Murray 425003X8A User Manual TRACTOR Manuals And Guides 1110098L
User Manual: Murray 425003X8A 425003X8A MURRAY TRACTOR - Manuals and Guides View the owners manual for your MURRAY TRACTOR #425003X8A. Home:Lawn & Garden Parts:Murray Parts:Murray TRACTOR Manual
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INSTRUCTION BOOK Model 425003x8A This instructionBookcontainsinformationfor severalmodels. Readand keepthis bookfor futurereference. This bookcontainsimportantinformationon SAFETY;, ASSEMBLY,OPERATION,AND MAINTENANCE. PRODUCTINFORMATION The owner must be certainthat all the productinformation is includedwith the unit. This informationincludes the INSTRUCTIONBOOKS, the REPLACEMENTPARTSand the WARRANTIES. This informationmust be includedto make sure state laws and other laws are followed. RECORDTHE FOLLOWINGINFORMATIONABOUT YOUR UNIT.THIS INFORMATIONIS NECESSARYWHEN ORDERING PARTSOR IN CASE OF LOSS OR THEFT. WHERE PURCHASED: DATE PURCHASED: Month MODEL NO.: F-OOO811L Day Year DATE OFMANUFACTURE: iz BUILT IN THE TABLE OF CONTENTS WARRANTY ....................................... 2 MAINTENANCE 3 HOW TO CHECK THE MUFFLER ................................... 3 HOW TO REMOVE AND INSTALL THE BLADE PICTORIALS 9 HOW TO SHARPEN THE BLADE ......................... 21 10 HOW TO ADJUST THE BLADE ROTATION CONTROL ..... HOW TO CHECK AND ADJUST THE DRIVE BRAKE ....... 22 HOW TO CHECK AND ADJUST THE CLUTCH ............. 23 HOW TO ADJUST THE SHIFT LEVER 24 RESPONSIBILITY SAFETY OF THE RULES INTERNATIONAL ASSEMBLY OWNER .................. ...................... ....................................... PARTS BAG - CONTENTS CHECK THE TIRES .............................. 10 ..................................... 10 CHECK THE LEVEL OF THE MOWER HOUSING .......... HOW TO INSTALL THE SEAT ............................ HOW TO ASSEMBLE MAINTENANCE THE STEERING WHEEL HOW TO PREPARE THE ENGINE OPERATION ............ ATTACHMENTS ............... ........................ 14 14 ........................................ HOW TO USE THE THROTTLE/CHOKE 15 CONTROL HOW TO USE THE BLADE ROTATION CONTROL ........ 15 ......... 15 ........................ HOW TO SET THE PARKING BRAKE 15 ..................... 16 HOW TO CHANGE THE CUTTING HEIGHT ................ HOW TO STOP THE UNIT HOW TO TRANSPORT ........................ HOW TO OPERATE WITH THE MOWER HOUSING HOW TO OPERATE THE UNIT ON HILLS BEFORE STARTING THE ENGINE HOW TO START THE ENGINE OPERATING TIPS ................. ....................... ........................... ...................................... MOWING AND BAGGING TIPS ........................... MAINTENANCE 16 .................................... 16 ........ ....................... 24 25 25 ..................................... HOW TO REMOVE THE MOWER HOUSING ............... 26 HOW TO INSTALL THE MOWER HOUSING ............... 26 HOW TO ADJUST THE GAUGE WHEELS ................. 27 HOW TO LEVEL THE MOWER HOUSING ................. 28 HOW TO REPLACE THE MOTION DRIVE BELT ............ 29 HOW TO REPLACE THE MOWER DRIVE BELT ............ 31 HOW TO INSTALL THE WHEELS ......................... 32 .......................... 33 HOW TO REPLACE THE LIGHT BULB .................... 33 HOW TO CLEAN THE MOWER HOUSING 33 (OVER 30 DAYS) SHOOTING TO ORDER CHART REPAIR ................. ............................. 18 HOW 18 PARTS LIST 19 SLOPE GUIDE 19 INDEX ............................................ 20 LAWN 2 24 25 ...................... PARTS ................... TRACTOR 34 35 50 ..................................... ACCESSORIES 33 36 ....................................... 51 ................... MURRAY, INC. Two Year Limited Warranty Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines, accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts (except as noted below) or transaxtes as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period. In the event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge. If the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace it for a charge of one half (1/2) of the retail price of the battery in effect at the time of return. Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse wilt be honored. This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional (non-homeowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjustments, consult your Instruction Book. To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, retum the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory. If you return the entire unit, we wilt repair the unit. If we authorize the return of the defective part only, we wilt either replace or repair the part. In the case of a defect in a transmission or differential (as distinguished from a transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts. This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, Customer Service De3artment, P.O. Box 268 Brentwood Tennessee 37027. (1-800-251-8007) F-OOO811L 23 CHECK THE TIRES TROUBLE 17 .................... 21 HOW TO CHECK THE FUEL FILTER ...................... STORAGE 17 ............ ................................ HOW TO REPLACE THE FUSE 16 ............................... THE UNIT 12 20 FREE BATTERY ......................... WHERE TO LUBRICATE 13 .............................. HOW TO USE THE SHIFT LEVER 11 20 ......................... HOW TO CHARGE THE BATTERY 12 ....................................... LOCATION OF CONTROLS MAINTENANCE 11 FREE BATTERY ......................... HOW TO INSTALL THE BATTERY CABLES 10 CHART ................................. 52 OWNER'S INFORMATION This instruction book is for several different models. The instructions are written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit. Know your product: Ifyou understand the unit and how the unit operates, you wilt get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference. IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly instructions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used. RESPONSIBILITY The responsibility of the owner is to follow the instructions below. 1. Carefully read and follow the rules for safe operation. 2. 3. 4. 5. 6. 7. 8. Follow all the assembly instructions. Inspect the unit. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment. Operate the unit only with guards, shields, and other safety items in place and working correctly. Correctly adjust the unit. Service the unit only with authorized or approved replacement parts. Complete all maintenance on the unit. Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects ductive harm. or other repro- Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING. OF THE OWNER Environmental Awareness • Do not fill the engine's fuel tank completely full. • Drain fuel for off-season • Use only unleaded gasoline. • Service the air cleaner regularly. • Change oil regularly. Use 10W-30 oil in summer. • Tune-up • Keep equipment in efficient operating condition. • Dispose of used engine oil properly. storage. the engine regularly. SAFETY RULES Safe Operation Practices for Ride-on Mowers WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. General 1. Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area. Never carry passengers. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger or the mower guard in place. Slow down before turning. Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and remove the key before dismounting. Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing. Stop the engine before removing the grass bagger or unclogging the chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs or when very tired. Watch for traffic when operating near or crossing roadways. Use extra caution when loading or unloading the machine into a trailer or truck. Disengage all attachment clutches and shift into Neutral before attempting to start the engine. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine. Use care when pulling loads or using heavy equipment. a. Use only approved drawbar hitch points. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. F-000811L operation OWNER'S INFORMATION b. Limit loads to those you can safely control. c. Do not turn sharply. Use care when backing. d. Use counterweights or wheel weights when suggested in the Instruction Book. 19. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine. 20. Do not use this machine if you are mentally or physically unable to operate this machine safely. 21. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower related injuries. These operators should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury. II. Slope operation Slopes and rough terrain are major factors related to loss-of-control and tip-over accidents, which can result in severe injury or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See the "Slope Guide" in the back of this book to check for safe operation. DO 1. 2. 3. 4. 5. 6. 7. 8. Mow up and down slopes, not across. Remove obstacles such as rocks, limbs, etc... Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low enough gear so that you wilt not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass baggers or other attachments, they can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope. DO NOT 1. 2. 3. 4. 5. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible. Do not mow drop-offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an injury or death. Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees). II1. Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them. 1. Keep children out of the mowing area and in the watchful care of another responsible adult. 2. Be alert and turn the engine off if children enter the area. 3. Before and when backing, took behind and down for small children. 4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe operation of the machine. 5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine. 6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision. IV. Service 1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive. a. Use only an approved container. b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do not smoke. c. Never refuel the machine indoors. d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater. 2. Never start or run the engine inside a closed area. 3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer. For safety, replace the blade every two years. Keep the equipment in good condition. 4. Never tamper with the safety devices. Check their proper operation regularly. 5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spills. Allow the machine to cool before storing. 6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. 7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change the engine governor settings or over-speed the engine. 8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recommended parts when necessary. 9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing area. 10. Check the brake operation frequently. Adjust and service as required. 