Multiquip Plate Compactor Mvc 40G Users Manual REV 4.PMD

MVC-40G to the manual 626630d4-0113-433b-8d4b-3efdaa3fbac8

2015-02-09

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OPERATION AND PARTS MANUAL

Plate Compactor

Model

MVC-40G

(Robin EH09-2D Gasoline Engine)

Revision #4 (06/06/07)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

PAGE 2 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 3

NOTE PAGE

PAGE 4 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

TABLE OF CONTENTS

ROBIN EH09-2D Engine

(EPA)

Crankcase Assembly .........................................36-37

Camshaft Assembly ........................................... 38-39

Crankshaft and Piston Assembly .......................40-41

Intake and Exhaust Assembly ............................ 42-43

Air Cleaner Assembly.........................................44-45

Muffler Assembly ...............................................47-47

Governor Assembly ........................................... 48-49

Cooling and Starting Assembly..........................50-51

Fuel Tank Assembly ...........................................52-53

Carburetor Assembly .........................................54-55

Electric Device....................................................56-57

Tool Kiit ...............................................................58-59

Terms and Conditions Of Sale — Parts .................. 60

Specification and part number

are subject to change without

notice.

NOTE

Multiquip MVC-40G

Plate Compactor

Table Of Contents ..................................................... 4

Parts Ordering Procedures ....................................... 5

Specifications ............................................................ 6

Dimensions ............................................................... 7

Safety Message Alert Symbols .............................. 8-9

Rules For Safe Operation.....................................10-11

General Information ................................................ 12

Components (Plate Compactor) ............................. 13

Components (ROBIN EH09-2D Engine) ................. 14

Inspection ........................................................... 15-16

Initial Start-Up .................................................... 17-18

Operation ................................................................ 19

Maintenance ...................................................... 20-21

Preparation For Long Term Storage ....................... 22

Troubleshooting (Engine) ................................... 23-24

Troubleshooting (Plate Compactor) ........................ 25

Explanation Of Codes In Remarks Column ............ 26

Suggested Spare Parts ........................................... 27

Component Drawings

Nameplate and Decals....................................... 28-29

Base and Handle Assembly ............................... 30-31

Vibrating Plate and Vibrator Assembly ............... 32-33

Engine Assembly ............................................... 34-35

As a continuing effort to

update our parts book, contact

the MULTIQUIP literature

department for the latest

revision of your "Operation

and Parts Manual"

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 5

PARTS ORDERING PROCEDURES

www.multiquip.com

Ordering parts has never been easier!

Choose from three easy options:

WE ACCEPT ALL MAJOR CREDIT CARDS!

When ordering parts, please supply:

❒❒

❒

Dealer Account Number

❒❒

❒

Dealer Name and Address

❒❒

❒

Shipping Address (if different than billing address)

❒❒

❒

Return Fax Number

❒❒

❒

Applicable Model Number

❒❒

❒

Quantity, Part Number and Description of Each Part

❒❒

❒

Specify Preferred Method of Shipment:

✓

Fed Ex/UPS

✓ DHL

■

Priority One

✓

Tr uck

■

Ground

■Next Day

■

Second/Third Day

Unless otherwise indicated by customer, all orders are treated as

Standard Orders

and will ship

within 24 hours. We will make every effort to ship

Air Shipments

the same day the order is received,

if received prior to 2PM PST.

Stock Orders

must be noted on fax or web order form.

If you have an MQ Account, to obtain a

Username and Password, E-mail us at:

parts@multiquip.com.

To obtain an MQ Account, contact your

District Sales Manager for more information.

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■

View Parts Diagrams

■

Order Parts

■

Print Specification Information

Note: Discounts Are Subject To Change

Goto www.multiquip.com and click on

Order Parts to log in and save!

Use the

internet

and qualify for a 5% Discount

Standard orders

for all orders which include

complete part numbers.*

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Fax

your order in and qualify for a 3% Discount

Standard orders

for all orders which include

complete part numbers.*

Order via Phone: Domestic (US) Dealers Call:

1-800-427-1244

Best Deal!

International Customers

should contact

their local Multiquip Representatives for

Parts Ordering information.

Non-Dealer Customers:

Contact your local Multiquip Dealer for

parts or call 800-427-1244 for help in

locating a dealer near you.

Note: Discounts Are Subject To Change

NOTE

PAGE 6 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

MVC-40G — SPECIFICATIONS

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MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 7

MVC-40G — DIMENSIONS

Figure 1. MVC-40G Plate Compactor Dimensions

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PAGE 8 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

Lethal Exhaust Gases

MVC-40G — SAFETY MESSAGE ALERT SYMBOLS

Lethal Exhaust Gases

Safety precautions should be followed at all times when operating

this equipment. Failure to read and understand the Safety

Messages and Operating Instructions could result in injury to

yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

This Owner's Manual has been

developed to provide complete

instructions for the safe and efficient

operation of the

MQ Model MVC-

40G Plate Compactor.

Refer to the

engine manufacturers instructions

for data relative to its safe operation.

Before using this plate compactor, ensure that the operating

individual has read and understands all instructions in this

manual.

NOTE

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform

you about potential hazards that could injure you or others.

The Safety Messages specifically address the level of

exposure to the operator, and are preceded by one of

three words: DANGER, WARNING, or CAUTION.

HAZARD SYMBOLS

Potential hazards associated with the operation of the

Model MVC-40G Plate Compactor.

will be referenced with

Hazard Symbols which appear throughout this manual, and

will be referenced in conjunction with Safety Message Alert

Symbols.

ALWAYS wear approved

respiratory

protection when required.

WARNING - Respiratory Hazards

Engine exhaust gases contain

poisonous carbon monoxide. This gas

is colorless and odorless, and can

cause death if inhaled. NEVER operate

this equipment in a confined area or

enclosed structure that does not provide ample free flow

air.

WARNING - Lethal Exhaust Gas Hazards

Gasoline is extremely flammable, and

its vapors can cause an explosion if

ignited. DO NOT start the engine near

spilled fuel or combustible fluids.

DO NOT fill the fuel tank while the engine is running or

hot. DO NOT overfill tank, since spilled fuel could ignite if

it comes into contact with hot engine parts or sparks from

the ignition system. Store fuel in approved containers, in

DANGER - Explosive Fuel Hazards

Engine components can generate extreme

heat. To prevent burns, DO NOT touch

these areas while the engine is running or

immediately after operations. Never

operate the engine with heat shields or heat

guards removed.

WARNING - Burn Hazards

You WILL be

KILLED

SERIOUSLY

injured if you DO

NOT follow directions.

DANGERDANGER

DANGER

You CAN be

KILLED

SERIOUSLY

injured if you DO

NOT follow directions.

