Murray 50568X9A User Manual TRACTOR Manuals And Guides L0104223
MURRAY Lawn, Tractor Manual L0104223 MURRAY Lawn, Tractor Owner's Manual, MURRAY Lawn, Tractor installation guides
User Manual: Murray 50568X9A 50568X9A MURRAY TRACTOR - Manuals and Guides View the owners manual for your MURRAY TRACTOR #50568X9A. Home:Lawn & Garden Parts:Murray Parts:Murray TRACTOR Manual
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Page Count: 36
This Instruction Book Contains Information
For Several Models. Read And Keep This Book For
Future Reference. This Book Contains Important Information On:
SAFET"Y"ASSEMBLY, OPERATION AND MAINTENANCE.
PRODUCT INFORMATION
The owner must be certain that all the product Information Is Included with this unit.
This Information Includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS
and the WARRANTIES. This Information must be Included to make
sure state laws and other laws are followed.
Model
50568x9.A
Record The Following Information About Your Unit. This Information
Is Necessary When Ordering Parts Or In Case Of Loss Or Theft.
WHERE PURCHASED:
DATE PURCHASED: Month Day. Year
MODEL NO.: DATE OF MANUFACTURE:
F-98895
BUILT IN THE
LJSA
TABLE OF CONTENTS
WARRANTY ......................................... 2
RESPONSIBILITY OF THE OWNER .................... 3
SAFETY RULES ..................................... 3
ASSEMBLY .......................................... 9
PARTS BAG - CONTENTS ............................... 9
CHECK THE TIRES ...................................... 9
CHECK THE LEVEL OF THE MOWER HOUSING ............ 9
HOW TO INSTALL THE SEAT ............................. 10
HOW TO ASSEMBLE THE STEERING WHEEL .............. 10
HOW TO ASSEMBLE THE GAUGE WHEELS ............... 10
HOW TO INSTALL THE MOWER HOUSING ................. 11
MAINTENANCE FREE BATTERY .......................... 12
HOW TO PREPARE THE ENGINE ......................... 12
IMPORTANTI BEFORE YOU START MOWING .............. 12
OPERATION ......................................... 13
LOCATION OF CONTROLS ............................... 13
ATTACHMENTS ......................................... 14
HOW TO USE THE THRO'I'rLE CONTROL .................. 14
HOW TO USE THE BLADE ROTATION CONTROL ........... 14
HOW TO USE THE SPEED CONTROL PEDAL .............. 15
HOW TO DISCONNECT THE TRANSMISSION .............. 15
HOW TO SET THE PARKING BRAKE ...................... 16
HOW TO CHANGE THE CUTTING HEIGHT ................. 16
HOW TO STOP THE UNIT ................................ 16
HOW TO TRANSPORT THE UNIT .......................... 16
HOW TO OPERATE WITH THE MOWER HOUSING .......... 17
HOW TO OPERATE THE UNIT ON HILLS ................... 17
BEFORE STARTING THE ENGINE ......................... 18
HOW TO START THE ENGINE ............................ 18
OPERATING TIPS ....................................... 19
MOWING AND BAGGING TIPS ............................ 19
MAINTENANCE ...................................... 20
MAINTENANCE CHART .................................. 20
HOW TO CHECK THE MUFFLER .......................... 20
HOW TO REMOVE AND INSTALL THE BLADE .............. 21
HOW TO SHARPEN THE BLADE .......................... 21
HOW TO ADJUST THE BLADE ROTATION CONTROL ....... 22
HOW TO CHECK AND ADJUST THE DRIVE BRAKE ......... 23
HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT .. 23
HOW TO ADJUST THE SPEED CON1TIOL PEDAL ........... 24
MAINTENANCE FREE BATrERY .......................... 24
HOW TO CHARGE THE BATTERY ......................... 24
WHERE TO LUBRICATE .................................. 25
HOW TO CHECK THE FUEL FILTER ....................... 25
CHECK THE TIRES ...................................... 25
HOW TO REMOVE THE MOWER HOUSING ................ 26
HOW TO INSTALL THE MOWER HOUSING ................. 26
HOW TO ADJUST 11tE GAUG E WH EELS .................. 27
HOW TO LEVEL THE MOWER HOUSING ................... 28
HOW TO REPLACE THE MOTION DRIVE BELT ............. 29
HOW TO REPLACE THE MOWER DRIVE BELTS ............ 30
HOW TO REPLACE THE FUSE ............................ 31
HOW TO REPLACE THE UGHT BULB ..................... 31
HOW TO CLEAN THE MOWER HOUSING .................. 31
STORAGE (OVER 30 DAYS) .............................. 31
TROUBLE SHOOTING CHART ........................ 32
SLOPE GUIDE ....................................... 33
INDEX .............................................. 35
LAWN TRACTOR ACCESSORIES ...................... 36
MURRAY, INC. Two Year Limited Warranty
Murray, Inc. warrants to the original purchaser that this unit shall be ;Tee;Tom defects in material and workmanship under normal
use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines,
accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts
(except as noted below) ortransaxles as the companies that manufacture these items furnish their own warranties and provide
service through their authorized field service facilities. For additional information, see the warranties covering these particular
pads. if you are uncertain whether your unit contains or isequipped with one or more of those pads, consult your dealer prior
to purchase. Subject to the terms and conditions noted inthis Limited Warranty, we shall, at our option, repair or replace at no
cost to the original purchaser any part covered by this Limited Warranty duringthe applicable warranty period.
In the event the battery proves defective within ninety (90) days ;Tom the date of purchase, we will replace it without charge. If
the battery proves defective after (90) days but within one hundred twenty (120) days ;Tomthe date of purchase, we will replace
it for acharge of one half (1/2) of the retail price of the battery in effect at the time of return.
Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are
warranted to be ;Tee;Tom defects in material and workmanship as delivered withthe product. Any claim for repair or replacement
of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused ;Tom
material use, abuse or misuse will be honored.
This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply
to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional
(non- homeowner) uses. Yourwarranty does not cover minor mechanical adjustments which are not duo to any defect inmaterial
or workmanship. For assistance in making such adjustments, consult your Instruction Book.
Tomake a claim under this Murray, Inc. Two (2) Year Limited Warranty, returnthe unit (or ifauthorized in advance, the defective
part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service
Center, call the Central Parts Distributor for your area shown inthe list provided with your unit or check the Yellow Page listings
in your local telephone directory. If you return the entire unit, we will repair the unit. If we authorize the return of the defective
part only,we will either replace or repair the part. Inthe case of adefect in a transmission or differential (as distinguished ;Tom
a transaxle), the entire transmission or differential must be returned since they do not include user serviceable pads.
This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rightswhich vary
;Tom state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the
implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information
on this written warranty or assistance in obtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, Customer
Service Department, P.O. Box 268, Brentwood, Tennessee 37027. (1- 800- 224- 8940)
F-9_5 2
OWNER'S INFORMATION
This instructionbook is for several differentmodels. The instructions
are written for a person with some mechanical ability.Like most ser-
vice books, notall the steps are described. Steps on howto loosen or
tighten fasteners are steps anyone can followwith some mechanical
ability. Read and followthese instructionsbefore you use the unit.
Knowyourproduct: Ifyou understandthe unitand howthe unit oper-
ates,you willgetthe best performance.Asyou raadthis manual,com-
pare the illustrations to the unit.Learn the location and the function of
the controls.Tohsip prevent an accident, followthe operating instruc-
tions and the safety rules. Keepthis manual for future reference.
IMPORTANT: Many units are not assembled and are sold in car-
tons. It is the responsibility of the owner to make sure the assembly
instructionsin this manual are exactly followed. Other units are pur-
chased inan assembled condition. On assembled units, it is the re-
sponsibility of the owner to make sure the unit is correctly
assembled, The owner must carefully check the unit according to
the instructions in this manual before it is firstused.
RESPONSIBILITY OF THE OWNER
"l_e responsibility of the owner is to follow the instrueUons below.
1. Carefully read and follow the rules for safe operation.
2. Follow allthe assembly instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit knows how to correctly
use all standard and accessory equipment.
5. Operate the unit only with guards, shields, end other safety
items in place and working correctly.
6. Correctly adjust the unit.
7. Sen/ice the unit only with authorized or approved replacement
parts.
8. Complete all maintenance on the unit.
Environmental Awareness
• Do not fill the engine's fuel tank completely full.
• Drain fuel for off- season storage.
• Use only unleaded gasoline.
• Service the air cleaner regularly.
• Change oil regularly, Use 10W- 30 oil in summer.
•Tune- up the engine regularly.
•Keep equipment in efficient operating condition.
• Dispose of used engine oil properly.
A
SAFETY RULES
Safe Operation Practices for Ride- on Mowers
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury or death.
I. General operation
1. Read, understand and foUowalllnstructionsinthelnstruction Book, onthemachine,theengineandwith any attachmentsbeforestarting.
2. Only allow responsible adults, who are familiar with the instructions, to operate the machine.
3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
4. Be sure the area is clear of other people before mowing. Stop the machine ifanyone enters the area.
5. Never carry passengers.
6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing.
7. Be awars ofthe mower discharge diractionand do not point itat anyone. Do notoperate the mower without eitherthe entire grass bagger
orthe mower guard in place.
8. Slow down before turning.
9. Never leave a machine unattended with the engine running. Always turn offthe blade(s), set the perking brake, stop the engine and
remove the key before dismounting.
10. Turn off power to attachment(s) when transporting or not in use, Turn offthe blade(s) when not mowing.
11. Stop the engine before rsmoving ths grass bagger or unclogging the chute.
12. Mow only in daylight or good artificial light.
13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.
14. Watch for traffic when operating near or crossing roadways.
15. Use extra caution when loading or unloading the machine into a trailer or truck.
16. Turn off all attachment clutches befora attempting to start the engine.
17. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be
thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.
18. Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch points.
b. Limit loads to those you can safely control.
c. Do not turn sharply. Use care when backing.
d. Use counterweights or wheel weights when suggested in the Instruction Book.
19. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your abilityto operate
this machine.
F- 98895
OWNER'S INFORMATION
20. Do not use this machine if you are mentally or physically unable to operate this machine safely.
II. Slope operation
Slopes and rough terrain are major factors related to loss- of- control and tip- over accidents, which can result in severe injury
or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. Sea
the "Slope Guide" In the back of this book to check for safe operation.
DO
1. Mow up and down slopes, not across.
2. Remove obstacles such as rocks, limbs, etc...
3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tallgrass can hide obstacles.
4. Use slow speed on slopes. Do not make sudden speed changes.
5. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
6. Use extra care with grass baggers or other attachments, they can change the stability of the machine.
7. Keep all movement on the slopes slow and gradual, Do not make sudden changes in speed or direction.
8. Avoid starting or stopping on a slope. Iftires lose traction, turn off the blades and proceed slowly straight down the slope.
DO NOT
1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, ifpossible.
2. Do not mow drop- offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an
injuryor death.
3. Do not mow on wet grass. Reduced traction could cause sliding.
4. Do not try to stabilize the machine by putting your foot on the ground.
5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).
