NBB Controls Components HYPR915 HyPRO User Manual HyPro USA Canada Zulassung 03 16

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Document ID	3063827
Application ID	3O+WAJ/5on1h61hEFwswQw==
Document Description	User Manual
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Permanent Confidential	No
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Document Type	User Manual
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Date Submitted	2016-07-14 00:00:00
Date Available	2016-07-14 00:00:00
Creation Date	2016-03-17 08:11:36
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Document Title	HyPro_USA_Canada_Zulassung_03.16.cdr
Document Creator	CorelDRAW
Document Author:	VSchmid

®
OPERATING INSTRUCTIONS
HyPro-6
HyPro-8
USA/Canada
USA/Canada
Receiver
R-18, R-CAN
Compact-M, Compact-M2
Compact-V, PNN-BUS-3
Receiver Type
/ Version
Transmitter Type
Factory No.
Factory No.
Frequency
Frequency
/ Version
1. STANDARD SPECIFICATION
Portable transmitter.
Receiver with integrated mounting holes.
Optional: Multi-pin connecting cable for the receiver according to your
specifications.
The actual delivery specification is as detailed on the confirmation of order or
the delivery note accompanying the goods!
2. SAFETY PRECAUTIONS
Even if you are accustomed to working with radio control systems, read these
operating instructions carefully before using this equipment. Only this document contains the latest information relating to your NBB radio control system.
For explanatory notes on obtaining an operating permit please refer to registration documents enclosed in the appendix of this operating instruction. Observe all applicable worksafety and accident prevention regulations carefully. Only fully trained, authorized personnel may use the NBB radio control equipment. Components, etc. built into the NBB
equipment for safety purposes must be regularly inspected.
If the NBB radio control unit determines a fault, it must be shut down immediately. The transmitter should be switched off with the STOP key, resp. EMERGENCY
STOP switch. The connecting cable must be disconnected at the receiver from
the connecting socket (terminal) of the unit to be controlled . The repair of the
equipment must not be carried out other than by NBB or an NBB authorized technician.
Failure to observe these recommendations will put both you yourself and others at risk.
Under these circumstances, NBB rescinds the guarantee and any other form of liability.
This radio control unit is designed exclusively for the control of construction machines
and industrial plants. Only under these conditions are the safety systems (STOP, resp.
EMERGENCY STOP, zero setting) fully effective. No other form of use is permitted. Any
non-observance of this condition will relieve NBB of all liability.
3. TRANSMITTER
Start up 2,4V: To prepare the unit for use, screw of the battery compartment on the back
of the transmitter and remove the cover. Insert 2 charged AA batteries (NiMH or Alkaline)
into the battery compartment. Close the cover and tighten the screw plug.
Rechargeable batteries (NiMH or NiCd) must be fully charged before first use!
Never attempt to charge standard non rechargeable 1,5V AA batteries!
Start up 7,2V: To make the unit ready for use, insert the battery into the battery
Compartment. To remove the battery, press in the pin and push out the battery.
Press in the pin
and push out the battery
3. TRANSMITTER HyPro
DISPLAY BATTERY
DISPLAY RADIO ON
EM-STOP
The power supply of the transmitter is activated with the EMERGENCY STOP switch.
When pressed, the EMERGENCY STOP switch can also be secured by removing the
key cap.
START
An antenna symbol is active in the display during operation.
BATTERY /
ACCUMULATOR
State of
charge
OPERATION will be shown in the LC-display.
Commands can now be put in by means of the controls.
Battery status is shown in the LC-display.
Figure 2 shows the low battery status.
The transmitter can be operated for approximately 30 minutes more in this condition.
During this time, bring the unit to a safe position, switch off the transmitter and install
2 charged AA NiMH or Alkaline cells.
Energy saving function: The transmitter switches off automatically, if the keys are not
pressed within a specified time.
Optional: Transmitter for continuous operation possible.
*The duration of this stand-by can be specified when ordering.
