NBB Controls and Components TKEY96 Remote Control Transmitter User Manual Revised Manual

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Document ID	585340
Application ID	HRbGKorZq8pYNmws8dCgcQ==
Document Description	Revised Manual
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	157.62kB (1970247 bits)
Date Submitted	2005-09-23 00:00:00
Date Available	2005-09-23 00:00:00
Creation Date	2005-08-29 13:59:55
Producing Software	eDocPrinter PDF Pro Ver 5.52 Build 1825-1825
Document Lastmod	2005-09-15 14:11:46
Document Title	Revised Manual
Document Creator	E-Pocket-V-04-2-FCC_12.cdr
Document Author:	neu

®
Serial No.:
1. STANDARD SPECIFICATION
2. SAFETY PRECAUTIONS
Even if you are accustomed to working with radio control systems, read these
operating instructions carefully before using this equipment. Only this document contains the latest information relating to your NBB radio control system.
Portable transmitter with two replaceable 7,2 volt NiCd batteries, rubber cover, hand
strap and belt clip.
% Receiver with NBB adapter plate for fastening purposes (PNN-BUS-3), receiver with 4
fixing angles (PNN-BUS-5), with 1 mounting bracket (PNN-R-10) or with integrated
mounting holes (PNN-R-6, -16, -CAN and PNN-Compact).
% Multi-pin connecting cable for the receiver according to your specifications.
% Automatic battery charger with charging adapter (rapid charging in three hours).
The actual delivery specification is as detailed on the confirmation of order or
the delivery note accompanying the goods!
For explanatory notes on obtaining an operating permit please refer to registration documents enclosed in the appendix of this operating instruction. Observe all applicable worksafety and accident prevention regulations carefully. Only fully trained, authorized personnel may use the NBB radio control equipment. Components, etc. built into the NBB
equipment for safety purposes must be regularly inspected.
If the NBB radio control unit develops a fault, it must be shut down immediately.
The transmitter should be switched off with the STOP key, resp. EMERGENCY
STOP switch. The connecting cable must be disconnected at the receiver from
the connecting socket (terminal) of the unit to be controlled . The repair of the
equipment must not be carried out other than by NBB or an NBB authorized technician.
Failure to observe these recommendations will put both you yourself and others at risk.
Under these circumstances, NBB rescinds the guarantee and any other form of liability.
This radio control unit is designed exclusively for the control of construction machines
and industrial plants. Only under these conditions are the safety systems (STOP, resp.
EMERGENCY STOP, zero setting) fully effective. No other form of use is permitted. Any
non-observance of this condition will relieve NBB of all liability.
Page 1
Pocket-A
-B
-D
3. TRANSMITTER
Pocket-A, -B, -D, -F, -S, -V
Pocket-V-3, -V-9
-F
-S
-V
-V-3
-V-9
To make the unit ready for use, insert the battery into the battery compartment. To remove the battery, press in the pin and push out the battery.
The power supply to the transmitter is activated with the “START/RADIO ON/HORN” key
(Pocket-A, -B), resp. EMERGENCY STOP switch. (When pressed, the EMERGENCY STOP
switch can also be secured by removing the key cap.)
The green LED on the transmitter control panel must flash regularly.
In the Pocket-D display a red point shines permanently after a succession of indications
(see below).
Commands can now be put in by means of the controls.
Pocket-F
Pocket-S
Pocket-V
Pocket-D
Pocket-V-3
Pocket-V-9
Pocket -A
Pocket -B
Press in the pin and
push out the battery
STOP/RADIO OFF
START/RADIO ON/HORN
START
LED BATTERY
LED RADIO ON
Pocket-A
Pocket-B
Pocket-S
Pocket-V
LED RADIO ON
LED BATTERY
P ocket-V-3
P ocket-V-9
The operating period with a charged battery is approximately 8 hours with the transmitter
in continuous use.
