Murphy Automatic Engine Controller As3000 Users Manual 02127B/art
AS3000 to the manual 4967dbf8-6134-4da0-b8d1-7bcbe9598e00
2015-02-05
: Murphy Murphy-Automatic-Engine-Controller-As3000-Users-Manual-396979 murphy-automatic-engine-controller-as3000-users-manual-396979 murphy pdf
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AS3000-02127B Revised 05-03 Catalog Section 75 Automatic Engine Controller (00-02-0525) FWMurphy AS3000 Model ■ Auto crank disconnect ■ Multi-attempt starting ■ Fault warning and shutdown ■ Reduced panel wiring ■ Simple set set-up Description The AS3000 provides automatic start up, fault monitoring and shutdown control for engine driven applications. The unique two-module design, with a single interconnecting lead, gives reduced panel wiring and installation. This simple, compact unit is ideally suited to small engine and generator panels. Key features • Multi-attempt cranking with auto crank disconnect • Automatic or manual modes, selected by front facia pushbuttons. Control inputs for optional security keyswitch. • User inteface module: front of panel mounted, 92mm square DIN cut-out. Environmental sealing to IP65 • Panel interface module: DIN rail mounted PCB tray. Fault shutdown and indication system. Low oil • pressure, high coolant temperature and auxiliary inputs are fitted to both modules, allowing use with engine mounted fault switches or panel mounted SWICHGAGE® units. • Speed sensing (auto crank disconnect and overspeed shutdown) is via magnetic pickup, generator AC or remote contact. Speed calibration is automatic and adjustment free. Mains charger/charge alternator fail warning LED. • • Easy setup of operating options using circuit board links. Generator AC Hz meter output, 0 – 5V. • Lamp test: Close to negative DC (±3V) to activate. DC input protection: ±50 VDC maximum. AC Inputs Product Specification Power supply Continuous voltage range: 8 – 35 VDC Brown out voltage: < 5 VDC for 2 secs (recovery to 8V) Blackout voltage: 0V for 50mS (from 10V, recovery to 5V) Overvoltage withstand: 50 VDC for 5 seconds (to SAEJ1810 load dump immunity) Reverse voltage withstand: 100 VDC continuous. Current consumption (standby): 50mA. Current consumption (max): 500mA (plus output loads). DC Inputs Oil pressure, coolant temp, auxiliary and charger faults: Closed to negative DC (±3V) on fault. Remote start positive: Open from positive DC to start. Remote start negative: Close to negative DC (±3V) to start. AS3000-02127B page 1 of 2 Magnetic pickup: 3 – 60 VAC, 50Hz – 10 kHz. Generator AC: 600 VAC maximum (L-L or L-N), 50/60 Hz. Outputs Fuel: positive DC (transistor), 5A max. Crank, preheat: positive DC (transistor), 2A max. Common alarm, fault lockout: negative DC (transistor), 300mA max. Generator Hz. Meter: 0 - 1mA (@ 45 - 65 Hz). Physical Dimensions: see “System Overview” on page 2. Operating temperature: 14 to 149°F (-10 to +65°C). Relative humidity: 95% @ 140°F (60 °C). Environmental protection: AS3000 front: IP65, NEMA4. Back of User Interface and Panel interface require weather-proof enclosures for outdoor use. Vibration: ISO 88528 pt.9, & 3 axis 3g. Weight: AS3000 User Interface: approx. 9 oz. (250g). AS300 Panel Interface: approx. 6 oz. (160g). Shipping Weight: 1 lb. 4 oz. (554 g.). Shipping Dimensions: 7-3/8 x 5 x 3-1/8 inch. (187 x 127 x 79 mm.). CAUTION: Do not bundle AC and DC wiring together. They must be separated by 2 inches ideally, and require separate conduit runs. System Overview AS3000 User Interface AS3000 Panel Interface AS3000 User Interface back view d1.1 in. (28mm) 3.8 8 in.