BATTERY CHARGER
L-AD72A2
For charging NiCd and NiMH batteries (7,2V).
Optional: Integrated battery charger if DC-supply: In the receivers R-18, R-CAN, Compact-M and Compact-V rapid charging in about 1 hour. In PNN-BUS-3 about 3 hours.
Use this battery charger only in closed rooms.
Operating instructions
2.250.1449
Universal-charger (12V/24V DC),
(without cable), black
2.250.1450
Universal-charger (2.250.1449) (12V/24V DC)
set with 2m cable, black, pluggable with plug
Europe (3.970.1449) and power supply (3.970.1448)
(100/240V AC / 12V DC)
2.251.1450
Universal-charger (2.250.1449) (12V/24V DC)
set with 2m cable, black, pluggable with plug
USA/Japan (3.970.1451) and power supply (3.970.1448)
(100/240V AC / 12V DC)
2.252.1450
Universal-charger (2.250.1449) (12V/24V DC)
set with 2m cable, black, pluggable with plug
GB (3.970.1452) and power supply (3.970.1448)
(100/240V AC / 12V DC)
2.253.1450
Universal-charger (2.250.1449) (12V/24V DC)
set with 2m cable, black, pluggable with plug
Australia (3.970.1453) and power supply (3.970.1448)
(100/240V AC / 12V DC)
2.250.1451
Universal-charger (2.250.1449) (12V/24V DC)
set with 2m cable, black, pluggable at the charger,
with car charger (cigarette lighter) (3.400.1451)
2.250.1452
Universal-charger (2.250.1449) (12V/24V DC)
set with 2m cable, black, not pluggable at the charger,
only for car charger,
with car charger (cigarette lighter) (3.400.1451)
2.250.1453
Universal-charger (2.250.1449) (12V/24V DC)
set, black, included: car charger (cigarette lighter) (3.400.1451),
interchangeable ac plugs (GB, Australia, USA/Japan, Europe)
(3.970.1456) and power supply (3.970.1455)
(100/240V AC / 12V DC)
2.250.1455
Universal-charger/EX
black, pluggable, optional with plug Europe (3.970.1449) and
power supply (3.970.1448) or car charger (cigarette lighter)
(3.400.1451) (100/240V AC / 12V DC) Only to be used
outside the potentially explosive area!
Display of the charging process via a DUO-LED:
LED
Green LED - Steady light:
STANDBY. The battery charger is ready for use.
Place the battery in the charger.
Orange LED - Steady light:
CHARGING. The battery will now be charged.
Orange LED - Quickly flashing:
The charging process is finished.
Orange LED - Slowly flashing:
The battery is totally discharged or the ambient
temperature is to low for quick charging.
A regeneration respectively a warm-up stage
occurs with a reduced charging current until it
proceeds to the actual quick charging stage.
No harm will come to the battery if it is left in the charger beyond the required charging time. Use this battery charger only in closed and dry rooms!
Battery
Before first use, fully charge batteries!
To prevent damage to the batteries never use discharged batteries!
Only charge fully discharged batteries!
Therefore please work with your control until the capacity of the battery is totally exhausted.
The battery reaches the maximum energy storage capacity only after at least 5 times charging and discharging completely!
Discharge the battery completely in the operating unit before charging once more. The
charging time depends on the type of battery. It is normal that the battery warms up
during charging or longer use. Charge the battery in an ambient temperature range of
10°C up to 35°C. To avoid deep discharging the battery should be charged frequently
once a month. No legal liability for follow-up damages. Deep discharging and extreme
temperature damages the battery. Especially heat reduces the efficiency. If the temperature of the battery is too high or too low the charging process will not start to prolong the durability of the battery.
Keep the battery in the charged state in a cool and dry place.
Safety precautions
Do not open, modify or burn the battery. Do not drop the battery and don't expose it to
blows or knocks. Protect the battery against rain, wetness or extreme temperature. Keep
the contacts clean and don't get the battery in touch with metal objects (aluminium foil
etc.). Do not short-circuit the battery.
