NBB Controls Components TKEY96 Remote Control Transmitter User Manual Revised Manual

NBB Controls + Components AG Remote Control Transmitter Revised Manual

Revised Manual

®Serial No.:
Page 1%%%%Portable transmitter with two replaceable 7,2 volt NiCd batteries, rubber cover, handstrap and belt clip.Receiver with NBB adapter plate for fastening purposes (PNN-BUS-3), receiver with 4fixing angles (PNN-BUS-5), with 1 mounting bracket (PNN-R-10) or with integratedmounting holes (PNN-R-6, -16, -CAN and PNN-Compact).Multi-pin connecting cable for the receiver according to your specifications.Automatic battery charger with charging adapter (rapid charging in three hours).For explanatory notes on obtaining an operating permit please refer to registration docu-ments enclosed in the appendix of thisoperating instruction. Observe all applicable work-safety and accident prevention regulations carefully. Only fully trained, authorized per-sonnel may use the NBB radio control equipment. Components, etc. built into the NBBequipment for safety purposes must be regularly inspected.Failure to observe these recommendations will put both you yourself and others at risk.Under these circumstances, NBB rescinds the guarantee and any other form of liability.This radio control unit is designed exclusively for the control of construction machinesand industrial plants. Only under these conditions are the safety systems (STOP, resp.EMERGENCY STOP, zero setting) fully effective. No other form of use is permitted. Anynon-observance of this condition will relieve NBB of allliability.The actual delivery specification is as detailed on the confirmation of order orthe delivery note accompanying the goods!Even if you are accustomed to working with radio control systems, read theseoperating instructions carefully before using this equipment. Only this docu-ment contains the latest information relating to your NBB radio control system.If the NBB radio control unit develops a fault, it must be shut down immediately.The transmitter should be switched off with the STOP key, resp. EMERGENCYSTOP switch. The connecting cable must be disconnected at the receiver fromthe connecting socket (terminal) of the unit to be controlled . The repair of theequipment must not be carried out other than by NBB or an NBB authorized tech-nician.1. STANDARD SPECIFICATION2. SAFETY PRECAUTIONS
To make the unit ready for use, insert the battery into the battery compartment. To remo-ve the battery, press in the pin and push out the battery.The power supply to the transmitter is activated with the “START/RADIO ON/HORN” key(Pocket-A, -B), resp. EMERGENCY STOP switch. (When pressed, the EMERGENCY STOPswitch can also be secured by removing the key cap.)The green LED on the transmitter control panel must flash regularly.In the Pocket-D display a red point shines permanently after a succession of indications(see below).Commands can now be put in by means of the controls.3. TRANSMITTERPocket-A, -B, -D, -F, -S, -VPocket-V-3, -V-9-F -SPocket-A -B -V-3 -V-9-VPage 2-DThe operating period with a charged battery is approximately 8 hours with the transmitterin continuous use.When the red"Battery" indicator lamp lights up, the battery isnearly empty.The Pocket-D display shows the letter "L".The transmitter can be operated for approximately 15 minutes more in this condition. Du-ringthis time, bring the unit to be controlled to a safe position and installa newbattery.Removal of the battery interrupts the radio link. As a result, the master switch for the unitto be controlled must be switched on again.Charge the discharged battery with the charger supplied.STARTPocket-FPocket-SPocket-VPocket-DPocket-V-3Pocket-V-9Pocket-V-3Pocket-V-9Pocket-APocket-BSTOPPocket-APocket-BPocket-SPocket-VPocket-DSTART8.88.8Transmitter is switched on:1. All figuresare flashing up 8.88LBattery isnearly empty0.8AlDisplay according tothe unit(see technical annex)4..s .0The activesoftware versionis flashing up2.2.A.A3. The system addressis flashing upin hexadecimal figures8.888The red pointshines permanently5.8.88.82Press in the pin andpush out the batterySTOP/RADIO OFFSTART/RADIO ON/HORNLED BATTERYLED RADIO ONLED BATTERY LED RADIO ON