WARNINGWARNING

WARNING

You CAN be

INJURED

if you DO NOT follow directions.

CAUTION

CAUTIONCAUTION

CAUTION

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 9

MVC-40G — SAFETY MESSAGE ALERT SYMBOLS

Other important messages are provided throughout this

manual to help prevent damage to your light tower, other

property, or the surrounding environment.

CAUTION - Equipment Damage Hazards

ALWAYS wear approved eye and

hearing protection.

CAUTION - Eye and Hearing Hazards

ALWAYS place the power source, circuit

breakers or ON/OFF switch in the OFF

position, when the generator is not in use,

unless connected to transfer switch.

CAUTION - Accidental Starting Hazards

NEVER operate equipment with covers,

or guards removed. Keep fingers, hands,

hair and clothing away from all moving

parts to prevent injury.

CAUTION - Rotating Parts Hazards

Before attempting to operate

the plate compactor, and to

avoid serious injury to

personnel, always read and

understand operation manual.

Failure to read and understand

operation manual could

result in serious harm or even

death!

WARNING - Read Manual

DO NOT refuel plate copmpactor if compactor is placed

inside truck bed with PLASTIC LINER. Possibility exists

of explosion or fire due to

static electricity

DANGER - Refueling Hazard

PAGE 10 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

MVC-40G — RULES FOR SAFE OPERATION

The following safety guidelines should always be used when

operating the

MQ Mikasa Model MVC-40G Plate Compactor.

GENERAL SAFETY

■

DO NOT operate or service this equipment before reading

this entire manual.

■

This equipment should not be operated by persons under

18 years of age.

■

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

■

High Temperatures – Allow the

engine to cool before adding fuel or

performing service and maintenance functions. Contact

with

hot!

components can cause serious burns.

■

The engine section of this mixer requires an adequate

free flow of cooling air.

NEVER

operate the compactor

in any enclosed or narrow

area where free flow of the

air is restricted. If the air

flow is restricted it will

cause serious damage to

the compactor or engine

and may cause injury to

people. Remember the

plate compactor's engine gives off

DEADLY

carbon

monoxide gas.

■

NEVER operate this equipment under the

influence of

drugs

alcohol

■

NEVER touch the hot exhaust

manifold, muffler or cylinder. Allow

these parts to cool before servicing

engine or mixer.

■

NEVER operate this equipment when not

feeling well due to fatigue, llness or taking

medicine.

■

Topping-off to filler port is dangerous, as it tends to spill

fuel.

■

Maintain this equipment in a safe operating condition at

all times.

■

ALWAYS store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the

reach of children.

■

NEVER operate the plate compactor in

an explosive atmosphere or near

combustible materials. An explosion or

fire could result causing severe

bodily

harm or even death.

■

ALWAYS refuel in a well-ventilated area, away from sparks

and open flames.

■

ALWAYS use extreme caution when

working with flammable liquids. When

refueling, stop the engine and allow it to

cool. DO NOT

smoke

around or near the

machine. Fire or explosion could result

from fuel vapors, or if fuel is spilled on a

hot engine.

■

ALWAYS wear proper respiratory (mask),

hearing and eye protection equipment when

operating the plate compactor.

■

Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

■

Manufacture does not assume responsibility for any

accident due to equipment modifications.

■

NEVER use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

Failure to follow instructions in this

manual may lead to serious injury or

even death! This equipment is to be

operated by trained and qualified

personnel only! This equipment is for

industrial use only.

CAUTION - Read Manual!

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 11

MVC-40G — RULES FOR SAFE OPERATION

TRANSPORTING

■

ALWAYS shutdown engine before transporting.

■

Tighten fuel tank cap securely and close fuel cock to

prevent fuel from spilling.

■

Drain fuel when transporting compactor over long

distances or bad roads.

MAINTENANCE

■

NEVER lubricate components or attempt service on a

running compactor.

■

ALWAYS allow the plate compactor a proper amount of

time to cool before servicing.

■

Keep the compactor in proper running condition.

■

Fix damage to the plate compactor immediately and

always replace broken parts.

■

Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and

fuel filters.

■

DO NOT use food or plastic containers to dispose of

hazardous waste.

EMERGENCIES

■

ALWAYS know the location of the nearest

fire

extinguisher

and first aid kit.

■

In emergencies

always

know the location of the

nearest phone or

keep a phone on the job site

Also know the phone numbers of the nearest

ambulance

doctor

and

fire department

. This

information will be invaluable in the case of an

emergency.

■

NEVER run engine without air filter. Severe engine damage

may occur.

■

ALWAYS service air cleaner frequently to prevent carburetor

malfunction.

■

ALWAYS be sure the operator is familiar with proper safety

precautions and operations techniques before using

compactor.

■

ALWAYS read, understand, and follow procedures in

Operator’s Manual before attempting to operate equipment.

■

Refer to the

ROBIN Engine Owner's Manual

for engine

technical questions or information.

Loading and Unloading (Crane)

■

Before lifting, make sure that machine parts (lifting bale and

vibration insulator) are not damaged and screws are not

loosened or lost.

■

ALWAYS make sure crane or lifting device has been properly

secured to the lifting bale on the compactor.

■

NEVER lift the compactor while the engine is running.

■

Use adequate lifting cable (wire or rope) of sufficient strength.

■

Use one point suspension hook and lift straight upwards.

■

NEVER allow any person or animal to stand underneath the

machine while lifting.

■

Try not to lift compactor to unnecessary heights.

PAGE 12 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

MVC-40G — GENERAL INFORMATION

Definition of Plate Compactor

The Mikasa MVC-40G is a one direction (forward) walk behind,

plate compactor designed for the compaction of sand, mixed

soils and asphalt. This plate compactor is a powerful compacting

tool capable of applying a tremendous force in consecutive high

frequency vibrations to a soil surface. Its applications include

compacting for road, embankments and reservoirs as well as

backfilling for gas pipelines, water pipelines and cable installation

work.

The MVC-40G is small and lightweight. It can be easily handled

by one person in confined areas. It has an accessible front-

mounted vibrator assembly. The sealed belt cover keeps dirt

and rocks away from the belt.

Vibratory Plate

The vibratory plate of the compactor produces low amplitude

high frequency vibrations, designed to compact granular soils

and asphalt.

The resulting vibrations cause forward motion. The engine and

handle are vibration isolated from the vibrating plate.

Frequency/Speed

The compactor's vibrating plate has a frequency of 6,200 vpm

(vibrations per minute). The travel speed of the compactor is

approximately 82 ft./minute (25 meters/minute).

Engine

The MQ Mikasa MVC-40G Plate Compactor is equipped with a

air-cooled, 4-stroke ROBIN EH09-2D gasoline engine. When

adding fuel, always use unleaded gasoline.