A charged battery is a concentrated energy source. Never store a charged battery in a toolbox or similar where it could be short-circuited by metal components (even a key in your trouser pocket can cause a short circuit).
Waste disposal
Do not drop used up batteries into the domestic waste. Hand over the batteries to collective point.
Warranty
By damages, defects or premature wear caused by non-observance of the above described operating and safety instructions all warranty claims expire.
Technical data
87 mm
175 mm
Dimensions: 175 x 87 x 43 mm
Components:
Power supply via 12V / 24V on board or external power supply.
Range of voltage: 9V - 32VDC (Note: Below 10V the charging process takes longer).
Power supply via hollow plug (Outside diameter = 5,5mm, inside diam. - = 2,1mm)
The parameters of specific accumulators can be adjusted (Delta Peak, dT/dt, charging current, timeout)
AD-changer: 10Bit resolution
Identification of charging stop by:
Delta Peak (minus Delta U to maximum voltage)
dT/dt (Velocity of rise in temperature)
Timeout (shut down of time of charging)
Identification and evaluation of the following starting states:
Undervoltage:
Pre-charging with reduced charging current
Untertemperatur: Pre-charging with reduced charging current (warm-up)
Overvoltage:
No starting of the charging prosess
Shut down after reaching the maximum of temperatur.
Error memory to collect data of abort of charging.
1. Car charger (cigarette lighter) (3.400.1451), interchangeable ac plugs
(2. GB (3.970.1452), 3. Australia (3.970.1453), 4. USA/Japan (3.970.1451),
5. Europe (3.970.1449)) and 6. Power pack (3.970.1448).
1.
2.
3.
4.
5.
6.
4. OPERATING THE UNIT
Safety equipment in the NBB-radio remote control:
In the transmitter, this comprises mainly:
STOP resp. EMERGENCY STOP, with automatic disconnection of the power supply.
Automatic zero positioning.
In the receiver:
Automatic zero setting when switching back on after radio interruption.
Locking of the radio commands at relay level in the event of a defective STOP, circuit.
To ensure fault-free operation, please follow precisely the following rules for operation:
The unit to be controlled can only be switched on - it is assumed that the transmitter is
ready to operate - when no command unit is actuated. The command necessary to do so
is triggered by the key "ON/HORN". This triggers a horn signal in the unit to be controlled.
After switch-on of the facility to be controlled, this key is used for repeated emission of the
horn signal in accordance with working regulations.
FREQUENCY
CHANGE
ON/HORN
If the NBB radio remote control is not used for a long period, it is urgently recommended - if you use rechargeable batteries - that they should be charged now
and again (about every 4 weeks). This prevents deep discharges of the batteries
and prolongs their useful life. If you turn off the NBB radio remote control for a
long period, we recommend you to take the batteries out of the transmitter.
FREQUENCY CHANGE
Frequency change:
To change the frequency, keep the "ON/HORN" key pressed down. Then press/ push the
"FREQUENCY CHANGE" key. If the receiver locks into the new frequency, a horn signal
is given (if present) and the unit to be controlled is ready for operation.
Please observe the particular postal approval regulations of the concerned country.
Channel number: The actual channel is shown in the display.
(see example on the left)
Joystick-Teachmode:
After replacing a joystick it is necessary to re-teach all joysticks. Use following steps to enter teach mode:
- Enter the teach mode using the push buttons displayed in image 1. Press and hold both
Buttons on the right side and the left side above for seven seconds. Display will
indicate “JOY TEACH” when teach mode is successfully entered and the instruction
for the joystick. (Image 2)
- Go full stroke in both directions of all joysticks. (Image 3)
- Bring all joysticks to zero position by releasing them.
- To store joystick settings press the lower left button on switch board.(Image 4)
“JOY STORE” will appear briefly on display. Then transmitter will go into
operation mode.
- To delete displayed errors turn transmitter off and back on.
Warning!!!