When the red "Battery" indicator lamp lights up, the battery is nearly empty.
The Pocket-D display shows the letter "L".
The transmitter can be operated for approximately 15 minutes more in this condition. During this time, bring the unit to be controlled to a safe position and install a new battery.
Removal of the battery interrupts the radio link. As a result, the master switch for the unit
to be controlled must be switched on again.
Charge the discharged battery with the charger supplied.
Transmitter is switched on:
Pocket-D
START
88.
88.
88.
88.
1. All figures
are flashing up
s.
02.
2. The active
software version
is flashing up
A2.
A.
3. The system address
is flashing up
in hexadecimal figures
80.
lA
4. Display according to
the unit
(see technical annex)
88.
88
Page 2
5. The red point
shines permanently
88.
L8
Battery is
nearly empty
3. TRANSMITTER
Planar-H, -S, -V
To make the unit ready for use, unscrew the screw plug of the battery compartment on the
back of the transmitter and remove the cover. Insert 2 AA-Mignon-R6 batteries 1,2V into
the battery compartment, close the cover and tighten the screw plug again.
The functions of the receiver are released with the “ON/HORN” key.
The receiver has to be switched off with the "STOP" key when work is finished.
In the Planar display a red point flashes when commands are put in.
Energy saving function: The transmitter switches off automatically, if no keys are pressed. The red point stops shining.
Optional: Transmitter for continuous operation possible.
Input of commands:
The red point flashes.
Batteries are
nearly empty.
Planar-H
STOP
Planar-V
Planar-S
STOP
ON/HORN
L.
STOP
ON/HORN
L.
STOP
STOP
STOP
ON/HORN
L.
When the letter "L" lights up in the Planar display, the batteries are nearly empty.
The transmitter can be operated for approximately 15 minutes more in this condition. During this time, bring the unit to be controlled to a safe position and install 2 charged AAMignon-R6 batteries 1,2V.
Page 3
4. BATTERY CHARGER
Steady light of the green LED (if existing):
The battery charger is ready for use.
Place the battery in the charger.
If the battery is totally discharged, the yellow LED flashes slowly during pre-charging.
Steady light of the yellow LED:
The battery will now be charged.
The yellow LED flashes quickly:
The charging process is finished.
No harm will come to the battery if it is left in the charger beyond the required charging time.
Do not use the charger other than in dry rooms having a min-max temperature range of 0-40°C! A charged battery is a concentrated energy source.
Never store a charged battery in a toolbox or similar where it could be shortcircuited by metal components (even a key in your trouser pocket can cause
a short circuit).
Optional: Integrated battery charger if DC-supply: In the receivers PNN-R-6 and PNN-R10. In PNN-R-16, -CAN and PNN-Compact rapid charging in about 1 hour. In PNN-BUS3 about 3 hours. Use this battery charger only in closed rooms.
5. RECEIVER
PNN-R-6, -10
PNN-R-16
PNN-R-CAN
PNN-Compact
P NN-R-6, -16, -CA N
PNN-BUS-3, -5
PNN-R-10
PNN -Compact
P NN-BUS-3
PNN-BUS-5
The receiver is connected to the unit to be controlled with the multi-pin connecting
cable supplied. Please observe the instructions issued by the manufacturer of the unit
to be controlled! We recommend urgently to realize this connection via a central, well accessible, multi-pin plug connector (for example HTS-plug connector series HE/HB/HN/HA or comparable ones of other manufacturers) to
make possible a quick and clear fault diagnosis in the service case and to
take off the receiver without an expenditure of assembly.
The power supply of the receiver is generally effected by the connecting cable.
In general, an earth lead is required in case the units to be controlled
have not previously been operated by radio control. Failing this, the
receiver electronic circuit will not receive any power supply. Ensure that
the operating voltage of the receiver complies with the electrical specifications of the unit to be controlled. The applicable operating voltage is
specified in the supplement.
