW M12 8
6 001221240 BOLT 12 X 40 T 4
7 455325080 ENGINE BASE 1
8 001221050 BOLT 10 X 50 T 2
9 912224001 ENGINE ASSY. GX240K1SMX2 1
10 001221030 BOLT 10 X 30 T 2
11 030210250 SW M10 6
12 031110160 PW M10 4
13 020310080 NUT M10 2
20 455113760 BELT COVER, IN 1
21 001220830 BOLT 8 X 30 T 4
22 030208200 SW M8 4
23 031108160 PW M8 4
24 455434940 COVER SEAL 1
26 456343340 CLUTCH ASSY. W/FAN .................... 1 ............. REPLACES 455330980, 455330981,
.......................................................................... & 456335600
27 951400110 KEY7X7X35 1
28 455445510 WASHER 1
29 001220835 BOLT 8X35 T 1
30 030208200 SW M8 1
31 070200322 V-BELT B-32 BLUE/RPF5320 1
32 455113750 BELT COVER, OUT 1
33 001220853 BOLT 8X65 T 5
33 001220852 BOLT 8X60 T 5
34 030208200 SW M8 5
35 031108160 PW M8 5
36 953405270 PLUG 1/4X14 13L 1
37 953405260 PACKING 1/4, CU 1
38 455445520 CLUTCH SPACER 1
39 455111230 GUARD HOOK 1
39 455112260 GUARD FRAME 1
40 001221230 BOLT 12X30 T 4
41 030212300 SW M12 4
50 455212190 COVER GUARD 1
MVH-200GH — BODY ASSY.
PAGE 36 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — VIBRATION ASSY.
VIBRATION ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 37
MVH-200GH — VIBRATION ASSY.
VIBRATION ASSY.
NO PART NO PART NAME QTY.REMARKS
51 455109310 VIBRATING CASE 1
52 001221268 BOLT 12X140 T 6
53 001221240 BOLT 12X40 T 4
54 030212300 SW M12 10
55 031112230 PW M12 10
61 047920050 ROLLER BEARING NJ210MC4 4
62 455324830 ROTARY SHAFT, DRIVEN 1
63 455324840 PISTON ROD 1
64 025510063 KNOCK PIN 10X63 1
65 455324850 GEAR, DRIVEN 1
66 455435020 COLLAR 17X30X3 4
66 455435020 COLLAR 17X30X3 ..................................... 2 ................. S/N Z1349~
67 455435030 SPRING 28.2D-41L ................................... 1 ................. UP TO S/N Z1348
68 455435040 SPRING 27.3D-79L 1
69 080100300 STOP RING R-30 2
69 080100300 STOP RING R-30 ...................................... 1 ................. S/N Z1349~
70 041006000 BEARING 6000Z 4
71 080200100 STOP RING S-10 2
72 455435051 PISTON, 22.4D 2
73 455010010 PACKING UPH-20308 ............................... 2 ................. UP TO S/N W1012
73 455010070 PACKING USH-22.4 X 30 X 5 ................... 2 ................. S/N W1012~
74 080100260 STOP RING R-26 2
75 455324860 CYLINDER, R 1
76 455326060 CYLINDER, L 1
77 050100850 O-RING G-85 2
73 455010010 PACKING UPH-20308 2
73 455010070 PACKING USH-22.4 X 30 X 5 2
74 080100260 STOP RING R-26 2
75 455324860 CYLINDER, R 1
76 455326060 CYLINDER, L 1
77 050100850 O-RING G-85 2
78 001220825 BOLT 8 X 25 T 8
79 030208200 SW M8 8
80 031108160 PW M8 8
81 001200810 BOLT 8 X 10 2
82 953404600 COPPER PACKING 8 X 16 X 2 2
83 040006910 BEARING 6910 2
84 455010020 ELBOW 45' 15-0404 2
95 031108160 PW M8 4
PAGE 38 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — VIBRATION ASSY. (CONT.)
VIBRATION ASSY. (CONT.)
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 39
MVH-200GH — VIBRATION ASSY. (CONT.)
VIBRATION ASSY. (CONT.)