11. Wait for all movement to stop before servicing any part of the unit. _, F-000811L precautions. indicates: "Attention! Look for this This symbolsymbol to indicate important safety Become Alert! Your Safety Is At Risk." 4 SAFE MOWING GUIDE Each person that operates power equipment must learn to use correct and safe mowing procedures. To help you learn, carefully read the following pages. Most of the time the operator was not correctly shown or did not read the instructions on the unit or in the Instruction Book before using the unit. Also, some operators do not have enough experience. The result is unsafe use, endangering the operator, bystanders and the equipment. Another result can be a poor appearance of the area mowed. controls and how they work. In an emergency, how fast you can stop the blade is important. Learn how to control the mower at all times. Read this book. Read the instructions on the unit. Operate the mower according to the Safe Mowing Guide. Follow all safety rules, cautions or warnings in this book and on the unit. Make sure anyone that uses the unit reads the instructions and is told how to safely operate the mower. For electric start engines, sit in the seat to start the engine. The battery can be dangerous. Follow the instructions on the battery, the acid container, and in this book when working with the battery. Even small batteries have enough voltage to cause an injury. Always be careful. d Many engines are started by hand. When you use a pull start or rope start, place your feet apart and away from the blade(s). Hold the rope handle tight. Never wrap the rope around your arm or fingers for a "better grip". To start the engine, follow the instructions on the mower, in this book and in the engine operating instructions. The mower is designed to be operated by one person. Never let another person ride with you on the unit or on any accessories. A passenger wilt make the unit harder to control, block the visibility or distract the operator and is dangerous to the operator, the passenger and the equipment. Without a passenger seat, the passenger can fall from the mower or contact dangerous parts. A mower is not a toy for showing off or for giving rides. The mower will give you good service and durability, if operated in normal conditions. If the mower is not correctly serviced or is used where the terrain is rough or unsuitable, product performance and safety will be decreased. Correct clothing is an important part of safe mowing. Safety glasses will protect the eyes from objects discharged by the mower. Safety shoes with steel plates can protect a foot from injury by the blade. For protection from objects discharged from the mower, wear clothing that will cover the arms and legs. Before you start cutting the grass, practice using the mower in a large open and level area. Learn the location of the controls on the mower. Know the purpose of the F-000811L Never cut a wet lawn. Wet grass can cause an accident, affect mower performance and can cause problems with future lawn growth and appearance. Wet grass is slippery and can cause the mower to slip. Someone can get injured by touching the blade(s). Wet grass tends to clog the mower, causing poor discharge. Cut wet grass wilt collect on the lawn, retarding the growth of the grass. Also, getting the mower wet wilt cause parts to rust and decrease the life of the unit. When you look over the lawn, remember obstacles that cannot be removed, like pipes, stumps or rocks. Keep away from these obstacles that can cause damage to the mower or injury to the operator or a person near the mower. Clear the area of rocks, toys, wire or other loose objects. These items can damage the mower or can be discharged by the mower blade. d dd The blade of a power mower rotates very fast. It can discharge rocks and other objects over a long distance which can be dangerous. The force of the objects can break windows, cause injuries or even put an eye out. Most of the time the injury is to a person, like a child. Keep every person completely away from the area to be mowed. Make sure the grass is not discharged toward anyone. Planning your mowing pattern has a double advantage. It can decrease the possibility of an injury and make the clean up after mowing easier. Check the terrain of the area to be mowed. Mow in a pattern that wilt keep you away from dangerous areas. Check the distance you need to stop and the distance available to turn. Slopes and rough terrain must be mowed carefully and some areas must not be mowed at all. With riding mowers, mow up and down the hilt. When you must mow rough terrain or on slopes, never change directions or change gears and stop in these areas only in an emergency. Before you ride up or down a slope, try to back straight up the slope. Do not ride up or down a slope that is too steep to back straight up. See the "Guide" in the back of this Instruction Book to check any slopes. Before you start cutting, make sure the mower was completely assembled according to the Instruction Book. If the SAFE MOWING GUIDE mower wascompletely assembled atthe of the mower. Stop the engine. Let the store,youmuststillcheckthemower engine and transmission cool before according totheassembly instructions. servicing the mower. Remember, exhaust Makesurethemower iscorrectly fumes are dangerous. Never operate the assembled andthatallfasteners aretight. engine inside a building. Makesuretheengine hasthecorrect When you get a new mower, it can be a amount ofoil.Check theseitemsoften new experience for the family. Tell each during thelifeofthemower. person how a mower can be dangerous. Yourmower hasagasoline engine. Remember, a mower is not a toy. A mower is not to be used by children or anyone not Gasoline isadangerous fuel.Keep gasoline onlyinanapproved safety old enough, strong enough or that does not have experience. gasoline container. Donotkeeplarge amounts ofgasoline. Whenyouadd If the mower is not correctly assembled, gasoline tothefueltank,donotsmoke. not operated correctly, or not regularly Storethegasoline container andthe the mower can be dangerous. mowerinanareathathasgoodventilation.serviced, The most important rule to follow is always Also,keepthegasoline awayfromany use good judgement and common sense. flames likethepilotlightofafurnace or Mow safely and carefully. anyothersource ofignition. Ifthemower is tobestored formorethanafewweeks, Your mower will easily cut thick grass. Fingers, feet and other parts can also be remove thegasoline fromthefueltank. cut by the blade. Injuries occur when the Wheninsideanenclosure, donotadd gasoline tothefueltank.Before youadd operator does not think and reaches into gasoline, movethemower outside andadd the chute opening. Always operate the mower as if the blade is rotating. Do not gasoline carefully. Before youstartthe service or make an adjustment, except to engine, remove anygasoline fromthe outside ofthefueltankorfromthemower. the carburetor, while the engine is running. Warmgasoline wiltexpand. Leave some spaceinthefueltankforthegasoline to expand. Also,thefuelcaphasaventhole forfuelvapors. Always usethecorrect fuel cap.Failure tofollowsafetyrulesabout gasoline wiltcause firesandexplosions, injurytoyouanddamage totheequipment andotherproperty. Use only accessories that are factory approved for your mower. The wrong accessory can decrease the safety of the mower and can even damage the unit. Read and follow the instructions included with the accessory and the mower. Ifyouaddgasoline toanengine thatis running orhot,theresultcanbean explosion. Before youaddgasoline, stop theengine andlettheengine coolfor several minutes. Remove drygrassand otherdebris fromthemower. Keepthe mower cleantoimprove theperformance, helptheengine andtransmission run cooler, extend thelifeofmoving parts,and decrease thedanger ofafire. Firesandexplosions arenottheonly dangers whenworking around amower. Theengine, transmission, andthemuffler wiltgethotinseveral minutes whenthe engine isrunning. Donottouchtheseparts F-OOO811L Use only original equipment or replacement parts that are factory approved for service. If you need service, select an Authorized Service Center for your mower. If you do the work on the unit, follow the instructions in the Instruction Book. When you mow, remember that children are attracted to the mower. Always use caution when mowing around obstacles like trees or shrubs or when moving backward. Only mow in a forward direction if possible. Your visibility is decreased when you mow backward. Also, the blades are made to cut while the unit is moving forward. If you mow backward, the cutting performance decreases. Before you leave the mower, stop the engine. Remove the key. Disengage and lower any attachment. Set the parking brake. Never mount or dismount from the seat while the engine is running. An accident can occur if you touch the brake, shift lever, throttle, clutch or blade control while the engine is running. Mount and dismount from the seat on the side of the unit that is marked ENTER-EXIT. Make sure you are in good condition when you mow. When you mow for several hours your reflexes will decrease and your mind wilt not be as alert. Take a short break or an accident can occur. If the temperature is hot, use caution to prevent dehydration. If you are tired, angry or not completely alert, do not operate the mower. If you use alcohol, medication or drugs, do not use the mower or any type of power equipment. Engine speed is a key to safe mowing and to a good looking lawn. The maximum speed of the engine was set at the factory. Do not change the setting of the engine governor. Select the maximum engine and ground speed that is right for the terrain and the height of the grass. The blade cuts best when the engine is operating at maximum speed. The engine and transmission will also run cooler at maximum engine speed. SAFE MOWING GUIDE Also, the grass bagger wilt function better when the engine is operating at maximum speed. On slopes, decrease the ground speed and use care making sure the mower feels safe to operate. feel new or excessive vibration, immediately stop the engine and check for the problem. Vibration can be a warning of a problem. Keep all nuts, bolts and screws tight. If the weather conditions are bad, do not mow. If weather conditions become bad, stop cutting and finish later. It is dangerous to cut grass in the rain. Always find protection in an electrical storm. If the weather conditions are extra dry, protect your eyes with safety glasses from the dust and from the objects discharged by the mower. Also, a dust or a pollen mask can help. The blade is the most dangerous part of the mower. Frequently check the blade and the blade mounting fasteners. Keep the fasteners tight. If the blade hits a solid object, stop the engine. Remove the wire from the spark plug. Check for a blade that is bent, cracked or for other damages. Before you start the engine, replace a damaged blade(s). For safety, replace the blade every two years. Your mower is equipped with a number of safety devices which are important to the safety of the operator and bystanders and must never be changed or removed from the mower. If a safety device is lost, damaged or no longer functions, repair or replace the device before you operate the mower. It is best to mow during the day. If you must mow at night, make sure there is enough light for safe operation. Your mower wilt require regular maintenance and service. The maintenance schedule depends on the hours of use. Also, mowing conditions can change the schedule. Check the Instruction Book for more information. Correct maintenance will help the mower function safely. A sharp blade decreases the workload on the engine and more evenly cuts grass. Frequently sharpen the blade for a better looking cut. Use the left side of the mower housing to trim near an object. A grass bagger is a good accessory for your mower. For best performance and safety, make sure the grass bagger is approved for use with your mower. Follow the assembly and operation instructions included with the grass bagger. Some grass baggers require a special blade for best performance. Before you attach, check, or empty the grass bagger, always stop the engine. Before each use of the grass bagger, check for cracks, wear or deterioration. Before you use the grass bagger, replace a damaged part with a replacement part approved by the factory. Do not service the mower (except for the carburetor adjustment) white the Before engine you is I_!_!_ _, running. service the unit, even /i_i'_ ...... with the engine stopped,l_ I_`" always disconnect the wire from the spark plug to prevent the engine from starting. If you hit a large object during operation, stop the engine. Remove the wire from the spark plug. Carefully inspect the mower for damage. Before you start the engine again, make the necessary repairs. If you F-000811L For you to have a good green lawn, follow the mowing procedures below. Do not cut the grass too short. If you cut the grass too short you can cause the grass to become yellow or make the lawn look brown. Use a lower height of cut in cool months when the grass is thicker. Raise the height of cut in hot dry periods. If you cut the grass with 7 a blade that is not sharp or at a slow engine speed you can damage the grass. Move the throttle control to the FAST position when mowing and using the grass bagger. Also, use a slower ground speed when using the grass bagger. If you change the direction or pattern of cut slightly every time you mow will make the grass grow stronger and thicker. Do not add oil or gasoline to the mower while on the lawn. Spilled oil or gasoline can kilt the grass. In high or thick grass, do not try to cut all the grass the first time. Raise the height of cut on the first cutting and lower the height for the next cutting. Another way is to cut only part of the width of the mower and decrease your ground speed (not the engine) to move more slowly so that the mower can discharge the grass as it moves forward. Understand the controls and how they work. Learn the ground speed(s) of your mower. Check the stopping distance required at different travel speeds. Check the turning radius of the mower. The controls on your riding mower are different from an automobile. The throttle is operated by hand and holds the engine speed constant until it is changed. The location of the shift lever and the shift pattern is different from that of an automobile. Also, the brake and clutch systems are different. Remember the procedures to follow in an emergency. Remember, turning off the engine ignition switch wilt stop the blade and the drive mechanism. If the traction of the wheels is lost or does not feel safe, disengage all systems and stop the engine. Dismount from the mower. Push the unit to a safe place before you begin mowing again. Your unit has an electrical system that includes an operator presence switch in the seat. The operator presence switch detects if the operator is sitting on the seat. The engine wilt stop if the operator leaves the seat when the blade engagement control is engaged. This operator presence switch is a safety device only. It must not regularly be used to stop the engine or the blade. There are other control systems on the mower for this purpose. Always keep the operator presence switch and other safety devices and controls in place and operating for your protection. Remember, your mower is a tool that can be dangerous if it is not correctly used. Follow the instructions in this Instruction Book. Safe and careful use of the mower will give you many safe hours of problem free use. STEPS TO FOLLOW BEFORE MOWING Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes. Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade. Fill the fuel tank outside. Clean off spilled fuel. Read and follow the Owner's Manual, the instructions with the engine, and the instructions with any attachments. instructions are for your safety and the safety of others. • Exhaust fumes are dangerous. Start the engine outside. • Make sure all safety devices are in place and working correctly. • Operation of the mower is only for a person that has experience. • Wet grass can be dangerous. Let the grass dry. • Instruct children and others to keep away from the work area. • Never cut the grass without good light. • Pick up loose objects. Remove them from the mowing area. Owner's Manual WHILE MOWING • Watch for fixed objects and avoid them. They can damage the mower or cause injury. • A hot engine, muffler, and transmission will cause a burn. Do not touch. • Inclines and slopes must be carefully mowed. See the "Guide" in the back of this book to check a slope. • Lack of daylight or good artificial light is cause to stop mowing. • Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively. • Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire. • On or near roads, watch out for traffic. Direct discharge away from roads. • When mowing, avoid areas where traction is unsure. Look back before changing direction of travel. • In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower. • Never remove any safety related parts. • Do not pour gasoline into a engine that is hot or running. AFTER MOWING • Always let the mower cool before storing in an enclosed area. • Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing. • Tighten all loose nuts, bolts and screws before you use the unit. • Empty and clean any grass catcher or other accessory. • Remove the key or disconnect the spark plug wire to prevent unauthorized • Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion. • Only original parts or factory approved substitutes can be used to service the mower. • When storing the mower for an extended period, remove the fuel from the fuel tank. • Instruct children to leave the mower alone. It is not a toy. • Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children. • Lubricate according to the Instruction Book. See "Lubrication". IMPORTANTmRead the Instruction Book. Keep this book for future use. use and reference. safety precautions. means: "Attention! Alert! WARNING: Look for Itthis symbol to point Become out important Your Safety Is Involved." F-000811L 8 INTERNATIONAL INTERNATIONAL PICTORIALS PICTORIALS IMPORTANT: Some of the following pictorials are located on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each pictorial. 5 6 1 Warning 2 Shield Eyes. Explosive Gases Can Cause Blindness Or Injury. 8 10 DANGER: No Step. 11 DANGER: Keep Feet And Hands Away From Rotating Blade. 12 DANGER: Keep Hands Away From Rotating Blade. 13 14 DANGER: Disconnect Spark Plug Wire Before Servicing Unit. WARNING: Hot Surface. 15 WARNING: IMPORTANT: Read Owner's Manual Before Operating This Machine. 7 Safety Warning Pictorials Flush Eyes Immediately With Water. Get Medical Help Fast. WARNING: Thrown Objects. Keep Bystanders Away. Read User Instructions Before Operating This Machine. WARNING: Do Not Use This Machine On Slopes Greater Than 15 Degrees. 3 No Sparks, Flames or Smoking. 4 Sulphuric Acid Can Cause Blindness Or Severe Burns 9 DANGER: Keep People, Especially Children, Away From Unit. Use Caution When Connecting Or Disconnecting Accessories. 16 WARNING: Crushed Fingers. @ _/ 6 A 7 9 8 12 Control , @ Ab 13 And Operating Pictorials 10 11 MAX± 90N MAX±150N 15 14 16 6 Brake 11 Choke 1 Engine Start 7 Parking Brake 12 Oil 2 3 4 Lights Engine Stop Engine Stop 8 Clutch 13 Blade Rotation Control 9 Slow 14 Raise 5 Engine Run 10 Fast 15 Fuel 2 1 10 F-000811L 2 11 3 12 4 5 6 t ,,-,>- STOP 13 14 9 7 i 15 8 ASSEMBLY ASSEMBLY This instruction book is for several models. Some parts or accessories are not included on all models. Read and follow the assembly and adjustment instructions for your mower. All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled. _ nance to theBefore mower,doing remove wire from orthemaintespark WARNING: anytheassembly plug. NOTE: In this instruction book, left and right describe the location of a part with the operator on the seat. PARTS BAG - CONTENTS The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets (). / 2x82 (2) Carriage Bolt 14x79 (2) Wing Nut 25x3 (1) Screw 17x146 (1) Screw 1001054 (2) Knob CHECK 17x47 (2) Washer 17x91 (10) Washer THE TIRES Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pressure (PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment. CHECK THE LEVEL OF THE MOWER HOUSING Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on "How To Level The Mower Housing" in the Maintenance section of this instruction book. F-OOO811L 10 ASSEMBLY 3. HOW TO INSTALL THE SEAT 1. Carefully remove the plastic bag from the seat. Use the fasteners shown below to install the seat. The fasteners are shown at full size. Check the operating position of the seat. If the seat needs to be adjusted, loosen the two wing bolts. Slide the seat forward or backward along the seat adjusting holes as shown. Tighten the wing bolts (A). Seat Seat Hinge Seat Adjusting Hole (A) 1001054 (B) 17x47 A NOTE: Fasteners may be attached to seat for shipping purposes, if so remove fasteners before proceeding. 2. Align the holes in the seat hinge to the holes in the seat (Figure 1). Fasten the seat to the seat hinge with the fasteners as shown. HOW TO ASSEMBLE THE STEERING Figure 1 WHEEL Hub Cover Attach the steering wheel as follows: A / C (A) 25x3 Steering Wheel (c) 17x146 1. Make sure the front wheels point forward. 2. Slide the cover over the steering 3. Slide the steering wheel onto the steering post. 4. Use the fasteners shown above to secure the steering wheel. The fasteners are shown at full size. Tighten the screw. DO NOT over tighten. 5. Remove adhesive backing from hub cover (found in parts bag) and place hub cover over hub. F-000811L post (Figure 2). Cover Steering Post _ Figure 2 11 ASSEMBLY MAINTENANCE FREE BATTERY IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells if the battery must be charged. 1. 2. 3. Check the top of the battery for the location of the battery date (Figure 3). 4. Install the battery and battery tray. Make sure the positive (+) terminal is on the left side. ,_ THE BATTERY the positive To (+)prevent terminalsparks, before fasten you connect black WARNING: the redthe cable to cable. (A) 2x82 FREE BATTERY smoke. KeepWhen the battery away from sparks. WARNING: you charge the any battery, do The not fumes from the battery acid can cause an explosion. 1. Remove the battery and battery tray. 2. Remove the protective caps from the battery terminals. CABLES Use the fasteners shown below to install the battery cables. The fasteners are shown at full size. If the battery is put into service after the battery date, the battery must be charged. See "How To Charge The Maintenance Free Battery". ,_ Use a 12 volt battery charger to charge the battery. Charge at a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized service center charge the battery. HOW TO INSTALL If the battery is put into service before the battery date, the battery cables can be attached without charging the battery. See "How To Install The Battery Cables". HOW TO CHARGE THE MAINTENANCE 3 (B) 14x79 1. Remove the protective caps from the battery terminals. 2. Fasten the red cable to the positive (+) terminal fasteners as shown (Figure 3). 3. Fasten the black cable to the negative (-) terminal with the fasteners as shown. with the Positive (+) Terminal B \ A / Battery Black Cable Battery Tray A F-000811L Figure 3 12 ASSEMBLY IMPORTANT! BEFORE YOU START MOWING [] Check the engine [] Fill the fuel tank with [] Check the level of the mower [] Check the air pressure [] Make sure the battery HOW TO PREPARE oil. gasoline. _ housing. of the tires. cables NOTE: In this instruction book, left and right describe the Iocation of a part with the operator on the seat. are attached. THE ENGINE IMPORTANT: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See an Authorized Service Center for a spark arrester for the muffler. NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed. See the engine manufacturer's instructions for the type of gasoline and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage. WARNING: instructions ,_ Follow the engine manufacturer's for the type of gasoline and oil to use. smoke when Always use aadding safety gasoline gasoline to container. the engine.Do When not inside an enclosure, do not fill with gasoline. Before you add gasoline, stop the engine. Let the engine cool for several minutes. CHECK THE LEVEL OF THE MOWER In some areas, local law requires the use of a resistor spark plug to control the ignition signals. See an Authorized Service Center for a resistor spark plug for the engine. HOUSING Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on "How To Level The Mower Housing" in the Maintenance section of this instruction book. CHECK THE TIRES Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pressure (PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment. F-000811L nance to theBefore mower,doing remove wire from orthemaintespark WARNING: anytheassembly plug. 13 OPERATION Blade Rotation Control Throttle Control Lever Clutch / Brake Pedal Shift Lever L Lever Figure 4 LOCATION BLADE ROTATION CONTROL: OF CONTROLS SHIFT Use the blade rotation LEVER: CLUTCH /BRAKE PEDAL: The pedal has two functions. The first function is a clutch. The second function is a brake. LIFT LEVER: HEADLIGHT PARKING SWITCH: Use the shift lever to change the speed of the unit. control to start and stop the rotation of the blade. The headlight switch is the first part Use the lift lever to change the height of cut. BRAKE LEVER: Use the parking brake lever of the ignition switch. To use the lights with the engine running, turn the key to the position for the lights. to engage the brake when you leave the unit. IGNITION THROTTLE SWITCH: Use the ignition switch to start and stop the engine. F-000811L CONTROL LEVER: Use the throttle control lever to increase or decrease the speed of the engine. 14 OPERATION ATTACHMENTS Disengage This unit can use many different attachments. See the attachment page in this book. This unit can pull attachments like a lawn sweeper, a lawn aerator, a hopper spreader, or a small trailer. This unit can not use attachments that engage the ground like a plow, a disk harrow, or a cultivator. Position_.,,. For all pull-behind attachments or trailers, the maximum gross weight is 250 pounds. Gross weight is the weight of the attachment or trailer and any load that might be on or in it. Blade Rotation Control Engage Position Do not operate on a slope that is greater than 10 degrees when using a pull-behind attachment or trailer. We have included a slope guide in this book to help you determine the slope on which you wilt be operating your unit. Never allow someone to stand or ride on or in an attachment or trailer. HOW TO USE THE THROTTLE/CHOKE Figure 5 CONTROL Use the throttle/choke control to choke the engine for cold starts and increase or decrease the speed of the engine. 1. 2. 