To make the unit ready for use, unscrew the sc rew plug of the battery compartment on theback of the transmitter and remove the cover. Insert 2 AA-Mignon-R6 batteries 1,2V intothe battery compartment,close the cover and tighten the screw plug again.3. TRANSMITTERPlanar-H, -S, -VThe functions of the receiver are released with the “ON/HORN” key.The receiver has to be switched off with the "STOP" key when work is finished.In the Planar display a red point flashes when commands are put in.Energy saving function: The transmitter switches off automatically, if no keys are pres-sed. The red point stops shining.Optional: Transmitter for continuous operation possible.When the letter "L"lights up in thePlanar display, the batteries are nearly empty.The transmitter can be operated for approximately 15 minutes more in this condition. Du-ring this time, bring the unit to be controlled to a safe position and install 2 charged AA-Mignon-R6 batteries 1,2V.STOPL.Planar-HSTOPInput of commands:The red point flashes.8Batteries arenearly empty.LSTOPL.Planar-V Planar-SL.ON/HORN STOPON/HORN ON/HORNSTOPSTOPPage 3
Page 4Steady light of the green LED : The battery charger is ready for use.Place the battery in the charger.If the battery is totally discharged, the yellow LED flashes slowly during pre-charging.Steady light of the yellow LED: The battery will now be charged.The yellow LED flashes quickly: The charging process is finished.No harm will come to the battery if it is left in the charger beyond the required char-ging time.Optional: Integrated battery charger if DC-supply: In the receivers PNN-R-6 and PNN-R-10. In PNN-R-16, -CAN and PNN-Compact rapid charging in about 1 hour. In PNN-BUS-3about3hours. Use this battery charger only in closed rooms.The receiver is connected to the unit to be controlled with the multi-pin connectingcable supplied. Please observe the instructions issued by the manufacturer of the unitto be controlled!The power supply of the receiver is generally effected by the connecting cable.(if existing)Do not use the charger other than in dry rooms having a min-max tempera-ture range of 0-40°C! A charged battery is a concentrated energy source.Never store a charged battery in a toolbox or similar where it could be short-circuited by metal components (even a key in your trouser pocket can causeashortcircuit).We recommend urgently to realize this connection via a cen-tral, well accessible, multi-pin plug connector (for example HTS-plug connec-tor series HE/HB/HN/HA or comparable ones of other manufacturers) tomake possible a quick and clear fault diagnosis in the service case and totake off the receiver without an expenditure of assembly.In general, an earth lead is required in case the units to be controlledhave not previously been operated by radio control. Failing this, thereceiver electronic circuit will not receive any power supply. Ensure thatthe operating voltage of the receiver complies with the electrical specifi-cations of the unit to be controlled. The applicable operating voltage isspecified in the supplement.Never expose the receiver to a high pressure cleaning jet. This applies tothe transmitter also.The receiver should always be fixed vertically at the outside panel of theswitching cabinet. (The antenna should always reach over the top of thepanel.)You have to make sure that the anten na is no t shielde d by metal par tstotally or partly.Mounting the receiver in a cabine or in a switching cabinet the antennashould be layed with an extension cable to the outside and be attached withthe fastening strapping as horizontally as possible with distance to theshielding metal parts.In general the antenna should always be mounted in such a way so that theantenna is still visible with each change of position of the transmitter.%%%%%%PNN-Compact PNN-BUS-3 PNN-BUS-5PNN-R-6, -16, -CAN PNN-R-105. RECEIVERPNN-R-6, -10PNN-R-16PNN-R-CANPNN-CompactPNN-BUS-3, -5Mounting possibilityof the PNN-BUS-3 or PNN-BUS-5.Mounting possibilityof the PNN-CompactMounting possibility of the PNN-R-6,-10, -16 oder des PNN-R-CAN.WRONGWRONGRIGHTMounting on a tower slewing crane.Top slewi ng crane: Mount the antenna withextension cable horizontally.RIGHT4. BATTERY CHARGER