IlL Children
Tragic accidents can occur If the operator is not alert to the presence of children. Children are often attracted to the machine and
the mowing activity. NEVER assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in the watchful care of another responsible adult.
2. Be alert and turn the engine off if children enter the area.
3. Before and when backing, look behind and down for small children.
4. Never carry children or any passengers, even with the blades off. They may fall off and be sedously injured or interfere with the safe
operation of the machine.
5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine.
6. Use extra care when approaching blind comers, shrubs, trees or other objects that may obscure vision.
IV. Service
1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.
a. Use only an approved container.
b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do
not smoke.
c. Never refuel the machine indoors.
d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.
2. Never start or runthe engine inside a closed area.
3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks
and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service
dealer. For safety, replace the blade every two years. Keep the equipment in good condition.
4. Never tamper with the safety devices. Check their proper operation regularly.
5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build- up. Clean upoil or fuel spills. Allow the machine
to cool before storing.
6. Stop and inspect the equipment ifyou strike an object. Repair, if necessary, before restarting.
7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change
the engine governor settings or over- speed the engine.
8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be
thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recom-
mended parts when necessary.
9. Mower blade(s) are shaq_ and can cut.Wrap the blade(s) orwear gloves and use extra caution when servicing them orthe blade housing
area.
t O. Check the brake operation frequently. Adjust and service as required.
11. Wait for all movement to stop before servicing any part ofthe unit,
Look for this symbol to indicate important safety
precautions. This symbol indicates: "Attention!
Become Alert! Your Safety Is At Risk."
F- 98895 4
Eachpersonthatoperatespower
equipmentmustlearntousecorrectand
safemowingprocedures.Tohelpyou
learn,carefullyreadthefollowing
pages.Mostofthetimetheoperatorwas
notcorrectlyshownordidnotreadthe
instructionsontheunitorintheInstruction
Bookbeforeusingtheunit.Also,soma
operatorsdonothaveenoughexperience.
Theresultisunsafeuse,endangeringthe
operator,bystandersand the equipment.
Another result can be a poor appearance
of the area mowed.
Reed this book. Read the instructions on
the unit. Operate the mower according to
the Safe Mowing Guide. Follow all safely
rules, cautions or warnings in this book
and on the unit. Make sure anyone that
uses the unit reads the instructions and is
told how to safely operate the mower.
The mower will give you good service and
durability, if operated in normal conditions.
Ifthe mower is not correctly serviced or is
used where the terrain is rough or
unsuitable, product performance and
safely willbe decreased.
Correct clothing is an important part of safe
mowing. Safety glasses will protect the
eyes from objects discharged by the
mower. Safety shoes with steel plates can
protect afoot from injuryby the blade. For
protection from objects discharged from
the mower, wear clothing that will cover the
arms and legs.
Before you start cutting the grass, practice
using the mower in a large open and level
area. Learn the location of the controls on
the mower. Know the purpose of the
F- 98895
SAFE MOWING GUIDE
controls and how they work. In an
emergency, how fast you can stop the
blade is important. Learn how to control
the mower at all times.
Many engines are started by hand. When
you use a pull start or rope start, place
your feet apart and away from the blade(s).
Hold the rope handle tight. Never wrap the
rope around your arm or fingers for a
"better grip".To start the engine, follow the
instructions on the mower, in this book and
in the engine operating instructions.
For electric start engines, sit inthe seat to
start the engine. The battery can be
dangerous. Follow the instructions on the
battery, the acid container, and in this book
when working with the battery. Even small
batteries have enough voltage to cause an
injury.Always be careful.
The mower is designed to be operated by
one parson. Never let another person ride
with you on the unit or on any accessories.
A passenger will make the unit harder to
control, block the visibility or distractthe
operator and is dangerous to the operator,
the passenger and the equipment. Without
a passenger seat, the passenger can fall
from the mower or contact dangerous
parts. A mower is not a toy for showing off
or for giving rides.
Never cut a wet lawn. Wet grass can
cause an accident, affect mower
performance and can cause problems with
future lawn growth and appearance. Wet
grass is slippery and can cause the mower
to slip. Someone can get injured by
touching the blade(s). Wet grass tends to
clog the mower, causing poor discharge.
Cut wet grass will collect on the lawn,
retarding the growth of the grass. Also,
getting the mower wet will cause parts to
rust and decrease the life of the unit.
When you look over the lawn, remember
obstacles that cannot be removed, like
pipes, stumps or rocks. Keep away from
these obstacles that can cause damage to
the mower or injury to the operator or a
person near the mower. Clear the area of
rocks, toys, wire or other loose objects.
These items can damage the mower or
can be discharged by the mower blade.
The blade of a power mower rotates vary
fast. It can discharge rocks and other
objects over a long distance which can be
dangerous. The force of the objects can
break windows, cause injuries or even put
an eye out. Most of the time the injury is to
a parson, like a child. Keep every person
completely away from the area to be
mowed. Make sure the grass is not
discharged toward anyone. Planning your
mowing pattern has adouble advantage. It
can decrease the possibility of an injury
and make the clean up after mowing
easier.
Check the terrain of the area to be mowed.
Mow in apattern that will keep you away
from dangerous areas. Check the distance
you need to stop and the distance
available to turn. Slopes and rough terrain
must be mowed carefully and some areas
must not be mowed at all. With riding
mowers, mow up and down the hill. When
you must mow rough terrain or on slopes,
drive slowly and stop in these areas only in
an emergency. Before you ride up or down
a slope, try to back straight up the slope.
Do not ride up or down a slope that is too
steep to back straight up. Sea the =Guide"
inthe back of this Instruction Book to
check any slopes.
Before you start cutting, make sure the
mower was completely assembled
according to the Instruction Book. Ifthe
mower was completely assembled at the
store,youmuststillcheckthemower
accordingtotheassemblyinstructions.
Makesurethemoweriscorrectly
assembledandthatallfastenemaretight.
Makesuretheenginehasthecorrect
amountofoil.Checktheseitemsoften
duringthelifeofthemower.
Yourmowerhasagasolineengine.
Gasolineisadangerousfuel. Keep
gasoline only in an approved safety
gasoline container. Do not keep large
amounts of gasoline. When you add
gasoline to the fuel tank, do not smoke.
Store the gasoline container and the
mower in an area that has good ventilation.
Also, keep the gasoline away from any
flames like the pilot light of a furnace or
any other source of ignition. If the mower is
to be stored for more than a few weeks,
remove the gasoline from the fuel tank.
When inside an enclosure, do not add
gasoline to the fuel tank. Before you add
gasoline, move the mower outside and add
gasotine carefully. Before you start the
engine, remove any gasoline from the
outside of the fuel tank or from the mower.
Warm gasotine will expand. Leave some
space in the fuel tank for the gasoline to
expand. Also, the fuel cap has a vent hole
for fuel vapors. Always use the correct fuel
cap. Failure to follow safety rules about
gasoline wig cause fires and explosions,
injuryto you and damage to the equipment
and other property.
Ifyou add gasoline to an engine that is
running or hot, the result can be an
explosion. Before you add gasoline, stop
the engine and let the engine cool for
several minutes. Remove dry grass and
other debris from the mower. Keep the
mower clean to improve the performance,
help the engine and transmission run
cooler, extend the life of moving parts, and
decrease the danger of afire.
Fires and explosions are not the only
dangers when working around a mower.
The engine, transmission, and the muffler
will get hot in several minutes when the
engine is running. Do not touch these parts
of the mower. Stop the engine. Let the
F- 98895
SAFE MOWING GUIDE
engine and transmission cool before
servicing the mower. Remember, exhaust
fumes are dangerous. Never operate the
engine inside a building.
When you get a new mower, itcan be a
new experience for the family. Tell each
person how a mower can be dangerous.
Remember, a mower is not a toy. A mower
is not to be used by children or anyone not
old enough, strong enough or that does not
have experience.
Ifthe moweris notcorrectlyassembled,
notoperatedcorrectly,or notregularly
serviced,the mowercan be dangerous.
The mostimportantruleto follow is always
use goodjudgementand commonsense.
Mowsafelyand carefully.
Your mower will easily cut thick grass.
Fingers, feet and other parts can atso be
cut by the blade. Injuries occur when the
operator does not think and reaches into
the chute opening. Always operate the
mower as ifthe blade is rotating. Do not
service or make an adjustment, except to
the carburetor, while the engine is running.
When you mow, remember that children
are attracted to the mower. Always use
caution when mowing around obstacles
like trees or shrubs or when moving
backward. Only mow in a forward direction
ifpossible. Your visibilityis decreased
when you mow backward. Also, the blades
are made to cut while the unit is moving
forward. Ifyou mow backward, the cutting
performance decreases.
Before you leave the mower, stop the
engine. Remove the key. Disengage and
lower any attachment. Set the parking
brake. Never mount or dismount from the
seat while the engine is running. An
accident can occur if you touch the brake,
speed control pedal, throttle, or blade
control while the engine is running. Mount
and dismount from the seat on the side of
the unit that is marked ENTER- EXIT.
Use only accessories that are factory
approved for your mower. The wrong
accessory can decrease the safety of the
mower and can even damage the unit.
Read and follow the instructions included
with the accessory and the mower.
Use only original equipment or
replacement parts that are factory
approved for service. If you need service,
select an Authorized Service Center for
your mower. If you do the work on the unit,
follow the instructions in the Instruction
Book.
Make sure you are in good conditionwhen
you mow. When you mow for several hours
your reflexes will decrease and your mind
will not be as alert. Take a short break or
an accident can occur. If the temperature is
hot, use caution to prevent dehydration. If
you are tired, angry or not completely alert,
do not operate the mower. Ifyou use
alcohol, medication or drugs, do not use
the mower or any type of power
equipment.
Engine speed is a key to safe mowing and
to a good looking lawn. The maximum
speed of the engine was set at the factory.
Do not change the setting of the engine
govemor.
Select the maximum engine and ground
speed that is rightfor the terrain and the
height of the grass. The blade cuts best
when the engine is operating at maximum
speed. The engine and transmission will
also run cooler at maximum engine speed.
SAFE MOWING GUIDE
Also, the grass bagger will function better
when the engine is operating at maximum
speed. On slopes, decrease the ground
speed and use care making sure the
mower feels safe to operate.
If the weather conditions are bad, do not
mow. If weather conditions become bad,
stop cutting and finish later. It is dangerous
to cut grass inthe rain. Always find
protection in an electrical storm. If the
weather conditions are extra dry, protect
your eyes with safety glasses from the dust
and from the objects discharged by the
mower. Also, a dust or a pollen mask can
help.
Your mower is equipped with a number of
safety devices which are important to the
safety of the operator and bystanders and
must never be changed or removed from
the mower. If a safety device is lost,
damaged or no longer functions, repair or
replace the device before you operate the
mower.
It is best to mow during the day. Ifyou
must mow at night, make sure there is
enough lightfor safe operation.
Your mower will require regular
maintenance and service. The
maintenance schedule depends on the
hours of use. Also, mowing conditions can
change the schedule. Check the
Instruction Book for more information.
Correct maintenance will help the mower
function safely.
Do not service the
mower (except for the
carburetor adjustment)
while the engine is IIIh.
running. Before you t_,,
service the unit, even _-_
with the engine stopped,ill="
always disconnect the
wire from the spark plug
to prevent the engine
from starting.