3. Move the throttle/choke control completely CHOKE position to start a cold engine. forward 3, Move the blade rotation control to the DISENGAGE position to stop the blade(s). Before you leave the operator's position, make sure the blade(s) has stopped rotating. 4, Before you ride the unit across a sidewalk or a road, move the blade rotation control to the DISENGAGE position. from the blade, deflector opening, WARNING: Always keep your handsand andthe feetmower away housing when the engine runs. FUNCTION To change the forward speed or the direction of the unit, follow the steps below. Completely push the clutch/brake unit. Keep your foot on the pedal. SHIFT LEVER 6 Speeds Bagging Grass 1 or2 Mulching Grass 1 or2 Normal Mowing 2 or3 Easy Mowing Snow Blade 3 or4 Transport 5or6 FAST pedal forward to stop the 2. Move the throttle control lever to the SLOW position. 3. To go forward, move the shift lever to a forward speed setting. To go backward, move the shift lever to reverse. T H ROTT L E 1 Trimming Snow Thrower CAUTION: Before you move the shift lever, completely push the clutch/brake pedal forward to stop the unit. If the unit is not stopped, the gearbox can be damaged. 5. control to the ENGAGE position to to engage the blade(s) (Figure 5). HOW TO USE THE SHIFT LEVER 4. Move the blade rotation rotate the blade(s). _ HOW TO USE THE BLADE ROTATIONCONTROL 1. 2, NOTE: If the engine stops when you engage the blade(s), the seat switch is not activated. Make sure you sit in the middle of the seat. The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the engine. control Before you start the engine, make sure the blade rotation control is in the DISENGAGE position. to the The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and for a cooler running engine, operate the engine in the FAST position. Use the blade rotation 1, Slowly release the clutch/brake pedal. Do not keep your foot on the pedal. CHOKE m m, FAST _'i SLOW _--- THROTTLE Attachments Move the throttle control to the FAST position. * See the Instruction F-000811L 15 Book for the Attachment. OPERATION HOW TO SET THE PARKING BRAKE 1. Completely push the clutch/brake pedal forward. 2. Lift the parking brake lever (Figure 6). 3. Remove your foot from the clutch/brake pedal and then release the parking brake lever. Make sure the parking brake will hold the unit. 4. To release the parking brake, completely push the clutch/brake pedal forward. The parking brake will automatically release. WARNING: ,_ Before you leave the operator's position, parkingthebrake. Move tothe rotation control Set to the move shift lever theblade neutral (N) position. the DISENGAGE position. Stop the engine and remove the ignition key. Parking Figure 6 HOW TO CHANGE THE CUTTING HEIGHT Lift Lever To change the cutting height, raise or lower the lift lever as follows. 1. Move the lift lever forward to lower the mower housing and back to raise the mower housing (Figure 7). 2. When you ride on a sidewalk or road, move the lift lever to the highest position and move the blade rotation control to the DISENGAGE position. gure 7 HOW TO STOP THE UNIT 1. Completely push the clutch/brake unit. Keep your foot on the pedal. 2. Move the blade rotation control to the DISENGAGE 3. Move the shift lever to the NEUTRAL position. 4. Set the parking brake. HOW TO TRANSPORT pedal forward to stop the _ position. 5. Move the throttle control to the SLOW position. 6. To stop the engine, tum the ignition key to the OFF position. Remove the key. 3. Move the throttle control to a position between SLOW and FAST. 4. To go faster, move the shift lever to a faster speed. THE UNIT To transport the unit, follow the steps below. 1. ARNING: Make sure the parking brake will hold the unit. Move the blade rotation control to the DISENGAGE 2. Raise the lift lever to the highest position. F-000811L position 16 OPERATION HOW TO OPERATEWITH THE MOWER HOUSING WARNING: The deflector is a safety device. Do not remove the deflector. The deflector forces the dis- 4. Slowly move the blade rotation position. charged material toward the ground. Always keep the deflector in the down position. If the deflector is damaged, replace the deflector with an original equipment part from an authorized service center. 5. 6. Push the clutch/brake pedal completely forward. IMPORTANT: When you operate with the mower housing, always operate with the throttle control in the FAST position. 7. Slowly release the clutch/brake 8. Move the throttle control to the FAST position. If you need to go faster or slower, stop the unit and move the shift lever to another speed setting. g. Make sure the level of cut is still correct. After you mow a short distance, took at the area that was cut. If the mower housing does not cut level, see the instructions on "How To Level The Mower Housing" in the Maintenance section. ,_ 1. Start the engine. 2. Move the lift lever to a height of cut position. In high or thick grass, cut the grass in the highest position first and then lower the mower housing to a lower position. ,_ WARNING: For better control of the unit, always select a safe speed. 3. To start again, make sure the shift lever is in the slowest speed. Move the throttle control to the SLOW position. Slowly release the pedal. 4. If you must stop or start on a hilt, always have enough space for the unit to roll when you release the brake and engage the clutch. 5. Be very careful when you change directions on a hill. When on a slope or in a turn on a hill, move the throttle control to the SLOW position to help prevent an accident. THE UNIT ON HILLS steep to back straight up. Never ride the unit across WARNING: Do not ride up or down slopes that are too a slope. See the "Slope Guide" in the back of this book for information on how to check slopes. 1. Before you ride up or down a hill, move the shift lever to the slowest speed. 2. Do not stop or change speed settings on a hilt. If you must stop, quickly push the clutch/brake pedal forward and set the parking brake. F-000811L pedal. ,_ Move the throttle control to the SLOW position. HOW TO OPERATE Move the shift lever to one of the speed settings. NOTE: When you mow in heavy grass or mow with a bagger, put the shift lever in the slowest speed. CAUTION: Do not operate with the mower housing in the LEVEL ADJUSTMENT position. If you operate in the LEVEL ADJUSTMENT position, the mower housing and blades can be damaged. 3. control to the ENGAGE 17 OPERATION BEFORE CHECK STARTING THE ENGINE CAUTION: A mixture of alcohol (ethanol or methanol) and gasoline (called gasohol), will attract moisture and cause acid deposits during storage. While the unit is in storage, the acids in the fuel can damage the fuel system. THE OIL NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed. See the engine manufacturer's instructions for the type of gasoline and oil to To prevent engine problems with the fuel system, empty the fuel system before storage of 30 days or longer as follows. use. 1. Drain the fuel tank. NOTE: Do not check the level of the oil while the engine runs. 2. Start the engine. Let the engine run until the fuel lines and the carburetor are empty. 2. Check the oil. Follow the procedure in the engine manufacturer's instructions. 3. After storage, make sure you use flesh fuel. See the storage instructions for additional information. 3. If necessary, add oil until the oil reaches the FULL mark on the dipstick. The quantity of oil needed from ADD to FULL is shown on the dipstick. Do not add too much oil. 4. Never use engine cleaner or carburetor cleaner in the fuel tank or permanent damage can occur. 1. Make sure the unit is level. CARBURETOR ADD GASOLINE The factory settings for the carburetor are for most conditions. If the engine is operated under the following conditions, you can adjust the carburetor mixture. To adjust the carburetor, see the engine manufacturer's instructions. WARNING: Always use a safety gasoline container. Do not smoke when adding gasoline to the fuel tank. Do not add gasoline when you are inside an enclosure. Before you add gasoline, stop the engine and let the engine cool for several minutes. 1. The engine has a loss of power or does not run smooth. 2. A change from summer to winter operation. 3. A 40 degree change in the operation temperature. The carburetor was adjusted at 80 degrees at the factory. 4. The engine is operated above 4,000 feet. 2. Move the shift lever to the neutral (N) position. 3. Make sure the blade rotation control is in the DISENGAGE position. 4. the operator is sitting on the seat. This system will seat. These components tell the electrical system if stop the engine when the operator leaves the seat if the blade rotation control is engaged or if the transmission is engaged. For your protection, always make sure this system operates correctly. Move the throttle control completely forward to the CHOKE or FAST position. Some models have a separate choke knob. Pull the choke knob to the full CHOKE position. 5. Turn the ignition key to the START position. Release the key when the engine starts. NOTE: The engine will not start unless you depress the clutch/brake pedal or engage the parking brake and move the blade rotation control to the DISENGAGE position. 6. Slowly move the throttle control to the SLOW position. 7. Let a cold engine run for several minutes. Begin work when the engine is warm. To start a hot engine, move the throttle control to a position between FAST and SLOW. Fill the fuel tank with regular unleaded gasoline. Do not use premium unleaded gasoline. Make sure the gasoline is fresh and clean. Leaded gasoline will ,/_ increase deposits and shorten ( the life of the valves. Fuel Tank / / F _: HOW TO START THE ENGINE WARNING: The electrical system has an operator presence system that includes a sensor switch for the ,_ 1. Push the clutch/brake foot on the pedal. F-000811 L pedal completely forward. NOTE: If the engine does not start after four or five tries, see the TROUBLE SHOOTING CHART. Keep your 18 OPERATION OPERATING TIPS 1. Check the blade rotation control for correct adjustment. For the blade(s) to disengage correctly, the adjustment must be correct. 5. Before you make an inspection, adjustment (except for the carburetor) or repair, make sure the wire from the spark plug is disconnected. 2. Before you use the unit, check the oil in the engine and add oil if necessary. 6. For longer life of the battery on electric start models, charge the battery every three months. 3. If the engine wilt not start, first make sure the wire is attached to the spark plug. 7. Use the shift lever to change the ground speed, not the throttle control. 8, Belt noise can occur when the blade or clutch is engaged. This noise is normal and does not affect the operation of the unit. 4. Make sure all the belts are inside all the belt guides. See the instructions on how to remove and install the motion drive and mower drive belts. MOWING AND BAGGING TIPS 1. For a lawn to took better, check the cutting level of the mower housing. See "How To Level The Mower Housing" in the Maintenance section. 2, For the mower housing to cut level, make sure the tires have the correct amount of air pressure. 3, Every time you use the unit, check the blade. If the blade is bent or damaged, immediately replace the blade. Also, make sure the nut for the blade is tight. 4, Keep the blade(s) sharpened. Worn blades will cause the ends of the grass to turn brown. 5, Do not cut or bag grass that is wet. Wet grass will not discharge correctly. Let the grass dry before cutting. 6, Use the left side of the mower housing to trim near an object. 7. Discharge the cut grass onto the mowed area. The result is a more even discharge of cut grass. 8, When you mow large areas, start by turning to the right so that the cut grass will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left turns until finished (Figure 8). g, If the grass is very high, cut two times to decrease the toad on the engine. First cut with the mower housing in the highest position and then lower the mower housing for the second cut. F-000811L 10. For better engine performance and an even discharge of the cut grass, always operate the engine with the throttle in FAST position. 11. When you use a bagger, operate the engine with the throttle in FAST position and the shift lever in first or second gear. 12. For better cutting performance and a quality cut, mow with the shift lever in one of the slower speeds. 