The TEACH MODE, for adjusting and memory of max. and min. - values of the valves
when proportional control, one activates by a seperat combination of keys.
This is descriptive on a seperate sheet.
5. RECEIVER
R-18,
R-CAN,
Compact-M,
Compact-M2,
R-18
R-CAN
Compact-V
PNN-BUS-3
Compact-M
Compact-M2
Compact-V
PNN-BUS-3
Mounting possibility of the receiver
R-18, R-CAN,Compact-M.
The receiver is connected to the unit to be controlled with the multi-pin connecting
cable supplied. Please observe the instructions issued by the manufacturer of the unit
to be controlled! We recommend urgently to realize this connection via a central, well accessible, multi-pin plug connector (for example HTS-plug connector series HE/HB/HN/HA or comparable ones of other manufacturers) to
make possible a quick and clear fault diagnosis in the service case and to
take off the receiver without an expenditure of assembly.
The power supply of the receiver is generally effected by the connecting cable.
In general, an earth lead is required in case the units to be controlled
have not previously been operated by radio control. Failing this, the
receiver electronic circuit will not receive any power supply. Ensure that
the operating voltage of the receiver complies with the electrical specifications of the unit to be controlled. The applicable operating voltage is
specified in the supplement.
Never expose the receiver to a high pressure cleaning jet. This applies to
the transmitter also.
Mounting possibility of the receiver
Compact-M2.
The receiver should always be fixed vertically at the outside panel of the
switching cabinet. (The antenna should always reach over the top of the
panel.)
You have to make sure that the antenna is not shielded by metal parts
totally or partly.
Mounting the receiver in a cabine or in a switching cabinet the antenna
should be layed with an extension cable to the outside and be attached with
the fastening strapping as horizontally as possible with distance to the
shielding metal parts.
In general the antenna should always be mounted in such a way so that the
antenna is still visible with each change of position of the transmitter.
Mounting possibility of the receiver
Compact-V.
Mounting possibility of the
PNN-BUS-3.
WRONG
RIGHT
RIGHT
WRONG
Mounting on a tower slewing crane.
Top slewing crane: Mount the antenna with
extension cable horizontally.
6. FUNCTION CHECK
To maintain operational safety, a regular function check of the NBB radio remote control is
necessary. In single-shift day-to-day operation, we recommend performing this check at
least once a week. Checking is possible using the display lights provided on the receiver.
To do so, the transmitter must be set to the ready-to-operate state.
First connect just the receiver - the transmitter remains switched off.
Activate the transmitter by unlocking the EMERGENCY STOP switch, resp.
pressing the key "START/ON/HORN".
Now check the commands (always start with the lowest stage) and check for
correct function of the unit to be controlled.
Ensure in particular that there is nobody in the danger area. ACCIDENT RISK!
STOP, resp. EMERGENCY STOP check. Press the EMERGENCY STOP switch at
the transmitter until the switch engages, resp. press the STOP key. Then observe
if the unit to be controlled is switched off (time to switch off according to
the application).
Checking the LED display at the receiver: Compact-M, Compact-M2 and
Compact-V.
COMPACT-M
SERVICE PLUG
LED RADIO ON
1 3 2
Receiver connect to power, without communication with transmitter :
1. LED constant ON (green)
2. LED flashing irregular (orange) --> receiver searching transmitter
Connect to transmitter:
1. LED flashing regular (green)
2- LED flashing regular (orange) --> Comunication ok
1. LED flashing irregular (green)
2. LED flashing irregular (orange) --> Interference on RF signal --> (change frequency)
LEDS
1. LED flashing regular in 1 sec. interval - (red) --> Emergency relay fault.
2. LED flashing regular (orange)
Receiver Compact-M with charger: (optional)
3. LED flashing regular (yellow) --> battery charging
3. LED constant ON (yellow) --> battery full charged
Service plug: For NBB service only.
