Murray 42586X9A User Manual LAWN MOWER 20.0 H.P. 46 Manuals And Guides L0104224

MURRAY Lawn, Tractor Manual L0104224 MURRAY Lawn, Tractor Owner's Manual, MURRAY Lawn, Tractor installation guides

User Manual: Murray 42586X9A 42586X9A MURRAY MURRAY LAWN MOWER 20.0 H.P. 46 - Manuals and Guides View the owners manual for your MURRAY MURRAY LAWN MOWER 20.0 H.P. 46 #42586X9A. Home:Lawn & Garden Parts:Murray Parts:Murray MURRAY LAWN MOWER 20.0 H.P. 46 Manual

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Page Count: 36

This Instruction Book Contains Information

For Several Models. Read And Keep This Book For

Future Reference. This Book Contains Important Information On:

SAFETY, ASSEMBLY, OPERATION AND MAINTENANCE.

PRODUCT INFORMATION

The owner must be certain that all the product Information Is Included with this unit.

This InformaUon includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS

and the WARRANTIES. This information must be Included to make

sure state laws and other laws are followed.

Model

42586x9A

Record The Following Information About Your Unit. This Information

Is Necessary When Ordering Parts Or In Case Of Loss Or Theft.

WHERE PURCHASED:

DATE PURCHASED: Month Day Year

MODEL NO.: DATE OF MANUFACTURE:

F- 98891

BUILT IN THE

TABLE OF CONTENTS

WARRANTY ......................................... 2

RESPONSIBILITY OF THE OWNER .................... 3

SAFETY RULES ..................................... 3

ASSEMBLY .......................................... 9

PARTS BAG - CONTENTS ................................ 9

CHECK THE TIRES ...................................... 9

CHECK THE LEVELOF THE MOWER HOUSING ............ 9

HOW TO INSTALLTHE SEAT.............................. lO

HOW TO ASSEMBLE THE STEERINGWHEEL .............. 10

HOW TO ASSEMBLE THE GAUGE WHEELS ................ 10

MAINTENANCE FREE BATrERY .......................... 11

HOW TO PREPARE THE ENGINE .......................... 11

IMPORTANTI BEFORE YOU START MOWING .............. 11

OPERATION ......................................... 12

LOCATION OF CONTROLS ............................... 12

ATTACHMENTS .......................................... 13

HOW TO USE THE THROTTLE CONTROL .................. 13

HOW TO USE THE BLADE ROTATION CONTROL ........... 13

HOW TO USE THE SPEED CONTROL PEDAL ............... 14

HOW TO DISCONNECT THE TRANSMISSION ............... 14

HOW TO SET THE PARKING DRAKE ....................... 15

HOW TO CHANGE THE CUTTING HEIGHT .................. 15

HOW TO STOP THE UNIT ................................. 16

HOW TO TRANSPORT THE UNIT .......................... 16

HOW TO OPERATE WITH THE MOWER HOUSING ........... 16

HOW TO OPERATE THE UNIT ON HILLS .... _ .............. 16

BEFORE STARTING THE ENGINE ......................... 17

HOW TO START THE ENGINE ............................. 17

OPERATING TIPS ........................................ 18

MOWING AND BAGGING TIPS ............................ 18

HOW TO CHANGE THE MULCHER PLATE .................. 19

MAINTENANCE ...................................... 20

MAINTENANCE CHART .................................. 20

HOW TO CHECK THE MUFFLER .......................... 20

HOW TO REMOVE AND INSTALL THE BLADE .............. 21

HOW TO SHARPEN THE BLADE .......................... 21

HOW TO ADJUST THE BLADE ROTATION CONTROL ........ 22

HOW TO CHECK AND ADJUST THE DRIVE BRAKE ......... 23

HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT . . . 23

HOW TO ADJUST THE SPEED CONTROL PEDAL ........... 24

MAINTENANCE FREE BAI"rERY .......................... 24

HOW TO CHARGE THE BATTERY ......................... 24

WHERE TO LUBRICATE .................................. 25

HOW TO CHECK THE FUEL FILTER ....................... 25

CHECK THE TIRES ...................................... 25

ROW TO REMOVE THE MOWER HOUSING ................. 26

HOW TO INSTALL THE MOWER HOUSING ................. 26

HOW TO LEVEL THE MOWER HOUSING ................... 27

HOW TO REPLACE THE MOTION DRIVE BELT .............. 28

HOW TO REPLACE THE MOWER DRWE BELT .............. 29

HOW TO REPLACE THE FUSE ............................ 30

HOW TO REPLACE THE LIGHT BULB ...................... 30

HOW TO CLEAN THE MOWER HOUSING ................... 30

STORAGE (OVER 30 DAYS) ............................... 30

TROUBLE SHOOTING CHART ........................ 31

SLOPE GUIDE ....................................... 32

INDEX .............................................. 35

LAWN TRACTOR ACCESSORIES ...................... 36

MURRAY, INC. Two Year Limited Warranty

Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal

use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines,

accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts

(except as noted below) or transaxles as the companies that manufacture these items furnishtheir own warranties and provide

service through their authorized field service facilities. For additional information, see the warranties covering these particular

parts. If you are uncertain whether your unit contains or is equipped with one or more ofthese parts, consult your dealer prior

to purchase. Subject to the terms and conditions noted inthis Limited Warranty, we shall, at our option, repair or replace at no

cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period.

In the event the battery proves defective within ninety (90) days from the date of purchase, we wilt replace itwithout charge. If

the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace

it for acharge of one half (1/2) of the retail price of the battery in affect at the time of return.

Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are

warranted to be free from defects in material and workmanship as delivered withthe product.Any claim for repair or replacement

of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from

material use, abuse or misuse will be honored.

This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply

to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional

(non- homeowner) uses. Yourwarranty does not cover minor mechanical adjustments which are not dueto any defect inmaterial

or workmanship. For assistance in making such adjustments, consult your Instruction Book.

Tomake a claim under this Murray, Inc. Two (2) Year Limited Warranty, returnthe unit (or ifauthorized inadvance, the defective

part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authodzad Service

Center, call the Central Parts Distributor for your area shown in the list provided with your unitor check the Yellow Page listings

in your local telephone directory. If you return the entire unit, we will repair the unit. Ifwe authorize the return of the defective

part only, we will either replace or repair the part. Inthe case of a defect in a transmission or differential (as distinguished from

a transaxle), the entire transmission or differential must be returned since they do net include user serviceable parts.

This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rightswhich vary

from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the

implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information

on this written warranty or assistance in obtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, Customer

Service Department, P.O. Box 268, Brentwood, Tennessee 37027. (1o800- 251- 8007)

F-98891 2

OWNER'S INFORMATION

This instruction book is for several different models. The instructions

are written for a person with some mechanical ability.Like most ser-

vice books, not all th• steps are described. Steps on how to loosen or

tighten fasteners are steps anyone can followwith some mechanical

ability.Read and followthese instructionsbefore you usethe unit.

Knowyourproduct: Ifyou understandthe unitand howthe unitoper-

ates, youwillget thebest performance.As you raadthis manual,com-

pare the illustrationsto the unit.Learn the location and the functionof

the controls.Tohelpprevent an accident, followthe operating instruc-

tions and the safety rules. Keep this manual for future reference.

IMPORTANT: Many units are not assembled and are sold in car-

tons, It is the responsibility of the owner to make sure the assembly

instructionsin this manual are exactly followed. Other unitsare put-

chased inan assembled condition. On assembled units, it is the re-

sponsibility of the owner to make sure the unit is correctly

assembled. The owner must carefully check the unit according to

the instructions inthis manual before it is first used.

RESPONSIBILITY OF THE OWNER

The responsibility of the owner is to follow the instm_ons below.

1. Carefully read and follow the rules for safe operation.

2. Follow all the assembly instructions.

3. Inspect the unit.

4. Make sure that the operator of the unit knows how to correctly

use all standard and accessory equipment.

5. Operate the unit only with guards, shields, and other safety

items in place and working correctly.

6. Correctly adjust the unit.

7. Service the unit only with authorized or approved replacement

parts,

8. Complete all maintenance on the unit.

Environmental Awareness

• Do not fill the engine's fuel tank completely full.

•Drain fuel for off-season storage.

• Use only unleaded gasoline.

•Service the air cleaner regularly.

•Change oil regulady. Use t 0W- 30 oil in summer.

•Tune-upthe engine regularly.

•Keep equipment in efficient operating condition.

•Dispose of used engine oil properly.

SAFETY RULES

Safe Operation Practices for Ride- on Mower•

WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the

following safety instructions could result in serious injury or death.

I. General operation

1. Read, understand and follow allinstructionsinthe InstructionBook, onthe machine, the engine and withany attachmentabeforestarting.

2. Only allow responsible adults, who are familiar with the instructions,to operate the machine.

3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

4. Be sure the area is clear of other people before mowing. Stop the machine ifanyone enters the area.

5. Never carry passengers.

6. Tum off power to the blades or any attachments before backing up, Do not mow in reverse unless absolutely necessary. Always look

down and behind before and while backing.

7. Be aware ofthe mower discharge direction and do not point itat anyone. Do not operate the mowerwithout either the entire grass bagger

or the mower guard in place.

8. Slow down beforetuming.

9. Never leave a machine unattended with the engine running. Always tum off the blade(s), set the parking brake, stop the engine and

remove the key before dismounting.

10. Turn off power to attachment(s) when transporting or not in use. Tum off the blade(s) when not mowing.

11. Stop the engine before ramoving the grass bagger or unclogging the chute.

12. Mow only in daylight or good artificial light.

13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.

14. Watch for traffic when operating near or crossing roadways.

15. Use extra caution when loading or unloading the machine into a trailer or truck.

16. Turn off all attachment clutches before attempting to start the engine.

17. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be

thrown from the unit.Always wear eye protection when you make an adjustment or repair to the machine.

18. Use care when pulling loads or using heavy equipment.

a. Use only approved drawbar hitch points.

b. Limit loads to those you can safely control.

c. Do not turn sharply. Use care when backing.

d. Use counterweights or wheel weights when suggested inthe Instruction Book.

19. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate

this machine.

F. 98891

OWNER'S INFORMATION

20. Do not use this machine if you are mentally or physically unable to operate this machine safely.

II. Slope operation

Slopes and rough terrain are major factors related to loss- of- control and tip- over accidents, which can result in severe Injury

or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See

the USlope Guide" in the back of this book to check for safe operation.

1. Mow up and down slopes, not across.

2. Remove obstacles such as rocks, limbs, etc...

3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

4. Use slow speed on slopes. Do not make sudden speed changes.

5. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

6. Use extra care with grass baggers or other attachments, they can change the stability of the machine.

7. Keep all movement on the slopes slow and gradual. Do not make sudden changes In speed or direction.

8. Avoid starting or stopping on a slope. Iftires lose traction, turn off the blades and proceed slowly straight down the slope.