If you hit a large object during operation,
stop the engine. Remove the wire from the
spark plug. Carefully inspect the mower for
damage. Before you start the engine
again, make the necessary repairs. Ifyou
feel new or excessive vibration,
immediately stop the engine and check for
the problem. Vibration can be a warning of
a problem. Keep all nuts, bolts and screws
tight.
The blade is the most dangerous part of
the mower. Frequently check the blade and
the blade mounting fasteners. Keep the
fasteners tight. Ifthe blade hits a solid
object, stop the engine. Remove the wire
from the spark plug. Check for a blade that
is bent, cracked or for other damages.
Before you start the engine, replace a
damaged blade(s). For safety, replace the
blade every two years.
A sharp blade decreases the workload on
the engine and more evenly cuts grass.
Frequently sharpen the blade for a better
looking cut. Use the leftside of the mower
housing to trim near an object.
A grass bagger is a good accessory for
your mower. For best performance and
safety, make sure the grass bagger is
approved for use with your mower. Follow
the assembly and operation instructions
included with the grass bagger.
Some grass baggers require a special
blade for best performance. Before you
attach, check, or empty the grass bagger,
always stop the engine. Before each use of
the grass bagger, check fur cracks, wear or
deterioration. Before you use the grass
bagger, replace a damaged part with a
replacement part approved by the factory.
For you to have a good green lawn, follow
the mowing procedures below. Do not cut
the grass too short. If you cut the grass too
short you can cause the grass to become
yellow or make the lawn look brown. Use a
lower height of cut in cool months when
the grass is thicker. Raise the height of cut
in hot dry periods. Ifyou cut the grass with
a blade that is not sharp or at a stow
engine speed you can damage the grass.
Move the throttle control to the FAST
positionwhen mowing and using the grass
bagger. Also, use a slower ground speed
when using the grass bagger.
Ifyou change the direction or pattern of cut
slightly every time you mow will make the
grass grew stronger and thicker. Do not
add oil or gasoline to the mower while on
the lawn. Spilled oil or gasoline can killthe
grass. In high or thick grass, do not try to
cut all the grass the firsttime. Raise the
height of cut on the first cutting and lower
the height for the next cutting. Another way
is to cut only part of the width of the mower
and decrease your ground speed (not the
engine) to move more slowly so that the
mower can discharge the grass as it
moves forward.
Understand the controls and how they
work. Learn the ground speed(s) of your
mower. Check the stopping distance
required at different travel speeds. Check
the turning radius of the mower. The
controls onyour riding mower are different
from an automobile. The throttle is
operated by hand and holds the engine
speed constant until it is changed. The
location of the travel speed control is
different from that of an automobile. Also,
the brake and clutch systems are different.
Remember the procedures to follow in an
emergency. Remember, turning offthe
engine ignitionswitch will stop the blade
and the drive mechanism. Ifthe traction of
the wheels is lost or does not feel safe,
disengage all systems and stop the
engine. Dismount from the mower. Push
the unit to a safe place before you begin
mowing again.
Your unit has an electrical system that
includes an operator presence switch in
the seat. The operator presence switch
detects ifthe operator is sitting on the seat.
The engine will stop if the operator leaves
the seat when the blade engagement
control is engaged. This operator presence
switch is a safety device only. It must not
regularly be used to stop the engine or the
blade. There are other control systems on
the mower for this purpose. Always keep
the operator presence switch and other
safety devices and controls in place and
operating for your protection.
Remember, your mower is a tool that can
be dangerous if it is not correctly used.
Follow the instructions inthis Instruction
Book. Safe and careful use of the mower
will give you many safe hours of problem
free use.
F- 98895 7
STEPS TO FOLLOW
BEFORE MOWING
• Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.
•Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.
•Fill the fuel tank outside. Clean off spilled fuel.
•Read and follow the Owner's Manual, the instructionswith the engine, and the instructions with any attachments. Owner's Manual
instructions are for your safety and the safety of others.
•Exhaust fumes are dangerous. Start the engine outside.
• Make sure all safety devices are in place and working correctly.
•Operation of the mower is only for a person that has experience.
•Wet grass can be dangerous. Let the grass dry.
•Instruct children and others to keep away from the work area.
•Never cut the grass without good light.
•Pick up loose objects. Remove them from the mowing area.
WHILE MOWING
•Watch for fixed objects and avoid them. They can damage the mower or cause injury.
•A hot engine, muffler, and transmission will cause aburn. Do not touch.
•Inclines and slopes must be carefully mowed. See the =Guide" in the back of this book to check aslope.
•Lack of daylight or good artificial lightis cause to stop mowing.
•Examine the mower, the blade, and other parts for damage after hitting a foreign object or Ifthe unit vibrates excessively.
•Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire.
•On or near roads, watch out for traffic. Direct discharge away from roads.
•When mowing, avoid areas where traction is unsure. Look back before changing direction of travel.
•In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.
•Never remove any safety related parts.
•Do not pour gasoline into a engine that is hot or running.
AFTER MOWING
•Always let the mower cool before storing in an enclosed area.
•Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.
•Tighten all loose nuts, bolts and screws before you use the unit.
•Empty and clean any grass catcher or other accessory.
•Remove the key or disconnect the spark plug wire to prevent unauthorized use.
•Make sure the mower is not kept near a source of ignition.Gas fumes can cause an explosion.
•Only odginal perts or factory approved substitutes can be used to service the mower.
•When storing the mower for an extended period, remove the fuel from the fuel tank.
•Instructchildrentoleavethemoweralone. ltisnotatoy.
•Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.
•Lubricate according to the Instruction Book. See "Lubrication".
IMPORTANT- -Read the Instruction Book. Keep this book for future use and reference.
A ARNING: Look for this symbol to point out Important
safety precautions. It means: "Attention! Become Alert!
Your Safety Is Involved."
F- 98895 8
ASSEMBLY
ASSEMBLY
This instruction book is for several models. Some parts or accesso-
ries are not included on all models. Read and follow the assembly
and adjustment instructions for your mower. All fasteners are inthe
parts bag. Do not discard any parts or material until the unit is
assembled.
,_ WARNING: Before doing any assembly or mainte-
nance to the mower, remove the wire from the spark
plug.
NOTE: In this instruction book, left and right describe the loca-
tion of a part with the operator on the seat.
PARTS BAG -CONTENTS
The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ().
2x82
(2) CarriageBolt
94160
(2) Knob
14x79
(2)Wing Nut
©
17x47Z
(2) Washer 17X91 Z
(12) Washer
31xll
(4) LockingRing
20729
CHECK THE TIRES
Check the air pressure in the tires. Tires withtoo much airpressure
will cause the unit to ride rough. Also. the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
(PSI) is 14 PSi (1 BAR). The tires were over inflated for shipment.
CHECKTHE LEVEL OF THE MOWER HOUSING
Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing does
not cut level, see the instructions on "How To Level The Mower
Housing" inthe Maintenance section ofthis instruction book.
F- 98895 9
ASSEMBLY
3.
HOW TO INSTALL THE SEAT
Use the fasteners shown below to installthe seat. The fasteners are
shown at fullsize.
Check the operating position of the seat. Ifthe seat needs to
be adjusted, loosen the two wing bolts. Slide the seat forward
orbackward along the seat adjusting holes as shown. Tighten
the wing bolts (A).
1.
2.
©
(A) (B)
94160 17x47Z
Carefully remove the plastic bag from the seat.
Align the holes in the seat hinge to the holes in the seat
(Figure 1). Fasten the seat to the seat hinge with the fasteners
as shown.
, Seat
SeatHinge
Seat
Adjusting Hole
HOW TO ASSEMBLE THE STEERING WHEEL
Fasteners are not required to assemble the steedng wheel. Attach
the steering wheel as follows:
1. Make sure the front wheels point forward.
2. Look at the hub ofthe steering wheel. Make sure the locking
clip is in place inside the hub.
3. Slide the cover over the steering post (Figure 2).
4. Slide the steering wheel onto the steering post. Push on the
steering wheel. The steering wheel will lock onto the steering
post. Pull on the steering wheel. Make sure the steering wheel
is locked in place.
5. Some models have an optional decal in the parts bag. Attach
the decal to the center of the steering wheel as shown.
Steering Wheel
Steering Post
Hub Cover
HOW TO ASSEMBLE THE GAUGE WHEELS
Use the fasteners shown below to install the gauge wheels. The
fasteners are shown at full size.
1. Attach the gauge wheels to the axle bolts with the fasteners.
NOTE: The axle bolt is mounted in the LOW position. To change
the position to a higher cutting position, see "How To Adjust
The Gauge Wheels" in the Maintenance section.
F- 98895 lO
Gauge Wheel
Figure 3
ASSEMBLY
4.
HOW TO INSTALL THE MOWER HOUSING
Use the fasteners shown below to install the mower housing. The
fasteners are shown at full size.
1. Move the blade rotation con-
trol to the DISENGAGE posi-
tion (Figure 5).
2. Move the lift lever to the level
adjustment position (Figure 4).
WARNING: The lift lever
_lb is spring loaded. Make
sure the lift lever is locked
in the LEVEL ADJUST-
MENT position.
3. Push the mower housing under
the rightside of the unit. Figure 4
Putthe mower drive belt around the stack pulley. See Illustra-
tion =G" Figure 5. Make sure the _V" side of the mower drive
belt is against the stack pulley. Also, make sure the mower
drive belt is not twisted.
5. Attach the front hanger to the axle supped with the hanger
rod. Fasten with the fasteners as shown. See illustration"F'.
6. Make sure the mower drive belt is between the stack pulley
and the two belt guides. See illustration"G".
7. Attach the suspension links to the lifter assembly. Fasten
withthe washers (B) and hair pins (A). See illustrations"A"and
=B'.
8. Attach the right and the left adjuster arms to the suspension
brackets. Fasten with the washers (B) and hair pins (A). See
illustrations =C" and "D'.
9. Attach the extension spring to the blade control rod. See
illustration =E".
10. Move the blade rotation control to the ENGAGE position.
Make sure the mower drive belt is inside all the belt guides.
11. Make sure the mower housing is level. See the instructionson
=How To Level The Mower Housing".
12. Check the operation of the blade rotation control. See the in-
structions on =How To Adjust The Blade Rotation Control'.
Lift Lever
3us nsion
p
_ter
Assembly
Blade Rota_on
Conb'ol
Mower Drive Belt
A
Sue.__nnkSi°n
Blade
Con_-olRod
B
F- 98898
MowerDrive Belt
11
Front Hanger
Hanger Rod
Figure 5
ASSEMBLY
MAINTENANCE FREE BATTERY ROW TO CHARGE THE MAINTENANCEFREE BAI"FERY
IMPORTANT: Before you attach the battery cables to the A
battery, check the battery date. The battery date tells if the aJk
battery must be charged.
I. Check the top of the battery for the location of the battery date I.
(Figure 6).
2. If the battery is put into service before the battery date, the 2.
battery cables can be attached without charging the battery. 3.
See =How To Install The Battery Cables".
3. If the battery is put into service after the battery date, the
battery must be charged. See =How To Charge The 4.