Controls

Before starting the MVC-40G Plate Compactor identify and

understand the function of the controls and components as

indicated Figure 3.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 13

MVC-40G — COMPONENTS (PLATE COMPACTOR)

Figure 3. MVC-40G Plate Compactor Components

Figure 3 shows the location of the components and general

maintenance parts. The function of each component is described

below:

1. Hand Lift Handle – When lifting of the compactor by

personnel is required, use this hand lift handle. DO NOT

attach a crane or heavy lifting device to this handle to lift

the compactor.

2. Lifting Bale – When lifting of the compactor is required

either by forklift, crane etc., tie rope or chain around this

lifting point.

3. Handle Bar – When operating the compactor use this

handle bar to maneuver the compactor.

4. Belt Cover – Remove this cover to gain acess to the V-

belts. NEVER run the compactor without the V-belt cover. If

the V-belt cover is not installed, the possibility exist that

your hand may get caught between the V-belt and clutch,

thus causing serious injury and bodily harm.

5. Vibrating Plate – A flat, open plate made of durable cast

iron construction used in the compacting of soil.

6. Vibration Case – Encloses the eccentric, gears and

counter weights.

7. Gasoline Engine – This plate compactor uses a 4-stroke,

air cooled ROBIN EH09-2D gasoline engine. Refer to the

ROBIN owner's manual for engine information.

PAGE 14 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

MVC-40G — COMPONENTS (ENGINE)

Figure 4. Engine Controls and Components

INITIAL SERVICING

The engine (Figure 4) must be checked for proper lubrication and

filled with fuel prior to operation. Refer to the ROBIN engine service

manual for instructions and details for proper operation and servicing.

9. Carburetor – Regulates fuel flow.

10. Oil Dipstick/ Filler Cap– Remove the filler cap dipstick

when checking the engine oil level. Add engine oil through

this filler port. See Table 4 for recommended type engine

oil.

11. Oil Drain Plug – Remove this plug to drain engine oil from

the crankcase.

12. Muffler – Used to reduce noise and emissions. ALWAYS

allow a sufficient amount of time for the muffler to cool before

touching.

Operating the engine without an air

filter, with a damaged air filter, or a

filter in need of replacement will

allow dirt to enter the engine,

causing rapid engine wear.

NOTE

1. Throttle Lever – Used to adjust engine RPM. Push lever

upwards for

SLOW

, and down for

FAST

2. Recoil Starter (pull rope) – Manual-starting method. Pull

the starter grip until resistance is felt, then pull briskly and

smoothly

3. Air Cleaner – Prevents dirt and other debris from entering

the fuel system. Release clips on side of air filter cannister

to gain access to filter element.

4. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop

the flow of fuel.

5. Choke Lever – Used in the starting of a cold engine, or in

cold weather conditions. The choke enriches the fuel

mixture.

6. Fuel Tank – Holds .40 gals (1.5 liters)unleaded gasoline.

For additional information refer to ROBIN engine owner's

manual.

7. Fuel Filler Cap – Remove this cap to add unleaded

gasoline to the fuel tank. Make sure cap is tightened

securely. DO NOT over fill.

8. Start/Stop Switch – Place this switch in the "ON" position

(1) to start the engine. Place in the "OFF" position (0) to

stop the engine.

Engine components can generate extreme heat.

To prevent burns, DO NOT touch these areas

while the engine is running or immediately after

operating. NEVER operate the engine with the

muffler removed.

Warning - Hot Surface

13. Spark Plug – Provides spark to the ignition system. Set

spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch)

Clean spark plug once a week.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 15

MVC-40G — INSPECTION

Before Starting

1. Read safety instructions at the beginning of manual.

2. Clean the compactor, removing dirt and dust. Particularly, the

bottom of the plate, engine cooling air inlet, carburetor and

air cleaner.

3. Check the air filter for dirt and dust. If the air filter is dirty, blow

through the air filter cartridge from the inside, moving a jet of

dry compressed air up and down until all dust is removed.

Otherwise replace air filter with a new one.

4. Check carburetor for external dirt and dust. Clean with dry

compressed air.

5. Check fastening nuts and bolts for tightness. Loosened

screws or bolts due to vibration, could lead to unexpected

accident.

Engine Oil Check

1. To check the engine oil level, place the plate compactor on

secure level ground with the engine stopped.

2. Remove the filler cap/dipstick from the engine oil filler hole

(Figure 5) and wipe it clean.

Figure 5. Engine Oil Dipstick

3. Insert and remove the dipstick without screwing it into the filler

neck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 6), fill to the edge of the oil filler

hole with the recommended oil type (Table 4).

Figure 6. Engine Oil Dipstick

The Oil Alert system will

automatically shut-down the

engine if the engine oil level falls

below safe operating limits.

Always be sure to check the

engine oil level prior to starting

the engine.

UPPER LIMIT

LOWER LIMIT

NOTE

Fuel Check

1. Remove the gasoline cap located on top of fuel tank.

2. Visually inspect to see if fuel level is low. If fuel is low,

replenish with unleaded fuel.

3. When refueling, be sure to use a strainer for filtration. DO

NOT top-off fuel. Wipe up any spilled fuel.

Motor fuels are highly flammable and can

be dangerous if mishandled. DO NOT

smoke while refueling. DO NOT attempt to

refuel the compactor if the engine is

hot!

running or in the dark

Danger - Flammable Fuel

Adding fuel to the tank should be done only

when the engine is stopped and has had an

opportunity to cool down. In the event of a fuel

spill, DO NOT attempt to start the engine until

the fuel residue has been completely wiped

up, and the area surrounding the engine is

dry.

Danger - Flammable Fuel

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PAGE 16 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

2. The V-belt tension is proper if the V-belt bends 10 to 15 mm

(Figure 9) when depressed with finger at midway between

the clutch and vibration pulley shafts.

MVC-40G — INSPECTION

CLUTCH

PULLEY

VIBRATOR

PULLEY

Figure 7. V-Belt Hazard

1. To check the V-belt tension, remove the bolts that secure

the belt cover to the frame as shown in Figure 8.

Figure 8. V-Belt Cover Removal

3. A loose V-belt will decrease the power transmission output,

causing reduced compaction and premature wear of the

belt.

4. If the V-belt becomes worn or loose, replace it .

Figure 9. V-Belt Tension

Vibrator Oil Check

1. Place the MVC-40Gplate compactor horizontally on a flat

surface. Make sure the compactor is level when checking the

oil in the vibrator assembly.

2. Check vibrator oil level by removing the plug (vibrator oil gauge)

as shown in Figure 10. The oil level should be up to the oil plug.

If oil is required, replace using only SAE 10W-30 motor oil.