DO NOT

1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.

2. Do not mow drop- offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an

injuryor death.

3. Do not mow on wet grass. Reduced traction could cause sliding.

4. Do not try to stabilize the machine by putting your foot on the ground.

5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).

III. Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and

the mowing activity. NEVER assume that children will remain where you last saw them.

1. Keep children out of the mowing area and in the watchful care of another responsible adult.

2. Be alert and turn the engine off ifchildren enter the area.

3. Before and when backing, look behind and down for small children.

4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or Interfere with the safe

operation of the machine.

5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine.

6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

IV. Service

1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.

a. Use only an approved container.

b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do

not smoke.

c. Never rsfuelths machine indoors.

d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.

2. Never start or run the engine inside a closed area.

3. Keep all nutsand bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks

and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service

dealer. For safety, replace the blade every two years. Keep the equipment in good condition.

4. Never tamper with the safety devices. Check their proper operation regularly.

5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build- up. Clean up oil or fuel spills. Allow the machine

to cool before storing.

6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change

the engine governor settings or over- speed the engine.

8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be

thrown. For storage, always make sure the grass bag isempty. Frequently check components and replace with manufacturer's recom-

mended parts when necessary.

9. Mower blade(s)are sharp and can cut.Wrapthe blade(s)orwear gloves and use extra cautionwhen servicing them orths blade housing

area.

10. Check the brake operation frequently. Adjust and service as required.

11. Wait for all movement to stop befere servicing any part of the unit.

Look for this symbol to indicate important safety

precautions. This symbol indicates: UAttention!

Become Alert! Your Safety Is At Risk."

F- 98891

Each pemonthat operatespower

equipmentmustlearnto use correctand

safe mowingprocedures.To help you

learn, carefully read the following

pages. Mostofthe time the operatorwas

notcorrectlyshownordid notreadthe

instructionsonthe unitor inthe Instruction

Bookbeforeusingthe unit.Also,some

operatorsdonothave enoughexperience.

The resultis unsafeuse,endangeringthe

operator,bystandersandthe equipment.

Anotherresultcan be apoorappearance

of the area mowed.

Read this book. Read the instructions on

the unit. Operate the mower according to

the Safe Mowing Guide. Follow all safety

rules, cautions or warnings in this book

and onthe unit. Make sure anyone that

uses the unit reads the instructions and is

told how to safely operate the mower.

The mowerwillgiveyougoodserviceand

durability,if operatedinnormalconditions.

Ifthe moweris notcorrectlyservicedoris

usedwherethe terrainis roughor

unsuitable,productperformanceand

safetywillbe decreased.

Correct clothing is an important part of safe

mowing. Safety glasses will protect the

eyes from objects discharged by the

mower. Safety shoes with steel plates can

protect a foot from injuryby the blade. For

protection from objects discharged from

the mower, wear clothing that will cover the

arms and legs.

Before you start cutting the grass, practice

using the mower in a large open and level

area. Learn the location of the controls on

the mower. Know the purpose of the

F- 98891

SAFE MOWING GUIDE

controls and how they work. In an

emergency, how fast you can stop the

blade is important. Learn how to control

the mower at all times.

Many engines are started by hand. When

you use a pull start or rope start, place

your feet apart and away from the blade(s).

Hold the rope handle tight. Never wrap the

rope around your arm or fingers for a

=better grip".To start the engine, follow the

instructions on the mower, inthis book and

in the engine operating instructions.

For electric start engines, sit inthe seat to

start the engine. The battery can be

dangerous, Follow the instructions on the

battery, the acid container, and inthis book

when working with the battery. Even small

batteries have enough voltage to cause an

injury.Always be careful.

The mower is designed to be operated by

one person. Never let another person ride

with you on the unit or on any accessories.

A passenger will make the unit harder to

control, block the visibility or distract the

operator and is dangerous to the operator,

the passenger and the equipment. Without

a passenger seat, the passenger can fall

from the mower or contact dangerous

parts. A mower is not a toy for showing off

or for giving rides.

/(.,

Never cut a wet lawn. Wet grass can

cause an accident, affect mower

performance and can cause problems with

future lawn growth and appearance. Wet

grass is slippery and can cause the mower

to slip. Someone can get injured by

touching the blade(s). Wet grass tends to

clog the mower, causing poor discharge.

Cut wet grass will collect on the lawn,

retarding the growth of the grass. Also.

getting the mower wet will cause parts to

rust and decrease the life of the unit.

When you look over the lawn, remember

obstacles that cannot be removed, like

pipes, stumps or rocks. Keep away from

these obstacles that can cause damage to

the mower or injury to the operator or a

person near the mower. Clear the area of

rocks, toys, wire or other loose objects.

These items can damage the mower or

can be discharged by the mower blade.

The blade of a power mower rotates very

fast. It can discharge rocks and other

objects over a long distance which can be

dangerous. The force of the objects can

break windows, cause injuries or even put

an eye out. Most of the time the injury is to

a person, like a child. Keep every person

completely away from the area to be

mowed. Make sure the grass is not

discharged toward anyone. Planning your

mowing pattern has a double advantage. It

can decrease the possibility of an injury

and make the clean up after mowing

easier.

Check the terrain of the area to be mowed.

Mow in a pattern that will keep you away

from dangerous areas. Check the distance

you need to stop and the distance

available to turn. Slopes and rough terrain

must be mowed carefully and some areas

must not be mowed at all. With riding

mowers, mow up and down the hill. When

you must mow rough terrain or on slopes,

dYNeslowly and stop in these areas only in

an emergency, Before you ride up or down

a slope, try to back straight up the slope.

Do not ride up or down a slope that istoo

steep to back straight up. See the "Guide*

in the back of this Instruction Book to

check any slopes.

Before you start cutting, make sure the

mower was completely assembled

according to the Instruction Book. If the

mower was completely assembled at the

store,youmuststillcheckthemower

accordingtotheassemblyinstructions.

Makesurethemoweriscorrectly

assembled and that all fasteners are tight.

Make sure the engine has the correct

amount of oil. Check these items often

during the life of the mower.

Your mower has a gasoline engine.

Gasoline is a dangerous fuel. Keep

gasoline only in an approved safety

gasoline container. Do not keep large

amounts of gasoline. When you add

gasoline to the fuel tank, do not smoke.

Store the gasoline container and the

mower in an area that has good ventilation.

Also, keep the gasoline away from any

flames like the pilot light of a furnace or

any other source of ignition. If the mower is

to be stored for more than a few weeks,

remove the gasoline from the fuel tank.

When inside an enclosure, do not add

gasoline to the fuel tank. Before you add

gasoline, move the mower outside and add

gasoline carefully. Before you start the

engine, remove any gasoline fTomthe

outside of the fuel tank or from the mower.

Warm gasoline will expand. Leave some

space in the fuel tank for the gasoline to

expand. Also, the fuel cap has avent hole

for fuel vapors. Always use the correct fuel

cap. Failure to follow safety rules about

gasoline will cause fires and explosions,

injury to you and damage to th e equipment

and other property.

If you add gasoline to an engine that is

running or hot, the result can be an

explosion. Before you add gasoline, stop

the engine and let the engine cool for

several minutes. Remove dry grass and

other debris from the mower. Keep the

mower clean to improve the performance,

help the engine and transmission run

cooler, extend the life of moving parts, and

decrease the danger of afire.

Fires and explosions are not the only

dangers when working around a mower.

The engine, transmission, and the muffler

will get hot in several minutes when the

engine is running. Do not touch these parts

of the mower. Stop the engine. Let the

Fo98891

SAFE MOWING GUIDE

engine and transmission cool before

servicing the mower. Remember, exhaust

fumes are dangerous. Never operate the

engine inside a building.

When you get a new mower, itcan be a

new experience fur the family. Tell each

person how a mower can be dangerous.

Remember, a mower is not a toy.A mower

is not to be used by children or anyone not

old enough, strong enough orthat does not

have experience.

If the mower is not correctly assembled,

not operated correctly, or not regularly

serviced, the mower can be dangerous.

The most important rule to follow is always

usa good judgement and common sense.

Mow safely and carefully.

Your mower will easily cut thick grass.

Fingers, feet and other parts can also be

cut by the blade. Injuries occur when the

operator does not think and reaches into

the chute opening. Always operate the

mower as if the blade is rotating. Do not

service or make an adjustment, except to

the carburetor, while the engine is running.

When you mow, remember that children

are attracted to the mower. Always usa

caution when mowing around obstacles

like trees or shrubs or when moving

backward. Only mow in a forward direction

if possible. Your visibility is decreased

when you mow backward. Also, the blades

are made to cut while the unit is moving

forward. If you mow backward, the cutting

performance decreases.

Before you leave the mower, stop the

engine. Remove the key. Disengage and

lower any attachment. Set the parking

brake. Never mount or dismount from the

seat while the engine is running. An

accident can occur ifyou touch the brake,

speed control pedal, throttle, or blade

control while the engine is running. Mount

and dismount from the seat on the side of

the unit that is marked ENTER- EXIT.

Usa only accessories that are factory

approved for your mower. The wrong

accessory can decrease the safety of the

mower and can even damage the unit.

Read and follow the instructions included

with the accessory and the mower.

Use only original equipment or

replacement parts that are factory

approved for service. If you need service,

select an Authorized Service Center for

your mower. If you do the work on the unit,

follow the instructions in the Instruction

Book.

Make sure you are in good condition when

you mow. When you mow for several hours

your reflexes will decrease and your mind

will not be as alert. Take a short break or

an accident can occur. Ifthe temperature is

hot, use caution to prevent dehydration. If

you are tired, angry or not completely alert,

do not operate the mower. If you use

alcohol, medication or drugs, do not use

the mower or any type of power

equipment.

Engine speed is a keyto safe mowing and

to a good looking lawn. The maximum

speed of the engine was set at the factory.

Do not change the setting of the engine

governor.

Select the maximum engine and ground

speed that is right for the terrain and the

height of the grass. The blade cuts best

when the engine is operating at maximum

speed. The engine and transmission will

also run cooler at maximum engine speed.

SAFE MOWING GUIDE

Also, the grass bagger willfunction better

when the engine is operating at maximum

speed. On slopes, decrease the ground

speed and use care making sure the

mower feels safe to operate.

Ifthe weather conditions are bad, do not

mow. Ifweather conditions become bad,

stop cutting and finish later. It is dangerous

to cut grass inthe rain. Always find

protection in an electrical storm. Ifthe

weather conditions are extra dry, protect

your eyes with safety glasses from the dust

and from the objects discharged by the

mower. Also, a dust or a pollen mask can

help.