Maintenance Free Battery".
WARNING: When you charge the battery, do not
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion.
Remove the battery and battery tray.
Remove the protective caps from the battery terminals.
Use a12 volt battery charger to charge the battery. Charge at
a rate of 6 amperes for one hour. If you do not have a battery
charger, have an authorized service center charge the battery.
installthe battery and battery trey. Make sure the positive (+)
terminal is on the left side.
HOW TO INSTALL THE BATTERY CABLES
A WARNING: To prevent sparks, fasten the red cable to
the positive (+) terminal before you connect the black
cable.
Use the fasteners shown below to install the battery cables. The
fasteners are shown at full size.
(A)
2x82 (B)
14x79
1. Remove the protective caps from the battery terminals.
2. Fasten the red cable to the posifive (+) terminal with the fas-
teners as shown (Figure 6).
3. Fasten the bleck cable to the negative (-) terminal with the fas-
teners as shown.
Black Cable
ABatteryTray
iiii!iiiiii
Figure6
HOW TO PREPARE THE ENGINE
NOTE: The engine was shipped from the factory filled with oil.
Check the level of the oil. Add oil as needed.
See the engine manufacturer's instructionsfor the type of gasoline
and oil to use. Before you use the unit, read the information on
safety, operation, maintenance, and storage.
AWARNING: Follow the engine manufacturer's
instructions for the type of gasoline and oil to use.
Always use a safety gasoline container. Do not
smoke when adding gasoline to the engine. When
inside an enclosure, do not fill with gasoline. Before
you add gasoline, stop the engine. Let the engine
cool for several minutes.
IMPORTANT: This unit is equipped with an internal combustion
engine and must not be used on or near any unimproved
forest- covered, brush- covered or grass- covered land unless
the engine's exhaust system is equipped with a spark arrester
meeting applicable local or state laws ('If any). If a spark
arrester is used, it must be maintained in effective working
order by the operator.
In the State of California the above is required by law (Section
4442 of the California Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands.
See an Authorized Service Center for a spark arrester for the
muffler.
In some areas, local law requires the use of a resistor spark
plug to control the ignition signals. See an Authorized Service
Center for a resistor spark plug for the engine.
IMPORTANT! BEFORE YOU START MOWING
[_ Checkthe engine oil.
[_ Fill the fuel tank with gasoline.
[_ Check the level of the mower housing.
F- 98895
Check the air pressure of the tires.
[_ Attach the battery cables.
12
OPERATION
ThrottleControl
Lever BladeRotation
Control
Brake Pedal
PedeJ
U
Lever
Figure 7
LOCATION OF CONTROLS
BLADE ROTATION CONTROL: usethebladerotation
control to start and stop the rotation of the blades.
BRAKE PEDAL: use the brake pedal to quickly stop.
HEADLIGHT SWITCH: The headlight switch isthe first part
of the ignitionswitch. To use the lightswith the engine running, turn
the key to the position for the lights.
IGNITION SWITCH: Usetheignitionswitchtostartandstop
the engine.
AUTOMATIC DRIVE DISCONNECT: use theauto-
maticdrive disconnect, located under the seat, to disengage the
transmission,
LIFT LEVER: use the lift lever to change the height of cut,
PARKING BRAKE LEVER: usatheparkingbrake lever
to engage the brake when you leave the unit,
SPEED CONTROL PEDAL: usethe speedcontrolpedal
to change the speed and the direction of the unit.
THROTTLE CONTROL LEVER: Usethethrottlecontrol
lever to increase or decrease the speed of the engine.
F- 98895 13
OPERATION
ATTACHMENTS HOWTOUSETHEBLADEROTATIONCONTROL
This unit can use many different attachments. See the attachment
page in this book. This unit can pull attachments like a lawn
sweeper, a lawn aerator, ora hopper spreader. This unit can not usa
attachments that engage the ground like a plow, a disk harrow, or
a cultivator.
HOW TO USE THE THROTTLE CONTROL
Use the throttle control to increase or decrease the speed of the
engine,
CAUTION: Always operate the engine with the throttle control
in the FAST position, ifthe engine runs for several minutes at
slower than the FAST position, the engine end transmission
will overheat and can be damaged.
1. The FAST positionis markedwitha detent.For normalopera-
tionandwhenusinga grassbagger,movethethrottle control
tothe FASTposition.Formaximumchargingofthe batteryand
fora coolerrunningengineandtransmission,operatethe en-
gine inthe FAST position.
2. For transport and to tow pull behind attachments, control the
ground speed with the speed control pedal.
3. The engine governor is set at the factory for maximum perform-
ance. Do not adjust the governor to increase the speed of the
engine.
The blade rotation control is next to the steering wheel (Figure 8),
Use the blade rotation control to engage the blade(s) orto operate
a snow thrower attachment,
1. Before you startthe engine, make sure the blade rotation con-
trol is in the DISENGAGE position.
2. Movethe blade rotation control tothe ENGAGE positionto
rotatethe blade(s),
Note: if the engine stops when you engage the blade(a),
the seat switch is not activated. Make sure you sit in the
middle of the seat. Also, make sure the wire is connected
to the seat switch.
3. Move the blade rotation control to the DISENGAGE position
to stop the blade(s). Before you leave the operator's position,
make sure the blade(s) has stopped rotating.
4. Before you ride the unit across a sidewalk or a road, move the
blade rotation control to the DISENGAGE position.
A WARNING:Always keep your hands and feet away
from the blade, deflector opening, and the mower
housing when the engine runs.
BladeRotationControl
EngagePosition
\
Rgure 8
F- 98895 14
OPERATION
HOW TO USE THE SPEED CONTROL PEDAL
The drive system uses a HydrostaticAutomatic Drivetransmission.
The Hydrostatic transmission is very easy to operate. This type of
drive system does not require a shift lever or a clutch pedal.
The speed and direction of travel is controlled by a single speed
control pedal operated withyour rightfoot. Do not usethe leftbrake
pedal In normal operation. Only use the left brake pedal to quickly
stop in an emergency.
HOW TO DRIVE FORWARD
1. The automatic drive disconnect must be in the DRIVE
position (Figure 10).
2. Slowly release your left foot from the brake pedal.
3. Move the throttle controlto the FAST position.
4. Slowly push the speed control pedal forward to the desired
speed (Figure 9).
5. To increase forward speed, slowly move the speed control
pedal forward. To reduce forward speed, slowly release the
speed control pedal untilthe unitslows to the desired speed.
HOW TO DRIVE IN REVERSE
1. Lookto the rear.
2. Slowly push the speed control pedal to the REVERSE
position.
HOW TO CHANGE DIRECTIONS
CAUTION: To change directions, do not use the left brake
pedal. Use only the speed control pedal.
1. Slowly remove your foot from the speed control pedal. The
speed control pedal will automatically returnto the NEUTRAL
position.
2. When the unit stops, slowly move the speed control pedal to
the desired direction.
SPEED CONTROL PEDAL POSITIONS
The forward speed is controlled by the position ofthe speed control
pedal. The following chart provides functions along with the pedal
positions. Always operate the engine with the throttle control in
the FAST position.
FUNCTION PEDAL THROTTLE
Trimming
Snow Thrower
Bagging Grass
Normal Mowing
Easy Mowing
Snow Blade
Transport
Pull Behind
Attachments
PosmoN
I/3
1/3 to 1/2
I/2 to 2/3
1/2 to 3/4
FULL
1/3 to 1/2
FAST
CHOKE
FAST Ia
m
SLOW
THROTTLE
HOW TO DISCONNECT THE TRANSMISSION
To push the unit, use the automatic drive disconnect to release
the transmission. The automatic drive disconnect is under the
seat.
F- 98895
1. The engine must be off.
2, Raise the seat. The automatic drive disconnect is under the
seat.
3. Move and latch the automatic drive disconnect in the PUSH
position (Figure 10). The transmission is nowreleased and the
unit can be pushed.
NOTE: In cold weather, the heavy viscosity oil in the
transmission will make the unit difficult to push.
4. Toengage the transmission, unlatch the automatic drive dis-
connect. The transmission is now connected and ready to op-
erate.
15
m
Automatic Drive Disconnect
AutomaticDriveDisconnect
PUSH POSITION Figure 10
OPERATION
HOW TO SET THE PARKING BRAKE
1. Completely push the brake pedal forward.
2. Lift the perking brake lever (Figure 11).
3. Remove your foot from the brake pedal and then release the
parking brake lever. Make sure the parking brake will holdthe
unit.
4. To release the parking brake, completely push the brake pedal
forward. The parking brake will automatically release.
AWARNING: Before you leave the operator's position,
move the shift lever to the neutral (N) position. Set the
parking brake. Move the blade rotation control to the
DISENGAGE position. Stop the engine end remove
the Ignition key.
HOW TO CHANGE THE CUTTING HEIGHT
Tochangethe cuttingheight,raiseorlowerthe liftlever as follows.
1. Move the lift lever forward to lower the mower housing and
back to raise the mower housing (Figure 12).
2. When you ride on a sidewalk or road, move the lift lever to the
highest position and move the blade rotation control to the
DISENGAGE position.
Lift_v_
HOW TO STOP THE UNIT
1. Slowly remove your foot from the speed control pedal. The
speed control pedal will automatically return to the NEUTRAL
position and the unit will stop.
2. Move the blade rotation control to the DISENGAGE position.
3. Set the parking brake.
A ARNING: Make sure the parking brake will holdthe
unit.
4. Move the throttle control to the SLOW position.
5. To stop the engine, turn the ignition key to the OFF position.
Remove the kay.
HOW TO TRANSPORT THE UNIT
To transport the unit, follow the steps below.
1. Move the blade rotation controlto the DISENGAGE position
2. Raise the lift lever to the highest position.
3. Move the throttle controlto the FAST position.
4. Slowly push the speed control pedal forward to the desired
speed.
F- 98895 16
OPERATION
HOW TO OPERATE WRH THE MOWER HOUSING
A
1,
2.
3.
WARNING: The deflector is a safety device. Do not re- 4.
move the deflector. The deflector forces the dis-
charged material toward the ground. Always keep the 5.
deflector in the down position. If the deflector is dam- 6.
aged, replace the deflector with an original equipment
part from an authorized service center. 7.
Start the engine.
Release the parking brake.
Movethe liftleverto a heightof cut position.In highorthick
grass,cutthe grassinthe highestpositionfirstand thenlower
the mowerhousingto alowerposition.
CAUTION: Do not operate with the mower housing in the
LEVEL ADJUSTMENT position. If you operate In the
LEVEL ADJUSTMENT position, the mower housing and
blades can be damaged.
Move the throttle control to the SLOW position.
Move the blade rotation control to the ENGAGE position.
Move the throttle control to the FAST position.
8.
Slowly push the speed control pedal to the desired speed.
NOTE: When you mow in heavy grass or mow with agrass
bagger, use a slow forward speed.
Make sure the level of cut set at the facton/is stillcorrect. After
you mow a short distance, look at the area that was cut. If the
mower housing does not cut level, see the instructions on"How
To Level The Mower Housing" in the Maintenance section.
A ARNING: For better control of the unit, always
select a safe speed.