Safety equipment in the NBB-radio remote control:In the transmitterIn the receiver:If the NBB radio remote control is not used for a long period, it is urgently recom-mended that the batteries be charged now and again (about every 4 weeks).This prevents deep discharges of the batteries and prolongs their useful life. Ifyou shut down the NBB radio remote control for a long period, we recommendyou take the battery out of the transmitter.Frequency change Planar-H, -S, -V and Pocket-A, -B, -F, -S, -V:Frequency change Pocket-D:,thiscomprisesmainly:STOP (transmitter ON/OFF), resp. EMERGENCY STOP with automatic disconnectionof the power supply.Automatic zero positioning.Two diversity units for evaluation of the STOP, resp. EMERGENCY STOP signal.Automatic zero setting when switching back on after radio interruption.Locking of the radio commands at relay level in the event of a defective STOP, resp.EMERGENCY STOP circuit.To ensure fault-free operation, please follow precisely the foll owing rules for operation:The unit to be controlled can only be switched on - it is assumed that the transmitter isready to operate - when no command unit is actuated. The command necessary to do sois triggered by the key "ON/HORN". This triggers a horn signal in the unit to be controlled.After switch-on of the facility to be controlled, this key is used for repeated emission of thehorn signal in accordance with working regulations.To change the frequency, keep the "ON/HORN " key pressed down. Then operate the "FRE-QUENCY CHANGE" key. If thereceiverlocks into the new frequency, a horn signal is given(if present) and the unit to be controlled is ready for operation.*To display the active frequency keep bo th keys (below right and below left) pressed downat the same time for at least 3 seconds. The current frequency channel is flashing on thedisplay. Then let both keys go.Now the frequency can be changed from channel 1 to channel 67 by pressing the upmostkeys ("+" or "-").* The first step of the keys changes the channel gradually one by one. Thesecond step of the keys allows a quick change of the channel.By pressing the key below right the channel number is taken over, saved and the frequen-cy display mode is finished. The unit is ready for operation again.*Pleaseobservetheparticularpostalapproval regulations ofthe concerned country.%%%%%LED RADIO ONLED BATTERYFREQUENCY CHANGEPage 5STOPSTOPRADIO ON / HORNPocket-APocket-BRADIO ON /EMERGENCY STOPPocket-DPocket-FPocket-SPocket-VPocket-V-3Pocket-V-96. OPERATING THE UNIT2.488 2.488 4.588+The active frequencyis displayed. The frequency can bechanged. The frequency is taken overand saved.The transmitter is ready foroperation again.Pocket-DSTOPL.Planar-HKEY FREQUENCYCHANGEKEYON / HORN
Page 6FREQ.-UMSCH.TAST TAST TASTNOT-RUFT T0IT T0®MA D E IN GE R M ANY®ZULASSUNG - TYPE APPROVAL - AGREMENT - HOMOLOGATIONISYSTEMNON EU COUNTRIES:AUSCDNCHCZHISKONEU COUNTRIES:X0560no approval necessary2634 231 116A/2634 231 116BAKOM 95.0720.K.P45251983MÜ-40.039-083/96IS-3236-0093335NO96000433-R /NO95000545-R1027/ 96YK33-9806K9VPOC90 T0 01 /K9VPNN3-5R001 /O5RS-DE96AO3K43D/3R1B9/SPLS/RX-439/98PLTJYUSAZA12345TYPE:SERIAL NO.:HF MODULE:FREQUENCY:PNN - BUS -3999 899 4990S-EM01A0BAND F7. FUNCTION CHECKFrequency change Pocket-V-3 :Frequency change Pocket-V-3 :Frequency change Pocket-V-9:ACCIDENT RISK!STOP EMERGENCY STOP checkChecking the LED's at the receiver PNN-BUS-3:LED1:LED2:LED3:LED4:LED5:-Version1By unlocking the button switch the power supply of the transmitter is released. To changethe frequency, press the switch "HORN/FREQUENCY CHANGE" briefly in the direction ofthesymbol"FREQUENCY CHANGE".After about 8 seconds the frequency change can be checked by pressing the switch"HORN/FREQUENCY CHANGE" in the direction of the symbol "HORN":If the receiver locks into the new frequency, a horn signal is given (if present) and the unitto be controlled is ready for operation.