NBB Controls Components TJOY96 Remote Control Transmitter User Manual Revised Manual

NBB Controls + Components AG Remote Control Transmitter Revised Manual

Revised Manual

®Serial No.:
Stift eindrückenund Akku herausschiebenPage 1%%%%Portable transmitter with two replaceable 7,2 volt NiCd batteries, neck and waiststraps.Receiver with NBB adapter plate for fastening purposes (PNN-BUS-3), receiver with 4fixing angles (PNN-BUS-5), with 1 mounting bracket (PNN-R-10) or with integratedmounting holes (PNN-R-6, -16, -CAN and PNN-Compact).Multi-pin connecting cable for the receiver according to your specifications.Automatic battery charger with charging adapter (rapid charging in three hours).For explanatory notes on obtaining an operating permit please refer to registration docu-ments enclosed in the appendix of this operating instruction. Observe all applicable work-safety and accident prevention regulations carefully. Only fully trained, authorized per-sonnel may use the NBB radio control equipment. Components, etc. built into the NBBequipment for safety purposes must be regularly inspected.Failure to observe these recommendations will put both you yourself and others at risk.Under these circumstances, NBB rescinds the guarantee and any other form of liability.This radio control unit is designed exclusively for the control of construction machinesand industrial plants. Only under these conditions are the safety systems (EMERGENCYSTOP, zero setting) fully effective. No other form of use is permitted.Any non-observance of this condition will relieve NBB of all liability.To make the unit ready for use, insert the battery into the battery compartment. To remo-ve the battery, press in the pin and push out the battery. The power supply to the transmit-ter is activated with the EMERGENCY STOP switch. (When pressed, the EMERGENCYSTOP switch can also be secured by removing the key cap). The green LED on the trans-mitter control panel must flash regularly. Commands can now be put in by means of thecontrols. The operating period with a charged battery is approximately 8 hours with thetransmitterin continuoususe.When the red "Battery" indicator lamp lights up, the battery is nearly empty. The transmit-ter can be operated for approximately 15 minutes more in this condition. During this time,bring the unit to be controlled to a safe position and install a new battery. Removal of thebattery interrupts the radio link. As a result, the master switch for the unit to be controlledmust beswitched on again. Charge the discharged battery with the charger supplied.The actual delivery specification is as detailed on the confirmation of order orthe delivery note accompanying the goods!Even if you are accustomed to working with radio control systems, read theseoperating instructions carefully before using this equipment. Only this docu-ment contains the latest information relating to your NBB radio control system.If the NBB radio control unit develops a fault, it must be shut down immediately.The transmitter should be switched off with the EMERGENCY STOP switch. Theconnecting cable must be disconnected at the receiver from the connecting so-cket (terminal) of the unit to be controlled . The repair of the equipment must notbe carried out other than by NBB or an NBB authorized technician.3. TRANSMITTER Nano-LNano-L-A2/1 Nano-L-A2/2 Nano-L-A2/2 Nano-L-A2/3 Nano-L-A1/6START2. SAFETY PRECAUTIONS1. STANDARD SPECIFICATION