Your mower is equipped with a number of

safety devices which are importantto the

safety of the operator and bystanders and

must never be changed or removed from

the mower. Ifa safety device is lost,

damaged or no longer functions, repair or

replace the device before you operate the

mower.

It is best to mow during the day. if you

must mow at night, make sure there is

enough lightfor safe operation.

Your mower will require regular

maintenance and service. The

maintenance schedule depends on the

hours of use. Also, mowing conditions can

change the schedule. Check the

Instruction Book for more information.

Correct maintenance will help the mower

function safely.

Do not service the

mower (except for the

carburetor adjustment)

while the engine is

running. Beforeyou I_ I

service the unit, even _1_'_

with the engine stopped,ill_'"

always disconnect the

wire from the spark plug

to prevent the engine

from starting.

If you hita largeobjectduringoperation,

stoptha engine.Removethewire fromthe

sparkplug.Carefullyinspectthe mowerfor

damage. Beforeyoustartthe engine

again,make the necessaryrepairs.If you

feel new or excessive vibration,

immediately stop the engine and check for

the problem. Vibration can be a warning of

a problem. Keep all nuts, botts and screws

tight.

The blade is the most dangerous part of

the mower. Frequently check the blade and

the blade mounting fasteners. Keep the

fasteners tight. If the blade hits a solid

object, stop the engine. Remove the wire

from the spark plug. Check for a blade that

is bent, cracked or for other damages.

Before you start the engine, replace a

damaged blade(s). For safety, replace the

blade every two years.

A sharp blade decreases the workload on

the engine and more evenly cuts grass.

Frequently sharpen the blade for a better

looking cut. Use the leftside of the mower

housing to trim near an object.

A gross bagger is a good accessory for

your mower. For best performance and

safety, make sure the gross bagger is

approved for use with your mower. Follow

the assembly and operation instructions

included with the grass bagger.

Some grass baggers require a special

blade for best performance. Before you

attach, check, or empty the grass bagger,

always stop the engine. Before each use of

the grass bagger, check for cracks, wear or

deterioration. Before you use the grass

bagger, replace a damaged part with a

replacement part approved by the factory.

For you to have a good green lawn, follow

the mowing procedures below. Do not cut

the grass too shod. If you cut the gross too

short you can cause the grass to become

yellow or make the lawn look brown. Usa a

lower height of cut in cool months when

the grass is thicker. Raise the height of cut

in hot dry periods. Ifyou cut the grass with

a blade that is not sharp or at a slow

engine speed you can damage the gross.

Move the throttle control to the FAST

position when mowing and using the grass

bagger. Also, use a slower ground speed

when using the gross bagger.

Ifyou change the direction or pattern of cut

slightly every time you mow will make the

gross grow stronger and thicker. Do not

add oil or gasoline to the mower while on

the lawn. Spilled oil or gasoline can killthe

grass. In high or thick gross, do not try to

cut all the grass the firsttime. Raise the

height of cut on the first cutting and lower

the height for the next cutting. Another way

is to cut only part of the width of the mower

and decrease your ground speed (not the

engine) to move more slowly so that the

mower can discharge the grass as it

moves forward.

Understand the controls and how they

work. Learn the ground speed(s) of your

mower. Check the stopping distance

required at differenttravel speeds. Check

the turning radius of the mower. The

controls on your riding mower are different

from an automobile. The throttle is

operated by hand and holds the engine

speed constant until it is changed. The

location of the travel speed control is

different from that of an automobile. Also,

the brake and clutch systems are different.

Remember the procedures to follow in an

emergency. Remember, turning off the

engine ignitionswttchwill stopthe blade

and the drive mechanism. If the traction of

the wheels is lost or does not feel safe,

disengage all systems and stop the

engine. Dismount from the mower. Push

the unit to a safe place before you begin

mowing again.

Your unit has an electrical system that

includes an operator presence switch in

the seat. The operator presence switch

detects if the operator is sitting on the seat.

The engine will stop if the operator leaves

the seat when the blade engagement

control is engaged. This operator presence

switch is asafety device only. It must not

regularly be used to stop the engine or the

blade. There are other control systems on

the mower for this purpose. Always keep

the operator presence switch and other

safety devices and controls in place and

operating for your protection.

Remember, your mower is a tool that can

be dangerous if it is not correctly used.

Follow the instructionsin this Instruction

Book. Safe and careful use of the mower

will give you many safe hours of problem

free use.

F- 98891 7

STEPS TO FOLLOW

BEFORE MOWING

•Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.

•Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.

•FlUthe fuel tank outside. Clean off spilled fuel.

•Read and follow the Owner's Manual, the instructions with the engine, and the instructions with any attachments. Owner's Manual

instructions are for your safety and the safety of others.

•Exhaust fumes ara dangeraus. Start the engine outside.

•Make sure all safety devices are in place and working correctly.

•Operation of the mower Is only for a person that has experience.

•Wet grass can be dangerous. Let the grass dry.

•Instruct children and others to keep away from the work area.

•Never cut the grass without good light.

•Pick up loose objects. Remove them from the mowing area.

WHILE MOWING

•Watch for fixed objects and avoid them. They can damage the mower or cause injury.

•A hot engine, muffler, and transmission will cause a burn. Do not touch.

•Inclines and slopes must be carefully mowed. See the "Guide" in the back of this book to check aslope.

•Lack of daylight or good artificial lightis cause to stop mowing.

•Examine the mower, the blade, and other parts for damage after hittinga foreign object or ifthe unit vibrates excessively.

•Do not make adjustments or ropairs without stopping the engine. Disconnect the spark plug wire.

•On or near roads, watch out for traffic. Direct discharge away from roads.

•When mowing, avoid areas where traction is unsure. Look back before changing direction of travel.

•In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.

•Never remove any safety related parts.

•Do not pour gasoline into a engine that is hot or running.

AFTER MOWING

•Always let the mower cool before storing in an enclosed area.

•Foreign material onthe mower is dangerous. Clean off grass, leaves, grease and oil before storing.

•Tighten all loose nuts, bolts and screws before you use the unit.

•Empty and clean any grass catcher or other accessory+

•Remove the key or disconnect the spark plug wire to prevent unauthorized use.

•Make sure the mower Is not kept near a source of ignition. Gas fumes can cause an explosion.

•Only original parts or factory approved substitutes can be used to service the mower.

•When storing the mower for an extended period, remove the fuel from the fuel tank.

•Instruct children to leave the mower alone. Itis not a toy.

•Never keep gasoline near a source of ignition.Always use an approved container. Keep gasoline away from children.

•Lubricate according to the Instruction Book. See =Lubrication".

IMPORTANT- -Read the Instruction Book. Keep this book for future use and reference.

,_ WARNING: Look for this symbol to point out important

safety precautions. It means: "Attention! Become Alertt

Your Safety Is Involved."

1=-98891 8

ASSEMBLY

This instruction book is for several models. Some parts oraccesso-

ries are not included on all models. Read and follow the assembly

and adjustment instructions for your mower. All fasteners are in the

parts bag. Do not discard any parts or material until the unit is

assembled.

4_b WARNING: Before doing any assembly or mainte-

nance to the mower, remove the wire from the spark

plug,

NOTE: In this instruction book, left and right describe the loca-

tion of a part with the operator on the seat.

PARTS BAG -CONTENTS

The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ().

2x82 14x79

(2) CarriageBolt (2)WingNut

94160

(2)Knob

17x47Z

(2)Washer

31xli

(2) LockingRing

17x91Z

(1O)Washer 20729

(1) Keys& Ring

CHECK THE TIRES

Check the air pressure in the tires. Tires with too much air pressure

will cause the unit to ride rough. Also, the wrong air pressure will

keep the mower housing fTomcutting level. The correct air pressure

(PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment.

CHECKTHE LEVEL OF THE MOWER HOUSING

Make sure the level of cut is still correct. After you mow a short

distance, look at the area that was cut. If the mower housing does

not cut level, see the instructions on =How To Level The Mower

Housing" in the Maintenance section of this instruction book.

F- 98891 9

ASSEMBLY

HOW TO INSTALL THE SEAT

Use the fasteners shown below to installthe seat. The fasteners are

shown at fullsize.

Check the operating position of the seat. If the seat needs to

be adjusted, loosen the two wing bolts. Slide the seat forward

orbackward along the seat adjusting heles as shown."fighten

the wing bolts (A).

(A) (B)

94160 17x47Z

Carefully remove the plastic bag from the seat.

Align the holes in the seat hinge to the holes in the seat

(Figure 1). Fasten the seat to the seat hinge with the fasteners

as shown.

Seat Hinge

Seat

IHole

HOW TO ASSEMBLE THE STEERING WHEEL

Fasteners are not required to assemble the steering wheel. Attach

the steering wheel as follows:

1. Make sure the front wheels point forward.

2. Look at the hub ofthe steering wheel. Make sure the locking

clipis in place inside the hub.

3. Slide the cover over the steering post (Figure 2).

4, Slide the steering wheel onto the steering post. Push on the

steering wheel. The steering wheel willlock onto the steering

post. Pull on the steering wheel. Make sure the steering wheel

is locked in place.

5. Some models have an optional decal in the parts bag. Attach

the decal to the center of the steering wheel as shown.

Steering Wheel

Steering Post

Hub

Covor

HOW TO ASSEMBLE THE GAUGE WHEELS

Use the fasteners shown below to install the gauge wheels, The

fasteners are shown at full size.

1. Attach the gauge wheels to the axle bolts with the fasteners.

NOTE: The axle bolt is mounted inthe LOW position. To change

the position to a higher cutting position, see "How To Adjust

The Gauge Wheels" in the Maintenance section.

F-98891 10

AxleBolt Wheel

Figure 3

ASSEMBLY

MAINTENANCE FREE BATTERY HOW TO CHARGE THE MAINTENANCE FREE BATTERY

IMPORTANT: Before you attach the battery cables to the A

battery, cheek the battery date. The battery date tells if the

battery must be charged.

1. Check the top of the battery for the location of the battery date 1.

(Figure 4).

2. If the battery is put into service before the battery date, the 2.

battery cables can be attached without charging the battery. 3.

See =How To Install The Battery Cables'.

3. If the battery is put into service after the battery date, the

battery must be charged. See "How To Charge The 4.

Maintenance Free Battery".

WARNING: When you charge the battery, do not

smoke. Keep the battery away from any sparks. The

fumes from the battery acid can cause an explosion.

Remove the battery and battery tray.

Remove the protective caps from the battery terminals.

Use a 12 volt battery charger to charge the battery. Charge at

a rate of 6 amperes for one hour. If you do not have a battery

charger, have an authorized service center charge the battery.

Installthe battery and battery tray. Make surethe positive (+)

terminal is on the left side.

HOW TO INSTALL THE BATTERY CABLES

A WARNING: To prevent sparks, fasten the red cable to

the positive (+) terminal before you connect the black

cable.