NO PART NO PART NAME QTY.REMARKS
86 455324870 ROTARY SHAFT, DRIVE ........................... 1 ................. UP TO S/N 1540
86 455331070 ROTARY SHAFT, DRIVE ........................... 1 ................. S/N A1541~
87 951404500 KEY 15 X 10 X 40 RR .............................. 1 ................. UP TO S/N 1540
87 951405370 KEY 15 X 10 X 39 RR .............................. 1 ................. S/N A1541~
88 455324880 GEAR, DRIVE 1
89 080200500 STOP RING S-50 2
90 060105030 OIL SEAL SB-50729 1
91 455324890 BEARING COVER 1
92 050100850 O-RING G-85 1
93 001220825 BOLT 8 X 25 T 4
94 030208200 SW M8 4
96 455324900 PULLEY, B1-85D ....................................... 1 ................. UP TO S/N 1975
96 455335560 PULLEY, B1 W/FAN .................................. 1 ................. S/N D1976~
97 951403090 KEY 12 X 8 X 26 1
98 455435060 WASHER, PULLEY ................................... 1 ................. UP TO S/N 1975
98 455448970 WASHER, PULLEY ................................... 1 ................. S/N D1976~
99 001221230 BOLT 12 X 30 T 1
100 030212300 SW M12 1
101 455324910 ECCENTRIC ROTOR 4
102 001521225 SOCKET HEAD BOLT 12 X 25 T 2
103 001521240 SOCKET HEAD BOLT 12 X 40 T 2
104 952405480 SHIM 70 X 90 X 0.5 0
PAGE 40 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — CONTROL ( A-TYPE ) ASSY.
CONTROL ( A-TYPE ) ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 41
MVH-200GH — CONTROL ( A-TYPE ) ASSY.
CONTROL ( A-TYPE ) ASSY.
NO PART NO PART NAME QTY.REMARKS
1 456329060 HANDLE BRACKET 2
2 001221235 BOLT 12X35 T 4
3 030212300 SW M12 4
4 031112230 PW M12 4
5 456111340 HANDLE 1
6 001221676 BOLT 16X180 T 1
7 031116260 PW M16 2
8 032116280 CONICAL SPRING WASHER M16 6
9 020316130 NUT M16 1
10 023041600 NUT M16, H=10 1
11 455434950 SPINDLE 1
12 455010030 KNOB 1
13 939010060 SHOCK ABSORBER 60 1
14 020410060 NUT M10, H=6 1
15 020412070 NUT M12, H=7 1
16 022411635 WING NUT M16 1
17 954404230 CLAMP SA120-18 2
18 001220620 BOLT 6X20 T 2
19 030206150 SW M6 2
20 031106100 PW M6 2
21 020306050 NUT M6 2
22 001220820 BOLT 8X20 T 4
23 030208200 SW M8 4
24 031108160 PW M8 4
26 501402870 HANDLE STOPPER/MDR 1
27 501402880 SPRING/HANDLE, 1.4X18 X44 1
28 959403460 BALL GRIP 32D-M10 1
29 020410060 NUT M10, H=6 1
30 456211280 HANDLE GRIP 1
33 455010040 OIL HOSE 950L 1
34 455329500 OIL HOSE 1180L 1
36 456111180 LEVER, TRAVEL 1
37 456442320 COLLAR 12X15. 6X32L 1
38 456442150 RETURN SPRING, LEVER 1
39 001221252 BOLT 12X60 T 1
40 020312100 NUT M12 2
41 020412070 NUT M12, H=7 1
42 031112230 PW M12 2
43 030212300 PW M12 1
44 001220830 BOLT 8X30 T 4
45 030208200 SW M8 4
46 031108160 PW M8 4
PAGE 42 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — PUMP ( A-TYPE ) ASSY.
PUMP ( A-TYPE ) ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 43
MVH-200GH — PUMP ( A-TYPE ) ASSY.
PUMP ( A-TYPE ) ASSY.