NEVER attempt to check the V-belt with the engine running.

Severe injury can occur if your hand (Figure 7) gets caught

between the V-belt and the clutch. Always use safety gloves.

Caution - V-Belt check

Figure 10. Vibrator Oil Plug

V-Belt Check

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 17

MVC-40G — INITIAL START-UP

Starting the Engine

1. Place the engine

fuel valve lever

(Figure 11) in the "ON"

position.

Figure 11. Engine Fuel Valve Lever (ON Position)

4. Place the

throttle lever

(Figure 14) in the

slow

position

(idle)

Figure 13. Engine Choke Lever (Closed)

2. Place the

engine ON/OFF switch

(Figure 12) in the "

position.

This section is intended to assist the operator with the

initial

start-up

of the plate compactor. It is extremely important that

this section be read carefully before attempting to use the

compactor in the field.

DO NOT attempt to operate the plate compactor

until the Safety, General Information and

Inspection sections of this manual have been

read and thoroughly understood

Caution - Read Manual

Figure 15. Starter Grip

5. Grasp the starter grip (Figure 15) and slowly pull it out. The

resistance becomes the hardest at a certain position, corre-

sponding to the compression point. Pull the starter grip briskly

and smoothly for starting.

Figure 14. Throttle Lever (Slow)

3. Place the

choke lever

(Figure 13) in the "

CLOSED

" position

if starting a

cold

engine, if starting a

warm engine

or the

temperature is warm,

place the

choke lever

in the "

OPEN"

position

6. Let the engine warm for a few minutes without a load and

check for fuel leaks, and noises that would associate with a

lose component.

Figure 12. Engine ON/OFF Switch (ON Position)

PAGE 18 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

MVC-40G — INITIAL START-UP

7. If the engine is running properly, slowly return (push inward)

the choke lever (Figure 13) to the

“OPEN”

position. If the

engine has not started repeat steps 1 through 6.

8. To begin compacting, place the throttle lever (Figure 16) in

the "

fast

" (run) position.

Stopping The Engine

Normal Shutdown

1. Move the throttle lever to the IDLE position (Figure 17) and

run the engine for three minutes at low speed.

Figure 17. Throttle Lever (Idle)

2. After the engine

cools

, turn the engine ON/OFF switch to the

“OFF” position (Figure 18).

3. Place the

fuel shut-off lever

(Figure 19) in the OFF

position.

Figure 18. Engine ON/OFF Switch (OFF)

Figure 19. Fuel Valve Lever (OFF)

Emergency Shutdown

1. Move the throttle lever quickly to the

SLOW

position, and

place the engine ON/OFF switch in the

OFF

position.

ALWAYS run engine at

full speed

while compacting.

CAUTION - Compacting Speed

Figure 16. Throttle Lever (Fast)

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 19

MVC-40G — OPERATION

Operation

1. Once the engine has started, move the engine throttle lever

quickly to the

fast

position.

2. With the throttle lever in the fast position, the engine speed

should be around 2,300 RPM, therefore engaging the cen-

trifugal clutch.

Always move the throttle lever

quickly without hesitation, because

increasing the engine speed slowly

causes the clutch to slip.

3. Firmly gasp the compactor's handle bar with both hands , the

compactor will begin moving forward.

4. Slowly walk behind the compactor and be on the lookout for

any large objects or foreign matter that might cause damage

to the compactor or bodily injury.

5. Compactor traveling speed may drop on soils which contain

clay, however there may be cases where traveling speed

drops because the compaction plate does not leave the

ground surface easily due to the composition of the soil. To

rectify this problem do the following:

Check the bottom plate to see if clay or

equivalent material has been lodged in the plate

mechanism. If so, wash with water and remove.

Remember the compactor does not work as

efficiently on clay or soils that have a high

moisture content level.

If the soil has a high moisture level, dry soil to

appropriate moisture content level or carry out

compaction twice.

NOTE

Make sure to follow all safety rules referenced in the safety

section of this manual before operating compactor. Keep work

area clear of debris and other objects that could cause

damage to the compactor or bodily injury.

CAUTION - Safety Rules

PAGE 20 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

Inspection and Maintenance Service Tables.

1. To make sure your plate compactor is always in good

working condition before using, carry out the maintenance

inspection in accordance with Tables 5 through 7.

MVC-40G — MAINTENANCE

Check for leakage of fuel or oil.

Remove soil and clean the bottom of compaction plate.

Check engine oil, see page 15.

Check for loose screws including tightness. See Table 7

below (tightening torque ), for retightening:

Daily Service

ENGINE OIL

1. Drain the engine oil when the oil is

warm

as shown in

Figure 20.

2. Remove the oil drain bolt and sealing washer and allow

the oil to drain into a suitable container.

3. Replace engine oil with recommended type oil as listed

in Table 4. Engine oil capacity is .317 quarts (.3 liters). DO

NOT overfill.

4. Install drain bolt with sealing washer and tighten se-

curely.

Inspection and other services should

always

be carried out

on hard and level ground with the engine shut down.

CAUTION - Inspection

These inspection intervals are for operation under normal

conditions. Adjust your inspection intervals based on the

number of hours plate compactor is in use, and particular

working conditions.

CAUTION - Inspection Intervals

Fuel piping and connections should be replaced every 2

years.

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MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 21

MVC-40G — MAINTENANCE

Changing Vibrator Oil

1. When changing the vibrator oil, remove the drain plug

(Figure 10), and simply tip the compactor to drain the oil.

Note that the oil will drain more easily while it is hot.

Remember to use only 10W-30 motor oil when replacing

vibrator oil.

Checking and Replacing the V-Belt and Clutch

1. After 200 hours of operation, remove the upper belt cover to

check the V-belt tension. Tension is proper if the belt bends

about 10 mm when depressed strongly with finger between

shafts. Loose or worn V-belts reduces power transmission

efficiency, causing weak compaction and reduces the life of

the belt itself.

Figure 20. Engine Oil (Draining)

Engine Air Cleaner

1. Remove the air cleaner cover and foam filter element as

shown in Figure 21.

2. Wash the gray foam outer filter element in kerosene or

diesel fuel. Then saturate it in a mixture of 3 parts kero-

sene or diesel fuel and 1 part engine oil. Completely

squeeze the element to remove the mixture and re-install

it back into the air cleaner.

Figure 21. Air Cleaner

Spark Plug

1. Remove and clean the spark plug (Figure 22).

2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This

unit has electronic ignition, which requires no adjustments.

Figure 22. Spark Plug Gap

NEVER attempt to check the V-belt with the engine running.

Severe injury can occur if your hand (Figure 7) gets caught

between the V-belt and the clutch. Always use safety gloves.