COMPACT-V
LEDS
®
SERVICE PLUG
www.nbb.de
3.820.1195
Checking the LED's at the receiver Compact-V:
LED 1 green:
POWER ON. If LED fails to come on, check the power supply.
If the power lead is OK, call in the after-sales service.
LED 2 yellow:
HF PRESENT. Steady light when transmitter is switched on
(insignificant for scanner operation).
LED 3 green:
Flashes evenly during fault-free operation.
Irregular flashing means that the HF channel is probably at
fault - please set another channel.
If this LED flashes, the HF channel is at fault (not in the
LED 4 red:
scanner operation).
Steady light notifies the operator that an output function is
critical due to over current.
COMPACT-V
LEDS
®
SERVICE PLUG
www.nbb.de
3.820.1195
®
SYSTEM
ZULASSUNG - TYPE APPROVAL - AGREMENT - HOMOLOGATION
PL
TJY
USA
NON EU COUNTRIES:
no approval necessary
AUS
2634 231 116A /
CDN
2634 231 116
BAKOM 95.0720.K.P
CH
45251983
CZ
MÜ-40.039-083/96
IS-3236-00
IS
93335
KO
NO96000433-R /
NO95000545-R
ZA
1027/96
YK33-9806
K9VPOC90 T001 /
K9VPNN3-5R001 /
O5RS-DE96AO
3K43D/3R1B9/
SPLS/RX-439/98
EU COUNTRIES:
0560
Receiver Type / Version: PNN-BUS-3
Factory No.: 999 899 4990
3.820.1008
Frequency:
®
MADE IN GERMANY
400 -477 MHz
Checking the LED's at the receiver PNN-BUS-3:
LED1:
POWER ON. If LED fails to come on, check the power supply.
If the power lead is OK, call in the after-sales service.
LED2:
HF PRESENT. Steady light when transmitter is switched on
(insignificant for scanner operation).
LED3:
Flashes evenly during fault-free operation.
Irregular flashing means that the HF channel is probably at fault please set another channel.
LED4:
If this LED comes on, the HF channel is at fault.
LED5:
Charge condition display of battery (only present when charger is
integrated). Steady light when charging a battery.
LED flashes: The battery is charged, the charging process is finished.
7. IDENTIFICATION PLATES
The identification plates state the type of transmitter or receiver, the factory number, the
frequency range and the approval number for non EU countries.
Always state the factory number in all your queries.
Example:
Transmitter Type / Version: HyPro
Factory No.: 999 899 4990
Frequency: Mhz
8. MAINTENANCE
9. WARRANTY
10. IN CASE OF DEFECTS
Receiver Type / Version: Compact-V
Factory No.: 999 899 4990
Frequency: Mhz
Your NBB radio remote control is largely maintenance-free. Nevertheless, please notice
the following points:
Remove any leftover building materials!
During electro-welding work on the unit to be controlled, disconnect the receiver from
the current supply! Otherwise there is a risk of damage to the receiver's electronic system!
Check wear and tear parts like dust shield tops regular!
We grant a function warranty for 12 months after the sale date for all NBB radio remote
controls (transmitter, receiver, charger). The warranty covers working time and material
used. Shipping costs shall be charged to the customer. The warranty shall not cover:
wear and tear parts, relays and batteries. The function warranty shall be invalidated in the
case of damage, accident damage, negligence, incorrect use, non-compliance with operating conditions, non-compliance with operating, testing and maintenance instructions,
and repairs or unit modifications not authorised by NBB.
NBB shall not be liable for indirect damage and reserves the right to decide on repair or replacement.
Do not attempt to continue working with a defective NBB radio remote control. Even initially minor defects might be the start of a more extensive defect.
Do not try to repair the NBB radio remote control yourself. If there is any fault please contact your dealer or our company.
Page 6
11. US-FCC and CANADA IC
USA:
NOTE: This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in
a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
ATTENTION:
Changes or modifications not expressly approved by the manufacturer could
void the user's authority to operate the equipment!