13. After each use, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing will help prevent a fire. 19 MAINTENANCE MAINTENANCE FREQU ENCY Daily or before use CHART MAINTENANCE each Maintenance blade(s). Remove debris Examine all rotating Refer to the Engine Check for cracks, damage. from unit and mowing and sliding Examine After completion first 5 hours of After 25 hours Before storage of 30 days or more Change housing Owner's Manual. wear, and excessive area. parts. tire inflation. Verify that the mower Check COMMENTS engine. Examine Check REQUIRED is level. V-belts. Refer to the Maintenance section. Refer to the Maintenance section. Check for cracks, damage. brake operation. wear, and excessive Refer to the Operation sections. and Maintenance oil. Refer to the Engine Owner's Manual. Maintenance engine. Refer to the Engine Owner's Manual. Remove, examine, sharpen, and balance blade(s). Refer to Maintenance section. Check adjustments: a. Blade Rotation Control b. Brake c. Clutch d. Steering Refer to Maintenance section. Lubricate chassis and mower housing. Refer to Where to Lubricate instructions. Check the muffler: a. Torque b. For wear or burn out c. Condition of spark arrestor, (if applicable). Refer to Maintenance Prepare engine for storage. Refer to the Engine Owner's Manual. Drain fuel system. Refer to warnings in the Owner's Add fuel stabilizer. Refer to the Engine Owner's section. Manual. Manual. Prepare battery for storage: a. Remove from unit. b. Fully charge. c. Move to cool dry place. GENERAL RECOMMENDATIONS 1. The owner's responsibility is to maintain this product. This will extend the life of the product and is also necessary to maintain warranty coverage. 2. Check the spark plug, drive brake, lubricate the unit, and clean the air filter once a year. 3. Check the fasteners. Make sure all fasteners are tight. 4. Follow the Maintenance section to keep the unit in good operating condition. WARNING: _ Before you make an inspection, adjust- ent, plug. or repair to the the unit,wire disconnect wireplug to the spark Remove from the the spark to prevent the engine from starting by accident. F-000811L 2O NOTE: Torque is measured in foot pounds (metric Nm). This measurement describes how tight a nut or bolt must be. The torque is measured with a torque wrench. HOW TO CHECK THE MUFFLER Check the muffler every 50 hours. Make sure the muffler is correctly mounted and is not loose. If the muffler is worn or burnt, replace with a new muffler. A worn muffler is a fire hazard and can also damage the engine. If you mount a spark arrester to the muffler, also check the spark arrester when you check the muffler. If the spark arrester is worn or damaged, replace it with a new spark arrester. See your nearest authorized service center for a spark arrester. MAINTENANCE INSPECT BLADE 9. Tighten the nut that holds the blade to a torque of 35 foot pounds (47,5 N-m). 10. Install the mower housing. See "How To Install The Mower Housing". WARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade hits ,_an stop has the sharp engine.edges. CheckWhen the unit age.object, The blade you for holddamthe blade, use gloves or cloth material to protect your hands. I If you keep the blade sharp and inspect the blade for damage, the blade will cut better and be more safe to operate. Frequently check the blade for excessive wear, cracks, or other damage. Frequently check the nut that holds the blade. Keep the nut tight. If the blade hits an object, stop the engine. Disconnect the wire to the spark plug. See if the blade is bent or damaged. Check the blade adapter for damage. Before you operate the unit, replace damaged parts with original equipment parts. See the authorized service center in your area. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment part. HOW TO REMOVE Blade Adapter (O Blade _ u,ir?mWa_ edVe, Nut Washer against the blade.) I Figure 10 AND INSTALL THE BLADE 1. Remove the mower housing. See the instructions on "How To Remove The Mower Housing". 2. Use a piece of wood to keep the blade from rotating. 3. Remove the nut that holds the blade (Figure 9). HOW TO SHARPEN WARNING: ,_not THE BLADE Vibration can be caused if the blade is correctly if the blade can is damaged. A blade that is balanced damaged orwith cracks break and cause an accident. Keep a sharp edge on the blade. A blade that is not sharp will cause the tips of the grass to become brown. 1. Sharpen the blade two times a year or every 25 hours. Hi-Lift Edge Up 2. Remove the blade according to the instructions in "How To Remove And Install The Blade". 3. Clean the blade with a brush, soap and water. Check the blade. Look for cracks, nicks, or other damage. Replace a badly worn or damaged blade with an original equipment blade. See an authorized service center in your area. Sharpen the blade with a file (Figure 11). Make sure you keep the original bevel angle. Make sure the blade is balanced. Use a screwdriver and hold the blade parallel to the ground (Figure 11). A blade that is balanced wilt stay parallel to the ground. If the blade is not balanced, the heavy end wilt rotate toward the ground. Sharpen the heavy end until the blade is balanced. 4. 5. Blade Adapter Blade Belleville Washelut/_... _ 5. Check the blade and the blade adapter according to the instructions for "Inspect Blade". Replace a badly worn or damaged blade with an original equipment blade. See an authorized service center in your area. Clean the top and bottom of the mower housing. Remove all the grass and debris. 6. Mount the (Figure 9). 7. Mount the blade so that the hi-lift edges are up. If the blade is upside down, the blade will not cut correctly and can cause an accident. 8. Fasten the blade with the original washers and nut. Make sure the outside rim of the Belleville washer is against the blade (Figure 10). ,_ blade and blade 7. Assemble the blade according to the instructions "How To Remove And Install The Blade". adapter on Blade the mandrel Screwd_ File I Bladeisbalanced I I when parallel to the ground. I Ground WARNING: Always thecan nutcause tight that holds the blade. A loose nut orkeep blade an accident. F-000811L A new blade wilt cut better than a badly worn blade. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment blade. Washer Figure 9 4. 6. 21 Figure 11 MAINTENANCE HOW TO ADJUST THE BLADE ROTATION CONTROL ,_ 6 Attach the wire to the spark plug. Mow for a short distance and again check the quality of cut. If necessary, move the blade drive spring to the bottom hole. 7. Again check the quality of cut. If the quality of cut has not improved, replace the mower drive belt. See "How To Replace The Mower Drive Belt". If replacing the belt does not correct the problem, take the unit to an authorized service center. 8. Move the blade rotation control to the DISENGAGE position. Stop the engine. Disconnect the wire from the spark plug. Check the operation of the blade brake. Rotate the pulleys with your hand. Make sure the brake pads are pressed tightly against the pulleys (Figure 14). WARNING: preventcorrectly. an injury, the blade rotation control mustTooperate In normal usage, the blade rotation control wilt not require an adjustment. However, if the cutting performance decreases or the quality of cut is poor, make the following changes. 1. When you mow, make sure the throttle control in in the FAST position. 2. Move the blade rotation control to the DISENGAGE position (Figure 12). 3. Stop the engine. Disconnect the wire from the spark plug. ,_ Disengage against the Ifpulleys, take pads the unit to an authorized WARNING: the brake do not press tightly service center. Position _.,.. Blade Brake Brake Pad Against Pufley Blade Rotation Control Engage Position Figure 12 4. 5. Check the blade(s). Keep a sharp edge on the blade(s). A blade that is not sharp will cause the tips of the grass to become brown. Figure 14 Disconnect the blade drive spring from the blade control rod. Move the blade drive spring to the middle hole (Figure 13). This will increase the tension on the mower drive belt. g. DISENGAGE POSITION 10. Attach the wire to the spark plug. Mow for a short distance and again check the operation of the blade rotation control. \ \ 11. When you move the blade rotation control to the DISENGAGE position, all movement will stop within five seconds. If there is movement of the belt or the blades continue to rotate, engage and disengage the blade rotation control five times to remove any excess rubber from a new mower drive belt. If you need assistance, take the unit to an authorized service center. Top Hole (New Belt Blade Control Rod Middle Hole Bottom Hole Blade Drive Spring F-000811L Move the blade rotation control to the ENGAGE position. Check the pads for the blade brake. If the pads are excessively worn or damaged, replace the brake pad assemblies. Correct replacement parts and assistance are available from an authorized service center. Figure 13 12. If you replace the mower drive belt, move the blade drive spring to the top hole (Figure 13). 22 MAINTENANCE HOW TO CHECK AND ADJUST THE DRIVE BRAKE Completely push the clutch/brake pedal forward. Set the parking brake. Move the shift lever to the neutral (N) position. Push the unit. If the rear wheels rotate, adjust or replace the brake pads. Adjust the drive brake as follows. 1. The location of the drive brake gearbox (Figure 15). is on the right side of the 2. Make sure the parking brake is set and the shift lever is in neutral (N). Turn the hex nut in a clockwise direction until the rear wheels do not turn when the unit is pushed forward. 3. Release the parking brake and push the unit. If the unit does not roll, turn the hex nut in a counterclockwise direction until the unit rolls. 4. Set the parking brake. Push the unit. If the rear wheels do not turn, the drive brake is correctly adjusted. Release the parking brake. Figure 15 WARNING: If you cannot correctly adjust the drive brake, replace the brake pads. Correct replacement parts and assistance are available from an authorized service center. HOW TO CHECK AND ADJUST THE CLUTCH If the motion drive belt is loose, the clutch wilt slip when; (1) going up a hilt, (2) pulling a heavy toad, or (3) the unit will not move forward. Adjust the clutch as follows. WARNING: 8. If the belt still slips after the clutch has been adjusted, then the motion drive belt is worn or damaged and must be replaced. See "How To Replace The Motion Drive Belt". Before you make an inspection, adjust- ,_ ment, repair to the the unit,wire disconnect wireplug to the spark or plug. Remove from the the spark to prevent the engine from starting by accident. 1. Check the routing of the motion drive belt. Make sure the belt is installed correctly and is inside all the belt guides. 2. Remove the cotter pin, washer, and brake spring from the adjustable nut (Figure 16). 3. Disconnect the adjustable nut from the brake lever assembly and the parking brake latch. 4. Align the hole in the brake lever with the hole in the frame. Hold the brake lever in place with a 1/4 inch (6 mm) pin or bolt (Figure 16). 5. Pull the clutch rod forward until tight. Turn the adjustable until the nut will fit through the hole in the brake lever. Clutch Rod AdjustableNut nut BrakeSpring Washer 6. Assemble the adjustable nut to the parking brake latch, brake lever and brake spring. Fasten with the washer and cotter pin. Figure 16 7. Remove the 1/4 inch (6 mm) pin or bolt. F-000811L 23 MAINTENANCE HOW TO ADJUST THE SHIFT LEVER Shift Lever If the NEUTRAL position on the shift lever does not match neutral on the gearbox, adjust the shift lever as follows. 1. Stop the engine. 2. Disconnect (Figure 17). 3. Make sure the shift lever is in the NEUTRAL position. 4. Push the unit forward. Make sure the gearbox is in neutral. 5. To align the adjuster nut with the hole in the shifter turn the adjuster nut. 6. Connect the adjuster 7. Make sure the NEUTRAL position on the shift lever matches neutral on the gearbox. Shift Link uster Nut Bracket the adjuster MAINTENANCE nut from the shifter nut to the shifter bracket bracket, bracket. Figure 17 FREE BATTERY HOW TO REMOVE THE BATTERY 1. Before you charge the battery, remove the battery. To charge or clean the battery, remove the battery from the unit as follows. 2. To charge the battery, use a 12 volt battery charger. Charge at a rate of 6 amperes for 1 hour. WARNING: To prevent sparks, disconnect the black battery cable from the negative (-) terminal before you 3. Install the battery. _ disconnect The the red cable. WARNING: battery contains sulfuric acid which is harmful to the skin, eyes and clothing. If the acid gets on the body or clothing, wash with water. 1. Disconnect the black cable from the negative (-) terminal (Figure 18). 2. Disconnect the red cable from the positive (+) terminal. 3. Lift the battery tray and the battery out of the unit. HOW TO CLEAN THE BATTERY _ the positive To (+)prevent terminal sparks, before fasten you connect black WARNING: the redthe cable to cable. 