WARNING - V-belt Hazard

Whenever the compactor's vibration becomes weak or lost

during normal operation regardless of operation hours, check

the V-belt and clutch immediately.

CAUTION - Vibration Check

Checking Clutch

Check the clutch simultaneously with V-belt checking. With belt

removed, check outer drum of the clutch for seizure and "V"

groove for wear or damage with your eyes. Clean the "V" groove

as necessary. Wear of lining or shoe should be checked with

running check. If the shoe is worn, power transmission becomes

deficient and slipping will result.

Reinstalling the V-belt

Engage V-belt to lower vibrator pulley and push the V-belt to left

side of upper clutch and, in the same manner as in removal,

rotate offset wrench clockwise so that the V-belt goes back on.

Replacing the V-belt

Remove the upper and lower belt covers. Engage an offset

wrench (13 mm) or the like to vibrator pulley (lower) fastening

bolt. Engage waste cloth or the like at midway of V-belt on the left

side and while pulling it back strongly, rotate the offset wrench

clockwise so that the V-belt will come off.

PAGE 22 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

Compactor Storage

For storage of the compactor for over 30 days, the following

is required:

Drain the fuel tank completely, or add STA-BIL to the

fuel.

Run the engine until the fuel in the fuel in the carburetor

is completely consumed.

Completely drain the oil from the engine crankcase and

follow procedures described in the

ROBIN

engine

Owner's Manual for engine storage.

Completely drain the compactor's oil from the vibrating

case.

Clean entire plate compactor, especially the bottom plate

removing all dirt and foreign matter.

Cover plate compactor and engine with plastic covering

or equivalent and store in a clean, dry place.

MVC-40G— PREPARATION FOR LONG -TERM STORAGE

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 23

MVC-40G — TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a

breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 8) information

shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult

our company's business office or service plant.

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PAGE 24 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

MVC-40G — TROUBLESHOOTING (ENGINE)

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MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 25

MVC-40G — TROUBLESHOOTING (PLATE COMPACTOR)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a

breakdown, please take a remedial action following the diagnosis based on the Compactor Troubleshooting (Table 9)

information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is

and consult our company's business office or service plant.

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PAGE 26 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

MVC-40G— EXPLANATION OF CODE IN REMARKS COLUMN

The contents and part numbers listed in the parts section are

subject to change

without notice

. Multiquip does not

guarantee the availibility of the parts listed.

NOTE

When ordering a part that has more

than one item number listed, check

the remarks column for help in

determining the proper part to order.

QTY. Column

Numbers Used - Item quantity can be indicated by a number,

a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts

that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold

separately. Other entries will be clarified in the “Remarks”

Column.

REMARKS Column

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to

describe the item can also be shown.

Assembly/Kit

- All items on the parts list with the same unique

symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

- Used to list an effective serial number

range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”

“S/N XXXX AND ABOVE”

“S/N XXXX TO S/N XXX”

Specific Model Number Use

- Indicates that the part is used

only with the specific model number or model number variant

listed. It can also be used to show a part is NOT used on a

specific model or model number variant.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

“Make/Obtain Locally”

- Indicates that the part can be

purchased at any hardware shop or made out of available

items. Examples include battery cables, shims, and certain

washers and nuts.

“Not Sold Separately”

- Indicates that an item cannot be

purchased as a separate item and is either part of an

assembly/kit that can be purchased, or is not available for

sale through Multiquip.

The following section explains the different symbols and remarks

used in the Parts section of this manual. Use the help numbers

found on the back page of the manual if there are any questions.

NO. Column

Unique Symbols - All items with same unique symbol

(*, #, +, %, or >) in the number column belong to the same

assembly or kit, which is indicated by a note in the “Remarks”

column.

Duplicate Item Numbers - Duplicate numbers indicate

multiple part numbers are in effect for the same general item,

such as different size saw blade guards in use or a part that

has been updated on newer versions of the same machine.

PART NO. Column

Numbers Used - Part numbers can be indicated by a number,

a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that

has not been assigned a formal part number at time of

publication.

A blank entry generally indicates that the item is not sold

separately or is not sold by Multiquip. Other entries will be

clarified in the “Remarks” Column.

Sample Parts List:

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ....................... 1 .... INCLUDES ITEMS W/*

2*WASHER, 1/4 IN. ...........

NOT SOLD SEPARATELY

2*12347 WASHER, 3/8 IN. .... 1....

MQ-45T ONLY

3 12348 HOSE .................... A/R .. MAKE LOCALLY

4 12349 BEARING ................ 1.... S/N 2345B AND ABOVE

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 27

MVC-40G— SUGGESTED SPARE PARTS

MQ MIKASA MVC-40G PLATE COMPACTOR WITH

ROBIN EH09-2D GASOLINE ENGINE

1 to 3 Units

Qty.P/N Description

3 ......... 070100272 ......... V-BELT, A-27 BLUE

4 ......... 939010160 ......... SHOCK ABSORBER

6 ......... 2263261007 ....... ELEMENT SET, AIR CLEANER

3 ......... 0650140380 ....... SPARK PLUG

1 ......... 2745011208 ....... ROPE STARTER

1 ......... 0430440132 ....... FUEL TANK CAP, ASSY.

1 ......... 0641420040 ....... FUEL FILTER, TANK

3 ......... 0642004420 ....... FILTER, V-STD, FUEL STRAINER

PAGE 28 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

MVC-40G— NAME PLATE AND DECALS

Machine Safety Decals

The MVC-40GPlate Compactor is equipped with a number of safety decals. These decals are provided for operator safety and

maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals

become unreadable, replacements can be obtained from your dealer.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 29

MVC-40G— NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

NO. PART NO. PART NAME QTY.REMARKS

1 920203330 DECAL; EAR PROTECTION LABEL ............................... 1 ......... NPA-333

2 0732005181 DECAL; WARNING, HOT SURF., FUMES, GAS, READ . 1

3 920206280 DECAL; DANGER ............................................................ 1 ......... NPA-628

4 920209150 DECAL; V-BELT/ RPF-3270 ............................................. 1 ......... NPA-915

5 920207690 DECAL; CAUTION, READ MANUAL ................................ 1 ......... NPA-769

6 NAMEPLATE ................................................................... 1 ......... CONTACT MQ PARTS DEPT.

7 920210330 DECAL; EC NOISE REQ. LWA105 .................................. 1 ......... NPA-1033

8 920109530 DECAL; MIKASA, 125MM YELLOW ............................... 1 ......... NP-953

9 920203060 DECAL; CAUTION ........................................................... 1 ......... NPA-929

10 920203290 DECAL; CAUTION ........................................................... 1 ......... NPA-329

11 920212320 DECAL: CAUTION REFUELING ...................................... 1 ......... NPA-1232

PAGE 30 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

MVC-40G— BASE AND HANDLE ASSY.