Steady light of the green LED : The battery charger is ready for use.Place the battery in the charger.If the battery is totally discharged, the yellow LED flashes slowly during pre-charging.Steady light of the yellow LED: The battery will now be charged.The yellow LED flashes quickly: The charging process is finished.No harm will come to the battery if it is left in the charger beyond the required char-ging time.Optional: Integrated battery charger if DC-supply: In the receivers PNN-R-6 and PNN-R-10. In PNN-R-16, -CAN and PNN-Compact rapid charging in about 1 hour. In PNN-BUS-3about3hours. Use this battery charger only in closed rooms.The receiver is connected to the unit to be controlled with the multi-pin connectingcable supplied. Please observe the instructions issued by the manufacturer of the unitto be controlled!The power supply of the receiver is generally effected by the connecting cable.(if existing)Do not use the charger other than in dry rooms having a min-max tempera-ture range of 0-40°C! A charged battery is a concentrated energy source.Never store a charged battery in a toolbox or similar where it could be short-circuited by metal components (even a key in your trouser pocket can causeashortcircuit).We recommend urgently to realize this connection via a cen-tral, well accessible, multi-pin plug connector (for example HTS-plug connec-tor series HE/HB/HN/HA or comparable ones of other manufacturers) tomake possible a quick and clear fault diagnosis in the service case and totake off the receiver without an expenditure of assembly.In general, an earth lead is required in case the units to be controlledhave not previously been operated by radio control. Failing this, thereceiver electronic circuit will not receive any power supply. Ensure thatthe operating voltage of the receiver complies with the electrical specifi-cations of the unit to be controlled. The applicable operating voltage isspecified in the supplement.Never expose the receiver to a high pressure cleaning jet. This applies tothe transmitter also.The receiver should always be fixed vertically at the outside panel of theswitching cabinet. (The antenna should always reach over the top of thepanel.)You ha ve to make sure that the antenna is not shielded by metal par tstotally or partly.Mounting the receiver in a cabine or in a switching cabinet the antennashould be layed with an extension cable to the outside and be attached withthe fastening strapping as horizontally as possible with distance to theshielding metal parts.In general the antenna should always be mounted in such a way so that theantenna is still visible with each change of position of the transmitter.%%%%%%PNN-Compact PNN-BUS-3 PNN-BUS-5PNN-R-6, -16, -CAN PNN-R-105. RECEIVERPNN-R-6, -10PNN-R-16PNN-R-CANPNN-CompactPNN-BUS-3, -5Page 2Mounting possibilityof the PNN-BUS-3 or PNN-BUS-5.Mounting possibilityof the PNN-CompactMounting possibility of the PNN-R-6,-10, -16 oder des PNN-R-CAN.WRONGWRONGRIGHTMounting on a tower slewing crane.Top slewi ng crane: Mount the antenna w ithextension cable horizontally.RIGHT4. BATTERY CHARGER
Page 3Safety equipment in the NBB-radio remote control:In the transmitterIn the receiver:If the NBB radio remote control is not used for a long period, it is urgently recom-mended that the batteries be charged now and again (about every 4 weeks).This prevents deep discharges of the batteries and prolongs their useful life. Ifyou shut down the NBB radio remote control for a long period, we recommendyou take the battery out of the transmitter.Frequency change:ACCIDENT RISK!EMERGENCY STOP checkChecking the LED's at the receiver PNN-BUS-3:LED1:LED2:LED3:LED4:LED5:,thiscomprisesmainly:EMERGENCY STOP with automatic disconnection of the power supply.Automatic zero positioning.Two diversity units for evaluation of the EMERGENCY STOP signal.Automatic zero setting when switching back on after radio interruption.Locking of the radio commands at relay level in the event of a defective EMERGENCYSTOP circuit.To ensure fault-free operation, please fo llow precisely the following rules for operati on:The unit to be controlled can only be switched on - it is assumed that the transmitter isready to operate - when no command unit is actuated. The command necessary to do sois triggered by the key "ON/HORN". This triggers a horn signal in the unit to be controlled.After switch-on of the facility to be controlled, this key is used for repeated emission of thehorn signal in accordance with workingregulations.To change the frequency, keep the "ON/HORN" key pressed down. Then operate the "FRE-QUENCY CHANGE" key. If thereceiverlocks into the new frequency, a horn signal is given(if present) and the unit to be controlled is ready for operation.