4. Fasten the red cable to the positive (+) terminal with the fasteners as shown. 5. Fasten the black cable to the negative (-) terminal with the fasteners as shown. Positive (+) Terminal Wing Nut 1. Remove the battery. 2. Wash the battery with a solution of one gallon of water and four tablespoons of baking soda (sodium bicarbonate). Make sure the solution does not get into the battery cells. 3. Clean the terminals brush. 4. Install the battery. 5. To prevent corrosion, apply grease to the battery Red Cable Carriage Bolt / and the ends of the cables with a wire terminals. HOW TO CHARGE THE BATTERY Battery Black Cable Battery Tray smoke. KeepWhen the battery away from sparks. _ WARNING: you charge the any battery, do The not fumes from the battery acid can cause an explosion. F-000811L 24 Carriage Bolt Figure 18 MAINTENANCE WHERE _ TO LUBRICATE odels with grease fittings: Lubricate with grease gun. Apply grease with a brush to the areas shown. Lubricate the areas shown with engine oil. NOTE: Apply grease to the steering gear assembly. CAUTION: If the unit is operated in dry areas that have sand, use a dry graphite spray to lubricate the unit. Figure 19 HOW TO CHECK THE FUEL FILTER NOTE: Before you replace the fuel filter or the fuel line, the fuel tank must be empty. If the fuel filter is dirty, the engine wilt run rough and have tess performance. Remove the old filter (Figure 20). Replace the old filter with a new filter. Use an original equipment part. See an authorized service dealer in your area. Fuel Line \ Fuel Filter Figure 20 CHECK THE TIRES Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pressure is 14 PSI (1 BAR). F-000811L 25 MAINTENANCE HOW TO REMOVE 1. 2. 3. ,_is 5. 6. 7. HOUSING HOW TO INSTALL THE MOWER HOUSING 1. Push the mower housing under the right side of the unit. 2. Put the mower drive belt around the stack pulley. Make sure the '_/" side of the mower drive belt is against the stack pulley. Also, make sure the mower drive belt is not twisted. The lift lever 3. Attach the front hanger to the axle support with the hanger rod. Fasten with the fasteners as shown. See illustration "F". surespring the lift loaded. lever is locked Make in the LEVEL ADJUSTMENT position. Remove the hair pins and the washers from the adjuster arms (Figure 22). See illustrations "C" and "D". 4. Make sure the mower drive belt is between the stack pulley and the two belt guides. See illustration "G". 5. Attach the suspension links to the lifter assembly. Fasten with the washers and hair pins. See illustrations "A" and "B". 6. Attach the right and the left adjuster arms to the suspension brackets. Fasten with the washers and hair pins. See illustrations "C" and "D". 7. Attach the extension spring to the blade control rod. See illustration "E". 8. Move the blade rotation control to the ENGAGE position. Make sure the mower drive belt is inside all the belt guides. 9. Make sure the mower housing is level. See the instructions on "How To Level The Mower Housing". WARNING: 4. THE MOWER Move the blade rotation control to the DISENGAGE position. If equipped, remove the gauge wheels. Move the lift lever to the level adjustment position(Figure 21 ). Level Adjustment Position Figure 21 Remove the hair pins and washers from the suspension links. See illustrations "A" and "B". Disconnect the extension spring from the blade control rod. See illustration "E". Disconnect the front illustration "F". hanger from the axle support. See 8. Remove the mower drive belt from the stack pulley. 9. Pull the mower housing away from the right side of the unit. 10. To operate without the mower housing, move the lift lever to the TOP position. 10. If equipped, install the gauge wheels. 11. Check the operation of the blade rotation control. See the instructions on "How To Adjust The Blade Rotation Control". Lift Lever A Suspension Link Blade Rotation Control A Guide / Belt Guide Mower Drive Belt Suspension Link ,j A Lifter Assembly B A Blade _'_ Adjuster Arm Control Rod Hanger Rod E Extension Spring B Front Hanger Mower Drive Belt Gauge Wheel __ F-000811L Figure 22 26 MAINTENANCE HOW TO ADJUST THE GAUGE WHEELS The axle bolts for the gauge wheels were mounted in the LOW cut position. To change the position of the gauge wheels, move the axle bolts as follows. IMPORTANT: Before you adjust the gauge wheels, you must do the following. Make sure the mower housing is level. Make sure the height of cut is set at the height you want for your lawn. Mow a short distance on a flat level area and look at the area that was cut. If the mower housing does not cut level, see the instructions "How To Level The Mower Housing." Gauge Wheel Axle Bolt Washer Locking Ring Figure 23 Lift Lever WARNING: ,_ Before you make an inspection, adjust- ment, repair to the the unit,spark disconnect the wire to the spark or plug. Remove plug wire to prevent the engine from starting by accident. 1. Remove the gauge wheels (Figure 23). 2. Mow a short distance on a flat level area to check the level of cut and the height of cut. Look at the height of cut position number on the lift lever (Figure 24). 3. 4. Cutting Height Positions Look at each gauge wheel bracket. There are 3 holes in each bracket and a number next to each hole. The number for the height of cut position on the lift lever indicates the correct hole to use on each gauge wheel bracket (Figure 25). Figure 24 Assemble the axle bolts to the gauge wheel brackets using the correct hole in the bracket as indicated (Figure 25). Wheel Bracket Hole No. Gauge'_k NOTE: If the height of cut position is changed by the lift lever, you must move the gauge wheels to the correct hole (Figure 25) to keep a level height of cut. F-000811L O 20 Wheel Bracket'_,,,,,J 27 / 1 2 3 Lift Lever Position No. 1 2 3,4,5,6 Figure25 MAINTENANCE HOW TO LEVEL THE MOWER HOUSING If the mower housing is level, the blade will cut easier and the lawn will look better. WARNING: ,_ Before you make an inspection, adjust- ment, or repair to the unit, disconnect the wire to the spark plug. Remove the spark plug wire to prevent the engine from starting by accident. Lift Lever 1. Make sure the unit is on a hard fiat surface. 2. Check the air pressure in the tires. If the air pressure is incorrect, the mower housing will not cut level. Make sure the tires are inflated to 14 PSI. (1 BAR). Co _ Cutting Height Positions IMPORTANT: On models equipped with gauge wheels, the gauge wheels must be removed to correctly adjust the level of the mower housing. 3. Some models have gauge wheels on the mower housing. If equipped, remove the gauge wheels. 4. Open the cover. Figure 26 Lift Link 5. ,_ Move the lift (Figure 26). lever to the LEVEL ADJUSTMENT position the lift leverThe is locked LEVEL ADJUSTMENT WARNING: lift leverinisthe spring loaded. Make sure position. 6. Loosen the left and right adjuster knobs (Figure 27). Push down on each side of the mower housing. Make sure both sides of the mower housing are setting on a fiat surface. Also, make sure the lift links are loose and can easily move up or down. 7. Push down on the lift links and tighten the left and right adjuster knobs (Figure 27). Make sure the adjuster knobs are tight. If necessary, use a wrench to tighten the adjuster knobs. For ptasticadjuster knobs, tighten to a torque of 7 foot pounds (9,5 N-m). For metal adjuster knobs, tighten to a torque of 10 foot pounds (13,5 N-m). Adjuster Knobs 8. Raise the lift lever from the LEVEL ADJUSTMENT a CUTTING HEIGHT position (Figure 28). 9. Close the cover. Figure 27 Lift Lever position to Cover 10. If equipped, install the gauge wheels. 11. Mow for a short distance. If the height of cut is not level, repeat the above steps. CAUTION: Do not operate with the mower housing in the LEVEL ADJUSTMENT position. If you operate in the LEVEL ADJUSTMENT position, the mower housing and blades can be damaged. F-000811L 28 Cutting Height Positions I Figure 28 MAINTENANCE HOW TO REPLACE THE MOTION DRIVE BELT Shift Link REMOVAL 1. Remove the mower housing. See the instructions on "How To Remove The Mower Housing". 2. Completely push the pedal forward and engage the parking brake. 3. Remove the idler pulley (Figure 29). Bracket / Figure 31 Drive Pulley 8. Motion Drive Belt To remove the motion drive belt from the stack pulley, pull the front end of the belt under the stack pulley and then back between the stack pulley and the steering plate (Figure 32). Stack Pulley _-_1 I 1/' l| _-/-_ Figure 29 4. To access the belt guides, remove the battery and battery tray. See "How To Remove The Battery". 5. Loosen the belt guides at the drive pulley (Figure 30). uster Nut _ I_DBle_t _ _ Steering __ Plate _ BeltGuides Figure 32 9. Remove the access panel (Figure 33). 10. Remove the two screws that attach the steering shaft assembly (Figure 33). Raise the steering wheel and steering shaft assembly. Pull the motion drive belt under the steering shaft assembly. / Seat Spring 'Steering Shaft Assembly Belt Guides 6. 7. Remove the motion (Figure 29). drive belt from Figure 30 the drive Motion Drive Belt pulley Figure 33 11. Remove the motion drive belt. A correct replacement part or assistance is available from an Authorized Service Center in Remove the adjuster nut from the shifter bracket (Figure 31 ). Pull the motion drive belt over the shifter bracket. F-000811L AccessPanel your area. 29 MAINTENANCE INSTALLATION 1. Slide the motion drive belt between the stack pulley and the belt guides (Figure 32). Install the motion drive belt on the top pulley of the stack pulley. Make sure the "V" side of the belt is against the pulley. 2. Push the motion drive belt through the opening between the steering plate and the engine plate. 3. Install the end of the motion drive belt around the drive pulley (Figure 29). 4. Tighten the belt guides at the drive pulley (Figure 30). 5. Put the belt around the idler pulley (Figure 29, Figure 34). Assemble the idler pulley. Fasten the idler pulley with the hex nut. Make sure the fiat side of the belt is against the idler pulley. Also, make sure the belt is not twisted. I © Stack Pulley 6. Make sure the motion drive belt is inside all the belt guides (Figure 29, Figure 30). 7. Attach the adjuster nut and shift link to the adjuster bracket with a hair pin (Figure 31). See "How To Adjust The Shift Lever". \ Steering Shaft Assembb Motion Drive Belt l Idler Pulley 8. Attach the steering shaft assembly to the steering plate with two screws (Figure 33). 9. Attach the access panel (Figure 33). 10. Check the routing of the motion drive belt. Make sure the motion drive belt is installed correctly on the idler pulley. Make sure the steering shaft assembly in inside the motion drive belt (Figure 34). 11. Install the battery. 12. Before you use the unit, check the adjustment of the clutch. See the instructions "How To Check And Adjust The Clutch". Figure 34 13. Install the mower housing. See the instructions "How To Install The Mower Housing". F-000811L 30 MAINTENANCE HOW TO REPLACE THE MOWER DRIVE BELT 1, Remove the mower housing. See the instructions on "How To Remove The Mower Housing". 2, Pull the belt retainer away from the idler pulley and remove the mower drive belt (Figure 35). 3, Pull the belt retainer away from the right mandrel pulley and remove the mower drive belt. 4, Pull the belt retainer away from the left mandrel pulley and remove the mower drive belt. NOTE: Replace the mower drive belt with an original equipment belt from an authorized service center. 5, Install the new mower drive belt. Pull the belt retainer away from the right mandrel pulley. Put the belt around the right mandrel pulley. 6. Pull the belt retainer away from the left mandrel pulley. Put the belt around the left mandrel pulley. 7. Pull the belt retainer away from the idler pulley. Put the flat side of the mower drive belt around the idler pulley. 8. Make sure the "V" side of the mower drive belt is against the mandrel pulleys as shown. 9. Install the mower housing. See the instructions Install The Mower Housing". on "How To 10. Before you mow, check the blade rotation control. See the instructions on "How To Adjust The Blade Rotation Control". Left Mandrel Pulley Belt Retainer Belt Retainer Right Mandrel Pulley Belt Retainer Idler Pulley Mower Drive Belt F-000811L 31 Figure 35 MAINTENANCE HOW TO INSTALL THE WHEELS Cotter Pin If the wheels must be removed for service, make sure they are installed as follows. Front Wheel 1. Make sure the valve stem is to the outside of the tractor. Slide the front wheel on the spindle (See Figure 36). Spindle 2. Fasten the front wheel with washer and cotter pin. Bend the ends of the cotter pin apart to keep the front wheel on the spindle. Valve Stem 3. If your model has hub caps, install the hub caps. Make sure the washer hold the hub caps in place. Figure 36 Rear Wheel 1. Front Wheel Mount the square Rear Wheel >f key in the key slot (See Figure 37). _, _ _ Square Key _ Key Slot Washer 2. 