HOW TO OPERATE THE UNIT ON HILLS
AWARNING: Do not ride up or down slopes that are too 2.
steep to back straight up. Never ride the unit across
a slope. See the "Slope Guide" in the back of this 3.
book for Information on how to check slopes.
HOW TO OPERATE ON A HILL
1. Control the speed onlywith the speed control pedal. Do not use
the brake pedal on a hill.
2. To help prevent an accident, slowly move the speed control
pedal. Avoid sudden turns or changes in speed.
3. Toreduce forward speed when goingdown a hill,slowly release
the speed control pedal until the unit slows to the desired
speed.
HOW TO STOP ON A HILL
1. Avoid stopping on a hill. Ifyou mustquickly stop in an emergen-
cy, remove your right foot from the speed control pedal and
quickly depress the left brake pedal.
Setthe parkingbrake.
Before you dismount from the seat, move the throttle control to
SLOW position, move the blade rotation controlto the DISEN-
GAGED position, turn offthe engine and set the parking brake.
HOW TO START OPERATION ON A HILL
1. Start the engine
2. Move the blade rotation control to the ENGAGED position.
3. Move the throttle control to the FAST position.
4. Depress the brake pedal and release the parking brake. As you
release the parking brake, push the speed controlpedal to the
desired speed.
A WARNING: Slowly push the speed control pedal as
you release the parking brake. The porklng brake
must be disengaged before the speed control pedal
is able to engage the transmission.
F- 98895 17
OPERATION
BEFORE STARTING THE ENGINE
CHECK THE OIL
NOTE: The engine was shipped from the factory filled with oil.
Check the level of the oil. Add oil as needed, See the engine
manufacturer's instructions for the type of gasoline and oil to
use.
1, Make sure the unit is level.
NOTE: Do not check the level of the oil while the engine
runs.
CAUTION: A mixture of alcohol (ethanol or methanol) and
gasoline (called gasohol), will attract moisture and cause acid
deposits during storage, While the unit is in storage, the acids
in the fuel can damage the fuel system,
To preventengine problemswith the fuel system,emptythe fuel
systembeforestorageof30 days orlongerasfollows.
1. Drain the fuel tank.
2. Startthe engine.Letthe enginerununtilthefuellinesandthe
carburetorare empty.
2. Check the oil. Follow the procedure in the engine manufactur- 3. After storage, make sure you use fresh fuel. See the storage
er's instructions, instructionsfor additional information,
3. If necessary, add oil untilthe oil reaches the FULL mark on the
dipstick. The quantity of oil needed from ADD to FULL isshown 4. Never use engine cleaner or carburetor cleaner inthe fuel tank
on the dipstick. Do not add too much oil. or permanent damage can occur.
ADD GASOLINE
AWARNING: Always use a safety gasoline container.
Do not smoke when adding gasoline to the fuel tank.
Do not add gasoline when you are inside an enclo-
sure. Before you add gasoline, stop the engine and
let the engine cool for several minutes.
Fill the fuel tank with regular
unleaded gasoline. Do not use
premium unleaded gasoline.
Make sure the gasoline is fresh
and clean. Leaded gasoline will
increase deposits and shorten
the life of the valves.
Full
\
FuelTank
CARBURETOR
The factory settings for the carburetor are for mostconditions. Ifthe
engine Is operated under the following conditions, you can adjust
the carburetor mixture. To adjust the carburetor, see the engine
manufacturer's instructions.
1, The engine has a loss of power or does not run smooth.
2. A change from summer to winter operation.
3. A40 degree change inthe operation temperature. The carbure-
tor was adjusted at 80 degrees at the factory.
4. The engine is operated above 4,000 feet.
HOW TO START THE ENGINE
A
WARNING: The electrical system has an operator
presence system that includes a sensor switch for the
seat. These components tell the electrical system if
the operator Is sitting on the seat. This system will
stop the engine when the operator leaves the seat it
the blade rotation control is engaged or it the trans-
mission is engaged, For your protection, always
make sure this system operates correctly.
2.
3.
4,
NOTE: The engine will not start unless you depress the brake
pedal or engage the parking brake and move the blade rotation 5,
control to the DISENGAGE position. 6,
1. Push the brake pedal completely forward. Keep your foot on
the pedal.
Make sure the blade rotation control is in the DISENGAGE
position.
Move the throttle control completely forward to the CHOKE or
FAST position. Some models have a separate choke knob. Pull
the choke knob to the full CHOKE position.
Turn the ignition key to the START position. Release the key
when the engine starts.
NOTE: If the engine does not start after four or five tries,
see the TROUBLE SHOOTING CHART.
Slowly move the throttle controlto the SLOW position.
Let a cold engine runfor several minutes. Begin work when the
engine is warm. To start a hot engine, move the throttle control
to a position between FAST and SLOW.
F. 98895 18
OPERATION
OPERATING TIPS
1.
2,
3.
4.
Check the blade rotation controlfor correct adjustment. Forthe
blade(s) to disengage correctly, the adjustment must be cor-
rect.
Before you use the unit, check the oil inthe engine and add oil
if necessary.
If the engine will not start, first make sure the wire is attached
to the spark plug.
Make sureallthe beltsareinsideallthe beltguides.Seethe in-
structionson howto removeand installthe motiondrive and
mower drive belts.
5.
6.
7.
8.
Before you make an inspection, adjustment (except for the car-
buretor) or repair, make sure the wire fl'omthe spark plug is dis-
connected.
For longer life of the battery on electricstart models, charge the
battery every three months.
Use the speed control pedal to change the ground speed, not
the throttle control.
Belt noise can occur when the blade is engaged. This noise is
normal and does not affect the operation of the unit.
MOWING AND BAGGING TIPS
1. For a lawn to look better, check the cutting level of the mower
housing. See =How To Level The Mower Housing" inthe Main-
tenance section.
2.
3.
4.
For the mower housing to cut level, make sure the tires have
the correct amount of air pressure.
Every time you use the unit, check the blade. Ifthe blade is bent
or damaged, immediately replace the blade. Also, make sure
the nut for the blade is tight.
Keepthe blade(s)sharpened.Wornbladeswillcausethe ends
ofthe grassto turnbrown.
5.
6.
7.
8.
9.
Do not cut orbag grass that iswet. Wet grass will not discharge
correctly. Let the grass dry before cutting.
Use the left side of the mower housing to trim near an object.
Discharge the cut grass onto the mowed area. The result is a
more even discharge of cut grass.
When you mow large areas, start by turning to the rightso that
the cut grass will discharge away from shrubs, fences, drive-
ways, etc. After one ortwo rounds, mow inthe opposite direc-
tion making left turas until finished (Figure 13),
If the grass is very high, cut two times to decrease the load on
the engine. First cutwiththe mower housing inthe highest posi-
tion and then lower the mower housing for the second cut.
10.
11.
12.
13.
For better engine performance and an even discharge of the
cut grass, always operate the engine with the throttle in FAST
position.
When you use a bagger, operate the engine withthe throttlein
FAST positionand the speed controlpedal pushed 1/3 forward.
For better cutting performance and a quality cut, mow with the
speed control pedal pushed 1/3 to 1/2 forward.
After each use, clean the bottom and top ofthe mower housing
for better performance, Also, a clean mower housing will help
prevent a fire.
J
Figure13
F- 98895 19
MAINTENANCE
MAINTENANCECHART
PROCEDURE
RRST EVERY EVERY EVERY
EACH 2 25 50 100
USE HOURS HOURS HOURS HOURS BEFORE
STORAGE
M
O
W
E
R
Blade Rotation Control, Check
Motion Drive Belt, Check
Battery, Check and Charge
¢
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¢¢
Lubrication
!iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii!i iiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
GENERAL RECOMMENDATIONS
1. The owner's responsibility is to maintain this product. This will
extend the life of the product and is also necessary to maintain
warranty coverage.
2. Check the spark plug, drive brake, lubricate the unit, and clean
the air filter once a year.
3. Check the fasteners. Make sure all fasteners are tight.
4. Followthe Maintenance section to keepthe unit ingood operat-
ing condition.
AWARNING: Before you make an inspection, adjust-
ment, or repair to the unit, disconnect the wire to the
spark plug. Remove the wire from the spark plug to
prevent the engine from starting by accident.
NOTE: Torque Is measured in foot pounds (metric Nm). This
measurement describes how tight a nut or boR must be. The
torque is measured with a torque wrench.
HOW TO CHECK THE MUFFLER
Check the muffler every 50 hours. Make sure the muffler is correctly
mounted and is not loose. If the muffler isworn orburnt, replace with
a new muffler. Awom muffler is a fire hazard and can also damage
the engine.
If you mount a spark arrester to the muffler, also check the spark
arrester when you check the muffler. Ifthe spark arrester is worn or
damaged, replace it with a new spark arrester. See your nearest
authorized service center for a spark arrester.
F- 98895 20
MAINTENANCE
INSPECT BLADE
WARNING: Before you inspect or remove the blade,
disconnect the wire to the spark plug. ffthe blade hits
_lb an object, stop the engine. Check the unit for darn-
age. The blade has sharp edges. When you hold the
blade, use gloves or cloth material to protect your
hands.
If you keep the btade sharp and inspect the blade for damage, the
blade will cutbetter and be more safe to operate. Frequently check
the blade for excessive wear, cracks, or other damage. Frequently
check the nut that holds the blade. Keep the nut tight. If the blade
hitsan object,stop the engine. Disconnectthe wire tothe spark plug.
See ifthe blade is bent or damaged. Check the blade adapter for
damage. Before you operate the unit, replace damaged parts with
original equipment parts. See the authorized service center in your
area. Every three years, have an authorized service person inspect
the blade or replace the old blade with an original equipment part.
HOW TO REMOVE AND INSTALL THE BLADE
1. Remove the mower housing. See the instructionson =How To
Remove The Mower Housing".
2. Use a piece of wood to keep the blade from rotating.
3. Remove the nut that holds the blade (Figure 14).
Hi-Lift
EdgeUp
Mandrel
Blade
Blade Adapter
Belleville Washer
Washer
Nut Figure 14
4.
5,
6.
7.
8.
A
F- 98895
Check the blade and the blade adapter according to the in-
structions for =inspect Blade'. Replace a badly worn or dam-
aged blade with an original equipment blade. See an
authorized service center in your area.
Clean the top and bottomofthe mower housing. Remove allthe
grass and debris.
Mount the blade and blade adapter on the mandrel
(Figure 14).
Mount the blade so that the hi- lift edges are up. If the blade
is upside down, the blade will not cut correctly and can cause
an accident.
Fasten the blade withthe original washers and nut. Make sure
the outside rim of the Belleville washer is against the blade
(Figure 15).
WARNING: Always keep the nut tight that holds the
blade. A loose nut or blade can cause an accident.
21
9. Tighten the nut that holds the blade to a torque of 35 foot
pounds (47,5 N- m).
10. Install the mower housing. See =How To Install The Mower
Housing".
BladeA_/_r_ ./Blade
--N
BellevineWasher _" _ ut
(Outsiderimmustbe [_
againsttheblade.) I Figure15
HOW TO SHARPEN THE BLADE
WARNING: Vibmtlon can be caused it the blade Is
4_not correctly balanced or if the blade is damaged. A
blade that is damaged with cracks can break and
cause an accident.