(Please observe the particular postal approval regulations of the concerned country.)To maintain operational safety, a regular function check of the NBB radio remote control isnecessary. In single-shift day-to-day operation, we recommend performing this check atleast once a week. Checking is possible using the display lights provided on the receiver.To do so, the transmitter must be set to the ready-to-operate state.First connect just the receiver - the transmitter remains switched off.Activate the transmitter by unlocking the EMERGENCY STOP switch.Now check the commands (always start with the lowest stage) and check forcorrect reaction of the unit to be controlled.Ensureinparticularthatthereisnobodyinthedangerarea..PresstheEMERGENCYSTOPswitchatthetransmit-ter until the switch engages. Then observe if the unit to be controlled is switchedoff (time to switch off according to the application).POWER ON. If LED fails to come on, check the power supply.If the power lead is OK, call in the after-sales service.HF PRESENT. Steady light when transmitter is switched on(insignificant for scanner operation).Flashes evenly during fault-free operation.Irregular flashing means that the HF channel is probably at fault -please set another channel.IfthisLEDcomeson,theHFchannelisatfault.Charge condition display of battery (only present when charger isintegrated). Steady light when charging a battery.LED flashes: The battery is charged, the charging process is finished.%%%%%%%%%%%%%%%FREQUENCY CHANGE6. OPERATING THE UNIT7. FUNCTION CHECK®MADE IN GERMANY®ZULASSUNG - TYPE APPROVAL - AGREMENT - HOMOLOGATIONISYSTEMNON EU COUNTRIES:AUSCDNCHCZHISKONno approval necessary2634231 116A /2634231 116BAKOM 95.0720.K.P45251983MÜ-40.039-083/96IS-3236-0093335NO96000433-R /NO95000545-R1027 /96YK33-9806K9VPO C90 T0 01 /K9VPNN3-5R00 1 /O5RS-DE96AO3K43 D/3R 1B9/SPLS/RX- 439/98PLTJYUSAZA12345TYPE:SERIAL NO.:HF MODULE:FREQUENCY:PNN - BU S-3999 899 4990S-EM01A0BAND FEU COUNTRIES:X0560
LED RADIO ONChecking the LED at the receiver PNN-R-16 and PNN-R-CAN:The Green LED flashes:Service plug: Information about this programming plug see customizedspecifications in the annex.RADIO PRESENT.If the LED fails to come on:1. Check that the transmitter is on.2. Check the power supply of the receiver.3. (Optional) Irregular flashing of the LED:Check or change the current radio channel.The rating plates state the serial number, the unit model, the HF part model and thefrequency.Always state the serial number in all your queries.Please observe the particular postal approval regulations of the concerning country.Your NBB radio remote control is largely maintenance-free. Nevertheless, please bear inmindthe followingpoints:EMERGENCY STOP switch must be easy to move.Remove any leftover building materials!During electro-welding work on the unit to be controlled, disconnect the receiver fromthecurrentsupply! Otherwise there is a risk of damage to the receiver's electronicsystem!Check wear and tear parts like dust shield tops regular!We grant a function warranty for 6 months after the sale date for all NBB radio remotecontrols (transmitter, receiver, charger). The warranty covers working time and materialused. Shipping costs shall be charged to the customer. The warranty shall not cover:wear and tear parts, relays and batteries. The function warranty shall be invalidated in thecase of damage, accident damage, negligence, incorrect use, non-compliance withoperating conditions, non-compliance with operating, testing and maintenanceinstructions, and repairs or unit modifications not authorised by NBB. NBB shall not beliable for indirect damage and reserves the right to decide on repair or replacement.Do not attempt to continue working with a defective NBB radio remote control. Eveninitially minor defects might be the start of a more extensive defect.Do not try to repair the NBB radio remote control yourself. If there is any fault pleasecontact your dealer or our company.%%%%NOTE:CAUTION:This equipment has been tested and found to comply with Part 15 of the FCCRules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the manufacturecould void the user's authority to operate the equipment.Page 4SERVICE PLUG8. RATING PLATES9. LICENSING10. MAINTENANCE11. WARRANTY12. IN CASE OF DEFECTS13. FCC