NO PART NO PART NAME QTY.REMARKS
A 456910020 PUMP ASSY. 1 INCLUDES ITEMS W/*
B*456910030 SPOOL ASSY. ........................................ 1.................... INCLUDES ITEMS W/$
C*456910040 BLED VALVE ASSY................................. 1.................... INCLUDES ITEMS W/ #
1*456111150 BODY 1
2$*456328870 SPOOL 1
3$*456442310 SPRING 1.0-5.1-35L 1
5*456329000 SHAFT 1
6*456441750 PINION 1
7*455437130 WOODRUFF KEY 2
8*080200240 STOP RING S-24 1
9*455326790 COVER, PINION 1
10*040006004 BEARING 6004 2
11*050200200 O-RING 9-20 1
12*455010120 DUST SEAL SER-20 1
13*050100650 O-RING G-65 1
14*001520615 SOCKET HEAD BOLT 6X15 T 8
15*456211220 RESERVE TANK 1
16*456441520 COVER, RESERVE TANK 1
17*456441490 PACKING, RESERVE TANK 1
18#*456441590 BLED VALVE 1
19*#$ 456441530 STEEL BALL 6.35D 2
20#*456441550 SPRING 0.9-5. 1-35L 1
21#*096208016 SOCKET HEAD SCREW 8X16 T 1
22*#$ 020408050 NUT M8, H=5 1
22*#$ 020408050 NUT M8, H=5 2
23*456441650 SET SCREW PT 1/8 2
23-1*$ 456443080 SET BOLT, SPOOL 1
24*050200090 O-RING P-9 1
25*050100450 O-RING G-45 2
26*456010020 PACKING SKY-25 2
27*953405270 PLUG 1/4X14 13L 1
28*953400160 PACKING 1/4 1
29*506010160 SOCKET HEAD PLUG 1/8 4
30*456328850 CYLINDER COVER, F 1
31*#$ 456441740 BALL SEAT 2
32*953405260 PACKING 1/4, CU 1
33*001520660 SOCKET HEAD BOLT 6X100 T 4
34*001520615 SOCKET HEAD BOLT 6X15 T 4
PAGE 44 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
MVH-200GH — THROTTLE LEVER ( A-TYPE ) ASSY.
THROTTLE ( A-TYPE ) ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 45
MVH-200GH — THROTTLE LEVER ( A-TYPE ) ASSY.
THROTTLE ( A-TYPE ) ASSY.
NO PART NO PART NAME QTY.REMARKS
1 956200030 THROTTLE LEVER ASSY. AL103F 1
2 092008016 SCREW 8 X 16 2
2 092008025 SCREW 8 X 25 2
3 030208200 WASHER, LOCK 8MM 2
4 020108060 NUT M8 ..................................................... 2 ................. REPLACES 020308060
5 455435000 SPACER 7 X 9.5 X15 1
6 456331120 LEVER BRACKET, T ................................. 1 ................. REPLACES 456329370
7 959404390 GROMMET MG-22D 1
10 956100016 THROTTLE WIRE 1600-1840 .................... 1 ................. REPLACES 956103100
....................................................................................... & 956100011
11 959021621 TUBE 8-13-1300L 1
12 456443060 LEVER STOPPER 462COS 1
13 456443070 LEVER SPACE 515D04 1
14 456330100 LEVER COVER 1
15 959405280 BOOT 1
16 506010070 CLAMP TC-150 2
20 952010030 WAVE WASHER W-20 ............................... 3 ................. S/N C1834~
21 455334250 WIRE GUIDE, AL103F .............................. 1 ................. S/N C1834~
PAGE 46 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 47
HONDA GX240K1SMX2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 16271ZE2000 GASKET, ELBOW 1
2 17210ZE2505 ELEMENT, DUAL AIR CLEANER .............. 1 ......... INCLUDES ITEMS W/*
3*17218ZE2505 FILTER, OUTER 1
5 17231ZH9820 COVER, AIR CLEANER 1
6*1723891000 GROMMET, AIR CLEANER 1
7 17235ZE2820 NOSE, MUFFLER 1