*-Version2By unlocking the button switch the power supply of the transmitter is released. The unit tobe controled is switched on by the switch "ON/HORN". With this a horn signal (if present) isreleased at the unit to be controlled and the unit is ready for operation.To change the frequenc y, press the switch "ON/H ORN/FREQUENCY CHANGE" briefly inthe direction of the symbol "FREQUENCY CHANGE".After about 8 seconds the receiver has to be made ready to operate by pressing theswitch "ON/HORN/FREQUENCY CHANGE" in the direction of the symbol "ON/HORN" andchecked if the frequency has been changed:If the receiver locks into the new frequency, a horn signal is given (if present) and the unitto be controlled is ready for operation.*To change the frequency, press the switc h "FREQUENCY CHANGE".After about 8 seconds the frequency change can be checked by pressing the switch"HORN/EMERGENCY CALL":If the receiver locks into the new frequency, a horn signal is given (if present) and the unitto be controlled is ready for operation.**Pleaseobservetheparticularpostalapprovalregulationsoftheconcernedcountry.To maintain operational safety, a regular function check of the NBB radi o remote control isnecessary. In single-shift day-to-day operation, we recommend performing this check atleast once a week. Checking is possible using the display lights provided on the receiver.To do so, the transmitter must be set to the ready-to-operate state.First connect just the receiver - the transmitter remains switched off.Activate the transmitter by unlocking the EMERGENCY STOP switch, resp. pres-sing the key "ON/HORN" (Pocket-A, -B).Now check the commands (always start with the lowest stage) and check for cor-rect reaction of the unit to be controlled.Ensure in particular that there is nobody in the danger area.,resp. .PresstheEMERGENCYSTOPswitchatthe transmitter until the switch engages, resp. press the STOP key. Then observeif the unit to be controlled is switched off (time to switch off according to the appli-cation).POWER ON. If LED fails to come on, check the power supply.If the power lead is OK, call in the after-sales service.HF PRESENT. Steady light when transmitter is switched on(insignificant for scanner operation).Flashes evenly during fault-free operation.Irregular flashing means that the HF channel is probably at fault -please set another channel.If this LED comes on, the HF channel is at fault.Charge condition display of battery (only present when charger isintegrated). Steady light when charging a battery.LED flashes: The battery is charged, the charging process is finished.%%%%%%%%%%
Page 7LED RADIO ONChecking the LED at the receiver PNN-R-16 and PNN-R-CAN:The Green LED flashes:Service plug: Information about this programming plug see customizedspecifications in the annex.RADIO PRESENT.If the LED fails to come on:1. Check that the transmitter is on.2. Check the power supply of the receiver.3. (Optional) Irregular flashing of the LED:Check or change the current radio channel.The rating plates state the serial number, the unit model, the HF part model and thefrequency.Always state the serial number in all your queries.Please observe the particular postal approval regulations of the concerning country.Your NBB radio remote control is largely maintenance-free. Nevertheless, please bear inmindthe followingpoints:EMERGENCY STOP switch must be easy to move.Remove any leftover building materials!During electro-welding work on the unit to be controlled, disconnect the receiver fromthecurrentsupply! Otherwise there is a risk of damage to the receiver's electronicsystem!Check wear and tear parts like dust shield tops regular!We grant a function warranty for 6 months after the sale date for all NBB radio remotecontrols (transmitter, receiver, charger). The warranty covers working time and materialused. Shipping costs shall be charged to the customer. The warranty shall not cover:wear and tear parts, relays and batteries. The function warranty shall be invalidated in thecase of damage, accident damage, negligence, incorrect use, non-compliance withoperating conditions, non-compliance with operating, testing and maintenanceinstructions, and repairs or unit modifications not authorised by NBB. NBB shall not beliable for indirect damage and reserves the right to decide on repair or replacement.Do not attempt to continue working with a defective NBB radio remote control. Eveninitially minor defects might be the start of a more extensive defect.Do not try to repair the NBB radio remote control yourself. If there is any fault pleasecontact your dealer or our company.%%%%NOTE:CAUTION:This equipment has been tested and found to comply with Part 15 of the FCC Rules.Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference, including interference that may cause undesired operation. Changes or modifications not expressly approved by the manufacturecould void the user's authority to operate the equipment.SERVICE PLUG8. RATING PLATES9. LICENSING10. MAINTENANCE11. WARRANTY12. IN CASE OF DEFECTS13. FCC