Never expose the receiver to a high pressure cleaning jet. This applies to
the transmitter also.
The receiver should always be fixed vertically at the outside panel of the
switching cabinet. (The antenna should always reach over the top of the
panel.)
You have to make sure that the antenna is not shielded by metal parts
totally or partly.
Mounting the receiver in a cabine or in a switching cabinet the antenna
should be layed with an extension cable to the outside and be attached with
the fastening strapping as horizontally as possible with distance to the
shielding metal parts.
In general the antenna should always be mounted in such a way so that the
antenna is still visible with each change of position of the transmitter.
Mounting possibility
of the PNN-BUS-3 or PNN-BUS-5.
WRONG
Mounting possibility
of the PNN-Compact
RIGHT
RIGHT
WRONG
Mounting possibility of the PNN-R-6,
-10, -16 oder des PNN-R-CAN.
Mounting on a tower slewing crane.
Page 4
Top slewing crane: Mount the antenna with
extension cable horizontally.
6. OPERATING THE UNIT
Safety equipment in the NBB-radio remote control:
In the transmitter, this comprises mainly:
P ocket-D
P ocket-F
P ocket-S
P ocket-V
P ocket-V-3
P ocket-V-9
RADIO ON /
EM ERGENCY STOP
STOP (transmitter ON/OFF), resp. EMERGENCY STOP with automatic disconnection
of the power supply.
Automatic zero positioning.
In the receiver:
P ocket-A
P ocket-B
STOP
RADIO ON / HORN
Two diversity units for evaluation of the STOP, resp. EMERGENCY STOP signal.
Automatic zero setting when switching back on after radio interruption.
Locking of the radio commands at relay level in the event of a defective STOP, resp.
EMERGENCY STOP circuit.
To ensure fault-free operation, please follow precisely the following rules for operation:
The unit to be controlled can only be switched on - it is assumed that the transmitter is
ready to operate - when no command unit is actuated. The command necessary to do so
is triggered by the key "ON/HORN". This triggers a horn signal in the unit to be controlled.
After switch-on of the facility to be controlled, this key is used for repeated emission of the
horn signal in accordance with working regulations.
If the NBB radio remote control is not used for a long period, it is urgently recommended that the batteries be charged now and again (about every 4 weeks).
This prevents deep discharges of the batteries and prolongs their useful life. If
you shut down the NBB radio remote control for a long period, we recommend
you take the battery out of the transmitter.
Frequency change Planar-H, -S, -V and Pocket-A, -B, -F, -S, -V:
To change the frequency, keep the "ON/HORN" key pressed down. Then operate the "FREQUENCY CHANGE" key. If the receiver locks into the new frequency, a horn signal is given
(if present) and the unit to be controlled is ready for operation.*
LED BATTERY
LED RADIO ON
FREQUENCY CHANGE
Frequency change Pocket-D:
To display the active frequency keep both keys (below right and below left) pressed down
at the same time for at least 3 seconds. The current frequency channel is flashing on the
display. Then let both keys go.
Now the frequency can be changed from channel 1 to channel 67 by pressing the upmost
keys ("+" or "-").* The first step of the keys changes the channel gradually one by one. The
second step of the keys allows a quick change of the channel.
By pressing the key below right the channel number is taken over, saved and the frequency display mode is finished. The unit is ready for operation again.
* Please observe the particular postal approval regulations of the concerned country.
Planar-H
Pocket-D
STOP
42.
42.
88
88
54.
88
KEY FR EQUENCY
CHA NGE
KEY
ON / HORN
L.
The active frequency
is displayed.
Page 5
The frequency can be
changed.
The frequency is taken over
and saved.
The transmitter is ready for
operation again.
T
Frequency change Pocket-V-3 - Version 1:
By unlocking the button switch the power supply of the transmitter is released. To change
the frequency, press the switch "HORN/FREQUENCY CHANGE" briefly in the direction of
the symbol "FREQUENCY CHANGE".