Keep a sharp edge onthe blade. A blade that is not sharp willcause
the tips ofthe grass to become brown.
I. Sharpen the blade two times a year or every 25 hours.
2. Remove the blade according to the instructionsin=HowTo Re-
move And Insta]l The Blade'.
3. Clean the blade with abrush, soap and water, Check the
blade. Look for cracks, nicks, or other damage. Replace a
badlyworn or damaged bladewith an originalequipment blade.
See an authorized service center in your area.
4. Sharpen the blade with a file (Figure 16). Make sure you keep
the original bevel angle.
5. Make sure the blade is balanced. Use ascrewdriver and hold
the blade parallel to the ground (Figure 16). A blade that is
balanced willstay parallel to the ground. Ifthe blade is not bal-
anced, the heavy end will rotate toward the ground. Sharpen
the heavy end until the blade is balanced.
6. A new blade willcut better than a badly worn blade. Every three
years, have an authorized service person inspect the blade or
replace the old blade with an original equipment blade.
7. Assemble the blade according to the instructions"How To Re-
move And Install The Blade".
Screwdriver
I B_adeis balanced I
I when parallel to the ground. I
Ground Figure 16
MAINTENANCE
HOW TO ADJUST THE BLADE ROTATION CONTROL
A ARNING: To prevent an injury, the blade rotation
control must operate correctly.
In normal usage, the blade rotation control will not require an
adjustment. However, if the cutting performance decreases or the
quality of cut is poor, make the following changes.
1. When you mow,makesurethe throttlecontrolin inthe FAST
position.
2. Move the blade rotation control to the DISENGAGE position
(Figure 17).
3. Stopthe engine. Disconnectthe wirefromthe sparkplug,
6. Attach the wire to the spark plug. Mow for a short distance and
again check the quality of cut. If necessary, move the blade
drive spring to the bottom hole.
7, Again check the quality of cut. If the quality of cut has not im-
proved, replace the mower drive belt. See =How To Replace
The Mower Drive Belt". Ifreplacing the belt does not correct the
problem, take the unit to an authorized service center.
8. Move the blade rotation control to the DISENGAGE posi-
tion. Stop the engine. Disconnect the wire from the spark plug.
Checkthe operation of the blade brake. Rotate the pulleys with
your hand. Make sure the brake pads are pressed tightly
against the pulleys (Figure 19).
4,
Engage Pos_on
Figure 17
Check the blade(s). Keep a sharp edge on the blade(s). A blade
that is not sharp will cause the tips of the grass to become
brown.
AWARNING: If the brake pads do not press tightly
against the pulleys, take the unit to an authorized
service center.
Blade Brake
(Pad Against Pulley)
F_ure 19
5.
F- 98895
Disconnect the blade drive spring from the blade control
rod. Move the blade drive spring to the middle hole
(Figure 18). This will increase the tension onthe mower drive
belt.
DISENGAGE POSITION
Blade Top Hole(New Belt)
ControlRod MiddleHole
mHole
BladeDriveSpring Figure18
9,
10,
11,
12.
22
Move the blade rotation control to the ENGAGE position.
Check the pads forthe blade brake. If the pads are excessively
worn or damaged, replace the brake pad assemblies. Correct
replacement parts and assistance are available from an autho-
rized service center.
Attach the wire to the spark plug. Mow for a short distance and
again check the operation of the blade rotation control.
When you move the blade rotation control to the
DISENGAGE position, all movement will stop within five se-
conds. If there is movement of the belt orthe blades continue
to rotate, engage and disengage the blade rotation control
five times to remove any excess rubber from a new mower
drive belt. If you need assistance, take the unit to an autho-
rized service center.
If you replace the mower drive belt, move the blade drive
spring to the top hole (Figure 18).
MAINTENANCE
HOW TO CHECK AND ADJUST THE DRIVE BRAKE
Completely push the brake pedal forward. Set the parking brake.
Move the automatic drive disconnect to the PUSH position. Push
the unit. Ifthe rear wheels rotate, adjust or replace the brake pads.
Adjust the drive brake as follows.
1. The location of the drive brake is on the dght side of the
gearbox (Figure 20).
2, Make cure the parking brake is set and the automatic drive
disconnect is in the PUSH position. Turn the hex nut in a
clockwise direction until the rear wheels do not turn when the
unit is pushed forward.
3. Releasethe parking brake and push the unit. Ifthe unit does not
roll, turn the hex nut in a counterclockwise direction until the
unit rolls.
4. Set the parking brake. Push the unit. If the rear wheels do not
turn,the drive brake is correctlyadjusted. Release the parking
brake.
AWARNING: If you cannot correctly adjust the drive
brake, replace the brake pads. Correct replacement
parts and assistance are available from an autho-
rized service center.
HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT
If the motion drive belt is loose, the belt will slip when; (1) going up 7. If the belt still slips after the belt has been adjusted, then the
a hill. (2) pulling a heavy load, or (3) the unit will not move forward, motion drive bait is worn or damaged and must be replaced.
Adjust the belt as follows. See "How To Replace The Motion Drive Belt".
AWARNING: Before you make an inspection, adjust-
ment, or repair to the unit, disconnect the wire to the
spark plug. Remove the wire from the spark plug to
prevent the engine from starting by accident.
1,
2.
3,
4.
5.
Check the routing of the motion drive belt. Make sure the belt
is installed correctly and is inside all the belt guides.
Removethe cotter pin, washer, and brake spring fromthe
adjustable nut (Figure21),
Disconnect the adjustable nut from the brake lever assembly
and the parking brake latch.
Use the cotter pin removed in step 2. Holdthe cotter pin atthe
back ofthe slot and move the brake lever assembly rearward
against the cotter pin. This willset a 1/8 inch (3 ram) gap be-
tween the brake lever assembly and the back of the slot
(Figure 21).
Turn the adjustable nut until the nut will fit through the hole in
the brake lever.
6. Assemble the adjustable nut to the parking brake latch,
brake lever and brake spring. Fasten with the washer and
cotter pin.
F- 98895 23
Cotter Pin
Brake Lever
Assembly
Clutch Rod
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Figure 21
MAINTENANCE
HOW TO ADJUST THE SPEED CONTROL PEDAL
Ifthe unit will not go into REVERSE or ifthe unit moves very slowly
in REVERSE, adjust the speed control pedal as follows.
1. Stop the engine.
2. Set the parking brake.
3. Remove the hair pin from the adjuster nut (Figure 22). Dis-
connect the adjuster nut from the yoke assembly.
4.
5.
6.
Rotate the adjuster nut one turn in the direction shown in
Figure 22.
NOTE: Too much adjustment will cause REVERSE speed
to be too fast and the FORWARD speed to be reduced.
Attach the adjuster nut to the yoke assembly with the hair pin.
To checkthe adjustment, drivethe unit. If the adjustment is cor-
rect, the unitwill now go into REVERSE.
IMPORTANT: If you need assistance, go to the nearest
Authorized Service Center. They have the equipment and
experience to make the adjustment.
Adjuster Nut
Speed Cont=rolPedal
Yoke Assembly
Figure 22
MAINTENANCE FREE BATTERY
HOW TO REMOVE THE BATTERY
To charge or clean the battery, remove the battery from the unit as
follows.
AWARNING: To prevent sparks, disconnect the black
battery cable from the negative (-) terminal before you
disconnect the red cable.
WARNING: The battery contains sulfuric acid which is
harmful to the skin, eyes and clothing. If the sold gets
on the body or clothing, wash with water.
1. Disconnect the black cable from the negative (-) terminal
(Figure 23).
2. Disconnect the red cable from the positive (+) terminal.
3. Lift the battery tray and the battery out of the unit.
HOW TO CLEAN THE BATTERY
1. Remove the battery.
2. Wash the battery with a solutionof one gallon ofwater and four
tablespoons of baking soda (sodium bicarbonate). Make sure
the solution does not get intothe battery cells.
3. Clean the terminals and the ends of the cables with a wire
brush.
4. Installthe battery.
5. To prevent corrosion, apply grease to the battery terminals.
HOW TO CHARGE THE BATTERY
A WARNING: When you charge the battery, do not
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion.
F- 98895 24
1. Before you charge the battery, remove the battery.
2. To charge the battery, use a 12 volt battery charger. Charge at
a rate of 6 amperes for 1 hour.
3. Install the battery.
A WARNING: To prevent sparks, fasten the red cable to
the positive (+) terminal before you connect the black
cable.
4,
5,
Fasten the red cable to the positive (+) terminal with the fas-
teners as shown.
Fasten the black cable to the negative (-) terminalwith the fas-
teners as shown.
Positive (+)
Terminal I
Black Cable _ery
BatteryTray
CarriageBolt Figure23
MAINTENANCE
WHERE TO LUBRICATE
,_"p Models with grease fitlings: Lubricate with grease gun.
_,_ Apply grease with a brush to the areas shown.
,_ Lubricate the areas shown with engine oil.
NOTE: Apply grease to the steering gear assembly.
CAUTION: If the unit Is operated in dry areas that have sand,
use • dry graphite spray to lubricate the unit.
Figure 24
HOW TO CHECK THE FUEL FILTER
NOTE: Before you replace the fuel filter or the fuel line, the fuel
tank must be empty.
If the fuel filter is dirty, the engine will run rough and have less
performance. Remove the old filter (Figure 25). Replace the old
filter with a new filter. Use an original equipment part. See an
authorized service dealer in your area.
Fuel Filter
Figure 25
CHECK THE TIRES
Check the air pressure in the tires. Tires with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
is 14 PSI (1 BAR).
F- 98895 25
MAINTENANCE
HOW TO INSTALL THE MOWER HOUSINGHOW TO REMOVE THE MOWER HOUSING
1. Move the blade rotation control to the DISENGAGE position.
2. If equipped, remove the gauge wheels.
3. Move the lift lever to the level
adjustment position(Figure 26).
WARNING: The lift lever
,_le spring loaded. Make
sure the lift lever is locked
in the LEVEL ADJUST-
MENT position.
4. Remove the hair pins and the
washers from the adjuster
arms (Figure 27). See illustra-
tions "C" and "D". Figure26
5. Remove the hair pins and washers from the suspension links.
See illustrations "A" and "B".
6. Disconnect the extension spring from the blade control rod.
See illustration =E'.
7. Disconnect the front hanger from the axle support. See
illustration "F".
8. Remove the mower drive belt from the stack pulley.
9. Pull the mower housing away from the right side ofthe unit.
10. To operate without the mower housing, move the lift leverto the
TOP position.
iusgension
A/Link
A
B
LiftLever
\
1.
2.
3.
4.
5.
6.
Push the mower housing under the rightside of the unit.
Put the mower drive belt around the stack pulley. Make sure
the =V*side ofthe mower drive belt is againstthe stack pulley.
Also, make sure the mower drive belt is not twisted.
Attach the front hanger to the axle support with the hanger
rod. Fasten with the fasteners as shown. See illustration"F".
Make sure the mower drive belt is between the stack pulley
and the two belt guides. See illustration=G".