Page 5TECHNICAL DATA®Operating ambient temperature -20 to +65 °CInsulation class - Protection IP 65Transmission frequency range 400 - 477 MHz, 25kHz FMThe use of synthesizer technology permits frequencies to be selected in accordance with the appropriatewaveband for the country of use.Low frequency modulation FSK signal to CCITT V.23Data repetition rate about 60 msBaud rate 1200 baud (bits per sec.)Range 300 up to 1000 mPower inputRF ouput <Weight (without battery) 1,0 kgSize (L x W x H)TRANSMITTERRNano-LPNN-R-6, -10, -16, -CAN, PNN-Compact, PNN-BUS-3, PNN BUS-560 - 100 mA10 mW (This is a generic value. Actual value can be limited by national regulations!)24,7 x 13,9 x 11,7 cmReception frequency range 400 - 477 MHzData security:Generates a CRC code with a Hamming distance = 4.Generates a neutral position.Addressing of each transmitter with its own, unique combination (max. 2 possible combinations).Data reception security: Diversitary evaluators, CRC, EMERGENCY STOP and neutral position bits.Restart inhibitor if EMERGENCY STOP relay defective. (PNN-BUS-3, PNN-BUS-5, PNN-R-10-N)Contact loading for EMERGENCY STOP and commands. (PNN-BUS-3, PNN-BUS-5, PNN-R-10-N)max. switching voltage 250V AC (12V / 24V DC - PNN-R-16, PNN-R-CAN, PNN-Compact)max. switching current 4A AC (3A DC at 12V / 24V - PNN-R-16, PNN-R-CAN, PNN-Compact)max. switching power 1000 VAWeight Size (L x W x H)PNN-R-6 (with cable) 640 g 13,5 x 8,6 x 5,7 cmPNN-R-10 (with cable) 740 g 13,5 x 8,6 x 7,3 cmPNN-R-16, PNN-R-CAN 640 g 18 x 9,7 x 4,4 cm(potted) 800 gPNN-Compact (potted) 1,5 kg 21,5 x 16 x 6,5 cmPNN-BUS-3 3,0 kg 30,6 x 18,1 x 13 cmPNN-BUS-5 4,7 kg 36,4 x 28,3 x 15,2 cm7,2V / 1000mAh (Planar: 2 x 1,2V AA-Mignon-R6 batteries)Operating voltage / external charging unit 12V/24V DC, 110V AC, 230V ACOperating voltage / PNN-BUS-3 / PNN-BUS-5 40V-230V AC, 8V-32V DC, 12V / 24V DCOperating voltage / PNN-R-6, -10, -16, -CAN / PNN-Compact 12V / 24V DCECEIVER -BATTERYCHARGING UNIT16
APPROVALS AND CERTIFICATES®BedienungsanleitungEnglisch, USA, Kanada, Teile-Nr. 3.150.1051, Stand 11.04Nano-L, PNN-R-6, -10, -16, -CAN, PNN-Compact, PNN-BUS-3, -5,Page 6©NBBControls&ComponentsAGOtto-Hahn-Straße 1-3D-75248 Ölbronn-DürrnTel.: 0 72 37 / 9 99 - 0Fax: 0 72 37 / 9 99 - 1 99eMail: sales @nbb.dehttp://www.nbb.deWe reserve the right to alter specifications without notice.Approvals:NON EU COUNTRIES:AUS no approval necessaryCDN 2634 231 116A / 2634 231 116CH BAKOM 95.0720.K.PCZ 45251983HMÜ-40.039-083/96HR I-ETS 300 220IS IS-3236-00KO 93335NNO96000433-R/NO95000545-RPL 1027/96TH KorKor0704 (MorWor.) / 4436TJ YK33-9806USA SJ7 TJOY96 / SJ7 TKEY96K9VPNN3-5R001ZA 3K43D/3R1B9/SPLS/RX-439/98Obtainable at demand:APPROVAL CERTIFICATE No. G120912F S-DE96A0 05.10.1995TYPE-EXAMINATION CERTIFICATE No. G129014H S-EM01A0 26.08.1996Certificate EC type-examination No. TRQ/97213021/AA/00 S-DE96A0 19.11.1997Statement of Opinion No. 01214115/AA/00 S-DE96A0 19.06.2001Certificate No. U 950721342002 PNN Nano-S-A2, PNN Nano-E-A2 19.07.1995Pocket-S, Pocket-VPNN BUS-3, PNN BUS-E-3TYPE APPROVAL CERTIFICATE No. 11248-97HH Radio Remote Control 05.02.1998/PNNSYSTEMCertificate DIN EN ISO 9001:2000-12 No. 03022 NBB Controls & Components AG 15.07.2003Federal Approvals Office For Telecommunications Of The Federal Republic Of GermanyteleficationTÜVGermanischer LloydM-Zert mbH

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