After about 8 seconds the frequency change can be checked by pressing the switch
"HORN/FREQUENCY CHANGE" in the direction of the symbol "HORN":
If the receiver locks into the new frequency, a horn signal is given (if present) and the unit
to be controlled is ready for operation.*
Frequency change Pocket-V-3 - Version 2:
By unlocking the button switch the power supply of the transmitter is released. The unit to
be controled is switched on by the switch "ON/HORN". With this a horn signal (if present) is
released at the unit to be controlled and the unit is ready for operation.
To change the frequency, press the switch "ON/HORN/FREQUENCY CHANGE" briefly in
the direction of the symbol "FREQUENCY CHANGE".
After about 8 seconds the receiver has to be made ready to operate by pressing the
switch "ON/HORN/FREQUENCY CHANGE" in the direction of the symbol "ON/HORN" and
checked if the frequency has been changed:
If the receiver locks into the new frequency, a horn signal is given (if present) and the unit
to be controlled is ready for operation.*
TAST
TAST
FREQ.-UMSCH.
NOT-RUF
Frequency change Pocket-V-9:
To change the frequency, press the switch "FREQUENCY CHANGE".
After about 8 seconds the frequency change can be checked by pressing the switch
"HORN/EMERGENCY CALL":
If the receiver locks into the new frequency, a horn signal is given (if present) and the unit
to be controlled is ready for operation.*
TAST
* Please observe the particular postal approval regulations of the concerned country.
7. FUNCTION CHECK
To maintain operational safety, a regular function check of the NBB radio remote control is
necessary. In single-shift day-to-day operation, we recommend performing this check at
least once a week. Checking is possible using the display lights provided on the receiver.
To do so, the transmitter must be set to the ready-to-operate state.
% First connect just the receiver - the transmitter remains switched off.
% Activate the transmitter by unlocking the EMERGENCY STOP switch, resp. pressing the key "ON/HORN" (Pocket-A, -B).
% Now check the commands (always start with the lowest stage) and check for correct reaction of the unit to be controlled.
% Ensure in particular that there is nobody in the danger area. ACCIDENT RISK!
% STOP, resp. EMERGENCY STOP check. Press the EMERGENCY STOP switch at
the transmitter until the switch engages, resp. press the STOP key. Then observe
if the unit to be controlled is switched off (time to switch off according to the application).
®
SYSTEM
ZULASSUNG - TYPE APPROVAL - AGREMENT - HOMOLOGATION
NON EU COUNTRIES:
AUS
no approval necessary
2634 231 116A /
CDN
2634 231 116
CH
BAKOM 95.0720.K.P
CZ
45251983
MÜ-40.039-083/96
IS
IS-3236-00
KO
93335
NO96000433-R /
NO95000545-R
TYPE:
SERIAL NO.:
HF MODULE:
FREQUENCY:
PL
TJY
USA
ZA
1027/96
YK33-9806
K9VPOC90 T001 /
K9VPNN3-5R001 /
O5RS-DE96AO
3K43D/3R1B9/
SPLS/RX-439/98
EU COUNTRIES:
X0560
PNN-BUS-3
999 899 4990
S-EM 01A0
BAND F
®
MADE IN GERMANY
Checking the LED's at the receiver PNN-BUS-3:
% LED1:
POWER ON. If LED fails to come on, check the power supply.
If the power lead is OK, call in the after-sales service.
% LED2:
HF PRESENT. Steady light when transmitter is switched on
(insignificant for scanner operation).
% LED3:
Flashes evenly during fault-free operation.
Irregular flashing means that the HF channel is probably at fault please set another channel.
% LED4:
If this LED comes on, the HF channel is at fault.
% LED5:
Charge condition display of battery (only present when charger is
integrated). Steady light when charging a battery.
LED flashes: The battery is charged, the charging process is finished.