Use the fasteners shown below to install the battery cables. The

fasteners are shown at full size.

(A) (a)

2x82 14x79

1. Remove the protective caps from the battery terminals.

2. Fasten the red cable to the positive (+) terminal with the fas-

teners as shown (Figure 4).

3. Fasten the black cable to the negative (-) terminalwlth the fas-

teners as shown.

Black Cable

Po=itive(+)

Terminal

tiiiiiiii

iii Batteryiiiiiiiiiii

BatteryTray

Figure4

HOW TO PREPARE THE ENGINE

NOTE: The engine was shipped from the factory filled with oil.

Check the level of the oil. Add oil as needed.

See the engine manufacturer's instructions for the type of gasoline

and oil to use. Before you use the unit, read the information on

safety, operation, maintenance, and storage.

AWARNING: Follow the engine manufacturer's

instructions for the type of gasoline and oil to use.

Always use a safety gasoline container. Do not

smoke when adding gasoline to the engine. When

inside an enclosure, do not fill with gasoline. Before

you add gasoline, stop the engine. Let the engine

cool for several minutes.

IMPORTANT: This unit is equipped with an internal combustion

engine and must not be used on or near any unimproved

forest- covered, brush- covered or grass- covered land unless

the engine's exhaust system is equipped with a spark srrester

meeting applicable local or state laws ('If any). if a spark

errester is used, it must be maintained in effective working

order by the operator.

In the State of California the above is required by law (Section

4442 of the California Public Resources Code). Other states

may have similar laws. Federal laws apply on federal lands.

See an Authorized Service Center for a spark arrester for the

muffler.

In some areas, local law requires the use of a resistor spark

plug to control the ignition signals. See an Authorized Service

Center for a resistor spark plug for the engine.

IMPORTANT! BEFORE YOU START MOWING

Check the engine oil.

0Fill the fuel tank with gasoline.

[] Check the level of the mower housing.

F. 98891

[] Check the air pressure of the tires.

[] Attach the battery cables.

OPERATION

Throttle Control

Lever

BladeRotation

Control

Brake Pedal

Pedal

Lift

Lever

Figure 5

LOCATION OF CONTROLS

BLADE ROTATION CONTROL: usethebladerotation

control to start and stop the rotation of the blades.

BRAKE PEDAL: Use the brake pedal to quickly stop.

HEADLIGHT SWITCH: The headlight switch isthe firstpart

of the ignition switch. To use the lights with the engine running, turn

the key to the position for the lights.

IGNITION SWITCH: Usetheignitionswitchtostartandstop

the engine.

AUTOMATIC DRIVE DISCONNECT: usetheauto-

maticdrive disconnect, located under the seat, to disengage the

transmission.

LIFT LEVER: use the lift lever to change the height of cut,

PARKING BRAKE LEVER: usethe parkingbrakelever

to engage the brake when you leave the unit.

SPEED CONTROL PEDAL: usethespeedcontrolpedal

to change the speed and the direction of the unit,

THROTTLE CONTROL LEVER: Usethethrottlecontrol

lever to increase or decrease the speed of the engine,

F- 9889 t12

OPERATION

ATTACHMENTS HOW TO USE THE BLADEROTATIONCONTROL

This unit can use many different attachments See the attachment

page in this book. This unit can pull attachments like a lawn

sweeper, a lawn aerator, or a hopper spreader. This unit can not use

attachments that engage the ground like a plow, a disk harrow, or

a cuitNator

HOW TO USE THE THRO'I-rLE CONTROL

Use the throttle control to increase or decrease the speed of the

engine.

CAUTION: Always operate the engine with the throttle control

in the FAST position. If the engine runs for several minutes at

slower than the FAST position, the engine and transmission

will overheat and can be damaged.

The FAST position is marked with a detent For normal opera-

tion and when using a grass bagger, move the throttle control

to the FAST position For maximum charging ofthe battery and

for a cooler running engine and transmission, operate the en-

gine in the FAST position.

For transport and to tow pull behind attachments, control the

ground speed with the speed control pedal.

The engine governor is set at the factory for maximum perform-

ance Do not adjust the governor to increase the speed ofthe

engine

The blade rotation control is next to the steenng wheel (Figure 6).

Use the blade rotation controlto engage the blade(s) orto operate

a snow thrower attachment.

1 Beforeyou start the engine, make sure the blade rotation con-

trol is in the DISENGAGE position.

2. Move the blade rotation control to the ENGAGE position to

rotate the blade(s)

Note: ff the engine stops when you engage the blade{s),

the seat switch is not activated. Make sure you lit in the

middle of the seat. Also, make sure the wire Is connected

to the seat switch.

3 Move the blade rotation control to the DISENGAGE position

to stop the blade(s). Before you leave the operator's position,

make sure the blade(s) has stopped rotating.

4 Before you dde the unit across a sidewalk or a road, move the

blade rotation control to the DISENGAGE position.

A WARNING: Always keep your hands and feet away

from the blade, deflector opening, and the mower

housing when the engine runs.

D,sengage

Pos_on

BladeRotationControl

EngagePoslbon

F,gure6

1=-98891 13

OPERATION

HOW TO USE THE SPEED CONTROL PEDAL

The drive system uses aHydrostatic Automatic Drive transmission.

The Hydrostatic transmission is very easy to operate. This type of

drive system does not require a shift lever or a clutch pedal.

The speed and direction of travel is controlled by a single speed

control pedal operated withyour rightfoot. Do not use the leftbrake

pedal in normal operation. Only use the left brake pedal to quickly

stop in an emergency.

HOW TO DRIVE FORWARD

1. The automatic drive disconnect must be in the DRIVE

position (Figure 8).

2. Slowly release your left foot from the brake pedal

3. Move the throttle control to _he FAST position.

4. Slowly push the speed control pedal forward to the desired

speed (Figure 7).

5. To increase forward speed, slowly move the speed control

pedal forward. To reduce forward speed, slowly release the

speed control pedal untilthe unit s_owsto the desired speed.

Figure 7

HOW TO DRIVE IN REVERSE

1. Look to the rear.

2. Slowly push the speed control pedal to the REVERSE

position.

HOW TO CHANGE DIRECTIONS

CAUTION: To change directions, do not use the left brake

pedal. Use only the speed control pedal.

1. Slowly remove your foot from the speed control pedal. The

speed control pedal will automatically returnto the NEUTRAL

position.

2. When the unit stops, slowly move the speed control pedal to

the desired direction.

SPEED CONTROL PEDAL POSITIONS

The forward speed is controlled by the position ofthe speed control

pedal. The following chart provides functions along withthe pedal

positions. Always operate the engine with the throttle control in

the FAST position.

FUNCTION PEDAL THROTTLE

Trimming

SnowThrower

Bagging Grass

Normal Mowing

Easy Mowing

Snow Blade

Transport

Pull Behind

Attachments

POSITION

1/3

1/3 to 1/2

t/2 to 2/3

1/2 to 3/4

FULL

1/3 to 1/2

FAST

;CHOKEFAsT

i BE

SLOW m

THROTTLE

HOW TO DISCONNECT THE TRANSMISSION

To push the unit, use the automatic drive disconnect to release

the transmission. The automatic drive disconnect is under the

seat.

1. The engine must be off.

2. Raise the seat. The automatic drive disconnect is under the

seat.

3. Move and latch the automatic drive disconnect inthe PUSH

position (Figure 8). The transmission is now released and the

unit can be pushed.

NOTE: In cold weather, the heavy viscosity oil in the

transmission will make the unit difficult to push.

4. To engage the transmission, unlatch the automatic drive dis-

connect. The transmission is now connected and ready to op-

erate,

1=-98891

AutomaticDriveDisconnect

PUSH POSITION Figure8

OPERATION

HOW TO SET THE PARKING BRAKE

1. Completely push the brake pada_forward.

2. Lift the parking brake lever (Figure 9).

3. Remove your foot from the brake pedal and then release the

parking brake lever. Make sure the parking brake willholdthe

unit.

4. To release the parking brake, completely push the brake pedal

forward. The parking brake will automatically release.

AWARNING: Before you leave the operator's position,

move the shift lever to the neutral (N) position. Set the

parking brake. Move the blade rotation control to the

DISENGAGE position. Stop the engine and remove

the ignition key.

HOW TO CHANGE THE CUTTING HEIGHT

To change the cutting height, raise or lowerthe lift lever as follows.

1. Move the lift lever forward to lower the mower housing and

back to raise the mower housing (Figure 10).

2. When you ride on a sidewalk or road, move the lift lever to the

highest position and move the blade rotation control to the

DISENGAGE position.

Lift Lever

HOW TO STOP THE UNIT

1. Slowly remove your foot from the speed control pedal. The

speed control pedal will automatically return to the NEUTRAL

position and the unit will stop.

2. Move the blade rotation controlto the DISENGAGE position.

3. Set the parking brake.

_lb ARNING: Make sure the parking brake will holdthe

unit.

4. Move the throttle control to the SLOW position.

5. To stop the engine, turn the ignition key to the OFF position.

Remove the key.

HOW TO TRANSPORT THE UNIT

To transport the unit, follow the steps below.

1. Move the blade rotation control to the DISENGAGE position

2. Raise the liftlever to the highest position.

3, Move the throttle contralto the FAST position.

4. Slowly push the speed control pedal forward to the desired

speed.

F- 98891 15

OPERATION

HOWTO OPERATE WITH THE MOWER HOUSING

WARNING: The deflector is a safety device. Do not re-

move the deflector. The deflector forces the dis-

A charged material toward the ground, Always keep the

deflector in the down position, it the deflector is dam-

aged, replace the deflector with an original equipment

part from an authorized service center.

1. Start the engine.

2. Release the parking brake.

3. Move the lift lever to a height of cut position. In high or thick

grass, cut the grass in the highest position first and then lower

the mower housing to alower position.

CAUTION: Do not operate with the mower housing in the

LEVEL ADJUSTMENT position. If you operate in the

LEVEL ADJUSTMENT position, the mower housing end

blades can be damaged.

4. Move the throttle control to the SLOW position.

5. Move the blade rotation control to the ENGAGE position.

6. Move the throttle control to the FAST position.

7. Slowly push the speed control pedal to the desired speed.

NOTE: When you mow in heavy grass or mow with a grass

bagger, use a slow forward speed.

8. Make sure the level of cut set at the facto_ isstill correct. After

you mow a short distance, look at the area that was cut. If the

mower housing does not cut level, see the instructions on =How

To Level The Mower Housing" inthe Maintenance section.

A ARNING: For better control of the unit, always

select a safe speed.

HOW TO OPERATE THE UNIT ON HILLS

A ARNING: Do not ride up or down slopes that ere too 2.

steep to back straight up. Never ride the unit across

a slope. See the "Slope Guide" in the back of this 3,

book for information on how to check slopes.