8$ 17238ZE2310 COLLAR, AIR CLEANER 2
9$ 17239ZE1000 COLLAR B, AIR CLEANER 1
10 17410ZE2020 ELBOW, AIR CLEANER ............................ 1 ......... INCLUDES ITEMS W/$
13 90325044000 WINGNUT, TOOL BOX SETTING 1
14 90009ZE2003 BOLT- WASHER 6X22 1
15 9405006000 NUT, FLANGE 6MM 2
PAGE 48 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 49
HONDA GX240K1SMX2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 14100ZE2W01 CAMSHAFT ASSEMBLY .......................... 1 ......... USE FROM ENGINE SN 3620689~
1 14100ZE2306 CAMSHAFT ASSEMBLY .......................... 1 ......... USE UP TO ENGINE SN 3620688
2 14410ZE2013 ROD, PUSH 2
3 14431ZE2010 ARM, VALVE ROCKER 2
4 14441ZE2000 LIFTER, VALVE 2
5 14451ZE1013 PIVOT, ROCKER ARM 2
6 14568ZE1000 SPRING, WEIGHT RETURN 1
7 14711ZE2000 VALVE, INTAKE 1
8 14721ZE2000 VALVE, EXHAUST 1
9 14751ZE2003 SPRING, VALVE 2
10 14771ZE2000 RETAINER, INTAKE VALVE SPRING 1
11 14773ZE2000 RETAINER, EXHAUST VALVE SPRING 1
12 14781ZE2000 ROTATOR, VALVE 1
13 14791ZE2010 PLATE, PUSH ROD GUIDE 1
14 90012ZE0010 BOLT, PIVOT 8MM 2
15 90206ZE1000 NUT, PIVOT ADJ. 2
PAGE 50 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — PISTON ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 51
HONDA GX240K1SMX2 — PISTON ASSY.
PISTON ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 13010ZE2013 RING SET, PISTON - STANDARD 1
1 13011ZE2013 RING SET, PISTON - OS 0.25 (OPT.) 1
1 13012ZE2013 RING SET, PISTON - OS 0.50 (OPT.) 1
1 13013ZE2013 RING SET, PISTON - 0.75 (OPTIONAL) 1
2 13101ZE2W00 PISTON - STANDARD 1
2 13102ZE2W00 PISTON - OS 0.25 (OPTIONAL) 1
2 13103ZE2W00 PISTON - OS 0.50 (OPTIONAL) 1
2 13104ZE2W00 PISTON - 0.75 (OPTIONAL) 1
3 13111ZE2000 PIN, PISTON 1
4 13200ZE2000 ROD ASSY., CONNECTING (STD) ............. 1 .......... INCLUDES ITEMS W/*
4 13200ZE2305 ROD ASSY., CONNECTING (US 0.25) ........ 1 .......... INCLUDES ITEMS W/*
5*90001ZE8000 BOLT, CONNECTING ROD 2
6 90551ZE1000 CLIP, PISTON PIN 18MM 2
PAGE 52 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — CARBURETOR ASSY.
CARBURETOR ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 53
HONDA GX240K1SMX2 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1*16010ZE2812 GASKET SET 1
2 16011ZA0931 VALVE SET, FLOAT 1
3*16013ZA0931 FLOAT SET 1
4*16015ZE2005 CHAMBER SET, FLOAT ............................ 1 ......... USE UP TO ENGINE SN BE70B A
4*16015ZE8005 CHAMBER SET, FLOAT ............................ 1 ......... USE UP TO ENGINE SN BE70B A
5 16016ZH7W01 SCREW SET 1
6*16024ZE1811 SCREW SET, DRAIN 1
7*16028ZE0005 SCREW SET B 1
8*16044ZE2005 CHOKE SET 1
9 16100ZE2W71 CARBURETOR ASSEMBLY (BE70B B) 1 INCLUDES ITEMS W/*
10*16124ZE0005 SCREW, THROTTLE STOP 1
11*16166ZE2W70 NOZZLE, MAIN 1
12*16172ZE3W10 COLLAR, SET 1
13*16173001004 GASKET, FUEL STRAINER CUP 1
14 16211ZE2000 INSULATOR, CARBURETOR 1
15 16220ZA0702 SPACER, CARBURETOR 1
16 16221ZA0800 GASKET, CARBURETOR 1
17 16223ZA0800 GASKET, INSULATOR 1
18 16610ZE1000 LEVER, CHOKE (STANDARD) 1