Page 6
Checking the LED at the receiver PNN-R-16 and PNN-R-CAN:
LED RADIO ON
SERVICE PLUG
The Green LED flashes:
RADIO PRESENT.
If the LED fails to come on:
1. Check that the transmitter is on.
2. Check the power supply of the receiver.
3. (Optional) Irregular flashing of the LED:
Check or change the current radio channel.
Service plug: Information about this programming plug see customized
specifications in the annex.
8. RATING PLATES
The rating plates state the serial number, the unit model, the HF part model and the
frequency.
Always state the serial number in all your queries.
9. LICENSING
Please observe the particular postal approval regulations of the concerning country.
10. MAINTENANCE
Your NBB radio remote control is largely maintenance-free. Nevertheless, please bear in
mind the following points:
% EMERGENCY STOP switch must be easy to move.
% Remove any leftover building materials!
% During electro-welding work on the unit to be controlled, disconnect the receiver from
the current supply! Otherwise there is a risk of damage to the receiver's electronic
system!
% Check wear and tear parts like dust shield tops regular!
11. WARRANTY
We grant a function warranty for 6 months after the sale date for all NBB radio remote
controls (transmitter, receiver, charger). The warranty covers working time and material
used. Shipping costs shall be charged to the customer. The warranty shall not cover:
wear and tear parts, relays and batteries. The function warranty shall be invalidated in the
case of damage, accident damage, negligence, incorrect use, non-compliance with
operating conditions, non-compliance with operating, testing and maintenance
instructions, and repairs or unit modifications not authorised by NBB. NBB shall not be
liable for indirect damage and reserves the right to decide on repair or replacement.
12. IN CASE OF DEFECTS
Do not attempt to continue working with a defective NBB radio remote control. Even
initially minor defects might be the start of a more extensive defect.
Do not try to repair the NBB radio remote control yourself. If there is any fault please
contact your dealer or our company.
13. FCC
NOTE: This equipment has been tested and found to comply with Part 15 of the FCC Rules.
Operation is subject to the following two conditions: (1) This device may not cause
harmful interference, and (2) this device must accept any interference, including
interference that may cause undesired operation.
CAUTION: Changes or modifications not expressly approved by the manufacture
could void the user's authority to operate the equipment.
Page 7
TECHNICAL DATA
®
Operating ambient temperature
-20 to +65 °C
Insulation class - Protection
IP 65
TRANSMITTER
Planar, Pocket
Transmission frequency range
400 - 477 MHz, 25kHz FM
The use of synthesizer technology permits frequencies to be selected in accordance with the appropriate
waveband for the country of use.
Low frequency modulation
FSK signal to CCITT V.23
Data repetition rate
about 60 ms
Baud rate
1200 baud (bits per sec.)
Range
300 up to 1000 m
Power input
60 - 100 mA
RF ouput
< 10 mW (This is a generic value. Actual value can be limited by national regulations!)
Weight (without battery)
Pocket-A
Pocket-B
Pocket-D/-F/-S/-V
Pocket-V-3/-9
Planar
0,2
0,2
0,2
0,4
0,2
kg
kg
kg
kg
kg
Size (L x W x H)
14 x 8,7 x 3,5 cm
17 x 8,7 x 3,5 cm
18 x 8,7 x 3,5 cm
18 x 8,7 x 6,2 cm
18,5 x 8,7 x 2,5 cm
R ECEIVER
PNN-R-6, -10, -16, -CAN, PNN-Compact, PNN-BUS-3,
- PNN BUS-5
Reception frequency range
400 - 477 MHz
Data security:
Generates a CRC code with a Hamming distance = 4.
Generates a neutral position.
Addressing of each transmitter with its own, unique combination (max. 2 16 possible combinations).
Data reception security: Diversitary evaluators, CRC, EMERGENCY STOP and neutral position bits.