Attach the suspension links to the lifter assembly. Fasten
with the washers and hair pins. See illustrations=A" and "B'.
Attach the right and the left adjuster arms to the suspension
brackets. Fasten with the washers and hair pins. See illustra-
tions =C" and =D".
Attachthe extension spring to the blade control rod. See
illustration"E".
7,
8. Move the blade rotation control to the ENGAGE position.
Make sure the mower drive belt is inside all the belt guides.
9. Make sure the mower housing is level. See the instructionson
"How To Level The Mower Housing'.
10. ifequipped, install the gauge wheels.
11. Check the operation of the blade rotation control. See the in-
structions on "How To Adjust The Blade Rotation Control'.
Blade RotalJon
Control
G Mower Drive Belt j
A_ster S us_..nr_Sion
A
"D B
Blade
ControlRod
B
GaugeWheel
F
Front Hanger
Hanger Rod
Mower Drive Belt Figure 27
F- 98895 26
MAINTENANCE
HOW TO ADJUST THE GAUGE WHEELS
The axle bolts for the gauge wheels were mounted inthe LOW cut
position. To change the positionof the gauge wheels, move the axle
bolts as follows.
IMPORTANT: Before you adjust the gauge wheels, you must do
the following. Make sure the mower housing is level. Make sure
the height of cut is set at the height you want for your lawn.
Mow a short distance on a fiat level area and look at the area
that was cut. If the mower housing does not cut level, see the
instructions "How To Level The Mower Housing."
AWARNING: Before you make an inspection, adjust-
ment, or repair to the unk, disconnect the wire to the
spark plug. Remove the spark plug wire to prevent
the engine from starting by accident.
1. Remove the gauge wheels (Figure 28)
2. Mow a short distance on a fiat level area to check the level of
cut and the height of cut. Look at the height of cut position
number on the lift lever (Figure 29).
3. Look at each gauge wheel bracket. There are 3 holes in each
bracket and anumber next to each hole. The number for the
height of cut position onthe lift lever indicates the correct hole
to use on each gauge wheel bracket (Figure 30).
Locking
Ring
Axle Bolt
Washer_
GaugeWheel
LiftLever
Cuffing Height Positions
4. Assemble the axle bolts to the gauge wheel brackets using
the correct hole inthe bracket as indicated (Figure 30).
NOTE: If the height of cut position is changed by the lift lever,
you must move the gauge wheels to the correct hole
(Figure 30) to keep a level height of cut.
Wheel Bracket Lift Lever
Hole No. Position No.
1 1
2 2
3 3,4,5,6
F_ure30
F- 98895 27
MAINTENANCE
HOW TO LEVEL THE MOWER HOUSING
Ifthe mower housing is level, the blade will cut easier and the lawn
will look better.
AWARNING: Before you make an inspection, adjust-
ment, or repair to the unit, disconnect the wire to the
spark plug. Remove the spark plug wire to prevent
the engine from starting by accident.
1. Make sure the unit is on a hard fiat surface.
2.
3.
Check the air pressure in the tires. If the air pressure is incor-
rect, the mower housing will not cut level. Make sure the tires
are inflated to 14 PSi. (1 BAR).
IMPORTANT: On models equipped with gauge wheels, the
gauge wheels must be removed to correctly adjust the
level of the mower housing.
Some models have gauge wheels on the mower housing. If
equipped, remove the gauge wheels.
4. Openthecoven
5. Move the lift lever to the LEVEL ADJUSTMENT position
(Figure 31).
A WARNING: The llft lever is spring loaded. Make sure
the lift lever is locked in the LEVEL ADJUSTMENT
position.
6, Loosen the left and right adjuster knobs (Figure 32). Push
down oneach side ofthe mower housing. Make sure both sides
of the mower housing are setting on a fiat surface. Also, make
sure the lift links are loose and can easily move up or down.
Lift Lever
Cutting Height Positions
Figure 31
LiftUnk
7. Push down on the lift links and tighten the leftand rightadjust-
er knobs (Figure 32). Make sure the adjuster knobs are tight.
If necessary, use awrench to tighten the adjuster knobs.
8. Raise the lift lever from the LEVEL ADJUSTMENT position to
a CUTTING HEIGHT position (Figure 33).
9. Close the cover.
10. Ifequipped, installthe gauge wheels.
11. Mow for a short distance. If the height of cut is not level, repeat
the above steps.
CAUTION: Do not operate with the mower housing in the
LEVEL ADJUSTMENT position. If you operate in the LEVEL
ADJUSTMENT position, the mower housing and blades can be
damaged.
F- 98895 28
COVel
Lift Lever
CuttingHeightPositions
MAINTENANCE
HOW TO REPLACE THE MOTION DRIVE BELT
REMOVAL
1. Remove the mower housing. See the instructionson =How To
Remove The Mower Housing".
2. Completely push the pedal forward and engage the parking
brake.
3. Loosen the belt guide atthe idler pulley. Move the belt guide
away from the idler pulley (Figure 34).
4. Remove the idler pulley (Figure 34).
5. Disengage the parking brake.
6. Remove the V- idler pulley.
7. Remove the belt guide at the middle idler pulley.
8. Remove the motion drive belt from the drive pulley.
9. To remove the motion drive belt from the stack pulley, pulithe
front end of the belt under the stack pulley and then back
between the stack pulley and the steering plate (Figure 35).
10. Remove the motion drive belt. A correct replacement part or
assistance is available from an Authorized Service Center in
your area.
INSTALLATION
1. Slide the motion drive belt between the stack pulley and the
belt guides (Figure 35). Install the motion drive belt on the
top pulley of the stack pulley. Make sure the =V*side ofthe belt
is against the pulley.
2. Push the motion drive belt through the opening between the
steering plate and the engine plate. Make sure the motion
drive belt is on the left side of the steering shaft assembly.
3. Installthe end ofthe motion drive belt aroundthe drive pulley
(Figure 34).
4. Putthe motion drive belt around the V- idler pulley. Installthe
motion drive belt and V- idler pulley.
5. Completely push the pedal forward and engage the parking
brake.
6, Putthe belt around the idler pulley. Assemble the idler pulley.
Fasten the idler pulley withthe hex nut. Make sure the flat side
of the belt is against the idler pulley. Also, make sure the belt
is not twisted.
7. Move the belt guide under the edge of the idler pulley
(Figure 36). Tighten the belt guide.
8. Disengage the parking brake.
9. Install the belt guide atthe middle idler pulley. Make sure the
back of the motion drive belt is against middle idler pulley.
10. Check the routing of the motion drive belt (Figure 36). Make
sure the motion drive belt is installed correctly on the idler
pulleys and inside all belt guides.
11. Before you use the unit, check the adjustment ofthe clutch.See
the instructions "How To Check And Adjust The Clutch".
12. Install the mower housing. See the instructions "How To Install
The Mower Housing".
V- Idler MiddleIdler
Pulley Pulley
\
Drive
Pulley
Motion
Drive Belt
Belt Guide
BeltGuide
IdlerPulley Figure34
BeltGuides
Figure 35
Belt Guide
Motion Drive Belt
V- IdlerPulley
\Idler Pulley
Belt Guide
Stack Pulley
Drive Pulley
BeltGuide
Belt Guide
Figure 3
F- 98895 29
MAINTENANCE
HOW TO REPLACE THE PRIMARY
MOWER DRIVE BELT
1. Remove the mower housing. Sea the instructions on "How To
Remove The Mower Housing".
2. Remove the three screws from the left pulley cover. Remove
the pulley cover.
3. Pull the belt retainer away from the idler pulley. Remove the
primary mower drive belt from the idler pulley.
4. Move the brake pad assembly away from the stack pulley.
Remove the primary mower drive belt from the stack pulley.
NOTE: Replace the primary mower drive belt with an
original equipment belt. See an authorized service center
in your area.
5. install a new primary mower drive belt. Pull the brake pad as-
sembly away from the stack pulley. Put the belt around the
stack pulley. Make sure the primary mower drive belt is in-
side of the belt guide.
6. Pull the belt retainer away from the idler pulley. Put the fiat
side of the primary mower drive belt around the idler pulley.
7. Make sure the "V" side of the primary mower drive belt is
against the mandrel pulleys as shown.
8. Make sure the primary mower drive belt is inside allthe belt
guides.
9. Assemble the left pulley cover.
10. Install the mower housing. See the instructions on "How To In-
stall The Mower Housing".
11. Before you mow, check the blade rotation control. See the in-
structions on "How To Adjust The Blade Rotation Control".
HOW TO REPLACE THE SECONDARY
MOWER DRIVE BELT
1. Remove the mower housing. See the instructions on "How To
Remove The Mower Housing'.
2. Remove the primary mower drive belt from the stack pulley.
3. Remove the two screws fromthe right pulley cover. Remove
the right pulley cover.
4. Pull the idler pulley away from the secondary mower drive
belt. Remove the belt from the idler pulley.
5. Remove the secondary mower drive belt from the right man-
drel pulley.
6. Remove the secondary mower drive belt from the stack
pulley.
NOTE: Replace the secondary mower drive belt with an
original equipment belt. See an authorized service center
in your area.
7. Installa new secondary mower drive belt. Putthe belt around
the bottom of the stack pulley. Make sure the secondary
mower drive belt is inside the belt guide next to the stack
pulley.
8. Put the secondary mower drive belt around the right drive
pulley.
9. Pull the idler pulley toward the front. Install the fiat side ofthe
secondary mower drive belt against the idler pulley.
10. Make sure the %P side of the secondary mower drive belt is
around the right mandrel pulley.
11. Assemble the right pulley cover.
12. Put the primary mower drive belt around the stack pulley.
13. Installthe mower housing. See the instructions on=How To In-
stall The Mower Housing".
14. Before you mow, check the blade rotation control. See the in-
structions on =How To Adjust The Blade Rotation Control".
Screw
Right Pulley Cover Stack
Left Pulley Cover
/Screw
Left Mandrel Pulley
Brake Pad Assembly
Right Mandrel Pulley BeltRetainer
MowerDriveBelt
BeltGuide
Figure 37
F- 98895 30
MAINTENANCE
HOW TO REPLACE THE FUSE
Ifthe fuse is blown, the engine will not start. The location of the fuse
is next to the battery. Remove the fuse and replace with a
automotive fuse (Figure 38).
AutomotiveFuse
F_um38
HOW TO REPLACE THE LIGHT BULB
1.
2.
Raise the tractor hood.
Turnthe light socket until the tabs on the socket align with the
notches in the bezel (Figure 39). Remove the light socket.
Turn the light bulb and remove the bulb.
3. Installa new light bulb. Align the light socket with the notches
in the bezel and turn the light socket to lock in position.
Figure 39
HOW TO CLEAN THE MOWER HOUSING
A WARNING: Before you clean the mower housing,
stop the engine and disconnect the wireto thespark
plug.
Grass and other debris on top of the mower housing can keep the
belt from working correctly. For safety and correct operation,
frequently clean the top of the mower housing. Remove grass and
debris from around the pulleys and other moving parts.
1. Move the lever for the blade rotation control to the ENGAGE
position.
2. Clean the top of the mower housing.
3. Move the lever for the blade rotation control to the
DISENGAGE position.