HOW TO OPERATE ON A HILL

1. Control the speed only withthe speed control pedal. Do not use

the brake pedal on a hill.

2. To help prevent an accident, slowly move the speed control

pedal. Avoid sudden turns or changes in speed.

3. Toreduce forward speed when going down a hill,slowly release

the speed control pedal until the unit slows to the desired

speed.

HOW TO STOP ON A HILL

1. Avoid stopping on a hill.if you must quickly stop in an emergen-

cy, remove your right foot from the speed control pedal and

quickly depress the left brake pedal.

Set the parking brake.

Before you dismount from the seat, move the throttle controlto

SLOW position, move the blade rotation controlto the DISEN-

GAGED position, turn offthe engine and set the parking brake.

HOW TO START OPERATION ON A HILL

1. Start the engine

2. Move the blade rotation controlto the ENGAGED position.

3. Move the throttle control to the FAST position.

4. Depress the brake pedaland releasethe parking brake.As you

release the parking brake, push the speed control pedal to the

desired speed.

AWARNING: Slowly push the speed control pedal as

you release the parking brake. The parking brake

must be disengaged before the speed control pedal

is able to engage the transmission.

F- 98891 16

OPERATION

BEFORE STARTING THE ENGINE

CHECK THE OIL

NOTE: The engine was shipped from the factory filled with oil.

Check the level of the oil. Add oil as needed. See the engine

manufacturer's instructions for the type of gasoline and oil to

use.

1. Make sure the unit is level.

NOTE: Do not check the level of the oil while the engine

runs.

CAUTION: A mixture of alcohol (ethanol or methanol) and

gasoline (called gasohol), will attract moisture and cause acid

deposits during storage. While the unit is in storage, the acids

in the fuel can damage the fuel system.

To prevent engine problems with the fuel system, empty the fuel

system before storage of 30 days or longer as follows.

1. Drainthe fuel tank.

2. Startthe engine.Letthe enginerun untilthe fuel linesandthe

carburetorare empty.

2. Checkthe oil.Followthe procedureInthe enginemanufactur- 3. Afterstorage,make sureyou use freshfuel. See the storage

er's instructions, instructionsfor additionalinformation.

3. If necessary, add oil untilthe oil reaches the FULL mark on the

dipstick.The quantity of oilneeded from ADD to FULL isshown

on the dipstick. Do not add too much oil

4. Never use engine cleaner orcarburetor cleaner inthe fuel tank

or permanent damage can occur.

ADD GASOLINE

AWARNING: Always use a safety gasoline container.

Do not smoke when adding gasoline to the fuel tank.

Do not add gasoline when you are inside an enclo-

sure. Before you add gasoline, stop the engine and

let the engine cool for several minutes.

CARBURETOR

The factory settings for the carburetor are for most conditions. Ifthe

engine is operated under the following conditions, you can adjust

the carburetor mixture. To adjust the carburetor, see the engine

manufacturer's instructions.

1. The engine has a loss of power or does not run smooth.

Fill the fuel tank with regular FuelTank

unleaded gasoline. Do not use u /

premium unleaded gasoline. F

Make sure the gasoline is fresh

and clean. Leaded gasoline will ,f_-'_

increase deposits and shorten

the life of the valves.

2. A change from summer to winter operation.

3. A 40 degree change inthe operation temperature. The carbure-

for was adjusted at 80 degrees at the factory.

4. The engine is operated above 4,000 feet.

HOW TO START THE ENGINE

WARNING: The electrical system has an operator

presence system that includes a sensor switch for the

seat. These components tell the electrical system it

the operator is sitting on the seat. This system will

stop the engine when the operator leaves the seat it

the blade rotation control is engaged or if the trans-

mission is engaged. For your protection, always

make sure this system operates correctly.

NOTE: The engine will not start unless you depress the brake

pedal or engage the parking brake end move the blade rotation 5.

control to the DISENGAGE position. 6.

1. Push the brake pedal completely forward. Keep your foot on

the pedal.

Make sure the blade rotationcontrolis in the DISENGAGE

position.

Move the throttle control completely forward to the CHOKE or

FAST position. Some models have a separate choke knob. Pull

the choke knob to the full CHOKE position.

Turn the ignition key to the START position. Release the key

when the engine starts.

NOTE: If the engine does not start after four or five tries,

see the TROUBLE SHOOTING CHART.

Slowly move the throttle control to the SLOW position.

Let a cold engine runfor several minutes. Begin work when the

engine is warm. To start a hot engine, move the throttle control

to a position between FAST and SLOW.

F- 98891 17

OPERATION

OPERATING TIPS

Check the blade rotation controlfor correct adjustment. For the

blade(s) to disengage correctly, the adjustment must be cor-

rect.

5. Before you make an inspection, adjustment (except for the car-

buretor) or repair, make sure the wire from the spark plug is dis-

connected.

Before you use the unit, check the oil inthe engine and add oil 6.

if necessary.

Ifthe engine will not start, first make sure the wire is attached

to the spark plug. 7.

Make sure allthe belts are Inside allthe belt guides. See the in-

structions on how to remove and install the motion drive and

mower drive belts.

For longerlifeofthebatteryonelectricstartmodels,chargethe

batteryeverythree months.

Use the speed control pedal to change the ground speed, not

the throttle control.

8. Beltnoisecan occurwhentheblade isengaged.Thisnoiseis

normalanddoes notaffectthe operationofthe unit.

MOWING AND BAGGING TIPS

1. For a lawn to look better, check the cutting level of the mower

housing. See "How To Level The Mower Housing" in the Main-

tenance section.

For the mower housing to cut level, make sure the tires have

the correct amount of air pressure.

Everytime you use the unit, checkthe blade. If the blade is bent

or damaged, immediately replace the blade. Also, make sure

the nut for the btade is tight.

Keep the blade(s) sharpened. Worn blades willcause the ends

of the grass to turn brown.

5. Do not cut or bag grass that iswet. Wet grass will not discharge

correctly. Let the grass dry before cutting.

6. Use the left side of the mower housing to trim near an object.

7. Discharge the cut grass onto the mowed area. The result is a

more even discharge of cut grass.

When you mow large areas, start by turning to the right so that

the cut grass will discharge away from shrubs, fences, drive-

ways, etc. After one or two rounds, mow in the opposite direc-

tion making leftturns until finished (Figure 11).

If the grass is very high, cut two times to decrease the load on

the engine. Firstcut withthe mower housing inthe highest posi-

tion and then lower the mower housing for the second cut.

10.

11.

12.

13.

For better engine performance and an even discharge of the

cut grass, always operate the engine with the throttle in FAST

position.

When you use a bagger, operate the engine with the throttle in

FAST position end the speed controlpedal pushed 1/3 forward.

For better cutting performance and a quality cut, mow withthe

speed control pedal pushed 1/3 to 1/2 forward.

After each use, clean the bottom and top of the mower housing

for better performance. Also, a clean mower housing will help

prevent a fire.

,= J

Figure11

1=-98891 18

OPERATION

HOW TO CHANGE THE MULCHER PLATE

,_ WARNING: To prevent the engine from starting, dis-

connect the wire from the spark plug. Make sure the

blade rotation control is in the DISENGAGE position.

The mulcher plate lets you mulch the grass for a clean, fine cut. To

discharge the grass out the side or into agrass bagger, remove the

mulcher plate as follows.

How To Remove The Mulcher Plate

1. Raise the deflector. Remove the two wingnuts B and two car-

dage bolts A (Figure 12).

2. Lift the mulcher plate away from the mower housing.

3. Attach wingnuts B end carriage botts A to the mulcher plate

for future use.

How To Install The Mulcher Plate

1. Raise the deflector. Slide the front ofthe mulcher plate under

the deflector bracket (Figure 12). If necessary, remove grass

from flange.

2. Fastenthe mulcher plate withtwo wingnutsandtwo carriage

botts.

DeflectorBracke

Mulche_Plate

Deflector

B Figure 12

F- 98891 19

MAINTENANCE

MAINTENANCECHART

PROCEDURE

Blade Rotation Control, Check

Motion Drive Bait, Check

Battery, Check and Charge

Lubrication

EACH

USE

RRST

HOURS

EVERY

HOURS

EVERY

HOURS

EVERY

100

HOURS BEFORE

STORAGE

GENERAL RECOMMENDATIONS

1. The owner's responsibility is to maintain this product. This will

extend the life of the product and is also necessary to maintain

warranty coverage.

2. Check the spark plug, drive brake, lubricate the unit, and clean

the air filter once ayear.

3. Check the fasteners. Make sure all fasteners are tight.

4. Followthe Maintenance section to keep the unit ingood operat-

ing condition.

AWARNING: Before you make an inspection, adjust-

ment, or repair to the unit, disconnect the wire to the

spark plug. Remove the wire from the spark plug to

prevent the engine from starting by accident.

NOTE: Torque is measured in foot pounds (metric Nm). This

measurement describes how tight a nut or bolt must be. The

torque is measured with a torque wrench.

HOW TO CHECK THE MUFFLER

Check the mufflerevery 50 hours. Make sure the muffleris correctly

mounted and is not loose. Ifthe muffleris worn or burnt, replace with

a now muffler.Aworn muffler is a fire hazard and can also damage

the engine.

If you mount a spark arrester to the muffler, also check the spark

arrester when you check the muffler. If the spark an'ester is worn or

damaged, replace it with a new spark arrester. See your nearest

authorized service center for a spark arrester,

F- 98891 20

MAINTENANCE

INSPECT BLADE

WARNING: Before you inspect or remove the blade,

disconnect the wire to the spark plug. If the blade hits

,_an object, stop the engine. Check the unit for dam-

age. The blade has sharp edges. When you hold the

blade, use gloves or cloth material to protect your

hands.

Ifyou keep the blade sharp and inspect the blade for damage, the

blade will cut better and be more safe to operate. Frequently check

the blade for excessive wear, cracks, or other damage. Frequently

check the nut that holds the blade. Keep the nut tight. Ifthe blade

hitsan object, stop the engine. Disconnect thewire tothe sparkplug.

See ifthe blade is bent or damaged. Check the blade adapter for

damage. Before you operate the unit, replace damaged parts with

original equipment parts. See the authorized service center inyour

area. Every three years, have an authorized service person inspect

the blade or replace the old blade with an odginal equipment part.

HOW TO REMOVE AND INSTALL THE BLADE

1. Remove the mower housing. See the instructions on "How To

Remove The Mower Housing'.

2. Use apiece of wood to keep the blade from rotating.

3. Remove the nut that holds the blade (Figure 13).

Hi-Lift

Edge Up

Mandrel •

Blade

Blade Adapter

Belleville Washer

Nut Figure 13

4. Check the blade and the blade adapter according to the in-

structions for "Inspect Blade". Replace a badly worn or dam-

aged blade with an original equipment blade. See an

authorized service center in your area.