BASE AND HANDLE ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 31

BASE AND HANDLE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 417116270 BASE 1

2 417116820 BELT COVER, IN 1

4 417339980 COVER SEAL, E/G 1

5 417116290 BELT COVER, OUT 1

6 417454400 PLATE, BELT COVER 1

7 002210820 BOLT, 8X20 H, SW 2

8 002410815 BOLT, 8X15 H, SW, PW 2

10 417118330 HANDLE 1

11 417454410 HANDLE STOPPER 2

12 417454420 COLLAR, 10.5-20-37.5L 2

13 001221052 BOLT, 10X60 T 2

14 020310080 NUT, M10 1

15 952401660 WASHER, 103045 2

16 030210250 WASHER, LOCK M10 1

18 417215510 HOOK 1

19 953406430 RUBBER CAP, 16D KP-622 1

20 002410820 BOLT, 8X20 H, SW, PW 2

21 001211025 BOLT, 10X25 H 1

22 030210250 WASHER, LOCK M10 2

23 031110160 WASHER, FLAT M10 1

24 020310080 NUT, M10 2

26 020308060 NUT, M8 3

27 030208200 WASHER, LOCK M8 3

MVC-40G— BASE AND HANDLE ASSY.

PAGE 32 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

VIBRATING PLATE AND VIBRATOR ASSY.

MVC-40G— VIBRATING PLATE AND VIBRATOR ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 33

MVC-40G— VIBRATING PLATE AND VIBRATOR ASSY.

VIBRATING PLATE AND VIBRATOR ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1# 417116663 VIBRATING PLATE 1

2 939010160 SHOCK ABSORBER TAK-50 4

3 020310080 NUT, M10 4

4 030210250 WASHER, LOCK M10 4

5 002411025 BOLT, 10X25 H, SW, PW 4

7# 417215500 ECCENTRIC ROTATOR 1

8# 417339920 PULLEY, A1-82-S22 1

9# 952400130 WASHER, FLAT

10# 002210825 BOLT, 8X25 H, SW 1

11# 951405240 KEY, 7X7X19 R 1

12# 040406208 BEARING, 6208C4 2

13# 417454390 PACKING, VIB 2

15# 417339890 CASE COVER, R 1

16# 002210820 BOLT, 8X20 H, SW 4

17# 031108160 WASHER, FLAT M8 4

18# 953400270 PLUG, 1/4X14 10L 1

19# 953405260 PACKING, 1/4 CU 1

21# 417339900 CASE COVER, L 1

22# 060403020 OIL SEAL, TC-30458 1

23# 001520820 SOCKET HEAD BOLT, 8X20 T 4

24# 417339910 COVER SEAL, VIB. 1

26 417342700 SUPPORT OF STOPPER 1

27 031110160 WASHER, FLAT M10 2

28 417910010 VIBRATING PLATE ASSY ................. 1 .................... INCLUDES ITEMS W/#

PAGE 34 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

MVC-40G— ENGINE ASSY.

ENGINE ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 35

MVC-40G— ENGINE ASSY.

ENGINE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

1 911210907 ENGINE ASSY., EH09-2D 1

2 951401740 KEY, 5X5X20 1

4 952404610 COLLAR, 17X30X3 1

5 417456390 CLUTCH ASSY. D-17 1

6 952400130 WASHER, FLAT 1

7 001220820 BOLT, 8X20 T 1

8 030208200 WASHER, LOCK M8 1

9 070100272 V-BELT, A-27 BLUE/RPF-3270 1

11 417456380 PLATE, BOLT W/RUBBER 1

12 413436870 ENGINE NUT 1

13 001220825 BOLT, 8X25 T 4

14 030208200 WASHER, LOCK M8 4

15 031108160 WASHER, FLAT M8 4

16 959404350 EARTH WIRE 1

18 031108160 WASHER, FLAT M8 1

19 022710809 NYLON, NUT M8 1

20 020308060 NUT, M8 2

PAGE 36 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — CRANKCASE ASSY.

CRANKCASE ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 37

ROBIN EH09-2D — CRANKCASE ASSY.

CRANKCASE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

10 2841010101 CRANKCASE ASSY. ............................... 1 ............ INCLUDES ITEMS W/%

20 # 2371420203 VALVE GUIDE O/S 2

26 # 2771601001 STEM SEAL 1

30%0440200070 OIL SEAL TB20326 1

40%0600200110 BALL BEARING 6004C3 1

50%0310060020 DOWEL PIN 2

70 # 0105060430 STUD 2

75%0440060020 OIL SEAL 1

80 0401140030 PLUG 2

90 0211140020 GASKET 2

150 2841340101 BASE 1

160 0011308180 BOLT AND WASHER ASSY. 4

210 2841100121 MAIN BEARING COVER ASSY. .............1 ............ INCLUDES ITEMS W/*

230*0600200110 BALL BEARING 6004C3 1

250 2844500301 GOVERNOR GEAR 1

260 2054190103 GOVERNOR SLEEVE 1

270 2306360101 DIPSTICK 1

280 TBD O-RING 1

290*2841600303 GASKET, BEARING COVER 1

300 0110060101 FLANGE BOLT 8

610 2841300110 CYLINDER HEAD ASSY. ........................1 ............ INCLUDES ITEMS W/ #

620 2841500113 GASKET, HEAD 1

630 0110080210 FLANGE BOLT 1

631 0100080410 BOLT 1

632 0100080420 BOLT 1

633 0110080301 FLANGE BOLT 1

637 0200080210 WASHER, FLAT 1

680 2841550103 ROCKET COVER 1

690 2841600703 GASKET, ROCKET COVER 1

700 2771501103 PIPE KNOCK 2

710 0100060400 BOLT 4

810 2841430101 BREATHER COVER 1

820 2841440101 BREATHER PLATE 1

830 2301600613 GASKET TAPPET COVER 2

860 0110060020 FLANGE BOLT 2

PAGE 38 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — CAMSHAFT ASSY.

CAMSHAFT ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 39

ROBIN EH09-2D — CAMSHAFT ASSY.

CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY.REMARKS

10 2843170211 CAMSHAFT ASSY. ................................ 1 ............ INCLUDES ITEMS W/*

34*2273860123 PIN, SPRING 1

35*2843640103 RELEASE LEVER 1

36*0051904100 SPRING PIN 1

37*0031517000 SNAP RING 1

38*2743870123 RETURN SPRING 1

50 2743330103 TAPPET 1

PAGE 40 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — CRANKSHAFT AND PISTON ASSY.

CRANKSHAFT AND PISTON ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 41

ROBIN EH09-2D — CRANKSHAFT AND PISTON ASSY.