4. Again clean the top of the mower housing.
5. After you cutthe grass, clean the bottom ofthe mower housing.
STORAGE (over 30 days)
At the end of each year, prepare the unit for storage as follows.
THE ENGINE
For storage information, see the the engine manufacturer's
instructions.
THE BATTERY
1. Remove the battery.
2. Clean the battery terminals of any deposits.
3. Charge the battery. See the instructions on =How To Prepare
And Charge The Battery'.
4. Store the battery in a cool. dry place.
NOTE: After a long time in storage, charge the battery.
THE FUEL SYSTEM
A
F- 98895
WARNING: Do not drain the gasoline inside • build-
ing or near a fire. Do not smoke because the fumes
from the fuel can cause an explosion.
31
1. Start the engine.
2. Run the engine untilthe fuel tank and the carburetor are out of
fuel and the engine stops.
3. Do not leave fuel inthe fuel tank orthe carburetor. The fuel can
damage the function of the fuel system. Some models have a
fuel drain (Figure 40). Hold aclothunder the fuel drain. Push
the fuel drain until the carburetor is empty.
4. After storage, make sure you use fresh fuel.
FuelDrain
CLEAN THE UNIT
1. Clean the dirt and grass from the engine.
2. Clean the mower housing.
LUBRICATE THE UNIT
See the =Lubrication"instructions inthis book.
Figure 40
TROUBLE SHOOTING CHART
PROBLEM: The engine will not start.
1. Follow the steps, =How To Start The Engine" in this book.
2. Electric- Start Models: Clean the battery terminals. Tighten the
cables.
3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.
4. Removethe spark plug(s). Move thethrottle to the SLOW posi-
tion. Turn the ignitionkey to the ON position. Try to start the en-
gine several times, install the spark plug.
5. Replace the spark plug.
6. Adjust the carburetor.
PROBLEM: The engine will not turn over.
1. Follow the steps, "How To Start The Engine" inthis book.
2. Electric- Start Models: Checkthe level ofthe acid in the battery.
if needed, add water. Charge the battery.
3. Replace the fuse.
4. Check the wiring harness for damage or a loose connection.
Repair the damaged wire.
5. Electric- Start Models: replace the solenoid. Recoil- Start Mod-
els: replace the module.
PROBLEM: The engine is difficult to start.
1. Adjustthe carburetor.
2. Replacethe sparkplug.
3. Replacethe fuel filter.
PROBLEM: The engine does not run smooth or has a
loss of power.
1. Check the oil.
2. Clean the air filter.
3. Clean the air screen.
4. Replace the spark plug.
5. The engine is working too hard. Use a lower gear.
6. Adjust the carburetor.
7. Replace the fuel filter.
PROBLEM: The engine does not run smooth at fast
speed.
1. Replace the spark plug.
2. Adjust the throttle control.
3. Clean the air filter.
4. Replace the fuel filter.
PROBLEM: The engine stops when the blades are
engaged.
1. To activate the seat sensor, always sit inthe middle ofthe seat.
2. Check the wiring harness for damage or a loose connection.
Repair the damaged wire.
PROBLEM: On slopes, the engine stops.
1. Mow up and down slopes. Never mow across a slope.
2. Toactivate the seat sensor, always sit inthe middle ofthe seat.
PROBLEM: The engine will not idle.
1. Replace the spark plug.
2. Clean the air filter.
3. Adjust the carburetor.
4. Adjust the throttle control.
5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.
PROBLEM: A hot engine causes a decrease in power.
1. Clean the air screen.
2. Check the oil.
3. Adjust the carburetor.
4. Replace the fuel filter.
PROBLEM: Excessive vibration.
1. Replace the blade.
2. Check for loose engine bolts.
3. Decrease the air pressure inthe tires.
4. Adjust the carburetor.
5. Check for a damaged belt or damaged pulley. Replace the
damaged parts.
PROBLEM: The grass does not discharge correctly.
1. Stop the engine. Clean the mower housing.
2. Raise the height of cut.
3. Replace or sharpen the blade(s).
4. Move the shift lever to a slower speed.
5. Move the throttle controlto the FAST position.
6. Replace the spdng for the blade idler.
PROBLEM: The mower housing does not cut level.
1. Check the air pressure inthe tires.
2. Adjust the level of the mower housing.
3. Check the front axle. Ifthe front axle does not freely pivot, loos-
en the axle boil(s).
PROBLEM: The mower blades will not rotate.
1. Check the mower drive belt. Make sure the belt is installed cor-
rectly.
2, Replace the mower drive belt.
PROBLEM: The unit will not move when the brake is
released and the speed control pedal is depressed.
1. Check the motion drive belt. Make sure the belt is installed
correctly.
2. Adjust the clutch.
3. Replace the motion drive belt.
4. Release the Automatic Drive Disconnect under the seat.
PROBLEM: The unit moves slower or stops when the
speed control pedal is depressed.
1. Adjustthe clutch.
2. Replace the motiondrivebelt.
PROBLEM: When the brake pedal is released, belt noise
can be heard.
I. Temporarybeltnoisedoesnotchangetheoperationoftheunit.
If beltnoiseiscontinuous,checkthe routingof the belt. Make
surethe beltis insideallbeltguides.
2. ifthe noiseis continuous,adjustthe clutch.
PROBLEM: The rear wheels spin over uneven terrain.
t. Checkthe front axle.Ifthe frontaxle doesnotfreely pivot,loos-
en the axle bolt(s).
F- 98895 32
I
I
I
Operate a walk-behind mower
across the face of slopes,
never up or down slopes.
Operate a riding mower
up or down slopes, never
across the face of slopes.
€,)
(q
On e riding mower to determine if a slope Is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the
slope. If you can back up the slope, It Is generally safe to mow. However, If y.ou do not feel safe, or if you are not completely sure, use this guide
anddo not mow a slope that is greater than 15 degrees. If the riding mower IS used with a pull-behind or rear mounted attachment,
do not operate the unit on a slope that Is greater than 10 degrees.
A 15 degree slope is a hill that increases In height at approximately 2.5 feet in 10 feet.
A 10 degree slope is a hln that increases in height at approximately 1.7 feat in 10 feet.
A se extreme care at all times, and avoid sudden turns or maneuvers• Follow other Instructions in this manual for safety in mowing on
slopes. Operate s riding mower up or down slopes, never across the face of slopes. Operate a walk-behind mower across the face
of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.
................................. ................................. tn
ol
o)
NOTES
F- 98895 34
INDEX
A
Adjustments
Blade Rotation Control, 22
Clutch, 23
Drive Brake, 23
Mower Housing, Level, 28
Speed Control Pedal, 24
Attachments, 14, 36
Automatic Drive Disconnect,
Operation, 15
B
Battery
Charge, 24
Check, 12
Clean, 24
Install, 12
Removal, 24
Storage, 31
Belt
Motion Drive
Adjust, 23
Replace, 29
Mower Drive, Adjust, 22
Mower Drive Belts, Replace, 30
Blade
Inspect, 21
Remove And Install, 21
Sharpen, 21
Blade Rotation Control
Adjust, 22
Location, 13
Operation, 14
Brake Pedal, Location, 13
C
Clutch
Adjust, 23
Chock, 23
Controls, Location, 13
Cutting Height
Adjust, 28
Change, 16
D
Drive Brake
Adjust, 23
Check, 23
E
Engine
Fuel, 12, 18
Oil, 12, 18
Preparation, 12
Spark Arrester, 12, 20
Starting, 18
Storage, 31
Throttle Control, 14
F
Filter, Fuel, 25
Fuel, Type, 18
Fuse, 31
H
Headlight, Replace Light Bulb, 31
Headlight Switch, Location, 13
I
Ignition Switch, Location, 13
L
Lift Lever
Location, 13
Operation, 16
Lubrication, Mower, 25
M
Maintenance
Adjust, Guage Wheels, 27
Battery
Charge, 24
Clean, 24
Belt
Motion Drive, 29
Mower Drive Belts, 30
Blade, 21
Blade Rotation Control, 22
Clutch, 23
Drive Brake, 23
Filter, Fuel, 25
Fuse, 31
Headfight, 31
Lubrication, 25
Mower Housing
Clean, 31
Install, 26
Level, 28
Remove, 26
Muffler, 20
Speed Control Pedal, 24
Storage, 31
Maintenance Chart, 20
Motion Drive Belt
Adjust, 23
Replace, 29
Mower Drive Belt, Adjust, 22
Mower Drive Belts, Replace, 30
Mower Housing
Assembly, 11
Clean, 31
Cutting Height, 16
Install, 26
Level Adjustment, 28
Operation, 17
Remove, 26
Muffler, 20
Spark Arraster, 20
O
Oil
Check, 18
Type, 18
Operation
Attachments, 14
Automatic Drive Disconnect, 15
Blade Rotation Control, 13, 14
Brake Pedal, 13
Headlight Switch, 13
Ignition Switch, 13
Lift Lever, 13, 16
Location Of Controls, 13
Mower Housing, 17
Mowing And Bagging, 19
Operate On Hills, 17
Parking Brake, 13, !6
Speed Control Pedal, 13, 15
Start The Engine, 18
Stop The Unit, 16
Throttle Control, 13, 14
Transport, 16
P
Parking Brake
Location, 13
Operation, 16
Parts Bag, 9
S
Safety Rules
AmericanNationalStandardInstitute,3-4
Safe Mowing Guide, 5-7
Seat, Install, 10
Seat Switch, Operation, 18
Slope Guide, 33
Spark Arrester, 12, 20
Speed Control Pedal
Adjust, 24
Location, 13
Operation, 15
Steering Wheel, 10
Storage, 31
T
Throttle Control
Location, 13
Operation, 14
Tire Pressure, 9, 25
Trouble Shooting Chart, 32
W
Warranty, 2
F- 98895 35
LAWN TRACTOR ACCESSORIES
Make your Lawn Tractor do more than you ever imagined.
The accessories shown on this page can be used on your Lawn Tractor. See the Store or Dealer where
you purchased your Lawn Tractor. If you are unable to obtain the necessary information, contact the
Central Parts Distribution Center for your area as listed in your Repair Parts Book.
LAWN SWEEPER
Model No. 24720
GRASS BAGGER
Model No. 24762
9 Bushel Capacity
(For 42" and 46")
38" MULCHER KIT
Model No. 24750
40" MULCHER KIT
Model No. 24755
42" MULCHER KIT
Model No. 24758
F- 98895
TIRE CHAINS
Model No. 24530
(For 18x8.5 inchtire)
Model No. 24538
(For 18x9.5 inchtires)
Model No. 24525
(For20x8 inchtire)
Model No. 24515
(For20x10 inchtire)
Model No. 24539
(For23x9.5 inchtire)
REARWHEELWEIGHTS
Model No. 24003
(For 18x9.5 inchtires)
(For20x8 inchtires)
Model No. 24630
(For23 inchtires) 36
SNOW BLADE
Model No, 24476
SNOW THROWER
Model No. 24574
GARDEN TILLER
Model No. 13460
GRASS BAGGER
Model No. 24742
7 Bushel Capacity
(For 38",40",and42")
Made in U.S.A.