Restart inhibitor if EMERGENCY STOP relay defective. (PNN-BUS-3, PNN-BUS-5, PNN-R-10-N)
Contact loading for EMERGENCY STOP and commands. (PNN-BUS-3, PNN-BUS-5, PNN-R-10-N)
max. switching voltage
250V AC (12V / 24V DC - PNN-R-16, PNN-R-CAN, PNN-Compact)
max. switching current
4A AC (3A DC at 12V / 24V - PNN-R-16, PNN-R-CAN, PNN-Compact)
max. switching power
1000 VA
Weight
PNN-R-6 (with cable)
PNN-R-10 (with cable)
PNN-R-16, PNN-R-CAN
(potted)
PNN-Compact (potted)
PNN-BUS-3
PNN-BUS-5
640 g
740 g
640 g
800 g
1,5 kg
3,0 kg
4,7 kg
Size (L x W x H)
13,5 x 8,6 x 5,7 cm
13,5 x 8,6 x 7,3 cm
18 x 9,7 x 4,4 cm
21,5 x 16 x 6,5 cm
30,6 x 18,1 x 13 cm
36,4 x 28,3 x 15,2 cm
BATTERY
7,2V / 1000mAh (Planar: 2 x 1,2V AA-Mignon-R6 batteries)
CHARGING UNIT
Operating voltage / external charging unit
12V/24V DC, 110V AC, 230V AC
Operating voltage / PNN-BUS-3 / PNN-BUS-5
40V - 230V AC, 8V - 32V DC, 12V / 24V DC
Operating voltage / PNN-R-6, -10, -16, -CAN / PNN-Compact 12V / 24V DC
Page 8
APPROVALS AND CERTIFICATES
®
Obtainable at demand:
Federal Approvals Office For Telecommunications Of The Federal Republic Of Germany
APPROVAL CERTIFICATE
No. G120912F
S-DE96A0
TYPE-EXAMINATION CERTIFICATE
No. G129014H
S-EM01A0
05.10.1995
26.08.1996
telefication
Certificate EC type-examination
Statement of Opinion
No. TRQ/97213021/AA/00 S-DE96A0
No. 01214115/AA/00
S-DE96A0
19.11.1997
19.06.2001
TÜV
Certificate
No. U 950721342002
PNN Nano-S-A2, PNN Nano-E-A2
Pocket-S, Pocket-V
PNN BUS-3, PNN BUS-E-3
19.07.1995
Germanischer Lloyd
TYPE APPROVAL CERTIFICATE
No. 11248-97HH
Radio Remote Control
/ PNN SYSTEM
05.02.1998
NBB Controls & Components AG
15.07.2003
M-Zert mbH
Certificate DIN EN ISO 9001:2000-12 No. 03022
Approvals:
NON EU COUNTRIES:
AUS
no approval necessary
CDN
2634 231 116A / 2634 231 116
CH
BAKOM 95.0720.K.P
CZ
45251983
MÜ-40.039-083/96
HR
I - ETS 300 220
IS
IS-3236-00
KO
93335
NO96000433-R / NO95000545-R
PL
1027/96
TH
KorKor0704 (MorWor.) / 4436
TJ
YK33-9806
USA
SJ7 TJOY96 / SJ7 TKEY96
K9VPNN3-5R001
ZA
3K43D/3R1B9/SPLS/RX-439/98
© NBB Controls & Components AG
Otto-Hahn-Straße 1-3
D-75248 Ölbronn-Dürrn
Tel.: 0 72 37 / 9 99 - 0
Fax: 0 72 37 / 9 99 - 1 99
eMail: sales @ nbb.de
http://www.nbb.de
We reserve the right to alter specifications without notice.
Bedienungsanleitung Pocket-A, -B, -D, -F, -S, -V, Pocket-V-3, -9, Planar-H, -S, -V, PNN-R-6, -10, -16, -CAN
PNN-Compact, PNN-BUS-3, -5, englisch, USA, Kanada, Teile-Nr. 3.150.1012, Stand 11.04
Page 9

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