CRANKSHAFT AND PISTON ASSY.

NO. PART NO. PART NAME QTY.REMARKS

10 2842070111 CRANKSHAFT CP .................................. 1 ............ INCLUDES ITEMS W/*

40 0230200100 SPACER 0.8T 1

40 0230200110 SPACER 1.0T 1

40 0230200120 SPACER 1.2T 1

50#0021814000 NUT 1

60#0032014000 SPRING WASHER 1

70#0053203101 WOODRUFF KEY 1

80*0320050010 KEY 1

90 0200080050 WASHER 1

100 0011308160 BOLT AND WASHER ASSY. 1

310 2842250120 CONNECTING ROD ASSY. ..................... 1 ............ INCLUDES ITEMS W/#

320 2842300103 CONNECTING ROD BOLT 2

350 2302330103 PISTON PIN 1

360 2742340103 PISTON STD. 1

360 2742340203 PISTON 25 MM. O.S. 1

360 2742340303 PISTON 50 MM. O.S. 1

370 2842352107 PISTON RING SET, STD. 1

370 2842352207 PISTON RING SET, 25 MM. 1

370 2842352307 PISTON RING SET, 50 MM. 1

380 0565110010 CLIP 2

PAGE 42 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — INTAKE EXHAUST ASSY.

INTAKE EXHAUST ASSY.

REF. ONLYREF

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 43

ROBIN EH09-2D — INTAKE EXHAUST ASSY.

INTAKE EXHAUST ASSY.

NO. PART NO. PART NAME QTY.REMARKS

60 2743360103 VALVE SPRING 2

70 2743370203 SPRING RETAINER 2

80 2743340103 INTAKE VALVE 1

90 2743350103 EXHAUST VALVE 1

95 13210KA031 COLLET VALVE 4

210 2743530103 PUSH ROD 2

220 2743600303 ROCKER ARM 2

230 2693580103 BOLT, PIVOT 2

240 0170060090 NUT 2

260 2743650103 GUIDE PLATE 1

540 1063291203 INSULATOR 1

550 2843590203 GASKET, INTAKE 1

560 1573500103 GASKET, INSULATOR 1

670 0241020010 GROMMET 1

675 2064390101 KNOB 1

680 2844710101 CHOKE BRACKET 1

685 2273590403 GASKET, 2 IN. NEWPUSTD 1

PAGE 44 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — AIR CLEANER ASSY.

AIR CLEANER ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 45

ROBIN EH09-2D — AIR CLEANER ASSY.

AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY.REMARKS

510 2843261000 AIR CLEANER ASSY. .......................... 1 .............. INCLUDES ITEMS W/*

520*2263261007 ELEMENT SET 1

538*2273590403 GASKET, 2 IN. NEW PU STD. 1

570*2263921200 NUT & WASHER ASSY. 2

850 2841610103 RUBBER PIPE 1

PAGE 46 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — MUFFLER ASSY.

MUFFLER ASSY.

REF. ONLY

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 47

ROBIN EH09-2D — MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. PART NAME QTY.REMARKS

310 2843010112 MUFFLER 1

320 2843420101 MUFFLER COVER 1

340 2843520103 GASKET, EXHAUST 1

360 0152060090 TAPPING BOLT 3

365 0011306160 BOLT & WASHER ASSY 2

366 0011408160 BOLT/WASHER 8X16 2

440 2363700101 DEFLECTOR 1

445 0150040050 TAPPING SCREW 2

PAGE 48 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — GOVERNOR ASSY.

GOVERNOR ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 49

ROBIN EH09-2D — GOVERNOR ASSY.

GOVERNOR ASSY.

NO. PART NO. PART NAME QTY.REMARKS

10 2844230603 GOVERNOR LEVER 1

20 2304220103 GOVERNOR SHAFT 1

30 2344270101 GOVERNOR ROD 1

40 2344280113 ROD SPRING 1

50 0031305000 CLIP 2

60 0011406250 BOLT & WASHER ASSY. 1

70 0186060020 NUT 1

80 2844250603 GOVERNOR SPRING 1

200 2844330101 SPEED CONTROL CP 1

201 2304500111 BASE PLATE CP 1

207 0110060010 FLANGE BOLT 2

230 0043106300 SCREW 1

240 0022706000 NUT 1

250 2274350113 STOP PLATE STD. 1

252 2274500203 SPRING WASHER 1

255 0217060030 FRICTION WASHER 1

280 0110060030 FLANGE BOLT 1

PAGE 50 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — COOLING, AND STARTING ASSY.

COOLING STARTING ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 51

ROBIN EH09-2D — COOLING, STARTING ASSY.

COOLING STARTING ASSY.

NO. PART NO. PART NAME QTY.REMARKS

10 2845130101 BLOWER HOUSING 1

20 2849510203 LABEL, MODEL 1

21 0732005470 LABEL, TM 1

40 0010408160 FLANGE BOLT 3

41 0010408505 FLANGE BOLT 1

60 2845260123 CYLINDER BAFFLE 1

80 0110060010 FLANGE BOLT 1

92 0023808000 FLANGE NUT 1

110 2845410103 COOLING BLOWER 1

210 2845021120 RECOIL STARTER ASSY. ................. 1 .............. INCLUDES ITEMS W/*

210-1*2745011508 SPIRAL SPRING 1

210-2*2745012018 REEL 1

210-3*2745011208 STARTER ROPE 1

210-4*2615010008 STARTER KNOB 1

210-5*2705012508 RATCHET 1

210-6*2745013108 FRICTION SPRING 1

210-7*2275013508 RETURN SPRING 1

210-8*2705026108 RATCHET GUIDE 1

210-11*2845014508 STARTER PULLEY 1

210-24*2745015208 SLIDE PLATE B 1

210-25*1315015008 SLIDE PLATE 1

210-49*22745015208 SET SCREW 1

220 0110060010 FLANGE BOLT 3

230 0110060020 FLANGE BOLT 4

PAGE 52 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — FUEL TANK ASSY.

FUEL TANK ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 53

ROBIN EH09-2D — FUEL TANK ASSY.

FUEL TANK ASSY.