19*16953ZE1406 LEVER, VALVE .......................................... 1 ......... USE UP TO ENGINE SN BE70B A
19 16953ZE1812 LEVER, VALVE .......................................... 1 ......... USE FROM ENGINE SN BE70B B
20 16954ZE1811 PLATE, LEVER SETTING ......................... 1 ......... USE UP TO ENGINE SN BE70B A
20 16954ZE1812 PLATE, LEVER SETTING ......................... 1 ......... USE FROM ENGINE SN BE70B B
21*16956ZE1811 SPRING, VALVE LEVER 1
22*16957ZE1812 GASKET, VALVE 1
23*16967ZE0811 CUP, FUEL STRAINER 1
24*93500030060H SCREW, PAN 3X6 ..................................... 2 ......... USE FROM ENGINE SN BE70B B
24*93500030080G SCREW, PAN 3X8 ..................................... 2 ......... USE UP TO ENGINE SN BE70B A
25 9430520122 PIN, SPRING 2X12 1
26 99101ZH80820 JET, MAIN #82 (OPTIONAL) 1
26 99101ZH80850 JET, MAIN #85 (OPTIONAL) 1
26*99101ZH80880 JET, MAIN #88 1
27*99204ZE20400 JET SET, PILOT #40 ................................. 1 ......... USE UP TO ENGINE SN BE70B A
27*99204ZE20400 JET SET, PILOT #40 ................................. 1 ......... USE FROM ENGINE SN BE70B B
PAGE 54 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 55
HONDA GX240K1SMX2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
2 11300ZE2000 COVER ASSY., CRANKCASE S- TYPE ... 1 ......... INCLUDES ITEMS W/*
3 11381ZE2800 GASKET, CASE COVER 1
4 15600ZG4003 CAP ASSEMBLY, OIL FILLER .................. 1 ......... INCLUDES ITEMS W/+
5 15600735003 CAP ASSEMBLY, OIL FILLER .................. 1 ......... INCLUDES ITEMS W/#
8# 15625ZE1003 GASKET, OIL FILLER CAP 1
9+ 15625ZE1003 GASKET, OIL FILLER CAP 1
10*16510ZE2000 GOVERNOR ASSEMBLY, STANDARD ...... 1 ......... INCLUDES ITEMS W/%
11*% 16511ZE2000 WEIGHT, GOVERNOR 2
12*% 16512ZE2000 HOLDER, GOVERNOR WEIGHT 1
13*% 16513ZE2000 PIN, GOVERNOR WEIGHT 2
14*16531ZE2000 SLIDER, GOVERNOR 1
16*90602ZE1000 CLIP, GOVERNOR HOLDER 1
17 90701HC4000 PIN, DOWEL 8X12 2
18*9410106800 WASHER, PLAIN 6MM 1
19 957010803500 BOLT, FLANGE 8X35 7
22*961006206000 BEARING, RADIAL BALL, 6206 1
PAGE 56 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 57
HONDA GX240K1SMX2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY.REMARKS
13310ZE2010 CRANKSHAFT, S TYPE 1
7 90534706010 WASHER, LOCK 8MM 1
8 90741889810 KEY 7X7X33 1
8 90741889810 KEY 7X7X33 (OPTIONAL) 1
9 92101080250A BOLT, HEX. 8X25 1
10 961006206000 BEARING, RADIAL BALL 6206 1
PAGE 58 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 59
HONDA GX240K1SMX2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 12000ZE2814 CYLINDER ASSEMBLY ............................ 1 ......... INCLUDES ITEMS W/*
2 15510ZE2043 SWITCH ASSEMBLY, OIL LEVEL ............ 1 ......... USE UP TO ENGINE SN 3566259
3 16541ZE2010 SHAFT, GOVERNOR ARM 1
4 32197ZE2003 SUB- HARNESS ....................................... 1 ......... USE UP TO ENGINE SN 3566259
5 90013883000 BOLT, FLANGE 6X12 (CT200) .................. 1 ......... USE UP TO ENGINE SN 3566259
6 90131896650 BOLT, DRAIN PLUG 2