5. Clean thetop and bottom ofthe mower housing. Remove allthe

grass and debds.

6. Mount the blade and blade adapter on the mandrel

(Figure 13).

7. Mount the blade so that the hi- lift edges are up. Ifthe blade

is upside down, the blade will not cut correctly and can cause

an accident.

8, Fasten the blade with the original washers and nut. Make sure

the outside rim of the Belleville washer is against the blade

(Figure 14).

F- 98891

WARNING: Always keep the nut tight that holds the

blade. A loose nut or blade can cause an accident.

9. Tighten the nut that holds the blade to a torque of 35 foot

pounds (47,5 N- m).

10. Install the mower housing. See =How To Install The Mower

Housing'.

BladeAdapter

Blade

BellevineWaSher I:_- _Nut

(Outsiderimmustbe [_

againsttheblade.) t Figure14

HOW TO SHARPEN THE BLADE

WARNING: Vibration can be caused If the blade is

,_not correctly balanced or If the blade is damaged. A

blade that is damaged with cracks can break and

cause an accident.

Keep a sharp edge onthe blade. A blade that is notsharp willcause

the tips ofthe grass to become brown.

1. Sharpen the blade two times ayear or every 25 hours.

2. Remove the blade according to the instructionsin"How To Re-

move And Install The Blade".

3. Clean the blade with a brush, soap and water. Check the

blade. Look for cracks, nicks, or other damage. Replace a

badlyworn or damaged blade with an odginal equipment blade.

See an authorized service center in your area.

4. Sharpen the blade with a file (Figure 15). Make sure you keep

the original bevel angle.

5. Make sure the blade is balanced. Use a screwdriver and hold

the blade parallel to the ground (Figure 15). A blade that is

balanced willstay parallel to the ground. Ifthe blade is notbal-

anced, the heavy end will rotate toward the ground. Sharpen

the heavy end untilthe blade is balanced.

6. A new blade willcut better than a badly wom blade. Every three

years, have an authorized service person inspect the blade or

replace the old blade with an original equipment blade.

7. Assemble the blade according to the instructions "How To Re-

move And Install The Blade".

Screwdriver

File

IBlade is balanced I

Iwhen parallel to the ground. I

Ground Figure 15

MAINTENANCE

HOW TO ADJUST THE BLADEROTATIONCONTROL

A ARNING: To prevent an Injury, the blade rotation

control must operate correctly.

In normal usage, lhe blade rotation control will not require an

adjustment. However, if the cutting performance decreases or the

quality of cut is poor, make the following changes.

1. When you mow,makesurethe throttlecontrolin inthe FAST

position.

2. Move the blade rotation control to the DISENGAGE position

(Figure 16).

3. Stop the engine. Disconnect the wire from the spark plug.

6. Attach the wire to the spark plug. Mow for a short distance and

again check the quality of cut. If necessary, move the blade

drive spring to the bottom hole.

7. Again check the quality of cut. ifthe quality of cut has not im-

proved, replace the mower drive belt. See UHow To Replace

The Mower Drive Belt". If replacing the belt does not correct the

problem, take the unit to an authorized service center.

8. Move the blade rotation control to the DISENGAGE posi-

tion. Stop the engine. Disconnect the wire from the spark plug.

Check the operation of the blade brake. Rotate the pulleys with

your hand. Make sure the brake pads are pressed tightly

against the pulleys (Figure 18).

Disengage

3lade RotationControl

EngagePosition

Figure 16

4. Checkthe blade(s). Keep asharp edge on the blade(s).Ablade

that is not sharp will cause the tips of the grass to become

brown.

AWARNING: if the brake pads do not press tightly

against the pulleys, take the unit to an authorized

service center.

BladeBrake

(BrakePadAgainstPulley)

F- 9889t

Disconnect the blade drive spring from the blade control

rod. Move the blade drive spring to the middle hole

(Figure 17). This will increase the tension on the mower drive

belt.

DISENGAGE POSITION

Blade TopHole(New Belt_,

ControlRod MiddleHole

B Hole

BladeDriveSpring Figure 17

9. Move the blade rotation control to the ENGAGE position.

Checkthe pads forthe blade brake. Ifthe pads are excessively

worn or damaged, replace the brake pad assemblies. Correct

replacement parts and assistance are available from an a_ho-

rized service center.

10. Attach the wire to the spark plug. Mowfor ashort distance and

again check the operation of the blade rotation control.

11. When you move the blade rotation control to the

DISENGAGE position, all movement will stop within five se-

conds. If there is movement of the belt orthe blades continue

to rotate, engage and disengage the blade rotation control

five times to remove any excess rubber from a new mower

drive bait. If you need assistance, take the unit to an autho-

rized service center.

12. If you replace the mower drive belt, move the blade drive

spring to the top hole (Figure 17).

MAINTENANCE

HOW TO CHECK AND ADJUSTTHE DRIVEBRAKE

Completely push the brake pedal forward. Set the parking brake.

Move the automatic drive disconnect to the PUSH position. Push

the unit. If the rear wheels rotate, adjust or replace the brake pads.

Adjust the drive brake as follows.

1. The location of the drive brake is on the right side of the

gearbox (Figure 19).

Make sure the parking brake is set and the automatic drive

disconnect is in the PUSH position. Turn the hex nut in a

clockwise direction until the rear wheels do not tum when the

unit is pushed forward.

Release the parking brake and push the unit. Ifthe unit does not

roll, turn the hex nut in a counterclockwise direction until the

unit rolls.

Set the parking brake. Push the unit. Ifthe rear wheels do not

turn, the drive brake is correctly adjusted. Release the parking

brake.

AWARNING: If you cannot correctly adjust the drive

brake, replace the brake pads. Correct replacement

parts and assistance are available from an autho-

rized service center.

HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT

If the motion drive belt is loose, the belt will slip when; (1) going up 7. If the belt still slips after the belt has been adjusted, then the

a hill, (2) pulling a heavy load, or (3) the unit will not move forward, motion drive belt is worn or damaged and must be replaced.

Adjust the belt as follows. See "How To Replace The Motion Drive Belt".

AWARNING: Before you make an inspection, adjust-

ment, or repair to the unit, disconnect the wire to the

spark plug. Remove the wire from the spark plug to

prevent the engine from starting by accident.

Check the muting of the motion drive belt. Make sure the belt

is installed correctly and is inside all the belt guides.

Remove the cotter pin, washer, and brake spring from the

adjustable nut (Figure 20).

Disconnect the adjustable nut from the brake lever assembly

and the parking brake latch.

Use the cotter pin removed in step 2. Holdthe cotter pin at the

back of the slotand move the brake lever assembly rearward

against the cotter pin. This willset a 1/8 inch (3 mm) gap be-

tween the brake lever assembly and the back of the slot

(Figure 20).

Turn the adjustable nut untilthe nut willfit through the hole in

the brake lever.

6. Assemble the adjustable nut to the parking brake latch,

brake lever and brake spring. Fasten with the washer and

cotter pin.

F-98891 23

Cotter Pin

BrakeLever

Assembly

Clutch Rod

Figure 20

MAINTENANCE

HOWTO ADJUST THE SPEED CONTROL PEDAL

If the unit will not go into REVERSE or if the unit moves very slowly

in REVERSE, adjust the speed control pedal as follows.

1. Stop the engine.

2. Set the parking brake.

3. Remove the hair pin from the adjuster nut (Figure 21), DIS-

connect the adjuster nut from the yoke assembly.

4. Rotate the adjuster nut one rum in the direction shown in

Figure 21.

NOTE: Too much adjustment will cause REVERSE speed

to be too fast and the FORWARD speed to be reduced.

5. Attach the adjuster nut to the yoke assembly withthe hair pin.

6. To check the adjustment, drivethe unit. Ifthe adjustment is cor-

rect, the unit will now go into REVERSE.

IMPORTANT: If you need assistance, go to the nearest

Authorized Service Center. They have the equipment and

experience to make the adjustment.

SpeedControlPedal

F=gure21

MAINTENANCE FREE BATTERY

HOW TO REMOVE THE BATTERY

Tochargeorcleanthe battery, removethe batteryfrom the unitas

follows.

WARNING: To prevent sparks, disconnect the black

battery cable from the negative (.)terminal before you

A disconnect the red cable.

WARNING: The battery contains sulfuric acid which Is

harmful to the skin, eyes and clothing. If the acid gets

on the body or clothing, wash with water.

1. Disconnect the black cable from the negative (-) terminal

(Figure 22).

2. Disconnect the red cable from the positive (+) terminal.

3. Liftthe battery tray and the battery out of the unit.

HOW TO CLEAN THE BATTERY

1. Removethe battery.

2. Wash the batterywith a solution of one gallon of water and four

tablespoons of baking soda (sodium bicarbonate). Make sure

the solution does not get intothe battery cells.

3. Clean the terminals and the ends of the cables with awire

brush.

4. Install the battery.

5. To prevent corrosion, apply grease to the battery terminals.

HOW TO CHARGE THE BATTERY

F- 98891

WARNING: When you charge the battery, do not

smoke. Keep the battery away from any sparks. The

fumes from the battery acid can cause an explosion.

1. Before you charge the battery, remove the battery.

2. To charge the battery, use a 12 volt battery charger. Charge at

arate of 6 amperes for I hour.

3. Instanthe battery.

A WARNING: To prevent sparks, fasten the red cable to

the positive (+) terminal before you connect the black

cable.

Fasten the red cable to the positive (+) terminal with the fas-

teners as shown.

Fasten the black cable to the negative (-) terminalwith the fas-

teners as shown.

Positive(+)

Terminal I

Wing

Black Cable Battery Tray

Carriage Bolt Figure 22

MAINTENANCE

WHERE TO LUBRICATE

,,_S Models with grease fittings: Lubricate with grease gun.

/Av_

_'_-_ Apply grease with abrush to the areas shown.

,_ Lubricate the areas shown with engine oil.

NOTE: Apply grease to the steering gear assembly.

CAUTION: ff the unit is operated in dry areas that have sand,

use a dry graphite spray to lubricate the unit.

Figure 23

HOW TO CHECK THE FUEL FILTER

NOTE: Before you replace the fuel filter or the fuel line, the fuel

tank must be empty.

If the fuel filter is dirty, the engine will run rough and have less

performance. Remove the old filter (Figure 24). Replace the old

filter with a new filter. Use an original equipment part. See an

authorized service dealer in your area.

Fuel Line

Fuel Filter

Figure 24

CHECK THE TIRES

Check the air pressure in the tires. Tires with too much air pressure

will cause the unit to ride rough. Also, the wrong air pressure will

keep the mower housing from cutting level. The correct air pressure

is 14 PSI (1 BAR).