NO. PART NO. PART NAME QTY.REMARKS

10 2846010102 FUEL 1

20 0732005181 LABEL, EXP. 1

30 0430440132 FUEL TANK CAP ASSY. .................... 1 .............. INCLUDES ITEMS W/*

32*0434180012 INNER CAP 1

33*0841260020 SPONGE 1

34*0210260050 GASKET CAP 1

35*0232420012 PARTITION PLATE 1

36 0213310020 GASKET (FILTER) 1

40 0641420040 FUEL FILTER 1

50 0642004402 FUEL STRAINER ASSY. ................... 1 .............. INCLUDES ITEMS/W#

50-21# 0642004420 FILTER, V-STD 1

50-22# 0642004490 JYOINT PIPE, V-STD 1

50-23# 0642004460 HOSE BAND ASSY. V-STD. 1

60 0023808000 FLANGE NUT 1

61 0023806000 FLANGE NUT 4

63 0110060020 FLANGE BOLT 4

70 2846260201 FUEL PIPE ASSY. 1 INCLUDES ITEMS/W%

90%0561080020 HOSE CLAMP 2

103 0200080220 WASHER 1

105 0110060570 FLANGE BOLT 2

110 2846160102 FUEL TANK BRACKET 1

111 2846160203 BRACKET, 2 TANK 1

145 2846500103 SPONGE, TANK BRACKET 1

PAGE 54 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — CARBURETOR ASSY.

CARBURETOR ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 55

ROBIN EH09-2D — CARBURETOR ASSY.

CARBURETOR ASSY.

NO. PART NO. PART NAME QTY.REMARKS

210 2846232200 CARBURETOR ASSY. ....................... 1 .............. INCLUDES ITEMS W/*

211*2846253508 THROTTLE VALVE 1

212*2846245508 CSREW 2

213*2846252708 VALVE CHOKE 1

215*2846242008 SLOW JET 1

218*2846252208 LEVER ASSY. CHOKE 1

219*2796256318 COLLAR SHAFT, 1 1

221*2846253208 SHAFT SUB. ASSY. TH. 1

222*2846235508 SCREW 1

223*2796256408 COLLAR SHAFT, 2 1

224*2796250008 VALVE NEEDLE ASSY. 1

225*2846251508 PIN, FLOAT LEVER 1

226*2846255208 CHAMBER ASSY. FLOAT 1

227*2516235008 GASKET 1

228*2846254008 GASKET CHAMBER 1

229*2846250508 FLOAT ASSY. 1

232*2846240008 MAIBN JET 1

233*2846245608 SCREW 1

238*2516266108 DRAIN SCREW 1

250*2776258108 SCREW ADJUST 1

251*2516244908 SPRING 2

312*2516255908 BUSH 1

313*2846256008 COLLAR 1

361*2846245008 O-RING 1

362*2846245108 O-RING 1

363*2846256308 PLATE 1

364*2846245608 SCREW 1

PAGE 56 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — ELECTRIC DEVICE ASSY.

ELECTRIC DEVICE ASSY.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 57

ROBIN EH09-2D — ELECTRIC DEVICE ASSY.

ELECTRIC DEVICE ASSY.

NO. PART NO. PART NAME QTY.REMARKS

10 2847934001 FLY WHEEL CP 1

11 2847943021 IGITION COIL CP 1

30 0011706250 BOLT & WASHER ASSY. 2

60 0660000371 STOP SWITCH ASSY., ON-OFF 1

70 0150040090 TAPPING SCREW 2

75 0566030010 CLAMP 1

100 0650140380 SPARK PLUG 1

110 2847510203 SPARK PLUG CAP 1

PAGE 58 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

ROBIN EH09-2D — ELECTRIC DEVICE ASSY.

ACCESSORY TOOL KIT

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 59

ROBIN EH09-2D — ACCESSORY TOOL KIT.

ACCESSORY TOOL KIT

NO. PART NO. PART NAME QTY.REMARKS

10 2269030710 ACCESSORY TOOL KIT 1

PAGE 60 — MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07)

Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or

prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed

manifest has been obtained from the carrier,

and any claim for shortage or damage must be

settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Mul-

tiquip is $15.00 net. Customers will be asked

for instructions regarding handling of orders

not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit

will be allowed, subject to the following provi-

sions:

1. A Returned Material Authorization must

be approved by Multiquip prior to ship-

ment.

2. To obtain a Return Material Authorization,

a list must be provided to Multiquip Parts

Sales that defines item numbers, quanti-

ties, and descriptions of the items to be

returned.

a. The parts numbers and descriptions

must match the current parts price

list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which the

items were originally purchased.

e. The list must include the name and

phone number of the person request-

ing the RMA.

3. A copy of the Return Material Authoriza-

tion must accompany the return shipment.

4. Freight is at the sender’s expense. All

parts must be returned freight prepaid to

Multiquip’s designated receiving point.

5. Parts must be in new and resalable con-

dition, in the original Multiquip package (if

any), and with Multiquip part numbers

clearly marked.

6. The following items are not returnable:

a. Obsolete parts. (If an item is in the

price book and shows as being re-

placed by another item, it is obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,

and other rubber parts) that were pur-

chased more than six months prior to

the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items.

e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7. The sender will be notified of any material

received that is not acceptable.

8. Such material will be held for five working

days from notification, pending instruc-

tions. If a reply is not received within five

days, the material will be returned to the

sender at his expense.

9. Credit on returned parts will be issued at

dealer net price at time of the original

purchase, less a 15% restocking charge.

10. In cases where an item is accepted, for

which the original purchase document

can not be determined, the price will be

based on the list price that was effective

twelve months prior to the RMA date.

11. Credit issued will be applied to future

purchases only.

PRICING AND REBATES

Prices are subject to change without prior

notice. Price changes are effective on a spe-

cific date and all orders received on or after that

date will be billed at the revised price. Rebates

for price declines and added charges for price

increases will not be made for stock on hand

at the time of any price change.

Multiquip reserves the right to quote and sell

direct to Government agencies, and to Original

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for

damages in excess of the purchase price of the

item with respect to which damages are

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

other special, consequential or incidental dam-

ages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made

in connection with the sale of parts or trade

accessories nor as to any engine not manufac-

tured by Multiquip. Such warranties made in

connection with the sale of new, complete units

are made exclusively by a statement of war-

ranty packaged with such units, and Multiquip

neither assumes nor authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

MVC-40G PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #4 (06/06/07) — PAGE 61

NOTE PAGE

OPERATION AND PARTS MANUAL

Your Local Dealer is:

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

ON-HAND

WHEN CALLING

Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other

trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the

MVC-40G Plate Compactor.

Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the

right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

UNITED STATES

Multiquip Corporate Office MQ Parts Department

18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877

Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284

Contact: mq@multiquip.com

Mayco Parts Warranty Department

800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173

310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279

Service Department Technial Assistance

800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032

310-537-3700

MEXICO UNITED KINGDOM

MQ Cipsa Multiquip (UK) Limited Head Office

Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223

Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226

Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL

Contact: sales@multiquip.co.uk

CANADA BRAZIL

Multiquip Multiquip

4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055

Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055

Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br

Multiquip Plate Compactor Mvc 40G Users Manual REV 4.PMD

MVC-40G to the manual 626630d4-0113-433b-8d4b-3efdaa3fbac8

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