7 90446KE1000 WASHER 8.2X17X0.8 1
8*91201890003 OIL SEAL 30X46X8 1
9 91353671003 O- RING 13.5X1.5 (ARAI) 1
10 9405010000 NUT, FLANGE 10MM 1
11 9410912000 WASHER,DRAIN PLUG 12MM 2
12 9425110000 PIN, LOCK 10MM 1
13 957010601200 BOLT, FLANGE 6X12 2
15 90013883000 BOLT, FLANGE 6X12 (CT200) 1
16 34150ZH7003 ALERT UNIT, OIL ...................................... 1 ......... USE FROM ENGINE SN 3684579
PAGE 60 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 61
HONDA GX240K1SMX2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 12200ZH9000 CYLINDER HEAD ......................................... 1.......... INCLUDES ITEMS W/*
2 12204ZE2306 GUIDE, VALVE OS (OPTIONAL) 1
3 12205ZE2305 GUIDE, EX.VALVE OS (OPTIONAL) 1
4 12216ZE2300 CLIP, VALVE GUIDE 1
5 12251ZE2800 GASKET, CYLINDER HEAD 1
6 12310ZE2020 COVER, HEAD 1
7 12391ZE2020 GASKET, CYLINDER HEAD COVER 1
8 14775ZE2010 SEAT, VALVE SPRING 1
10 90014ZE2000 BOLT, HEAD COVER 1
11 90042ZE2000 BOLT, STUD 8X123 2
12 90047ZE2000 BOLT, STUD 8X47 ........................................ 2 ......... USE UP TO ENGINE SN 3844352
12 92900080320E BOLT 2, STUD 8X32 ..................................... 2 ......... USE FROM ENGINE SN 3844353
13 90441ZE2010 WASHER, HEAD COVER 1
14 9430112200 PIN A, DOWEL 12X20 2
15 950051100130M BULK HOSE, VACUUM (11X1000) 1
(11X105)
16 957011008000 BOLT, FLANGE 10X80 4
16 957251008000 BOLT, FLANGE 10X80 4
17 9807955846 SPARK PLUG BPR5ES (NGK) , OPT. 1
17 9807955855 SPARK PLUG W16EPR-U (DENSO), OPT. 1
17 9807956846 SPARK PLUG BPR63S (NGK) 1
17 9807956855 SPARK PLUG W20EPR- U (DENSO) 1
PAGE 62 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — FAN COVER ASSY.
FAN COVER ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 63
HONDA GX240K1SMX2 — FAN COVER ASSY.
FAN COVER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 16731ZE2003 CLIP, TUBE 1
2 19610ZE2010ZA COVER, FAN *R8* (BRIGHT RED) 1
2 19610ZE2010ZC COVER, FAN *NH1* (BLACK) 1
3 19631ZE2D00 SHROUD 1
3 19631ZH9000 SHROUD ................................................... 1 ......... USE UP TO ENGINE SN 3531192
4 32197ZH8003 SUB- HARNESS ....................................... 1 ......... USE UP TO ENGINE SN 3566259
5 36100ZE1015 SWITCH ASSEMBLY, ENGINE STOP ...... 1 ......... USE UP TO ENGINE SN 3566259
5 36100ZH7003 SWITCH ASSEMBLY, ENGINE STOP ...... 1 ......... USE FROM ENGINE SN 3566260
7 90013883000 BOLT, FLANGE 6X12 (CT200) 6
9 90684ZA0601 CLIP, WIRE HARNESS 1
PAGE 64 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 65
HONDA GX240K1SMX2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY.REMARKS
2 19511ZE2000 FAN, COOLING 1
3 28451ZE2W01 PULLEY, STARTER 1
4 31100ZE2010 FLYWHEEL 1
7 90201ZE3V00 NUT, SPECIAL 16MM (1) .......................... 1 ......... USE FROM ENGINE SN 3467139
7 90201ZE3790 NUT, SPECIAL 16MM ............................... 1 ......... USE UP TO ENGINE SN 3467138
8 90741ZE2000 KEY, SPECIAL WOODRUFF 25X18 1
PAGE 66 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — FUEL TANK ASSY.