F- 98891 25

MAINTENANCE

HOW TO REMOVE THE MOWER HOUSING

1. Move the blade rotation control to the DISENGAGE position.

2. If equipped, remove the gauge wheels.

3. Move the lift lever to the level

adjustment position(Figure 25).

WARNING: The lift lever

,_ia spring loaded. Make

sure the lift lever is locked

in the LEVEL ADJUST-

MENT position.

4. Remove the hair pins and the

washers from the adjuster

arms (Figure 26). See illustra-

tions =C" and "D'. Figure25

5. Remove the hair pins and washers from the suspension links.

See illustrations =A" and =B".

6. Disconnectthe extension spring from the blade control rod.

See illustration=E".

7. Disconnect the front hanger from the axle support. See

illustration"F".

8. Remove the mower drive belt from the stack pulley.

9. Pullthe mower housing away from the r_ghtside of the unit.

10. To operate withoutthe mower housing, move the liftlever to the

TOP position.

HOW TO INSTALL THE MOWER HOUSING

t. Push the mower housing under the dght side of the unit.

2. Put the mower drive belt around the stack pulley. Make sure

the _side ofthe mower drive belt is againstthe stack pulley.

Also, make sure the mower drive belt is not twisted.

3. Attach the front hanger to the axle support with the hanger

rod. Fasten with the fasteners as shown. See illustration "F".

4. Make sure the mower drive belt is between the stack pulley

and the two belt guides. See illustration=G".

5. Attach the suspension links to the lifter assembly. Fasten

with the washers and hair pins. See illustrations "A" and =B'.

6. Attach the right and the left adjuster arms to the suspension

brackets. Fasten with the washers and hair pins. See illustra-

tions =C" and "D".

7. Attach the extension spring to the blade control rod. See

illustration=E".

8. Move the blade rotation control to the ENGAGE position.

Make sure the mower drive belt is inside all the belt guides.

9. Make sure the mower housing is level. See the instructions on

"How To Level The Mower Housing".

10. Ifequipped, installthe gauge wheels.

11. Check the operation of the blade rotation control. See the in-

structions on "How To Adjust The Blade Rotation Control".

Lift Lever

Blade Rota_on

Conb'ol

_,_ Mower Drive Belt

Lh_ter

Assembly

Adjuster Arm

Blade

ControlRod

S_'ing

Fo98891

Mower

GaugeWheel

Front Hanger

Figure 26

MAINTENANCE

HOW TO LEVEL THE MOWER HOUSING

Ifthe mower housing is level, the blade will cut easier and the lawn

will look better.

AWARNING: Before you make an inspection, adjust-

ment, or repair to the unit, disconnect the wire to the

spark plug. Remove the spark plug wire to prevent

the engine from starting by accident.

1. Make sure the unit is on a hard flat surface.

Check the air pressure in the tires. If the air pressure is incor-

rect, the mower housing will not cut level. Make sure the tires

are inflated to 14 PSI. (1 BAR).

IMPORTANT: On models equipped with gauge wheels, the

gauge wheels must be removed to correctly adjust the

level of the mower housing.

Some models have gauge wheels on the mower housing. If

equipped, remove the gauge wheels.

4. Open the cover.

5. Move the lift lever to the LEVEL ADJUSTMENT position

(Figure 27).

A WARNING: The lift lever is spring loaded. Make sure

the lift lever is locked in the LEVEL ADJUSTMENT

position.

6. Loosen the left and right adjuster knobs (Figure 28). Push

down on each side ofthe mower housing. Make sure both sides

of the mower housing are setting on a fiat surface, Also, make

sure the liftlinks are loose and can easily move up or down.

LiftLever

Cutting Height Positions

Figure27

Unk

7. Push down onthe lift links and tighten the leftand rightadjust-

er knobs (Figure 28). Make sure the adjuster knobs are tight.

Ifnecessary, use a wrench to tighten the adjuster knobs.

8. Raise the lift lever fromthe LEVEL ADJUSTMENT positionto

a CUTTING HEIGHT position (Figure 29),

9. Close the cover.

10. Ifequipped, installthe gauge wheels.

11. Mow for a short distance. Ifthe height of cut ls not level, repeat

the above steps.

CAUTION: Do not operate with the mower housing in the

LEVEL ADJUSTMENT position. If you operate in the LEVEL

ADJUSTMENT position, the mower housing and blades can be

damaged.

F- 98891 27

Lift Lever

Cuffing Height Positions

MAINTENANCE

HOW TO REPLACE THE MOTION DRIVE BELT

REMOVAL

1. Remove the mower housing. See the instructions on =How To

Remove The Mower Housing".

2. Completely push the pedal forward and engage the parking

brake.

3. Loosen the belt guide at the Idler pulley. Move the belt guide

away from the idler pulley (Figure 30).

4. Remove the idler pulley (Figure 30).

5. Disengage the parking brake.

6. Remove the V- idler pulley.

7. Remove the belt guide at the middle Idler pulley.

8. Remove the motion drive belt _om the drive pulley.

9. To remove the motion drive belt from the stack pulley, pullthe

front and of the belt under the stack pulley and then back

between the stack pulley and the steering plate (Figure 31).

10. Remove the motion drive belt. A correct replacement part or

assistance is available from an Authorized Service Center in

your area.

INSTALLATION

1. Slide the motion drive belt between the stack pulley and the

belt guides (Figure 31), Install the motion drive belt on the

top pulley of the stack pulley, Make sure the"V* side of the belt

is against the pulley,

2. Push 1he motion drive belt through the opening between the

steering plate and the engine plate. Make sure the motion

drive belt is on the leftside of the steering shaft assembly.

3. Installthe end of the motion drive belt around the drive pulley

(Figure 30).

4, Put the motion drive belt around the V- idler pulley. Installthe

motion drive belt and V- idler pulley,

5, Completely push the pedal forward and engage the parking

brake.

6, Put the beltaround the idler pulley. Assemble the idler pulley.

Fasten the idler pulley with the hex nut. Make sure the fiatside

of the belt is against the idler pulley. Also, make sure the belt

is not twisted.

7. Move the belt guide under the edge of the idler pulley

(Figure 32). Tighten the belt guide.

8. Disengage the parking brake.

9. Installthe belt guide at the middle idler pulley. Make sure the

back of the motion drive belt is against middle idler pulley.

10. Check the routing of the motion drive belt (Figure 32). Make

sure the motion drive belt is installed correctly on the idler

pulleys and inside all belt guides.

11. Before you usathe unit,checkthe adjustment of the clutch.See

the instructions=How To Check And Adjust The Clutch'.

12. Install the mower housing. See the instructions=How To Install

The Mower Housing'.

V- idler MiddleIdler

Pulley Pulley

Drive

Pulley Belt Guide

Moron

Drive Belt

Belt Guide

Idler Pulley Figure 30

Stack Pulley Steering

Plate

Moron

Drive

Belt

BeltGuides

Figure31

Belt Guide

Moron Drive Belt

VoIdlerPulley

\idler Pulley

BeltGuide

Stack Pulley

Drive Pulley

Belt Guide

Figure 32

F. 98891 28

MAINTENANCE

HOW TO REPLACE THE MOWER DRIVE BELT

Remove the mower housing. See the instructions on =How To

Remove The Mower Housing'.

Pull the belt retainer away from the idler pulley and remove

the mower drive belt (Figure 18).

Pull the belt retainer away from the right mandrel pulley and

remove the mower drive belt.

Pull the belt retainer away from the left mandrel pulley and

remove the mower drive belt.

NOTE: Replace the mower drive belt with an original

equipment belt from an authorized service center.

Install the new mower drive belt, Pull the belt retainer away

from the right mandrel pulley. Put the belt around the right

mandrel pulley.

6. Pull the belt retainer away from the left mandrel pulley. Put

the belt around the left mandrel pulley,

7. Pull the belt retainer away from the idler pulley. Put the fiat

side of the mower drive belt around the idler pulley.

8, Make sure the =_' side of the mower drive belt is against the

mandrel pulleys as shown.

9. Install the mower housing. See the instructions on "How To

Install The Mower Housing'.

10. Before you mow, check the blade rotation control. See the in-

structions on =How To Adjust The Blade Rotation Control".

Belt Retainer Left Mandrel Pulley

Pulley

Belt Retainer

Idler Pulley

Mower Drive Belt Figure 33

F- 98891 29

MAINTENANCE

HOW TO REPLACE THE FUSE

Ifthe fuse is blown, the engine wig not start. The location of the fuse

is next to the battery. Remove the fuse and replace with a

automotive fuse (Figure 34).

Automotive Fuss

Figure 34

HOW TO REPLACE THE LIGHT BULB

Raise the tractor hood.

Turn the light socket untilthe tabs on the socket align with the

notches in the bezel (Figure 35). Remove the light socket,

Turn the light bulb and remove the bulb.

3. Install a new light bulb. Alignthe light socket with the notches

inthe bezel and turn the light socket to lock in position.

Light Socket Rgure35

HOW TO CLEAN THE MOWER HOUSING

A WARNING: Before you clean the mower housing,

stop the engine and disconnect the wire to the spark

plug.

Grass and other debris on top of the mower housing can keep the

belt from working correctly. For safety and correct operation,

frequently clean the top of the mower housing. Remove grass and

debris fTOmaround the pulleys and other moving parts.

1. Move the lever fur the blade rotation control to the ENGAGE

position.

2. Clean the top of the mower housing.

3. Move the lever for the blade rotation control to the

DISENGAGE position.

4. Again clean the top of the mower housing.

5. After you cutthe grass, clean the bottom ofthe mower housing.

STORAGE (over 30 days)

At the end of each year, prepare the unit for storage as follows.

THE ENGINE

For storage information, see the the engine manufacturer's

instructions.

THE BATTERY

1. Remove the battery.

2. Clean the battery terminals of any deposits.

3. Charge the battery. See the instructions on =How To Prepare

And Charge The Battery'.

4. Store the battery in a cool, dry place.

NOTE: After a long time in storage, charge the battery.

THE FUEL SYSTEM

F-98891

WARNING: Do not drain the gaaolineinside abuild-

ing or near a fire. Do not smoke because the fumes

from the fuel can cause an explosion.

1. Start the engine.

2. Run the engine untilthe fuel tank and the carburetor are out of

fuel and the engine stops.

3. Do not leave fuel inthe fuel tank orthe carburetor. The fuel can

damage the function of the fuel system. Some models have a

fuel drain (Figure 36). Hold a cloth under the fuel drain. Push

the fuel drain until the carburetor is empty.

4. After storage, make sure you use fresh fuel.

Fuel Drain

CLEAN THE UNIT

1. Clean the dirt and grass from the engine.

2. Clean the mower housing.

LUBRICATE THE UNIT

See the "Lubrication"instructions in this book.