Page 8TECHNICAL DATA®Operating ambient temperature -20 to +65 °CInsulation class - Protection IP 65Transmission frequency range 400 - 477 MHz, 25kHz FMThe use of synthesizer technology permits frequencies to be selected in accordance with the appropriatewaveband for the country of use.Low frequency modulation FSK signal to CCITT V.23Data repetition rate about 60 msBaud rate 1200 baud (bits per sec.)Range 300 up to 1000 mPower inputRF ouput <Weight (without battery) Size (L x W x H)TRANSMITTERRPlanar, PocketPNN-R-6, -10, -16, -CAN, PNN-Compact, PNN-BUS-3, PNN BUS-560 - 100 mA10 mW (This is a generic value. Actual value can be limited by national regulations!)Pocket-A 0,2 kg 14 x 8,7 x 3,5 cmPocket-B 0,2 kg 17 x 8,7 x 3,5 cmPocket-D/-F/-S/-V 0,2 kg 18 x 8,7 x 3,5 cmPocket-V-3/-9 0,4 kg 18 x 8,7 x 6,2 cmPlanar 0,2 kg 18,5 x 8,7 x 2,5 cmReception frequency range 400 - 477 MHzData security:Generates a CRC code with a Hamming distance = 4.Generates a neutral position.Addressing of each transmitter with its own, unique combination (max. 2 possible combinations).Data reception security: Diversitary evaluators, CRC, EMERGENCY STOP and neutral position bits.Restart inhibitor if EMERGENCY STOP relay defective. (PNN-BUS-3, PNN-BUS-5, PNN-R-10-N)Contact loading for EMERGENCY STOP and commands. (PNN-BUS-3, PNN-BUS-5, PNN-R-10-N)max. switching voltage 250V AC (12V / 24V DC - PNN-R-16, PNN-R-CAN, PNN-Compact)max. switching current 4A AC (3A DC at 12V / 24V - PNN-R-16, PNN-R-CAN, PNN-Compact)max. switching power 1000 VAWeight Size (L x W x H)PNN-R-6 (with cable) 640 g 13,5 x 8,6 x 5,7 cmPNN-R-10 (with cable) 740 g 13,5 x 8,6 x 7,3 cmPNN-R-16, PNN-R-CAN 640 g 18 x 9,7 x 4,4 cm(potted) 800 gPNN-Compact (potted) 1,5 kg 21,5 x 16 x 6,5 cmPNN-BUS-3 3,0 kg 30,6 x 18,1 x 13 cmPNN-BUS-5 4,7 kg 36,4 x 28,3 x 15,2 cm7,2V / 1000mAh (Planar: 2 x 1,2V AA-Mignon-R6 batteries)Operating voltage / external charging unit 12V/24V DC, 110V AC, 230V ACOperating voltage / PNN-BUS-3 / PNN-BUS-5 40V- 230V AC, 8V-32V DC, 12V / 24V DCOperating voltage / PNN-R-6, -10, -16, -CAN / PNN-Compact 12V / 24V DCECEIVER -BATTERYCHARGING UNIT16
Bedienungsanleitung Pocket-A, -B, -D, -F, -S, -V, Pocket-V-3, -9,PNN-Compact, PNN-BUS-3, -5, englisch, USA, Kanada, Teile-Nr. 3.150.1012, Stand 11.04Planar-H, -S, -V, PNN-R-6, -10, -16, -CANAPPROVALS AND CERTIFICATES®Page 9©NBBControls&ComponentsAGOtto-Hahn-Straße 1-3D-75248 Ölbronn-DürrnTel.: 0 72 37 / 9 99 - 0Fax: 0 72 37 / 9 99 - 1 99eMail: sales @nbb.dehttp://www.nbb.deWe reserve the right to alter specifications without notice.Approvals:NON EU COUNTRIES:AUS no approval necessaryCDN 2634 231 116A / 2634 231 116CH BAKOM 95.0720.K.PCZ 45251983HMÜ-40.039-083/96HR I-ETS 300 220IS IS-3236-00KO 93335NNO96000433-R/NO95000545-RPL 1027/96TH KorKor0704 (MorWor.) / 4436TJ YK33-9806USA SJ7 TJOY96 / SJ7 TKEY96K9VPNN3-5R001ZA 3K43D/3R1B9/SPLS/RX-439/98Obtainable at demand:APPROVAL CERTIFICATE No. G120912F S-DE96A0 05.10.1995TYPE-EXAMINATION CERTIFICATE No. G129014H S-EM01A0 26.08.1996Certificate EC type-examination No. TRQ/97213021/AA/00 S-DE96A0 19.11.1997Statement of Opinion No. 01214115/AA/00 S-DE96A0 19.06.2001Certificate No. U 950721342002 PNN Nano-S-A2, PNN Nano-E-A2 19.07.1995Pocket-S, Pocket-VPNN BUS-3, PNN BUS-E-3TYPE APPROVAL CERTIFICATE No. 11248-97HH Radio Remote Control 05.02.1998/PNNSYSTEMCertificate DIN EN ISO 9001:2000-12 No. 03022 NBB Controls & Components AG 15.07.2003Federal Approvals Office For Telecommunications Of The Federal Republic Of GermanyteleficationTÜVGermanischer LloydM-Zert mbH

Navigation menu