FUEL TANK ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 67
HONDA GX240K1SMX2 — FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 16854ZH8000 RUBBER, SUPPORTER 107MM 1
2 16955ZE1000 JOINT, FUEL TANK 1
3 17510ZE2010ZA TANK, FUEL *NH31* (MCKINLEY WHITE) 1
3 17510ZE2010ZD TANK, FUEL *NH1* (BLACK) 1
5 17620ZH7023 CAP, FUEL FILLER ......................................... 1 ........ INCLUDES ITEMS W/*
6*17631ZH7003 GASKET, FUEL FILLER CAP 1
8 17672ZE2W01 FILTER, FUEL 1
11 91353671003 O- RING 13.5X1.5 (ARAI) 1
12 9405008000 NUT, FLANGE 8MM 2
13 950014500360M BULK HOSE, FUEL (4.5X3000) (4.5X222) 1
14 9500202080 CLIP, TUBE B8 2
15 957010802500 BOLT, FLANGE 8X25 2
PAGE 68 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 69
HONDA GX240K1SMX2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 30500ZE2023 COIL ASSEMBLY, IGNITION 1
2 30700ZE1013 CAP ASSY., NOISE SUPPRESSOR 1
6 31512ZE2000 GROMMET, WIRE 1
8 36101ZE1010 WIRE, STOP SWITCH 370MM 1
11 90015883000 BOLT, FLANGE 6X28 2
PAGE 70 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — GASKET KIT ASSY.
GASKET KIT ASSY.
NO ART WORK
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 71
HONDA GX240K1SMX2 — GASKET KIT ASSY.
GASKET KIT ASSY.
NO. PART NO. PART NAME QTY.REMARKS
06111ZE2408 GASKET KIT ............................................. 1 ......... USE UP TO ENGINE SN 4045100
1 11381ZE2801 GASKET, CASE COVER ........................... 1 ......... USE UP TO ENGINE SN 4045100
2 12251ZE2800 GASKET, CYLINDER HEAD ..................... 1 ......... USE UP TO ENGINE SN 4045100
3 12391ZE2020 GASKET, CYLINDER HEAD COVER ........ 1 ......... USE UP TO ENGINE SN 4045100
4 16221ZA0800 GASKET, CARBURETOR.......................... 1 ......... USE UP TO ENGINE SN 4045100
5 16223ZA0800 GASKET, INSULATOR .............................. 1 ......... USE UP TO ENGINE SN 4045100
6 18333ZE3800 GASKET, EXHAUST PIPE ........................ 1 ......... USE UP TO ENGINE SN 4045100
PAGE 72 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — MUFFLER ASSY.
MUFFLER ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 73
HONDA GX240K1SMX2 — MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 18310ZE2W00 MUFFLER 1
2 18320ZE2W01 PROTECTOR, MUFFLER 1
4 18330ZE2W00 PIPE, EXHAUST 1
6 18333ZE3800 GASKET, EXHAUST PIPE 1
7 18355ZE2010 ARRESTER, SPARK 1
8 18381ZE2W10 GASKET, MUFFLER (ARRESTER) 1
11 90050ZE1000 SCREW, TAPPING 5X8 6
13 90050ZE1000 SCREW, TAPPING 5X8 1
14 9405008000 NUT, FLANGE 8MM 5
PAGE 74 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 75
HONDA GX240K1SMX2 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 28400ZE2W01ZA STARTER ASSY., RECOIL 1
*R8* BRIGHT RED
1 28400ZE2W01ZB STARTER ASSY., RECOIL 1
*NH1* BLACK
2 28410ZE2W01ZA CASE, RECOIL STARTER 1
*R8* BRIGHT RED
2 28410ZE2W01ZB CASE, RECOIL STARTER 1
*NH1* BLACK
3 28421ZE2W01 PULLEY, RECOIL STARTER 1
4 28422ZE2W01 RATCHET, STARTER 2
5 28441ZE2W01 SPRING, FRICTION 1
6 28442ZE2W01 SPRING, STARTER RETURN 1
7 28443ZE2W01 SPRING, RATCHET 2
8 28444ZE2W01 RETAINER, SPRING 1
10 28461ZE2W02 GRIP, STARTER 1
11 28462ZE2W11 ROPE, RECOIL STARTER 1
12 28469ZE2W01 GRIP, REINFORCEMENT 1
13 90004ZE2W01 SCREW, CENTER 1
14 90008ZE2003 BOLT, FLANGE 6X10 3
PAGE 76 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — CONTROL ASSY.