Figure 36

TROUBLE SHOOTING CHART

PROBLEM: The engine will not start.

1. Follow the steps, =How To Start The Engine" in this book.

2. Electric- Start Models: Clean the battery terminals. Tighten the

cables.

3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

4. Remove the spark plug(s). Move the throttle to the SLOW posi-

tion. Turn the ignitionkey to the ON position. Try to start the en-

gine several times. Install the spark plug.

5. Replace the spark plug.

6. Adjust the carburetor.

PROBLEM: The engine will not turn over.

1. Follow the steps, =How To Start The Engine" in this book.

2. Electric- Start Models: Check the level ofthe acid inthe battery.

If needed, add water. Charge the battery.

3. Replace the fuse.

4. Check the wiring harness for damage or a loose connection.

Repair the damaged wire.

5. Electric- Start Models: replace the solenoid. Recoil- Start Mod-

els: replace the module.

PROBLEM: The engine is difficult to start.

1. Adjustthe carburetor.

2. Replacethe sparkplug.

3, Replacethe fuelfilter,

PROBLEM: The engine does not run smooth or has a

loss of power.

1. Check the oil,

2. Clean the air fitter.

3. Clean the air screen.

4. Replace the spark plug.

5. The engine is working too hard. Use a lower gear.

6. Adjust the carburetor.

7. Replace the fuel filter.

PROBLEM: The engine does not run smooth at fast

speed.

1. Replacethe sparkplug.

2. Adjustthe throttlecontrol,

3. Clean the air filter.

4, Replacethe fuel filter.

PROBLEM: The engine stops when the blades are

engaged.

1. To activate the seat sensor, always sit inthe middle of the seat.

2. Check the wiring harness for damage or aloose connection.

Repair the damaged wire.

PROBLEM: On slopes, the engine stops.

1. Mow up and down slopes. Never mow across a slope.

2. To activate the seat sensor, always sit inthe middle of the seat.

PROBLEM: The engine will not idle.

1. Replace the spark plug.

2. Clean the air filter.

3. Adjust the carburetor.

4. Adjustthe throttlecontrol.

5. Drainthe fuel tank.Clean the fuel line.Replacethe fuel filter.

PROBLEM: A hot engine causes a decrease in power.

1. Clean the air screen.

2. Check the oil.

3. Adjust the carburetor.

4. Replace the fuel filter.

PROBLEM: Excessive vibration.

1. Replace the blade.

2. Check for loose engine bolts.

3. Decrease the air pressure in the tires.

4. Adjust the carburetor.

5. Check for a damaged belt or damaged pulley. Replace the

damaged parts.

PROBLEM: The grass does not discharge correctly.

1. Stop the engine. Clean the mower housing.

2. Raise the height of cut.

3. Replace or sharpen the blade(s).

4. Move the shift lever to a slower speed.

5. Move the throttle controlto the FAST position.

6. Replace the spring for the blade idler.

PROBLEM: The mower housing does not cut level,

1. Check the air pressure inthe tires.

2. Adjust the level of the mower housing.

3. Check the _Tontaxle. If the front axle does not freely pivot, loos-

en the axle bolt(s),

PROBLEM: The mower blades will not rotate.

1. Checkthemowerdrivebelt.Make surethe beltisinstalledcor-

rectly.

2. Replacethe mowerdrivebelt.

PROBLEM: The unit will not move when the brake is

released and the speed control pedal is depressed.

1. Check the motion drive belt. Make sure the belt is installed

correctly.

2. Adjust the clutch.

3. Replace the motion drive belt,

4. Release the Automatic Drive Disconnect under the seat.

PROBLEM: The unit moves slower or stops when the

speed control pedal is depressed.

1. Adjustthe clutch,

2. Replacethe motiondrivebelt,

PROBLEM: When the brake pedal is released, beR noise

can be heard.

1. Temporary belt noise does not changethe operation ofthe unit.

Ifbelt noise is continuous, check the routing of the belt. Make

sure the belt is inside all belt guides.

2. Ifthe noise is continuous, adjust the clutch.

PROBLEM: The rear wheels spin over uneven terrain.

1. Check the front axle. Ifthe front axle does not freely pivot, loos-

en the axle bolt(s).

F-9_1 31

_SLOPE GUIDE

.... •....I_D E _,,.. SIGHTAND HOLD THIS GUIDE LEVELWITH AVERTICALTREE,_

i J I_""_"G'.q._-S A CORNER OF A STRUCTURE, A POWER LINE POLE, OR A FENCE.

i I :_i-._ ".......T'"--.........

->_-. I..........._ _

It _, , ....._..%.,,o_

I-, .....

, ,, ....................

I _ i _','.;,... o •...........

i_ "= _ S ........

i"_

I_Operate a walk-behind mower

/across the face of slopes,

never up or down slopes.

10 DEGREES 15 DEGREES

riding mower

up or down slopes, never

across the face of slopes.

On a riding mower to determine if a slope is safe to mow: (1) disengage the b ade(s), (2) put the unit n reverse, and (3) try to back straight up the

slope f you can back up the slope, it Is genera y safe to mow. However, if you do not feel safe, or If you are not completely sure, use this guide

anddo not mow aslope that Is greater than 15 degrees. If the riding mower is used with a pull-behind or rear mounted attachment,

do not operate the unit on s slope that is greater than 10 degrees.

A 15 degree slope is a hill that Increases in height at approximately 2.5 feet in 10 feet.

A 10 degree slope is s hill that increases in height at approximately 1.7 feet In 10 feet.

A se extreme care at all times, and avoid sudden turns or maneuvers. Follow other instructions in this manual for safety In mowing on

slopes. Operate a riding mower up or down slopes, never across the face of slopes. Operate a walk-behind mower across the face

of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.

................................. _u__E'R_fO'U_E'S'L_BAL_D'E.................................

NOTES

F- 98891 33

NOTES

F- 98891 34

INDEX

Throttle Control, 13

Adjustments

Blade Rotation Control, 22

Clutch, 23

Drive Brake, 23

Mower Housing, Level, 27

Speed Control Pedal, 24

Attachments, 13, 36

Automatic Drive Disconnect,

Operation, 14

Battery

Charge, 24

Check, 11

Clean, 24

Install, 11

Removal, 24

Storage, 30

Belt

Motion Drive

Adjust, 23

Replace, 28

Mower Drive

Adjust, 22

Replace, 29

Blade

Inspect, 21

Remove And Install, 21

Sharpen, 21

Blade Rotation Control

Adjust, 22

Location, 12

Operation, 13

Brake Pedal, Location, 12

Clutch

Adjust, 23

Check, 23

Controls, Location, 12

Cutting Height

Adjust, 27

Change, 15

Drive Brake

Adjust, 23

Check, 23

Engine

Fuel, 11, 17

Oil, 11, 17

Preparation, 11

Spark Arrester, 11, 20

Starting, 17

Storage, 30

1=-98891

Fiite_ Fuel, 25

Fuel, Type, 17

Fuse, 30

Headlight, Replace Light Bulb, 30

Headlight Switch, Location, 12

Ignition Switch, Location, 12

Lift Lever

Location, 12

Operation, 15

Lubrication, Mower, 25

Maintenance

Battery

Charge, 24

Clean, 24

Belt

Motion Drive, 28

Mower Drive, 29

Blade, 21

Blade Rotation Control, 22

Clutch, 23

Drive Brake, 23

Filter,Fuel, 25

Fuse, 30

Headlight, 30

Lubrication, 25

Mower Housing

Clean, 30

Install, 26

Level, 27

Remove, 26

Muffler, 20

Speed Control Pedal, 24

Storage, 30

Maintenance Chart, 20

Motion Drive Belt

Adjust, 23

Replace, 28

Mower Drive Belt

Adjust, 22

Replace, 29

Mower Housing

Clean, 30

Cutting Height, 15

Install, 26

Level Adjustment, 27

Operation, 16

Remove, 26 35

Muffler, 20

Spark Arrester, 20

Mulcher

Install, 19

Remove, 19

Check, 17

Type, 17

Operation

Attachments, 13

Automatic Drive Disconnect, 14

Blade Rotation Control, 12, 13

Brake Pedal, 12

Headlight Switch, 12

Ignition Switch, 12

Lift Lever, 12, 15

Location Of Controls, 12

Mower Housing, 16

Mowing And Bagging, 18

Operate On Hills, 16

Parking Brake, 12, 15

Speed Control Pedal, 12, 14

Start The Engine, 17

Stop The Unit, 15

Throttle Control, 12, 13

Transport, 15

Parking Brake

Location, 12

Operation, 15

Parts Bag, 9

Safety Rules

AmericanNationalStandardInstitute,3-4

Safe Mowing Guide, 5-7

Seat, Install, 10

Seat Switch, Operation, 17

Slope Guide, 32

Spark Arrester, 11,20

Speed Control Pedal

Adjust, 24

Location, 12

Operation, 14

Steering Wheel, 10

Storage, 30

Throttle Control

Location, 12

Operation, 13

Tire Pressure, 9, 25

Trouble Shooting Chart, 31

Warranty, 2

LAWN TRACTOR ACCESSORIES

Make your Lawn Tractor do more than you ever imagined.

The accessories shown on this page can be used on your Lawn Tractor. See the Store or Dealer where

you purchased your Lawn Tractor. If you are unable to obtain the necessary information, contact the

Central Parts Distribution Center for your area as listed in your Repair Parts Book.

LAWN SWEEPER

Model No. 24720

GRASS BAGGER

Model No. 24762

9 Bushel Capacity

(For 42"and 46")

38" MULCHER KIT

Model No. 24750

40" MULCHER KIT

Model No. 24755

42" MULCHER KIT

Model No. 24758

F-98891

TIRE CHAINS

Model No. 24530

(For 18x8.5 inchtire)

Model No. 24538

(For18x9.5 inchtires)

Model No. 24525

(For20x8 inchtire)

Model No. 24515

(For20xl 0 inchtire)

Model No. 24539

(For23x9.5 inchtire)

REARWHEELWEIGHTS

Model No. 24003

(For 18x9.5 inchtires)

(For20x8 inchtires)

Model No. 24630

(For23 inchtires) 36

SNOW BLADE

Model No. 24476

SNOW THROWER

Model No. 24574

GARDEN TILLER

Model No. 13460

GRASS BAGGER

Model No. 24742

7 Bushel Capacity

(For38", 40",and42_

Made in U,S,A,

Murray 42586X9A User Manual LAWN MOWER 20.0 H.P. 46 Manuals And Guides L0104224

MURRAY Lawn, Tractor Manual L0104224 MURRAY Lawn, Tractor Owner's Manual, MURRAY Lawn, Tractor installation guides

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