3. Install the washers and spacer onto the axle as shown in Figure 37. I Make sure the valve stem is to the outside of the tractor. Align the slot in the rear wheel with the square key. Slide the rear wheel on the axle. 4. Fasten the rear wheel with washer 5. If your model has hub caps, install the hub caps. Make sure the washer hold the hub caps in place. Spacer Axle / Washer ! and e-ring. E-Ring F-000811L Valve Stem 32 Figure 37 MAINTENANCE HOW TO REPLACE THE FUSE 3 Install a new light bulb. Align the light socket with the notches in the bezel and turn the light socket to lock in position. If the fuse is blown, the engine will not start. The location of the fuse is next to the battery. Remove the fuse and replace with a automotive fuse (Figure 38). Automotive Fuse Figure 38 HOW TO REPLACE 1, 2. THE LIGHT BULB Raise the tractor hood. Turn the light socket until the tabs on the socket align with the notches in the bezel (Figure 39). Remove the light socket. Turn the light bulb and remove the bulb. HOW TO CLEAN THE MOWER ,_ .ightBulb Light Socket Figure 39 HOUSING stop the engine and you disconnect the mower wire to the spark WARNING: Before clean the housing, plug. Grass and other debris on top of the mower housing can keep the belt from working correctly. For safety and correct operation, frequently clean the top of the mower housing. Remove grass and debris from around the pulleys and other moving parts. STORAGE (over 30 days) At the end of each year, prepare the unit for storage as follows. 1. Move the lever for the blade rotation control to the ENGAGE position. 2. Clean the top of the mower housing. 3. Move the lever for DISENGAGE position. 4. Again clean the top of the mower housing. 5. After you cut the grass, clean the bottom of the mower housing. 1. 2. Start the engine. Run the engine until the fuel tank and the carburetor are out of fuel and the engine stops. Do not leave fuel in the fuel tank or the carburetor. The fuel can damage the function of the fuel system. Some models have a fuel drain (Figure 40). Hold a cloth under the fuel drain. Push the fuel drain until the carburetor is empty. After storage, make sure you use fresh fuel. 3. THE ENGINE For storage instructions. information, see the the engine manufacturer's 4. the blade rotation control to the THE BATTERY 1. Remove the battery. 2. Clean the battery terminals of any deposits. 3. Charge the battery. See the instructions on "How To Prepare And Charge The Battery". 4. Store the battery in a cool, dry place. NOTE: After a long time in storage, charge the battery. Fuel Drain Figure 40 CLEAN THE FUEL SYSTEM 1. 2. ,_ LUBRICATE ing or near aDo fire. not the smoke because thea fumes WARNING: notDo drain gasoline inside buildfrom the fuel can cause an explosion. F-000811 L THE UNIT Clean the dirt and grass from the engine. Clean the mower housing. THE UNIT See the "Lubrication" instructions in this book. 33 TROUBLE SHOOTING PROBLEM: The engine will not start. 1. Follow the steps, "How To Start The Engine" in this book. 2. Electric-Start Models: Clean the battery terminals. Tighten the cables. 3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter. 4. Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key to the ON position. Try to start the engine several times. Install the spark plug. CHART PROBLEM: A hot engine 1. Clean the air screen. 2. Check the oil. 3. 4. Adjust the carburetor. Replace the fuel filter. causes a decrease PROBLEM: Excessive vibration. 1. Replace the blade. 5. Replace the spark plug. 2. Check for loose engine bolts. 6. Adjust the carburetor. 3. Decrease the air pressure in the tires. 4. 5. Adjust the carburetor. Check for a damaged damaged parts. PROBLEM: The engine will not turn over. 1. Follow the steps, "How To Start The Engine" in this book. belt or damaged pulley. Replace the 2. Electric-Start Models: Check the level of the acid in the battery. If needed, add water. Charge the battery. 3. Replace the fuse. 1. Stop the engine. Clean the mower housing. 4. Check the wiring harness for damage or a loose connection. Repair the damaged wire. 2. Raise the height of cut. 3. Replace or sharpen the blade(s). 5. Electric-Start Models: replace the solenoid. Recoil-Start els: replace the module. 4. 5. Move the shift lever to a slower speed. Move the throttle control to the FAST position. 6. Replace the spring for the blade idler. PROBLEM: The engine 1. Adjust the carburetor. 2. Replace the spark plug. 3. Replace the fuel filter. is difficult Mod- to start. Check the oil. 2. Clean the air filter. 3. Clean the air screen. 4. Replace the spark plug. 5. The engine is working too hard. Use a lower gear. 6. Adjust the carburetor. 7. Replace the fuel filter. 2. 3. Adjust the throttle control. Clean the air filter. 4. Replace the fuel filter. not run smooth at fast 2. Adjust the clutch. 3. Replace the motion drive belt. PROBLEM: The unit moves slower or stops when the clutch is engaged. 1. Adjust the clutch. 2. Replace the motion drive belt. PROBLEM: When the clutch/brake noise can be heard. 1. Check the wiring harness for damage or a loose connection. Repair the damaged wire. PROBLEM: On slopes, the engine stops. 1. Mow up and down slopes. Never mow across a slope. 2. Adjust the level of the mower housing. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s). PROBLEM: The unit will not move when the clutch is engaged. 1. Check the motion drive belt. Make sure the belt is installed correctly. PROBLEM: The engine stops when the blades are engaged. 1. To activate the seat sensor, always sit in the middle of the seat. 2. 2. 3. not cut level. PROBLEM: The mower blades will not rotate. 1. Check the mower drive belt. Make sure the belt is installed correctly. 2. Replace the mower drive belt. 1. PROBLEM: The engine does speed. 1. Replace the spark plug. PROBLEM: The grass does not discharge correctly. PROBLEM: The mower housing does 1. Check the air pressure in the tires. PROBLEM: The engine does not run smooth or has a loss of power. in power. To activate the seat sensor, always sit in the middle of the seat. PROBLEM: The engine will not idle. 1. Replace the spark plug. 2. Clean the air filter. 2. pedal is released, belt Temporary belt noise does not change the operation of the unit. If belt noise is continuous, check the routing of the belt. Make sure the belt is inside all belt guides. If the noise is continuous, adjust the clutch. PROBLEM: The rear wheels spin over uneven terrain. 1. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s). PROBLEM: The transaxle is difficult to shift between 3. Adjust the carburetor. gears with the engine running and the clutch depressed. 1. Check the clutch adjustment to make sure the belt stops when the clutch pedal is depressed with the transaxle in (N) neutral. 4. Adjust the throttle control. 2. 5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter. F-000811L 34 Check the belt guides around the transaxte drive pulley. Make sure the belt guides do not touch the pulley. Only use a factory repair part. Repair parts, except for the engine or the transmission, are available from the store where the unit was purchased, a service shop recommended by the store, or an authorized service shop found in the yellow pages of the telephone directory. If you cannot get a repair part or service as described above, call or write to the Central Parts Distributor shown below. When you order, include the following information: (1) Complete Model Number (see nameplate), (2) Date of Manufacture, (3) Complete Part Number, (4) Description, (5) Quantity. Repair parts for the engine or the transmission are available from the manufacturer's authorized service center found in the yellow pages of the telephone directory. See the individual engine or transmission warranties. MURRAY,INC. LAWN MOWERCENTRALPARTSDISTRIBUTORS BEBCO, INC. CHILTONAIR COOLED ENGINE GARDNER, INC. 22212nd.Ave. South Birmingham,AL 35233 (205)251-4600 1-800-828-8094 Alabama,Florida,Georgia,PuertoRico 3194th. Ave. South P.O.Box 150806 Nashville,TN. 37215 (615)254-1637 1-800-621-6934 www.chiltoncompanies.com Arkansas (countiesClay,Craighead, Crittendan,Cross,Greene,Jackson, Lawrence,Lee,Mississippi,Monroe,Phillips, Poinsett,Randolph,St. Francis,Woodruff), Mississippi(countiesDesota,Panola, Quitman,Tate,Tunica),Missouri (counties Dunkin,New Madrid,Pemiscot),Tennessee, Virginia (countiesBland,Buchanan, Dickenson,Lee,Russell,Scott,Smyth, Tazewell,Washington,Wise) 1150ChesapeakeAve. Columbus,OH. 43212 (614)488-7951 1-800-848-8946 Indiana,Kentucky, Michigan (exceptupper Peninsula),Ohio, WesternPennsylvania withzipcodes upto and including 16999, West Virginia BILLIOU'S, INC, 1343SouthMainSt. Porterville,CA. 93257 (559)784-4102 1-877-245-5468 FAX 1-800-226-7337 Arizona,California, Hawaii,Nevada BROWN & WISER, INC. 9991S.W.AveryStreet P.O.Box1109 Tualatin,OR. 97062 (503)692-0330 1-800-882-4782 Alaska, Idaho (countiesAda,Adams, Benewah,Boise,Bonner,Boundry,Canyon, Clearwater,Elmore,Gem,Idaho,Kooten, Latah,Lewis,Nez Perce,Owyee,Payette, Ravalli,Shoshone,Valley,Washington), Montana (countiesFlathead,Lake,Lincoln, Mineral,Missoulo,Ravalli,Sanders),Oregon, Washington CPT CANADA POWER TECHNOLOGY LIMITED Mississauga 161WatlineAvenue Mississauga,Ontario L4Z-1P2 (905)890-6900 1-800-861-9559 Edmonton 101-10411-178thStreet Edmonton,Alberta T5S 1R5 (780)453-5791 1-800-861-9559 Ville St-Laurent 234 MigneronStreet Ville St-Laurent,Quebec H4T 1Y7 (514)731-3559 1-800-861-9559 Canada GULF COAST ENGINE, INC. ENGINES SOUTHWEST 4202 RussellDr. P.O.Box9724 CorpusChristi,TX. 78408 (361)888-6999 1-800-825-6999 Arkansas (countiesHempstead,Howard, Lafayette,Little River,Miller,Nevada,Pike, Sevier)NewMexico,Oklahoma, Texas, Mexico 1255North Hearne Shreveport,LA. 71107 OSCAR WILSON ENGINE & PARTS PO Box67 Shreveport,LA. 71161 (318)222-3871 1-800-388-6995 www.enginessw.com Arkansas (exceptthesecounties:Clay, Craighead,Crittendan,Cross,Greene, Hempstead,Howard,Jackson,Lafayette, Lawrence,Lee,Little River,Miller,Mississippi, Monroe,Nevada,Phillips,Pike, Poinsett, Randolph,Sevier,St. Francis,Woodruff) Louisiana,Mississippi(exceptthese counties:Desota,Panola,QuitmanTate, Tunica,) FRANK EDWARDSCO. 3626ParkwayBlvd. WestValley,UT 84120 (801)736-8060 1-800-318-0201 FAX1-800-570-0491 Colorado,Idaho (countiesBannockBearlake, Bingham,Blaine,Booneville,Butte,Camas, Caribou,Cassia,Custer,Franklin,Fremont, Gooding,Jefferson,Jerome,Lemhi,Lincoln, Madison,Minidoka,Oneida,Power,Teton, Twin Falls)Montana(all countiesexcept Flathead,Lake,Lincoln,Mineral,Missoulo, Ravalli,and Sanders),Utah,Wyoming 826 LoneStar Dr. O'Fallon,MO. 63366 (314)978-1313 1-800-873-6722 Iflinois(S. of Hwy.80),Iowa,Kansas, Missouri(all countiesexceptDunkin, New Madrid,Pemiscot)Nebraska R.B.I. CORPORATION P.O.Box9318 Richmond,VA. 23227 (804)550-2210 1-800-888-7149 FAX1-800-947-1335 Connecticut, Delaware,District of Columbia,Maine,Maryland,Massachusetts, NewHampshire,NewJersey,NewYork,N. & S. Carolina,Pennsylvaniazips17000&up, RhodeIsland,Vermont,Virginia(allcounties exceptBland,Buchanan,Dickenson,Lee, Russell,Scott,Smyth,Tazewell,Washington, Wise) WISCONSIN MAGNETO 4727 N. Teutonia Ave. P.O.Box9218 Milwaukee, WI. 53209 (414)445-2800 1-800-733-7388 Iflinois(N. of Hwy.80),Michigan(upper Peninsula),Wisconsin 800 McKinleySt. Anoka,MN. 55303 (612)323-7477 1-800-248-4016 Minnesota,North & SouthDakota F-OOO811L 35 MODEL 425003x8A REPAIR PARTS CHASSIS & HOOD 7 48 26 / 21 23 20 '\ \\ 19 \ \, 24 \ \ \ 32 27 33 34 47 35 46 \ 29 37 16 45 44 /' / 38 16 43 € 40 F-OOO811L 36 39 MODEL 425003x8A Key No. Description REPAIR PARTS CHASSIS & HOOD Key No. Part No. Description Part No. 1 Seat 690566 25 Hood 690608E700 2 Cap, Push On 28x23 26 Grille 94079E700 3 Spring 94057 27 Lens, Left 94081 4 Screw 26x229 28 Bezel 94807 Z 5 Bolt, Wing 1001054 29 Lens, Right 94080 6 Washer 17x47 31 Screw 26x270 7 Bolt, Shoulder 9x56 32 Screw 26x238 8 Support, Seat 94154E700 33 Bearing, Steering 94075 9 Rod, Pivot 94156 Z 34 Dash 94074E700 10 Bracket, Pivot 94153E700 35 Screw 26x201 11 Bolt lx45 36 Panel, Access 93007E700 12 Nut 15x89 37 Support, Dash 95318E700 13 Bolt, Shoulder 9x55 38 Bracket, Rear Hanger 94013E700 14 Washer 94155Z 39 Support, Left Grille 94083E700 15 Spring 164x31 40 Axle, Hanger 94007E700 16 Screw 26x249 41 Support, Right Grille 94082E700 17 Screw 26x263 42 Bolt, Shoulder 9x51 18 Spring 164x30 43 Frame, Right 690206E700 19 Deck, Seat 95249E700 44 