IC CANADA:
The installer of this radio equipment must ensure that the antenna is located
or pointed such that it does not emit RF field in excess of Health Canada limits for the
general population; consult Safety Code 6, obtainable from Health Canada’s website
www.hcsc.gc.ca/rpb
This device complies with Industry Canada license-exempt RSS standard(s).
Operation is subject to the following two conditions:
(1) this device may not cause interference, and
(2) this device must accept any interference, including interference that may cause
undesired operation of the device.
Cet appareil est conforme avec Industrie Canada exempt de licence Rss standard(s).
Son fonctionnement est soumis aux deux conditions suivantes :
(1) cet appareil ne peut causer d'interférences, et
(2) cet appareil doit accepter toute interférence, y compris des interférences qui peuvent
provoquer un fonctionnement indésirable du périphérique.
TECHNICAL DATA
®
Operating ambient temperature
-20 to +70 °C
Insulation class - Protection
IP 65
TRANSMITTER
HyPro-6, HyPro-8
Transmission frequency range
see rating plate
Spacing
25 Khz
The use of synthesizer technology permits frequencies to be selected in accordance with the appropriate
waveband for the country of use.
Low frequency modulation
GFSK
Data repetition rate
about 15 ms / 60 ms
Baud rate
1200 - 9600 Baud (Bit / sec.)
Range
about 100 m
Power input
about 80 mA
RF ouput
< 10 mW
Weight (without battery) Size (L x W x H)
HyPro-6
1290 g
28,0 x 16,0 x 14,1 cm
HyPro-8
1350 g
28,0 x 16,0 x 14,1 cm
Power supply
2 x AA NiMH
(or 2 x Alkaline)
Operating duration
about 30h (ca. 2500mA/h NiMH)
RECEIVER
R-18, R-CAN, Compact-M, Compact-M2, Compact-V, PNN-BUS-3
Reception frequency range
see rating plate
Data security:
Generates a CRC code with a Hamming distance = 4. Generates a neutral position.
Addressing of each transmitter with its own, unique combination (max. 2 16 possible combinations).
Security
EMERGENCY STOP with self test.
max. switching voltage
250V AC (12V / 24V DC - R-18, R-CAN, Compact-M, Compact-V)
max. switching current
4A AC (3A DC at 12V / 24V - R-18, R-CAN, Compact-M, Compact-V)
max. switching power
1000 VA
Weight
Size (L x W x H)
R-18, R-CAN
(potted)
640 g
800 g
18 x 9,7 x 4,4 cm
Compact-M
(potted)
640 g
800 g
18 x 9 x 7 cm
Compact-M2
(potted)
640 g
800 g
15,1 x 11,3 x 6,1 cm
Compact-V (potted)
1,5 kg
21,5 x 16 x 6,5 cm
PNN-BUS-3
3,0 kg
30,6 x 18,1 x 13 cm
BATTERY
7,2V / 1000mAh
CHARGING UNIT
Operating voltage / external charging unit
12V/24V DC, AC-DC changer 100/240V AC / 12V DC
Operating voltage / PNN-BUS-3 / PNN-BUS-5
40V - 230V AC, 8V - 32V DC, 12V / 24V DC
Operating voltage / R-18, R-CAN / Compact
12V / 24V DC
APPROVALS AND CERTIFICATES
Approvals EU countries:
Enclosure:
EC Declaration of Conformity
Obtainable at demand:
M-Zert mbH
Certificate DIN EN ISO 9001:2008
© NBB Controls + Components GmbH
Otto-Hahn-Straße 3-5
DE-75248 Ölbronn-Dürrn
Tel.: 0 72 37 / 9 99 - 0
Fax: 0 72 37 / 9 99 - 1 99
eMail: sales @ nbb.de
http://www.nbb.de
We reserve the right to alter specifications without notice.
Bedienungsanleitung HyPro-6, HyPro-8, R-16, R-CAN, Compact-M, Compact-V,
Englisch, Teile-Nr. 3.150.1251, Stand 04.08
®

---

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