(96mm) in.(96mm)) d1.9 in. (48mm) 6.1 in. (154 mm) 9 8 7 6 5 4 3 2 1 31 32 33 34 35 36 37 38 39 3.8 8 in. (96mm) 6m 3.67 in. (93 mm) 1 Operator control keys: Status/fault LED indicators x8 - Remote start/Mains fail OFF-STOP - Engine running (reset) - Charge fault MANUAL mode - Auxiliary / plant fault - Start fail/overcrank fault (+ amber LED) - Low oil pressure fault AUTO mode - High engine temp fault AUTO (+ green LED) - Overspeed fault Terminals 31 - 39 (1/4" blades) 2 3 Communication Lead Mounting clamp 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Terminals 1 - 21 (1/4" blades) 20 21 Operating option links, for setting: - crank/rest time (5, 10 or 15 seconds) - preheat time (0, 5, 10 or 15 seconds) - crank disconnect speed (40% or 10%) - engine cool time (0 or 5 minutes) - number of crank attempts (1, 3 or 6) - loss of speed (warning or shutdown) El e c tri cal Conn e c ti on AS3000 User Interface/ Display Module AS3000 Panel Interface Module comms 31 32 33 34 35 36 37 38 1 2 3 4 RL 5 RL 6 7 8 9 1 0 11 12 13 14 15 16 17 18 19 20 21 RL RL RL RL pa elDC p n st e o i iv 12 - 24 VDC pa elDC egat n n iv e enable lamp au fault keyswitch test (linkif notused) common alarm 300 mA high engine temp l w AC Hz l meter utput pressure 0–1mA (=45–65Hz) t 50 Ohm m g c l meter o DC 2A p wer supply . oi o o in o ovin fault remote charger aux. crank lockout start fail fault disconnect speedinput 300 mA negative remote generatoA rC crank common low high overspeed start 80 - 600 V r e la y alarm oil engine fault positive 50/60Hz 2A 300 mA pressure temp. s peedinput magneticpickup charge 3 - 60 V alternator o p e nw h e nh e al t h y 0 - 10 kHz D+ / WL closed on fault preheat r e la y x. oi l la fue re y 5A How to order Unit type AS3000 User Interface, black faceplate AS3000 Panel Interface AS3000 User Interface, white faceplate FWMurphy MURPHY DE MEXICO, S.A. DE C.V. Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje San Luis Potosí, S.L.P.; México 78384 +52-444-8206264 fax +52-444-8206336 Villahermosa Office +52-993-3162117 e-mail ventas@murphymex.com.mx www.murphymex.com.mx A two-year warranty on materials and workmanship is given with this FWMurphy product. A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/warranty.asp. FRANK W. MURPHY, LTD. Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K. +44 1722 410055 fax +44 1722 410088 e-mail sales@fwmurphy.co.uk www.fwmurphy.co.uk MURPHY SWITCH OF CALIFORNIA 41343 12th Street West Palmdale, California 93551-1442; USA (661) 272-4700 fax (661) 947-7570 e-mail sales@murphyswitch.com www.murphyswitch.com MACQUARRIE CORPORATION 1620 Hume Highway Campbellfield, Vic 3061; Australia +61 3 9358-5555 fax +61 3 9358-5558 e-mail murphy@macquarrie.com.au RE P.O. Box 470248 Tulsa, Oklahoma 74147 USA (918) 317-4100 fax (918) 317-4266 e-mail sales@fwmurphy.com www.fwmurphy.com CONTROL SYSTEMS & SERVICES DIVISION P.O. Box 1819; Rosenberg, Texas 77471; USA (281) 633-4500 fax (281) 633-4588 e-mail sales@fwmurphy.com Warranty GI D AS3000 system, white faceplate AS3000 system, black faceplate E Stock no. Complete systems: 41.70.0093 41.70.0100 Components: 41.05.0001 41.05.0002 41.05.0003 STER In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time. Printed in U.S.A. AS3000-02127B page 2 of 2
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