Frame, Left 690207E700 20 Nut 15x123 45 Container, Battery 690424 21 Plate, Index 94151E700 46 Plate, Hitch 1001002E700 22 Screw 9x47 47 Panel, Rear 690434E700 23 Mat, Left 94371 48 Cover 94610 24 Mat, Right 94372 -- Instruction Book & Parts List F-OOO811L F-000811L 37 MODEL 425003x8A REPAIR PARTS MOTION DRIVE 1 3 4 / / j7 / 9 \ / ! / 20 17,,, 54 15 21 / \_ 6 55 54 \ / 13 14 22 5 18 25 23 / 24 27 26 56 \ 57 43 \ 44 42 i / 40 29 39 41 38 43 17 30 \ 50 \ 36 37 53 48 52 F-OOO811L 38 31 MODEL 425003x8A Key No. Description REPAIR PARTS MOTION DRIVE Key No. Part No. Description Part No. 1 Bolt, Shoulder 9x39 30 Belt, Motion Drive 37x87 2 Nut, Hex 15x89 31 Yoke, Shift 94031Z 3 Arm, Idler 690173 Z 32 Pin, Hair 31x6 4 Rod, Clutch 94041 Z 33 Washer 17x148 5 Nut 15x79 34 Spacer 690369 6 Washer 17x102 35 Bolt 6x105 7 Grip 92697 36 Transaxle 8 Pin, Cotter 30x20 37 Nut 15x88 9 Lever, Shift 94043 Z 38 Key, Woodruff 20697 10 Washer 17x47 Z 39 Bolt lx155 11 Link, Shift 94044 Z 40 Bracket, Transaxle 94008E700 12 Nut, Adjuster 21920 41 Pulley 690409 13 Grip 91079 42 Spacer 94132 14 Rod, Parking Brake 94152 Z 43 E-Ring 11x7 15 Nut, Adjuster 94815 44 Pulley, Drive 95094 16 Bracket, Shift 94034E700 45 Key, Square 21553 17 Screw 26x249 46 Washer 17x 160 18 Nut 15x84 47 Spacer, Transaxle 690554 Z 19 Mount, Stud Spring 94042 Z 48 Stem, Valve 24373 20 Bolt, Shoulder 9x54 49 Tire * 407926 21 Spring, Extension 165x116 -- Tube 407049 22 Bracket, Shifter 690166E700 50 Wheel & Tire Assembly 92511-601 23 Frame, Right 690206E700 51 Washer 17x195 24 Screw 25x12 52 E-Ring 11x3 25 Frame, Left 690207E700 53 Hub Cap 94618 26 Latch, Parking Brake 94045 Z 54 Guide, Belt 93349 27 Pedal 21544 55 Pin, Hair 31x4 28 Lever, Brake/Clutch 94038E700 56 Spring, Extension 165x115 29 Bracket, Pedal 94035E700 57 Spring, Extension 165x92 ** * When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match. ** For information on Replacement Parts see the Central Parts Distributor in your area. F-000811L 39 MODEL 425003x8A REPAIR PARTS STEERING \ 3 40 \ 41 \ 30 ! 13 42 / // 39 / 17 \ \\ / 4 5 / 18 30 -- 12 / / j15 / J \ 30 16 11 \ 25 25 33 \ 34 ,/ / 28 ,," ,/ /,' 31 i \ 19 23 32 38 \ 25 ,,\ 36 F-OOO811L 22 35 40 37 20 MODEL 425003x8A Key No. * Description REPAIR PARTS STEERING Key No. Part No. Description Part No. 1 Wheel, Steering 95185 23 Washer 17xl 04 2 Post, Steering 690625 24 Washer 17x53 Z 3 Insert, Steering Wheel 711326 25 Nut, Flange 15x84 4 Bearing 94124 26 Axle Assembly 690210E700 5 Nut, Flange 15x111 27 Drag Link, Left 95329E700 6 Bolt, Shoulder 9x57 28 Spindle Assembly, Right 94575E700 7 Gear, Pinion 690183 29 Drag Link, Right 95328E700 8 Ring, Snap 1lx25 30 Screw 26x249 9 Gear, Sector 94121E700 31 Bearing, Wheel 91334 10 Bearing 94123 32 Stem, Valve 24373 11 Bolt lx84 33 Tire * 24380 12 Plate, Steering 690551E700 -- Tube 407924 13 Plate, Engine 94006E700 34 Wheel and Tire Assembly 94581-601 14 Nut, Flange 15x88 35 Washer 17x195 15 Nut, Flange 15x118 36 Washer 17x192 16 Bracket, Hanger 94013E700 37 Washer 17x113 17 Axle, Hanger 94007E700 38 Hub Cap 94618 18 Bolt lx146 39 Screw 26x267 19 Pin, Cotter 30x49 40 Bellows 92059 20 Bearing 690150 41 Bolt 25x3 21 Spindle Assembly, Left 94576E700 42 Washer 17x146 22 Bolt lx111 When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match. F-0 0 0811 L 41 MODEL 425003x8A REPAIR PARTS MOWER HOUSING SUSPENSION 2 14 1 9 16 1 13 i 0 17 4 _._ 21 12 1 12 22 11 24 27 ./ 22 _6 \ // 14 24 \ 20 38 25 31 24 43 32 \ 30 45 32 40 26 25 39 30 o 31 39 24 \ \ 25 15 44 F-OOO811L 42 o 41 REPAIR PARTS MOWER HOUSING SUSPENSION MODEL 425003x8A Key No. Description Key No. Part No. Description Part No. 92698 22 Washer 17x168 Handle, PTO 94100 Z 23 Washer 17x57 3 Pad, Switch 94022 Z 24 Pin, Hair 31x4 4 Bolt 25x3 25 Washer 17x91 Z 5 Grip 92697 26 Bolt, Carriage 2x85 6 Spring 166x40 27 Lever Assembly, Lift 690363E700 7 Washer 17x103 30 Pin 94067 8 Handle, Lift 690533 31 Bracket, Rear Suspension 94055E700 9 Lever, PTO 94017 Z 32 Spacer, Lifter 690151 10 Bolt, Shoulder 9x39 33 Bolt, Shoulder 9x53 11 Pin, Cotter 30x20 34 Bracket, Pivot 94015E700 12 Washer 17x 102 36 Washer 17x 191 13 Link, PTO 94004 Z 37 Nut, Flange 15x84 14 Nut, Flange 15x84 38 Spring 165x131 15 Screw 26x249 39 Nut, Flange 15x68 16 Spring 166x39 40 Bracket, PTO 94005E700 17 Bracket, PTO 94018E700 41 Hanger, Left Deck 94027E700 18 Spring 165x119 42 Hanger, Right Deck 94026E700 19 Crank, PTO 690394E700 43 Rod, Hanger 94158Z 20 Link, Lift 690212E700 44 Bracket, Suspension 94058E700 21 Link, Lift Handle 690122E700 45 Plate, Stiffening 690389E700 1 Grip 2 F-000811L 43 MODEL 425003x8A REPAIR PARTS MOWER HOUSING 2 60 53 3 2 5O 51 \ \ 10 32 1 47 \ 11 13 55 \ 52 24 10 NN 14 15 16 13 17 17 /, 9 18 47 23 23 2: 14 59 29 31 33 54 14 33 53 \ 51 58 34 44 37 35 37 40" F-OOO811L 44 J REPAIR PARTS MOWER HOUSING MODEL 425003x8A Key No. Description Key No. Part No. Description Part No. 1 Pulley, Jackshaft 94199 31 Plate 92426E700 2 Nut, Hex 15x121 32 Nut, Flange 15x88 3 Belt, Mower Drive 37x88 33 Bolt, Carriage 2x53 4 Pulley, Idler 690387 34 Mandrell Housing 92574 5 Nut, Flange 15x84 35 Bracket, Suspension 94058E700 6 Jackshaft 94129 36 Adapter, Blade 92466 7 Spacer 94130 37 Blade 95100E701 8 Link, Lift 690212E700 38 Washer 17x166 9 Pad, Friction 94137 39 Washer 17x165 10 Bolt, Shoulder 9x52 40 Nut 15x100 11 Bracket, Suspension 94055E700 41 Spring 166x4 12 Pad Assembly, Left Brake 94049E700 42 Cap, Push On 28x23 13 Knob 94068 43 Rod, Deflector 94957 Z 14 Bolt, Shoulder 9x51 44 Deflector Assembly 94707 SE 15 Plate, Suspension 94128E700 45 Bracket, Deflector Hinge 94956E700 16 Spring 166x43 46 Bracket, Front Hanger 94686E700 17 Nut, Flange 15x79 47 Washer 17x45 18 Bracket, Suspension 94192E700 48 Guide, Belt 94781 19 Pin, Hanger 94194 49 Spacer 690369 20 Washer 17x103 50 Bolt, Axle 94025 21 Pin, Hair 31x4 51 Washer 17x91 22 Bolt 25x7 52 Spring, Extension 165x119 23 Cover, Pulley 94051E700 53 Wheel, Gage 92683 24 Bolt, Shoulder 9x39 54 Bracket, Right Wheel 92422E700 25 Arm, Idler 690408E700 55 Bracket, Left Wheel 92423E700 26 Spring 166x41 57 Screw 26x249 27 Pad Assembly, Right Brake 94047E700 58 Stiffener 94604E700 28 Bracket, Brake 94193E700 59 Housing, Blade * 94814E700 29 Spring 166x42 60 Ring, Locking 3 lx 11 30 Bracket, Suspension 94191E700 CompleteMowerHousingAssembly 776007 1-60 Includes Key No. 17, 18, 30, 31,32, 33, 45, 46, 53, 54, 55, and 56. F-000811L 45 MODEL 425003x8A REPAIR PARTS ENGINE MOUNT 26 I I / I I J 28 29 15 / 31 3O 22 \ j 14 J! 13 _.._ F-OOO811L 46 12 21 MODEL 425003x8A REPAIR PARTS ENGINE MOUNT Key No. F-000811L Description Pa_ No. 1 Fuel Cap 92317 2 Fuel Tank 94073 3 Hose Clamp 95197 4 Fuel Line 23717 5 Hose Clamp 95197 6 Screw 26x201 7 Plate, Engine 94006E700 8 Throttle Control 91989 9 Engine Muffler 690436 Gasket, Muffler 91309 Adapter, Muffler 95207 Screw, Adapter 6x103 Bolt, Muffler 9x59 Lock, Screw 92378 10 Bolt, Engine Mount 25x7 11 Stack Pulley Assembly 690439 Z 12 Lockwasher 19x35 13 Bolt, Hex lx140 14 Washer 17x170 15 Screw 26x249 21 Guide, Belt 93349 22 Nut, Flange 15x79Z 23 Guide, Belt 94781 26 Screw 26x253 30 Shield, Heat 92550 31 Screw 26x263 47 MODEL 425003x8A SPARK PLUG REPAIR PARTS ELECTRICAL SYSTEM ARMATURE \ RED RED GREEN GREEN . \ \ ") \ _ YELLOW HEADLIGHTHARNESS BLACK ORANGE BLACKAC OUTPUT START SWITCH AC DIC WHITE_ CLUTCH BRAKE SWITCH (PEDALUP) RED DC DC RED YELLOW YELLOW ! _,., YELLOW ORANGE ORANGE SOLENOID PTOSWITCH 15AMP STARTER DISENGAGED-.-, i RED RED NO i I SEATSWITCHHARNESS I RED BLACK/ F_ YELLOW i_ m i i NC YELLOW ORANGE YELLOW YELLOW F-000811L 48 SEATSWITCH _ _ , UNOCCUPIED MODEL 425003x8A REPAIR PARTS ELECTRICAL SYSTEM Key No. F-000811L Description Part No. Harness, Light Wire 250x92 Socket, Light 92372 Bulb, Light 90084 Harness, Chassis Wire 250x87 Switch, Ignition 92556 Key, Ignition 20729 Nut, Hex 91489 Cap, Ignition 91488 Switch, Limit 94136 Fuse 54212 Holder, Fuse 407078 Solenoid 94613 Screw, Mounting 26x229 Locknut 15x116 Cable, Battery Ground 24x32 Screw, Ground Cable 26x213 Battery 21075 Bolt, Carriage 2x82 Wingnut 14x79 Harness, Seat Switch Wire 250x67 10 Switch, Seat Sensor 94159 11 Cable 24x31 49 "T1 I O O O (3o SLOPE GUIDE I-- / i t ol 0 i" _/p.._.-"" ! ___ J (,L _ti_ 1 .-3".° (_")/ Operate a walk-behind mower _ across the face of slopes, //l _/1 never up or down slopes. _., \ _,/ / _'==U_l_/_. .... _id._ /__ Operate a riding mower _.__ up or down slopes, never e of slopes. On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the slope. If you can back up the slope, it is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guide anddo not mow a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind or rear mounted attachment, do not operate the unit on a slope that is greater than 10 degrees. A 15 degree slope is a hill that increases in height at approximately 2.5 feet in 10 feet. A 10 degree slope is a hill that increases in height at approximately 1.7 feet in 10 feet. slopes. Operate riding mowerand upavoid or down slopes, never across the face of slopes. Operate a walk-behind across the face on Use extreme carea at all times, sudden turns or maneuvers. Follow other instructions in this manualmower for safety in mowing of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions. ................................ fiE'a fO'U§E's',6P[ ................................. INDEX A Adjustments Blade Rotation Control, 22 Clutch, 23 Drive Brake, 23 Mower Housing, Level, 28 Shift Lever, 24 Attachments, 15, 52 B Battery Charge, 24 Check, 12 Clean, 24 Install, 12 Removal, 24 Storage, 33 Belt Motion Drive Adjust, 23 Replace, 29 Mower Drive Adjust, 22 Replace, 31 Blade Inspect, 21 Remove And Install, 21 Sharpen, 21 Blade Control Lever, Operation, 15 Blade Rotation Control Adjust, 22 Location, 14 C Clutch Adjust, 23 Check, 23 Clutch / Brake Pedal, Location, 14 Controls, Location, 14 Cutting Height Adjust, 28 Change, 16 D Drive Brake Adjust, 23 Check, 23 E Engine Fuel, 13, 18 Oil, 13, 18 Preparation, 13 Spark Arrester, 13, 20 Starting, 18 Storage, 33 Throttle Control, 15 F-000811L F Muffler, 20 Spark Arrester, 20 Filter, Fuel, 25 O Fuel, Type, 18 Fuse, 33 Oil H Headlight, Replace Light Bulb, 33 Headlight Switch, Location, 14 Ignition Switch, Location, 14 L Lift Lever Location, 14 Operation, 16 Lubrication, Mower, 25 M Maintenance Adjust, Guage Wheels, 27 Battery Charge, 24 Clean, 24 Belt Motion Drive, 29 Mower Drive, 31 Blade, 21 Blade Rotation Control, 22 Clutch, 23 Drive Brake, 23 Filter, Fuel, 25 Fuse, 33 Headlight, 33 Install, Wheels, 32 Lubrication, 25 Mower Housing Clean, 33 Install, 26 Level, 28 Remove, 26 Muffler, 20 Storage, 33 Maintenance Chart, 20 Motion Drive Belt Adjust, 23 Replace, 29 Mower Drive Belt Adjust, 22 Replace, 31 Mower Housing Clean, 33 Cutting Height, 16 Install, 26 Level Adjustment, 28 Operation, 17 Remove, 26 51 Check, 18 Type, 18 Operation Attachments, 15 Blade Control Lever, 15 Blade Rotation Control, 14 Clutch / Brake Pedal, 14 Headlight Switch, 14 Ignition Switch, 14 Lift Lever, 14, 16 Location Of Controls, 14 Mower Housing, 17 Mowing And Bagging, 19 Operate On Hills, 17 Parking Brake, 14, 16 Shift Lever, 14, 15 Start The Engine, 18 Stop The Unit, 16 Throttle Control, 14, 15 Transport, 16 P Parking Brake Location, 14 Operation, 16 Parts Bag, 10 S Safety Rules AmericanNationalStandardInstitute,3-4 Safe Mowing Guide, 5-7 Seat, Install, 11 Seat Switch, Operation, Shift Lever Adjust, 24 Location, 14 Operation, 15 Slope Guide, 50 Spark Arrester, 13, 20 18 Steering Wheel, 11 Storage, 33 T Throttle Control Location, 14 Operation, 15 Tire Pressure, 10, 13, 25 Trouble Shooting Chart, 34 W Warranty, 2 LAWN TRACTOR ACCESSORIES Make your Lawn Tractor do more than you ever imagined. The accessories shown on this page can be used on your Lawn Tractor. See the Store or Dealer where you purchased your Lawn Tractor. If you are unable to obtain the necessary information, contact the Central Parts Distribution Center for your area as listed in your Repair Parts Book. LAWN SWEEPER Model No. 24720 SNOW BLADE Model No. 24478 GRASS BAGGER Model No. 24762 9 Bushel Capacity (For 42" and 46") SNOW THROWER Model No. 24574 38" MULCHER KIT Model No. 24750 GARDEN TILLER Model No. 13460 40" MULCHER KIT Model No. 24755 42" MULCHER KIT Model No. 24758 TIRE CHAINS Model No. 24530 (For 18x8.5 inchtire) Model No. 24538 (For 18x9.5 inch tires) Model No. 24525 (For 20x8 inch tire) Model No. 24515 (For 20x10 inchtire) Model No. 24539 (For 23x9.5 inch tire) GRASS BAGGER Model No. 24744 7 Bushel Capacity (For 38", 40", and 42") REAR WHEEL WEIGHTS Model No. 24003 (For 18x9.5 inch tires) (For 20x8 inch tires) Model No. 24630 (For 23 inch tires) F-000811L Made in U.S.A. 52
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