CONTROL ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 77
HONDA GX240K1SMX2 — CONTROL ASSY.
CONTROL ASSY.
NO. PART NO. PART NAME QTY.REMARKS
2 16551ZE2000 ARM, GOVERNOR 1
3 16555ZE2000 ROD, GOVERNOR 1
4 16561ZE2000 SPRING, GOVERNOR 1
5 16562ZE2000 SPRING, THROTTLE RETURN 1
7 16570ZE2W10 CONTROL ASSEMBLY ............................. 1 ......... INCLUDES ITEMS W/*
10*16571ZE2W10 LEVER, CONTROL 1
11*16574ZE1000 SPRING, LEVER 1
12*16575ZE2W00 WASHER, CONTROL LEVER 1
13*16576891000 HOLDER, CABLE 1
14*16578ZE1000 SPACER, CONTROL LEVER 1
15*16581ZE2W00 BASE, CONTROL 1
16*16584883300 SPRING, CONTROL ADJUSTING 1
17*16592883310 SPRING, CABLE RETURN 1
18*16594883010 HOLDER, WIRE 1
19 90013883000 BOLT, FLANGE 6X12 (CT200) 2
20 90015ZE5010 BOLT, GOVERNOR ARM 1
21*90114SA0000 NUT, SELF- LOCK 6MM 1
22*90605230000 CIRCLIP 5MM 1
23*93500040060H SCREW, PAN 4X6 1
24*93500050280A SCREW, PAN 5X28 1
26*93500050160A SCREW, PAN 5X16 1
27 9405006000 NUT, FLANGE 6MM 1
PAGE 78 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
HONDA GX240K1SMX2 — LABELS ASSY.
LABELS ASSY.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 79
HONDA GX240K1SMX2 — LABELS ASSY.
LABELS ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 87521ZE2W01 EMBLEM (INTERNAL) 1
3 87522ZH9000 LABEL, CAUTION 1
5 87528ZE2810 MARK, CHOKE (EXTERNAL) 1
16 87532ZH8810 MARK, OIL ALERT (E) 1
PAGE 80 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following provi-
sions:
1. A Returned Material Authorization must
be approved by Multiquip prior to ship-
ment.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quanti-
ties, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person request-
ing the RMA.
3. A copy of the Return Material Authoriza-
tion must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
6. The following items are not returnable:
a. Obsolete parts. (If an item is in the
price book and shows as being re-
placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were pur-
chased more than six months prior to
the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
7. The sender will be notified of any material
received that is not acceptable.
8. Such material will be held for five working
days from notification, pending instruc-
tions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
9. Credit on returned parts will be issued at
dealer net price at time of the original
purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a spe-
cific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 81
NOTE PAGE
OPERATION & PARTS MANUAL
MULTIQUIP INC..
..
.
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746
800-421-1244 • 310-537-3700
FAX: 310-537-3927
E-mail:mq@multiquip.com
Internet:multiquip.com
Your Local Dealer is:
manufactured for Multiquip Inc.
by
MIKASA SANGYO CO., LTD. Tokyo, Japan
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
ON-HAND
WHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
Carson, CA 90746
FAX:
310-537-3927
Email: mq@multiquip.com
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244
FAX:
800-672-7877
310-537-3700
FAX:
310-637-3284
MAYCO PARTS
800-306-2926
FAX:
800-672-7877
310-537-3700
FAX:
310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX:
310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:
310-631-5032
WARRANTY DEPARTMENT
800-421-1244,
EXT.
279
FAX:
310-537-1173
310-537-3700,
EXT.
279
